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JP4885495B2 - Molding oil applicator - Google Patents
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JP4885495B2 - Molding oil applicator - Google Patents

Molding oil applicator Download PDF

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JP4885495B2
JP4885495B2 JP2005211932A JP2005211932A JP4885495B2 JP 4885495 B2 JP4885495 B2 JP 4885495B2 JP 2005211932 A JP2005211932 A JP 2005211932A JP 2005211932 A JP2005211932 A JP 2005211932A JP 4885495 B2 JP4885495 B2 JP 4885495B2
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oil
molding
molding oil
metal plate
application member
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JP2007021575A (en
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正亜 宇都
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株式会社ティ・アイ・イー
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Description

本発明は、プレス加工される金属板の表面にプレス加工前に成形油を塗布する装置に関する。
この発明は、成形油を必要とするプレス加工の環境改善と効率向上などに大いに有用なものである。
The present invention relates to an apparatus for applying a molding oil to a surface of a metal plate to be pressed before pressing.
The present invention is very useful for improving the environment and efficiency of press working that requires molding oil.

成形油とは、プレス加工を行う前にその加工対象となる金属板の表面に付着させる油のことであり、例えば下記の特許文献1中における従来技術(従来の成形装置)を使用する際などの様に、この油脂皮膜の成膜によってプレス加工の品質や歩留りが良好に確保できる場合がある。
また、プレス加工の生産ライン上においてこの油脂皮膜を金属板の表面上に自動的に成膜する手段としては、加圧に基づく噴霧処理によって成形油の微小な油滴を金属板の表面に吹き付ける噴霧装置が、従来より専ら用いられてきた。
特開平10−134709(図5)
Molding oil refers to oil that adheres to the surface of the metal plate to be processed before pressing, for example, when using the prior art (conventional molding apparatus) in Patent Document 1 below. As described above, the formation of the oil film may ensure good quality and yield of the press work.
In addition, as a means for automatically depositing the oil film on the surface of the metal plate on the press production line, fine oil droplets of molding oil are sprayed on the surface of the metal plate by spraying based on pressure. Spraying devices have been used exclusively in the past.
JP-A-10-134709 (FIG. 5)

しかしながら、上記の従来の噴霧装置を用いた場合、成形油の微小な油滴やそれが揮発した気体が噴霧処理環境内に充満して、作業者の喉や目等を傷めるなどの恐れがあった。このため、それらの作業者においては、マスクやメガネ等を装着しなければならないなどの不便が有った。
また、その様な成形油の成膜方式に従う限り、成形油の使用効率が高くならないと言った問題も回避し難い。更に、その様な環境下では、空気中に拡散される成形油による周辺装置などの汚れの問題も顕著になり易い。
However, when the conventional spray device described above is used, there is a risk that minute oil droplets of the molding oil or gas in which it has volatilized will fill the spray processing environment and damage the operator's throat and eyes. It was. For this reason, these workers have inconveniences such as having to wear a mask, glasses, and the like.
Further, as long as such a molding oil film formation method is followed, it is difficult to avoid the problem that the usage efficiency of the molding oil does not increase. Furthermore, in such an environment, the problem of contamination of peripheral devices and the like due to molding oil diffused in the air tends to become prominent.

また、金属板搬送用のスタック装置内に金属板を多層状に積載する前の段階で、成形油を各金属板にそれぞれ塗布しておき、その後、多層状に積載された金属板群の中から各金属板を1枚ずつ取り出して、プレス加工用の搬送ラインに侵入させる方法も考えられる。しかしながら、この方法では、多数の金属板を積載した時に、それらの金属板の自重と成形油の作用によって各金属板同士が強固に密着してしまうことがある。このため、それらの金属板群の中から順次金属板を1枚ずつ確実に取り出すことが困難になると言う問題が発生する。そして、この問題は必ずしも容易には解決することができない。   In addition, before the metal plates are stacked in the stacking device for transporting the metal plates, the molding oil is applied to each metal plate, and then the metal plates are stacked in the multilayer shape. A method is also conceivable in which each metal plate is taken out from the sheet and entered into a conveyance line for press working. However, in this method, when a large number of metal plates are loaded, the metal plates may be firmly adhered to each other by the action of the weight of the metal plates and the forming oil. For this reason, there arises a problem that it becomes difficult to reliably remove the metal plates one by one from the metal plate group. And this problem cannot always be solved easily.

また、搬送中の金属板上に直接成形油を滴下して、その後その成形油をヘラ等を用いて引き延ばす方法なども考えられるが、この方法では、金属板の搬送速度が大きい場合に、成形油の各金属板に対する均等な滴下量の制御や正確な滴下位置の制御などが非常に困難となる。したがって、この様な方法では、個々の金属板に対しても、また任意の1枚の金属板上の各部に対しても、ムラの無い均一な油脂皮膜を成膜することは難しい。また、この方法では、金属板の裏面(即ち、下側の面)に所望の油脂皮膜を成膜することはできない。   In addition, a method of dropping molding oil directly onto the metal plate being transported and then extending the molding oil with a spatula or the like is also conceivable, but in this method, when the transport speed of the metal plate is high, It becomes very difficult to control the amount of oil evenly applied to each metal plate or to accurately control the position of the oil. Therefore, in such a method, it is difficult to form a uniform oil film on each metal plate and each part on any one metal plate without any unevenness. Further, in this method, a desired oil film cannot be formed on the back surface (that is, the lower surface) of the metal plate.

本発明は、上記の課題を解決するために成されたものであり、その目的は、プレス加工用の成形油を用いる現場の環境を改善することと、その成形油の使用効率を向上させることである。   The present invention has been made to solve the above-mentioned problems, and its purpose is to improve the environment in the field using a molding oil for press working and to improve the efficiency of using the molding oil. It is.

上記の課題を解決するためには、以下の手段が有効である。
即ち、本発明の第1の手段は、プレス加工される金属板の表面にプレス加工前に成形油を塗布する装置において、金属板をプレス加工装置に搬送する搬送装置が構成する搬送ライン上に配設され、成形油を一時的に吸着して保持し、金属板の表面に直接触れることにより、該表面に成形油を塗布する成形油塗布部材と、成形油塗布部材を側方から支持する支持板材と、成形油塗布部材が金属板に接触又は離間するように、成形油塗布部材と支持板材を回動可能に支持するハケ付設管と、成形油塗布部材又は支持板材の上に成形油を滴下させて、成形油塗布部材に継続的に成形油を給油するする給油手段と、成形油塗布部材によって金属板の表面に一旦塗布された成形油をより均一化またはより薄膜化させる様に、表面に触れつつ成形油を表面上で引き延ばす油引き延ばし手段とを有し、給油手段は、成形油塗布部材の幅方向に配設され、その幅方向に沿って形成された複数の油滴下孔を最下点に有した油受給管と、成形油を貯蔵するオイルタンクと、オイルタンクから油受給管に形成油を配給する複数の配管であって、各配管が、成形油塗布部材の幅方向の中心を通る搬送ラインの両側の一対の位置であって搬送ラインからの距離の異なる複数の一対の位置において油受給管に接続された二股分岐をしている複数の配管と、オイルタンクとそれぞれの配管との間に配設された、給油経路の開閉及び形成油の単位時間当たりの供給量を制御する制御弁とを有することを特徴とする成形油塗布装置である。
ただし、上記の成形油塗布部材は、成形油を一時的に吸着して保持することができる材料ならば何でも良く、例えば、ハケ状又は布状等の繊維質材料、或いはスポンジ材等から構成することができる。
In order to solve the above problems, the following means are effective.
That is, the first means of the present invention is a device for applying molding oil to a surface of a metal plate to be pressed before pressing, on a conveying line formed by a conveying device that conveys the metal plate to the pressing device. A molding oil application member that applies the molding oil to the surface and supports the molding oil application member from the side is provided by temporarily adsorbing and holding the molding oil and directly touching the surface of the metal plate. The supporting plate material, a brushed tube that rotatably supports the forming oil applying member and the supporting plate material so that the forming oil applying member contacts or separates from the metal plate, and the forming oil on the forming oil applying member or the supporting plate material. So that the forming oil is continuously applied to the molding oil application member, and the molding oil once applied to the surface of the metal plate by the molding oil application member is made more uniform or thinner. , Surface the molding oil while touching the surface An oil receiving means having a plurality of oil dripping holes disposed along the width direction at the lowest point. And an oil tank for storing the molding oil and a plurality of pipes for distributing the forming oil from the oil tank to the oil receiving pipe, each pipe on both sides of the conveying line passing through the center in the width direction of the molding oil application member. A plurality of bifurcated pipes connected to the oil receiving pipe at a plurality of pairs of positions at different distances from the transfer line, and disposed between the oil tank and each pipe. In addition, the molding oil coating apparatus includes a control valve that controls opening and closing of the oil supply path and a supply amount of the formation oil per unit time.
However, the molding oil application member may be any material as long as it can temporarily adsorb and hold the molding oil. For example, the molding oil application member is made of a fibrous material such as a brush or cloth, or a sponge material. be able to.

また、本発明の第2の手段は、上記の第1の手段において、金属板の表側の表面に成形油を塗布する成形油塗布部材と、金属板の裏側の表面に成形油を塗布する成形油塗布部材とを備えることである。   Further, the second means of the present invention is the molding means for applying the molding oil to the surface on the front side of the metal plate and the molding oil to the surface on the back side of the metal plate in the first means. An oil application member.

た、金属板の上側の表面上に成形油を塗布する成形油塗布部材を支持する支持板材に対して直接、上記の滴下手段から成形油を滴下すると良い場合がある。 Also, directly on the support plate which supports the molded oil applying member for applying the molding oil on the upper surface of the metallic plate, it may be added dropwise and molding oil from the dropping means.

油引き延ばし手段を構成する材料としては、少なくとも金属板との接触部位が金属板に傷を付けない程度に柔らかい材料であれば何でもよい。したがって、例えば、ワイパーブレードなどの材料が好適であり、入手も容易である。 The material constituting the Abura引-out extending means, good contact portion between at least the metal plate is anything if soft material so as not to scratch the metal plate. Therefore, for example, a material such as a wiper blade is suitable and is easily available.

また、本発明の第3の手段は、上記の第1又は第2の手段において、成形油の塗布時に余り出た成形油の余剰分を回収する余剰油回収手段を備えることである。 In addition, a third means of the present invention is that the first or second means includes a surplus oil collecting means for collecting surplus molding oil that is excessively discharged when the molding oil is applied.

また、本発明の第4の手段は、上記の第1乃至第3の何れか1つの手段において、上記の成形油塗布部材と給油手段とを、相異なる成形油の種類別にそれぞれ設けることである。
以上の本発明の手段により、前記の課題を効果的、或いは合理的に解決することができる。
According to a fourth means of the present invention, in any one of the first to third means, the molding oil application member and the oil supply means are provided for different types of molding oil. .
By the above means of the present invention, the above-mentioned problem can be effectively or rationally solved.

以上の本発明の手段によって得られる効果は以下の通りである。
即ち、本発明の第1の手段によれば、金属板をプレス加工装置に搬送する搬送装置が構成する搬送ライン上に上記の成形油塗布部材が配置されるので、金属板のプレス加工装置への搬送処理の最中に、それに並行して金属板の表面上に所望の油脂皮膜を成膜することができる。また、この処理は、金属板の表面に直接触れる成形油塗布部材からの成形油の塗布によって実施されるので、成形油の微小な油滴やそれが揮発した気体が処理環境内に充満することはない。
The effects obtained by the above-described means of the present invention are as follows.
That is, according to the first means of the present invention, the molding oil application member is arranged on the conveying line formed by the conveying device that conveys the metal plate to the press working apparatus. During the transfer process, a desired oil film can be formed on the surface of the metal plate in parallel. In addition, since this treatment is performed by applying molding oil from a molding oil application member that directly touches the surface of the metal plate, the processing environment must be filled with minute oil droplets of the molding oil or gas from which it volatilizes. There is no.

したがって、本発明の第1の手段によれば、金属板の搬送時にその搬送処理と並行して効率よく上記の油脂皮膜の成膜処理が実施できると共に、その成形油を用いる現場の環境を改善することと、その成形油の使用効率を向上させることが同時に可能となる。
また、上記の成形油塗布部材には、適量の成形油を常時保持させておくことができるので、金属板の表面上の少なくとも搬送方向に対して常時ムラなく油脂皮膜を成膜することができる。
Therefore, according to the first means of the present invention, the oil film can be efficiently formed in parallel with the conveyance process during the conveyance of the metal plate, and the on-site environment using the molding oil is improved. And improving the use efficiency of the molding oil at the same time.
In addition, since an appropriate amount of molding oil can be constantly held in the above-described molding oil application member, an oil film can always be formed without unevenness at least in the conveying direction on the surface of the metal plate. .

また、本発明の第2の手段によれば、上記の搬送ライン上において、プレス加工の対象となる金属板の表裏両面に対してそれぞれ所望の油脂皮膜を成膜することができる。   Moreover, according to the 2nd means of this invention, a desired oil-fat film | membrane can each be formed into film on both front and back surfaces of the metal plate used as the object of press processing on said conveyance line.

また、金属板に直接触れることと、成形油を一時的に吸着して保持する必要性などから、上記の成形油塗布部材には顕著な柔軟性と正確な位置決め精度が要求されるが、本発明の第1の手段によれば、成形油塗布部材が支持板材によって側方から支持されるので、その柔軟性を良好に確保しつつ成形油塗布部材の位置決め精度も同時に高くすることが可能となる。このため、金属板に対する成形油塗布部材の当りが強くなり過ぎたり、金属板の当りに対して形成油塗布部材が過度に逃げてしまって、金属板に対する成形油塗布部材の接触圧が弱くなり過ぎたりすることがなくなる。このため、金属板に対する成形油塗布部材の当接具合を最適に制御できる。したがって、本発明の第1の手段によれば、形成油を金属板に適度に良好に塗布することができる。 In addition, due to the direct contact with the metal plate and the necessity of temporarily adsorbing and holding the molding oil, the above-mentioned molding oil application member requires remarkable flexibility and accurate positioning accuracy. According to the first means of the invention, since the molding oil application member is supported from the side by the support plate material, it is possible to simultaneously increase the positioning accuracy of the molding oil application member while ensuring good flexibility. Become. For this reason, the contact of the forming oil application member against the metal plate becomes too strong, or the forming oil application member escapes excessively against the contact of the metal plate, and the contact pressure of the forming oil application member against the metal plate becomes weak. It will never be over. For this reason, the contact condition of the molding oil application member with respect to the metal plate can be optimally controlled. Therefore, according to the first means of the present invention, the forming oil can be applied reasonably well to the metal plate.

また、本発明の第1の手段によれば、給油手段の給油部を、例えば、パイプに適当数の穴(:油滴滴下口)を空けただけの簡単な部品等を用いても具現し得る。即ち、本発明の第1の手段によれば、そのような比較的簡単な形態で上記の給油手段を構成することも可能となる。 In addition, according to the first means of the present invention, the oil supply portion of the oil supply means can be realized even by using, for example, a simple part in which an appropriate number of holes (: oil droplet dropping ports) are formed in the pipe. obtain. That is, according to the first means of the present invention, it is possible to configure the oil supply means in such a relatively simple form.

また、第1の手段において、金属板の上側の表面上に成形油を塗布する成形油塗布部材を支持する支持板材に対して直接、上記の滴下手段から成形油を滴下すると良い場合がある。この実施形態は、金属板の搬送方向に対して垂直な方向につながった構造をその支持板材に与えた場合に特に有効であり、この構成に従えば、金属板の縦方向(搬送方向)にも横方向にも略一様にムラなく所望の油脂皮膜を成膜することができる。これは、上記の支持板材が、滴下される成形油を一旦保持するバッファの作用を奏すると共に、その成形油を上記の横方向(搬送方向に垂直な方向)に適度に分散させる作用をも同時に奏するためである。
また、成形油塗布部材の材質や厚さや長さなどを最適化することによっても、その様なバッファリング作用や分散作用を良好に得ることができる。
Further, in the first means, the forming oil may be dropped directly from the dropping means to the support plate material that supports the forming oil applying member that applies the forming oil on the upper surface of the metal plate. This embodiment is particularly effective when a structure connected in a direction perpendicular to the transport direction of the metal plate is given to the support plate material, and according to this configuration, in the longitudinal direction (transport direction) of the metal plate. In addition, a desired oil film can be formed substantially uniformly in the horizontal direction. This is because the support plate material acts as a buffer for temporarily holding the molding oil to be dropped, and at the same time acts to appropriately disperse the molding oil in the lateral direction (direction perpendicular to the conveying direction). This is to play.
Further, by optimizing the material, thickness, length and the like of the molding oil application member, such a buffering action and a dispersing action can be favorably obtained.

また、本発明の第1の手段によれば、成形油塗布部材によって金属板の表面に一旦塗布された成形油を、上記の油引き延ばし手段によって、より均一化またはより薄膜化させることができるので、成形油塗布部材によって金属板の表面に成形油を塗布する際に、必ずしも十分均一または十分薄く成形油を塗布する必要がなくなる。
また、本発明の第1の手段によれば、成形油によって成膜される油脂皮膜の厚さや均一性を容易に最適に制御することができる。
Further, according to the first means of the present invention, the molding oil once applied to the surface of the metal plate by the molding oil application member can be made more uniform or thinner by the oil stretching means. When the molding oil is applied to the surface of the metal plate by the molding oil application member, it is not always necessary to apply the molding oil sufficiently uniformly or sufficiently thinly.
In addition, according to the first means of the present invention, the thickness and uniformity of the oil film formed by the molding oil can be easily and optimally controlled.

また、本発明の第3の手段によれば、成形油の塗布時に余り出た成形油の余剰分が回収されるので、成形油の再利用が可能となる。このため、成形油の使用効率を更に向上させることができる。 In addition, according to the third means of the present invention, the surplus molding oil that has been left out during the application of the molding oil is recovered, so that the molding oil can be reused. For this reason, the use efficiency of molding oil can further be improved.

また、本発明の第4の手段によれば、加工対象となる金属板の種類などによって、異種の成形油が混ざらないようにしつつ、使用すべき成形油の種類を随時簡単に差し替えることができる。 Further, according to the fourth means of the present invention, the type of molding oil to be used can be easily replaced as needed depending on the type of metal plate to be processed, while preventing different types of molding oil from being mixed. .

なお、上記の成形油塗布部材は、多孔質のスポンジ状の材料や布材などから構成することもできるが、金属板の搬送速度が大きい場合には、成形油塗布部材と金属板との間における摩擦の問題が表面化し易くなることがある。そのため、上記の成形油塗布部材の材料としては、加工対象の金属板との摩擦係数の小さな、例えばシリコン系やナイロン系等の合成樹脂などから成る材料を用いることが望ましい。また、これらの合成樹脂などから成る材料は、適度な柔軟性を有しているので、金属板に対する接触圧を、その金属板の厚さなどに大きく影響されない様に常時最適化する上でも好適である。   The molding oil application member can be made of a porous sponge-like material or cloth material. However, when the conveying speed of the metal plate is high, the molding oil application member is not provided between the molding oil application member and the metal plate. The problem of friction in the surface may be easily surfaced. For this reason, as the material for the molding oil application member, it is desirable to use a material made of a synthetic resin such as a silicon-based or nylon-based material having a small coefficient of friction with the metal plate to be processed. In addition, since these synthetic resin materials have appropriate flexibility, they are suitable for always optimizing the contact pressure against the metal plate so that it is not greatly affected by the thickness of the metal plate. It is.

以下、本発明を具体的な実施例に基づいて説明する。
ただし、本発明の実施形態は、以下に示す個々の実施例に限定されるものではない。
Hereinafter, the present invention will be described based on specific examples.
However, the embodiments of the present invention are not limited to the following examples.

図1は、本実施例1の成形油塗布装置100のy軸方向に垂直な断面図である。本発明の成形油塗布部材を構成するハケ101は、ハケ付設管113の円筒軸周りを回動可能となる様に、ハケ付設管113の樹脂製のカバー113a上に、固定金具109とボルト117などを用いて固定されている。また、ハケ101は、ナイロン系の無数の繊維を束ねたものであり、固定金具109とこのハケ101との間には、支持板材105が固定されている。この支持板材105は、ハケ101の形状を良好に維持するためと、ハケ101の金属板Wに対する当接圧を良好に確保するためと、ハケ101の金属板Wに対する位置付け精度を良好に確保するために、y軸方向にわたって長く付設されている。
本図1に図示する様に、ハケ102〜104などについても、上記と略同様の構成が採られている。
FIG. 1 is a cross-sectional view perpendicular to the y-axis direction of the molding oil coating apparatus 100 of the first embodiment. The brush 101 constituting the molding oil application member of the present invention has a fixing bracket 109 and a bolt 117 on the resin cover 113a of the brushed tube 113 so that the brush 101 can rotate around the cylindrical axis of the brushed tube 113. It is fixed using etc. The brush 101 is a bundle of innumerable nylon fibers, and a support plate 105 is fixed between the fixing bracket 109 and the brush 101. This support plate material 105 ensures good positioning accuracy of the brush 101 with respect to the metal plate W, in order to maintain the shape of the brush 101 well, to ensure good contact pressure of the brush 101 with the metal plate W. Therefore, it is attached for a long time in the y-axis direction.
As shown in FIG. 1, the brushes 102 to 104 have the same configuration as described above.

なお、上側のハケ付設管113とハケ付設管115は、自身の軸周りに回動自在となる様にプレートP3に支持されており、下側のハケ付設管114とハケ付設管116は、自身の軸周りに回動自在となる様に板受け材209に支持されている。ただし、それらの他端は、例えばハケ付設管113とハケ付設管114については、後述の図3や図5−BのプレートP1に支持されており、また、ハケ付設管115とハケ付設管116については、後述の図3や図5−AのプレートP2に支持されている。   The upper brushed tube 113 and the brushed tube 115 are supported by the plate P3 so as to be rotatable around their own axes, and the lower brushed tube 114 and the brushed tube 116 are themselves Is supported by a plate receiving member 209 so as to be rotatable around the axis. However, for example, the brushed tube 113 and the brushed tube 114 are supported by the plate P1 in FIGS. 3 and 5B described later, and the brushed tube 115 and the brushed tube 116 are provided. Is supported by a plate P2 in FIG. 3 and FIG.

本発明の滴下手段を構成する油受給管121、122の最下点には、それぞれ、略円柱形の油滴下孔121a、122aが設けられている。また、油受給管121、122に給油するための給油枝管123、124は、変形可能な銅製の柔軟な管材から構成されている。そして、これらの給油枝管123、124や、それらへの各給油口125、126は、何れもそれぞれベース板127に固定されている。   At the lowest points of the oil receiving pipes 121 and 122 constituting the dripping means of the present invention, substantially cylindrical oil dripping holes 121a and 122a are provided, respectively. The oil supply branch pipes 123 and 124 for supplying oil to the oil receiving pipes 121 and 122 are made of a deformable copper flexible pipe material. The oil supply branch pipes 123 and 124 and the oil supply ports 125 and 126 are fixed to the base plate 127, respectively.

油受給管121、給油枝管123、給油口125やハケ101、ハケ102などは、金属板Wがアルミ材から成る場合に用い、油受給管122、給油枝管124、給油口126やハケ103、ハケ104などは、金属板Wが鉄材から成る場合に用いる。この様に、金属板Wの材質によって、成形油塗布部材(ハケ101〜104)や給油系統(油受給管、給油枝管、給油口など)を分けているのは、金属板Wの材質によって、用いるべき成形油の種類が異なるためである。   The oil supply pipe 121, the oil supply branch pipe 123, the oil supply port 125, the brush 101, the brush 102, and the like are used when the metal plate W is made of an aluminum material. The oil supply pipe 122, the oil supply branch pipe 124, the oil supply port 126, and the brush 103 are used. The brush 104 is used when the metal plate W is made of iron. As described above, the molding oil application member (brushes 101 to 104) and the oil supply system (oil supply pipe, oil supply branch pipe, oil supply port, etc.) are divided according to the material of the metal plate W depending on the material of the metal plate W. This is because the type of molding oil to be used is different.

例えば、ハケ101はアルミなどからなる金属板Wの上面にアルミ用の成形油を塗布するための成形油塗布部材であり、ハケ102はアルミなどからなる金属板Wの裏面(下面)にアルミ用の成形油を塗布するための成形油塗布部材であり、ハケ103は鉄などからなる金属板Wの上面に鉄用の成形油を塗布するための成形油塗布部材であり、ハケ104は鉄などからなる金属板Wの裏面(下面)に鉄用の成形油を塗布するための成形油塗布部材である。また、図1に例示する成形油塗布部材(ハケ101〜104)の各位置は、各ハケ101〜104を何れも使用していない場合の退避位置であり、使用時には、該当するハケ付設管113〜116を上記の様に回動させて、対応するハケ(成形油塗布部材)を目的の金属板Wに適度に当接させて使用する。   For example, the brush 101 is a molding oil application member for applying molding oil for aluminum on the upper surface of a metal plate W made of aluminum or the like, and the brush 102 is used for aluminum on the back surface (lower surface) of the metal plate W made of aluminum or the like. The brush 103 is a molding oil application member for applying iron molding oil to the upper surface of the metal plate W made of iron or the like, and the brush 104 is iron or the like. It is a molding oil application member for applying the molding oil for iron to the back surface (lower surface) of the metal plate W made of. Moreover, each position of the shaping | molding oil application | coating member (brushes 101-104) illustrated in FIG. 1 is a retracted position when none of each blemish 101-104 is used, and at the time of use, the corresponding installation pipe | tube 113 with a corresponding brush. ˜116 are rotated as described above, and the corresponding brush (molding oil application member) is used while being appropriately brought into contact with the target metal plate W.

例えば、ハケ付設管113,114を適当に回動させることにより、図2−Aに示す様に、ハケ101とハケ102とが接触する様にすると、この2つのハケの間を金属板Wがx軸方向に搬送される際に、金属板Wの表裏両面に成形油を塗布することができる。この時、下側に位置するハケ102の方が、若干前方(x座標が大きくなる側)に出ていることが望ましい。その長さδ(図2−B)の適正範囲は、0mm〜30mm程度である。この様な設定により、一旦、支持板材105の上に滴下された成形油を、ハケ101とハケ102の双方に、無駄やムラがない様に、随時適量分配することができる。   For example, when the brush 101 and 114 are appropriately rotated so that the brush 101 and the brush 102 come into contact with each other as shown in FIG. 2A, the metal plate W is placed between the two brushes. When transported in the x-axis direction, molding oil can be applied to both the front and back surfaces of the metal plate W. At this time, it is desirable that the brush 102 located on the lower side protrudes slightly forward (side on which the x coordinate becomes larger). The appropriate range of the length δ (FIG. 2-B) is about 0 mm to 30 mm. With such setting, the molding oil once dripped on the support plate 105 can be distributed to the brush 101 and the brush 102 at an appropriate amount as needed so that there is no waste or unevenness.

また、その長さδの設定は、ハケ付設管113,114の配設位置によって調整しても良いし、ハケ101とハケ102の各長さによって調整しても良いし、ハケ付設管113,114を回動させる際の各回動角によって調整しても良い。
また、これらの事情は勿論、ハケ103、104やハケ付設管115,116などについても同様である。
Moreover, the setting of the length δ may be adjusted by the arrangement position of the brushed pipes 113 and 114, may be adjusted by the lengths of the brush 101 and the brush 102, or the brushed pipes 113 and 114 may be adjusted. You may adjust by each rotation angle at the time of rotating 114. FIG.
The same applies to the brushes 103 and 104, the brushed pipes 115 and 116, and the like.

ハケ付設管114,116の下方には、成形油の内の塗布されなかった余剰分を回収するためのオイルパン128(余剰油回収手段:図1)が配設されている。これらの油は、支持板材106、108や固定金具110、112などをつたって、オイルパン128中に落下する。図3のコック129やホース130は、このオイルパン128中に溜まった成形油を回収するためのもの(余剰油回収手段)であり、それらの油は、ホース130の先に設けられた所定の回収容器の中に回収される。   Below the brushed pipes 114 and 116, an oil pan 128 (surplus oil recovery means: FIG. 1) for recovering the unapplied excess of the molding oil is disposed. These oils fall into the oil pan 128 through the support plate members 106 and 108 and the fixing brackets 110 and 112. The cock 129 and the hose 130 in FIG. 3 are for collecting the molding oil accumulated in the oil pan 128 (surplus oil collecting means), and these oils are supplied to a predetermined point provided at the end of the hose 130. It is collected in a collection container.

図3に、本実施例1の成形油塗布装置100を有する板材搬送装置200の正面図を示す。上記の略円柱形の油滴下孔121aは、上記の通り油受給管121の最下点に設けられるが、そのy軸方向のピッチ(配設密度)は、給油枝管123のy軸方向のピッチの2倍から3倍程度に設定される。図1の給油口125は、本図3では符号E′で示されている。これらの給油口は、A−A′,B−B′,C−C′,D−D′,E−E′の合計5組の給油系統に分割されている。   In FIG. 3, the front view of the board | plate material conveying apparatus 200 which has the molding oil application | coating apparatus 100 of the present Example 1 is shown. The substantially cylindrical oil dripping hole 121a is provided at the lowest point of the oil receiving pipe 121 as described above. The pitch (arrangement density) in the y-axis direction is the same as that in the y-axis direction of the oil supply branch pipe 123. It is set to about 2 to 3 times the pitch. 1 is indicated by the symbol E ′ in FIG. These oil supply ports are divided into a total of five oil supply systems of AA ′, BB ′, CC ′, DD ′, and EE ′.

図4に、それらの給油系統の論理的な構成を示す。アルミ用の成形油が保持されているオイルタンクTには、PL1〜PL5の5本のパイプラインが接続されており、給油を2等分する二股の各分岐器(a2,b2,c2,d2,e2)とオイルタンクTとの間における、これらの各パイプライン(PL1〜PL5)上には、制御弁(a1,b1,c1,d1,e1)が、それぞれ設けられている。これらの制御弁は電磁弁を用いて構成されており、給油経路の開閉及び太さ(即ち、単位時間当たりの給油量)を自在に制御することができる。   FIG. 4 shows a logical configuration of these oil supply systems. Five pipelines PL1 to PL5 are connected to an oil tank T that holds molding oil for aluminum, and each of the bifurcated branching devices (a2, b2, c2, d2) that divide the oil into two equal parts. , E2) and the oil tank T, control valves (a1, b1, c1, d1, e1) are respectively provided on these pipelines (PL1 to PL5). These control valves are configured using electromagnetic valves, and can freely control the opening and closing and the thickness of the oil supply path (that is, the amount of oil supplied per unit time).

したがって、例えば、金属板Wの幅、即ちy軸方向の長さが短い場合には、制御弁b1,c1,d1及びe1を閉じることによって、給油口A,A′だけから給油して、y軸方向の幅の狭い範囲だけに成形油を滴下することができる。
また、金属板Wの搬送速度が高い場合などには、必要十分な給油効率に応じ、制御弁の開閉制御に基づいて、対応する各給油経路をそれぞれ太く確保することができる。
また、これらの構成は、勿論、鉄用の成形油のための給油系統についても、同様に並列に設けるものとする。
Therefore, for example, when the width of the metal plate W, that is, the length in the y-axis direction is short, the control valves b1, c1, d1, and e1 are closed to supply oil only from the oil supply ports A, A ′. Molding oil can be dripped only in a narrow range in the axial direction.
Moreover, when the conveyance speed of the metal plate W is high, etc., each corresponding oil supply path can be secured thick based on the opening / closing control of the control valve according to the necessary and sufficient oil supply efficiency.
Of course, these configurations are also provided in parallel for the oil supply system for the molding oil for iron.

以下、図3と図5−Bを用いて、図1のハケ付設管113,114を回動させる回動制御手段について説明する。この回動制御手段は、プレートP1上に、動作可能に固定されたものであり、軸をy軸方向に向けて円盤132上の偏心した位置に固定された円柱形のピン137をシャフト139で上下に押し引きすることによって、円盤132は、軸が同一のハケ付設管114の周りで回動する。符号135は、この押し引き動作を駆動するエアーシリンダーを示している。また、円盤132と円盤131とは歯車機構を構成している。即ち、円盤132と円盤131の外周には、それぞれ歯車を形成する歯が設けられており、円盤132と円盤131とがそれらの歯を介して外接することにより、円盤132の回動に基づいて円盤131の回動が生成される。   Hereinafter, the rotation control means for rotating the brushed tubes 113 and 114 of FIG. 1 will be described with reference to FIGS. 3 and 5-B. This rotation control means is operatively fixed on the plate P1, and a cylindrical pin 137 fixed at an eccentric position on the disk 132 with its axis directed in the y-axis direction is provided by the shaft 139. By pushing and pulling up and down, the disk 132 rotates around the brushed tube 114 having the same axis. Reference numeral 135 denotes an air cylinder that drives this push-pull operation. In addition, the disk 132 and the disk 131 constitute a gear mechanism. That is, teeth that form gears are provided on the outer circumferences of the disc 132 and the disc 131, respectively, and the disc 132 and the disc 131 are circumscribed via these teeth, so that the disc 132 is rotated based on the rotation of the disc 132. A rotation of the disk 131 is generated.

また、円盤131と円盤132とは、半径が同じなので、これらにそれぞれ固定された各ハケ付設管113と114は、常時同じ回動角だけ回動する。例えば、図1に示す位置まで、即ち、金属板Wに接しない位置までハケ101とハケ102を退避させる場合には、エアーシリンダー135の駆動力を用いて、シャフト139を上方に押し出せば良い。この動作によって、図1に図示する様に、ハケ101とハケ102を金属板Wに接しない位置まで退避させることができる。   Further, since the disc 131 and the disc 132 have the same radius, the brushed tubes 113 and 114 fixed thereto are always rotated by the same rotation angle. For example, when the brush 101 and the brush 102 are retracted to the position shown in FIG. 1, that is, the position where the brush 102 does not contact the metal plate W, the shaft 139 may be pushed upward using the driving force of the air cylinder 135. . By this operation, as shown in FIG. 1, the brush 101 and the brush 102 can be retracted to a position where they do not contact the metal plate W.

なお、プレートP1上に設けられた穴h1,h2は、図1及び図5−Aのハケ付設管115、116を貫通させるためのものであり、これらに付設されたハケ103とハケ104についても上記と略同様に、エアーシリンダー136の駆動力を用いて、回動制御される。ただし、図1に示す位置まで、即ち、金属板Wに接しない位置までハケ103とハケ104を退避させる場合には、エアーシリンダー136の駆動力を用いて、シャフト140を下方に引き寄せる。   The holes h1 and h2 provided on the plate P1 are for penetrating the brushed pipes 115 and 116 shown in FIGS. 1 and 5-A, and the brush 103 and the brush 104 attached thereto are also provided. In substantially the same manner as described above, the rotation is controlled using the driving force of the air cylinder 136. However, when the brush 103 and the brush 104 are retracted to the position shown in FIG. 1, that is, the position where the brush 104 does not contact the metal plate W, the shaft 140 is pulled downward using the driving force of the air cylinder 136.

以上のような構成によれば、金属板Wをプレス加工装置に搬送する板材搬送装置200が構成する搬送ライン上に上記の成形油塗布部材(ハケ101〜104)が配置されるので、金属板Wのプレス加工装置への搬送処理の最中に、それに並行して金属板Wの表裏両面に同時に所望の油脂皮膜を成膜することができる。また、この処理は、金属板Wに直接触れる成形油塗布部材からの成形油の塗布によって実施されるので、成形油の微小な油滴やそれが揮発した気体が処理環境内に充満することはない。   According to the above configuration, since the above-described forming oil application members (brushes 101 to 104) are arranged on the conveyance line formed by the plate material conveyance device 200 that conveys the metal plate W to the press working device, the metal plate A desired oil film can be simultaneously formed on both the front and back surfaces of the metal plate W in parallel with the conveying process of W to the press working apparatus. In addition, since this processing is performed by application of molding oil from a molding oil application member that directly touches the metal plate W, minute oil droplets of the molding oil or gas from which it volatilizes is filled in the processing environment. Absent.

以下、板材搬送装置200が構成する上記の搬送ラインについて、更に具体的に説明する。図6−A,−Bは、ワーク(金属板)を挟持するための板材搬送装置200の開閉挟持機構の断面図である。特に、図6−A(開状態)は、図3の正面図の一部を拡大したものに相当しており、基柱201、202はそれぞれ不動に固定されている。
グリップ部材203、204は、金属板Wを面接触によって直接挟持する。ただし、より詳しくは、グリップ部材203は、金属板Wを挟持する際のグリップの圧力を最適化する弾性作用を奏するためのバネCC及び接触部材203bと、それらをz軸方向に弾性的に微動可能に支持するバックベース203aから構成されている。
Hereinafter, the above-described transport line that is configured by the plate material transport apparatus 200 will be described more specifically. 6A and 6B are cross-sectional views of an opening / closing clamping mechanism of the plate material transport apparatus 200 for clamping a workpiece (metal plate). In particular, FIG. 6-A (open state) corresponds to an enlarged part of the front view of FIG. 3, and the base pillars 201 and 202 are fixedly fixed.
The grip members 203 and 204 directly hold the metal plate W by surface contact. However, in more detail, the grip member 203 includes a spring CC and a contact member 203b for exerting an elastic action for optimizing the grip pressure when the metal plate W is clamped, and the spring member CC and the contact member 203b are elastically finely moved in the z-axis direction. It is comprised from the back base 203a supported so that it is possible.

この板材搬送装置200の開閉挟持機構は、グリップ部材203、204以外の部位については、上下左右に関して略対称に構成されているので、以下、上側半分の構成について詳しく説明する。
x軸方向に長く延びた搬送レール205は、基柱201に固定されており、ホルダ207はこの搬送レール205と嵌合しつつこの搬送レール205によって、x軸方向に往復自在に案内されている。このホルダ207は、図7−Aにもその側面図を図示する様に、略板形状の台210上に固定されている。この台210の下面には、基体211が固定されており、基体211全体がx軸方向に並進往復することができる。また、この基体211の側面には垂直レール212が、そしてこの基体211の下面には、x軸方向に長く延びた水平レール218が固定されている。
Since the open / close clamping mechanism of the plate material conveying apparatus 200 is configured substantially symmetrically with respect to the upper, lower, left, and right sides of the parts other than the grip members 203 and 204, the configuration of the upper half will be described in detail below.
A conveyance rail 205 extending long in the x-axis direction is fixed to the base pillar 201, and the holder 207 is reciprocally guided in the x-axis direction by the conveyance rail 205 while being fitted to the conveyance rail 205. . The holder 207 is fixed on a substantially plate-shaped base 210 as shown in the side view of FIG. 7-A. A base body 211 is fixed to the lower surface of the base 210, and the entire base body 211 can reciprocate in the x-axis direction. A vertical rail 212 is fixed to the side surface of the base body 211, and a horizontal rail 218 extending long in the x-axis direction is fixed to the lower surface of the base body 211.

側面板214は、グリップ部材203とホルダ213とを連結している。上記の垂直レール212は、ホルダ213をz軸方向に往復自在に案内するもので、この案内に基づいて側面板214を上下に並進させることによって、グリップ部材203の金属板Wに対する上下方向の挟持動作が実現される。
また、ホルダ217は、水平レール218によって、x軸方向に往復自在に案内されている。ホルダ217が固定されている駆動プレート216は、図7−Aに示す様に、水平レール218に沿ってx軸方向に並進往復することができる。図7−A,−Bのエアーシリンダー220は、この並進運動を駆動するためのものであり、駆動プレート216は、このエアーシリンダー220に、シャフト221を介して接続されている。
The side plate 214 connects the grip member 203 and the holder 213. The vertical rail 212 guides the holder 213 in a reciprocating manner in the z-axis direction, and the side plate 214 is translated up and down based on this guide, whereby the grip member 203 is held in the vertical direction with respect to the metal plate W. Operation is realized.
The holder 217 is guided by a horizontal rail 218 so as to be reciprocable in the x-axis direction. The drive plate 216 to which the holder 217 is fixed can reciprocate in the x-axis direction along the horizontal rail 218 as shown in FIG. 7-A. The air cylinder 220 in FIGS. 7A and 7B is for driving the translational movement, and the drive plate 216 is connected to the air cylinder 220 via the shaft 221.

この駆動プレート216のx軸方向の並進運動は、上記の側面板214の上下運動を生成するためのものである。即ち、図7−A,−Bに示す様に、駆動プレート216にはカムフォロアー216aが設けられており、ガイドプレート215に斜めに設けられたガイドホール215aの中を、このカムフォロアー216aがこのガイドホール215aに沿って移動するために、このガイドプレート215に固定されている上記の側面板214の上下運動が生成される。例えば、図7−A,−Bのエアーシリンダー220によって、シャフト221を右に(x軸の正の向きに)押し出せば、カムフォロアー216aが右に押し出されて、グリップ部材203が持ち上げられる(図6−A,図7−A)。   The translational movement of the drive plate 216 in the x-axis direction is for generating the vertical movement of the side plate 214 described above. That is, as shown in FIGS. 7A and 7B, the drive plate 216 is provided with a cam follower 216a. The cam follower 216a is inserted into the guide hole 215a provided obliquely on the guide plate 215. In order to move along the guide hole 215a, the vertical movement of the side plate 214 fixed to the guide plate 215 is generated. For example, if the shaft 221 is pushed to the right (in the positive x-axis direction) by the air cylinder 220 in FIGS. 7A and 7B, the cam follower 216a is pushed to the right and the grip member 203 is lifted ( Fig. 6-A, Fig. 7-A).

図6−A,−Bの各図の下半分も、上記と同様に構成されており、上記と略同様に動作する。ただし、図7−Aのエアーシリンダー220′によって、駆動プレート216′を右に(x軸の正の向きに)押し出せば、グリップ部材204が持ち上げられるので、この動作は、グリップ部材203,204の閉状態(図6−B)を得る際に実行する。   6A and 6B are also configured in the same manner as described above, and operate in substantially the same manner as described above. However, if the drive plate 216 ′ is pushed to the right (in the positive x-axis direction) by the air cylinder 220 ′ of FIG. 7-A, the grip member 204 is lifted. Executed when obtaining the closed state (FIG. 6B).

そして、例えば以上の様にして構成される適当な搬送ライン上に、例えば図1、図3に例示する様に本実施例1の成形油塗布装置100を配設することによって、本発明を実施することができる。   For example, the present invention is implemented by disposing the molding oil coating apparatus 100 according to the first embodiment as illustrated in FIGS. 1 and 3, for example, on an appropriate conveyance line configured as described above. can do.

なお、上記の成形油塗布部材(ハケ101〜ハケ104)によっては、金属板Wの中央部分に成形油を直接塗布することができないが、その様な金属板W上の領域に対しては、必要に応じて、従来と同様にして、成形油を噴霧によって付着させても良い。その様な金属板W上の領域は、従来よりも格段に狭く限定されているので、本発明に基づくこれらの構成(従来技術との併用)によっても、前述の課題を解消または大幅に緩和することができる。   Note that, depending on the above-described molding oil application member (brush 101 to brush 104), the molding oil cannot be directly applied to the central portion of the metal plate W, but for such a region on the metal plate W, If necessary, the molding oil may be attached by spraying in the same manner as in the past. Since such a region on the metal plate W is much narrower and limited than before, these configurations based on the present invention (in combination with the prior art) can also eliminate or greatly alleviate the above-mentioned problems. be able to.

図8−A,−Bに本実施例2の油引き延ばし手段(ワイパーブレードWB1〜4)の平面図と断面図を示す。この油引き延ばし手段(WB1〜4)は、上記の実施例1の板材搬送装置200の最終段に配設したものである。図8−Aの右側の点PPは、プレス加工装置の中心点(加工位置)を示しており、搬送ラインの両側方から金属板Wの縁を表裏両面にて挟持するサイドグリッパーSGは、その金属板Wをx軸の方向に、x=x2の点からx=x3の点(:点PP)まで搬送する。   8A and 8B are a plan view and a cross-sectional view of the oil stretching means (wiper blades WB1 to WB4) of the second embodiment. The oil stretching means (WB1 to WB4) are arranged at the final stage of the plate material conveying apparatus 200 of the first embodiment. A point PP on the right side of FIG. 8A indicates the center point (processing position) of the press working apparatus, and the side gripper SG that holds the edges of the metal plate W on both the front and back sides from both sides of the conveying line is The metal plate W is conveyed in the x-axis direction from the point x = x2 to the point x = x3 (: point PP).

また、板材搬送装置200のグリップ部材203,204は、前述の挟持動作によって金属板Wを表裏両面から挟持しつつ、その金属板Wをx軸の方向に、x=x1の点からx=x2の点まで搬送する。ワイパーブレードWB1〜4は、この板材搬送装置200の出口、即ち、サイドグリッパーSGに対する金属板Wの受渡し点付近に設けられており、その断面αを図示すれば、図8−Bの様になっている。   In addition, the grip members 203 and 204 of the plate material transporting apparatus 200 hold the metal plate W from both the front and back surfaces by the above-described holding operation, and hold the metal plate W in the x-axis direction from the point of x = x1 x = x2. Transport to the point. The wiper blades WB1 to WB4 are provided at the exit of the plate material conveying apparatus 200, that is, near the delivery point of the metal plate W with respect to the side gripper SG, and the cross section α is as shown in FIG. ing.

図8−Bの断面図は、図8−Aの断面αをA方向視したものである。上記の板材搬送装置200には、実施例1の成形油塗布装置100が具備されており、図8−Bの成形油の油膜ρ1は、前述のハケ101によって塗布されたものである。この油膜ρ1は、ワイパーブレードWB1によって図中の油膜ρ2の様に平坦化され、更にワイパーブレードWB1は、ハケ101によって成形油を塗布することができなかった金属板Wの中央部分に、成形油を運ぶ作用をも同時に奏する。そして、次段のワイパーブレードWB2は、それらの作用に基づいて成膜された油膜ρ2を、更に平坦化及び薄膜化して、図示する様な更に薄い油膜ρ3を形成する。
例えばこの様にして、ワイパーブレードを利用すれば、成形油塗布部材によって成形油を塗布することができない部位が有る場合においても、その金属板Wの表裏両面に薄くムラなく所望の油脂皮膜を成膜することができる。
The cross-sectional view of FIG. 8B is a view of the cross section α of FIG. The plate material conveying apparatus 200 includes the molding oil application apparatus 100 of the first embodiment, and the oil film ρ1 of the molding oil in FIG. 8B is applied by the brush 101 described above. The oil film ρ1 is flattened by the wiper blade WB1 like the oil film ρ2 in the figure, and the wiper blade WB1 is further formed on the central portion of the metal plate W where the forming oil could not be applied by the brush 101. It also has the effect of carrying Then, the wiper blade WB2 at the next stage further flattens and thins the oil film ρ2 formed based on the action thereof, thereby forming a thinner oil film ρ3 as shown.
For example, when a wiper blade is used in this way, even if there is a portion where the molding oil cannot be applied by the molding oil application member, a desired oil film is formed on both the front and back surfaces of the metal plate W without any unevenness. Can be membrane.

また、図8−Aの領域Z付近に、若干量の成形油を従来と同様の手段(:設置位置が固定された成形油噴霧用のノズル)によって噴射する様にしても良い。これにより、ワイパーブレードWB1〜4と金属板Wとの間に生じる摩擦の発生を常に抑制することができるので、ワイパーブレードWB1〜4の寿命を長くすることができると同時に、上記の平坦化及び薄膜化をより確実に実施することができる。この様な成形油の噴霧については、噴霧範囲が従来よりも格段に狭く限定されるので、その噴霧量を従来よりも十分少なく抑えることができる。このため、この様な場合においても、実施例1と同様の本発明の作用・効果を得ることができる。   Further, a small amount of molding oil may be injected in the vicinity of the region Z in FIG. 8A by means similar to the conventional one (: nozzle for spraying molding oil with a fixed installation position). Thereby, since generation | occurrence | production of the friction which arises between the wiper blades WB1-4 and the metal plate W can always be suppressed, while the lifetime of the wiper blades WB1-4 can be lengthened, the above flattening and Thinning can be performed more reliably. About such spraying of molding oil, since the spraying range is remarkably narrower than before, the spraying amount can be suppressed to be sufficiently smaller than before. For this reason, even in such a case, the same operation and effect of the present invention as in the first embodiment can be obtained.

〔その他の変形例〕
本発明の実施形態は、上記の形態に限定されるものではなく、その他にも以下に例示される様な変形を行っても良い。この様な変形や応用によっても、本発明の作用に基づいて本発明の効果を得ることができる。
(変形例1)
例えば、上記の実施例1では、支持板材105や支持板材107を平坦な平面形状にしたが、成形油が直接滴下される上側の支持板材(105、107)の表面には、凹凸を形成しても良い。
[Other variations]
The embodiment of the present invention is not limited to the above-described embodiment, and other modifications as exemplified below may be made. Even with such modifications and applications, the effects of the present invention can be obtained based on the functions of the present invention.
(Modification 1)
For example, in the first embodiment, the support plate material 105 and the support plate material 107 are made flat and flat, but unevenness is formed on the surface of the upper support plate material (105, 107) on which the molding oil is directly dropped. May be.

図9に、支持板材105の変形例を例示する。本図9の支持板材105′には、突起105aが多数設けられている。この様な凹凸の形成によって、金属板の縦方向(搬送方向)にも横方向にも略一様にムラなく所望の油脂皮膜を成膜することができる。これは、上記の支持板材105′が、滴下される成形油を一旦保持するバッファ作用をより良好に奏すると共に、その成形油を横方向(搬送方向に垂直な方向)に適度に分散させる作用をも同時に奏するためである。   FIG. 9 illustrates a modification of the support plate material 105. A large number of protrusions 105a are provided on the support plate member 105 'of FIG. By forming such irregularities, it is possible to form a desired oil film in a uniform and uniform manner both in the vertical direction (conveying direction) and in the horizontal direction of the metal plate. This is because the above-mentioned support plate material 105 ′ has a buffer function that once holds the dropped molding oil, and at the same time has an effect of appropriately dispersing the molding oil in the lateral direction (direction perpendicular to the conveying direction). Is to play at the same time.

(変形例2)
また、上記の実施例1では、ホース130(図3)を通して回収された成形油の余剰分を所定の回収容器の中に回収する形態を採用したが、本発明の成形油塗布装置においては、ポンプや集塵フィルタなどを使用する等して、一旦回収された余剰分の成形油を自動的に再利用する循環経路を構成する様にしても良い。
(Modification 2)
Further, in the above-described embodiment 1, the form in which the excess of the molding oil recovered through the hose 130 (FIG. 3) is recovered in a predetermined recovery container, but in the molding oil application apparatus of the present invention, A circulation path that automatically reuses the excess molding oil once recovered may be configured by using a pump, a dust collection filter, or the like.

(変形例3)
また、実施例1の油受給管121、122(成形油滴下手段)は、金属板の裏面に成形油を塗布する成形油塗布部材用(例:ハケ102用)にも別途個別に設けることができる。また、その様な場合には、別々の滴下経路によって、例えばハケ101とハケ102などにそれぞれ個別に給油することができるので、その様な場合には、図2−A,−Bの様な、ハケ101とハケ102との位置関係を必ずしも考慮する必要がない。
(Modification 3)
Further, the oil receiving pipes 121 and 122 (molding oil dropping means) of the first embodiment are separately provided for a molding oil application member (for example, for the brush 102) for applying molding oil to the back surface of the metal plate. it can. Further, in such a case, for example, the brush 101 and the brush 102 can be individually refueled by separate dropping paths. In such a case, as shown in FIGS. It is not always necessary to consider the positional relationship between the brush 101 and the brush 102.

(変形例4)
また、実施例1では、本発明の給油手段を、油滴下孔121a,122aを有する油受給管121、122(本発明の滴下手段)を用いて構成したが、本発明の給油手段は、必ずしも、本発明の滴下手段から構成する必要はない。
例えば、実施例1のハケ付設管113やハケ付設管115などの様なハケ付設管の管中に成形油を給油して、そこから各ハケに成形油を分配することも可能である。この場合には、油滴下孔121a,122aなどと略同様の形状の孔をそれらのハケ付設管に設け、その孔の直下にハケなどの成形油塗布部材を配置することにより、上記の実施例1の給油方式(図4)を用いて略同様に良好に給油することができる。
(Modification 4)
Moreover, in Example 1, although the oil supply means of this invention was comprised using the oil receiving pipes 121 and 122 (dropping means of this invention) which have the oil dripping holes 121a and 122a, the oil supply means of this invention does not necessarily have It is not necessary to comprise the dropping means of the present invention.
For example, it is also possible to supply molding oil into a brushed tube such as the brushed tube 113 or the brushed tube 115 of the first embodiment and distribute the molded oil to each brush from there. In this case, holes having substantially the same shape as the oil dripping holes 121a, 122a and the like are provided in the brushed pipes, and a molding oil application member such as a brush is disposed immediately below the holes, thereby implementing the above-described embodiment. The oil supply method (FIG. 4) of No. 1 can be used to supply oil in substantially the same manner.

金属板のプレス加工を行う前に、該金属板に成形油の油脂皮膜を成膜する手段に関する。本発明は、プレス装置を用いて例えば車両のボディーなどを成形する際に非常に有効となるが、本発明はその他にも任意のプレス加工に対しても、その効果を大いに発揮することができる。   The present invention relates to a means for forming an oil film of a molding oil on the metal plate before pressing the metal plate. The present invention is very effective when, for example, a vehicle body is molded using a press apparatus. However, the present invention can exert its effect greatly for any other press processing. .

実施例1の成形油塗布装置100のy軸方向に垂直な断面図Sectional drawing perpendicular | vertical to the y-axis direction of the molding oil coating apparatus 100 of Example 1 ハケ101とハケ102との位置関係を示す側面図Side view showing the positional relationship between the brush 101 and the brush 102 ハケ101とハケ102との位置関係を示す側面図Side view showing the positional relationship between the brush 101 and the brush 102 成形油塗布装置100を有する板材搬送装置200の正面図Front view of plate conveying apparatus 200 having molding oil application apparatus 100 給油系統の論理的な構成を示す構成図Configuration diagram showing the logical configuration of the lubrication system ハケ付設管115,116を回動させる回動制御手段の正面図Front view of a rotation control means for rotating the brushed pipes 115 and 116 ハケ付設管113,114を回動させる回動制御手段の正面図Front view of rotation control means for rotating the brushed pipes 113 and 114 板材搬送装置200の開閉挟持機構の断面図(開状態)Sectional drawing (open state) of the opening-and-closing clamping mechanism of the board | plate material conveying apparatus 200 板材搬送装置200の開閉挟持機構の断面図(閉状態)Sectional view (closed state) of the open / close clamping mechanism of the plate material conveying apparatus 200 板材搬送装置200の開閉挟持機構の側面図(開状態)Side view of open / close clamping mechanism of plate material conveying apparatus 200 (open state) 開閉挟持機構の駆動プレート216の平面図Plan view of drive plate 216 of the open / close clamping mechanism 実施例2の油引き延ばし手段(WB1〜4)の平面図The top view of the oil extending means (WB1-4) of Example 2. 実施例2の油引き延ばし手段(WB1〜2)の断面図Sectional drawing of the oil extending means (WB1-2) of Example 2. 支持板材105の変形例(支持板材105′)を例示する斜視図The perspective view which illustrates the modification (support plate material 105 ') of the support plate material 105

100 : 成形油塗布装置
101、102 : ハケ(成形油塗布部材)
105、106 : 支持板材
121、122 : 油受給管(滴下手段)
121a、122a: 油滴下孔
123、124 : 給油枝管
125、126 : 給油口
128 : オイルパン(余剰油回収手段)
WBm : ワイパーブレード(油引き延ばし手段;1≦m≦4)
200 : 板材搬送装置
100: Molding oil application device 101, 102: Brush (molding oil application member)
105, 106: Support plate material 121, 122: Oil receiving pipe (dropping means)
121a, 122a: Oil dropping hole 123, 124: Oil supply branch pipe 125, 126: Oil supply port
128: Oil pan (excess oil collecting means)
WBm: wiper blade (oil stretching means; 1 ≦ m ≦ 4)
200: Plate material conveying device

Claims (4)

プレス加工される金属板の表面にプレス加工前に成形油を塗布する装置であって、
前記金属板をプレス加工装置に搬送する搬送装置が構成する搬送ライン上に配設され、前記成形油を一時的に吸着して保持し、前記金属板の表面に直接触れることにより、該表面に前記成形油を塗布する成形油塗布部材と、
前記成形油塗布部材を側方から支持する支持板材と、
前記成形油塗布部材が前記金属板に接触又は離間するように、前記成形油塗布部材と前記支持板材を回動可能に支持するハケ付設管と、
前記成形油塗布部材又は前記支持板材の上に前記成形油を滴下させて、前記成形油塗布部材に継続的に前記成形油を給油するする給油手段と、
前記成形油塗布部材によって前記金属板の表面に一旦塗布された前記成形油をより均一化またはより薄膜化させる様に、前記表面に触れつつ前記成形油を前記表面上で引き延ばす油引き延ばし手段と
を有し、
前記給油手段は、
前記成形油塗布部材の幅方向に配設され、その幅方向に沿って形成された複数の油滴下孔を最下点に有した油受給管と、
前記成形油を貯蔵するオイルタンクと、
前記オイルタンクから前記油受給管に前記形成油を配給する複数の配管であって、各配管が、前記成形油塗布部材の幅方向の中心を通る搬送ラインの両側の一対の位置であって搬送ラインからの距離の異なる複数の一対の位置において前記油受給管に接続された二股分岐をしている複数の配管と、
前記オイルタンクとそれぞれの前記配管との間に配設された、給油経路の開閉及び前記形成油の単位時間当たりの供給量を制御する制御弁と
を有する
ことを特徴とする成形油塗布装置。
An apparatus for applying molding oil to the surface of a metal plate to be pressed before pressing,
The metal plate is disposed on a conveyance line configured by a conveyance device that conveys the metal plate to a press working device, temporarily adsorbs and holds the molding oil, and directly touches the surface of the metal plate to thereby contact the surface. A molding oil application member for applying the molding oil;
A support plate material that supports the molding oil application member from the side;
A brushed tube that rotatably supports the molding oil application member and the support plate so that the molding oil application member contacts or separates from the metal plate;
An oil supply means for dropping the molding oil onto the molding oil application member or the support plate and continuously supplying the molding oil to the molding oil application member ;
Oil stretching means for stretching the molding oil on the surface while touching the surface so that the molding oil once applied to the surface of the metal plate by the molding oil application member is made more uniform or thinner. Have
The refueling means is
An oil receiving pipe disposed in the width direction of the molding oil application member, and having a plurality of oil dropping holes formed along the width direction at the lowest point;
An oil tank for storing the molding oil;
A plurality of pipes for distributing the forming oil from the oil tank to the oil receiving pipe, each pipe being transported at a pair of positions on both sides of a transport line passing through the center in the width direction of the molding oil application member; A plurality of pipes having a bifurcated branch connected to the oil receiving pipe at a plurality of pairs of positions at different distances from the line;
A control valve disposed between the oil tank and each of the pipes for controlling the opening / closing of an oil supply path and the supply amount of the formed oil per unit time;
Molding oil coating apparatus characterized by having a.
前記金属板の表側の表面に前記成形油を塗布する前記成形油塗布部材と、
前記金属板の裏側の表面に前記成形油を塗布する前記成形油塗布部材と
を有する
ことを特徴とする請求項1に記載の成形油塗布装置。
The molding oil application member that applies the molding oil to the front surface of the metal plate;
The molding oil application device according to claim 1, further comprising: the molding oil application member that applies the molding oil to a surface on the back side of the metal plate.
前記成形油の塗布時に余り出た前記成形油の余剰分を回収する余剰油回収手段を有することを特徴とする請求項1又は請求項2に記載の成形油塗布装置。 The molding oil coating apparatus according to claim 1 , further comprising a surplus oil collecting unit that collects surplus of the molding oil that is excessively discharged when the molding oil is applied. 前記成形油塗布部材と前記給油手段とを、相異なる前記成形油の種類別にそれぞれ有することを特徴とする請求項1乃至請求項3の何れか1項に記載の成形油塗布装置。 The molding oil application device according to any one of claims 1 to 3 , wherein the molding oil application member and the oil supply means are provided for different types of the molding oil.
JP2005211932A 2005-07-21 2005-07-21 Molding oil applicator Expired - Lifetime JP4885495B2 (en)

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KR20240102357A (en) * 2022-12-26 2024-07-03 주식회사 삼연기술 Mold burning prevention apparatus
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