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JP4891129B2 - Method for producing coating dispersion for electrophotographic photosensitive member, and method for producing electrophotographic photosensitive member - Google Patents
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JP4891129B2 - Method for producing coating dispersion for electrophotographic photosensitive member, and method for producing electrophotographic photosensitive member - Google Patents

Method for producing coating dispersion for electrophotographic photosensitive member, and method for producing electrophotographic photosensitive member Download PDF

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JP4891129B2
JP4891129B2 JP2007092757A JP2007092757A JP4891129B2 JP 4891129 B2 JP4891129 B2 JP 4891129B2 JP 2007092757 A JP2007092757 A JP 2007092757A JP 2007092757 A JP2007092757 A JP 2007092757A JP 4891129 B2 JP4891129 B2 JP 4891129B2
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polyamide resin
photosensitive member
electrophotographic photosensitive
coating dispersion
electrophotographic
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JP2008250085A (en
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健彦 遠藤
正人 田中
淳史 藤井
由香 石塚
正樹 野中
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Canon Inc
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Description

本発明は、電子写真感光体用塗布用分散液の製造方法及び電子写真感光体の製造方法に関する。詳しくは、ポリアミド樹脂粒子を含有するポリアミド樹脂液と有機顔料との分散によって電子写真感光体用の塗布用分散液製造する方法に関する。また、該製造方法によって製造された電子写真感光体用の塗布用分散液を用いて電子写真感光体を製造する方法に関する。 The present invention relates to a method of manufacturing an electrophotographic photoconductor of coating dispersion, and relates to a process for producing an electrophotographic photosensitive member. Particularly to a method of producing a coating dispersion for an electrophotographic photoreceptor by dispersing the polyamide resin solution and organic pigments containing polyamide resin particles. Further, a method for producing an electronic photosensitive member using the coating dispersion of the electrophotographic photosensitive member for manufactured me by the said manufacturing method.

アゾ顔料等の有機電子写真材料を用いる電子写真感光体は、従来のSe、CdS等の無機電子写真材料を用いる電子写真感光体に比べて無公害で製造が容易であり、構成材料の選択の多様性から機能設計の自由度が高いという利点を有する。このような有機電子写真材料を用いる電子写真感光体は、近年のレーザービームプリンターや複写機の急速な普及により広く市場で用いられるようになっている。   An electrophotographic photoreceptor using an organic electrophotographic material such as an azo pigment is more pollution-free and easier to manufacture than a conventional electrophotographic photoreceptor using an inorganic electrophotographic material such as Se or CdS. It has the advantage that the degree of freedom in functional design is high due to diversity. An electrophotographic photosensitive member using such an organic electrophotographic material has been widely used in the market due to the rapid spread of laser beam printers and copying machines in recent years.

電子写真感光体は、基本的には帯電及び光を用いた露光により潜像を形成する感光層と、その感光層を設けるための支持部材としての支持体からなる。一般的に、支持体上に直接感光層を形成した場合、支持体表面の汚れ、形状や性状の不均一、粗さはそのまま感光層の成膜ムラとなって現れる。その結果得られる画像に白抜け、黒点、濃度ムラ等の画像欠陥が発生したり、支持体から感光層が剥離するという問題が生じる。   An electrophotographic photoreceptor basically comprises a photosensitive layer that forms a latent image by exposure using charging and light, and a support as a support member for providing the photosensitive layer. In general, when a photosensitive layer is directly formed on a support, dirt, shape and property non-uniformity, and roughness of the support surface appear as film formation unevenness of the photosensitive layer as they are. As a result, image defects such as white spots, black spots, and density unevenness occur in the resulting image, and the photosensitive layer peels off from the support.

これまでに、支持体との密着性確保、感光層の電気的破壊の保護、感光層のキャリア注入性の改良等のために、支持体と感光層の間に下引き層を設けることが行われてきた。この下引き層は、上記のメリットを有する反面、支持体と感光層間の電荷移動を阻害する為、電荷が蓄積され易いというデメリットも併せ持つ。このため連続プリント時において電位変動が大きくなり画像不具合が発生する。例えば、上記下引き層を有する電子写真感光体を、現在プリンターや複写機で広く使用されている暗部電位部分を非現像部分とし明部電位部分を現像部分とする現像プロセス(いわゆる反転現像系)に使用した場合、次の問題が生じる。連続プリント時の明部電位の上昇により前プリント時に光が当たった所の感度が遅くなり、画像濃度変動が発生して、次プリント時に全面黒画像をとると、前プリント部分が白く浮き出る、いわゆるゴースト現象(ネガゴースト)が顕著に現れてしまうことがある。また、逆に明部電位や残留電位の低下により前プリント時に光が当たった所の感度が速くなり、次プリント時に全面白画像をとると、前プリント部分が黒く浮き出る、いわゆるゴースト現象(ポジゴースト)が顕著に現れてしまうことがある。   To date, an undercoat layer has been provided between the support and the photosensitive layer in order to ensure adhesion to the support, protect the photosensitive layer from electrical breakdown, and improve the carrier injection property of the photosensitive layer. I have been. This undercoat layer has the above-mentioned merits, but also has a demerit that charges are easily accumulated because it inhibits the charge transfer between the support and the photosensitive layer. For this reason, the potential fluctuation becomes large during continuous printing, causing image defects. For example, an electrophotographic photosensitive member having the undercoat layer described above is a development process (so-called reversal development system) in which a dark portion potential portion and a bright portion potential portion that are widely used in printers and copiers are used as a non-development portion and a light portion potential development portion. The following problems occur when used for: Sensitivity of light exposure at the time of previous printing slows down due to the rise of the bright part potential at the time of continuous printing, image density fluctuation occurs, and when the entire black image is taken at the time of the next printing, the front printed part will appear white, so-called A ghost phenomenon (negative ghost) may appear prominently. On the other hand, the sensitivity of the area exposed to light at the time of previous printing increases due to the decrease in the bright part potential and residual potential, and when the entire white image is taken during the next printing, the so-called ghost phenomenon (positive ghost phenomenon) where the front printed part appears black. ) May appear prominently.

このような下引き層を設けた電子写真感光体を用いた場合の連続プリント時における残留電位の上昇や、初期電位の低下等による電位変動を更に抑制する様々な方法が提案されている。しかし、初期の感度が低下したり、帯電能が低下したり、弊害を生じる場合も多く、また高温高湿環境下又は低温低湿環境下などの特定環境下での耐久使用において完全に要求を満たしているとはいえないのが現状である(例えば、特許文献1−7参照)。   Various methods have been proposed for further suppressing potential fluctuations due to an increase in residual potential during continuous printing, a decrease in initial potential, or the like when an electrophotographic photosensitive member provided with such an undercoat layer is used. However, there are many cases where the initial sensitivity is lowered, the charging ability is lowered, and there is a harmful effect, and the requirements are completely satisfied in the endurance use under a specific environment such as a high temperature and high humidity environment or a low temperature and low humidity environment. The current situation is that it cannot be said (see, for example, Patent Documents 1-7).

また最近、プリンター及び複写機の高画質カラー化が進む中で、電子写真感光体の品質に対する要求も厳しさが増しており、画像欠陥が無く、使用環境の変動や耐久的な使用においても電位変動等の特性の変化を起こさない電子写真感光体が望まれている。このような流れの中で、下引き層の更なる特性改善の為、有機顔料を下引き層に分散する様々な方法が提案されている。例えば、低い残留電位(特許文献8参照)、繰り返し使用時の残留電位の上昇抑制(特許文献9参照)、プリント1回転目のプロセスから帯電性安定(特許文献10参照)、連続プリント時の電位変動やゴーストを抑制(特許文献11−13参照)である。   Recently, with the progress of high-quality color printing in printers and copiers, the demands on the quality of electrophotographic photoreceptors have increased, and there are no image defects. There is a demand for an electrophotographic photosensitive member that does not cause changes in characteristics such as fluctuations. In such a flow, various methods for dispersing the organic pigment in the undercoat layer have been proposed in order to further improve the properties of the undercoat layer. For example, low residual potential (refer to Patent Document 8), suppression of increase in residual potential during repeated use (refer to Patent Document 9), stable chargeability from the first print rotation process (refer to Patent Document 10), potential during continuous printing This is to suppress fluctuations and ghosts (see Patent Documents 11-13).

しかし、これらの提案では顔料の分散液を用いている。このため、分散した顔料粒子の沈降による分散液の局所的な固形分変動や、分散した顔料粒子の凝集による粒径増加によって、電子写真感光体の膜厚が不均一になり塗布面や画像に濃度ムラや画像欠陥が増加したりするという潜在的な問題を抱えている。このような濃度ムラや画像欠陥は先に述べたプリンター及び複写機の高画質化において有機感光体の致命的な欠陥となりうる。また、分散した顔料粒子の沈降や凝集によって、分散液の塗料ライフが短くなる問題もあり、これらの問題を解決する為にも分散液の分散状態の更なる安定化が求められている。
特開昭62−269966号公報 特開昭62−279347号公報 特公平7−72806号公報 特公平02−059458号公報 特許第3010601号公報 特開平5−27469号公報 特開平7−175249号公報 特許第3384231号公報 特公平7−111586号公報 特許第3417145号公報 特許第3774673号公報 特開2003−316049号公報 WO2005/116777号公報
However, these proposals use a pigment dispersion. For this reason, the film thickness of the electrophotographic photosensitive member becomes non-uniform due to local solid content fluctuations of the dispersion due to sedimentation of the dispersed pigment particles and increase in particle size due to aggregation of the dispersed pigment particles. There is a potential problem that density unevenness and image defects increase. Such density unevenness and image defects can be fatal defects of the organic photoreceptor in improving the image quality of the printers and copiers described above. In addition, there is a problem that the paint life of the dispersion liquid is shortened due to the sedimentation and aggregation of the dispersed pigment particles, and further stabilization of the dispersion state of the dispersion liquid is required to solve these problems.
Japanese Patent Laid-Open No. 62-269966 JP-A-62-279347 Japanese Patent Publication No. 7-72806 Japanese Patent Publication No. 02-059458 Japanese Patent No. 3010601 JP-A-5-27469 JP 7-175249 A Japanese Patent No. 3384231 Japanese Patent Publication No.7-111586 Japanese Patent No. 3417145 Japanese Patent No. 3774673 JP 2003-316049 A WO2005 / 116777 gazette

本発明は上記背景技術の問題に鑑みなされたものである。すなわち、有機顔料の分散安定性と塗布性に優れた電子写真感光体用の塗布用分散液の製造方法及びその分散液を用いて連続プリント時における明部電位、残留電位の電位変動や画像欠陥の少ない電子写真感光体を製造する方法を提供することを課題とする The present invention has been made in view of the above problems of the background art. That is, a method of manufacturing a dispersion stability and coating fabric excellent in coating dispersion for the electrophotographic photosensitive member of an organic pigment, and, by using the dispersion liquid, light-area potential at the time of continuous printing, the potential of the residual potential It is an object of the present invention to provide a method for producing an electrophotographic photosensitive member with less fluctuation and image defects .

本発明者らは上記課題を解決すべく鋭意検討した結果、電子写真感光体用の塗布用分散液の製造に使用されるポリアミド樹脂液に着目した。すなわち、電子写真感光体用の塗布用分散液の製造において、動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液を有機顔料との分散に使用する。このことにより、該電子写真感光体用の塗布用分散液の動的光散乱法による測定値における体積平均粒径(D50)及び遠心沈降法による測定値における平均粒径(メジアン径)を極めて小さくすることができ、長期にわたって分散安定性を維持できる事を見出した。また、該電子写真感光体用の塗布用分散液を用いて電子写真感光体を製造することで、連続プリント時における明部電位、残留電位の電位変動や画像欠陥の少ない電子写真感光体を提供できることを見出し、本発明を完成させた As a result of intensive studies to solve the above-mentioned problems, the present inventors have focused on a polyamide resin solution used for producing a coating dispersion for an electrophotographic photoreceptor. That is, in the production of coating dispersion for electronic photosensitive member, the volume average particle diameter in the measured value by the dynamic light scattering method (D 50) contains 6.00μm or less of the polyamide resin particles or 0.50μm A polyamide resin liquid is used for dispersion with an organic pigment. Thus, the volume average particle diameter (D 50 ) measured by the dynamic light scattering method and the average particle diameter (median diameter) measured by the centrifugal sedimentation method of the coating dispersion for the electrophotographic photosensitive member are extremely reduced. It was found that the dispersion stability could be maintained over a long period of time. In addition, by producing an electrophotographic photosensitive member using the coating dispersion for the electrophotographic photosensitive member , an electrophotographic photosensitive member is provided that has less bright portion potential, residual potential variation, and image defects during continuous printing. The present invention has been completed by finding out what can be done .

即ち、本発明は以下の通りである。   That is, the present invention is as follows.

ポリアミド樹脂粒子を含有するポリアミド樹脂液と有機顔料との分散によって電子写真感光体用の塗布用分散液製造する方法において、
ポリアミド樹脂液が、動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液であることを特徴とする電子写真感光体用の塗布用分散液の製造方法。
A method of producing a coating dispersion for an electrophotographic photoreceptor by dispersing the polyamide resin solution and organic pigments containing polyamide resin particles,
The polyamide resin liquid is a polyamide resin liquid containing polyamide resin particles having a volume average particle diameter (D 50 ) of 0.50 μm or more and 6.00 μm or less as measured by a dynamic light scattering method. A method for producing a coating dispersion for a photographic photoreceptor.

本発明の電子写真感光体用の塗布用分散液の製造方法は、動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液を有機顔料との分散に使用する。このことで該電子写真感光体用の塗布用分散液の動的光散乱法による測定値における体積平均粒径(D50)及び遠心沈降法による測定値における平均粒径(メジアン径)を極めて小さくすることができ、長期にわたって分散安定性を維持できるという顕著な効果を奏する。また、本発明によれば、該電子写真感光体用の塗布用分散液を用いて電子写真感光体を製造することで、連続プリント時における明部電位、残留電位の電位変動や画像欠陥の少ない電子写真感光体を提供することができる The method for producing a coating dispersion for an electrophotographic photosensitive member of the present invention contains polyamide resin particles having a volume average particle diameter (D 50 ) measured by a dynamic light scattering method of 0.50 μm or more and 6.00 μm or less. The polyamide resin solution is used for dispersion with the organic pigment. Thus, the volume average particle diameter (D 50 ) in the measured value by the dynamic light scattering method and the average particle diameter (median diameter) in the measured value by the centrifugal sedimentation method of the coating dispersion for the electrophotographic photosensitive member are extremely small. It is possible to achieve a remarkable effect that the dispersion stability can be maintained over a long period of time. In addition, according to the present invention, by producing an electrophotographic photosensitive member using the coating dispersion for the electrophotographic photosensitive member, there are few potential fluctuations in the bright part potential and residual potential and image defects during continuous printing. An electrophotographic photoreceptor can be provided .

以下に、本発明の形態を詳細に述べる。   Hereinafter, embodiments of the present invention will be described in detail.

本発明の電子写真感光体用の塗布用分散液の製造方法は、動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液と有機顔料を分散することで製造する方法である。 The method for producing a coating dispersion for an electrophotographic photosensitive member of the present invention contains polyamide resin particles having a volume average particle diameter (D 50 ) measured by a dynamic light scattering method of 0.50 μm or more and 6.00 μm or less. it is how to manufacture by dispersing polyamide resin solution and an organic pigment.

ポリアミド樹脂粒子を含有するポリアミド樹脂液は、動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液であることが好ましい。また、動的光散乱法による測定値における体積平均粒径(D50)が1.00μm以上5.00μm以下であることが更に好ましい。 Polyamide resin solution containing polyamide resin particles, the volume average particle diameter in the measured value by the dynamic light scattering method (D 50) is a polyamide resin solution containing 6.00μm or less of the polyamide resin particles or 0.50μm Is preferred. Further, the volume average particle diameter (D 50 ) as measured by a dynamic light scattering method is more preferably from 1.00 μm to 5.00 μm.

動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液は、次の条件を組み合わせて製造する事ができる。 A polyamide resin liquid containing polyamide resin particles having a volume average particle diameter (D 50 ) measured by a dynamic light scattering method of 0.50 μm or more and 6.00 μm or less can be produced by combining the following conditions.

(1)ポリアミド樹脂の種類:
所望のポリアミド樹脂粒子を発生させる事ができればポリアミド樹脂の種類は特に限定されないが、ポリアミド樹脂の種類は溶剤への溶解性、ポリアミド樹脂粒子の生成のしやすさ及び材料の入手性を考慮して決定される。ポリアミド樹脂は、1種類または2種類以上のポリアミド樹脂を組み合わせて用いることもできる。ポリアミド樹脂の種類は、少なくともN−アルコキシアルキル化ナイロンが含まれることが好ましく、少なくともN−アルコキシアルキル化率が20%以上40%以下のN−アルコキシアルキル化ナイロンが含まれることが更に好ましい。また、少なくともN−メトキシメチル化率が20%以上40%以下のN−メトキシメチル化ナイロンが含まれることが特に好ましい。ポリアミド樹脂の1種であるN−アルコキシアルキル化ナイロンは、主鎖に複数の種類のナイロンを化学的に結合したものである共重合ナイロンと比較して、ナイロン主鎖の繰り返し単位が一定であることから結晶性に優れ、ポリアミド樹脂粒子が生成しやすい。また、N−アルコキシアルキル化ナイロンはN−アルコキシアルキル化率が20%より低いと溶剤への溶解性の低下及びポリアミド樹脂液の安定性が損なわれることがある。N−アルコキシアルキル化率が40%より高いと溶剤への溶解性が上がり、ポリアミド樹脂粒子の生成のしやすさが悪化することがある。
(1) Types of polyamide resin:
The type of polyamide resin is not particularly limited as long as the desired polyamide resin particles can be generated, but the type of polyamide resin is determined in consideration of solubility in a solvent, ease of formation of polyamide resin particles, and availability of materials. It is determined. As the polyamide resin, one kind or a combination of two or more kinds of polyamide resins can be used. The type of polyamide resin preferably includes at least N-alkoxyalkylated nylon, and more preferably includes at least N-alkoxyalkylated nylon having an N-alkoxyalkylation rate of 20% to 40%. Further, it is particularly preferable that N-methoxymethylated nylon having at least an N-methoxymethylation rate of 20% or more and 40% or less is included. N-alkoxyalkylated nylon, which is a type of polyamide resin, has a repetitive unit of the nylon main chain as compared with copolymer nylon in which a plurality of types of nylon are chemically bonded to the main chain. Therefore, it is excellent in crystallinity and easily produces polyamide resin particles. Further, when the N-alkoxyalkylated nylon has a N-alkoxyalkylation rate lower than 20%, the solubility in a solvent may be lowered and the stability of the polyamide resin solution may be impaired. When the N-alkoxyalkylation rate is higher than 40%, the solubility in a solvent increases, and the ease of producing polyamide resin particles may deteriorate.

(2)ポリアミド樹脂液の保管温度:
所望のポリアミド樹脂粒子を発生させる事ができればポリアミド樹脂液の保管温度は特に限定されない。ただし、効率よく安定してポリアミド樹脂粒子を得る為には、10℃以下の温度で動的光散乱法による測定値における体積平均粒径(D50)が0.50μm未満のポリアミド樹脂液を冷却することが望ましい。また、動的光散乱法による測定値における体積平均粒径(D50)が0.50μm未満のポリアミド樹脂液は10℃以下の温度で密閉状態で静置保管することがより望ましい。またさらに、動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液は、20℃以上25℃以下の温度で密閉状態で静置保管することが望ましい。
(2) Storage temperature of polyamide resin liquid:
The storage temperature of the polyamide resin liquid is not particularly limited as long as desired polyamide resin particles can be generated. However, in order to obtain polyamide resin particles efficiently and stably, a polyamide resin solution having a volume average particle size (D 50 ) measured by a dynamic light scattering method of less than 0.50 μm at a temperature of 10 ° C. or lower is cooled. It is desirable to do. In addition, it is more preferable that the polyamide resin liquid having a volume average particle diameter (D 50 ) measured by the dynamic light scattering method of less than 0.50 μm is stored in a sealed state at a temperature of 10 ° C. or less. Furthermore, the polyamide resin liquid containing polyamide resin particles having a volume average particle size (D 50 ) measured by the dynamic light scattering method of 0.50 μm or more and 6.00 μm or less is at a temperature of 20 ° C. or more and 25 ° C. or less. It is desirable to store it in a sealed state.

(3)ポリアミド樹脂液の溶剤:
所望のポリアミド樹脂粒子を発生させる事ができれば溶剤の種類は特に限定されないが、好ましくはアルコール系溶剤である。また、溶剤はポリアミド樹脂の溶解性とポリアミド樹脂粒子の生成のしやすさを加味して、1種類又は2種類以上の溶剤を組み合わせても良い。前記アルコール系溶剤しては、アルコールが好ましく、炭素数が1以上6以下の直鎖または分岐鎖をもつアルコールがより好ましい。また、少なくともメタノール、エタノール、イソプロパノール、1−プロパノール、1−ブタノール、2−ブタノール及びイソブタノールのいずれかを含有することが特に好ましい。
(3) Solvent of polyamide resin liquid:
The type of solvent is not particularly limited as long as desired polyamide resin particles can be generated, but an alcohol solvent is preferable. Further, the solvent may be combined with one or two or more solvents in consideration of the solubility of the polyamide resin and the ease of producing the polyamide resin particles. The alcohol solvent is preferably an alcohol, and more preferably a linear or branched alcohol having 1 to 6 carbon atoms. Moreover, it is particularly preferable to contain at least one of methanol, ethanol, isopropanol, 1-propanol, 1-butanol, 2-butanol and isobutanol.

(4)ポリアミド樹脂液のポリアミド樹脂固形分:
所望のポリアミド樹脂粒子を発生させる事ができればポリアミド樹脂液のポリアミド樹脂固形分は特に限定されない。ポリアミド樹脂液の安定性を考慮すれば、ポリアミド樹脂液の固形分は好ましくは1質量%以上15質量%以下であり、更に好ましくは3質量%以上10質量%以下である。ポリアミド樹脂液の固形分が高すぎるとポリアミド樹脂液がゲル化することもあり、また、逆にポリアミド樹脂の固形分が低すぎるとポリアミド樹脂粒子が発生しないこともある。
(4) Polyamide resin solid content of the polyamide resin liquid:
If desired polyamide resin particles can be generated, the polyamide resin solid content of the polyamide resin liquid is not particularly limited. Considering the stability of the polyamide resin liquid, solid content of the polyamide resin solution is preferably not more than 15 mass% to 1 mass%, more preferably not more than 3 mass% to 10 mass%. If the solid content of the polyamide resin solution is too high, the polyamide resin solution may be gelled. Conversely, if the solid content of the polyamide resin is too low, polyamide resin particles may not be generated.

動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液の調製は、以下の工程を含むことが好ましい。 The preparation of a polyamide resin liquid containing polyamide resin particles having a volume average particle diameter (D 50 ) measured by a dynamic light scattering method of 0.50 μm or more and 6.00 μm or less preferably includes the following steps.

A.ポリアミド樹脂を溶剤に加熱溶解させ、ポリアミド樹脂液を調製し;
B.次いで、ポリアミド樹脂液を濾過して得られる動的光散乱法による測定値における体積平均粒径(D50)が0.50μm未満のポリアミド樹脂液を調製し;
C.次いで、動的光散乱法による測定値における体積平均粒径(D50)が0.50μm未満のポリアミド樹脂液を10℃以下の温度で密閉状態で静置保管し、動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液を調製し;
D.動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液を20℃以上25℃以下の温度で密閉状態で静置保管する。
A. A polyamide resin is dissolved in a solvent by heating to prepare a polyamide resin solution;
B. Next, a polyamide resin liquid having a volume average particle diameter (D 50 ) measured by a dynamic light scattering method obtained by filtering the polyamide resin liquid of less than 0.50 μm is prepared;
C. Next, a polyamide resin solution having a volume average particle size (D 50 ) measured by the dynamic light scattering method of less than 0.50 μm is stored in a sealed state at a temperature of 10 ° C. or less, and measured by the dynamic light scattering method. A polyamide resin solution containing polyamide resin particles having a volume average particle diameter (D 50 ) of 0.50 μm or more and 6.00 μm or less in terms of value;
D. A polyamide resin solution containing polyamide resin particles having a volume average particle diameter (D 50 ) of 0.50 μm or more and 6.00 μm or less as measured by a dynamic light scattering method is statically sealed at a temperature of 20 ° C. or more and 25 ° C. or less. Keep it in a safe place.

電子写真感光体用の塗布用分散液は、少なくとも上述の動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液及び有機顔料を分散して調製することができる。分散は、溶剤、有機顔料及び動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液を同時に分散してもよい。また、有機顔料だけをあらかじめ溶剤中で分散した後に、動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液を加えて分散してもよい。分散方法としては、既知の方法、例えばペイントシェーカー、ボールミル、サンドミル、超音波分散機、高圧ホモジナイザー等の分散装置を用いて分散する方法を用いることができる。 Coating dispersion for the electrophotographic photosensitive member, a polyamide resin having a volume average particle diameter of at least the value measured by dynamic light scattering method described above (D 50) contains 6.00μm or less of the polyamide resin particles or 0.50μm It can be prepared by dispersing the liquid and the organic pigment. Dispersion can be achieved by simultaneously dispersing a solvent, an organic pigment, and a polyamide resin liquid containing polyamide resin particles having a volume average particle diameter (D 50 ) of 0.50 μm or more and 6.00 μm or less as measured by a dynamic light scattering method. Good. Further, after dispersing only an organic pigment in a solvent in advance, a polyamide resin liquid containing polyamide resin particles having a volume average particle diameter (D 50 ) of 0.50 μm or more and 6.00 μm or less as measured by a dynamic light scattering method May be added and dispersed. As a dispersion method, a known method, for example, a dispersion method using a dispersion apparatus such as a paint shaker, a ball mill, a sand mill, an ultrasonic disperser, or a high-pressure homogenizer can be used.

前記有機顔料は、モノアゾ、ビスアゾ、トリスアゾ及びテトラキスアゾ等のアゾ顔料、ガリウムフタロシアニン及びチタニルフタロシアニン等のフタロシアニン顔料、ペリレン系顔料等の従来有機電子写真感光体に用いられる公知のものを用いることができる。有機顔料の種類は、特に限定されない。また、有機顔料はこれらを1種類もしくは2種類以上を組み合わせて使用する事が出来る。   As the organic pigment, those known for use in conventional organic electrophotographic photoreceptors such as azo pigments such as monoazo, bisazo, trisazo and tetrakisazo, phthalocyanine pigments such as gallium phthalocyanine and titanyl phthalocyanine, and perylene pigments can be used. . The kind of organic pigment is not particularly limited. Moreover, these organic pigments can be used alone or in combination of two or more.

電子写真感光体用の塗布用分散液に含まれる、前記有機顔料と前記ポリアミド樹脂液中の樹脂の質量比は該分散液の液安定性と該分散液を用いて形成された電子写真感光体の連続プリント時における明部電位、残留電位の電位変動の抑制効果を考慮して決定される。好ましくは電子写真感光体用の塗布用分散液に含まれる、前記有機顔料と前記ポリアミド樹脂液中の樹脂の質量比(有機顔料/ポリアミド樹脂液中の樹脂)が1/1000以上2/1以下である。更に好ましくは電子写真感光体用の塗布用分散液に含まれる、前記有機顔料と前記ポリアミド樹脂液中の樹脂の質量比が1/100以上1/2以下である。電子写真感光体用の塗布用分散液に含まれる、前記有機顔料と前記ポリアミド樹脂液中の樹脂の質量比が2/1よりも高い場合、顔料の分散性が悪化して電子写真感光体用の塗布用分散液の液安定性が劣ることがある。また、電子写真感光体用の塗布用分散液に含まれる、前記有機顔料と前記ポリアミド樹脂液中の樹脂の質量比が1/1000よりも低いと電子写真感光体での連続プリント時における残留電位の上昇や初期電位の低下等による電位変動の抑制効果が劣ることもある。 The mass ratio of the organic pigment and the resin in the polyamide resin liquid contained in the dispersion liquid for coating for an electrophotographic photoreceptor is the liquid stability of the dispersion liquid and the electrophotographic photoreceptor formed using the dispersion liquid. This is determined in consideration of the effect of suppressing the potential fluctuation of the bright portion potential and the residual potential during continuous printing. Preferably, the organic pigment and the resin in the polyamide resin liquid (the organic pigment / resin in the polyamide resin liquid) in the dispersion liquid for coating for an electrophotographic photosensitive member have a mass ratio of 1/1000 or more and 2/1 or less. It is. More preferably contained in the coating dispersion for the electrophotographic photosensitive member, the mass ratio of the resin of the organic pigment and the polyamide resin solution is 1/2 or less 1/100 or more. Included in the coating dispersion for the electrophotographic photosensitive member, when the mass ratio of the resin of the organic pigment and the polyamide resin solution is higher than 2/1, an electrophotographic photosensitive member for dispersibility of the pigment is deteriorated The liquid stability of the coating dispersion may be inferior. Further, if the mass ratio of the organic pigment and the resin in the polyamide resin liquid contained in the coating dispersion for the electrophotographic photosensitive member is lower than 1/1000, the residual potential at the time of continuous printing on the electrophotographic photosensitive member In some cases, the effect of suppressing the potential fluctuation due to the increase in the voltage or the decrease in the initial potential is inferior.

電子写真感光体用の塗布用分散液の固形分は電子写真感光体用の塗布用分散液の安定性、塗工性を考慮して決定され、好ましくは質量%で1%以上15%以下であり、更に好ましくは3%以上10%以下である。電子写真感光体用の塗布用分散液の固形分が15%より高いと電子写真感光体用の塗布用分散液がゲル化したり、分散性が悪くなり電子写真感光体用の塗布用分散液の液安定性が低下したりすることがある。また、電子写真感光体用の塗布用分散液の固形分が1%より低いと電子写真感光体用の塗布用分散液を用いた電子写真感光体の塗布ムラ、膜ダレなどによる画像濃度ムラや画像欠陥が発生することもある。 Solids content of the coating dispersion for an electrophotographic photoreceptor stability of coating dispersion for an electrophotographic photoreceptor, is determined in consideration of coatability, preferably 15% or less than 1% by mass% More preferably, it is 3% or more and 10% or less. If the solid content of the coating dispersion for the electrophotographic photosensitive member is higher than 15% , the coating dispersion for the electrophotographic photosensitive member gels or becomes dispersible, and the coating dispersion for the electrophotographic photosensitive member becomes poor. Liquid stability may decrease. Also, uneven coating of the coating dispersion electrophotographic photoreceptor solids using a lower than 1% coating dispersion for an electrophotographic photosensitive member for an electrophotographic photosensitive member, an image density irregularity Ya due film sagging Image defects may occur.

上記ポリアミド樹脂液及び上記電子写真感光体用の塗布用分散液の動的光散乱法による測定値における体積平均粒径(D50)は、次の機器を用いて測定されたものである。動的光散乱法を測定原理とする「MICROTRAC PARTICLE−SIZE ANALYZER 9340 UPA」(Leeds&Northrup社製)。測定条件は次の通りである。なお、ポリアミド樹脂液の体積平均粒径(D50)は、分散に使用するポリアミド樹脂液を希釈せずに原液のままで測定した。また、電子写真感光体用の塗布用分散液はLoading Index値が0.08以上0.12以下になるようにメタノールで希釈し測定した。 The volume average particle diameter (D 50 ) of the polyamide resin liquid and the coating dispersion for the electrophotographic photoreceptor measured by the dynamic light scattering method was measured using the following equipment. "MICROTRAC PARTILE-SIZE ANALYZER 9340 UPA" (manufactured by Lees & Northrup) based on the dynamic light scattering method. The measurement conditions are as follows. The volume average particle size (D 50 ) of the polyamide resin liquid was measured as it was without diluting the polyamide resin liquid used for dispersion. In addition, the coating dispersion for the electrophotographic photosensitive member was diluted with methanol so that the loading index value was 0.08 or more and 0.12 or less and measured.

(マイクロトラックUPA測定条件)
演算用及び制御用プログラムバージョン : 4.53E
Mode : FullRange
Transparent Particles : Yes
Spherical Particles : No
Particle Refractive Index : 1.51
Particle Density : 1.20g/cc
Fluid : Methanol
Fluid Refractive Index : 1.33
Fluid High Temp : 25.0℃ Viscosity 0.547mPa・s
Fluid Low Temp : 20.0℃ Viscosity 0.597mPa・s
Run Time : 180sec
(Microtrack UPA measurement conditions)
Calculation and control program version: 4.53E
Mode: FullRange
Transparent Particles: Yes
Physical Particles: No
Particle Refractive Index: 1.51
Particle Density: 1.20g / cc
Fluid: Methanol
Fluid Refractive Index: 1.33
Fluid High Temp: 25.0 ° C Viscosity 0.547 mPa · s
Fluid Low Temp: 20.0 ° C Viscosity 0.597 mPa · s
Run Time: 180sec

また、本発明の製造方法により得られた電子写真感光体用の塗布用分散液を用いて形成された電子写真感光体は、導電性支持体上に少なくとも下引き層と感光層が積層して形成される。前記感光層は、電荷輸送材料と電荷発生材料を同一の層に含有する単層型感光層(図1(a))であっても、電荷発生材料を含有する電荷発生層と電荷輸送材料を含有する電荷輸送層とに分離した積層型(機能分離型)感光層(図1(b))であってもよい。電子写真特性の観点からは積層型感光層が好ましい。なお、図1(a)および(b)中、101は支持体、102は下引き層、103は感光層、104は電荷発生層、105は電荷輸送層を示す。以下では、積層型(機能分離型)感光層を含有する電子写真感光体について詳細に述べる。 In addition, an electrophotographic photoreceptor formed using the coating dispersion for an electrophotographic photoreceptor obtained by the production method of the present invention has at least an undercoat layer and a photosensitive layer laminated on a conductive support. It is formed. Even if the photosensitive layer is a single-layer type photosensitive layer (FIG. 1A) containing the charge transport material and the charge generation material in the same layer, the charge generation layer and the charge transport material containing the charge generation material are used. It may be a laminated type (functionally separated type) photosensitive layer (FIG. 1B) separated into a charge transport layer contained therein. From the viewpoint of electrophotographic characteristics, a laminated photosensitive layer is preferred. 1A and 1B, reference numeral 101 denotes a support, 102 denotes an undercoat layer, 103 denotes a photosensitive layer, 104 denotes a charge generation layer, and 105 denotes a charge transport layer. In the following, an electrophotographic photoreceptor containing a laminated (functionally separated type) photosensitive layer will be described in detail.

導電性支持体は導電性を有するものであればよく、アルミニウム、ステンレス及びニッケル等の金属、又は導電層を設けた金属、プラスチック及び紙等が挙げられ、形状としては円筒状及びフィルム状等が挙げられる。特に円筒状のアルミニウムが機械強度、電子写真特性及びコストの点で優れている。これらの導電性支持体は素管のまま用いても良いが、切削及びホーニング等の物理処理、陽極酸化処理又は酸等を用いた化学処理を施した物を用いてよい。その中でも切削又はホーニング等の物理処理を行うことにより、表面粗さをRz値で0.1μm以上3.0μm以下に処理することで、干渉縞防止機能を持たせることができる。   The conductive support only needs to have conductivity, and examples thereof include metals such as aluminum, stainless steel, and nickel, or metals provided with a conductive layer, plastics, paper, and the like. Can be mentioned. In particular, cylindrical aluminum is excellent in terms of mechanical strength, electrophotographic characteristics, and cost. These conductive supports may be used as they are, but those subjected to physical treatment such as cutting and honing, anodizing treatment, or chemical treatment using acid or the like may be used. Among them, by performing physical processing such as cutting or honing, the surface roughness is processed to be 0.1 μm or more and 3.0 μm or less in terms of Rz value, thereby providing an interference fringe prevention function.

導電性支持体と下引き層との間に干渉縞防止層(図1中不図示)を設けることもできる。干渉縞防止層は、支持体自身に干渉縞防止機能を持たせた場合は必要ないが、導電性支持体を素管のまま用い、これに塗工により干渉縞防止層を形成することにより、簡便な方法により導電性支持体に干渉縞防止機能を付与できる。このため、生産性、コストの面から非常に有用である。干渉縞防止層を形成する好ましい方法としては、酸化スズ、酸化インジウム、酸化チタン、硫酸バリウム等の無機粒子をフェノール樹脂等の硬化性樹脂と共に適当な溶剤に分散して塗布液を作製し、導電性支持体に塗工、乾燥する方法が挙げられる。干渉縞防止層の膜厚は1μm以上20μm以下であることが好ましい。   An interference fringe preventing layer (not shown in FIG. 1) may be provided between the conductive support and the undercoat layer. The interference fringe prevention layer is not necessary when the support itself has an interference fringe prevention function, but by using the conductive support as it is and forming an interference fringe prevention layer by coating on it, An interference fringe preventing function can be imparted to the conductive support by a simple method. For this reason, it is very useful in terms of productivity and cost. As a preferable method for forming the interference fringe prevention layer, inorganic particles such as tin oxide, indium oxide, titanium oxide, and barium sulfate are dispersed in a suitable solvent together with a curable resin such as a phenol resin to prepare a coating liquid, and conductive Examples of the method include coating to a conductive support and drying. The thickness of the interference fringe prevention layer is preferably 1 μm or more and 20 μm or less.

支持体上もしくは干渉縞防止層の上には、支持体との密着性確保、感光層の電気的破壊の保護、感光層のキャリア注入性の改良等のために下引き層が必要である。   On the support or the interference fringe prevention layer, an undercoat layer is necessary for securing adhesion to the support, protecting the photosensitive layer from electrical breakdown, improving the carrier injection property of the photosensitive layer, and the like.

下引き層は、有機顔料とポリアミド樹脂からなる前記電子写真感光体用の塗布用分散液を導電性支持体もしくは干渉縞防止層上に塗工することにより形成され、その膜厚は好ましくは0.01μm以上30μm以下である。さらに好ましくは0.1μm以上20μm以下である。有機顔料を下引き層に含有させることにより、連続プリント時における明部電位、残留電位の電位変動を抑制することができる。 Undercoat layer is formed by coating a coating dispersion for said electrophotographic photosensitive member comprising an organic pigment and a polyamide resin to the conductive support or preventing interference fringes layer, its thickness is preferably 0 .01 μm or more and 30 μm or less. More preferably, they are 0.1 micrometer or more and 20 micrometers or less. By including the organic pigment in the undercoat layer, it is possible to suppress fluctuations in the bright part potential and the residual potential during continuous printing.

電荷発生材料としては、モノアゾ、ビスアゾ、トリスアゾ及びテトラキスアゾ等のアゾ顔料、ガリウムフタロシアニン及びチタニルフタロシアニン等のフタロシアニン顔料、ペリレン系顔料等を用いることができる。好ましくは環境変動による特性安定性の観点から、ガリウムフタロシアニン顔料である。更に好ましくは、高感度、光メモリー特性の観点から、CuKα特性X線回折におけるブラッグ角2θ=7.4°±0.3°及び2θ=28.2°±0.3°の位置に強いピークを有するヒドロキシガリウムフタロシアニン結晶である。   As the charge generation material, azo pigments such as monoazo, bisazo, trisazo, and tetrakisazo, phthalocyanine pigments such as gallium phthalocyanine and titanyl phthalocyanine, and perylene pigments can be used. A gallium phthalocyanine pigment is preferable from the viewpoint of characteristic stability due to environmental fluctuations. More preferably, from the viewpoints of high sensitivity and optical memory characteristics, strong peaks at Bragg angles 2θ = 7.4 ° ± 0.3 ° and 2θ = 28.2 ° ± 0.3 ° in CuKα characteristic X-ray diffraction A hydroxygallium phthalocyanine crystal having

電荷発生層の塗工液は、前述の電荷発生材料を適当な溶剤を溶媒として上述の既知の分散方法にて調製される。適当な溶剤としては、例えばテトラヒドロフラン、シクロヘキサノン、メチルエチルケトン、酢酸エチル、メタノール、メチルセルソルブ、アセトン、ジオキサンおよびN,N−ジメチルホルムアミドが挙げられる。この時に結着剤として高分子物質を一緒に加えても良いし、顔料と溶媒だけであらかじめ分散した後、結着剤を加えても良い。   The coating solution for the charge generation layer is prepared by the above-described known dispersion method using the above-described charge generation material as a suitable solvent. Suitable solvents include, for example, tetrahydrofuran, cyclohexanone, methyl ethyl ketone, ethyl acetate, methanol, methyl cellosolve, acetone, dioxane and N, N-dimethylformamide. At this time, a polymer substance may be added together as a binder, or the binder may be added after being dispersed in advance only with a pigment and a solvent.

結着剤としては広範な絶縁性樹脂から選択でき、またポリ−N−ビニルカルバゾール、ポリビニルアントラセンやポリビニルポレンなどの有機光導電性ポリマーからも選択できる。好ましくは、ポリビニルブチラール、ポリアリレート(ビスフェノールAとフタル酸の縮重合体など)、ポリカーボネート、ポリエステル、フェノキシ樹脂、ポリ酢酸ビニル、アクリル樹脂、ポリアクリルアミド樹脂などの絶縁性樹脂を挙げることができる。また、ポリアミド、ポリビニルピリジン、セルロース系樹脂、ウレタン樹脂、エポキシ樹脂、カゼイン、ポリビニルアルコール、ポリビニルピロリドンなどの絶縁性樹脂を挙げることができる。   The binder can be selected from a wide range of insulating resins, and can also be selected from organic photoconductive polymers such as poly-N-vinyl carbazole, polyvinyl anthracene, and polyvinyl porene. Preferable examples include insulating resins such as polyvinyl butyral, polyarylate (such as a condensation polymer of bisphenol A and phthalic acid), polycarbonate, polyester, phenoxy resin, polyvinyl acetate, acrylic resin, and polyacrylamide resin. In addition, insulating resins such as polyamide, polyvinyl pyridine, cellulose resin, urethane resin, epoxy resin, casein, polyvinyl alcohol, and polyvinyl pyrrolidone can be given.

また、電荷発生層は上記の様な物質を含有する分散液を下引き層上に塗布することによって形成され、その膜厚は5μm以下が好ましく、特には0.05μm以上1μm以下が好ましい。   The charge generation layer is formed by applying a dispersion containing the above substances on the undercoat layer, and the film thickness is preferably 5 μm or less, and particularly preferably 0.05 μm or more and 1 μm or less.

電荷輸送層は主として電荷輸送材料と結着剤とを溶剤中に溶解させた塗料を塗工乾燥して形成する。   The charge transport layer is formed by applying and drying a paint in which a charge transport material and a binder are mainly dissolved in a solvent.

用いられる電荷輸送材料としては各種のトリアリールアミン系化合物、ヒドラゾン系化合物、スチルベン系化合物、ピラゾリン系化合物、オキサゾール系化合物、チアゾール系化合物、トリアリルメタン系化合物などが挙げられる。電荷輸送材料と溶媒だけであらかじめ分散溶解した後、結着剤を加えても良い。また、結着剤としては上述したものを用いることができる。   Examples of the charge transport material used include various triarylamine compounds, hydrazone compounds, stilbene compounds, pyrazoline compounds, oxazole compounds, thiazole compounds, triallylmethane compounds, and the like. A binder may be added after preliminarily dispersing and dissolving only with the charge transport material and the solvent. Moreover, what was mentioned above can be used as a binder.

電荷輸送層の膜厚は好ましくは5μm以上40μm以下であり、更に好ましくは10μm以上30μm以下である。   The thickness of the charge transport layer is preferably 5 μm or more and 40 μm or less, and more preferably 10 μm or more and 30 μm or less.

電荷輸送層が単一層の場合も上述したような物質を用いて同様に形成することができ、その膜厚は5μm以上40μm以下が好ましく、特には10μm以上30μm以下が好ましい。   When the charge transport layer is a single layer, it can be formed similarly using the above-described substances, and the film thickness is preferably 5 μm or more and 40 μm or less, and particularly preferably 10 μm or more and 30 μm or less.

また、本発明においては電荷輸送層上には耐久性、転写性及びクリーニング性の向上を目的として、保護層を設けてもよい。   In the present invention, a protective layer may be provided on the charge transport layer for the purpose of improving durability, transferability and cleaning properties.

保護層は、樹脂を有機溶剤によって溶解して得られる保護層用塗布液を塗布し、乾燥することによって形成することができる。樹脂としてはポリビニルブチラール、ポリエステル、ポリカーボネート、ポリアミド、ポリイミド、ポリアリレート、ポリウレタンなどが挙げられる。また、スチレン−ブタジエンコポリマー、スチレン−アクリル酸コポリマーおよびスチレン−アクリロニトリルコポリマーなどが挙げられる。   The protective layer can be formed by applying and drying a protective layer coating solution obtained by dissolving a resin in an organic solvent. Examples of the resin include polyvinyl butyral, polyester, polycarbonate, polyamide, polyimide, polyarylate, and polyurethane. Moreover, a styrene-butadiene copolymer, a styrene-acrylic acid copolymer, a styrene-acrylonitrile copolymer, etc. are mentioned.

また、保護層に電荷輸送能を併せ持たせるために、電荷輸送能を有するモノマー材料や高分子型の電荷輸送材料を種々の架橋反応を用いて硬化させることによって保護層を形成してもよい。硬化させる反応としては、ラジカル重合、イオン重合、熱重合、光重合、放射線重合(電子線重合)、プラズマCVD法、光CVD法などが挙げられる。   Further, in order to provide the protective layer with the charge transport ability, the protective layer may be formed by curing a monomer material having a charge transport ability or a polymer type charge transport material using various crosslinking reactions. . Examples of the curing reaction include radical polymerization, ionic polymerization, thermal polymerization, photopolymerization, radiation polymerization (electron beam polymerization), plasma CVD, and photo CVD.

さらに、保護層中に導電性粒子や紫外線吸収剤、及び耐摩耗性改良剤などを含ませてもよい。導電性粒子としては、例えば、酸化錫粒子などの金属酸化物が好ましい。耐摩耗性改良剤としてはフッ素系樹脂微粉末、アルミナ、シリカなどが好ましい。   Furthermore, you may include electroconductive particle, a ultraviolet absorber, an abrasion resistance improving agent, etc. in a protective layer. As the conductive particles, for example, metal oxides such as tin oxide particles are preferable. As the wear resistance improver, fluorine resin fine powder, alumina, silica and the like are preferable.

保護層の膜厚は0.5μm以上20μm以下であることが好ましく、特には1μm以上10μm以下であることが好ましい。   The thickness of the protective layer is preferably 0.5 μm or more and 20 μm or less, and particularly preferably 1 μm or more and 10 μm or less.

これら各種層の塗布方法としては、ディッピング法、スプレーコーティング法、スピンナーコーティング法、ビードコーティング法、ブレードコーティング法およびビームコーティング法などを用いることができる。   As a coating method of these various layers, a dipping method, a spray coating method, a spinner coating method, a bead coating method, a blade coating method, a beam coating method, and the like can be used.

図2に本発明の電子写真感光体を有するプロセスカートリッジを備えた電子写真装置の概略構成を示す。   FIG. 2 shows a schematic configuration of an electrophotographic apparatus provided with a process cartridge having the electrophotographic photosensitive member of the present invention.

図2において、1はドラム状の本発明の電子写真感光体であり、軸2を中心に矢印方向に所定の周速度(プロセススピード)をもって回転駆動される。電子写真感光体1は、回転過程において、一次帯電手段3によりその周面に正又は負の所定電位の均一帯電を受ける。次いで、スリット露光やレーザービーム走査露光等のイメージ露光手段(不図示)から出力される目的の画像情報の時系列電気デジタル画像信号に対応して強度変調された露光光4を受ける。こうして電子写真感光体1の周面に対し、目的の画像情報に対応した静電潜像が順次形成されていく。   In FIG. 2, reference numeral 1 denotes a drum-shaped electrophotographic photosensitive member of the present invention, which is rotationally driven around a shaft 2 at a predetermined peripheral speed (process speed) in the direction of an arrow. In the rotation process, the electrophotographic photosensitive member 1 is uniformly charged at a predetermined positive or negative potential on its peripheral surface by the primary charging unit 3. Next, the exposure light 4 intensity-modulated in response to a time-series electric digital image signal of target image information output from image exposure means (not shown) such as slit exposure or laser beam scanning exposure is received. In this way, electrostatic latent images corresponding to the target image information are sequentially formed on the peripheral surface of the electrophotographic photoreceptor 1.

形成された静電潜像は、次いで現像手段5内の荷電粒子(トナー)で正規現像又は反転現像により可転写粒子像(トナー像)として顕画化される。次いで不図示の給紙部から電子写真感光体1と転写手段6との間に電子写真感光体1の回転と同期して取り出されて給送された転写材7に、電子写真感光体1の表面に形成担持されているトナー像が転写手段6により順次転写されていく。この時、転写手段にはバイアス電源(不図示)からトナーの保有電荷とは逆極性のバイアス電圧が印加される。   The formed electrostatic latent image is then visualized as a transferable particle image (toner image) by regular development or reversal development with charged particles (toner) in the developing means 5. Next, the electrophotographic photosensitive member 1 is transferred to a transfer material 7 which is taken out from a paper feeding unit (not shown) between the electrophotographic photosensitive member 1 and the transfer means 6 in synchronization with the rotation of the electrophotographic photosensitive member 1 and fed. The toner images formed and supported on the surface are sequentially transferred by the transfer means 6. At this time, a bias voltage having a polarity opposite to the charge held in the toner is applied to the transfer means from a bias power source (not shown).

トナー画像の転写を受けた転写材7は、電子写真感光体面から分離されて像定着手段8へ搬送されてトナー像の定着処理を受けることにより画像形成物(プリント、コピー)として装置外へプリントアウトされる。   The transfer material 7 that has received the transfer of the toner image is separated from the surface of the electrophotographic photosensitive member, conveyed to the image fixing means 8, and subjected to a toner image fixing process to be printed out of the apparatus as an image formed product (print, copy). Be out.

トナー像転写後の電子写真感光体1の表面は、クリーニング手段9によって転写残りトナー等の付着物の除去を受けて清浄面化される。近年、クリーナレスシステムも研究され、転写残りトナーを直接、現像器等で回収することもできる。更に、前露光手段(不図示)からの前露光光10により除電処理された後、繰り返し画像形成に使用される。なお、一次帯電手段3が帯電ローラー等を用いた接触帯電手段である場合は、前露光は必ずしも必要ではない。   The surface of the electrophotographic photosensitive member 1 after the transfer of the toner image is cleaned by removing the deposits such as residual toner by the cleaning means 9. In recent years, a cleanerless system has been studied, and the transfer residual toner can be directly collected by a developing device or the like. Further, after being subjected to charge removal processing by pre-exposure light 10 from pre-exposure means (not shown), it is repeatedly used for image formation. When the primary charging unit 3 is a contact charging unit using a charging roller or the like, pre-exposure is not always necessary.

本発明においては、上述の電子写真感光体1、一次帯電手段3、現像手段5及びクリーニング手段9等の構成要素のうち、複数のものを容器に納めてプロセスカートリッジとして一体に結合して構成してもよい。また、このプロセスカートリッジを複写機やレーザービームプリンター等の電子写真装置本体に対して着脱自在に構成してもよい。例えば、一次帯電手段3、現像手段5及びクリーニング手段9の少なくとも1つを電子写真感光体1と共に一体に支持してカートリッジ化して、装置本体のレール等の案内手段12を用いて装置本体に着脱自在なプロセスカートリッジ11とすることができる。   In the present invention, among the above-described components such as the electrophotographic photosensitive member 1, the primary charging unit 3, the developing unit 5 and the cleaning unit 9, a plurality of components are housed in a container and integrally combined as a process cartridge. May be. In addition, the process cartridge may be configured to be detachable from an electrophotographic apparatus main body such as a copying machine or a laser beam printer. For example, at least one of the primary charging unit 3, the developing unit 5, and the cleaning unit 9 is integrally supported together with the electrophotographic photosensitive member 1 to form a cartridge, and is attached to and detached from the apparatus main body using the guide unit 12 such as a rail of the apparatus main body. A flexible process cartridge 11 can be obtained.

また、電子写真装置が複写機やプリンターである場合には、原稿からの反射光や透過光、あるいは、センサーで原稿を読取り、信号化する。露光光4は、この信号に従って行われるレーザービームの走査、LEDアレイの駆動又は液晶シャッターアレイの駆動等により照射される光である。   When the electrophotographic apparatus is a copying machine or a printer, the original is read and signaled by reflected light or transmitted light from the original or a sensor. The exposure light 4 is light irradiated by scanning of a laser beam performed according to this signal, driving of an LED array, driving of a liquid crystal shutter array, or the like.

本発明の電子写真感光体用の塗布用分散液を用いて得られた電子写真感光体は、電子写真複写機に利用する。その他に、レーザービームプリンター、CRTプリンター、LEDプリンター、FAX、液晶プリンター及びレーザー製版等の電子写真応用分野にも幅広く適用し得るものである。 The electrophotographic photosensitive member obtained by using the coating dispersion for the electrophotographic photosensitive member of the present invention is used in an electrophotographic copying machine. In addition, it can be widely applied to electrophotographic application fields such as laser beam printers, CRT printers, LED printers, FAX, liquid crystal printers, and laser plate making.

以下に、具体的な実施例を挙げて本発明を更に詳細に説明する。ただし、本発明の実施の形態は、これらにのみ限定されるものではない。なお、実施例中の「%」及び「部」は、それぞれ「質量%」及び「質量部」を意味する。   Hereinafter, the present invention will be described in more detail with reference to specific examples. However, embodiments of the present invention are not limited to these. In the examples, “%” and “part” mean “% by mass” and “part by mass”, respectively.

ポリアミド樹脂液の粘度は単一円筒回転粘度計 ビスメトロン回転粘度計VS−A1型(芝浦システム社製)を用いて、以下の条件で測定した。   The viscosity of the polyamide resin solution was measured under the following conditions using a single cylindrical rotational viscometer bismetholone rotational viscometer VS-A1 type (manufactured by Shibaura System Co., Ltd.).

(ビスメトロン回転粘度計測定条件)
測定温度 25℃
ローター 低粘度
回転数 6rpm
測定タイマー 30秒
(Bismometron rotational viscometer measurement conditions)
Measurement temperature 25 ℃
Rotor Low viscosity rotation speed 6rpm
Measurement timer 30 seconds

ポリアミド樹脂液及び電子写真感光体用の塗布用分散液の動的光散乱法による測定値における体積平均粒径(D50)は、次の機器を用いて測定されたものである。動的光散乱法を測定原理とする「MICROTRAC PARTICLE−SIZE ANALYZER 9340 UPA」(Leeds&Northrup社製)。測定条件は次の通りである。なお、ポリアミド樹脂液の体積平均粒径(D50)は、分散に使用するポリアミド樹脂液を希釈せずに原液のままで測定した。また、電子写真感光体用の塗布用分散液はLoading Index値が0.08以上0.12以下になるようにメタノールで希釈し測定した。 The volume average particle diameter (D 50 ) in the measured value by the dynamic light scattering method of the polyamide resin liquid and the coating dispersion liquid for the electrophotographic photosensitive member is measured using the following equipment. "MICROTRAC PARTILE-SIZE ANALYZER 9340 UPA" (manufactured by Lees & Northrup) based on the dynamic light scattering method. The measurement conditions are as follows. The volume average particle size (D 50 ) of the polyamide resin liquid was measured as it was without diluting the polyamide resin liquid used for dispersion. In addition, the coating dispersion for the electrophotographic photosensitive member was diluted with methanol so that the loading index value was 0.08 or more and 0.12 or less and measured.

(マイクロトラックUPA測定条件)
演算用及び制御用プログラムバージョン : 4.53E
Mode : FullRange
Transparent Particles : Yes
Spherical Particles : No
Particle Refractive Index : 1.51
Particle Density : 1.20g/cc
Fluid : Methanol
Fluid Refractive Index : 1.33
Fluid High Temp : 25.0℃ Viscosity 0.547mPa・s
Fluid Low Temp : 20.0℃ Viscosity 0.597mPa・s
Run Time : 180sec
(Microtrack UPA measurement conditions)
Calculation and control program version: 4.53E
Mode: FullRange
Transparent Particles: Yes
Physical Particles: No
Particle Refractive Index: 1.51
Particle Density: 1.20g / cc
Fluid: Methanol
Fluid Refractive Index: 1.33
Fluid High Temp: 25.0 ° C Viscosity 0.547 mPa · s
Fluid Low Temp: 20.0 ° C Viscosity 0.597 mPa · s
Run Time: 180sec

また、電子写真感光体用の塗布用分散液の平均粒径(メジアン径)は遠心沈降式粒度分布測定装置 CAPA−700(堀場製作所製)を用いて、以下の条件で測定した。 Moreover, the average particle diameter (median diameter) of the coating dispersion for an electrophotographic photosensitive member was measured using a centrifugal sedimentation type particle size distribution measuring apparatus CAPA-700 (manufactured by Horiba Seisakusho) under the following conditions.

(CAPA−700測定条件)
溶媒 エタノール
DISP.VISC. 1.20mPa・s
DISP.DENS. 0.79g/cc
SAMP.DENS. 1.20g/cc
D(MAX) 1.00μm
D(MIN) 0.10μm
D(DIV) 0.05μm
SPEED 7000rpm
(CAPA-700 measurement conditions)
Solvent Ethanol DISP. VISC. 1.20 mPa · s
DISP. DENS. 0.79g / cc
SAMP. DENS. 1.20g / cc
D (MAX) 1.00μm
D (MIN) 0.10 μm
D (DIV) 0.05 μm
SPEED 7000rpm

まず、本発明の電子写真感光体用の塗布用分散液の製造に必要な動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液の調製法について述べる。 First, polyamide resin particles having a volume average particle diameter (D 50 ) of 0.50 μm or more and 6.00 μm or less as measured by a dynamic light scattering method necessary for producing a coating dispersion for an electrophotographic photoreceptor of the present invention. A method for preparing a polyamide resin solution containing selenium will be described.

〈調製例1〉
ナイロン6−66−610−12四元ナイロン共重合体樹脂(商品名:CM8000、東レ社製) 4.3部
N−メトキシメチル化6ナイロン樹脂(商品名:トレジンEF−30T、ナガセケムテックス社製、メトキシメチル化率:34.84%) 12.9部
メタノール 180部
ブタノール 90部
上記構成で、メタノールとブタノールの混合溶媒にナイロン6−66−610−12四元ナイロン共重合体樹脂とN−メトキシメチル化6ナイロン樹脂を50℃で加熱溶解した。次いでメンブランフィルター(FP−022、孔径0.22μm、住友電気工業社製)で濾過した溶液を密閉容器中で0℃、3日間の環境で静置保管し、ポリアミド樹脂液1−1Aを調製した。
<Preparation Example 1>
Nylon 6-66-610-12 quaternary nylon copolymer resin (trade name: CM8000, manufactured by Toray Industries, Inc.) 4.3 parts N-methoxymethylated 6 nylon resin (trade name: Toresin EF-30T, Nagase ChemteX Corporation) 12.9 parts Methanol 180 parts Butanol 90 parts In the above structure, nylon 6-66-610-12 quaternary nylon copolymer resin and N in a mixed solvent of methanol and butanol -Methoxymethylated 6 nylon resin was heated and dissolved at 50 ° C. Next, the solution filtered through a membrane filter (FP-022, pore size 0.22 μm, manufactured by Sumitomo Electric Industries, Ltd.) was stored in an airtight container at 0 ° C. for 3 days to prepare a polyamide resin liquid 1-1A. .

前述したマイクロトラックUPA粒度分布測定器を用い、前記ポリアミド樹脂液1−1Aの体積平均粒径(D50)を測定し、前述したビスメトロン回転粘度計を用い、粘度を測定した。 The volume average particle diameter (D 50 ) of the polyamide resin liquid 1-1A was measured using the Microtrac UPA particle size distribution measuring instrument described above, and the viscosity was measured using the bismetholone rotational viscometer described above.

前記ポリアミド樹脂液1−1A 5mlをポアサイズ0.45μのディスクフィルター(マイショリディスクH−25−5、東ソー社製)を用いて濾過が可能であるか評価した。評価結果は、前記ポリアミド樹脂液1−1A 5mlを前記ディスクフィルターで濾過しきれるものを「可能」、前記ポリアミド樹脂液1−1A 5mlを前記ディスクフィルターで濾過しきれないものを「不可能」とした。また、前記ポリアミド樹脂液1−1Aの液色を目視により確認した。評価結果は、ポリアミド樹脂液の液色が無色透明なものを「透明」、ポリアミド樹脂液の液色がやや白色を帯びているものを「薄く白色」、ポリアミド樹脂液の液色が白濁しているものを「白色」とした。結果を表1に示す。   It was evaluated whether 5 ml of the polyamide resin solution 1-1A could be filtered using a disk filter having a pore size of 0.45 μ (Maishori disk H-25-5, manufactured by Tosoh Corporation). The evaluation results are “possible” when 5 ml of the polyamide resin liquid 1-1A can be filtered by the disk filter, and “impossible” when 5 ml of the polyamide resin liquid 1-1A cannot be filtered by the disk filter. did. Moreover, the liquid color of the said polyamide resin liquid 1-1A was confirmed visually. The evaluation results show that the liquid color of the polyamide resin liquid is clear and transparent, the liquid color of the polyamide resin liquid is slightly white, and the liquid color of the polyamide resin liquid is cloudy. The one that was present was defined as “white”. The results are shown in Table 1.

〈調製例2〉
調製例1において保管環境を0℃、3日間から0℃、7日間に代えた以外は、調製例1と同様の方法を用いてポリアミド樹脂液1−2Aを調製し、調製例1と同様に測定、評価を行った。結果を表1に示す。
<Preparation Example 2>
A polyamide resin solution 1-2A was prepared in the same manner as in Preparation Example 1, except that the storage environment was changed from 0 ° C., 3 days to 0 ° C., and 7 days in Preparation Example 1, and the same as in Preparation Example 1 Measurement and evaluation were performed. The results are shown in Table 1.

〈調製例3〉
調製例1において保管環境を0℃、3日間から5℃、4日間に代えた以外は、調製例1と同様の方法を用いてポリアミド樹脂液1−3Aを調製し、調製例1と同様に測定、評価を行った。結果を表1に示す。
<Preparation Example 3>
A polyamide resin solution 1-3A was prepared in the same manner as in Preparation Example 1, except that the storage environment was changed from 0 ° C., 3 days to 5 ° C., and 4 days in Preparation Example 1, and the same as in Preparation Example 1 Measurement and evaluation were performed. The results are shown in Table 1.

〈調製例4〉
調製例1において保管環境を0℃、3日間から5℃、6日間に代えた以外は、調製例1と同様の方法を用いてポリアミド樹脂液1−4Aを調製し、調製例1と同様に測定、評価を行った。結果を表1に示す。
<Preparation Example 4>
A polyamide resin solution 1-4A was prepared in the same manner as in Preparation Example 1 except that the storage environment was changed to 0 ° C., 3 days to 5 ° C., and 6 days in Preparation Example 1. Measurement and evaluation were performed. The results are shown in Table 1.

〈調製例5〉
調製例1において保管環境を0℃、3日間から5℃、11日間に代えた以外は、調製例1と同様の方法を用いてポリアミド樹脂液1−5Aを調製し、調製例1と同様に測定、評価を行った。結果を表1に示す。
<Preparation Example 5>
A polyamide resin solution 1-5A was prepared in the same manner as in Preparation Example 1, except that the storage environment was changed from 0 ° C., 3 days to 5 ° C., and 11 days in Preparation Example 1. Measurement and evaluation were performed. The results are shown in Table 1.

〈調製例6〉
ナイロン6−66−610−12四元ナイロン共重合体樹脂(商品名:CM8000、東レ社製) 0.7部
N−メトキシメチル化6ナイロン樹脂(商品名:トレジンEF−30T、ナガセケムテックス社製、メトキシメチル化率:32.45%) 2.0部
メタノール 30部
ブタノール 240部
上記構成で、メタノールとブタノールの混合溶媒にナイロン6−66−610−12四元ナイロン共重合体樹脂とN−メトキシメチル化6ナイロン樹脂を50℃で加熱溶解した。次いでメンブランフィルター(FP−022、孔径0.22μm、住友電気工業社製)で濾過した溶液を密閉容器中で0℃、15日間の環境で静置保管し、ポリアミド樹脂液1−6Aを調製した。調製例1と同様に測定、評価を行った。結果を表1に示す。
<Preparation Example 6>
Nylon 6-66-610-12 quaternary nylon copolymer resin (trade name: CM8000, manufactured by Toray Industries, Inc.) 0.7 part N-methoxymethylated 6 nylon resin (trade name: Toresin EF-30T, Nagase ChemteX Corporation) Manufactured, methoxymethylation rate: 32.45%) 2.0 parts methanol 30 parts butanol 240 parts Nylon 6-66-610-12 quaternary nylon copolymer resin and N in a mixed solvent of methanol and butanol -Methoxymethylated 6 nylon resin was heated and dissolved at 50 ° C. Next, the solution filtered with a membrane filter (FP-022, pore size 0.22 μm, manufactured by Sumitomo Electric Industries, Ltd.) was stored still in an airtight container at 0 ° C. for 15 days to prepare a polyamide resin solution 1-6A. . Measurement and evaluation were performed in the same manner as in Preparation Example 1. The results are shown in Table 1.

〈調製例7〉
ナイロン6−66−610−12四元ナイロン共重合体樹脂(商品名:CM8000、東レ社製) 2.1部
N−メトキシメチル化6ナイロン樹脂(商品名:トレジンEF−30T、ナガセケムテックス社製、メトキシメチル化率:36.04%) 6.3部
メタノール 90部
ブタノール 180部
上記構成で、メタノールとブタノールの混合溶媒にナイロン6−66−610−12四元ナイロン共重合体樹脂とN−メトキシメチル化6ナイロン樹脂を50℃で加熱溶解した。次いでメンブランフィルター(FP−022、孔径0.22μm、住友電気工業社製)で濾過した溶液を密閉容器中で0℃、7日間の環境で静置保管し、ポリアミド樹脂液1−7Aを調製した。調製例1と同様に測定、評価を行った。結果を表1に示す。
<Preparation Example 7>
Nylon 6-66-610-12 quaternary nylon copolymer resin (trade name: CM8000, manufactured by Toray Industries, Inc.) 2.1 parts N-methoxymethylated 6 nylon resin (trade name: Toresin EF-30T, Nagase ChemteX Corporation) Manufactured, methoxymethylation rate: 36.04%) 6.3 parts methanol 90 parts butanol 180 parts Nylon 6-66-610-12 quaternary nylon copolymer resin and N in a mixed solvent of methanol and butanol -Methoxymethylated 6 nylon resin was heated and dissolved at 50 ° C. Next, the solution filtered with a membrane filter (FP-022, pore size 0.22 μm, manufactured by Sumitomo Electric Industries, Ltd.) was stored in an airtight container at 0 ° C. for 7 days to prepare a polyamide resin solution 1-7A. . Measurement and evaluation were performed in the same manner as in Preparation Example 1. The results are shown in Table 1.

〈調製例8〉
ナイロン6−66−610−12四元ナイロン共重合体樹脂(商品名:CM8000、東レ社製) 6.7部
N−メトキシメチル化6ナイロン樹脂(商品名:トレジンEF−30T、ナガセケムテックス社製、メトキシメチル化率:37.20%) 20.0部
メタノール 216部
ブタノール 54部
上記構成で、メタノールとブタノールの混合溶媒にナイロン6−66−610−12四元ナイロン共重合体樹脂とN−メトキシメチル化6ナイロン樹脂を50℃で加熱溶解した。次いでメンブランフィルター(FP−022、孔径0.22μm、住友電気工業社製)濾過した溶液を密閉容器中で5℃、7日間の環境で静置保管し、ポリアミド樹脂液1−8Aを調製した。調製例1と同様に測定、評価を行った。結果を表1に示す。
<Preparation Example 8>
Nylon 6-66-610-12 quaternary nylon copolymer resin (trade name: CM8000, manufactured by Toray Industries, Inc.) 6.7 parts N-methoxymethylated 6 nylon resin (trade name: Toresin EF-30T, Nagase ChemteX Corporation) (Made by methoxymethylation: 37.20%) 20.0 parts Methanol 216 parts Butanol 54 parts In the above structure, nylon 6-66-610-12 quaternary nylon copolymer resin and N in a mixed solvent of methanol and butanol -Methoxymethylated 6 nylon resin was heated and dissolved at 50 ° C. Subsequently, the membrane filter (FP-022, pore size 0.22 μm, manufactured by Sumitomo Electric Industries, Ltd.) was filtered and stored in an airtight container in an environment of 5 ° C. for 7 days to prepare a polyamide resin solution 1-8A. Measurement and evaluation were performed in the same manner as in Preparation Example 1. The results are shown in Table 1.

〈調製例9〉
ナイロン6−66−610−12四元ナイロン共重合体樹脂(商品名:CM8000、東レ社製) 11.9部
N−メトキシメチル化6ナイロン樹脂(商品名:トレジンEF−30T、ナガセケムテックス社製、メトキシメチル化率:37.97%) 35.7部
メタノール 270部
上記構成で、メタノールにナイロン6−66−610−12四元ナイロン共重合体樹脂とN−メトキシメチル化6ナイロン樹脂を50℃で加熱溶解した。次いでメンブランフィルター(FP−022、孔径0.22μm、住友電気工業社製)で濾過した溶液を密閉容器中で5℃、5日間の環境で静置保管し、ポリアミド樹脂液1−9Aを調製した。調製例1と同様に測定、評価を行った。結果を表1に示す。
<Preparation Example 9>
Nylon 6-66-610-12 quaternary nylon copolymer resin (trade name: CM8000, manufactured by Toray Industries, Inc.) 11.9 parts N-methoxymethylated 6 nylon resin (trade name: Toresin EF-30T, Nagase ChemteX Corporation) (Made by methoxymethylation: 37.97%) 35.7 parts Methanol 270 parts In the above constitution, nylon 6-66-610-12 quaternary nylon copolymer resin and N-methoxymethylated 6 nylon resin are added to methanol. It melted by heating at 50 ° C. Subsequently, the solution filtered with a membrane filter (FP-022, pore size 0.22 μm, manufactured by Sumitomo Electric Industries, Ltd.) was stored in an airtight container at 5 ° C. for 5 days to prepare a polyamide resin solution 1-9A. . Measurement and evaluation were performed in the same manner as in Preparation Example 1. The results are shown in Table 1.

〈調製例10〉
調製例1において保管環境を0℃、3日間から25℃、1日間に代えた以外は、調製例1と同様の方法を用いてポリアミド樹脂液2−1Aを調製し、調製例1と同様に測定、評価を行った。結果を表1に示す。
<Preparation Example 10>
A polyamide resin solution 2-1A was prepared in the same manner as in Preparation Example 1 except that the storage environment was changed from 0 ° C., 3 days to 25 ° C., and 1 day in Preparation Example 1, and the same as in Preparation Example 1 Measurement and evaluation were performed. The results are shown in Table 1.

〈調製例11〉
調製例1において保管環境を0℃、3日間から25℃、30日間に代えた以外は、調製例1と同様の方法を用いてポリアミド樹脂液2−2Aを調製し、調製例1と同様に測定、評価を行った。結果を表1に示す。
<Preparation Example 11>
A polyamide resin solution 2-2A was prepared in the same manner as in Preparation Example 1, except that the storage environment was changed from 0 ° C. to 3 ° C. to 30 ° C. for 30 days in Preparation Example 1, and the same as in Preparation Example 1 Measurement and evaluation were performed. The results are shown in Table 1.

〈調製例12〉
調製例7において保管環境を0℃、7日間から25℃、30日間に代えた以外は、調製例7と同様の方法を用いてポリアミド樹脂液2−3Aを調製し、調製例1と同様に測定、評価を行った。結果を表1に示す。
<Preparation Example 12>
A polyamide resin solution 2-3A was prepared in the same manner as in Preparation Example 7 except that the storage environment was changed from 0 ° C, 7 days to 25 ° C, 30 days in Preparation Example 7, and the same as in Preparation Example 1 Measurement and evaluation were performed. The results are shown in Table 1.

〈調製例13〉
調製例8において保管環境を5℃、7日間から25℃、30日間に代えた以外は、調製例8と同様の方法を用いてポリアミド樹脂液2−4Aを調製し、調製例1と同様に測定、評価を行った。結果を表1に示す。
<Preparation Example 13>
A polyamide resin solution 2-4A was prepared in the same manner as in Preparation Example 8 except that the storage environment was changed from 5 ° C., 7 days to 25 ° C., 30 days in Preparation Example 8, and the same as in Preparation Example 1 Measurement and evaluation were performed. The results are shown in Table 1.

〈調製例14〉
ナイロン6−66−610−12四元ナイロン共重合体樹脂(商品名:CM8000、東レ社製) 4.3部
N−メトキシメチル化6ナイロン樹脂(商品名:トレジンEF−30T、ナガセケムテックス社製、メトキシメチル化率:34.84%) 12.9部
メタノール 180部
トルエン 90部
上記構成で、メタノールとトルエンの混合溶媒にナイロン6−66−610−12四元ナイロン共重合体樹脂とN−メトキシメチル化6ナイロン樹脂を50℃で加熱溶解した。次いでメンブランフィルター(FP−022、孔径0.22μm、住友電気工業社製)で濾過した溶液を密閉容器中で0℃、7日間の環境で静置保管し、ポリアミド樹脂液2−5Aを調製した。調製例1と同様に測定、評価を行った。結果を表1に示す。
<Preparation Example 14>
Nylon 6-66-610-12 quaternary nylon copolymer resin (trade name: CM8000, manufactured by Toray Industries, Inc.) 4.3 parts N-methoxymethylated 6 nylon resin (trade name: Toresin EF-30T, Nagase ChemteX Corporation) 12.9 parts Methanol 180 parts Toluene 90 parts In the above structure, nylon 6-66-610-12 quaternary nylon copolymer resin and N in a mixed solvent of methanol and toluene. -Methoxymethylated 6 nylon resin was heated and dissolved at 50 ° C. Next, the solution filtered with a membrane filter (FP-022, pore size 0.22 μm, manufactured by Sumitomo Electric Industries, Ltd.) was stored in an airtight container at 0 ° C. for 7 days to prepare a polyamide resin solution 2-5A. . Measurement and evaluation were performed in the same manner as in Preparation Example 1. The results are shown in Table 1.

表1から明らかなように、調製例19のポリアミド樹脂液はマイクロトラックUPAの体積平均粒径(D50)が0.57μm以上であり、調製例1014のポリアミド樹脂液はマイクロトラックUPAの体積平均粒径(D50)は0.01μmであった。 As is apparent from Table 1, the polyamide resin liquids of Preparation Examples 1 to 9 have a Microtrac UPA volume average particle size (D 50 ) of 0.57 μm or more, and the polyamide resin liquids of Preparation Examples 10 to 14 are Microtrac. The volume average particle diameter (D 50 ) of UPA was 0.01 μm.

なお、調製例1014のポリアミド樹脂液は、(1)マイクロトラックUPAの体積平均粒径(D50)がメタノール、ブタノール溶剤単体のマイクロトラックUPAの体積平均粒径(D50)である0.01μmと同等である。(2)ディスクフィルター濾過が可能である。このことから、動的光散乱法による測定値における体積平均粒径(D50)が0.50μm未満のポリアミド樹脂液である。 The polyamide resin liquids of Preparation Examples 10 to 14 were (1) the volume average particle diameter (D 50 ) of Microtrac UPA was 0 and the volume average particle diameter (D 50 ) of Microtrac UPA consisting of methanol and butanol alone. It is equivalent to 0.01 μm. (2) Disc filter filtration is possible. Therefore, the volume average particle diameter in the measured value by the dynamic light scattering method (D 50) is a polyamide resin solution is less than 0.50 .mu.m.

また、調製例19のポリアミド樹脂液は、(1)マイクロトラックUPAの体積平均粒径(D50)が調製例1014のポリアミド樹脂液及びメタノール、ブタノール溶剤単体のマイクロトラックUPAの体積平均粒径(D50)より大きい値である。(2)ディスクフィルター濾過が不可能である。このことから、動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液である。 In addition, the polyamide resin liquids of Preparation Examples 1 to 9 are (1) the volume average particle diameter (D 50 ) of Microtrac UPA is the volume of Microtrac UPA of the Polyamide resin liquids of Preparation Examples 10 to 14 and methanol and butanol solvent alone. It is a value larger than the average particle diameter (D 50 ). (2) Disc filter filtration is impossible. From this, it is a polyamide resin liquid containing polyamide resin particles having a volume average particle diameter (D 50 ) measured by a dynamic light scattering method of 0.50 μm or more and 6.00 μm or less.

次に、前述で調製したポリアミド樹脂液を用いた電子写真感光体用の塗布用分散液の調製について述べる。 Next, preparation of a coating dispersion for an electrophotographic photoreceptor using the polyamide resin solution prepared above will be described.

〈実施例1〉
前記ポリアミド樹脂液1−1A 4.6部
φ1.0ガラスビーズ 11部
下記式(1)で示されるビスアゾ顔料 0.028部
<Example 1>
The polyamide resin liquid 1-1A 4.6 parts φ1.0 glass beads 11 parts Bisazo pigment represented by the following formula (1) 0.028 parts

上記構成で、ペイントシェーカーを用い4時間分散し、ビスアゾ顔料とポリアミド樹脂の質量比が110である電子写真感光体用の塗布用分散液1−1Bを得た。 In the above configuration, dispersed for 4 hours using a paint shaker, the mass ratio of the bisazo pigment and polyamide resin to obtain a coating dispersion 1-1B for the electrophotographic photosensitive member 1/10.

マイクロトラックUPA粒度分布測定器を用い、前記電子写真感光体用の塗布用分散液1−1Bの体積平均粒径(D50)を測定した。また、遠心沈降式粒度分布測定装置 CAPA−700(堀場製作所製)を用いて、前記電子写真感光体用の塗布用分散液1−1Bの平均粒径(メジアン径)を測定した。 Using a Microtrac UPA particle size distribution analyzer, the volume average particle size (D 50 ) of the coating dispersion 1-1B for the electrophotographic photosensitive member was measured. Moreover, the average particle diameter (median diameter) of the coating dispersion liquid 1-1B for the electrophotographic photosensitive member was measured using a centrifugal sedimentation type particle size distribution analyzer CAPA-700 (manufactured by Horiba Seisakusho).

前記電子写真感光体用の塗布用分散液1−1Bを調製後、有栓メスシリンダー(容量10ml)に液面高さが50mmになる量を入れ、1ヵ月静置後、3ヵ月静置後の前記電子写真感光体用の塗布用分散液1−1Bの液安定性を目視評価した。評価結果はビスアゾ顔料の分離が全く認められないものを「沈降なし」、液面高さから1mm程度の位置でビスアゾ顔料とポリアミド樹脂液の分離が認められるものを「僅かに沈降」とした。また、液面高さから10mmより低い位置でビスアゾ顔料とポリアミド樹脂液の分離が認められるものを「完全に沈降」とした。結果を表2に示す。 After preparing the coating dispersion 1-1B for the electrophotographic photosensitive member, put the amount so that the liquid surface height is 50 mm into a stoppered measuring cylinder (capacity 10 ml), and then left to stand for one month and then to stand for three months. The liquid stability of the coating dispersion 1-1B for the electrophotographic photosensitive member was visually evaluated. The evaluation results were defined as “no settling” when no separation of the bisazo pigment was observed, and “slightly settled” when separation of the bisazo pigment and the polyamide resin liquid was observed at a position about 1 mm from the liquid level. Moreover, what completely separated the bisazo pigment and the polyamide resin liquid at a position lower than 10 mm from the liquid surface height was regarded as “completely settled”. The results are shown in Table 2.

〈実施例2〉
実施例1において前記ポリアミド樹脂液1−1Aから前記ポリアミド樹脂液1−2Aに代えた以外は、実施例1と同様の方法を用いて電子写真感光体用の塗布用分散液1−2Bを調製し、実施例1と同様に測定、評価を行った。結果を表2に示す。
<Example 2>
In Example 1, wherein the polyamide resin liquid 1-1A except that instead of the polyamide resin solution 1-2A, the coating dispersion 1-2B for the electrophotographic photoreceptor using the same method as in Example 1 Prepared and measured and evaluated in the same manner as in Example 1. The results are shown in Table 2.

〈実施例3〉
実施例1において前記ポリアミド樹脂液1−1Aから前記ポリアミド樹脂液1−3Aに代えた以外は、実施例1と同様の方法を用いて電子写真感光体用の塗布用分散液1−3Bを調製し、実施例1と同様に測定、評価を行った。結果を表2に示す。
<Example 3>
In Example 1, wherein the polyamide resin liquid 1-1A except that instead of the polyamide resin solution 1-3A, the coating dispersion 1-3B for the electrophotographic photoreceptor using the same method as in Example 1 Prepared and measured and evaluated in the same manner as in Example 1. The results are shown in Table 2.

〈実施例4〉
実施例1において前記ポリアミド樹脂液1−1Aから前記ポリアミド樹脂液1−4Aに代えた以外は、実施例1と同様の方法を用いて電子写真感光体用の塗布用分散液1−4Bを調製し、実施例1と同様に測定、評価を行った。結果を表2に示す。
<Example 4>
In Example 1, wherein the polyamide resin liquid 1-1A except that instead of the polyamide resin solution 1-4A, the coating dispersion 1-4B for the electrophotographic photoreceptor using the same method as in Example 1 Prepared and measured and evaluated in the same manner as in Example 1. The results are shown in Table 2.

〈実施例5〉
実施例1において前記ポリアミド樹脂液1−1Aから前記ポリアミド樹脂液1−5Aに代えた以外は、実施例1と同様の方法を用いて電子写真感光体用の塗布用分散液1−5Bを調製し、実施例1と同様に測定、評価を行った。結果を表2に示す。
<Example 5>
In Example 1, wherein the polyamide resin liquid 1-1A except that instead of the polyamide resin solution 1-5a, the coating dispersion 1-5B for the electrophotographic photoreceptor using the same method as in Example 1 Prepared and measured and evaluated in the same manner as in Example 1. The results are shown in Table 2.

〈実施例6〉
前記ポリアミド樹脂液1−6A 4.6部
φ1.0ガラスビーズ 11部
前記式(1)で示されるビスアゾ顔料 0.0046部
上記構成で、ペイントシェーカーを用い4時間分散し、ビスアゾ顔料とポリアミド樹脂の質量比が110である電子写真感光体用の塗布用分散液1−6Bを得た。実施例1と同様に測定、評価を行った。結果を表2に示す。
<Example 6>
The polyamide resin liquid 1-6A 4.6 parts φ1.0 glass beads 11 parts The bisazo pigment represented by the formula (1) 0.0046 parts In the above configuration, dispersed for 4 hours using a paint shaker, the bisazo pigment and the polyamide resin mass ratio to obtain a coating dispersion 1-6B for the electrophotographic photosensitive member 1/10. Measurement and evaluation were performed in the same manner as in Example 1. The results are shown in Table 2.

〈実施例7〉
前記ポリアミド樹脂液1−7A 4.6部
φ1.0ガラスビーズ 11部
前記式(1)で示されるビスアゾ顔料 0.014部
上記構成で、ペイントシェーカーを用い4時間分散し、ビスアゾ顔料とポリアミド樹脂の質量比が110である電子写真感光体用の塗布用分散液1−7Bを得た。実施例1と同様に測定、評価を行った。結果を表2に示す。
<Example 7>
The polyamide resin liquid 1-7A 4.6 parts φ1.0 glass beads 11 parts The bisazo pigment represented by the formula (1) 0.014 parts In the above configuration, dispersed for 4 hours using a paint shaker, the bisazo pigment and the polyamide resin mass ratio to obtain a coating dispersion 1-7B for the electrophotographic photosensitive member 1/10. Measurement and evaluation were performed in the same manner as in Example 1. The results are shown in Table 2.

〈実施例8〉
前記ポリアミド樹脂液1−8A 4.6部
φ1.0ガラスビーズ 11部
前記式(1)で示されるビスアゾ顔料 0.041部
上記構成で、ペイントシェーカーを用い4時間分散し、ビスアゾ顔料とポリアミド樹脂の質量比が110である電子写真感光体用の塗布用分散液1−8Bを得た。実施例1と同様に測定、評価を行った。結果を表2に示す。
<Example 8>
The polyamide resin liquid 1-8A 4.6 parts φ1.0 glass beads 11 parts The bisazo pigment represented by the formula (1) 0.041 parts In the above configuration, dispersed for 4 hours using a paint shaker, the bisazo pigment and the polyamide resin mass ratio to obtain a coating dispersion 1-8B for the electrophotographic photosensitive member 1/10. Measurement and evaluation were performed in the same manner as in Example 1. The results are shown in Table 2.

〈実施例9〉
前記ポリアミド樹脂液1−9A 4.6部
φ1.0ガラスビーズ 11部
前記式(1)で示されるビスアゾ顔料 0.069部
上記構成で、ペイントシェーカーを用い4時間分散し、ビスアゾ顔料とポリアミド樹脂の質量比が110である電子写真感光体用の塗布用分散液1−9Bを得た。実施例1と同様に測定、評価を行った。結果を表2に示す。
<Example 9>
The polyamide resin liquid 1-9A 4.6 parts φ1.0 glass beads 11 parts The bisazo pigment represented by the formula (1) 0.069 parts In the above configuration, dispersed for 4 hours using a paint shaker, the bisazo pigment and the polyamide resin mass ratio to obtain a coating dispersion 1-9B for the electrophotographic photosensitive member 1/10. Measurement and evaluation were performed in the same manner as in Example 1. The results are shown in Table 2.

〈実施例10〉
800mlスケールバッチ式縦型サンドミル装置を用い、ベッセルにポリアミド樹脂液1−2A 210部、直径1mmのガラスビーズ40部を投入した後、前記式(1)で示されるビスアゾ顔料1.3部、直径1mmのガラスビーズ466部を投入した。次いでディスク回転数1400rpmで4時間分散し、ビスアゾ顔料とポリアミド樹脂の質量比が110である電子写真感光体用の塗布用分散液1−10Bを得た。分散時の液温は25℃であった。実施例1と同様に測定、評価を行った。結果を表2に示す。
<Example 10>
Using an 800 ml scale batch type vertical sand mill apparatus, 210 parts of a polyamide resin solution 1-2A and 40 parts of glass beads having a diameter of 1 mm were put into a vessel, and then 1.3 parts of a bisazo pigment represented by the above formula (1) and a diameter of 466 parts of 1 mm glass beads were added. Then dispersed for 4 hours at the disk rotation speed 1400 rpm, the weight ratio of the bisazo pigment and polyamide resin to obtain a coating dispersion 1-10B for electrophotographic photosensitive member 1/10. The liquid temperature at the time of dispersion was 25 ° C. Measurement and evaluation were performed in the same manner as in Example 1. The results are shown in Table 2.

〈比較例1〉
実施例1において前記ポリアミド樹脂液1−1Aから前記ポリアミド樹脂液2−1Aに代えた以外は、実施例1と同様の方法を用いて電子写真感光体用の塗布用分散液2−1Bを調製し、実施例1と同様に測定、評価を行った。評価結果を表2に示す。
<Comparative example 1>
In Example 1, wherein the polyamide resin liquid 1-1A except that instead of the polyamide resin solution 2-1A, the coating dispersion 2-1B for the electrophotographic photoreceptor using the same method as in Example 1 Prepared and measured and evaluated in the same manner as in Example 1. The evaluation results are shown in Table 2.

〈比較例2〉
実施例1において前記ポリアミド樹脂液1−1Aから前記ポリアミド樹脂液2−2Aに代えた以外は、実施例1と同様の方法を用いて電子写真感光体用の塗布用分散液2−2Bを調製し、実施例1と同様に測定、評価を行った。評価結果を表2に示す。
<Comparative example 2>
In Example 1, wherein the polyamide resin liquid 1-1A except that instead of the polyamide resin solution 2-2A, the coating dispersion 2-2B for the electrophotographic photoreceptor using the same method as in Example 1 Prepared and measured and evaluated in the same manner as in Example 1. The evaluation results are shown in Table 2.

〈比較例3〉
実施例7において前記ポリアミド樹脂液1−7Aから前記ポリアミド樹脂液2−3Aに代えた以外は、実施例7と同様の方法を用いて電子写真感光体用の塗布用分散液2−3Bを調製し、実施例1と同様に測定、評価を行った。評価結果を表2に示す。
<Comparative Example 3>
In Example 7, except for changing from the polyamide resin solution 1-7A in the polyamide resin solution 2-3A is a coating dispersion 2-3B for the electrophotographic photosensitive member using the same method as in Example 7 Prepared and measured and evaluated in the same manner as in Example 1. The evaluation results are shown in Table 2.

〈比較例4〉
実施例8において前記ポリアミド樹脂液1−8Aから前記ポリアミド樹脂液2−4Aに代えた以外は、実施例8と同様の方法を用いて電子写真感光体用の塗布用分散液2−4Bを調製し、実施例1と同様に測定、評価を行った。評価結果を表2に示す。
<Comparative example 4>
In Example 8, except for changing from the polyamide resin solution 1-8A in the polyamide resin solution 2-4A is a coating dispersion 2-4B for the electrophotographic photosensitive member using the same method as in Example 8 Prepared and measured and evaluated in the same manner as in Example 1. The evaluation results are shown in Table 2.

〈比較例5〉
実施例1において前記ポリアミド樹脂液1−1Aから前記ポリアミド樹脂液2−5Aに代えた以外は、実施例1と同様の方法を用いて電子写真感光体用の塗布用分散液2−5Bを調製し、実施例1と同様に測定、評価を行った。評価結果を表2に示す。
<Comparative Example 5>
In Example 1, wherein the polyamide resin liquid 1-1A except that instead of the polyamide resin solution 2-5A, the coating dispersion 2-5B for the electrophotographic photoreceptor using the same method as in Example 1 Prepared and measured and evaluated in the same manner as in Example 1. The evaluation results are shown in Table 2.

〈比較例6〉
実施例10において前記ポリアミド樹脂液1−2Aから前記ポリアミド樹脂液2−2Aに代えた以外は、実施例10と同様の方法を用いて電子写真感光体用の塗布用分散液2−6Bを調製し、実施例1と同様に測定、評価を行った。評価結果を表2に示す。
<Comparative Example 6>
In Example 10, except for changing from the polyamide resin solution 1-2A in the polyamide resin solution 2-2A is a coating dispersion 2-6B for the electrophotographic photosensitive member using the same method as in Example 10 Prepared and measured and evaluated in the same manner as in Example 1. The evaluation results are shown in Table 2.

表2から次のことが明らかである。実施例110は、動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液と前記式(1)で示されるビスアゾ顔料を分散している。このため、比較例16と比べ、電子写真感光体用の塗布用分散液のマイクロトラックUPAの体積平均粒径(D50)及びCAPA−700の平均粒径(メジアン径)が極めて小さい。且つ、1ヶ月静置後、3ヶ月静置後の液状態においてもほとんど沈降が認められない。このことから、動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液と前記式(1)で示されるビスアゾ顔料を分散している実施例110は、液安定性が非常に高いことが判る。 From Table 2, the following is clear. Examples 1 to 10 are a polyamide resin solution containing polyamide resin particles having a volume average particle diameter (D 50 ) of 0.50 μm or more and 6.00 μm or less as measured by a dynamic light scattering method, and the above formula (1) . The bisazo pigment shown is dispersed. Therefore, compared with Comparative Examples 1-6, the average particle diameter (median diameter) of Microtrac volume average particle diameter (D 50) of the UPA and CAPA-700 of coating dispersion for the electrophotographic photosensitive member is extremely small. Moreover, almost no sedimentation is observed even in the liquid state after standing for 1 month and after standing for 3 months. Therefore, a polyamide resin liquid containing polyamide resin particles having a volume average particle diameter (D 50 ) of 0.50 μm or more and 6.00 μm or less as measured by a dynamic light scattering method, and a bisazo compound represented by the above formula (1) It can be seen that Examples 1 to 10 in which the pigment is dispersed have very high liquid stability.

前述で調製したポリアミド樹脂液を用い、ビスアゾ顔料とポリアミド樹脂の質量比を21から11000の範囲で振った電子写真感光体用の塗布用分散液の調製について述べる。 Using polyamide resin solution prepared in above, describes the preparation of bisazo pigment and coating dispersion of the mass ratio of the polyamide resin for the electrophotographic photoreceptor swung from 2/1 in the range of 1/1000.

〈実施例11〉
ポリアミド樹脂液1−2A 4.6部
φ1.0ガラスビーズ 11部
前記式(1)で示されるビスアゾ顔料 0.55部
上記構成で、ペイントシェーカーを用い4時間分散し、ビスアゾ顔料とポリアミド樹脂の質量比が21である電子写真感光体用の塗布用分散液3−1Bを得た。
<Example 11>
Polyamide resin liquid 1-2A 4.6 parts φ1.0 glass beads 11 parts 0.55 parts of bisazo pigment represented by the above formula (1) In the above configuration, dispersed for 4 hours using a paint shaker. mass ratio to obtain a coating dispersion 3-1B for the electrophotographic photosensitive member is 2/1.

マイクロトラックUPA粒度分布測定器を用い、前記電子写真感光体用の塗布用分散液3−1Bの体積平均粒径(D50)を測定した。また、遠心沈降式粒度分布測定装置 CAPA−700(堀場製作所製)を用いて、前記電子写真感光体用の塗布用分散液3−1Bの平均粒径(メジアン径)を測定した。 Using a Microtrac UPA particle size distribution measuring device, the volume average particle size (D 50 ) of the coating dispersion 3-1B for the electrophotographic photosensitive member was measured. Moreover, the average particle diameter (median diameter) of the coating dispersion liquid 3-1B for the electrophotographic photosensitive member was measured using a centrifugal sedimentation type particle size distribution analyzer CAPA-700 (manufactured by Horiba Seisakusho).

前記電子写真感光体用の塗布用分散液3−1Bを調製後、有栓メスシリンダー(容量10ml)に液面高さが50mmになる量を入れ、1ヵ月静置後、3ヵ月静置後の電子写真感光体用の塗布用分散液の液安定性を目視評価した。評価結果は、ビスアゾ顔料の分離が全く認められないものを「沈降なし」、液面高さから1mm程度の位置でビスアゾ顔料とポリアミド樹脂液の分離が認められるものを「僅かに沈降」とした。また、液面高さから3mm程度の位置でビスアゾ顔料とポリアミド樹脂液の分離が認められるものを「少し沈降」、液面高さから10mmより低い位置でビスアゾ顔料とポリアミド樹脂液の分離が認められるものを「完全に沈降」とした。結果を表3に示す。 After preparing the coating dispersion 3-1B for the electrophotographic photosensitive member, put the amount so that the liquid surface height is 50 mm into a stoppered measuring cylinder (capacity 10 ml), and then left to stand for one month and then to stand for three months. The liquid stability of the coating dispersion for the electrophotographic photosensitive member was visually evaluated. The evaluation results were “no sedimentation” when no separation of the bisazo pigment was observed, and “slightly settled” when separation of the bisazo pigment and the polyamide resin liquid was observed at a position about 1 mm from the liquid level. . In addition, separation of the bisazo pigment and the polyamide resin liquid is recognized as “slightly settled” at a position about 3 mm from the liquid level, and separation of the bisazo pigment and the polyamide resin liquid is recognized at a position lower than 10 mm from the liquid level. The result was “completely settled”. The results are shown in Table 3.

〈実施例12〉
実施例11において、前記式(1)で示されるビスアゾ顔料0.55部から前記式(1)で示されるビスアゾ顔料0.28部に代えた。それ以外は、実施例11と同様の方法を用いてビスアゾ顔料とポリアミド樹脂の質量比が11である電子写真感光体用の塗布用分散液3−2Bを調製し、実施例11と同様に測定、評価を行った。結果を表3に示す。
<Example 12>
In Example 11, it was changed to a bisazo pigment 0.28 parts represented by the formula (1) from the formula (1) bisazo pigment 0.55 parts represented by. Otherwise, the mass ratio of the bisazo pigment and polyamide resin to prepare a coating dispersion 3-2B for the electrophotographic photosensitive member 1/1 using the same method as in Example 11 Same as Example 11 Measurement and evaluation were performed. The results are shown in Table 3.

〈実施例13〉
実施例11において前記式(1)で示されるビスアゾ顔料0.55部から前記式(1)で示されるビスアゾ顔料0.14部に代えた。それ以外は、実施例11と同様の方法を用いてビスアゾ顔料とポリアミド樹脂の質量比が12である電子写真感光体用の塗布用分散液3−3Bを調製し、実施例11と同様に測定、評価を行った。結果を表3に示す。
<Example 13>
In Example 11, it was changed to a bisazo pigment 0.14 parts represented by the formula (1) from the formula (1) bisazo pigment 0.55 parts represented by. Otherwise, the mass ratio of the bisazo pigment and polyamide resin to prepare a coating dispersion 3-3B for the electrophotographic photosensitive member 1/2 using the same method as in Example 11 Same as Example 11 Measurement and evaluation were performed. The results are shown in Table 3.

〈実施例14〉
実施例11において前記式(1)で示されるビスアゾ顔料0.55部から前記式(1)で示されるビスアゾ顔料0.055部に代えた。それ以外は、実施例11と同様の方法を用いてビスアゾ顔料とポリアミド樹脂の質量比が15である電子写真感光体用の塗布用分散液3−4Bを調製し、実施例11と同様に測定、評価を行った。結果を表3に示す。
<Example 14>
In Example 11, it was changed to a bisazo pigment 0.055 parts represented by the formula (1) from the formula (1) bisazo pigment 0.55 parts represented by. Otherwise, the mass ratio of the bisazo pigment and polyamide resin to prepare a coating dispersion 3-4B for the electrophotographic photosensitive member 1/5 using the same method as in Example 11 Same as Example 11 Measurement and evaluation were performed. The results are shown in Table 3.

〈実施例15〉
実施例11において前記式(1)で示されるビスアゾ顔料0.55部から前記式(1)で示されるビスアゾ顔料0.0055部に代えた。それ以外は、実施例11と同様の方法を用いて顔料とポリアミド樹脂の質量比が150である電子写真感光体用の塗布用分散液3−5Bを調製し、実施例11と同様に測定、評価を行った。結果を表3に示す。
<Example 15>
In Example 11, it was changed to a bisazo pigment 0.0055 parts represented by the formula (1) from the formula (1) bisazo pigment 0.55 parts represented by. Otherwise, the mass ratio of the pigment and the polyamide resin to prepare a coating dispersion 3-5B for the electrophotographic photosensitive member 1/50 using the same method as in Example 11, in the same manner as in Example 11 Measurement and evaluation were performed. The results are shown in Table 3.

〈実施例16〉
実施例11において前記式(1)で示されるビスアゾ顔料0.55部から前記式(1)で示されるビスアゾ顔料0.0028部に代えた。それ以外は、実施例11と同様の方法を用いてビスアゾ顔料とポリアミド樹脂の質量比が1100である電子写真感光体用の塗布用分散液3−6B調製し、実施例11と同様に測定、評価を行った。結果を表3に示す。
<Example 16>
In Example 11, it was changed to a bisazo pigment 0.0028 parts represented by the formula (1) from the formula (1) bisazo pigment 0.55 parts represented by. Otherwise, the mass ratio of the bisazo pigment and polyamide resin coating dispersion 3-6B was prepared for the electrophotographic photosensitive member 1/100 using the same method as in Example 11, in the same manner as in Example 11 Measurement and evaluation were performed. The results are shown in Table 3.

〈実施例17〉
実施例11において前記式(1)で示されるビスアゾ顔料0.55部から前記式(1)で示されるビスアゾ顔料0.00028部に代えた。それ以外は、実施例11と同様の方法を用いてビスアゾ顔料とポリアミド樹脂の質量比が11000である電子写真感光体用の塗布用分散液3−7B調製し、実施例11と同様に測定、評価を行った。結果を表3に示す。
<Example 17>
In Example 11, it was changed to a bisazo pigment 0.00028 parts represented by the formula (1) from the formula (1) bisazo pigment 0.55 parts represented by. Otherwise, the mass ratio of the bisazo pigment and polyamide resin coating dispersion 3-7B was prepared for the electrophotographic photosensitive member 1/1000 using the same method as in Example 11, in the same manner as in Example 11 Measurement and evaluation were performed. The results are shown in Table 3.

〈比較例7〉
実施例11においてポリアミド樹脂液1−2A 4.6部、前記式(1)で示されるビスアゾ顔料0.55部からポリアミド樹脂液2−2A 4.6部、前記式(1)で示されるビスアゾ顔料0.00028部に代えた。それ以外は、実施例11と同様の方法を用いてビスアゾ顔料とポリアミド樹脂の質量比が11000である電子写真感光体用の塗布用分散液4−1B調製し、実施例11と同様に測定、評価を行った。評価結果を表3に示す。
<Comparative Example 7>
In Example 11, represented by the polyamide resin solution 1-2A 4.6 parts of Formula polyamide resin solution 2-2A 4.6 parts of a bisazo pigment 0.55 parts represented by (1), the formula (1) It replaced with 0.00028 part of bisazo pigments. Otherwise, the mass ratio of the bisazo pigment and polyamide resin coating dispersion 4-1B was prepared for the electrophotographic photosensitive member 1/1000 using the same method as in Example 11, in the same manner as in Example 11 Measurement and evaluation were performed. The evaluation results are shown in Table 3.

表3は、電子写真感光体用の塗布用分散液中のビスアゾ顔料とポリアミド樹脂の質量比を11000以上21以下の範囲で変えて分散した場合である。実施例1117は、動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液と前記式(1)で示されるビスアゾ顔料を分散している。このため、電子写真感光体用の塗布用分散液のマイクロトラックUPAの体積平均粒径(D50)及びCAPA−700の平均粒径(メジアン径)が比較例7と比べ極めて小さい。且つ、1ヵ月静置後、3ヵ月静置後の液状態においてもほとんど沈降が認められない。このことから、実施例1117は、液安定性が非常に高いことが判る。特に、実施例1317では、3ヵ月静置後においてもビスアゾ顔料の沈降が認められない。 Table 3 is a case where the dispersion by changing the mass ratio of the bisazo pigment and polyamide resin in the coating dispersion for the electrophotographic photosensitive member in the range of 1/1000 or more 2/1 or less. Examples 11 to 17 are a polyamide resin solution containing polyamide resin particles having a volume average particle diameter (D 50 ) of 0.50 μm or more and 6.00 μm or less as measured by a dynamic light scattering method, and the above formula (1) . The bisazo pigment shown is dispersed. For this reason, the volume average particle diameter (D 50 ) of Microtrac UPA and the average particle diameter (median diameter) of CAPA-700 in the dispersion for coating for an electrophotographic photoreceptor are extremely small as compared with Comparative Example 7. Moreover, almost no sedimentation is observed even in the liquid state after standing for 1 month and after standing for 3 months. From this, it can be seen that Examples 11 to 17 have very high liquid stability. In particular, in Examples 13 to 17, no precipitation of the bisazo pigment was observed even after standing for 3 months.

前述で調製したポリアミド樹脂液を用い、有機顔料の種類を変更した電子写真感光体用の塗布用分散液の調製について述べる。 The preparation of a coating dispersion for an electrophotographic photoreceptor using the polyamide resin solution prepared above and changing the type of organic pigment will be described.

〈実施例18〉
ポリアミド樹脂液1−2A 4.6部
φ1.0ガラスビーズ 11部
下記式(2)で示されるビスアゾ顔料 0.028部
<Example 18>
Polyamide resin liquid 1-2A 4.6 parts φ1.0 glass beads 11 parts Bisazo pigment represented by the following formula (2) 0.028 parts

上記構成で、ペイントシェーカーを用い4時間分散した後、メタノール1.0部、ブタノール0.5部を加え、ビスアゾ顔料とポリアミド樹脂の質量比が110である電子写真感光体用の塗布用分散液5−1Bを得た。 In the above configuration, after 4 hours dispersed using a paint shaker, 1.0 parts of methanol and 0.5 parts of butanol was added, a coating for an electrophotographic photoreceptor is 1/10 mass ratio of the bisazo pigment and a polyamide resin Dispersion 5-1B was obtained.

マイクロトラックUPA粒度分布測定器を用い、電子写真感光体用の塗布用分散液5−1Bの体積平均粒径(D50)を測定した。また、遠心沈降式粒度分布測定装置CAPA−700(堀場製作所製)を用いて、電子写真感光体用の塗布用分散液5−1Bの平均粒径(メジアン径)を測定した。 Using a Microtrac UPA particle size distribution measuring device, the volume average particle size (D 50 ) of the coating dispersion 5-1B for an electrophotographic photosensitive member was measured. Moreover, the average particle diameter (median diameter) of the coating dispersion liquid 5-1B for an electrophotographic photosensitive member was measured using a centrifugal sedimentation type particle size distribution analyzer CAPA-700 (manufactured by Horiba Seisakusho).

前記電子写真感光体用の塗布用分散液5−1Bを調製後、有栓メスシリンダー(容量10ml)に液面高さが50mmになる量を入れ、1ヵ月静置後、3ヵ月静置後の電子写真感光体用の塗布用分散液の液安定性を目視評価した。評価結果は、ビスアゾ顔料の分離が全く認められないものを「沈降なし」、液面高さから1mm程度の位置でビスアゾ顔料とポリアミド樹脂液の分離が認められるものを「僅かに沈降」とした。また、液面高さから3mm程度の位置でビスアゾ顔料とポリアミド樹脂液の分離が認められるものを「少し沈降」、液面高さから10mmより低い位置でビスアゾ顔料とポリアミド樹脂液の分離が認められるものを「完全に沈降」とした。結果を表4に示す。 After preparing the coating dispersion 5-1B for the electrophotographic photosensitive member, put the amount so that the liquid surface height is 50 mm into a stoppered measuring cylinder (capacity 10 ml), and then left to stand for one month and then to stand for three months. The liquid stability of the coating dispersion for the electrophotographic photosensitive member was visually evaluated. The evaluation results were “no sedimentation” when no separation of the bisazo pigment was observed, and “slightly settled” when separation of the bisazo pigment and the polyamide resin liquid was observed at a position about 1 mm from the liquid level. . In addition, separation of the bisazo pigment and the polyamide resin liquid is recognized as “slightly settled” at a position about 3 mm from the liquid level, and separation of the bisazo pigment and the polyamide resin liquid is recognized at a position lower than 10 mm from the liquid level. The result was “completely settled”. The results are shown in Table 4.

〈実施例19〉
実施例18においてビスアゾ顔料を前記式(2)で示されるビスアゾ顔料から下記式(3)で示されるビスアゾ顔料に代えた以外は、実施例18と同様の方法を用いて電子写真感光体用の塗布用分散液5−2Bを調製し、実施例18と同様に測定、評価を行った。結果を表4に示す。
<Example 19>
In Example 18, but replacing the bisazo pigment represented the bisazo pigment in the formula (2) in bisazo pigment represented by the following formula (3) is an electrophotographic photosensitive member for using the same method as in Example 18 A dispersion liquid for coating 5-2B was prepared and measured and evaluated in the same manner as in Example 18. The results are shown in Table 4.

〈実施例20〉
実施例18においてビスアゾ顔料を下記式(4)で示されるビスアゾ顔料に代えた以外は、実施例18と同様の方法を用いて電子写真感光体用の塗布用分散液5−3Bを調製し、実施例18と同様に測定、評価を行った。結果を表4に示す。
<Example 20>
In Example 18, except that instead of the bisazo pigment represented a bisazo pigment by the following formula (4), a coating dispersion 5-3B for the electrophotographic photosensitive member was prepared using the same method as in Example 18 Measurement and evaluation were performed in the same manner as in Example 18. The results are shown in Table 4.

〈実施例21〉
ポリアミド樹脂液1−2A 4.6部
φ1.0ガラスビーズ 11部
前記式(4)で示されるビスアゾ顔料 0.0028部
上記構成で、ペイントシェーカーを用い4時間分散した後、メタノール0.6部、ブタノール0.3部を加え、ビスアゾ顔料とポリアミド樹脂の質量比が1100である電子写真感光体用の塗布用分散液5−4Bを得た。実施例18と同様に測定、評価を行った。結果を表4に示す。
<Example 21>
Polyamide resin liquid 1-2A 4.6 parts φ1.0 glass beads 11 parts Bisazo pigment represented by formula (4) 0.0028 parts In the above configuration, after dispersing for 4 hours using a paint shaker, 0.6 parts of methanol , 0.3 parts butanol was added, the mass ratio of the bisazo pigment and polyamide resin to obtain a coating dispersion 5-4B for the electrophotographic photosensitive member 1/100. Measurement and evaluation were performed in the same manner as in Example 18. The results are shown in Table 4.

〈実施例22〉
実施例21において前記式(4)で示されるビスアゾ顔料0.0028部を前記式(4)で示されるビスアゾ顔料0.00028部に代えた。それ以外は、実施例21と同様の方法を用いてビスアゾ顔料とポリアミド樹脂の質量比が11000である電子写真感光体用の塗布用分散液5−5Bを調製し、実施例18と同様に測定、評価を行った。結果を表4に示す。
<Example 22>
In Example 21, it was replaced with the formula bisazo pigment 0.0028 parts represented by (4) in the bisazo pigment 0.00028 parts represented by the formula (4). Otherwise, the mass ratio of the bisazo pigment and polyamide resin to prepare a coating dispersion 5-5B for the electrophotographic photosensitive member 1/1000 using the same method as in Example 21 Same as Example 18 Measurement and evaluation were performed. The results are shown in Table 4.

〈実施例23〉
実施例18においてビスアゾ顔料を前記式(2)で示されるビスアゾ顔料から下記式(5)で示されるビスアゾ顔料に代えた以外は、実施例18と同様の方法を用いて電子写真感光体用の塗布用分散液5−6Bを調製し、実施例18と同様に測定、評価を行った。結果を表4に示す。
<Example 23>
In Example 18, but replacing the bisazo pigment represented the bisazo pigment in the formula (2) in bisazo pigment represented by the following formula (5) is an electrophotographic photosensitive member for using the same method as in Example 18 A dispersion 5-6B for coating was prepared and measured and evaluated in the same manner as in Example 18. The results are shown in Table 4.

〈実施例24〉
実施例18においてビスアゾ顔料を前記式(2)で示されるビスアゾ顔料から下記式(6)で示されるビスアゾ顔料に代えた以外は、実施例18と同様の方法を用いて電子写真感光体用の塗布用分散液5−7Bを調製し、実施例18と同様に測定、評価を行った。結果を表4に示す。
<Example 24>
In Example 18, but replacing the bisazo pigment represented the bisazo pigment in the formula (2) in bisazo pigment represented by the following formula (6) is an electrophotographic photosensitive member for using the same method as in Example 18 A dispersion 5-7B for coating was prepared and measured and evaluated in the same manner as in Example 18. The results are shown in Table 4.

〈実施例25〉
実施例18において前記式(2)で示されるビスアゾ顔料を次のガリウムフタロシアニン結晶に代えた。下記式(7)で示される、CuKα特性X線回折におけるフラッグ角2θ=7.4°±0.3°及び2θ=28.2°±0.3°の位置に強いピークを有するガリウムフタロシアニン結晶(特許第3639691号公報に記載のもの)。それ以外は、実施例18と同様の方法を用いて電子写真感光体用の塗布用分散液5−8Bを調製し、実施例18と同様に測定、評価を行った。結果を表4に示す。
<Example 25>
In Example 18, it was replaced by bisazo pigment represented by the formula (2) The following phthalocyanine crystal. Gallium phthalocyanine crystal having a strong peak at the positions of flag angles 2θ = 7.4 ° ± 0.3 ° and 2θ = 28.2 ° ± 0.3 ° in CuKα characteristic X-ray diffraction represented by the following formula (7) (Those described in Japanese Patent No. 3639691). Other than that, using the same method as in Example 18, a dispersion liquid for coating 5-8B for an electrophotographic photosensitive member was prepared and measured and evaluated in the same manner as in Example 18. The results are shown in Table 4.

〈実施例26〉
φ1.0ガラスビーズ 11部
メタノール 2.8部
ブタノール 1.4部
前記式(4)で示されるビスアゾ顔料 0.10部
上記構成で、ペイントシェーカーを用い20時間分散し、ポリアミド樹脂液1−2A 16.7部を追加して更に2時間分散した。次に、メタノール0.7部、ブタノール0.3部を加え、ビスアゾ顔料とポリアミド樹脂の質量比が110である電子写真感光体用の塗布用分散液5−9Bを調製し、実施例18と同様に測定、評価を行った。結果を表4に示す。
<Example 26>
φ1.0 glass beads 11 parts methanol 2.8 parts butanol 1.4 parts
Formula (4) bisazo pigment 0.10 parts The composed represented by, and dispersed for 20 hours using a paint shaker, and further dispersed for 2 hours by adding polyamide resin solution 1-2A 16.7 parts. Next, 0.7 parts of methanol, 0.3 parts of butanol was added, the mass ratio of the bisazo pigment and polyamide resin to prepare a coating dispersion 5-9B for the electrophotographic photosensitive member 1/10, Example Measurement and evaluation were performed in the same manner as in Example 18. The results are shown in Table 4.

〈実施例27〉
ポリアミド樹脂液1−6A 4.6部
φ1.0ガラスビーズ 11部
前記式(4)で示されるビスアゾ顔料 0.0046部
上記構成で、ペイントシェーカーを用い4時間分散し、ビスアゾ顔料とポリアミド樹脂の質量比が110である電子写真感光体用の塗布用分散液5−10Bを得た。実施例18と同様に測定、評価を行った。結果を表4に示す。
<Example 27>
Polyamide resin liquid 1-6A 4.6 parts φ1.0 glass beads 11 parts bisazo pigment represented by formula (4) 0.0046 parts In the above configuration, dispersed for 4 hours using a paint shaker, mass ratio to obtain a coating dispersion 5-10B for electrophotographic photosensitive member 1/10. Measurement and evaluation were performed in the same manner as in Example 18. The results are shown in Table 4.

〈実施例28〉
ポリアミド樹脂液1−7A 4.6部
φ1.0ガラスビーズ 11部
前記式(4)で示されるビスアゾ顔料 0.014部
上記構成で、ペイントシェーカーを用い4時間分散し、ビスアゾ顔料とポリアミド樹脂の質量比が110である電子写真感光体用の塗布用分散液5−11Bを得た。実施例18と同様に測定、評価を行った。結果を表4に示す。
<Example 28>
Polyamide resin liquid 1-7A 4.6 parts φ1.0 glass beads 11 parts 0.014 parts of bisazo pigment represented by the above formula (4) In the above configuration, dispersed for 4 hours using a paint shaker. mass ratio to obtain a coating dispersion 5-11B for electrophotographic photosensitive member 1/10. Measurement and evaluation were performed in the same manner as in Example 18. The results are shown in Table 4.

〈比較例8〉
実施例18においてポリアミド樹脂液1−2Aをポリアミド樹脂液2−2Aに代えた以外は、実施例18と同様の方法を用いて電子写真感光体用の塗布用分散液6−1Bを調製し、実施例18と同様に測定、評価を行った。結果を表4に示す。
<Comparative Example 8>
In Example 18, except for changing the polyamide resin solution 1-2A polyamide resin liquid 2-2A is a coating dispersion 6-1B for the electrophotographic photosensitive member was prepared using the same method as in Example 18 Measurement and evaluation were performed in the same manner as in Example 18. The results are shown in Table 4.

〈比較例9〉
実施例20においてポリアミド樹脂液1−2Aをポリアミド樹脂液2−2Aに代えた以外は、実施例20と同様の方法を用いて電子写真感光体用の塗布用分散液6−2Bを調製し、実施例18と同様に測定、評価を行った。結果を表4に示す。
<Comparative Example 9>
In Example 20, except for changing the polyamide resin solution 1-2A polyamide resin liquid 2-2A is a coating dispersion 6-2B for the electrophotographic photosensitive member was prepared using the same method as in Example 20 Measurement and evaluation were performed in the same manner as in Example 18. The results are shown in Table 4.

〈比較例10〉
実施例21においてポリアミド樹脂液1−2Aをポリアミド樹脂液2−2Aに代えた以外は、実施例21と同様の方法を用いて電子写真感光体用の塗布用分散液6−3Bを調製し、実施例18と同様に測定、評価を行った。結果を表4に示す。
<Comparative Example 10>
In Example 21, except for changing the polyamide resin solution 1-2A polyamide resin liquid 2-2A is a coating dispersion 6-3B for the electrophotographic photosensitive member was prepared using the same method as in Example 21 Measurement and evaluation were performed in the same manner as in Example 18. The results are shown in Table 4.

〈比較例11〉
実施例22においてポリアミド樹脂液1−2Aをポリアミド樹脂液2−2Aに代えた以外は、実施例22と同様の方法を用いて電子写真感光体用の塗布用分散液6−4Bを調製し、実施例18と同様に測定、評価を行った。結果を表4に示す。
<Comparative Example 11>
In Example 22, except for changing the polyamide resin solution 1-2A polyamide resin liquid 2-2A is a coating dispersion 6-4B for the electrophotographic photosensitive member was prepared using the same method as in Example 22 Measurement and evaluation were performed in the same manner as in Example 18. The results are shown in Table 4.

〈比較例12〉
実施例24においてポリアミド樹脂液1−2Aをポリアミド樹脂液2−2Aに代えた以外は、実施例24と同様の方法を用いて電子写真感光体用の塗布用分散液6−5Bを調製し、実施例18と同様に測定、評価を行った。結果を表4に示す。
<Comparative example 12>
In Example 24, except for changing the polyamide resin solution 1-2A polyamide resin liquid 2-2A is a coating dispersion 6-5B for the electrophotographic photosensitive member was prepared using the same method as in Example 24 Measurement and evaluation were performed in the same manner as in Example 18. The results are shown in Table 4.

〈比較例13〉
実施例25においてポリアミド樹脂液1−2Aをポリアミド樹脂液2−2Aに代えた以外は、実施例25と同様の方法を用いて電子写真感光体用の塗布用分散液6−6Bを調製し、実施例18と同様に測定、評価を行った。結果を表4に示す。
<Comparative Example 13>
In Example 25, except for changing the polyamide resin solution 1-2A polyamide resin liquid 2-2A is a coating dispersion 6-6B for the electrophotographic photosensitive member was prepared using the same method as in Example 25 Measurement and evaluation were performed in the same manner as in Example 18. The results are shown in Table 4.

〈比較例14〉
実施例26においてポリアミド樹脂液1−2Aをポリアミド樹脂液2−2Aに代えた以外は、実施例26と同様の方法を用いて電子写真感光体用の塗布用分散液6−7Bを調製し、実施例18と同様に測定、評価を行った。結果を表4に示す。
<Comparative example 14>
In Example 26, except for changing the polyamide resin solution 1-2A polyamide resin liquid 2-2A is a coating dispersion 6-7B for the electrophotographic photosensitive member was prepared using the same method as in Example 26 Measurement and evaluation were performed in the same manner as in Example 18. The results are shown in Table 4.

表4では、有機顔料の種類を変えている。実施例1828は、動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液と有機顔料を分散している。このため電子写真感光体用の塗布用分散液のマイクロトラックUPAの体積平均粒径(D50)及びCAPA−700の平均粒径(メジアン径)が比較例814と比べ極めて小さい。且つ、1ヵ月静置後、3ヵ月静置後の液状態においてもほとんど沈降が認められない。このことから、動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液と有機顔料を分散している実施例1828は、液安定性が非常に高いことが判る。 In Table 4, the type of organic pigment is changed. In Examples 18 to 28, a polyamide resin liquid containing polyamide resin particles having a volume average particle diameter (D 50 ) measured by a dynamic light scattering method of 0.50 μm to 6.00 μm and an organic pigment are dispersed. Yes. Thus the average particle size (median diameter) of Microtrac volume average particle diameter (D 50) of the UPA and CAPA-700 of coating dispersion for the electrophotographic photosensitive member is very small compared with Comparative Examples 8 to 14. Moreover, almost no sedimentation is observed even in the liquid state after standing for 1 month and after standing for 3 months. Therefore, an example in which a polyamide resin liquid containing polyamide resin particles having a volume average particle diameter (D 50 ) of 0.50 μm or more and 6.00 μm or less as measured by a dynamic light scattering method is dispersed with an organic pigment. It can be seen that 18 to 28 have very high liquid stability.

次いで、上記で得られた電子写真感光体用の塗布用分散液を用い、電子写真感光体を作成した。 Next, an electrophotographic photosensitive member was prepared using the coating dispersion for an electrophotographic photosensitive member obtained above.

〈実施例29〉
酸化スズで被覆した酸化チタン粉体(商品名クロノスECT−62、チタン工業社製)50部、レゾール型フェノール樹脂25部、メチルセロソルブ20部、球状シリコーン樹脂粉末(商品名トスパール120、東芝シリコーン社製)3.8部。加えて、メタノール5部及びシリコーンオイル(ポリジメチルシロキサン・ポリオキシアルキレン共重合体、平均分子量3000)0.002部を、直径0.8mmのガラスビーズを用いたサンドミル装置で2時間分散して、干渉縞防止層用塗布液を調製した。導電性支持体としてのアルミニウムシリンダー(直径30mm、引き抜き管)上に、この塗布液を浸漬塗布し、140℃で30分間乾燥させ、膜厚が15μmの干渉縞防止層を形成した。
<Example 29>
50 parts of titanium oxide powder coated with tin oxide (trade name Kronos ECT-62, manufactured by Titanium Industry Co., Ltd.), 25 parts of resol type phenol resin, 20 parts of methyl cellosolve, spherical silicone resin powder (trade name Tospearl 120, Toshiba Silicone Co., Ltd.) 3.8 parts. In addition, 5 parts of methanol and 0.002 part of silicone oil (polydimethylsiloxane / polyoxyalkylene copolymer, average molecular weight 3000) were dispersed in a sand mill apparatus using glass beads having a diameter of 0.8 mm for 2 hours. A coating solution for an interference fringe prevention layer was prepared. This coating solution was dip-coated on an aluminum cylinder (diameter 30 mm, drawn tube) as a conductive support and dried at 140 ° C. for 30 minutes to form an interference fringe preventing layer having a thickness of 15 μm.

得られた干渉縞防止層上に、1日前に調製した前記電子写真感光体用の塗布用分散液5−1Bを、上記干渉縞防止層上に浸漬塗布し、100℃で10分間乾燥して、膜厚が0.5μmの下引き層を形成した。 On the obtained interference fringe prevention layer, the coating dispersion 5-1B for electrophotographic photosensitive member prepared one day ago is dip coated on the interference fringe prevention layer and dried at 100 ° C. for 10 minutes. An undercoat layer having a thickness of 0.5 μm was formed.

次に、以下のヒドロキシガリウムフタロシアニン10部、下記式(8)で示される化合物0.1部と以下のポリビニルブチラール樹脂5部をシクロヘキサノン250部に添加し、直径0.8mmのガラスビーズを用いたサンドミル装置で3時間分散した。CuKα特性X線回折における回折角(2θ±0.2°)が7.5°、9.9°、16.3°、18.6°、25.1°及び28.3°の位置に強いピークを有する結晶形のヒドロキシガリウムフタロシアニン。ポリビニルブチラール樹脂(商品名:エスレックBX−1、積水化学工業社製)。これにシクロヘキサノン100部と酢酸エチル450部を更に加えて希釈して電荷発生層用塗布液を得た。得られた塗布液を下引き層上に浸漬塗布し、100℃で10分間乾燥することにより、膜厚が0.16μmの電荷発生層を形成した。   Next, 10 parts of the following hydroxygallium phthalocyanine, 0.1 part of the compound represented by the following formula (8) and 5 parts of the following polyvinyl butyral resin were added to 250 parts of cyclohexanone, and glass beads having a diameter of 0.8 mm were used. Dispersed for 3 hours in a sand mill. The diffraction angle (2θ ± 0.2 °) in CuKα characteristic X-ray diffraction is strong at positions of 7.5 °, 9.9 °, 16.3 °, 18.6 °, 25.1 ° and 28.3 °. Crystalline hydroxygallium phthalocyanine having a peak. Polyvinyl butyral resin (trade name: ESREC BX-1, manufactured by Sekisui Chemical Co., Ltd.). To this, 100 parts of cyclohexanone and 450 parts of ethyl acetate were further added and diluted to obtain a coating solution for charge generation layer. The obtained coating solution was dip-coated on the undercoat layer and dried at 100 ° C. for 10 minutes to form a charge generation layer having a thickness of 0.16 μm.

次に、下記式(9)で示される電荷輸送材料10部、ポリカーボネート樹脂(商品名:ユーピロンZ−200、三菱エンジニアリングプラスチックス社製)10部をモノクロロベンゼン70部に溶解し、得られた溶液を電荷発生層上に浸漬塗布した。次いで110℃で1時間乾燥することにより、膜厚25μmの電荷輸送層を形成し、電子写真感光体1を作製した。また、目視により、電子写真感光体1の塗布欠陥の有無を目視確認した。評価結果はドラムの塗布面にポチが全く認められないものを「ポチなし」とした。また、ドラムの塗布面の一部にポチが認められるものを「一部ポチあり」、ドラムの塗布面の全面にポチが認められるものを「全面ポチあり」、ドラムの塗布面に濃度ムラが認められるものを「塗布ムラ」とした。結果を表5に示す。   Next, 10 parts of a charge transport material represented by the following formula (9) and 10 parts of a polycarbonate resin (trade name: Iupilon Z-200, manufactured by Mitsubishi Engineering Plastics) are dissolved in 70 parts of monochlorobenzene, and the resulting solution is obtained. Was dip coated on the charge generation layer. Next, by drying at 110 ° C. for 1 hour, a charge transport layer having a film thickness of 25 μm was formed, and the electrophotographic photosensitive member 1 was produced. Moreover, the presence or absence of the coating defect of the electrophotographic photoreceptor 1 was visually confirmed by visual observation. The evaluation result was “no sticky” when no spot was found on the coated surface of the drum. Also, if there is a spot on the part of the drum application surface, “There are some spots”, and if there is a spot on the whole surface of the drum, “Pots on the whole surface”, uneven density on the drum application surface. What was recognized was defined as “coating unevenness”. The results are shown in Table 5.

次に、作製した電子写真感光体1−9,16及び17について、明部電位測定を行った。   Next, for the produced electrophotographic photoreceptors 1-9, 16 and 17, bright part potential measurement was performed.

評価機としてジェンテック社製のドラム試験機:CYNTHIA59を用いた。電子写真感光体表面の帯電にはスコロトロン式コロナ帯電器を用いた。1次電流を70μAに設定し、グリッド電圧は電子写真感光体表面の印加電圧が−700Vとなるように設定した。像露光光源としてキセノンランプを用いた。780nm干渉フィルターを用いて露光光波長を選択し、明部電位が−200Vとなるように光量を調節した。前露光光源としてハロゲンランプを用いた。676nm干渉フィルターを用いて前露光光波長を選択し、像露光光量の5倍の光量に調節した。サイクルスピードは1sec/cycleとした。これに上記電子写真感光体1を装着して評価を行った。電子写真感光体に対する電位測定プローブの位置は電子写真感光体軸方向においてほぼ中央、電子写真感光体表面からのギャップを3mmとした。   A drum testing machine manufactured by Gentec Co., Ltd .: CYNTHIA59 was used as an evaluation machine. A scorotron corona charger was used for charging the surface of the electrophotographic photosensitive member. The primary current was set to 70 μA, and the grid voltage was set so that the applied voltage on the surface of the electrophotographic photosensitive member was −700V. A xenon lamp was used as the image exposure light source. The exposure light wavelength was selected using a 780 nm interference filter, and the amount of light was adjusted so that the bright part potential was -200V. A halogen lamp was used as a pre-exposure light source. The pre-exposure light wavelength was selected using a 676 nm interference filter, and the light amount was adjusted to 5 times the image exposure light amount. The cycle speed was 1 sec / cycle. The electrophotographic photosensitive member 1 was attached to this and evaluated. The position of the electric potential measurement probe with respect to the electrophotographic photosensitive member was approximately the center in the axial direction of the electrophotographic photosensitive member, and the gap from the surface of the electrophotographic photosensitive member was 3 mm.

電子写真感光体1を、23℃/5%RHの常温低湿(N/L)環境下で3日間放置した後、同環境(N/L)下で500枚の連続耐久印字(全面黒画像モード)を行い、耐久印字後の明部電位の測定を行った。ΔVD、ΔVL、ΔVRはそれぞれ印加電圧、明部電位、残留電位の初期電位(−V)からの耐久後電位(−V)の変動量を示す(例えば、初期VD電位が−700V、耐久後VD電位が−695Vの場合、変動量ΔVDは−5Vと表記する)。結果を表5に示す。   The electrophotographic photosensitive member 1 is allowed to stand for 3 days in a normal temperature and low humidity (N / L) environment of 23 ° C./5% RH, and then 500 continuous durable prints (full black image mode) under the same environment (N / L). ) And the bright part potential after the durable printing was measured. ΔVD, ΔVL, and ΔVR indicate the amount of change in the post-endurance potential (−V) from the initial potential (−V) of the applied voltage, the bright portion potential, and the residual potential (for example, the initial VD potential is −700 V, and the post-endurance VD When the potential is −695 V, the fluctuation amount ΔVD is expressed as −5 V). The results are shown in Table 5.

〈実施例30〉
実施例29において前記電子写真感光体用の塗布用分散液5−1Bを前記電子写真感光体用の塗布用分散液5−3Bに代えた以外は、実施例29と同様の方法を用いて電子写真感光体2を作成し、同様に測定、評価を行った。結果を表5に示す。
<Example 30>
In Example 29, except that the coating dispersion 5-1B for the electrophotographic photosensitive member was changed to coating dispersion 5-3B for the electrophotographic photosensitive member, using the same method as in Example 29 An electrophotographic photosensitive member 2 was prepared and similarly measured and evaluated. The results are shown in Table 5.

〈実施例31〉
実施例29において前記電子写真感光体用の塗布用分散液5−1Bを前記電子写真感光体用の塗布用分散液5−4Bに代えた以外は、実施例29と同様の方法を用いて電子写真感光体3を作成し、同様に測定、評価を行った。結果を表5に示す。
<Example 31>
In Example 29, except that the coating dispersion 5-1B for the electrophotographic photosensitive member was changed to coating dispersion 5-4B for the electrophotographic photosensitive member, using the same method as in Example 29 An electrophotographic photosensitive member 3 was prepared and measured and evaluated in the same manner. The results are shown in Table 5.

〈実施例32〉
実施例29において前記電子写真感光体用の塗布用分散液5−1Bを前記電子写真感光体用の塗布用分散液5−5Bに代えた以外は、実施例29と同様の方法を用いて電子写真感光体4を作成し、同様に測定、評価を行った。結果を表5に示す。
<Example 32>
In Example 29, except that the coating dispersion 5-1B for the electrophotographic photosensitive member was changed to coating dispersion 5-5B for the electrophotographic photosensitive member, using the same method as in Example 29 An electrophotographic photosensitive member 4 was prepared and similarly measured and evaluated. The results are shown in Table 5.

〈実施例33〉
実施例29において前記電子写真感光体用の塗布用分散液5−1Bを前記電子写真感光体用の塗布用分散液5−7Bに代えた以外は、実施例29と同様の方法を用いて電子写真感光体5を作成し、同様に測定、評価を行った。結果を表5に示す。
<Example 33>
In example 29, except that the coating dispersion 5-1B for the electrophotographic photosensitive member was changed to coating dispersion 5-7B for the electrophotographic photosensitive member, using the same method as in Example 29 An electrophotographic photosensitive member 5 was prepared and similarly measured and evaluated. The results are shown in Table 5.

〈実施例34〉
実施例29において前記電子写真感光体用の塗布用分散液5−1Bを前記電子写真感光体用の塗布用分散液5−8Bに代えた以外は、実施例29と同様の方法を用いて電子写真感光体6を作成し、同様に測定、評価を行った。結果を表5に示す。
<Example 34>
In Example 29, except that the coating dispersion 5-1B for the electrophotographic photosensitive member was changed to coating dispersion 5-8B for the electrophotographic photosensitive member, using the same method as in Example 29 An electrophotographic photosensitive member 6 was prepared and similarly measured and evaluated. The results are shown in Table 5.

〈実施例35〉
実施例29において前記電子写真感光体用の塗布用分散液5−1Bを前記電子写真感光体用の塗布用分散液5−9Bに代えた以外は、実施例29と同様の方法を用いて電子写真感光体7を作成し、同様に測定、評価を行った。結果を表5に示す。
<Example 35>
In Example 29, except that the coating dispersion 5-1B for the electrophotographic photosensitive member was changed to coating dispersion 5-9B for the electrophotographic photosensitive member, using the same method as in Example 29 An electrophotographic photoreceptor 7 was prepared and measured and evaluated in the same manner. The results are shown in Table 5.

〈実施例36〉
実施例29において前記電子写真感光体用の塗布用分散液5−1Bを前記電子写真感光体用の塗布用分散液5−10Bに代えた以外は、実施例29と同様の方法を用いて電子写真感光体8を作成し、同様に測定、評価を行った。結果を表5に示す。
<Example 36>
In Example 29, except that the coating dispersion 5-1B for the electrophotographic photosensitive member was changed to coating dispersion 5-10B for said electrophotographic photosensitive member, using the same method as in Example 29 An electrophotographic photosensitive member 8 was prepared and similarly measured and evaluated. The results are shown in Table 5.

〈実施例37〉
実施例29において前記電子写真感光体用の塗布用分散液5−1Bを前記電子写真感光体用の塗布用分散液5−11Bに代えた以外は、実施例29と同様の方法を用いて電子写真感光体9を作成し、同様に測定、評価を行った。結果を表5に示す。
<Example 37>
In Example 29, except that the coating dispersion 5-1B for the electrophotographic photosensitive member was changed to coating dispersion 5-11B for said electrophotographic photosensitive member, using the same method as in Example 29 An electrophotographic photoreceptor 9 was prepared and measured and evaluated in the same manner. The results are shown in Table 5.

〈比較例15〉
実施例29において前記電子写真感光体用の塗布用分散液5−1Bを前記電子写真感光体用の塗布用分散液6−1Bに代えた以外は、実施例29と同様の方法を用いて電子写真感光体10を作成し、同様に測定、評価を行った。結果を表5に示す。
<Comparative Example 15>
In Example 29, except that the coating dispersion 5-1B for the electrophotographic photoconductor was changed to coating dispersion 6-1B for the electrophotographic photoconductor using the same method as in Example 29 An electrophotographic photoreceptor 10 was prepared and similarly measured and evaluated. The results are shown in Table 5.

〈比較例16〉
実施例29において前記電子写真感光体用の塗布用分散液5−1Bを前記電子写真感光体用の塗布用分散液6−2Bに代えた以外は、実施例29と同様の方法を用いて電子写真感光体11を作成し、同様に測定、評価を行った。結果を表5に示す。
<Comparative Example 16>
In Example 29, except that the coating dispersion 5-1B for the electrophotographic photosensitive member was changed to coating dispersion 6-2B for the electrophotographic photosensitive member, using the same method as in Example 29 An electrophotographic photoreceptor 11 was prepared and measured and evaluated in the same manner. The results are shown in Table 5.

〈比較例17〉
実施例29において前記電子写真感光体用の塗布用分散液5−1Bを前記電子写真感光体用の塗布用分散液6−3Bに代えた以外は、実施例29と同様の方法を用いて電子写真感光体12を作成し、同様に測定、評価を行った。結果を表5に示す。
<Comparative Example 17>
In Example 29, except that the coating dispersion 5-1B for the electrophotographic photosensitive member was changed to coating dispersion 6-3B for the electrophotographic photosensitive member, using the same method as in Example 29 An electrophotographic photoreceptor 12 was prepared and measured and evaluated in the same manner. The results are shown in Table 5.

〈比較例18〉
実施例29において前記電子写真感光体用の塗布用分散液5−1Bを前記電子写真感光体用の塗布用分散液6−5Bに代えた以外は、実施例29と同様の方法を用いて電子写真感光体13を作成し、同様に測定、評価を行った。結果を表5に示す。
<Comparative Example 18>
In Example 29, except that the coating dispersion 5-1B for the electrophotographic photosensitive member was changed to coating dispersion 6-5B for the electrophotographic photosensitive member, using the same method as in Example 29 An electrophotographic photosensitive member 13 was prepared and similarly measured and evaluated. The results are shown in Table 5.

〈比較例19〉
実施例29において前記電子写真感光体用の塗布用分散液5−1Bを前記電子写真感光体用の塗布用分散液6−6Bに代えた以外は、実施例29と同様の方法を用いて電子写真感光体14を作成し、同様に測定、評価を行った。結果を表5に示す。
<Comparative example 19>
In Example 29, except that the coating dispersion 5-1B for the electrophotographic photosensitive member was changed to coating dispersion 6-6B for the electrophotographic photosensitive member, using the same method as in Example 29 An electrophotographic photosensitive member 14 was prepared and similarly measured and evaluated. The results are shown in Table 5.

〈比較例20〉
実施例29において前記電子写真感光体用の塗布用分散液5−1Bを前記電子写真感光体用の塗布用分散液6−7Bに代えた以外は、実施例29と同様の方法を用いて電子写真感光体15を作成し、同様に測定、評価を行った。結果を表5に示す。
<Comparative Example 20>
In Example 29, except that the coating dispersion 5-1B for the electrophotographic photosensitive member was changed to coating dispersion 6-7B for the electrophotographic photosensitive member, using the same method as in Example 29 An electrophotographic photoreceptor 15 was prepared and measured and evaluated in the same manner. The results are shown in Table 5.

〈比較例21〉
実施例29において前記電子写真感光体用の塗布用分散液5−1Bを前記ポリアミド樹脂液1−2Aに代えた以外は、実施例29と同様の方法を用いて電子写真感光体16を作成し、同様に測定、評価を行った。結果を表5に示す。
<Comparative example 21>
In Example 29, the electrophotographic photosensitive member 16 was prepared in the same manner as in Example 29 except that the coating dispersion 5-1B for the electrophotographic photosensitive member was replaced with the polyamide resin liquid 1-2A. In the same manner, measurement and evaluation were performed. The results are shown in Table 5.

〈比較例22〉
実施例29において前記電子写真感光体用の塗布用分散液5−1Bを前記ポリアミド樹脂液2−2Aに代えた以外は、実施例29と同様の方法を用いて電子写真感光体17を作成し、同様に測定、評価を行った。結果を表5に示す。
<Comparative example 22>
In Example 29, the electrophotographic photosensitive member 17 was prepared in the same manner as in Example 29 except that the coating dispersion 5-1B for the electrophotographic photosensitive member was replaced with the polyamide resin solution 2-2A. In the same manner, measurement and evaluation were performed. The results are shown in Table 5.

表5から次のことが明らかである。実施例2937は動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液と有機顔料を分散して得られる電子写真感光体用の塗布用分散液を用いた電子写真感光体である。このため、実施例2937は、比較例1520と比べ、電子写真感光体の目視確認結果において塗工欠陥が認められないことが判る。また、実施例36ではポチによる塗工欠陥は認められないが、電子写真感光体の端部に電子写真感光体用の塗布用分散液の固形分が低い為に発生したと思われる実用上は問題ない軽微な塗布ムラが認められた。 From Table 5, the following is clear. Examples 29 to 37 are obtained by dispersing a polyamide resin solution containing polyamide resin particles having a volume average particle diameter (D 50 ) of 0.50 μm or more and 6.00 μm or less as measured by a dynamic light scattering method and an organic pigment. an electrophotographic photoreceptor using the coating dispersion for an electrophotographic photoreceptor to be. Thus, Examples 29 to 37, compared with Comparative Examples 15-20, it is seen that the coating defects are not observed in visual inspection results of the electrophotographic photosensitive member. Further, in Example 36, no coating defects due to the spots were observed, but in practical use that seems to have occurred due to the low solid content of the coating dispersion liquid for the electrophotographic photosensitive member at the end of the electrophotographic photosensitive member . Minor coating unevenness with no problem was observed.

また、表5から次のことが明らかである。有機顔料を分散しないポリアミド樹脂液を用いた電子写真感光体の比較例21,22では、電子写真感光体の目視確認結果において塗工欠陥は認められない。しかし、実施例2937は、有機顔料を分散しないポリアミド樹脂液を用いた電子写真感光体の比較例21,22と比べ、N/L環境下でのΔVL,ΔVRの各電位変動量が非常に小さいことが判る。実施例2937は、動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液と有機顔料を分散して得られる電子写真感光体用の塗布用分散液を用いた電子写真感光体である。

Also, from Table 5, the following is clear. In Comparative Examples 21 and 22 of the electrophotographic photosensitive member using the polyamide resin liquid in which the organic pigment is not dispersed, no coating defect is observed in the result of visual confirmation of the electrophotographic photosensitive member. However, in Examples 29 to 37, compared to Comparative Examples 21 and 22 of the electrophotographic photosensitive member using the polyamide resin liquid in which the organic pigment is not dispersed, each potential fluctuation amount of ΔVL and ΔVR in the N / L environment is extremely high. It can be seen that it is small. In Examples 29 to 37, a polyamide resin solution containing polyamide resin particles having a volume average particle diameter (D 50 ) measured by a dynamic light scattering method of 0.50 μm to 6.00 μm and an organic pigment are dispersed. It is an electrophotographic photosensitive member using a coating dispersion for the obtained electrophotographic photosensitive member.

感光層の構成を示す図である。It is a figure which shows the structure of a photosensitive layer. 本発明の電子写真感光体を有するプロセスカートリッジを備えた電子写真装置の概略構成の一例を示す図である。1 is a diagram illustrating an example of a schematic configuration of an electrophotographic apparatus including a process cartridge having the electrophotographic photosensitive member of the present invention.

符号の説明Explanation of symbols

101 支持体
102 下引き層
103 感光層
104 電荷発生層
105 電荷輸送層
1 電子写真感光体
2 軸
3 帯電手段
4 露光光
5 現像手段
6 転写手段
7 転写材
8 定着手段
9 クリーニング手段
10 前露光光
11 プロセスカートリッジ
12 案内手段
DESCRIPTION OF SYMBOLS 101 Support body 102 Undercoat layer 103 Photosensitive layer 104 Charge generation layer 105 Charge transport layer 1 Electrophotographic photosensitive member 2 Axis 3 Charging means 4 Exposure light 5 Developing means 6 Transfer means 7 Transfer material 8 Fixing means 9 Cleaning means 10 Preexposure light 11 Process cartridge 12 Guide means

Claims (7)

ポリアミド樹脂粒子を含有するポリアミド樹脂液と有機顔料との分散によって電子写真感光体用の塗布用分散液製造する方法において、
ポリアミド樹脂液が、動的光散乱法による測定値における体積平均粒径(D50)が0.50μm以上6.00μm以下のポリアミド樹脂粒子を含有するポリアミド樹脂液であることを特徴とする電子写真感光体用の塗布用分散液の製造方法。
A method of producing a coating dispersion for an electrophotographic photoreceptor by dispersing the polyamide resin solution and organic pigments containing polyamide resin particles,
The polyamide resin liquid is a polyamide resin liquid containing polyamide resin particles having a volume average particle diameter (D 50 ) of 0.50 μm or more and 6.00 μm or less as measured by a dynamic light scattering method. A method for producing a coating dispersion for a photographic photoreceptor.
記ポリアミド樹脂液の樹脂固形分が、1質量%以上15質量%以下の範囲である請求項に記載の電子写真感光体用の塗布用分散液の製造方法。 Before Kipo polyamide resin solids of the resin solution, the manufacturing method of the coating dispersion for the electrophotographic photosensitive member according to 1 wt% or more 15 Motomeko 1 wt% Ru following ranges der. 前記ポリアミド樹脂液に含有されるポリアミド樹脂粒子、N−アルコキシアルキル化ナイロンを含有する請求項1または2に記載の電子写真感光体用の塗布用分散液の製造方法。 The polyamide resin solution to the polyamide resin particles containing organic is, N - alkoxy manufacturing method of coating dispersion of the electrophotographic photosensitive member for according to Motomeko 1 or 2 you containing alkylation nylon. 前記ポリアミド樹脂液が、溶剤としてアルコールを含有する請求項1〜3のいずれか1項に記載の電子写真感光体用の塗布用分散液の製造方法。 The polyamide resin solution, a manufacturing method of the coating dispersion for the electrophotographic photosensitive member according to any one of claims 1 to 3 containing an alcohol as a solvent. 前記有機顔料がアゾ顔料である請求項1〜4のいずれか1項に記載の電子写真感光体用の塗布用分散液の製造方法。 The organic pigment is, the production method of the coating dispersion for the electrophotographic photosensitive member according to any one of Motomeko 1-4 Ru azo pigments der. 前記電子写真感光体用の塗布用分散液に含有さる前記有機顔料と前記ポリアミド樹脂粒子の質量比が1/1000以上2/1以下である請求項1〜5のいずれか1項に記載の電子写真感光体用の塗布用分散液の製造方法。 Any of the electrophotographic weight ratio of the photosensitive coating dispersion for body and before Symbol organic pigments that will be free chromatic said polyamide resin particles Ru der 1/1000 or 2/1 less Motomeko 1-5 2. A method for producing a coating dispersion for an electrophotographic photosensitive member according to item 1 . 電性支持体上に下引き層を形成、該下引き層上に電荷発生材料を含有する感光層を形成して電子写真感光体を製造する方法において、
求項1〜6のいずれか1項に記載の製造方法によって電子写真感光体用の塗布用分散液を製造し、製造された該電子写真感光体用の塗布用分散液を用いて該下引き層を形成することを特徴とする電子写真感光体の製造方法
To form an undercoat layer on a conductive support, to form a photosensitive layer containing a charge generating material in the undercoat layer in the process for producing an electrophotographic photosensitive member,
To produce a coating dispersion for an electrophotographic photoreceptor by the production method according to any one of Motomeko 1-6, lower with coating dispersion for the electrophotographic photosensitive member produced A method for producing an electrophotographic photoreceptor, comprising forming a pulling layer .
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