JP4893993B2 - Pressurized tank, apparatus for feeding powder into transport pipe, and method for feeding the same - Google Patents
Pressurized tank, apparatus for feeding powder into transport pipe, and method for feeding the same Download PDFInfo
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Description
本発明は、輸送管を用いて圧縮空気を介し粉体をプラグ輸送するに当り、所定量の粉体を前記輸送管に断続的に送り込む装置に用いる加圧タンク、この加圧タンクを用いた粉体の輸送管への送込み装置およびその送込み方法に関する。 The present invention uses a pressurized tank used in a device that intermittently feeds a predetermined amount of powder into the transport pipe when the powder is plug-transported via compressed air using a transport pipe, and this pressurized tank is used. The present invention relates to an apparatus for feeding powder into a transport pipe and a method for feeding the same.
従来、この種の装置の一つとして、モータで回転される定量切出器を下端に設けると共に上部にダンパー付受入り口を設けた第1圧力計付設の圧力容器をロードセルを介して重量計測可能に支持し、この圧力容器の上方に、その下部に排出口を設けると共に上部にダンパー付供給口を設けた第2圧力計付設の補助タンクを配設し、前記ロードセルと前記ダンパーとを計測演算制御器を介して電気的に接続し、前記圧力容器の受入り口と補給タンクの排出口とを伸縮自在管及びダンパーを介して連通し、前記圧力容器内上部と補給タンク内上部間を配管及び2個の開閉弁を介して連通すると共に配管における2個の開閉弁間に排気弁付設の排気管を連通し、かつ前記第1圧力計と第2圧力計とを計測圧力値の比較演算制御を可能にして電気的に接続したものがある。
しかし、このように構成された従来の粉体の輸送管への送込み装置では、構造が複雑な上に大規模の高価なものになるなどの問題があった。 However, the conventional powder feeding apparatus configured as described above has problems such as a complicated structure and a large-scale expensive device.
本発明は上記の問題を解消するためになされたもので、その目的は、粉体を輸送管に断続的に送り込む簡単な構造の加圧タンク、この加圧タンクを用いた装置およびその送込み方法を提供することにある。 The present invention has been made to solve the above-mentioned problems, and its purpose is to provide a pressurized tank having a simple structure for intermittently feeding powder into a transport pipe, an apparatus using the pressurized tank, and feeding the same. It is to provide a method.
上記の目的を達成するために、輸送管を用いて圧縮空気を介し粉体をプラグ輸送するに当り、所定量の粉体を前記輸送管に断続的に送り込む装置であって、圧力容器構造を成し、上部壁に投入口をまた下部壁に排出口をそれぞれ有するタンク本体と、前記タンク本体の投入口の真下に上下動自在に配設されかつ圧縮空気によって上昇してその投入口を閉鎖可能な第1逆止弁と、前記タンク本体の排出口の真下に上下動自在に配設されかつ圧縮空気によって上昇してその排出口を閉鎖可能な第2逆止弁と、を具備した加圧タンクと、輸送すべき粉体を貯蔵しかつ前記タンク本体の投入口に臨む粉体排出口を下端に有するホッパと、前記ホッパの粉体排出口と前記タンク本体の投入口とを連通接続するシュート手段と、一端が前記タンク本体の下部外面に前記タンク本体の排出口を包囲して気密に装着され他端が前記輸送管の基端に連通接続された弁箱と、前記第1逆止弁の下面と圧縮空気源との間を第1導管を介して接続・遮断する第1電磁開閉弁と、前記第2逆止弁の下面と前記圧縮空気源との間を第2導管を介して接続・遮断する第2電磁開閉弁と、前記第1導管内の圧縮空気を排出可能な第3電磁開閉弁と、前記タンク本体内の粉体の有無を検知する検知手段と、前記検知手段の検知結果に基づき、複数のタイマーを介して前記第1〜第3電磁開閉弁が相互に連動して開閉するようにこれらを制御する制御手段と、を備えたことを特徴とする。 In order to achieve the above object, a device for intermittently feeding a predetermined amount of powder into the transport pipe when plug transporting the powder via compressed air using a transport pipe, comprising a pressure vessel structure The tank body has an inlet on the upper wall and an outlet on the lower wall, and is disposed vertically below the inlet of the tank body and is moved up and down by compressed air to close the inlet. A first check valve that can be moved, and a second check valve that is disposed directly below the discharge port of the tank body and that can move up and down by compressed air and closes the discharge port. A pressure tank, a hopper that stores powder to be transported and has a powder discharge port at a lower end facing the input port of the tank body, and the powder discharge port of the hopper and the input port of the tank body are connected in communication Chute means and one end under the tank body A valve box having an outer surface surrounding the discharge port of the tank body and hermetically mounted and having the other end connected to the proximal end of the transport pipe, and a lower surface of the first check valve and a compressed air source. A first electromagnetic on-off valve connected / interrupted via the first conduit, and a second electromagnetic on-off valve connected / interrupted between the lower surface of the second check valve and the compressed air source via the second conduit; A third electromagnetic on-off valve capable of discharging compressed air in the first conduit, a detecting means for detecting the presence or absence of powder in the tank body, and a plurality of timers based on the detection result of the detecting means. Control means for controlling the first to third electromagnetic on-off valves so as to open and close in conjunction with each other.
このように構成されたものは、検知手段が「粉体無し」を検知すると、第1電磁開閉弁が閉じられたのち第3電磁開閉弁が開かれてタンク本体内の圧縮空気が排出し、第1逆止弁が自重によって下降して投入口が開かれる。これに伴って、ホッパ内の粉体が自重滑降してタンク本体内に流入する。さらに、第2電磁開閉弁が開かれて第2逆止弁および弁箱内に圧縮空気が供給され、第2逆止弁が上昇して排出口が閉じられる。 In such a configuration, when the detection means detects "no powder", the first electromagnetic on-off valve is closed and then the third electromagnetic on-off valve is opened to discharge the compressed air in the tank body, The first check valve is lowered by its own weight and the inlet is opened. Along with this, the powder in the hopper slides down by its own weight and flows into the tank body. Further, the second electromagnetic on-off valve is opened, compressed air is supplied into the second check valve and the valve box, the second check valve is raised, and the discharge port is closed.
こうして、粉体のタンク本体内への流入により、検知手段が「粉体有り」を検知したのち、複数のタイマーの作動で所要時間がそれぞれ経過すると、第3電磁開閉弁が閉られたのち第1電磁開閉弁が開かれ、粉体のタンク本体内への流入が続行されながら、圧縮空気が第1逆止弁およびタンク本体に供給され、第1逆止弁が上昇して投入口が閉じられるとともにタンク本体内が加圧される。そして、タンク本体内の加圧により、第2逆止弁が押し下げられて排出口が開かれ、タンク本体の粉体が輸送管内に送り込まれる。輸送管内に送り込まれた粉体は粉体貯蔵タンクにプラグ輸送される。 Thus, after the detection means detects “powder is present” due to the inflow of powder into the tank body and the required time elapses due to the operation of a plurality of timers, the third electromagnetic on-off valve is closed. 1 The electromagnetic on-off valve is opened, and while the powder continues to flow into the tank body, compressed air is supplied to the first check valve and the tank body, and the first check valve rises to close the inlet. And the inside of the tank body is pressurized. Then, due to the pressurization in the tank body, the second check valve is pushed down to open the discharge port, and the powder in the tank body is sent into the transport pipe. The powder fed into the transport pipe is plug-transported to a powder storage tank.
以上の説明から明らかなように請求項1は、輸送管を用いて圧縮空気を介し粉体をプラグ輸送するに当り、所定量の粉体を前記輸送管に断続的に送り込む装置に用いる加圧タンクであって、圧力容器構造を成し、上部壁に投入口をまた下部壁に排出口をそれぞれ有し、前記投入口の真下に上下動自在に配設されかつ圧縮空気によって上昇して前記投入口を閉鎖可能な第1逆止弁と、前記排出口の真下に上下動自在に配設されかつ圧縮空気によって上昇して前記投入口を閉鎖可能な第2逆止弁と、を具備したから、従来のこの種の装置と比較して構造が簡単な上に小型で価格が安くなるなどの優れた実用的効果を奏する。 As is clear from the above description, claim 1 is a pressurization used for a device that intermittently feeds a predetermined amount of powder into the transport pipe when transporting the powder through a compressed pipe using a transport pipe. A tank having a pressure vessel structure, having an inlet on the upper wall and an outlet on the lower wall, arranged vertically below the inlet and raised by compressed air, A first check valve capable of closing the charging port; and a second check valve which is disposed directly below the discharge port so as to be movable up and down and can be raised by compressed air to close the charging port. Therefore, the present invention has excellent practical effects such as a simple structure, a small size and a low price as compared with a conventional device of this type.
以下、本発明を適用した粉体の輸送管への送込み装置について図1に基づき詳細に説明する。輸送管7を用いて圧縮空気を介し粉体をプラグ輸送するに当り、所定量の粉体を前記輸送管7に断続的に送り込む装置に用いる加圧タンク6は、圧力容器構造を成し、上部壁に投入口3をまた下部壁に排出口4をそれぞれ有するタンク本体6aと、前記投入口3の真下に上下動自在に配設されかつ圧縮空気によって上昇してその投入口3を閉鎖可能な第1逆止弁9と、前記排出口4の真下に上下動自在に配設されかつ圧縮空気によって上昇してその排出口4を閉鎖可能な第2逆止弁10と、で構成してある。 Hereinafter, an apparatus for feeding powder into a transport pipe to which the present invention is applied will be described in detail with reference to FIG. When the powder is plug-transported through the compressed air using the transport pipe 7, the pressurized tank 6 used in a device for intermittently feeding a predetermined amount of powder into the transport pipe 7 has a pressure vessel structure. A tank body 6a having an inlet 3 on the upper wall and an outlet 4 on the lower wall, and is arranged to be movable up and down directly below the inlet 3 and can be closed by raising by compressed air. A first check valve 9 and a second check valve 10 which is arranged directly below the discharge port 4 so as to be movable up and down and can be raised by compressed air to close the discharge port 4. is there.
そして、本粉体の輸送管への送込み装置は、前記加圧タンク6と、輸送すべき粉体を貯蔵しかつ前記投入口3に臨む粉体排出口を下端に有するホッパ1と、このホッパ1の粉体排出口と前記タンク本体6aの投入口3とを連通接続するシュート手段5と、一端が前記タンク本体6aの下部外面に前記タンク本体6aの排出口4を包囲して気密に装着され他端が前記輸送管7の基端に連通接続された弁箱8と、前記第1逆止弁9の下面と圧縮空気源11との間を第1導管12を介して接続・遮断する第1電磁開閉弁13と、前記第2逆止弁10の下面と前記圧縮空気源11との間を第2導管14を介して接続・遮断する第2電磁開閉弁15と、前記第1導管12内の圧縮空気を排出可能な第3電磁開閉弁16と、前記タンク本体6a内の粉体の有無を検知する検知手段としてのレベル計17、このレベル計17の検知結果に基づき、複数のタイマーを介して前記第1〜第3電磁開閉弁13・15・16が相互に連動して開閉するようにこれらを制御する制御手段18と、で構成してある。 The apparatus for feeding the powder into the transport pipe includes the pressurized tank 6, a hopper 1 that stores powder to be transported and has a powder discharge port facing the input port 3 at the lower end, Chute means 5 for communicating and connecting the powder discharge port of the hopper 1 and the input port 3 of the tank body 6a, one end surrounds the discharge port 4 of the tank body 6a on the lower outer surface of the tank body 6a and is airtight. Connected / blocked between the valve box 8 mounted at the other end and connected to the base end of the transport pipe 7 and the lower surface of the first check valve 9 and the compressed air source 11 via the first conduit 12. The first electromagnetic on-off valve 13, the second electromagnetic on-off valve 15 for connecting / disconnecting the lower surface of the second check valve 10 and the compressed air source 11 via the second conduit 14, and the first The presence or absence of powder in the third electromagnetic opening / closing valve 16 capable of discharging the compressed air in the conduit 12 and the tank body 6a. Based on the detection result of the level meter 17 as a detection means to detect, the first to third electromagnetic on-off valves 13, 15, 16 are opened and closed in conjunction with each other via a plurality of timers. And control means 18 for controlling them.
また、前記第1・第2逆止弁9・10は、供給された圧縮空気の一部が外部に流出する構造になっている。また、前記第3電磁開閉弁16は、集塵機に連通接続させたダクト21に連通接続してある。また、前記シュート手段5内は、導管22を介して前記ホッパ1の上部に連通接続してあってシュート手段5内とホッパ1の上部内は同圧になっている。また、前記輸送管7の先端は粉体貯蔵タンク23に連通接続してある。なお、図中26は流量調整弁である。 The first and second check valves 9 and 10 have a structure in which a part of the supplied compressed air flows out to the outside. The third electromagnetic opening / closing valve 16 is connected to a duct 21 that is connected to a dust collector. The inside of the chute means 5 is connected to the upper part of the hopper 1 through a conduit 22 so that the inside of the chute means 5 and the upper part of the hopper 1 have the same pressure. The tip of the transport pipe 7 is connected to the powder storage tank 23. In the figure, reference numeral 26 denotes a flow rate adjusting valve.
このように構成したものは、図示するように、レベル計17が「粉体無し」を検知すると、第1電磁開閉弁13が閉じられたのち第3電磁開閉弁16が開かれてタンク本体6a内の圧縮空気が排出し、これにより、タンク本体6a内が減圧して、第1逆止弁9が自重によって下降して投入口3が開かれる。これに伴って、ホッパ1内の粉体が自重滑降してシュート手段5内を通過したのちタンク本体6a内に流入する。この間、第2電磁開閉弁15が開かれていて第2逆止弁10および弁箱8内に圧縮空気が供給され、これにより、第2逆止弁10が上昇していて排出口4が閉じられるとともに、輸送管7内の既存の粉体が圧縮空気によってプラグ輸送されている。 As shown in the figure, when the level meter 17 detects “no powder”, the first electromagnetic on-off valve 13 is closed and the third electromagnetic on-off valve 16 is opened to open the tank body 6a. The inside of the tank body 6a is decompressed, the first check valve 9 is lowered by its own weight, and the inlet 3 is opened. Along with this, the powder in the hopper 1 falls down by its own weight, passes through the chute means 5 and then flows into the tank body 6a. During this time, the second electromagnetic on-off valve 15 is opened and compressed air is supplied into the second check valve 10 and the valve box 8, whereby the second check valve 10 is raised and the discharge port 4 is closed. In addition, the existing powder in the transport pipe 7 is plug-transported by compressed air.
こうして、粉体のタンク本体6a内への流入によりレベル計17が「粉体有り」を検知したのち、複数のタイマーの作動で所要時間がそれぞれ経過すると、第3電磁開閉弁16が閉られたのち第1電磁開閉弁13が開かれ、これにより、粉体のタンク本体6a内への流入が続行されながら、圧縮空気が第1逆止弁9およびタンク本体6aに供給され、これに伴って、第1逆止弁9が上昇して投入口3が閉じられるとともにタンク本体6a内が加圧される。そして、タンク本体6a内の加圧と第2逆止弁10の自重により、第2逆止弁10が押し下げられて排出口4が開かれ、タンク本体6aの粉体が輸送管7内に送り込まれる。輸送管7内に送り込まれた粉体は粉体貯蔵タンク23にプラグ輸送される。また、タンク本体6a内の粉体の輸送管7内への送込みが完了すると、レベル計17が「粉体無し」を検知して、その後、上述の作動が繰り返される。 In this way, after the level meter 17 detects “powder is present” due to the powder flowing into the tank body 6a, the third electromagnetic opening / closing valve 16 is closed when the plurality of timers operate and the required time has elapsed. After that, the first electromagnetic on-off valve 13 is opened, whereby the compressed air is supplied to the first check valve 9 and the tank body 6a while the flow of powder into the tank body 6a is continued. The first check valve 9 is raised to close the inlet 3 and pressurize the tank body 6a. The second check valve 10 is pushed down by the pressurization in the tank body 6 a and the weight of the second check valve 10 to open the discharge port 4, and the powder in the tank body 6 a is sent into the transport pipe 7. It is. The powder fed into the transport pipe 7 is plug-transported to the powder storage tank 23. Further, when the feeding of the powder in the tank body 6a into the transport pipe 7 is completed, the level meter 17 detects “no powder”, and then the above-described operation is repeated.
なお、上記の実施例では、前記ホッパ1の粉体排出口と前記タンク本体6aの投入口3とは、前記シュート手段5を介して連通接続してあるが、粉体が砂などのように比較的飛散しないものなら、前記シュート手段5を省略して前記ホッパ1の粉体排出口を前記タンク本体6aの投入口3に直接臨ませるようにしてもよい。 In the above embodiment, the powder discharge port of the hopper 1 and the input port 3 of the tank body 6a are connected in communication via the chute means 5, but the powder is like sand or the like. If it does not scatter relatively, the chute means 5 may be omitted so that the powder discharge port of the hopper 1 directly faces the input port 3 of the tank body 6a.
1 ホッパ
3 投入口
4 排出口
6 加圧タンク
6a タンク本体
9 第1逆止弁
10 第2逆止弁
11 圧縮空気源
12 第1導管
13 第1電磁開閉弁
14 第2導管
15 第2電磁開閉弁
16 第3電磁開閉弁
17 レベル計
18 制御手段
1 Hopper
3 Inlet 4 Outlet 6 Pressurized tank
6a Tank body 9 First check valve 10 Second check valve 11 Compressed air source 12 First conduit 13 First electromagnetic on-off valve 14 Second conduit 15 Second electromagnetic on-off valve 16 Third electromagnetic on-off valve 17 Level meter 18 Control means
Claims (2)
圧力容器構造を成し、上部壁に投入口をまた下部壁に排出口をそれぞれ有するタンク本体と、前記タンク本体の投入口の真下に上下動自在に配設されかつ圧縮空気によって上昇してその投入口を閉鎖可能な第1逆止弁と、前記タンク本体の排出口の真下に上下動自在に配設されかつ圧縮空気によって上昇してその排出口を閉鎖可能な第2逆止弁と、を具備した加圧タンクと、
輸送すべき粉体を貯蔵しかつ前記タンク本体の投入口に臨む粉体排出口を下端に有するホッパと、
前記ホッパの粉体排出口と前記タンク本体の投入口とを連通接続するシュート手段と、
一端が前記タンク本体の下部外面に前記タンク本体の排出口を包囲して気密に装着され他端が前記輸送管の基端に連通接続された弁箱と、
前記第1逆止弁の下面と圧縮空気源との間を第1導管を介して接続・遮断する第1電磁開閉弁と、
前記第2逆止弁の下面と前記圧縮空気源との間を第2導管を介して接続・遮断する第2電磁開閉弁と、
前記第1導管内の圧縮空気を排出可能な第3電磁開閉弁と、
前記タンク本体内の粉体の有無を検知する検知手段と、
前記検知手段の検知結果に基づき、複数のタイマーを介して前記第1〜第3電磁開閉弁が相互に連動して開閉するようにこれらを制御する制御手段と、
を備えたことを特徴とする粉体の輸送管への送込み装置。 A device that intermittently feeds a predetermined amount of powder into the transport pipe when transporting the powder through compressed air using a transport pipe,
The tank body has a pressure vessel structure, and has an inlet on the upper wall and an outlet on the lower wall, and is disposed vertically below the inlet of the tank body and can be moved up and down by compressed air. A first check valve capable of closing the charging port; a second check valve which is disposed directly below the discharge port of the tank body so as to be movable up and down and can be raised by compressed air to close the discharge port; A pressurized tank comprising:
A hopper for storing powder to be transported and having a powder outlet at the lower end facing the inlet of the tank body;
Chute means for connecting the powder discharge port of the hopper and the input port of the tank body in communication,
A valve box having one end enclosing the discharge port of the tank body on the lower outer surface of the tank body and hermetically mounted, and the other end communicating with the base end of the transport pipe;
A first electromagnetic on-off valve for connecting / blocking a lower surface of the first check valve and a compressed air source via a first conduit;
A second electromagnetic on-off valve that connects / cuts off the lower surface of the second check valve and the compressed air source via a second conduit;
A third electromagnetic on-off valve capable of discharging compressed air in the first conduit;
Detection means for detecting the presence or absence of powder in the tank body;
Based on the detection results of the detection means , control means for controlling the first to third electromagnetic on-off valves to open and close in conjunction with each other via a plurality of timers;
A device for feeding powder into a transport pipe, comprising:
前記検知手段の「粉体無し」の検知により、前記第1電磁開閉弁を閉じたのち前記第3電磁開閉弁を開いて前記タンク本体内の圧縮空気を排出させ、
前記第1逆止弁を自重によって下降させて前記タンク本体の投入口を開き、前記ホッパ内の粉体を前記タンク本体内に流入させ、
前記第2電磁開閉弁を開いて前記第2逆止弁および前記弁箱内に圧縮空気を供給し、前記第2逆止弁を上昇させて前記タンク本体の排出口を閉じ、
粉体の前記タンク本体内への流入による前記検知手段の「粉体有り」の検知により、複数の前記タイマーを順次作動させて、前記第3電磁開閉弁を閉じたのち前記第1電磁開閉弁を開き、粉体の前記タンク本体内への流入を続行されながら、圧縮空気を前記第1逆止弁および前記タンク本体に供給し、
前記第1逆止弁を上昇させて前記タンク本体の投入口を閉じるとともに前記タンク本体内を加圧して、前記第2逆止弁を押し下げ前記排出口を開き、前記タンク本体の粉体を前記輸送管内に送り込むことを特徴とする粉体の輸送管への送込み方法。 A method for intermittently feeding powder into the transport pipe using the powder feed apparatus according to claim 1 ,
By detecting "no powder" by the detection means, the first electromagnetic on-off valve is closed and then the third electromagnetic on-off valve is opened to discharge the compressed air in the tank body,
Lowering the first check valve by its own weight to open the inlet of the tank body, allowing the powder in the hopper to flow into the tank body,
Opening the second electromagnetic on-off valve to supply compressed air into the second check valve and the valve box, raising the second check valve and closing the discharge port of the tank body;
A plurality of timers are operated in sequence by detecting "powder is present" by the detecting means due to inflow of powder into the tank body, and then the first electromagnetic on-off valve is closed after the third electromagnetic on-off valve is closed. And the compressed air is supplied to the first check valve and the tank body while the inflow of the powder into the tank body is continued.
Raising the first check valve to close the inlet of the tank body and pressurizing the inside of the tank body to push down the second check valve to open the outlet, A method for feeding powder into a transport pipe, wherein the powder is fed into a transport pipe.
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| Application Number | Priority Date | Filing Date | Title |
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| JP2006237426A JP4893993B2 (en) | 2006-04-24 | 2006-09-01 | Pressurized tank, apparatus for feeding powder into transport pipe, and method for feeding the same |
| PCT/JP2007/060897 WO2007139106A1 (en) | 2006-05-31 | 2007-05-29 | Pressurized tank, device for feeding powder to transportation pipe and its feeding method, and method of determining feeding interval of powder to transportation pipe |
| US12/301,503 US8113745B2 (en) | 2006-05-31 | 2007-05-29 | Pressure tank, an device for feeding powder to a conveying pipe, and its feeding method, and method for determining feeding intervals of powder to the conveying pipe |
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| JP2006237426A JP4893993B2 (en) | 2006-04-24 | 2006-09-01 | Pressurized tank, apparatus for feeding powder into transport pipe, and method for feeding the same |
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| KR20160132880A (en) | 2014-03-14 | 2016-11-21 | 신토고교 가부시키가이샤 | Pressurized tank, and device and method for feeding powder to transport pipe |
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| KR20160132880A (en) | 2014-03-14 | 2016-11-21 | 신토고교 가부시키가이샤 | Pressurized tank, and device and method for feeding powder to transport pipe |
| EP3301045A1 (en) | 2014-03-14 | 2018-04-04 | Sintokogio, Ltd. | Pressurized tank, and device and method for feeding powder to transport pipe |
| US10259666B2 (en) | 2014-03-14 | 2019-04-16 | Sintokogio, Ltd. | Pressurized tank and a device and method for feeding powder to a piping for conveying the powder |
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