JP4896572B2 - Mark fabric material - Google Patents

Description

  The present invention is for a mark that enables transfer of colors, patterns, designs, etc. printed on a transfer paper, which has been printed with colors, patterns, designs, etc., using a sublimation dye. It is intended to provide dough materials.

  A procedure for making a conventional mark and a configuration of a mark made by the procedure will be described. First, a fabric such as a woven fabric, a knitted fabric, or a nonwoven fabric obtained by printing a desired color, pattern, or design by a silk screen printing method or the like is used as a mark fabric 1, and a hot melt paste-like heat is applied to the back surface of the mark fabric 1. Hot-melt thermoplastic synthesis by coating a plastic synthetic resin to a predetermined thickness and then drying, or laminating a hot-melt thermoplastic synthetic resin film having a predetermined thickness on the back surface of the mark 1 A so-called transfer adhesive layer 2 containing a resin as a component was formed and backed with a release paper 3 to form a mark fabric 4 having the structure shown in FIG.

In order to make a mark from the above-described mark fabric 4, the mark fabric 4 is cut into a desired shape to form a mark 5 having a desired color, pattern, and design.
Therefore, the conventional mark configuration is such that the transfer adhesive layer 2 is formed on the mark ground 1 and backed by the release paper 3 as shown in FIG.

  A means for attaching the mark 5 to a uniform or the like will be described. The release paper 3 backing the transfer adhesive layer 2 of the mark 5 is removed, the transfer adhesive layer 2 of the mark 5 is superposed on a fabric surface (not shown) such as a uniform, and a temperature condition of about 150 ° C. with a heating press or the like. For about 30 seconds, a pressure of about 200 g / square centimeter is applied to melt the transfer adhesive layer 2 of the mark 5 between the cloth such as uniform and the mark ground, and both the mark ground 6 and the cloth such as uniform are heated. It is said that it is stuck so as not to hurt.

  By the way, the development of a transfer paper on which colors, patterns, designs, etc. are printed with a sublimation dye has progressed. At present, the structure shown in FIG. 5 is also used in the mark industry along with the conventional silk screen printing method. The technology to make the fabric for the mark became popular.

A technique for making a mark fabric having the structure shown in FIG. 5 using the transfer paper currently used in the mark industry will be described. As the mark fabric 6 as the constituent material of the mark fabric 11, a fabric that is familiar to the sublimation dye by sublimation and transfer is selected. Typical examples include white woven fabrics, knitted fabrics, and nonwoven fabrics made of polyester fibers. In order to make the mark fabric 11 having the structure shown in FIG. 5, the temporary adhesive 7 ′ application surface of the nonwoven fabric 7 coated with the temporary adhesive 7 ′ is superposed on the mark base 6 and heated with a heating press. A hot press is performed to make a composite fabric 8 lined with the nonwoven fabric 7. Next, the printing surface of the transfer paper is pressed against the surface of the white mark ground 6 of the composite fabric 8 and heated by a heating press machine or the like, and the color, pattern printed on the transfer paper with a sublimation dye, By sublimating a sublimation dye such as a pattern, the color, pattern, and pattern made of the dye sublimated on the 6 mark surfaces on the white background are transferred.
The heating press conditions for transferring the coloring, pattern, pattern, etc. are as follows: the heating temperature is about 200 ° C., the applied pressure is about 300 g / square centimeter, and the heating press time is about 60 seconds.

A transfer adhesive layer is formed on the nonwoven fabric 7 surface of the composite fabric 8 after this operation with a hot-melt thermoplastic synthetic resin that performs a function of transferring a mark to an object to be transferred such as uniform according to a conventional method. The release paper 10 is adhered to the surface of the transfer adhesive layer 9 to form the mark fabric 11 having the configuration shown in FIG.
By the way, the transfer adhesive layer 9 is adjusted to a melting point temperature of about 150 ° C. in the same manner as the transfer adhesive layer 2 for producing the conventional mark fabric shown in FIG. The applied pressure is adjusted to about 200 g / square centimeter.
In order to make a mark from the mark fabric 11 made by the above-described means, the mark fabric 11 is cut into a desired shape to obtain a mark 12 as shown in FIG.

Therefore, first, a fabric selected from white fabric, knitted fabric, nonwoven fabric, etc. made of polyester fiber is used as a mark fabric 6, and a composite fabric 8 lined with a nonwoven fabric 7 coated with a temporary adhesive 7 'is applied to the mark fabric 6, and then. A transfer adhesive layer 9 is formed on the back surface of the composite fabric 8 to make a mark fabric material, and then the transfer material is formed on the fabric that becomes the mark fabric 6 of the composite fabric 8 that is a constituent material of the mark fabric material. It is not possible to make the mark fabric 11 using paper to transfer colors, patterns, designs, etc. with sublimation dyes.
This is because the sublimation dye printed on the transfer paper is sublimated onto the mark base 6 of the mark base material, and the temperature and the mark base material at which the color, pattern, or pattern is transferred to the mark base 6 as the mark base material. The transfer adhesive layer 9 formed on the substrate is not only different in melting point temperature, but also the transfer adhesive layer 9 is preceded by melting during the transfer operation due to differences in press pressure, pressing time, etc. This is because the surface of the mark base 6 oozes out through the non-woven fabric 7 constituting 8 and a film made of the molten resin is formed on the surface of the mark base 6 to cause sublimation transfer failure.

Also, a white fabric, knitted fabric, non-woven fabric, etc., made of polyester fiber and the like currently available in the mark industry is used as the mark fabric 6, and the nonwoven fabric 7 coated with temporary adhesive 7 'is lined on the mark fabric 6 and the composite fabric 8 is backed. As shown in FIG. 5, after transferring the color, pattern and design to the mark area 6 of the composite fabric 8 by using the transfer paper, a transfer adhesive layer 9 is formed on the nonwoven fabric 7 of the composite fabric 8 and When the mark 12 shown in FIG. 6 is formed by molding from 11, and this is adhered to a uniform or the like by a heating press means by a conventional method, the following inconvenience occurs.
That is, the nonwoven fabric 7 of the composite fabric 8 that is a constituent material of the uniform and the mark adheres firmly, but the nonwoven fabric 7 and the mark fabric 6 are temporarily attached with the temporary adhesive 7 ', so that they adhere to the uniform or the like. The mark 12 has a weakness in washing fastness and becomes a mark that causes inconvenience that it is peeled off during washing. Further, the mark has a disadvantage that the friction resistance is weak.
In addition, after transferring the color, pattern, or pattern to the mark 6 of the composite fabric 8 using the transfer paper, if the transfer adhesive layer 9 is formed after the nonwoven fabric 7 is peeled off, the color, pattern, or pattern is transferred using the transfer paper. There is a disadvantage that the mark place 6 to which the mark is transferred is distorted due to the peeling work.
Further, in order to eliminate the above-mentioned disadvantages, as a means for producing the composite fabric 8, the composite fabric 8 to which the non-woven fabric 7 disposed on the back of the mark fabric 6 is applied to the mark fabric 6 in a thick manner so as to adhere firmly to the mark fabric 6. A transfer adhesive layer 9 is formed on the nonwoven fabric 7 of the composite fabric 8 to form a mark fabric 11. A mark 12 is formed from the mark fabric 11, and a hot press according to a conventional method is used with the mark 12. The synthetic resin that forms the temporary adhesive 7 'becomes a thick layer when it tries to adhere to the uniform or the like, so that it melts and oozes out from both the mark ground 6 and the back of the non-woven fabric 7, and the mark ground A film made of synthetic resin melted on the six surfaces is formed. As a result, there arises an inconvenience that the mark fabric made with the composite fabric 8 in which the temporary adhesive 7 'is thickened and the mark made from the mark fabric are not commodities.

  The present invention is a novel invention created in order to eliminate the disadvantages of the conventional mark fabric made by forming a transfer adhesive layer on the composite fabric described above, and is a preceding invention that hints at the development of the present invention. There is no literature as technology.

The present invention relates to a conventional mark fabric made with the above-mentioned composite fabric made in the industry, and a transfer paper printed with a sublimation dye to eliminate the disadvantages of the mark made from now. A fabric material for a mark capable of forming a desired color, pattern, or figure on the fabric to be formed is made, and from this, an attempt is made to make a fabric for a mark.

The method of manufacturing mark dough of the present invention is a mark locations the transfer object by sublimating the sublimation dye is transferred by heating and pressurizing the transfer paper transfer target is printed by the sublimation dye and said transfer When pasting to a mark object composed of a white fabric made of woven, knitted or non-woven fabric made of polyester fiber composed of components that have affinity for the sublimation dye at the time of sublimation to which the object is transferred A transfer adhesive layer made of a hot-melt thermoplastic synthetic resin that is melted at a heating temperature, and the mark fabric and the transfer adhesive layer are formed between the mark fabric and the fabric of the mark fabric. And an intermediate layer made of a synthetic resin having a melting point temperature higher than the heating temperature and higher than the sublimation temperature of the sublimable dye, and a peeling layer bonded to the outer surface of the transfer adhesive layer. A method of manufacturing a mark dough to produce a dough marks using a mark for textile materials which consist of a paper, the mark area, the transfer adhesive layer, and laminating the like intervening layer is not peeled off Thereafter, the sublimation dye is sublimated by heat and pressure on the surface of the mark base, and the transfer object is transferred to produce a mark fabric .
The mark dough manufacturing method includes a heat-resistant film made of a synthetic resin having an affinity for the intervening layer whose melting point temperature is set higher than the sublimation temperature of the sublimable dye, and the intervening layer and the transfer adhesive layer. A mark dough manufacturing method for manufacturing a mark dough using a mark dough material further provided between the mark dough , the mark ground, the transfer adhesive layer, the heat resistant film, and the intervening layer not peeled off. After the lamination, the sublimation dye is sublimated on the surface of the mark base by heating and pressing to transfer the transfer object to produce a mark fabric .
For example, the mark fabric constituting the mark fabric material is a fabric made of fibers composed of components having affinity for sublimation dyes, and a white fabric formed with polyester fibers as a representative example.
A synthetic resin having affinity with the constituent components of the fabric, which is the constituent material of the mark fabric, which is the fabric, and the melting point altitude higher than the sublimation temperature of the sublimation dye on the back surface of the mark fabric, which is the fabric described above. A layer made of the set synthetic resin is formed as an intervening layer in a laminated state so as not to be peeled off from the back surface of the fabric by a laminating method or a coating method.

On the surface of the intervening layer, a transfer adhesive layer made of a hot-melt thermoplastic synthetic resin is formed by a coating method or a coating method by a conventional means in the same manner as a conventional mark fabric.
Alternatively, a heat-resistant film may be formed on the surface of the intervening layer, and a transfer adhesive layer made of a hot-melt thermoplastic synthetic resin may be formed on the surface of the film by a coating method or a coating method.
Then, release paper is bonded to the surface of the transfer adhesive layer. By this means, a dough material for a mark is made.

According to the above structure, by providing an intervening layer made of a synthetic resin set to a temperature higher than the sublimation temperature of the sublimable dye, a transfer adhesive layer as a lower layer is formed when transferring the sublimation dye to the mark ground by a heating press. It is possible to prevent bleeding to the mark ground side by heating.
Further, when a heat-resistant film is interposed between the intervening layer and the transfer adhesive layer, it is possible to more reliably avoid the influence of heating when transferring the sublimation dye by the heating press.

According to the present invention, a sublimation transcription with a sublimable dye between the transfer adhesive layer comprising a sublimable dye affinity with some of the mark point and hot-melt made from the fabric of textiles consisting of components a thermoplastic synthetic resin It is provided with the intervening layer of a refractory synthetic resin than the temperature, fabricator desired color sublimation dye, pattern, with a transfer paper printed with symbols, in hot press in which processors possessed, desired color You can make a mark fabric that consists of a mark with the pattern and design transferred, and you can make a mark.

  On the back side of the mark fabric of the white fabric made of fibers composed of components that are compatible with the sublimation dye, there is an affinity with the component components of the fabric that is the material of the mark fabric, and the melting point height is high. An intermediate layer made of a synthetic resin set at a temperature higher than the sublimation temperature of the sublimation dye is formed, and a transfer adhesive layer made of a hot-melt thermoplastic synthetic resin is formed on the surface of the intermediate layer, and this transfer adhesive layer The dough material for the mark is made by pasting the release paper on the surface.

The mark dough material 20 of the present invention has the structure shown in FIG. The fabric used as the mark fabric 21 constituting the mark fabric material 20 of the present invention is a fabric made of fibers composed of components having affinity for sublimation dyes, and a typical example is polyester. Use white fabric woven, knitted or non-woven fabric.
The reason for using the above-mentioned mark place 21 is when sublimation dye is sublimated to the fabric with a transfer paper that has been printed with a color, pattern, or pattern using a sublimation dye, to transfer the color, pattern, or pattern. This is because the colors, patterns, and designs of dyes sublimated from the transfer paper cannot be transferred with clear materials, sublimation dyes, and other materials such as nylon-based synthetic resins. .
Moreover, since the above-described mark place 21 is at least the sublimation dye printed on the transfer paper by sublimation by heating and pressurizing and transferring the color, the pattern, and the pattern onto the cloth. It must be a fabric made of fibers composed of components that can withstand the heating temperature.

A heat-resistant intervening layer 22 is formed on the back surface of the mark ground 21 with a thermoplastic synthetic resin having affinity with the mark ground 21.
The heat-resistant intervening layer 22 is formed with a film thickness of about 20 to 70 μm depending on whether the synthetic resin solvent is coated or a film made of the synthetic resin is laminated.
The intervening layer 22 should not be deformed or melted by heat and pressure when transferring the color, pattern, or pattern to the mark base 21 with the transfer paper described above. That is, it is made of a thermoplastic synthetic resin prepared at the same heat resistant temperature as the mark base 21.

  A transfer adhesive layer 23 is formed on the back surface of the intervening layer 22 with a hot-melt thermoplastic synthetic resin having affinity with the synthetic resin forming the intervening layer 22. The transfer adhesive layer 23 may be formed by coating a hot-melt thermoplastic synthetic resin solvent, or may be formed by laminating a hot-melt thermoplastic synthetic resin film.

  A release paper 24 is adhered to the back surface according to a conventional method.

  Through these operations, the mark material having the structure shown in FIG. 1 is produced.

  Since the fabric material 20 for a mark according to the present invention is produced through the above-described procedure, the structure thereof is a white fabric made of woven fabric, knitted fabric, and nonwoven fabric made of polyester fibers as shown in FIG. The intervening layer 22 is disposed on the background, the transfer adhesive layer 23 is disposed on the back of the intervening layer 22, and the release paper 24 is disposed on the back of the transfer adhesive layer.

In order to obtain a mark fabric in which a desired color, pattern, or design is formed on the mark fabric 21 that is the fabric constituting the mark fabric material 20, a transfer in which the desired color, pattern, or design is printed with a sublimation dye. The printed surface of the paper is superposed on a white fabric as the mark fabric 21 of the mark fabric material 10 and heated and pressed under conditions of about 60 seconds, a temperature of about 200 ° C., and about 300 g / square centimeter.
By this operation, the sublimation dye used for printing is transferred from the transfer paper as a desired color, pattern, or pattern to the mark fabric 21 that is the white fabric, and the sublimation is applied to the surface of the mark fabric 21 that is the white fabric. A color, pattern, or pattern is formed by the sexual dye.

During this operation, the transfer adhesive layer 23 formed of the hot-melt thermoplastic synthetic resin naturally melts between the intervening layer 22 and the release paper 24 by the heating and pressurizing operation. Since the intervening layer 22 is provided on the mark base 21 which is a white cloth which is a constituent material of the fabric material 20, the melted synthetic resin which is a constituent component of the transfer adhesive layer 23 is spread on the mark base 21. I will not put it out. Moreover, it does not ooze out from the release paper.
Therefore, it does not become a defective product as in the past.

That is, the processor only needs to obtain the mark dough material 20, and with the existing heat press machine, using the transfer paper with the desired color, pattern, and pattern printed with the sublimation dye, the desired color can be obtained. It is possible to make mark fabrics that transfer patterns and designs.
Of course, the means for making a mark from the mark fabric by the processor is cut into a desired shape by the conventional method to obtain the mark 25 shown in FIG.
Of course, the means for adhering the mark 25 to a uniform or the like is based on the conventional method.

Another embodiment of the mark dough material 20 of the present invention is shown in FIG.
In the figure, parts having the same configuration as in FIG.
In this example, a heat-resistant film 28 is formed on the lower surface of the intervening layer 22 (the surface opposite to the mark ground 21), and a hot-melt thermoplastic synthetic resin is formed on the surface of the film 28 by a coating method or a coating method. A transfer adhesive layer 23 is formed. As the heat resistant film 28, for example, a heat resistant film sheet made of a synthetic resin having an affinity for the intervening layer 22 having a thickness of about 50 μm is used, and the color, pattern, and design of the mark paper 21 with the transfer paper described above are used. The material must not be deformed or melted by heat and pressure during transfer (sublimation). Further, for example, by using a synthetic resin having rubber elasticity for the intervening layer 22, the heat resistant film 28 and the transfer adhesive layer 23, the mark 25 can be made excellent in flexibility.

According to this example, when the sublimation dye is transferred to the mark base 21 by the heating press described above, the heating temperature is about 200 ° C., the pressing force is about 300 g / square centimeter, and the heating and pressing time is about 60 seconds. In this case, even if the lower transfer adhesive layer 23 is melted by heat from the upper layer due to the presence of the intervening layer 22 and the film 28, the film can be blocked by the film, so that the melted synthetic resin does not bleed out to the mark base 21 side. .
Even when the thickness of the intervening layer 22 is as thin as about 10 μm, due to the presence of the heat-resistant film 28, the transfer adhesive layer 23 as a lower layer is formed when the sublimation dye is transferred to the mark place 21 by the heating press. Since it can be reliably cut off when melted, the influence of the hot press can be reliably prevented.
Other effects are the same as those of the mark dough material 20 shown in FIG.

Partially cutaway perspective view of mark fabric material according to the present invention The perspective view of the mark made from the cloth material for marks concerning the present invention Partial cutaway perspective view of conventional mark fabric Perspective view of mark made from conventional mark fabric Partial cutaway perspective view of conventional mark fabric made with composite fabric Perspective view of the mark made from the above conventional mark fabric The partially cutaway perspective view of the dough material for marks according to another embodiment of the present invention

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Mark place 2 Transfer adhesive layer 3 Release paper 4 Mark cloth 5 Mark 6 Mark place 7 Non-woven fabric 7 'Temporary adhesive 8 Composite cloth 9 Transfer adhesive layer 10 Release paper 11 Mark cloth 12 Mark 20 Mark cloth material 21 Mark place 22 heat-resistant intervening layer 23 transfer adhesive layer 24 release paper 25 mark 28 film

Claims (2)

A mark locations the transfer object by sublimating the sublimation dye by heating and pressing the transfer sheet transfer target is printed by the sublimation dye is transferred and sublimation dye during sublimation the transfer object is transferred A mark fabric composed of a white fabric made of woven fabric, knitted fabric or non-woven fabric made of polyester fibers composed of components that are compatible with
A transfer adhesive layer composed of a hot-melt thermoplastic synthetic resin that is melted at a heating temperature when being applied to an object to be applied;
It is formed between the mark base and the transfer adhesive layer, and has an affinity with the constituent components of the mark base fabric, and the melting point temperature is higher than the heating temperature and higher than the sublimation temperature of the sublimable dye. An intervening layer made of a synthetic resin set to a temperature;
Release paper bonded to the outer surface of the transfer adhesive layer;
A method of manufacturing a mark dough to produce a dough marks using a mark for textile materials which consist of,
After laminating the mark ground, the transfer adhesive layer, and the intervening layer so as not to peel off,
The mark material is manufactured by sublimating the sublimable dye by heat and pressure on the surface of the mark and transferring the transfer object.
A method for manufacturing a mark fabric . A mark locations the transfer object by sublimating the sublimation dye by heating and pressing the transfer sheet transfer target is printed by the sublimation dye is transferred and sublimation dye during sublimation the transfer object is transferred A mark fabric composed of a white fabric made of woven fabric, knitted fabric or non-woven fabric made of polyester fibers composed of components that are compatible with
A transfer adhesive layer composed of a hot-melt thermoplastic synthetic resin that is melted at a heating temperature when being applied to an object to be applied;
It is formed between the mark base and the transfer adhesive layer, and has an affinity with the constituent components of the mark base fabric, and the melting point temperature is higher than the heating temperature and higher than the sublimation temperature of the sublimable dye. An intervening layer made of a synthetic resin set to a temperature;
Release paper bonded to the outer surface of the transfer adhesive layer;
I have a,
A mark fabric further comprising a heat-resistant film made of a synthetic resin having an affinity for the intervening layer, the melting point of which is set higher than the sublimation temperature of the sublimable dye, between the intervening layer and the transfer adhesive layer. A method for producing a mark fabric using a material to produce a mark fabric,
After laminating so that the mark area, the transfer adhesive layer, the heat-resistant film, and the intervening layer are not peeled off,
The mark material is manufactured by sublimating the sublimable dye by heat and pressure on the surface of the mark and transferring the transfer object.
A method for manufacturing a mark fabric .

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