JP4896900B2 - Manufacturing method of fiber molded body made of rigid heterocyclic polymer - Google Patents
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Description
本発明は、高分子量の剛直系複素環高分子繊維成型体の製造方法に関する。 The present invention relates to a method for producing a high molecular weight rigid heterocyclic polymer fiber molding.
ポリベンゾビスオキサゾールに代表されるポリベンゾアゾール繊維は引っ張り強度、耐熱性に優れた繊維成型体である。ポリベンゾビスオキサゾール系化合物の重合方法、紡糸方法については広範な紹介例があり、一般にはジアミノレゾルシノールおよびその誘導体と、芳香族ジカルボン酸誘導体とをポリリン酸中で過熱攪拌し、得られたポリマードープをそのまま、従来公知のドライジェット湿式紡糸により繊維成型体を得るというものである。この際、プロセス上の問題点として、引っ張り特性に優れた繊維を得るためには、高分子量のポリマーの製造が必要であるが、ポリベンゾビスオキサゾールはその剛直な構造から、分子量を増大させることにより、得られるポリマードープは非常に高粘度となり、攪拌に特殊な装置が必要であるほか、紡糸工程においても高粘度ドープ対応の紡糸装置が必要となる。
本発明は、高分子量の剛直系複素環高分子繊維成型体の製造方法を提供することを目的とする。 An object of this invention is to provide the manufacturing method of a high molecular weight rigid type heterocyclic heterocyclic fiber molded object.
本発明は、下記式(A)及びまたは(B)
で表わされる繰り返し単位、及び下記式(C)及びまたは(D)
で表わされる繰り返し単位とからなり、下記式(1)
0.1≦(a+b)/(c+d)≦10.0 (1)
(aは上記式(A)のモル数を表し、bは上記式(B)のモル数を表し、cは上記式(C)のモル数を表し、dは上記式(D)のモル数を表す。)
を満たす剛直系複素環高分子からなり、
0.03g/100mlの濃度のメタンスルホン酸溶液で25℃にて測定した特有粘度が5.0〜15dl/gである繊維成型体(I)を得た後、100〜250℃にて1〜50時間加熱することを特徴とする、
特有粘度が13〜30dl/gの剛直系複素環高分子繊維成型体(II)の製造方法である。
The present invention provides the following formulas (A) and / or (B)
A repeating unit represented by formula (C) and / or (D):
The repeating unit represented by the following formula (1)
0.1 ≦ (a + b) / (c + d) ≦ 10.0 (1)
(A represents the number of moles of the above formula (A), b represents the number of moles of the above formula (B), c represents the number of moles of the above formula (C), and d represents the number of moles of the above formula (D). Represents.)
Consisting of a rigid heterocyclic polymer satisfying
After obtaining a fiber molded body (I) having a specific viscosity of 5.0 to 15 dl / g measured at 25 ° C. with a methanesulfonic acid solution having a concentration of 0.03 g / 100 ml, 1 to 100 to 250 ° C. It is characterized by heating for 50 hours,
This is a method for producing a rigid heterocyclic polymer fiber molded body (II) having a specific viscosity of 13 to 30 dl / g.
本発明により高分子量の繊維成型体が提供でき、得られた繊維成型体はよりすぐれた繊維物性を有する。 According to the present invention, a high-molecular-weight fiber molded body can be provided, and the obtained fiber molded body has better fiber properties.
<剛直系複素環高分子繊維成形体(II)>
本発明で得られる剛直系複素環高分子繊維成形体(II)は、下記式(A)及びまたは(B)
で表わされる繰り返し単位、及び下記式(C)及びまたは(D)
で表わされる繰り返し単位とからなり、下記式(1)
0.1≦(a+b)/(c+d)≦10.0 (1)
(aは上記式(A)のモル数を表し、bは上記式(B)のモル数を表し、cは上記式(C)のモル数を表し、dは上記式(D)のモル数を表す。)
を満たす剛直系複素環高分子からなる。
<Rigid heterocyclic polymer fiber molding (II)>
The rigid heterocyclic polymer fiber molded body (II) obtained in the present invention has the following formulas (A) and / or (B):
A repeating unit represented by formula (C) and / or (D):
The repeating unit represented by the following formula (1)
0.1 ≦ (a + b) / (c + d) ≦ 10.0 (1)
(A represents the number of moles of the above formula (A), b represents the number of moles of the above formula (B), c represents the number of moles of the above formula (C), and d represents the number of moles of the above formula (D). Represents.)
It consists of a rigid heterocyclic polymer that satisfies
剛直系複素環高分子繊維成型体(II)は、0.5g/100mlの濃度のメタンスルホン酸溶液で25℃にて測定した特有粘度が13〜30dl/gである剛直系複素環高分子からなる繊維成型体である。 The rigid heterocyclic polymer fiber molding (II) is made of a rigid heterocyclic polymer having a specific viscosity of 13 to 30 dl / g measured at 25 ° C. with a methanesulfonic acid solution having a concentration of 0.5 g / 100 ml. This is a fiber molded body.
剛直系複素環高分子繊維成型体(II)は、同様の剛直系複素環高分子からなる0.03g/100mlの濃度のメタンスルホン酸溶液で25℃にて測定した特有粘度が5.0〜15dl/gである繊維成型体(I)を得た後、100〜250℃にて1〜50時間加熱することに得られる。 The rigid heterocyclic polymer fiber molding (II) has a specific viscosity of 5.0 to 5 measured at 25 ° C. with a methanesulfonic acid solution having a concentration of 0.03 g / 100 ml made of the same rigid heterocyclic polymer. After obtaining a fiber molded body (I) of 15 dl / g, it is obtained by heating at 100 to 250 ° C. for 1 to 50 hours.
この際の加熱処理条件としては、窒素、アルゴン等の不活性気体を用いるあるいは減圧下で行うことが好ましい。加熱温度は100℃〜250℃であり、加熱時間にもよるが120℃〜200℃が好ましく、さらには140℃〜180℃が好ましい。加熱温度が100℃より低いと所定の効果が得られず、250℃より高いと成型体の分解などの問題がある。加熱時間は1〜50時間であり、温度条件にもよるが5〜40時間が好ましく、さらには10〜30時間が好ましい。加熱時間が1時間より短いと所定の効果が得られず、50時間より長いと成型体の分解などの問題がある。 As heat treatment conditions at this time, it is preferable to use an inert gas such as nitrogen or argon, or under reduced pressure. The heating temperature is 100 ° C. to 250 ° C., although depending on the heating time, 120 ° C. to 200 ° C. is preferable, and 140 ° C. to 180 ° C. is more preferable. When the heating temperature is lower than 100 ° C., a predetermined effect cannot be obtained. When the heating temperature is higher than 250 ° C., there is a problem such as decomposition of the molded body. The heating time is 1 to 50 hours, preferably 5 to 40 hours, more preferably 10 to 30 hours, depending on the temperature conditions. When the heating time is shorter than 1 hour, a predetermined effect cannot be obtained, and when it is longer than 50 hours, there is a problem such as decomposition of the molded body.
上記式(1)において(a+b)/(c+d)が0.1より小さい場合や10.0より大きい場合は所定の効果を得る事が出来ない。(a+b)/(c+d)の下限としては、0.11以上が好ましく、より好ましくは0.125以上、さらに好ましくは0.15以上である。また、(a+b)/(c+d)の上限としては、9.0以下が好ましく、より好ましくは8.0以下、さらに好ましくは7.0以下である。従って、本発明における(a+b)/(c+d)の最適範囲は0.15≦g/h≦7.0ということができる。 In the above formula (1), when (a + b) / (c + d) is smaller than 0.1 or larger than 10.0, a predetermined effect cannot be obtained. The lower limit of (a + b) / (c + d) is preferably 0.11 or more, more preferably 0.125 or more, and further preferably 0.15 or more. Moreover, as an upper limit of (a + b) / (c + d), 9.0 or less is preferable, More preferably, it is 8.0 or less, More preferably, it is 7.0 or less. Therefore, the optimum range of (a + b) / (c + d) in the present invention can be said to be 0.15 ≦ g / h ≦ 7.0.
上記式(A)〜(D)において、Ar1は炭素数4〜20の4価の芳香族基であり、1〜2個の窒素原子を含んでも良い。 In the above formulas (A) to (D), Ar 1 is a tetravalent aromatic group having 4 to 20 carbon atoms, and may contain 1 to 2 nitrogen atoms.
上記式(A)のモル数aと上記式(B)のモル数bの割合においてXがNHの場合は実質区別できないが、XがO、Sの場合、aは80%以上であることが好ましく、さらには100%に限りなく近いことが好ましい。、上記式(C)のモル数cと上記式(D)のモル数dの割合においてもXがNHの場合は実質区別できないが、XがO、Sの場合、dが合計の80%以上であることが好ましく、さらには100%に限りなく近いことが好ましい。 In the ratio of the number of moles a in the above formula (A) and the number of moles b in the above formula (B), X is substantially indistinguishable, but when X is O or S, a is 80% or more. Preferably, it is preferably close to 100%. In the ratio of the number of moles c in the above formula (C) and the number of moles d in the above formula (D), X is substantially indistinguishable, but when X is O or S, d is 80% or more of the total. Preferably, it is preferably close to 100%.
上記式(A)、(B)、(C)、(D)中、XはO、S、NHいずれか表し、好ましくはSあるいはOのいずれかひとつから選ばれるものである。上記式(C)、(D)中、YはN、CHいずれかから選ばれるものである。 In the above formulas (A), (B), (C), (D), X represents any one of O, S, and NH, and is preferably selected from any one of S and O. In the above formulas (C) and (D), Y is selected from either N or CH.
上記式(A)のなかで好ましいものとして下記式(A−1)
で表わされる繰り返し単位が挙げられる。
Of the above formulas (A), the following formula (A-1) is preferred.
The repeating unit represented by these is mentioned.
上記式(B)のなかで好ましいものとして下記式(B−1)
で表わされる繰り返し単位が挙げられる。
Of the above formulas (B), the following formula (B-1) is preferred.
The repeating unit represented by these is mentioned.
上記式(C)のなかで好ましいものとして下記式(C−1)
で表わされる繰り返し単位が挙げられる。
Among the above formulas (C), the following formula (C-1) is preferable.
The repeating unit represented by these is mentioned.
上記式(D)のなかで好ましいものとして下記式(D−1)
で表わされる繰り返し単位が挙げられる。
Of the above formulas (D), the following formula (D-1) is preferred.
The repeating unit represented by these is mentioned.
上記式(A)のなかでさらに好ましいものとして下記式(A−2)
上記式(C)のなかで好ましいものとして下記式(C−2)
剛直系複素環高分子には、必要に応じて、各種の副次的添加物を加えていろいろな改質を行うことが出来る。副次的添加物の例としては、安定剤、酸化防止剤、紫外線吸収剤、顔料、着色剤、各種フィラー、静電剤、離型剤、可塑剤、香料、抗菌・抗カビ剤、核形成剤、滑剤、難燃剤、発泡剤、充填剤等その他類似のものが挙げられる。 The rigid heterocyclic polymer can be variously modified by adding various secondary additives as required. Examples of secondary additives include stabilizers, antioxidants, UV absorbers, pigments, colorants, various fillers, electrostatic agents, mold release agents, plasticizers, fragrances, antibacterial and antifungal agents, nucleation And other similar agents such as agents, lubricants, flame retardants, foaming agents, fillers and the like.
(剛直系複素環高分子の製造方法について)
本発明における剛直系複素環高分子は、次の方法によって良好な生産性で工業的に製造することができる。
(About manufacturing method of rigid heterocyclic polymers)
The rigid heterocyclic polymer in the present invention can be industrially produced with good productivity by the following method.
すなわち下記式(E)または(F)
で表わされる芳香族アミン誘導体およびその塩酸塩からなる群から選択される少なくとも1種と、下記式(G)または(H)
で表わされる芳香族ジカルボン酸誘導体の少なくとも1種を反応させる方法が挙げられる。
That is, the following formula (E) or (F)
At least one selected from the group consisting of an aromatic amine derivative represented by the following formula and hydrochloride thereof, and the following formula (G) or (H):
And a method of reacting at least one aromatic dicarboxylic acid derivative represented by the formula:
上記式(E)、(F)におけるAr1は全芳香族アゾールの組成に関して説明したAr1と同じであり、また、一般式(G)、(H)におけるR1,R1’,R2、R2’は各々独立に、水素あるいは炭素数6〜20の1価の芳香族基を表わし、芳香族機の具体例はフェニレン基、ナフタレン基、ビフェニレン基、イソプロピリデンジフェニル基、ジフェニルエーテル基、ジフェニルスルフィド基、ジフェニルスルホン基、ジフェニルケトン基等である。これらの芳香族基の水素原子のうち1つまたは複数が各々独立にフッ素、塩素、臭素等のハロゲン基;メチル基、エチル基、プロピル基、ヘキシル基等の炭素数1〜6のアルキル基;シクロペンチル基、シクロヘキシル基等の炭素数5〜10のシクロアルキル基;メトキシカルボニル基、エトキシカルボニル基等のアルコキシカルボニル基等で置換されていてもよい。 Ar 1 in the above formulas (E) and (F) is the same as Ar 1 described for the composition of the wholly aromatic azole, and R 1 , R 1 ′, R 2 in the general formulas (G) and (H). , R 2 ′ each independently represents hydrogen or a monovalent aromatic group having 6 to 20 carbon atoms, and specific examples of the aromatic group include a phenylene group, a naphthalene group, a biphenylene group, an isopropylidene diphenyl group, a diphenyl ether group, A diphenyl sulfide group, a diphenyl sulfone group, a diphenyl ketone group, and the like. One or more hydrogen atoms of these aromatic groups are each independently a halogen group such as fluorine, chlorine or bromine; an alkyl group having 1 to 6 carbon atoms such as a methyl group, an ethyl group, a propyl group or a hexyl group; It may be substituted with a C5-C10 cycloalkyl group such as a cyclopentyl group or a cyclohexyl group; an alkoxycarbonyl group such as a methoxycarbonyl group or an ethoxycarbonyl group.
上記式(E)で表される芳香族アミン誘導体が下記式
で表される芳香族アミン誘導体あるいはその2塩酸塩、及びまたは下記式
で表される芳香族アミン誘導体あるいはその2塩酸塩であることが好ましい。
The aromatic amine derivative represented by the above formula (E) is represented by the following formula:
An aromatic amine derivative represented by the formula:
It is preferable that it is the aromatic amine derivative represented by these, or its dihydrochloride.
また上記式(F)で表される芳香族アミン誘導体が下記式
で表される芳香族アミン誘導体あるいはその2塩酸塩、及びまたは下記式
で表される芳香族アミン誘導体あるいはその2塩酸塩であることが好ましい。
The aromatic amine derivative represented by the above formula (F) is represented by the following formula:
An aromatic amine derivative represented by the formula:
It is preferable that it is the aromatic amine derivative represented by these, or its dihydrochloride.
なかでも上記式(E)で表される芳香族アミン誘導体が下記式
各モノマー(反応成分)のモル数が上記数式(1)
下記式(2)、(3)
0.8≦ (e+f)/(g+h) ≦1.2 (2)
0.1≦g/h≦10.0 (3)
(eは上記式(E)で表される芳香族アミン誘導体、fは上記式(F)で表される芳香族アミン誘導体、gは上記式(G)で表される芳香族ジカルボン酸誘導体、hは上記式(H)で表される芳香族ジカルボン酸誘導体の各仕込みモル数である。)
を同時に満たすことが好ましい。
The number of moles of each monomer (reaction component) is the above formula (1)
Following formula (2), (3)
0.8 ≦ (e + f) / (g + h) ≦ 1.2 (2)
0.1 ≦ g / h ≦ 10.0 (3)
(E is an aromatic amine derivative represented by the above formula (E), f is an aromatic amine derivative represented by the above formula (F), g is an aromatic dicarboxylic acid derivative represented by the above formula (G), h is the number of moles of each charged aromatic dicarboxylic acid derivative represented by the above formula (H).
Are preferably satisfied simultaneously.
(e+f)/(g+h)が0.8より小さい場合や1.2より大きい場合には、重合度の十分なポリマーを得ることが困難である場合がある。(e+f)/(g+h)の下限としては、0.9以上が好ましく、より好ましくは0.93以上、さらに好ましくは0.95以上である。また、(e+f)/(g+h)の上限としては、1.1以下が好ましく、より好ましくは1.07以下、さらに好ましくは1.05以下である。従って、本発明における(e+f)/(g+h)の最適範囲は0.95≦(e+f)/(g+h)≦1.05ということができる。 When (e + f) / (g + h) is smaller than 0.8 or larger than 1.2, it may be difficult to obtain a polymer having a sufficient degree of polymerization. The lower limit of (e + f) / (g + h) is preferably 0.9 or more, more preferably 0.93 or more, and still more preferably 0.95 or more. Moreover, as an upper limit of (e + f) / (g + h), 1.1 or less is preferable, More preferably, it is 1.07 or less, More preferably, it is 1.05 or less. Therefore, the optimum range of (e + f) / (g + h) in the present invention can be 0.95 ≦ (e + f) / (g + h) ≦ 1.05.
g/hが0.1より小さい場合や10.0より大きい場合は所定の効果を得る事が出来ない。g/hの下限としては、0.11以上が好ましく、より好ましくは0.125以上、さらに好ましくは0.15以上である。また、g/hの上限としては、9.0以下が好ましく、より好ましくは8.0以下、さらに好ましくは7.0以下である。従って、本発明におけるg/hの最適範囲は0.15≦g/h≦7.0ということができる。
(E)、(F)はそれぞれ単独で用いても、併用してもよく、(E):(F)のモル比は0:100〜100:0の任意の比率で適宜選択できる。
When g / h is smaller than 0.1 or larger than 10.0, a predetermined effect cannot be obtained. The lower limit of g / h is preferably 0.11 or more, more preferably 0.125 or more, and further preferably 0.15 or more. Moreover, as an upper limit of g / h, 9.0 or less is preferable, More preferably, it is 8.0 or less, More preferably, it is 7.0 or less. Therefore, it can be said that the optimum range of g / h in the present invention is 0.15 ≦ g / h ≦ 7.0.
(E) and (F) may be used alone or in combination, and the molar ratio of (E) :( F) can be appropriately selected at an arbitrary ratio of 0: 100 to 100: 0.
反応は、溶媒中で行う反応、無溶媒の加熱溶融反応のいずれも採用できるが、例えば、後述する反応溶媒中で攪拌下に加熱反応させるのが好ましい。反応温度は、50℃から500℃が好ましく、100℃から350℃がさらに好ましい。50℃より温度が低いと反応が進みにくく、500℃より温度が高いと分解等の副反応が起こりやすくなるためである。反応時間は温度条件にもよるが、通常は1時間から数十時間である。反応は加圧下から減圧下で行うことができる。 For the reaction, either a reaction performed in a solvent or a solvent-free heating and melting reaction can be employed. For example, it is preferable to carry out a heating reaction in a reaction solvent described later with stirring. The reaction temperature is preferably 50 ° C to 500 ° C, more preferably 100 ° C to 350 ° C. This is because if the temperature is lower than 50 ° C., the reaction hardly proceeds, and if the temperature is higher than 500 ° C., side reactions such as decomposition tend to occur. Although the reaction time depends on temperature conditions, it is usually 1 hour to several tens of hours. The reaction can be carried out under pressure or under reduced pressure.
反応は、通常、無触媒でも進行するが、必要に応じてエステル交換触媒を用いてもよい。本発明で用いるエステル交換触媒としては三酸化アンチモンといったアンチモン化合物、酢酸第一錫、塩化錫、オクチル酸錫、ジブチル錫オキシド、ジブチル錫ジアセテートといった錫化合物、酢酸カルシウムのようなアルカリ土類金属塩、炭酸ナトリウム、炭酸カリウムのようなアルカリ金属塩等、亜リン酸ジフェニル、亜リン酸トリフェニル等の亜リン酸を例示することができる。 The reaction usually proceeds even without a catalyst, but a transesterification catalyst may be used if necessary. Examples of transesterification catalysts used in the present invention include antimony compounds such as antimony trioxide, stannous acetate, tin chloride, tin octylate, tin compounds such as dibutyltin oxide and dibutyltin diacetate, and alkaline earth metal salts such as calcium acetate. And phosphorous acid such as alkali metal salts such as sodium carbonate and potassium carbonate, diphenyl phosphite and triphenyl phosphite.
反応に際しては、必要に応じて溶媒を用いることが出来る。好ましい溶媒としては1―メチル―2−ピロリドン、1―シクロヘキシル−2―ピロリドン、ジメチルアセトアミド、ジメチルスルホキシド、ジフェニルエーテル、ジフェニルスルホン、ジクロロメタン、クロロロホルム、テトラヒドロフラン、o−クレゾール、m−クレゾール、p−クレゾール、りん酸、ポリりん酸等を挙げることが出来るがこれに限定されるものではない。 In the reaction, a solvent can be used as necessary. Preferred solvents include 1-methyl-2-pyrrolidone, 1-cyclohexyl-2-pyrrolidone, dimethylacetamide, dimethyl sulfoxide, diphenyl ether, diphenyl sulfone, dichloromethane, chloroform, tetrahydrofuran, o-cresol, m-cresol, p-cresol, Although phosphoric acid, polyphosphoric acid, etc. can be mentioned, it is not limited to this.
剛直系複素環高分子の分解及び着色を防ぐため、反応は乾燥した不活性ガス雰囲気下で行うことが望ましい。
このようにして製造される剛直系複素環高分子は、0.03g/100mlの濃度のメタンスルホン酸溶液で25℃にて測定した値が特有粘度が5.0〜15の範囲のものである。
In order to prevent decomposition and coloring of the rigid heterocyclic polymer, the reaction is desirably performed in a dry inert gas atmosphere.
The rigid heterocyclic polymer thus produced has a specific viscosity in the range of 5.0 to 15 as measured at 25 ° C. with a methanesulfonic acid solution having a concentration of 0.03 g / 100 ml. .
剛直系複素環高分子の製造方法としては下記に示す2通りの方法いずれかが好ましく利用される。すなわち、1.(A)または(B)と(C)または(D)を同時に重合する方法と、2.(A)または(B)と(C)または(D)をそれぞれ単独で重合しポリマーが得られた後混練する方法である。 As a method for producing a rigid heterocyclic polymer, one of the following two methods is preferably used. That is: 1. a method of polymerizing (A) or (B) and (C) or (D) simultaneously; In this method, (A) or (B) and (C) or (D) are individually polymerized to obtain a polymer and then kneaded.
上記記載の2の方法を用いる際、上記の手段にて得られたポリマーは従来公知の方法によっても混練する事が出来、1軸ルーダー、2軸ルーダー、ホモジナイザー等従来公知の混練装置を用いることが出来る。混練方法はポリマー同士、ポリマードープ同士いずれでも構わない。 When using the method 2 described above, the polymer obtained by the above means can be kneaded by a conventionally known method, and a conventionally known kneading apparatus such as a single screw ruder, a twin screw ruder, or a homogenizer is used. I can do it. The kneading method may be either between polymers or between polymer dopes.
(繊維の成型方法)
繊維成型体(I)の製造方法は湿式紡糸、ドライジェット紡糸等公知の技術が好ましく利用できる。成形の際には上記記載の重合方法により得られたポリマーを溶媒に溶かしポリマードープとする、あるいは、溶液重合によって得られた反応溶液をそのままポリマードープとして用いることが出来る。
(Fiber molding method)
As a method for producing the fiber molded body (I), known techniques such as wet spinning and dry jet spinning can be preferably used. In molding, the polymer obtained by the polymerization method described above can be dissolved in a solvent to form a polymer dope, or a reaction solution obtained by solution polymerization can be used as it is as a polymer dope.
以下、実施例により本発明をさらに具体的に説明するが、本発明はこれらによっていささかも限定されるものではない。なお、以下の実施例における各測定値は次の方法により求めた値である。
(1)[特有粘度]
メタンスルホン酸を用いてポリマー濃度0.03g/dlで30℃において測定した相対粘度(ηrel)を基に下記式により求めた値である。
ηinh=(lnηrel)/C
(ηinhは特有粘度、ηrelは相対粘度、Cは濃度を表す)
(2)機械特性:オリエンテック株式会社製テンシロン万能試験機1225Aにより引っ張り強度、ヤング率を求めた。
EXAMPLES Hereinafter, although an Example demonstrates this invention further more concretely, this invention is not limited at all by these. In addition, each measured value in the following examples is a value obtained by the following method.
(1) [Specific viscosity]
It is a value obtained by the following formula based on the relative viscosity (η rel ) measured at 30 ° C. using methanesulfonic acid at a polymer concentration of 0.03 g / dl.
η inh = (lnη rel ) / C
(Η inh is the specific viscosity, η rel is the relative viscosity, and C is the concentration)
(2) Mechanical properties: Tensile strength universal testing machine 1225A manufactured by Orientec Co., Ltd. was used to determine tensile strength and Young's modulus.
[参考例1](モノマーの合成、重合)(N−PBO)
4,6−ジアミノ−1,3−ベンゼンジオール二塩酸塩7重量部を、窒素で脱気した水33重量部に溶解した。ピリジンジカルボン酸5.347重量部を、1M水酸化ナトリウム水溶液64重量部に溶解し窒素で脱気した。4,6−ジアミノ−1,3−ベンゼンジオール二塩酸塩水溶液を、ピリジンジカルボン酸二ナトリウム塩水溶液に10分間かけて滴下し、4,6−ジアミノ−1,3−ベンゼンジオール/ピリジンジカルボン酸塩の白色沈殿を形成させた。この際、反応温度は90℃に維持した。得られた塩を、ろ過し、窒素で脱気した水3000重量部に分散混合し、再度ろ過を行った。この分散混合、ろ過操作を3回繰り返し行った。
[Reference Example 1] (Synthesis and polymerization of monomer) (N-PBO)
7 parts by weight of 4,6-diamino-1,3-benzenediol dihydrochloride was dissolved in 33 parts by weight of water deaerated with nitrogen. 5.347 parts by weight of pyridinedicarboxylic acid was dissolved in 64 parts by weight of 1M aqueous sodium hydroxide solution and degassed with nitrogen. An aqueous solution of 4,6-diamino-1,3-benzenediol dihydrochloride is dropped into an aqueous solution of disodium pyridinedicarboxylic acid over 10 minutes, and 4,6-diamino-1,3-benzenediol / pyridinedicarboxylate is added. Of white precipitate formed. At this time, the reaction temperature was maintained at 90 ° C. The obtained salt was filtered, dispersed and mixed in 3000 parts by weight of water deaerated with nitrogen, and filtered again. This dispersion mixing and filtration operation was repeated three times.
[参考例2](モノマーの合成)(OH−PBO)
4,6−ジアミノ−1,3−ベンゼンジオール二塩酸塩7重量部を、窒素で脱気した水33重量部に溶解した。2,5−ジヒドロキシテレフタル酸6.180重量部を、1M水酸化ナトリウム水溶液64重量部に溶解し窒素で脱気した。4,6−ジアミノ−1,3−ベンゼンジオール二塩酸塩水溶液を、2,5−ジヒドロキシテレフタル酸二ナトリウム塩水溶液に10分間かけて滴下し、4,6−ジアミノ−1,3−ベンゼンジオール/2,5−ジヒドロキシテレフタル酸塩の白色沈殿を形成させた。この際、反応温度は90℃に維持した。得られた塩を、ろ過し、窒素で脱気した水3000重量部に分散混合し、再度ろ過を行った。この分散混合、ろ過操作を3回繰り返し行った。
[Reference Example 2] (Synthesis of monomer) (OH-PBO)
7 parts by weight of 4,6-diamino-1,3-benzenediol dihydrochloride was dissolved in 33 parts by weight of water deaerated with nitrogen. 6.180 parts by weight of 2,5-dihydroxyterephthalic acid was dissolved in 64 parts by weight of 1M aqueous sodium hydroxide solution and degassed with nitrogen. An aqueous solution of 4,6-diamino-1,3-benzenediol dihydrochloride is dropped into an aqueous solution of disodium salt of 2,5-dihydroxyterephthalate over 10 minutes, and 4,6-diamino-1,3-benzenediol / A white precipitate of 2,5-dihydroxyterephthalate was formed. At this time, the reaction temperature was maintained at 90 ° C. The obtained salt was filtered, dispersed and mixed in 3000 parts by weight of water deaerated with nitrogen, and filtered again. This dispersion mixing and filtration operation was repeated three times.
[参考例3](重合)(OH−PBO/N−PBOの共重合)
参考例1で得られた4,6−ジアミノ−1,3−ベンゼンジオールのピリジンジカルボン酸塩34.9094重量部、参考例2にて得られた4,6−ジアミノ−1,3−ベンゼンジオールの2,5−ジヒドロキシテレフタル酸塩19.2133重量部にポリりん酸173.2重量部、5酸化りん60重量部、塩化スズ0.4重量部を加え80℃にて2時間攪拌混合した。その後6時間かけ170℃に昇温し、170℃にて50時間攪拌を行い反応を終了した。
[Reference Example 3] (Polymerization) (Copolymerization of OH-PBO / N-PBO)
34.9094 parts by weight of pyridinedicarboxylate of 4,6-diamino-1,3-benzenediol obtained in Reference Example 1 and 4,6-diamino-1,3-benzenediol obtained in Reference Example 2 In addition, 173.2 parts by weight of polyphosphoric acid and 60 parts by weight of phosphorus pentoxide and 0.4 parts by weight of tin chloride were added to 19.2133 parts by weight of 2,5-dihydroxyterephthalate of No. 5 and stirred and mixed at 80 ° C. for 2 hours. Thereafter, the temperature was raised to 170 ° C. over 6 hours, followed by stirring at 170 ° C. for 50 hours to complete the reaction.
[参考例4]繊維成型体(I)の製造
参考例3にて得られたポリマードープを孔径90μmm、孔数20個のキャップを用いド−プ温度を180℃に保ち、4.6/minでイオン交換水の凝固浴に押し出した。キャップ面と凝固浴との距離は20cmとした。押し出した繊維は40m/minにてステンレス製ボビンに巻き取り、水洗しフィラメントを得た。得られたフィラメントの物性を表1に示す。
[Reference Example 4] Production of Fiber Molded Body (I) The polymer dope obtained in Reference Example 3 was used with a cap having a pore diameter of 90 μmm and a number of holes of 20 and the doping temperature was kept at 180 ° C., 4.6 / min. And extruded into a coagulation bath of ion exchange water. The distance between the cap surface and the coagulation bath was 20 cm. The extruded fiber was wound on a stainless steel bobbin at 40 m / min and washed with water to obtain a filament. Table 1 shows the physical properties of the filaments obtained.
[実施例1]
参考例4にて得られた繊維をボビンに巻き取ったまま、減圧乾燥機にて窒素雰囲気下、1mmHg、にて150℃で24時間加熱処理を行った。得られた繊維の特有粘度は14.1であり、得られたフィラメントの物性を表1に示す。
[Example 1]
While the fiber obtained in Reference Example 4 was wound on a bobbin, heat treatment was performed at 150 ° C. for 24 hours in a reduced pressure dryer under a nitrogen atmosphere at 1 mmHg. The specific viscosity of the obtained fiber is 14.1, and the physical properties of the obtained filament are shown in Table 1.
Claims (6)
で表わされる繰り返し単位、及び下記式(C)及びまたは(D)
で表わされる繰り返し単位とからなり、下記式(1)
0.1≦(a+b)/(c+d)≦10.0 (1)
(aは上記式(A)のモル数を表し、bは上記式(B)のモル数を表し、cは上記式(C)のモル数を表し、dは上記式(D)のモル数を表す。)
を満たす剛直系複素環高分子からなり、
0.03g/100mlの濃度のメタンスルホン酸溶液で25℃にて測定した特有粘度が5.0〜15dl/gである繊維成型体(I)を得た後、100〜250℃にて1〜50時間加熱することを特徴とする、
特有粘度が13〜30dl/gの剛直系複素環高分子繊維成型体(II)の製造方法。 The following formula (A) and / or (B)
A repeating unit represented by formula (C) and / or (D):
The repeating unit represented by the following formula (1)
0.1 ≦ (a + b) / (c + d) ≦ 10.0 (1)
(A represents the number of moles of the above formula (A), b represents the number of moles of the above formula (B), c represents the number of moles of the above formula (C), and d represents the number of moles of the above formula (D). Represents.)
Consisting of a rigid heterocyclic polymer satisfying
After obtaining a fiber molded body (I) having a specific viscosity of 5.0 to 15 dl / g measured at 25 ° C. with a methanesulfonic acid solution having a concentration of 0.03 g / 100 ml, 1 to 100 to 250 ° C. It is characterized by heating for 50 hours,
A method for producing a rigid heterocyclic polymer fiber molding (II) having a specific viscosity of 13 to 30 dl / g.
で表わされる繰り返し単位であり、かつ上記式(C)が下記式(C−1)
で表わされる繰り返し単位である請求項1記載の繊維成型体(II)の製造方法。 The above formula (A) is the following formula (A-1)
And the above formula (C) is represented by the following formula (C-1):
The method for producing a fiber molded body (II) according to claim 1, wherein the unit is a repeating unit represented by formula (1).
で表わされる芳香族アミン誘導体およびその塩酸塩からなる群から選択される少なくとも1種と、下記式(G)または(H)
で表わされる芳香族ジカルボン酸誘導体の少なくとも1種とを、
下記式(2)および(3)
0.8≦ (e+f)/(g+h) ≦1.2 (2)
0.1≦g/h≦10.0 (3)
(eは上記式(E)で表される芳香族アミン誘導体、fは上記式(F)で表される芳香族アミン誘導体、gは上記式(G)で表される芳香族ジカルボン酸誘導体、hは上記式(H)で表される芳香族ジカルボン酸誘導体の各仕込みモル数である。)
を満足する割合で反応させ、紡糸することにより特有粘度が5.0〜15dl/gである繊維成型体(I)を得ることを特徴とする請求項1に記載の繊維成型体(II)の製造方法。 The following formula (E) or (F)
At least one selected from the group consisting of an aromatic amine derivative represented by the following formula and hydrochloride thereof, and the following formula (G) or (H):
At least one aromatic dicarboxylic acid derivative represented by:
The following formulas (2) and (3)
0.8 ≦ (e + f) / (g + h) ≦ 1.2 (2)
0.1 ≦ g / h ≦ 10.0 (3)
(E is an aromatic amine derivative represented by the above formula (E), f is an aromatic amine derivative represented by the above formula (F), g is an aromatic dicarboxylic acid derivative represented by the above formula (G), h is the number of moles of each charged aromatic dicarboxylic acid derivative represented by the above formula (H).
The fiber molded body (II) according to claim 1, wherein the fiber molded body (I) having a specific viscosity of 5.0 to 15 dl / g is obtained by reacting at a ratio satisfying Production method.
で表される芳香族アミン誘導体あるいはその2塩酸塩、及びまたは下記式
で表される芳香族アミン誘導体あるいはその2塩酸塩である請求項4記載の繊維成型体(II)の製造方法。 The aromatic amine derivative represented by the above formula (E) is represented by the following formula:
An aromatic amine derivative represented by the formula:
The method for producing a fiber molded body (II) according to claim 4, wherein the aromatic amine derivative is represented by the following formula:
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