JP4906773B2 - Hot water storage water heater - Google Patents

Description

  The present invention relates to a hot water storage type water heater, and more particularly, to a hot water storage type water heater provided with a hot water storage unit and a heat source unit.

Conventionally, hot water storage tanks installed in hot water storage water heaters such as electric water heaters and heat pump water heaters have heat insulation suppressed by winding a heat insulating material with low thermal conductivity around the inner wall, thereby saving energy. It was.
For example, a hot water storage tank is housed in a rectangular tube-shaped outer case, and the outer wall of the hot water storage tank and the inner wall of the outer case are wrapped in a bag such as a plastic film, and the inside is evacuated and airtight. There is known a hot water storage tank in which a sealed heat insulating material (hereinafter referred to as “vacuum heat insulating material”) is disposed, and sheet-shaped heat insulating materials having substantially triangular pillars are disposed at the four corners of the outer case (for example, Patent Documents). 1).
Further, a hot water storage type hot water heater is known that includes a heat insulation abnormality determining unit that covers a hot water storage tank with a heat insulating material and makes a heat insulation abnormality determination due to poor heat insulation or damage of the heat insulating material (for example, Patent Document 2, 3).

Japanese Patent Laying-Open No. 2005-226965 (page 6-7, FIG. 1) JP 2007-132599 A (page 3-4, FIG. 2) JP 2007-155154 A (page 4-5, FIG. 1)

However, the inventions disclosed in Patent Documents 1 to 3 have the following problems.
(A) Workability and maintainability are not considered, such as parts installation, piping connection, installation of temperature sensors used for control, and ease of replacement. For this reason, there has been no heat insulation structure that takes into account the prevention of heat effects on heat-sensitive parts such as the base and the prevention of heat loss due to heat leakage from high-temperature piping.

  (Ii) Since the shape of the hot water storage tank is cylindrical and the shape of the exterior case is intended only for the rectangular tube shape, the heat insulating structure of the hot water storage tank when these shapes are different has not been considered.

  (Iii) Although the heat insulation abnormality detection means for detecting a deterioration in the heat insulation performance of the vacuum heat insulating material due to poor heat insulation or damage determines the heat insulation abnormality from the amount of decrease in the detection temperature of the sensor installed in the hot water storage tank, the temperature of the hot water storage tank Since the descent amount is usually as small as about 0.4 ° C./H, there is a risk of being erroneously detected when the temperature sensor is easily affected by a temperature sensor or when the amount of stored hot water changes.

  The present invention has been made to solve the above-described problems, and prevents thermal effects on heat-sensitive components, supports various shapes of the hot water storage tank and the outer case, and further, abnormal heat insulation. It is intended to provide a hot water storage type water heater that can accurately determine the temperature of the hot water supply.

A hot water storage type hot water heater according to the present invention includes a hot water storage tank for storing hot water and an exterior case for storing the hot water storage tank, and a heat source unit for heating the hot water received from the hot water storage tank and returning it to the hot water storage tank. In a hot water storage water heater having
A vacuum heat insulating material is installed in a range excluding a part of the outer circumferential surface of the hot water storage tank,
A general heat insulating material is installed in the part of the outer surface of the hot water storage tank ,
The hot water storage tank is cylindrical, and the outer case is rectangular.
In the vacuum heat insulating material, a curved surface portion having an arcuate cross section that matches the shape of the outer surface of the hot water storage tank and a pair of flat plate portions that match the inner surface shape of the exterior case have a substantially U-shaped horizontal cross section. It is characterized by being formed integrally with the.

Since the hot water storage type water heater according to the present invention has the above-described configuration, a vacuum heat insulating material having high heat insulating performance is effectively used in consideration of the shape of the outer case, workability such as component arrangement and pipe connection, and maintainability. This makes it easy to replace the temperature sensor, etc., which is easy to maintain and prevents heat effects on heat-sensitive parts such as the base, prevents heat loss due to heat leakage such as heat radiation from the piping, and saves energy. It becomes possible to improve the nature.
In addition, by installing a temperature sensor on the front and back of the vacuum insulation material and detecting the temperature difference between the front and back, an abnormality to judge the deterioration of heat insulation performance due to aging of the vacuum insulation material, or any abnormality that occurred during construction and transportation Since a detection means can be provided, it becomes possible to judge the fall of the heat insulation performance of a vacuum heat insulating material. Therefore, useless power consumption can be suppressed, and a hot water storage type hot water heater with high energy saving performance can be provided.
In the present invention, the general heat insulating material is a heat insulating material other than the vacuum heat insulating material for convenience, and is simply referred to as “heat insulating material” in the following description.

[Embodiment 1: Hot water storage type water heater]
"Equipment configuration"
1 and 2 illustrate a hot water storage type water heater according to an embodiment of the present invention. FIG. 1 is a configuration diagram schematically showing a device configuration, and FIG. 2 is a block diagram illustrating a control unit. is there.
First, a configuration of a hot water storage type hot water heater according to an embodiment of the present invention will be described with reference to FIGS. 1 and 2. In FIG. 1, the hot water storage type water heater has a hot water storage unit A and a heat source unit B.

(Hot water storage unit A)
The hot water storage unit A is sometimes referred to as a hot water storage tank 1, a general hot water supply side mixing valve 2a (hereinafter sometimes abbreviated as “mixing valve 2a”), and a bath side mixing valve 2b (hereinafter abbreviated as “mixing valve 2b”). ), The pressure reducing valve 3, the electromagnetic valve 4, the control unit 10, the heat insulating material 20, the vacuum heat insulating material 21, and sensors (which will be described later). The above components are housed in a metal outer case 30.
The hot water storage tank 1 is made of metal such as stainless steel or resin. And the heat insulating material 20 is arrange | positioned on the outer side of the hot water storage tank 1, and the hot water (henceforth high temperature water) stored inside can be heat-retained over a long time.
The mixing valve 2a and the mixing valve 2b (hereinafter sometimes collectively referred to as “mixing valve 2”) are housed in a space such as a corner surrounded by the hot water storage tank 1 and the outer case 30. (In FIG. 1, the valves are schematically drawn large).

(Heat source unit B)
Inside the heat source unit B, there is a built-in heater (not shown) such as a heat exchanger that heats up water at a city water temperature (hereinafter abbreviated as water or low-temperature water) to a target hot water storage temperature. Yes. The heat source unit B is a heat pump using, for example, HFC or CO 2 as a refrigerant. For example, the heat source unit B is a water heat exchanger (condenser) that exchanges heat between the compressor and water and the refrigerant, and between the outside air and the refrigerant. An air heat exchanger (evaporator) for exchanging heat, an expansion valve (capillary tube, etc.), etc. (all not shown). Further, instead of the heat pump, the heating source may be replaced with an electric heater or the like, or the heating source may be built in the hot water storage tank 1.

(Hot water storage system)
Hot water supplied from the bath-side mixing valve 2 b is stored in the bathtub 5. Moreover, the hot water supplied from the general hot water supply side mixing valve 2a is mixed with city water supplied from a water source in the mixing tap 6, and a shower, a faucet, etc. are connected to the mixing tap 6 (none is shown). .
In the following description, the remote controller 7, the mixing tap 6, the bathtub 5, the pressure reducing valve 3, the hot water storage type hot water heater (hot water storage) capable of setting the hot water temperature, starting or stopping the hot water supply to the bathtub 5, and the like. A configuration including a unit A and a heat source unit B) is referred to as a hot water storage hot water supply system. In addition, you may install the remote control 7 in several places, such as for the bath side and the kitchen.

(Piping configuration of hot water storage unit A)
Next, the piping configuration of the hot water storage unit A will be described. In FIG. 1, water at a city water temperature supplied from a water source is branched into a hot water storage tank 1, a mixing valve 2, and a mixing plug 6.
In the lower part of the hot water storage tank 1, an introduction pipe for city water and a pipe for feeding water in the lower part of the hot water storage tank 1 to the heat source unit B are connected. The water sent from the lower part of the hot water storage tank 1 is heated to the target temperature in the heat source unit B, and returned to the upper part of the hot water storage tank 1 through a pipe connected from the heat source unit B to the upper part of the hot water storage tank 1.
Circulation of water between the hot water storage tank 1 and the heat source unit B is performed using a pump (not shown) built in the heat source unit B as power. Such a pump may not be built in the heat source unit B but may be built in the hot water storage unit A.

The hot water storage tank 1 is provided with a piping for hot water supply, and the hot water discharged from the hot water storage tank 1 is branched into two and distributed to the general hot water supply side mixing valve 2a and the bath side mixing valve 2b. On the other hand, the water from the water source is branched into two through the pressure reducing valve 3 and distributed to the general hot water supply side mixing valve 2a and the bath side mixing valve 2b.
Then, in each of the general hot water supply side mixing valve 2a and the bath side mixing valve 2b, hot water and water are mixed to form hot water of a predetermined temperature, and hot water is supplied.
A solenoid valve 4 is installed in a pipe connecting the bath 5 and the bath-side mixing valve 2b, and hot water supplied through the bath-side mixing valve 2b is accumulated in the bathtub 5 by the operation of the solenoid valve 4. ing. On the general hot water supply side, hot water supplied from the general hot water supply side mixing valve 2 a and water sent from the water source via the pressure reducing valve 3 are mixed and supplied from the mixing plug 6.

In FIG. 1, one mixing plug 6 is described, but the present invention is not limited to this, and a plurality of mixing plugs 6 are arranged at different locations, and each is the same or Different devices may be connected. For example, it may be arranged in a kitchen or a bathroom and connected to a faucet, or may be arranged in a bathroom and connected to a currant / shower.
The mixing valve 2 is an electric valve that drives the valve body by a drive source such as a servo motor, and has a structure that can control the hot water supply temperature by adjusting the mixing ratio of high-temperature water and water by moving the valve body. Although shown, the present invention is not limited to this, the valve body type and the actuator type can be selected as appropriate, and further, what is directly adjusted by the user (manual) is not excluded. Absent.

(Flow sensor)
Next, the sensors and the control unit 10 provided in the hot water storage unit A will be described.
On the outlet side of the mixing valve 2, a flow rate sensor 11 for measuring the hot water supply flow rate is provided. That is, the flow rate sensor 11 indicates the flow rate sensor 11a provided on the outlet side of the general hot water supply side mixing valve 2a and the flow rate sensor 11b provided on the outlet side of the bath side mixing valve 2b.

(Temperature sensor)
Moreover, the temperature sensor 12 which measures the temperature of the hot water or the water which flows through the inside of piping is provided. That is, the temperature sensor 12 includes a temperature sensor 12c for water temperature measurement provided at the water side inlet of the mixing valve 2, and a temperature sensor 12d for high temperature water temperature measurement provided at the high temperature water side inlet of the mixing valve 2. The hot water temperature measuring temperature sensor 12a provided on the outlet side of the general hot water supply side mixing valve 2a and the hot water temperature measuring temperature sensor 12b provided on the outlet side of the bath side mixing valve 2b are indicated. .
In FIG. 1, the temperature sensor 12 d is provided in the upper pipe of the hot water storage tank 1. However, the temperature sensor 12 d is configured to directly measure the surface of the can body at the upper portion of the hot water storage tank 1 and the hot water temperature in the upper can body of the hot water storage tank 1. Also good.

Further, the hot water storage tank 1 is provided with a temperature sensor 13 for measuring the hot water temperature. That is, the temperature sensor 13 refers to the temperature sensors 13a, 13b, 13c, 13d, and 13e that are arranged at a predetermined interval in the height direction of the hot water storage tank 1. Therefore, it is possible to grasp the amount of stored hot water stored in the hot water storage tank 1 from the temperature information measured by the temperature sensor 13.
The temperature sensor 12, 13 is not limited to the installation procedure, and the pipe or hot water storage tank 1 is brazed, welded, screwed, fixed to a folder, or the like, or the water temperature is directly measured. It may be either immersed in the tank 1 or the like.

(Control part)
FIG. 2 shows a connection configuration of sensors connected to the control unit 10, the remote controller 7, the heat source unit B, and valves (mixing valve 2, electromagnetic valve 4). In FIG. 2, the control unit 10, the flow sensor 11, the temperature sensors 12, 13, and the like are wired by communication cables and can exchange signals. Note that communication between the control unit 10 and the sensors may be via wireless communication.
The control unit 10 is built in the hot water storage unit A, and performs processing such as calculation, comparison, and determination based on the measurement unit (not shown) that measures the temperature sensors 12 and 13 and the flow rate sensor 11 and the measurement result. A calculation unit (not shown), a drive unit (not shown) for driving valves and the like based on the calculation result, a transmission / reception unit (not shown) for transmitting / receiving operation information to the heat source unit, and the like, It is comprised by.
In addition, a storage unit (not shown) that stores approximate expressions and tables for calculating results obtained by the calculation unit and predetermined functions is also built in, and the stored contents are referred to as necessary. It is possible to rewrite.

The processes such as measurement, calculation, and driving are processed by a microcomputer, and the storage unit is constituted by a semiconductor memory or the like.
Further, the processing result by the microcomputer is displayed on the control unit 10 by an LED or a monitor, a warning sound or the like is output, or a communication means (not shown) such as a telephone line, a LAN line, or a wireless communication is used to reach a remote place. Inputs communication data information from an output unit (not shown) for outputting information and an operation input from a remote controller or switches on a board, or a communication means (not shown) such as a telephone line, a LAN line, and a radio. There is an input unit (not shown).
In the above configuration example, the control unit 10 is built in the hot water storage unit A. However, a main control unit is provided in the hot water storage unit A, and a sub control unit having a part of the function of the control unit is provided on the heat source unit B side. In addition, a configuration in which cooperation processing is performed by performing data communication between the main control unit and the sub control unit, a configuration in which the remote controller 7 has those functions, a mode in which a control unit is provided outside these, etc. It is good. Furthermore, the remote controller 7 is not limited to one.

<Explanation of hot water storage operation>
The high-temperature water boiled in the heat source unit B, which is a heating source, flows into the upper portion of the hot water storage tank 1 through a pipe connecting the heat source unit B and the hot water storage unit A. Low temperature water corresponding to the inflow volume is discharged from the lower part of the hot water storage tank 1 and returns to the heat source unit B connected to the pipe.
In this way, a circulation circuit is formed between the heat source unit B and the hot water storage tank 1, and the low temperature water in the hot water storage tank 1 is sequentially heated to a high temperature and stored in the hot water storage tank. This hot water storage operation is usually performed at night when the electricity rate is cheap, but if the amount of stored hot water is insufficient during the day, it can be operated even during the day (additional boiling) to prevent running out of hot water. It becomes possible.

<Explanation of hot water supply operation>
The boiling water temperature of the hot water storage tank 1 can be set in advance by the remote controller 7, and the water temperature of the hot water storage tank 1 is heated to the target boiling water temperature by the heat pump heat source of the heat source unit B at midnight. Further, the hot water supply temperature on the general hot water supply side and the set temperature of the bathtub can be set in advance by the remote controller 7. In addition, when the amount of hot water storage is insufficient during the daytime, it is also possible to operate the heat source unit B to store additional hot water in the hot water storage tank 1.

(Hot-water supply operation to the general hot water supply side)
When the mixing tap 6 is opened, the control unit 10 controls the general hot water supply side mixing valve 2a so that the detected temperature detected by the temperature sensor 12a on the general hot water supply side becomes the set hot water supply temperature. Hot water supplied from the top of the water and water are mixed at an appropriate temperature (for example, 42 ° C.).

(Hot-water supply operation to the bath hot-water supply side)
The hot water supply temperature to the bathtub 5 can be set in advance by the remote controller 7, and the hot water supply operation to the bathtub 5 has four patterns of hot water filling operation, high temperature hot water hot water operation, addition hot water operation, and water pouring operation. . Each hot water supply operation will be described below.

(Water filling operation)
In order to fill the hot water, first press the hot water switch with the remote controller 7. Thereby, a hot water filling command is output, and the control unit 10 controls the bath hot water supply side mixing valve 2b so that the detected temperature detected by the bath temperature sensor 12b becomes the set bath water temperature. Then, the solenoid valve 4 is opened and the hot water filling to the bathtub 5 is started.
After the hot water filling to the bathtub 5 is started, the accumulated flow is counted by the flow rate sensor 11b on the bathtub 5 side, and the hot water filling is continued until the hot water amount preset by the remote controller 7 is reached. When the accumulated flow reaches the set amount of hot water in the bathtub, the solenoid valve 4 is closed to complete the hot water filling.

(High temperature hot water operation)
In order to perform hot hot water supply when the temperature of hot water in the bathtub 5 falls, the remote control 7 is used to press the hot hot water supply switch. As a result, a hot water hot water command is output, and the controller 10 controls the hot water supply side mixing valve 2b so that the temperature detected by the temperature sensor 12b on the bathtub side becomes high (for example, 60 ° C.), and the solenoid valve 4 To start hot hot water supply to the bathtub 5.
After the hot water supply to the bathtub 5 is started, the integrated flow is counted by the flow sensor 11b on the bathtub side, and when reaching a certain amount (for example, 20 L), the electromagnetic valve 9 is closed to complete the hot water supply.

(Additional hot water operation)
In order to perform additional hot water when the amount of hot water in the bathtub 5 decreases, the additional hot water switch is pressed with the remote controller 7. As a result, a command for adding hot water is output, and the control unit 10 controls the hot water supply side mixing valve 2b so that the temperature detected by the temperature sensor 12b on the bathtub 5 side becomes the bathtub hot water temperature set by the remote controller 7. Then, the solenoid valve 4 is opened to start adding hot water to the bathtub 5.
After the start of adding hot water to the bathtub 5, the integrated flow rate is counted by the flow sensor 11b on the bathtub side, and when reaching a certain amount (for example, 20L), the solenoid valve 4 is closed to complete the hot water.

(Water injection operation)
In order to inject water, the remote control 7 is used to push the water injection switch. Thereby, a water injection command is output, and the control unit 10 controls the bath hot water supply side mixing valve 2b so that the temperature detected by the temperature sensor 12b on the bathtub side becomes the city water temperature, and opens the electromagnetic valve 4 to the bathtub 5. Start water injection.
After the start of water injection into the bathtub 5, the integrated flow is counted by the flow sensor 11b on the bathtub side, and when reaching a certain amount (for example, 20L), the electromagnetic valve 4 is closed to complete the water injection.

《Insulation material configuration in rectangular outer case in cross section》
Hereinafter, an Example is described based on figures about the heat insulating material which is the characteristics of the present invention.
3 to 12 are diagrams for explaining the configuration of the heat insulating material of the hot water storage unit A in the hot water storage type hot water heater according to the embodiment of the present invention. FIG. 3 is a horizontal sectional view of the hot water storage unit A, and FIG. 5 is a vertical sectional view of the unit A, FIG. 5 is a horizontal sectional view showing an arrangement example in the case of the hot water storage unit A having an oval outer case, FIG. 6 is an outer side view showing another arrangement example, and FIG. Fig. 8 is a cross-sectional view showing a vacuum heat insulating material for piping in the hot water storage unit A, Fig. 9 is a cross-sectional view of another embodiment of the vacuum heat insulating material for piping in the hot water storage unit A, and Fig. 10 is a hot water storage unit. Sectional drawing which shows the other Example of the vacuum heat insulating material for piping in A, FIG. 11 is sectional drawing which shows the Example of the vacuum heat insulating material for piping in the hot water storage unit A, FIG. 12 is bent piping in the hot water storage unit A Piping Sectional view illustrating an embodiment of a vacuum heat insulating material is.
In addition, the same code | symbol is attached | subjected to this same apparatus as FIG. 1, and one part description is abbreviate | omitted. In addition, in FIGS. 3 to 12, corresponding devices are denoted by the same reference numerals, and therefore the same reference numerals are also applied to devices having different shapes.

Example 1
3 and 4, a heat insulating material 20 and a vacuum heat insulating material 21 that are in contact with the inner wall of the case are arranged inside the outer case 30, and the hot water storage tank 1 is surrounded by the heat insulating material 20 and the vacuum heat insulating material 21. It is located at the approximate center of the case 30. In FIGS. 3 and 4, the description of valves such as the mixing valve 2 is omitted.

The vacuum heat insulating material 21 is a groove member having a U-shaped horizontal cross section, and the horizontal cross section has a semicircular arc-shaped portion and a pair of rectangular plate-shaped portions, and each is formed to have substantially the same thickness. ing. The inner surface of the arc-shaped portion is in contact with the hot water storage tank 1, and the outer surface of the plate-shaped portion is in contact with the inner surface of the exterior case 30.
On the other hand, the heat insulating material 20 is disposed at the corner of the outer case 30, and the heat insulating material 20a and the heat insulating material 20b whose horizontal cross section contacting the outer surface of the arc-shaped portion of the vacuum heat insulating material 21 is substantially triangular, and the vacuum heat insulating material. The heat insulating material 20c whose horizontal cross section which is pinched | interposed into the plate-shaped part of the material 21 and contact | abuts the outer surface of the vacuum heat insulating material 21 is a substantially concave shape is pointed out.

  That is, the heat insulating materials 20a, 20b, and 20c are provided with depressions (curved surfaces) that serve to position and hold the hot water storage tank 1 and the vacuum heat insulating material 21, respectively. Further, the vacuum heat insulating material 21 is configured to be positioned and fixed by being sandwiched between the heat insulating materials 20a, 20b, and 20c, the hot water storage tank 1, and the outer case 30.

(Insulation material)
As the heat insulating materials 20a, 20b, and 20c provided around the hot water storage tank 1, known heat insulating materials having flexibility and compressibility can be used, and any of inorganic and organic heat insulating materials can be used. Also, different materials can be used in combination.

Next, an example of the kind of heat insulating material is shown. There are inorganic and organic heat insulating materials.
The inorganic type is easy to apply the fiber body from the viewpoint of excellent workability and good heat insulation performance. Examples of inorganic materials include known materials such as glass wool, glass fiber, alumina fiber, silica alumina fiber, silica fiber, rock wool, and the like.
On the other hand, flexible foams such as polyurethane, polyethylene, polypropylene, and melamine can be used as the organic system. Examples of the thermoplastic resin material that is organic and has low flame resistance include foamed polystyrene and foamed polyethylene, and can be used at locations where the surface temperature of the hot water storage tank 1 is relatively low. In addition, examples of thermoplastic resin materials that are organic and have high flame resistance include known materials such as foamed polyphenylene ether, foamed polypropylene, foamed polyethylene terephthalate, foamed α-methylstyrene, foamed paramethylstyrene, and foamed crosslinked polyethylene. Yes, it can be used in places where the surface temperature of the hot water storage tank 1 is relatively high.

(Vacuum insulation)
The vacuum heat insulating material 21 is formed by covering a core material made of glass fiber or the like with a film or the like and sealing it in a vacuum state. In FIG. 3, the vacuum heat insulating material 21 is arranged using both a curved shape and a straight plate shape so as to surround the hot water storage tank 1. The one-piece vacuum heat insulating material having the above shape may be formed in a U shape when viewed in a horizontal section.

  In FIG. 4, valves (mixing valve 2, solenoid valve 4), hot water drain pipe from hot water storage tank 1, city water supply piping, etc. are omitted, but these are the upper or lower part of hot water storage tank 1 and the exterior. It is stored in a space such as a corner surrounded by the case 30 (valves, piping, etc. are schematically drawn in FIG. 1).

(Effect of vacuum insulation)
Next, the effect of installing the vacuum heat insulating material 21 as shown in FIGS. 3 and 4 will be described.
As shown in FIG. 1, in the hot water storage unit A, in addition to the heat insulating material 20 and the vacuum heat insulating material 21 in the exterior case 30, the general hot water supply side mixing valve 2 a, the bath side mixing valve 2 b, the pressure reducing valve 3, and the solenoid valve 4 A flow rate sensor 11, a temperature sensor 12, a temperature sensor 13d, and a control unit 10.
Therefore, when considering the heat insulation structure in the exterior case 30, it is necessary to consider these storage spaces and installation locations in terms of workability or maintenance.

For example, in the arrangement example of the vacuum heat insulating material 21 shown in FIG. 3, there is a range in which the vacuum heat insulating material 21 is not disposed on substantially half of the outer surface of the hot water storage tank 1. A service panel is provided in a range where the vacuum heat insulating material 21 is not disposed, and the horizontal cross section surrounded by the hot water storage tank 1, the plate-like portion of the vacuum heat insulating material 21 and the outer case 30 is a substantially concave space (in FIG. 3). By installing pipes, valves, control boards, sensors, etc. at the position surrounded by a broken line), there are advantages that assembly is easy during manufacturing and parts can be easily replaced in terms of maintenance.
In addition, a vacuum heat insulating material may be installed between the outer surface of the hot water storage tank 1 and the heat insulating material 20c in order to improve the heat insulating performance and prevent the influence on heat-sensitive components such as a control board (vacuum heat insulating material). Is equivalent to a C-shaped cross section, that is, a cylindrical shape with a part cut away).

<< Example 2: Insulation material configuration in oval cross-section outer case >>
FIG. 5 is an arrangement example of the vacuum heat insulating material when the outer case 30 in the hot water storage unit A is elliptical.
Between the outer surface of the hot water storage tank 1 having a circular horizontal cross section and the inner surface of the oval outer case 30, there is a wide pair of opposing spaces. A board | substrate, sensors, etc. can be installed.
And the vacuum heat insulating material 21a and the vacuum heat insulating material 21b are respectively provided in the portion where the space between the hot water storage tank 1 and the outer surface of the outer case 30 is narrow, and the hot water storage tank 1 outer surface and the heat insulating material 20f in the wide portion. A vacuum heat insulating material 21c is installed, and no vacuum heat insulating material is installed between the outer surface of the hot water storage tank 1 and the heat insulating material 20g.

(Effect of vacuum insulation)
In the space where the vacuum heat insulating material 21c is installed in the space where the space between the outer surface of the hot water storage tank 1 and the inner surface of the outer case 30 is wide by arranging as shown in FIG. Since it is difficult to be affected by heat dissipation, it is possible to arrange components such as a control board that is vulnerable to heat. On the other hand, in the space where the vacuum heat insulating material is not installed, since only the heat insulating material 20g other than the vacuum heat insulating material is disposed, it becomes easy to cut out only a part of the heat insulating material 20g and provide an extraction portion, etc. There is an advantage that the temperature sensor 13 is easy to install.

<< Example 3: Laminated structure of different heat insulating materials >>
FIG. 6 is an outer side view of the hot water storage tank 1 in the hot water storage unit A. FIG. In FIG. 6, the valves shown in FIG. 1, the high-temperature water drain pipe from the hot water storage tank 1, the city water supply pipe, etc. are omitted. It is stored in a space such as an enclosed corner (valves and pipes are schematically drawn in FIG. 1).

In the arrangement example of the vacuum heat insulating material 21 in FIG. 6, in the hot water storage water heater provided with the hot water storage tank 1 and the temperature sensor 13 installed in the height direction of the hot water storage tank 1, the periphery of the hot water storage tank 1 has a plurality of types. Surrounded by insulation.
That is, an annular vacuum heat insulating material 21 is installed at a position other than the installation portion of the temperature sensor 13 in the height direction of the hot water storage tank 1, and the installation location of the temperature sensor 13 is an annular (horizontal) having a notch 22. A heat insulating material 20 other than a vacuum heat insulating material having a substantially C-shaped cross section is installed. The cutout portion 22 forms an extraction portion 22 for the temperature sensor 13.
That is, the heat insulating material has a heat insulating structure in which different types are alternately arranged in layers in the hot water tank height direction (FIG. 6A).

(Effect of laminated insulation)
Since the vacuum heat insulating material 21 obtains a high heat insulating effect by applying a vacuum sealing layer to the region to be insulated, it is impossible to make a hole or cut out only a part thereof. For this reason, when a vacuum heat insulating material is disposed at the place where the temperature sensor 13 is installed, when the temperature sensor 13 is replaced, the vacuum heat insulating material must be removed and the work must be performed, which is very poor in maintainability. Therefore, by arranging the heat insulating material 20 having the take-out portion 22 as described above, when the temperature sensor 13 needs to be replaced, it is not necessary to remove the vacuum heat insulating material 21 and the replacement work is easily performed. can do.

In addition, since the vacuum heat insulating material 21 is divided into a plurality of parts, even if the vacuum heat insulating material 21 is damaged for some reason, the heat insulating performance of the vacuum heat insulating material 21 is reduced only at that location. Since the heat insulation performance of this part does not decrease, the influence can be kept to a minimum.
Then, if a part of the vacuum heat insulating material 21 is damaged, it is only necessary to repair only the part where the damage has occurred, and the labor for recovery is reduced.

Example 4: Film layer configuration
FIG. 7 is the same as FIG. 6 and is an outer side view of the hot water storage tank 1 in the hot water storage unit A.
In the arrangement example of the vacuum heat insulating material shown in FIG. 7, a core material 40 is provided on the outer wall surface of the hot water storage tank 1, the core material 40 is covered with the film layer 41, and is surrounded by the outer wall surface of the hot water storage tank 1 and the film layer 41. By vacuum-sealing the part, a vacuum heat insulating structure using the outer wall surface of the hot water storage tank 1 is obtained.

(Effect of film layer)
By using the outer wall surface of the hot water storage tank 1 as a part of the vacuum heat insulating structure, materials necessary for constructing the vacuum heat insulating structure can be reduced, and the cost for the vacuum heat insulating structure can be suppressed.

<< Example 5: Vacuum heat insulating material for piping with C-shaped cross section >>
FIG. 8 is a sectional view of the vacuum heat insulating material for piping in the hot water storage unit A.
In the arrangement example of the vacuum heat insulating material shown in FIG. 8, since the pipe storage portion in the vacuum heat insulating material 21 is semicircular along the pipe shape both above and below, the vacuum heat insulating material 21 is arranged so as to cover the periphery of the pipe 50. It is possible to do.
A two-piece vacuum heat insulating material 21 is disposed so as to wrap the pipe 50 from above and below. As shown in FIG. 8, the end A is cut and opened and the end B is affixed. By using the means (fastener, button, tape, etc.) 51 to attach, the vacuum heat insulating material 21 can be attached and detached.

Note that the pasting unit 51 is not limited to the method exemplified in the present embodiment, and may be another method as long as it plays a similar role.
Moreover, if the vacuum heat insulating material 21 for piping in the present invention is provided in a pipe through which high-temperature hot water flows, such as a hot water supply pipe at the outlet of the hot water storage tank 1, it is possible to effectively prevent heat dissipation from the pipe. Energy saving effect can be obtained.

<< Example 6: Bellows-like vacuum heat insulating material for piping >>
9 and 10 show one embodiment of the vacuum heat insulating material for piping, FIG. 9 is a horizontal sectional view, and FIG. 10 is a vertical sectional view.
In FIG. 9 and FIG. 10, the presence or absence of vacuum heat insulating layers is alternately formed, and a bellows-like shape partially having a vacuum heat insulating material structure is formed.
For example, when the vacuum heat insulating material 21 is arranged along the shape of the pipe opening as shown in FIG. 8, the vacuum heat insulating material 21 must be bent into a semicircular cross section. Since the curved portion can be formed by bending the shape structure, the vacuum heat insulating material 21 can be easily arranged along the shape of the pipe 50. In addition, the bellows-like structure of the vacuum heat insulating material 21 is not limited to the circumferential direction of the piping port, but may be formed in the length direction of the piping (see FIG. 10).

<< Example 7: Vacuum heat insulating material for piping for bent piping >>
11 and 12 show an embodiment of a vacuum heat insulating material for piping for bent piping. FIG. 11 is a vertical sectional view, and FIG. 12 is a vertical sectional view.
11 and 12, the vacuum heat insulating material 21 has a shape having a curvature R as a whole in accordance with the bending (R) shape of the pipe 50. The arrangement method and the pasting means are the same as in FIG. By using the vacuum heat insulating material 21 having the curvature R in this way, the vacuum heat insulating material 21 can be arranged in accordance with the actual pipe connection state (bending state) as shown in FIG. Heat dissipation from the can be prevented.
In addition, regarding the heat insulation of the pipe bending part as described above, a vacuum heat insulating material having a bellows-like structure in the pipe length direction as shown in FIG. 10 may be used.

<< Example 8: Adiabatic abnormality detection means >>
FIG. 13 is a schematic configuration diagram of an adiabatic abnormality detection means for determining a deterioration in the heat insulation performance of the vacuum heat insulating material in the hot water storage tank mounted on the hot water storage type water heater according to the embodiment of the present invention.
In FIG. 13, the temperature sensor 14a and the temperature sensor 14b are provided on both the front and back surfaces of the vacuum heat insulating material 21, respectively, and the heat insulation abnormality detecting means 60 for detecting the heat insulation abnormality based on the detected temperature Th1 and the detected temperature Th2, respectively, and the heat insulation Notification means 61 for notifying the detection result of the abnormality detection means 60 is provided.
That is, when the detection temperature Th1 and the detection temperature Th2 detected by the detection temperature Th1 and the detection temperature Th2 at the completion of boiling, the temperature difference “ΔT = Th1−Th2” becomes smaller than a predetermined value. The detection means 60 detects a heat insulation abnormality.

  For example, under winter conditions where the outside air temperature Ta = 7 ° C., if Th1 = 80 ° C., then Th2 = about 15 ° C. and ΔT = Th1−Th2 = 80−15 = 65 [° C.], so the heat insulation state is normal If so, the value of the temperature difference ΔT is large.

  However, if the heat insulation performance of the vacuum heat insulating material 21 decreases for some reason, the hot water in the hot water storage tank 1 is not kept warm, the temperature difference between the inner and outer surfaces of the vacuum heat insulating material 21 is reduced, and the temperature difference (ΔT) is gradually reduced. Become. Then, when the temperature difference (ΔT) becomes smaller than a predetermined value, it is determined that the heat insulation is abnormal and can be detected.

  The adiabatic abnormality detection means 60 may be shared with the control unit 10, and the notification means 61 may be installed and displayed on the remote controller 7, or may be installed at a service center or the like for notification. Good.

By providing the adiabatic abnormality detecting means 60 as described above, it is possible to detect a decrease in the adiabatic performance or some abnormality of the vacuum heat insulating material 21 generated during construction and transportation.
In addition, when the temperature sensor which detects the surface temperature of the hot water storage tank 1 is provided in order to detect the remaining hot water amount of the hot water storage tank 1, you may use together the detection temperature of this temperature sensor. In that case, it is possible to detect an abnormality at a reduced cost.

  In addition, by notifying the abnormality detected by the heat insulation abnormality detection means 60 by the notification means 61, based on the information, the user or the administrator replaces the heat insulation material in order to improve the heat insulation performance of the vacuum heat insulation material 21. Etc. can be implemented. Therefore, problems such as an increase in power consumption and a decrease in the temperature of the supplied hot water can be found at an early stage, and these can be improved and used.

  As mentioned above, since the hot water storage type hot water heater according to the present invention is excellent in maintainability and energy saving, it can be widely used as various hot water storage type hot water heaters. Further, since the heat source unit can be read as one that supplies cold heat instead of hot heat, the hot water storage type water heater according to the present invention has various tanks (liquid tank and slurry tank) for storing a high temperature medium or a low temperature medium. It can be widely used as various devices and various heat storage systems.

The block diagram which shows typically the apparatus structure of the hot water storage type water heater which concerns on Embodiment 1 of this invention. The block diagram explaining the control part of the hot water storage type water heater which concerns on Embodiment 1 of this invention. The horizontal sectional view explaining the hot water storage unit A in the hot water storage type water heater shown in FIG. The vertical sectional view explaining the hot water storage unit A in the hot water storage type water heater shown in FIG. The horizontal sectional view which shows Example 2 of the hot water storage unit A shown in FIG. The outer side view which shows Example 3 of the hot water storage unit A shown in FIG. The outer side view which shows Example 4 of the hot water storage unit A shown in FIG. Sectional drawing which shows Example 5 (vacuum heat insulating material for piping) of the hot water storage unit A shown in FIG. Sectional drawing which shows Example 6 (vacuum heat insulating material for piping) of the hot water storage unit A shown in FIG. Sectional drawing which shows Example 6 (vacuum heat insulating material for piping) of the hot water storage unit A shown in FIG. Sectional drawing which shows Example 7 (for curved piping) of the hot water storage unit A shown in FIG. Sectional drawing which shows Example 7 (for curved piping) of the hot water storage unit A shown in FIG. The structure schematic of the heat insulation abnormality detection means mounted in the hot water storage type water heater shown in FIG.

Explanation of symbols

  1: Hot water storage tank, 2a: General hot water supply side mixing valve, 2b: Bath hot water supply side mixing valve, 3: Pressure reducing valve, 4: Solenoid valve, 5: Bathtub, 6: Mixing plug, 7: Remote control, 10: Control unit, 11 : Flow sensor, 12: temperature sensor, 13: temperature sensor, 14: temperature sensor, 20: heat insulating material, 21: vacuum heat insulating material, 30: exterior case, 40: core material, 41: film, 50: piping, 51: Sticking means, 60: heat insulation abnormality detecting means, 61: notifying means, A: hot water storage unit, B: heat source unit.

Claims (16)

In a hot water storage water heater having a hot water storage tank for storing hot water and a water storage unit comprising an exterior case for storing the hot water storage tank, and a heat source unit for heating the hot water received from the hot water storage tank and returning it to the hot water storage tank,
A vacuum heat insulating material is installed in a range excluding a part of the outer circumferential surface of the hot water storage tank,
A general heat insulating material is installed in the part of the outer surface of the hot water storage tank ,
The hot water storage tank is cylindrical, and the outer case is rectangular.
In the vacuum heat insulating material, a curved surface portion having an arcuate cross section that matches the shape of the outer surface of the hot water storage tank and a pair of flat plate portions that match the inner surface shape of the exterior case have a substantially U-shaped horizontal cross section. savings hot water heaters, characterized by comprising integrally molded on. The general heat insulator, sheet-like, hot water storage type water heater according to claim 1 Symbol placement and having any of the shapes of the bulk, or form. The heat source unit includes a compressor that compresses the refrigerant, a condenser that condenses the refrigerant compressed by the compressor, an expansion valve that adiabatically expands the refrigerant condensed by the condenser, and adiabatic expansion in the expansion valve. The hot water storage system according to claim 1 or 2 , further comprising: an evaporator that evaporates the refrigerant, and a pipe connecting the compressor, the condenser, the expansion valve, the evaporator, and the compressor. Water heater. The hot water storage type water heater according to claim 3 , wherein the heat source unit includes a refrigerant circuit that uses carbon dioxide as a refrigerant and operates with a pressure exceeding a critical pressure on a high pressure side by the compressor. A vacuum heat insulating material for piping is connected to the hot water storage tank so as to cover the periphery of a connecting pipe for transporting hot hot water, and the end of the vacuum heat insulating material for piping is pasted by a pasting means. The hot water storage type water heater according to any one of claims 1 to 4 . The hot water storage type water heater according to claim 5 , wherein the vacuum heat insulating material for piping has a bellows-like structure, and the bellows-like structure is bent to form a vacuum heat insulating material having a curved portion shape. 7. The hot water storage hot water supply system according to claim 6 , wherein the bellows-like structure of the vacuum heat insulating material for piping is alternately formed with or without vacuum heat insulating layers to partially form a structure of a vacuum heat insulating material. vessel. 6. The hot water storage type hot water heater according to claim 5 , wherein the vacuum heat insulating material for piping is provided with a curvature adapted to a bending shape of the connection piping. The hot water storage type water heater according to any one of claims 1 to 8 , wherein temperature sensors are respectively installed on both front and back surfaces of the vacuum heat insulating material disposed in the hot water storage tank. The hot water storage type hot water heater according to claim 9 , further comprising a heat insulation abnormality detecting means for judging a heat insulation performance deterioration of the vacuum heat insulating material. The adiabatic abnormality detecting means is installed on the back surface of the vacuum heat insulating material when the hot water in the hot water storage tank is heated to a predetermined temperature and detected by a temperature sensor installed on the surface of the vacuum heat insulating material. The hot water storage type water heater according to claim 10 , wherein an abnormality is detected when a difference between the temperature detected by the temperature sensor is outside a predetermined allowable range. The hot water storage type water heater according to claim 10 or 11 , further comprising a notification means for notifying that the heat insulation abnormality detection means has detected an abnormality of the vacuum heat insulating material. The hot water storage type water heater according to any one of claims 5 to 8 , wherein piping temperature sensors are respectively installed on both front and back surfaces of the vacuum heat insulating material for piping arranged in the connection piping. The hot water storage type water heater according to claim 13 , further comprising a heat insulation abnormality detecting means for judging a heat insulation performance deterioration of the vacuum heat insulating material for piping. The adiabatic abnormality detecting means is configured to detect a temperature detected by a temperature sensor installed on the surface of the piping vacuum heat insulating material when the hot water in the hot water storage tank is completely heated to a predetermined temperature, and the piping vacuum heat insulating material. difference between the detected temperature of the temperature sensor installed in the back surface, the hot-water storage type water heater of claim 14 Symbol mounting and detecting an abnormality when it becomes out of the predetermined allowable range. The hot water storage type water heater according to claim 4 or 15, further comprising notification means for notifying that the heat insulation abnormality detecting means has detected an abnormality of the vacuum heat insulating material.

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