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JP4909201B2 - Stirrer - Google Patents
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JP4909201B2 - Stirrer - Google Patents

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JP4909201B2
JP4909201B2 JP2007185816A JP2007185816A JP4909201B2 JP 4909201 B2 JP4909201 B2 JP 4909201B2 JP 2007185816 A JP2007185816 A JP 2007185816A JP 2007185816 A JP2007185816 A JP 2007185816A JP 4909201 B2 JP4909201 B2 JP 4909201B2
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stirring
main tank
partition wall
tank
stirrer
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JP2009022828A (en
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和志 仲川
功 本多
宗順 松村
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NIPPON PRECISION JEWEL INDUSTRY CO.,LTD.
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Description

本発明は、攪拌装置に関し、より詳細には、固体−液体系、液体−液体系等の液体べースの混合系の混合、攪拌、分散、溶解などを効率良く行うことができ、例えば、ダイヤモンド粉体などの硬質粒子等のように比重の大きい粉体と液体との混合系であっても、均一な混合系にすることが可能な攪拌装置に関する。   The present invention relates to a stirrer, and more specifically, can perform mixing, stirring, dispersion, dissolution, and the like of a liquid-based mixed system such as a solid-liquid system and a liquid-liquid system efficiently. The present invention relates to a stirrer capable of forming a uniform mixed system even in a mixed system of powder and liquid having a large specific gravity such as hard particles such as diamond powder.

従来、ダイヤモンド粒子のような硬質無機物質粒子を用いて複合めっきを施すことが行われており、例えば、被めっき物にニッケル/ダイヤモンドの複合めっきを施す場合、まず、第一段階として、均一ニッケルめっき液中で分散させたダイヤモンド粒子を上部から沈降させることにより被めっき物(素材)の電着面上に均一に乗せる沈降固着方法、又はある一定の小さな袋中にダイヤモンド粒子を入れ、これをニッケルめっき液中に沈めた後に、この袋中に被めっき物(素材)を入れて均一に付着させる袋詰固着方法による固着方法を行った後、第二段階として、ダイヤモンド粒子の分散していないニッケルめっき液に入れて、ダイヤモンド粒子を脱落から防ぐ目的で肉盛りを行って完全に共析させる肉盛り方法によって、二段階法による複合めっき方法が行われていた。   Conventionally, composite plating is performed using hard inorganic substance particles such as diamond particles. For example, when nickel / diamond composite plating is applied to an object to be plated, first, uniform nickel is used. The diamond particles dispersed in the plating solution are allowed to settle uniformly on the electrodeposition surface of the object to be plated (material) by sedimentation from above, or the diamond particles are placed in a certain small bag, After submerging in the nickel plating solution, after the fixing method by the bagging fixing method in which the object to be plated (material) is put in this bag and uniformly adhered, the diamond particles are not dispersed as the second stage. Put in nickel plating solution and build up for complete eutectoid deposition to prevent diamond particles from falling off. If plating method has been carried out.

一方、従来より、固体粒子と液体との混合系の攪拌装置は種々提案されており、例えば、特許文献1にはパドル翼、補助翼を供えた攪拌装置、特許文献2には特にセメントミキサーに好適なミキサー、特許文献3には、鋼材を磁粉液中に浸漬し蛍光磁粉を付着させることにより傷の有無を検査する探傷装置における磁粉液攪拌槽が提案されている。
特開2003−275564号公報 特開2004−230757号公報 特開2005−207895号公報
On the other hand, various types of mixing devices for mixing solid particles and liquid have been proposed. For example, Patent Document 1 discloses a stirring device provided with paddle blades and auxiliary blades, and Patent Document 2 particularly describes a cement mixer. A suitable mixer, Patent Document 3, proposes a magnetic powder liquid stirring tank in a flaw detection apparatus that inspects the presence or absence of scratches by immersing a steel material in a magnetic powder liquid and attaching fluorescent magnetic powder thereto.
JP 2003-275564 A JP 2004-230757 A JP 2005-207895 A

しかしながら、上述したような二段階法による複合めっき方法では、作業が二段階になるため、複雑な工程、装置を用いなくても一段階で硬質無機物質粒子の複合めっきを施すことができる技術の開発が望まれていた。一方、上記の従来の攪拌手段では、いずれも、例えば一段階で上述したような硬質無機物質粒子の複合めっきを施すことは困難であった。   However, in the composite plating method based on the two-stage method as described above, the work is in two stages. Therefore, the technology of applying the composite plating of the hard inorganic substance particles in one stage without using complicated processes and equipment. Development was desired. On the other hand, in any of the above conventional stirring means, it has been difficult to perform composite plating of hard inorganic substance particles as described above in one step, for example.

本発明は、上記課題を鑑みなされたもので、固体−液体系、液体−液体系等の種々の混合系の混合、攪拌、分散、溶解などを効率良く行うことができ、例えば、比重の重い硬質無機物質粒子であっても液体中に均一に分散させることが可能であり、複雑な構成の攪拌装置を用いなくても、一段階で硬質無機物質粒子の複合めっきを施すことも可能であり、更に、空気を巻き込まずに、例えば顔料と溶剤とを混合、溶解することも可能な攪拌装置を提供することを目的とする。   The present invention has been made in view of the above problems, and can efficiently mix, stir, disperse, dissolve and the like of various mixed systems such as a solid-liquid system and a liquid-liquid system. For example, the specific gravity is heavy. Even hard inorganic material particles can be uniformly dispersed in a liquid, and it is possible to perform composite plating of hard inorganic material particles in one step without using a stirrer with a complicated configuration. Furthermore, it aims at providing the stirring apparatus which can mix and melt | dissolve a pigment and a solvent, for example, without entraining air.

本発明者らは、上記目的を達成するため鋭意検討を行った結果、攪拌槽の内壁に仕切壁を槽の上部と下部を除いて液密となるように取り付け、この仕切壁によって槽内を、攪拌機を設置する攪拌部と、本槽部とに分け、槽内の液が仕切壁の上と下とから攪拌部と本槽部との間に流通可能となるようにし、攪拌機としてプロペラ型攪拌機を採用すると共に、攪拌槽の底面を本槽部と攪拌部とを仕切る仕切壁の設置位置又はその近傍から本槽部、攪拌部のそれぞれ仕切壁の配設位置とは反対側の壁面、換言すれば、本槽部、攪拌部のそれぞれ対向する壁面に向かって、それぞれせり上がっていくような船底構造とすることによって、攪拌部において攪拌された攪拌液が仕切壁の下から本槽部に流れ込み、本槽部からは、仕切壁の上から液体が攪拌部へと流れ込み、ポンプなどを使用しなくても、槽内の液を本槽部と攪拌部との間で流通させることが可能となり、且つ例えば硬質無機物質粒子のような比較的比重の大きいものであっても、液体中に均一分散させることが可能となり、その優れた攪拌能力により、上述したような複合めっきのみならず、種々の混合系の攪拌装置として有用な攪拌装置が得られることを見出し、本発明をなすに至った。   As a result of intensive studies to achieve the above object, the present inventors attached a partition wall to the inner wall of the agitation tank so as to be liquid-tight except for the upper and lower parts of the tank, and the inside of the tank is separated by this partition wall. The stirrer is divided into a stirrer and a main tank part, and the liquid in the tank is allowed to flow between the stirrer and the main tank part from above and below the partition wall. Adopting the bottom wall of the agitation tank, the wall surface on the opposite side of the installation position of the partition wall of the main tank part and the agitation part from the installation position of the partition wall separating the main tank part and the agitation part, or in other words, in other words For example, by using a bottom structure that rises toward the opposing wall surfaces of the main tank unit and the stirring unit, the stirring liquid stirred in the stirring unit flows into the main tank unit from under the partition wall. From the main tank, the liquid is stirred from above the partition wall. The liquid in the tank can be circulated between the main tank part and the stirring part without using a pump or the like, and has a relatively high specific gravity such as hard inorganic substance particles. Even so, it is possible to uniformly disperse in a liquid, and the excellent stirring ability makes it possible to obtain not only the composite plating as described above but also a stirring device useful as a stirring device for various mixed systems. The headline and the present invention were made.

即ち、本発明は、プロペラ型攪拌機が設置される攪拌部と、本槽部とを備え、上記攪拌部と上記本槽部とが、槽内の液体がこれらの間を上下から流通可能となるように配設された仕切壁によって仕切られた攪拌槽を有する攪拌装置であって、上記攪拌槽の底面が、上記仕切壁の配設位置又はその近傍に対応する位置から上記攪拌部と上記本槽部の互いに対向する壁面に向かってそれぞれせり上がるように構成された構造を有すると共に、上記本槽部及び/又は上記攪拌部の底面が、更に、それぞれの壁面に向けてせり上がるテーパ部を備え、上記仕切壁が、その下端側に上記攪拌部側に突出する突出部を備えると共に、該突出部に上記プロペラ型攪拌機のシャフト部が挿通可能な切り欠き部が開設されたことを特徴とする攪拌装置を提供する。ここで、本発明の攪拌装置において、更に、上記仕切壁に沿って上下動可能となるように設けられ、該仕切壁の下端部の底面からの高さを調整する調整部を設けたものであると、より好適である。そして、上記本槽部に、更に、逆ベルマウス構造を有する整流板を水平方向に配設したものであっても、より好適である。 That is, the present invention includes a stirring unit in which a propeller-type stirrer is installed and a main tank unit, and the stirring unit and the main tank unit allow liquid in the tank to flow between them from above and below. The stirring device having a stirring tank partitioned by a partition wall arranged in such a manner that the bottom surface of the stirring tank is located at a position corresponding to or near the partition wall installation position and the book. The tank portion has a structure configured to rise toward the mutually opposing wall surfaces, and the bottom portion of the main tank portion and / or the stirring portion further includes a tapered portion that rises toward the respective wall surfaces. The partition wall has a protruding portion that protrudes toward the agitating portion on the lower end side, and a notch portion into which the shaft portion of the propeller-type agitator can be inserted is formed in the protruding portion. To provide a stirring device Here, in the agitation apparatus of the present invention, further provided is an adjuster which is provided so as to be movable up and down along the partition wall and adjusts the height from the bottom surface of the lower end of the partition wall. If there is, it is more preferable. And it is more suitable even if it arrange | positions the baffle plate which has a reverse bellmouth structure in the said horizontal direction further in the said main tank part.

本発明の攪拌装置は、更に、複数の攪拌部を備えたもの、換言すれば、一の本槽部に対して複数の攪拌部を備えたものであってもよく、このような構成の場合、攪拌槽の底面の船底構造は、本槽部の底面の一部が、一の攪拌部との間に設けられた仕切壁の配設位置又はその近傍に対応する位置からその攪拌部に対向する壁面、即ち、本槽部のその仕切壁の反対側の壁面に向かってせり上がり、他の部分が、二の攪拌部との間に設けられた仕切壁の配設位置又はその近傍に対応する位置からその攪拌部に対向する壁面、即ち、本槽部のその仕切壁の反対側の壁面に向かってせり上がるというように、本槽部の底面の複数の攪拌部に対応する各部が順次、せり上がるので、本槽部の底面を全体的に見ると、本槽部の底面の複数の攪拌部に対応する各部が本槽部の中心付近に向けて集結するようにせり上がった構成となり、このような構成の場合、本槽部の底面が、各攪拌部における内容液の攪拌によって生じる本槽部での内容液の対流の衝突によって生じる対流壁に向かってせり上がるように構成されていると、より好適である。   The stirring device of the present invention may further include a plurality of stirring units, in other words, a plurality of stirring units with respect to one main tank unit. The bottom structure of the bottom surface of the agitation tank is such that a part of the bottom surface of the main tank part faces the agitation part from the position corresponding to or near the position of the partition wall provided between the agitation part Wall surface, that is, rises toward the opposite wall surface of the main tank part, and the other part corresponds to the position of the partition wall provided between the two stirring parts or the vicinity thereof Each part corresponding to the plurality of stirring parts on the bottom surface of the main tank part is sequentially moved so as to rise from the position to the wall surface facing the stirring part, that is, the wall surface opposite to the partition wall of the main tank part. Since it rises, when the bottom surface of the main tank part is viewed as a whole, it corresponds to a plurality of stirring parts on the bottom surface of the main tank part In such a configuration, the bottom surface of the main tank section is the main tank section generated by the stirring of the content liquid in each stirring section. It is more preferable that the liquid is raised toward the convection wall caused by the convection collision of the content liquid.

本発明の攪拌装置によれば、攪拌槽の底面が、仕切壁の配設位置又はその近傍に対応する位置、即ち、攪拌槽の底面の仕切壁が配設された位置又はその近傍の位置の下となる部分から攪拌部、本槽部のそれぞれ仕切壁の配設位置とは反対側の側壁に向かってせり上がっていくような船底構造、より好適には、底面の仕切壁の配設位置の下に位置する箇所からせり上がる船底構造を備えることによって、攪拌部においてプロペラ型攪拌機によって攪拌された攪拌液が仕切壁の下から本槽部に流れ込み、本槽部からは、仕切壁の上から液体が攪拌部へと流れ込み、本槽部において液の攪拌の均一性が得られ、均一な液を流動させることが可能となる。従って、例えば、上述したような複合めっきを行う場合であっても、本槽部内のどの場所でも均一にめっきを行うことが可能となる。また、攪拌機の攪拌によって、仕切壁の下から攪拌部から攪拌液が本槽部側に流れ込むと共に、それによって本槽部側の液体が盛り上がり、仕切壁の上を越えて攪拌部側に流れ込むので、ポンプなどの配管構造を備えなくても攪拌部と本槽部との間で内容液の流通(吸引、排出)を行うことが可能となる。   According to the stirring device of the present invention, the bottom surface of the stirring tank corresponds to the position where the partition wall is disposed or the vicinity thereof, that is, the position where the partition wall on the bottom surface of the stirring tank is disposed or the vicinity thereof. A bottom structure that rises from the lower part to the side wall on the opposite side of the partition wall of the agitator and main tank, and more preferably the position of the partition wall on the bottom By providing a ship bottom structure that rises from the location located below, the stirring liquid stirred by the propeller-type stirrer in the stirring section flows from the bottom of the partition wall into the main tank section, and from the main tank section to the top of the partition wall. Then, the liquid flows into the agitating part, and the uniformity of the agitation of the liquid is obtained in the main tank part, and the uniform liquid can be flowed. Therefore, for example, even when performing composite plating as described above, it is possible to uniformly perform plating at any location in the main tank. In addition, as the agitator is stirred, the stirring liquid flows into the main tank part from the lower part of the partition wall, and the liquid on the main tank part rises and flows over the partition wall to the stirring part side. Even without a piping structure such as a pump, the content liquid can be circulated (suctioned and discharged) between the agitating part and the main tank part.

更に、攪拌機として、プロペラ型攪拌機を使用することによって、スターラーなどを利用した場合に比べて、攪拌機の磨耗を防ぐことができ、例えば、ダイヤモンド粒子のような硬質粒子を混ぜることが可能となる。また、プロペラ型攪拌機を設置する攪拌部は、仕切壁によって本槽部と仕切られているので、プロペラ型攪拌機のプロペラ部を保護したり、本槽部に挿入した装置、部材などをプロペラ部から保護することができ、特に、仕切壁をその下端側に攪拌部側に突出する突出部を供え、側面略L字型に形成されると共に、突出部にプロペラ型攪拌機のシャフト部が挿通可能な切り欠き部が開設されたものとすることによって、より効果的に保護することができる。   Further, by using a propeller type stirrer as the stirrer, it is possible to prevent the stirrer from being worn as compared with the case of using a stirrer or the like, and for example, hard particles such as diamond particles can be mixed. In addition, since the stirring section where the propeller type stirrer is installed is separated from the main tank section by the partition wall, the propeller section of the propeller type stirrer is protected, and the devices and members inserted into the main tank section are removed from the propeller section. In particular, the partition wall is provided with a protruding portion that protrudes toward the stirring portion at the lower end thereof, and is formed into a substantially L-shaped side surface, and the shaft portion of the propeller-type stirrer can be inserted into the protruding portion. By making the notch part opened, it can protect more effectively.

また、本槽部及び/又は攪拌部の底面が、上記船底構造に加えて、更に、各々の壁面に向けてせり上がるテーパ部を備えたものであると、本槽部、攪拌部におけるいわゆる「たまり」を減少させることができ、槽内の液体系をより均一、均質なものとすることが可能となる。更に、本槽部に、逆ベルマウス構造を有する整流板を水平方向に配設したものであれば、本槽部の攪拌液の均一性をより向上させることが可能となる。   Further, in addition to the ship bottom structure, the bottom surface of the main tank part and / or the stirring part further includes a tapered part that rises toward the respective wall surface, so-called "so-called" in the main tank part and the stirring part. It is possible to reduce “pools” and to make the liquid system in the tank more uniform and homogeneous. Furthermore, if the flow straightening plate having the inverted bell mouth structure is disposed in the horizontal direction in the main tank part, the uniformity of the stirring liquid in the main tank part can be further improved.

そして、本発明の攪拌装置が、更に、複数の攪拌部を備えたものであれば、例えば、攪拌槽の容量が、比較的、大きい場合であっても、より容易に内容液の均一性を得ることが可能となる。このような構成の場合、例えば、各攪拌部の大きさ、形状などを同様のものとし、各攪拌部に同じような攪拌力の攪拌機を備えることによって、本槽部の底面が、各攪拌部における内容液の攪拌によって生じる本槽部での内容液の対流の衝突によって生じる対流壁に向かってせり上がるように構成されていると、例えば、比較的容量の大きい攪拌槽であっても、内容液のたまりがより減少される。   If the stirring device of the present invention further includes a plurality of stirring units, for example, even if the volume of the stirring tank is relatively large, the uniformity of the content liquid can be more easily achieved. Can be obtained. In the case of such a configuration, for example, the size and shape of each stirring unit are the same, and each stirring unit is equipped with a stirrer having the same stirring force, so that the bottom surface of the main tank unit has each stirring unit. If it is configured to rise toward the convection wall caused by the collision of the convection of the content liquid in the main tank generated by the agitation of the content liquid in The liquid pool is further reduced.

本発明によれば、例えば、固体−液体系、液体−液体系等の種々の液体混合系の混合、攪拌、分散、溶解などを効率良く行うことができ、例えば、比重の重い硬質無機物質粒子であっても液体中に均一に分散させることが可能であり、複雑な構成の攪拌装置を用いなくても、一段階で硬質無機物質粒子の複合めっきを施すことも可能となる。   According to the present invention, for example, various liquid mixed systems such as a solid-liquid system and a liquid-liquid system can be efficiently mixed, stirred, dispersed, dissolved, etc., for example, hard inorganic substance particles having a high specific gravity. Even in such a case, it is possible to uniformly disperse in the liquid, and it is possible to perform the composite plating of the hard inorganic substance particles in one step without using a stirring device having a complicated configuration.

以下、本発明につき、図面を参照して、更に詳細に説明する。図1は、本発明の攪拌装置の一構成例を説明する第一構成例の攪拌装置A1の概略縦断面図である。図1に示す攪拌装置A1は、攪拌槽1とプロペラ型攪拌機2とを備え、攪拌槽1は、本槽部11と攪拌部12とに、仕切壁3によって仕切られている。また、攪拌槽1の底面4は、仕切壁3の下の位置を基線として本槽部11の仕切壁3に対向する側壁に向けてせり上がった本槽部底面41と、仕切壁3の下の位置を基線として攪拌部12の仕切壁3に対向する側壁に向けてせり上がった攪拌部底面42とを備えた船底構造を有している。   Hereinafter, the present invention will be described in more detail with reference to the drawings. FIG. 1 is a schematic longitudinal sectional view of a stirring device A1 of a first configuration example for explaining a configuration example of the stirring device of the present invention. A stirrer A1 shown in FIG. 1 includes a stirrer 1 and a propeller-type stirrer 2, and the stirrer 1 is divided into a main tank 11 and a stirrer 12 by a partition wall 3. Further, the bottom surface 4 of the agitation tank 1 includes a bottom surface 41 of the main tank portion raised toward the side wall facing the partition wall 3 of the main tank portion 11 with the position below the partition wall 3 as a base line, and a bottom surface of the partition wall 3. And a stirring portion bottom surface 42 that rises toward the side wall facing the partition wall 3 of the stirring portion 12 with the position of as a base line.

この攪拌装置A1により本発明の攪拌装置の槽内での液体の基本的な流れを説明すると、プロペラ型攪拌機2の回転、攪拌によって、図1の矢印で示したように、攪拌部12においては、液体は上から下方向に向かって流れると共に、仕切壁3の下から本槽部11に向かって流出し、本槽部11においては、上下左右方向への乱流が生じた攪拌状態になり、液面が上昇することによって、仕切壁3の上から攪拌部12に流れ込み、これらの流れによって、攪拌部12と本槽部11との間で槽内の液体が循環する。従って、攪拌、混合を行っている間に、本槽部11に供給される攪拌液の流量は、本槽部11と攪拌部12との水位差(図中矢印W)に比例することから、水位差(図中矢印W)の体積を計算することよって測定することができる。そして、その流量は、プロペラ型攪拌機2のプロペラ部23の回転数によって、制御することができる。   The basic flow of the liquid in the tank of the stirring device of the present invention will be described by the stirring device A1. As shown by the arrow in FIG. The liquid flows from the top to the bottom and flows out from the bottom of the partition wall 3 toward the main tank 11. In the main tank 11, a turbulent flow in the vertical and horizontal directions occurs. As the liquid level rises, the liquid flows into the stirring unit 12 from above the partition wall 3, and the liquid in the tank circulates between the stirring unit 12 and the main tank unit 11 by these flows. Accordingly, while stirring and mixing, the flow rate of the stirring liquid supplied to the main tank unit 11 is proportional to the water level difference (arrow W in the figure) between the main tank unit 11 and the stirring unit 12. It can be measured by calculating the volume of the water level difference (arrow W in the figure). The flow rate can be controlled by the rotation speed of the propeller unit 23 of the propeller type agitator 2.

攪拌装置A1の攪拌槽1は、上面が開口した中空有底四角柱からなる四角形箱型であり、本槽部11、攪拌部12は、それぞれ俯瞰形状が長方形であるが、本発明の攪拌槽の形状は、特に制限されるものではなく、例えば、本槽部の形状を、仕切壁の部分も本槽部の壁面に含むものと仮定した場合、図1〜4に示す攪拌装置A1、A2、A3のような四角形の箱型などのように多角形箱型としてもよく、図5、6に示す攪拌装置A4、A5のような略円柱タンク型(有底円筒体)などの略円形箱型のものとしてもよい。これらの中でも、四角形箱型、略円形箱型などがより好適である。なお、本槽部の形状が図5、6に示す攪拌装置A4、A5のような略円柱タンク型などの略円形箱型のものであっても、攪拌部の形状は、仕切壁の部分も攪拌部の壁面に含むものと仮定した場合、略四角形箱型、略五角形箱型などのように多角形箱型が好適であり、中でも略四角形箱型、略五角形箱型などがより好適である。   The stirrer 1 of the stirrer A1 has a rectangular box shape composed of a hollow bottomed rectangular column whose upper surface is open, and the main tank unit 11 and the stirrer 12 each have a rectangular overhead view shape. The shape of the tank is not particularly limited. For example, when it is assumed that the shape of the main tank part includes the partition wall part in the wall surface of the main tank part, the stirring devices A1 and A2 shown in FIGS. A polygonal box shape such as a rectangular box shape such as A3, or a substantially circular box shape such as a substantially cylindrical tank shape (bottomed cylindrical body) such as the stirring devices A4 and A5 shown in FIGS. It may be a mold. Among these, a rectangular box shape, a substantially circular box shape, and the like are more preferable. In addition, even if the shape of the main tank portion is a substantially circular box type such as a substantially cylindrical tank type such as the stirring devices A4 and A5 shown in FIGS. 5 and 6, the shape of the stirring portion is the same as that of the partition wall. Assuming that it is included in the wall surface of the stirring unit, a polygonal box shape such as a substantially rectangular box shape or a substantially pentagonal box shape is preferable, and a substantially rectangular box shape or a substantially pentagonal box shape is more preferable. .

本発明において攪拌槽の材質は、特に制限されるものではなく、公知の攪拌槽と同様の材質を有する材料を使用することができるが、例えば、本発明の攪拌装置を使用してめっきをするような場合、常温〜60℃程度までの耐熱性を有するものが好適であり、より好ましくは、90℃付近までの耐熱性があることが望ましい。このような材質を備えた材料として、より具体的には、例えば、樹脂系、ガラス及び金属系などの材料を挙げることができ、更に具体的には、アクリル系樹脂、PP(ポリプロピレン)、PVC(ポリ塩化ビニル)、耐熱PVDF(ポリフッ化ビニリデン)、PTFE(フッ素樹脂)、鉄、ステンレスなどを挙げることができる。また、上述したように、本槽部11に供給される攪拌液の流量を、槽内を観察することで測定したり、槽内の攪拌状態を外側から観察できるようにすることなどを考慮すれば、公知の攪拌槽の材料の中でも、槽の外側から槽内の液体の状態を観察できるような透明乃至は半透明の材質のものが、より好適である。   In the present invention, the material of the stirring tank is not particularly limited, and a material having the same material as that of a known stirring tank can be used. For example, plating is performed using the stirring apparatus of the present invention. In such a case, those having a heat resistance of from room temperature to about 60 ° C. are suitable, and more preferably, heat resistance up to about 90 ° C. is desirable. More specifically, examples of the material having such a material include resin-based, glass, and metal-based materials, and more specifically, acrylic resin, PP (polypropylene), PVC, and the like. (Polyvinyl chloride), heat-resistant PVDF (polyvinylidene fluoride), PTFE (fluororesin), iron, stainless steel, and the like. In addition, as described above, the flow rate of the stirring liquid supplied to the main tank unit 11 can be measured by observing the inside of the tank, or the stirring state in the tank can be observed from the outside. For example, a transparent or translucent material that can observe the state of the liquid in the tank from the outside of the tank is more preferable among known materials for the stirring tank.

プロペラ型攪拌機2は、モータなどの回転駆動部21と、この回転駆動部21に一端側が接続されたシャフト部22と、シャフト部22の他端側に取り付けられたプロペラ部23とを備えている。なお、本発明において、プロペラ型攪拌機は、その大きさ、種類などが特に制限されるものではなく、公知のプロペラ型攪拌機の中から攪拌槽の大きさ、目的とする攪拌力などに合わせて、適宜選定して使用することができ、例えば、プロペラの種類は、羽根の枚数は2枚以上であればよく、その材質は特に規定しない。また、攪拌モータは、粘度の高いものはトルクの高いモータを使用することもできる。更に、1台のモータにプーリを用いて複数のプロペラを取り付けたものであってもよい。そして、プロペラの回転数などの攪拌条件も、目的とする攪拌力などに合わせて、使用する攪拌機の通常の攪拌条件とすることができる。プロペラ型攪拌機2の攪拌部12内での幅方向の配設位置としては、均一に攪拌することを考慮すれば、プロペラ部23が攪拌部12内での幅方向の中心付近となるように挿入することが望ましい。   The propeller-type stirrer 2 includes a rotation drive unit 21 such as a motor, a shaft unit 22 connected to one end side of the rotation drive unit 21, and a propeller unit 23 attached to the other end side of the shaft unit 22. . In the present invention, the propeller type stirrer is not particularly limited in size, type, etc., according to the size of the stirring tank, the target stirring force, etc. from among known propeller type stirrers, For example, as for the type of propeller, the number of blades may be two or more, and the material is not particularly defined. As the stirring motor, a motor having a high torque can be used if it has a high viscosity. Further, a plurality of propellers may be attached to one motor using a pulley. And stirring conditions, such as the rotation speed of a propeller, can also be made into the normal stirring conditions of the stirrer to be used according to the target stirring power. As the arrangement position in the width direction in the stirring unit 12 of the propeller-type stirrer 2, the propeller unit 23 is inserted so as to be near the center in the width direction in the stirring unit 12 in consideration of uniform stirring. It is desirable to do.

仕切壁3の設置位置は、特に制限されるものではなく、所望の本槽部11と攪拌部12との容積比などに合わせて適宜選定することができる。但し、攪拌部の容積が、極力少量となるようにすると、より好適であり、例えば、図1中矢印Lで示した寸法(攪拌部の外寸、即ち、攪拌部から見て仕切壁の外壁から攪拌槽の外壁までの幅)が、使用するプロペラの直径の1.1〜1.7倍とすると好適であり、より好ましくは1.4〜1.7倍となるように設定すると、より好適である。なお、仕切壁3の大きさは、横幅は、攪拌槽1の側壁と液密になるように、配設位置の攪拌槽1の内壁の幅と同じとなるようにするが、高さは、攪拌部12と本槽部11との間で槽内の液体が仕切壁3の上と下から流通可能となり、所望の流量が得られるように、適宜選定することができる。また、本発明において、仕切壁の形状は、特に制限されるものではなく、例えば、図1に示す攪拌装置A1などのように本槽部が多角形箱型の場合、平板状のものであってもよく、また、本槽部の形状が略円形箱型の場合、例えば、図5に示す仕切壁3’のように、本槽部の壁面に合わせて円筒形となるような湾曲板状のものであっても、図6に示す仕切壁3のように平板状のものであってもよい。   The installation position of the partition wall 3 is not particularly limited, and can be appropriately selected according to a desired volume ratio between the main tank unit 11 and the stirring unit 12. However, it is more preferable that the volume of the stirring section is as small as possible. For example, the dimension indicated by the arrow L in FIG. 1 (the outer dimension of the stirring section, that is, the outer wall of the partition wall as viewed from the stirring section) To the outer wall of the stirring tank) is preferably 1.1 to 1.7 times the diameter of the propeller used, more preferably 1.4 to 1.7 times, Is preferred. In addition, the size of the partition wall 3 is set to be the same as the width of the inner wall of the stirring tank 1 at the arrangement position so that the lateral width is liquid-tight with the side wall of the stirring tank 1, but the height is The liquid in the tank can flow between the stirring section 12 and the main tank section 11 from above and below the partition wall 3 and can be appropriately selected so that a desired flow rate can be obtained. In the present invention, the shape of the partition wall is not particularly limited. For example, in the case where the main tank portion is a polygonal box shape such as the stirring device A1 shown in FIG. In the case where the shape of the main tank part is a substantially circular box shape, for example, a curved plate shape that becomes a cylindrical shape in accordance with the wall surface of the main tank part, such as a partition wall 3 ′ shown in FIG. Even a thing of flat form may be sufficient like the partition wall 3 shown in FIG.

また、仕切壁3の高さ方向の配設位置は、攪拌部12と本槽部11との間で槽内の液体が仕切壁3の上と下とから流通可能となるのであれば、その高さ方向の位置も特に制限されるものではない。なお、本槽部11への流量は、プロペラ部23の回転のみならず、仕切壁3の下の空隙の高さ(図中矢印H)によってもある程度制御することが可能であるので、仕切壁3の下側に、上下方向にスライド可能となるように調整部31を取り付けると、攪拌部から本槽部への流量を調整することが可能となる。更に、仕切壁3の配設高さ(図中矢印H)と、プロペラ型攪拌機2のプロペラ部23の挿入設置との関係は、プロペラ部23が仕切壁3の下端部よりも下方であれば特に制限されるものではなく、設置位置は攪拌槽の底面に合わせて適宜選定することができるが、例えば、仕切壁3の下端部よりもプロペラ部23の上端部の設置高さが、好ましくはプロペラ部の高さの1〜3倍、より好ましくは1.5〜2倍程度低くなるようにすると、より好適である。なお、本発明において仕切壁の材質は、特に制限されるものではなく、例えば、上述した攪拌槽と同様の材料によって作成することができる。 In addition, the height of the partition wall 3 is set so that the liquid in the tank can flow between the stirring section 12 and the main tank section 11 from above and below the partition wall 3. The position in the direction is not particularly limited. The flow rate to the main tank 11 can be controlled to some extent not only by the rotation of the propeller 23 but also by the height of the gap below the partition wall 3 (arrow H 2 in the figure). If the adjustment part 31 is attached to the lower side of the wall 3 so as to be slidable in the vertical direction, the flow rate from the stirring part to the main tank part can be adjusted. Furthermore, the relationship between the height of the partition wall 3 (arrow H 2 in the figure) and the installation of the propeller portion 23 of the propeller-type stirrer 2 is such that the propeller portion 23 is below the lower end of the partition wall 3. The installation position is not particularly limited, and the installation position can be appropriately selected according to the bottom surface of the stirring tank. For example, the installation height of the upper end portion of the propeller portion 23 is preferable to the lower end portion of the partition wall 3. Is more preferably about 1 to 3 times, more preferably about 1.5 to 2 times the height of the propeller portion. In the present invention, the material of the partition wall is not particularly limited, and for example, the partition wall can be made of the same material as the above-described stirring tank.

更に、仕切壁3は、攪拌部12側に突出した突出部32を備えた側面略L字型のものであり、突出部32には、プロペラ型攪拌機2のプロペラ部23を突出部32の下方に挿入させるために、少なくともシャフト部22が挿通可能となる切り欠き部33が開設されている。この仕切壁3によれば、後述するように、加熱手段として、投げ込みヒーターを本槽部に投入する場合、プロペラ部23によるヒーターへの破損を確実に防ぐことができる。なお、仕切壁に調整部31を設ける場合、上述したように調整部を仕切壁に沿って上下動可能となるように本槽部側又は攪拌部側に取り付けてもよく、また、仕切壁を側面略L字型のものとする場合、例えば、突出部の仕切壁本体側の端辺の下面に調整部を固着し、これを仕切壁に沿って上下動可能となるように取り付けて、突出部と調整部が一体となって仕切壁に沿って上下動するようにすることもできる。   Further, the partition wall 3 has a substantially L-shaped side surface provided with a protruding portion 32 protruding toward the stirring portion 12, and the propeller portion 23 of the propeller-type stirrer 2 is provided below the protruding portion 32 on the protruding portion 32. Therefore, at least a notch portion 33 through which the shaft portion 22 can be inserted is opened. According to this partition wall 3, as will be described later, when a throwing heater is put into the main tank as a heating means, damage to the heater by the propeller 23 can be reliably prevented. In addition, when providing the adjustment part 31 in a partition wall, as above-mentioned, you may attach an adjustment part to the main tank part side or the stirring part side so that it can move up and down along a partition wall, When the side surface is substantially L-shaped, for example, the adjustment portion is fixed to the lower surface of the end of the protruding portion on the partition wall body side, and is attached so as to be movable up and down along the partition wall. The part and the adjustment part can be integrated and moved up and down along the partition wall.

攪拌槽1の底面4は、本槽部底面41と攪拌部底面42とからなる船底構造を有し、船底構造のせり上がり又は立ち上がりの基線(本槽部底面41と攪拌部底面42との交線)の位置は、仕切壁3の配設位置又はその近傍に対応する位置、即ち、仕切壁の配設位置の下又は仕切壁の配設位置の近傍の下となる位置であり、好ましくは仕切壁3の配設位置の下となる位置である。なお、船底構造のせり上がり又は立ち上がりの基線(本槽部底面と攪拌部底面との交線)の位置を仕切壁の近傍に対応する位置とする場合、仕切壁の配設位置の下との距離は、例えば、製造し易さなどを考慮して、適宜選定することができる。   The bottom surface 4 of the agitation tank 1 has a ship bottom structure composed of a main tank part bottom surface 41 and a stirring part bottom surface 42, and a base line of rising or rising of the ship bottom structure (the intersection of the main tank part bottom surface 41 and the agitation part bottom surface 42). The position of the line) is a position corresponding to or near the disposition position of the partition wall 3, that is, a position below the disposition position of the partition wall or near the disposition position of the partition wall, preferably This is a position below the arrangement position of the partition wall 3. In addition, when the position of the rising or rising baseline of the ship bottom structure (the intersection of the bottom surface of the main tank and the bottom surface of the stirring unit) is a position corresponding to the vicinity of the partition wall, The distance can be appropriately selected in consideration of, for example, ease of manufacture.

また、船底構造としては、その形状が特に制限されるものではないが、攪拌、分散などによる槽内の液体の均一性などを考慮すると、攪拌装置A1のように本槽部11、攪拌部12の俯瞰形状が四角形の場合、本槽部底面41のせり上がり高さ(図中矢印h)と、攪拌部底面42のせり上がり高さ(図中矢印h)とが、同程度とすると、より好適である。なお、本発明において各せり上がり高さ(図中矢印h及び図中矢印h)は、特に制限されるものではない。また、本発明において船底構造の底面の材質も、特に制限されるものではなく、例えば、上述した攪拌槽と同様の材料によって作成することができる。 Further, the shape of the ship bottom structure is not particularly limited, but considering the uniformity of the liquid in the tank due to stirring and dispersion, etc., the main tank section 11 and the stirring section 12 as in the stirring apparatus A1. When the overhead view shape of the tank is a quadrangle, the rising height of the bottom 41 of the main tank (arrow h 1 in the figure) and the rising height of the stirring part bottom 42 (arrow h 2 in the figure) are approximately the same. Is more preferable. Each Crawling Height in the present invention (in the arrow h 1 and in the arrow h 2) is not particularly limited. In the present invention, the material of the bottom surface of the ship bottom structure is not particularly limited, and can be made of, for example, the same material as that of the stirring tank described above.

本発明の攪拌装置の場合、攪拌する液体は、特に制限されるものではないが、固体−液体、液体−液体などの種々の液体ベースの液体混合系の攪拌、混合、分散に好適である。本発明の攪拌装置の使用方法は、特に制限されるものではなく、種々の混合系の攪拌、混合、分散、溶解などのために使用することができるが、本発明の攪拌装置の場合、固体−液体系であれば、単に攪拌、混合、分散させるのみならず、本槽部において被めっき物に固体粒子/金属めっきの複合めっきを行う複合めっき用攪拌装置(攪拌槽)として使用することも可能である。複合めっきを行う場合、固体粒子としては、無機物質粒子、有機物質粒子などが挙げられ、これらの固体粒子(攪拌粒子)の中でも、硬質粒子がより効果的である。より具体的には、ダイヤモンド粒子、SiC(炭化ケイ素)粒子、アルミナ粒子、ZnO粒子、CBN粒子等の無機物質粒子、TEF(ポリテトラフルオロエチレン)、アクリル粒子、ブタジエン粒子等の有機物質粒子などを挙げることができる。 In the case of the stirring device of the present invention, the liquid to be stirred is not particularly limited, but is suitable for stirring, mixing, and dispersing in various liquid-based liquid mixing systems such as solid-liquid and liquid-liquid. The method of using the stirrer of the present invention is not particularly limited and can be used for stirring, mixing, dispersing, dissolving, and the like of various mixed systems. -If it is a liquid system, it can be used not only for stirring, mixing, and dispersing, but also as a stirring apparatus (stirring tank) for composite plating for performing solid particle / metal plating composite plating on the object to be plated in the main tank section. Is possible. In the case of performing composite plating, examples of solid particles include inorganic substance particles and organic substance particles. Among these solid particles (stirring particles), hard particles are more effective. More specifically, diamond particles, SiC (silicon carbide) particles, alumina particles, ZnO 2 particles, inorganic particles such as CBN particles, organic material particles such as TEF (polytetrafluoroethylene), acrylic particles, butadiene particles, etc. Can be mentioned.

固体粒子の粒径は、特に制限されるものではなく、目的とする複合めっきに適切な粒径のものを適宜選定することができ、例えば、複合めっきの固体粒子としてダイヤモンド粒子を選択した場合、ダイヤモンド粒子の電着のし易さを考慮すれば、平均粒径が35μm未満であることが好ましく、より好ましくは10〜30μm、特に好ましくは15〜25μm(600〜1000メッシュ)程度が好適である。なお、上記固体粒子の平均粒径の測定方法は、レーザー法による。   The particle size of the solid particles is not particularly limited, and can be appropriately selected to have a particle size suitable for the intended composite plating. For example, when diamond particles are selected as the solid particles of the composite plating, Considering the ease of electrodeposition of diamond particles, the average particle size is preferably less than 35 μm, more preferably 10 to 30 μm, particularly preferably about 15 to 25 μm (600 to 1000 mesh). . In addition, the measuring method of the average particle diameter of the said solid particle is based on the laser method.

本発明の攪拌装置を使用して固体粒子/金属めっきの複合めっきを行う場合、固体−液体系の液体としては、金属源を含んだめっき液を使用するが、このような金属源としては、公知のめっき方法の金属源を使用することができ、このような金属源としては、例えば、ニッケル、銅、亜鉛、鉄、すず、金、銀、パラジウムなどを挙げることができ、これらは1種単独で又は2種以上を適宜組み合わせて使用することができる。また、めっき液には、通常の複合めっき液に配合される種々の配合成分が含有されても良いのは勿論である。なお、本発明の攪拌装置を使用して固体粒子/金属めっきの複合めっきを行う場合、複合めっきであれば、全ての電気めっき、化学めっきに対応することができ、そのめっき条件などは、採用するめっき方法の常法に準じて設定することができる。   When performing solid particle / metal plating composite plating using the stirring apparatus of the present invention, a plating solution containing a metal source is used as the solid-liquid system liquid. As such a metal source, A metal source of a known plating method can be used, and examples of such a metal source include nickel, copper, zinc, iron, tin, gold, silver, palladium, and the like. It can use individually or in combination of 2 or more types as appropriate. Of course, the plating solution may contain various blending components blended in a normal composite plating solution. In addition, when performing solid particle / metal plating composite plating using the stirring device of the present invention, all plating and chemical plating can be applied as long as the composite plating is used. It can set according to the usual method of the plating method to be performed.

本発明の攪拌装置は、例えば、槽内で固体粒子/金属めっきの複合めっきを行う場合などのように、必要に応じて槽内の液体を加熱することも可能であり、槽内の液体を加熱する場合、槽全体をウォーターバスに入れる手段などの全体加熱手段、投げ込みヒーターを本槽部に投入するなどの槽内加熱手段などを採用することができる。ここで、加熱手段として、例えば、投げ込み石英ヒーターを利用する場合、本発明の攪拌装置の場合、仕切壁によって、攪拌機のプロペラ部によるヒーターへの破損を防止することができ、特に、攪拌装置A1等のように仕切壁3が側面略L字型のものであれば、プロペラ部によるヒーターへの破損を確実に防ぐことができる。   The stirrer of the present invention can heat the liquid in the tank as necessary, for example, when performing solid particle / metal plating composite plating in the tank. In the case of heating, an overall heating means such as a means for putting the entire tank into a water bath, an in-tank heating means such as throwing a throwing heater into the main tank portion, or the like can be employed. Here, for example, when a throwing quartz heater is used as the heating means, in the case of the stirring device of the present invention, the partition wall can prevent the heater from being damaged by the propeller portion of the stirrer, and in particular, the stirring device A1. If the partition wall 3 has a substantially L-shaped side surface as described above, damage to the heater by the propeller portion can be reliably prevented.

次に、本発明の第二構成例を、図2及び図3を用いて説明する。なお、以下の構成例の説明において、第一構成例と同様の構成のものについては、同じ符号を付してその構成の説明を省略する。また、その他、既に説明した構成と同様の構成については、同じ符号を付してその構成の説明を省略する。図2は、本発明の第二構成例の攪拌装置A2の構成を説明するためにその構成を模式的に示した概略平面図であり、図2では、プロペラ型攪拌機2を省略してプロペラ部23のみで示した。また、図3は、攪拌装置A2の構成をより具体的に示した概略斜視図であり、槽内の構成を分かり易くするために、攪拌槽1を透明な材料とし、その厚さ(壁の厚み)を省略して示した。なお、図3中の符号7は、仕切壁3を槽内に配設するための仕切壁載置台であり、図1、2、4などでは図面上に示さなかったが、攪拌装置A1、A3においても同様に槽内に設けられたものである。攪拌装置A2は、上述した攪拌装置A1において、本槽部底面41の上面に、更に、テーパ部51、52、52を設けたものであり、その他の構成については、攪拌装置A1と同様である。   Next, a second configuration example of the present invention will be described with reference to FIGS. In the following description of the configuration example, the same configuration as the first configuration example is denoted by the same reference numeral, and the description of the configuration is omitted. Moreover, about the structure similar to the structure already demonstrated, the same code | symbol is attached | subjected and description of the structure is abbreviate | omitted. FIG. 2 is a schematic plan view schematically showing the configuration of the stirring device A2 of the second configuration example of the present invention. In FIG. 2, the propeller-type stirrer 2 is omitted in FIG. Only 23. FIG. 3 is a schematic perspective view showing the configuration of the stirring device A2 more specifically. In order to make the configuration in the tank easy to understand, the stirring tank 1 is made of a transparent material, and its thickness (wall thickness) (Thickness) is omitted. In addition, the code | symbol 7 in FIG. 3 is a partition-wall mounting base for arrange | positioning the partition wall 3 in a tank, Although it was not shown on drawing in FIG.1, 2, 4, etc., it is stirring apparatus A1, A3. Are similarly provided in the tank. The stirrer A2 is the same as the stirrer A1 in the above-described stirrer A1 except that tapered portions 51, 52, 52 are further provided on the upper surface of the bottom surface 41 of the main tank. .

攪拌装置A2の本槽部底面41には、仕切壁3が配設されて壁面がない一方向を除いて、その上面に三方の壁面に向かってせり上がったテーパ部51、52、52が設けられている。このテーパ部は、少なくとも本槽部底面上に設けられることによって、本槽部におけるいわゆる「たまり」をより防止することができるものであり、本槽部が多角形箱型の場合、仕切壁が配設されて壁面がない一方向を除いて、各壁面に向かってせり上がったテーパ部を設けてもよく、一部の壁面に向かってせり上がったテーパ部を設けてもよい。なお、攪拌部底面42の上面にテーパ部を同様に設けることによって、攪拌部12においてもいわゆる「たまり」をより防止することができる。   The bottom surface 41 of the main tank portion of the agitator A2 is provided with tapered portions 51, 52, and 52 that are raised toward the three wall surfaces on the upper surface except for one direction where the partition wall 3 is disposed and there is no wall surface. It has been. The tapered portion is provided at least on the bottom surface of the main tank portion, so that so-called “stack” in the main tank portion can be further prevented. When the main tank portion is a polygonal box shape, the partition wall is Except for one direction in which there is no wall surface, a tapered portion that rises toward each wall surface may be provided, or a tapered portion that rises toward some wall surfaces may be provided. In addition, by providing a tapered portion on the upper surface of the stirring portion bottom surface 42 in the same manner, so-called “accumulation” can be further prevented in the stirring portion 12.

第二構成例の攪拌装置A2の本槽部11の仕切壁3に対向する壁面(図2では図面上、左側の壁面)に向かって設けられたテーパ部51は、図4に示す第三構成例の攪拌装置A3と同様に、上記壁面に向かって両辺が同じ高さでせり上がっており、その両側のテーパ部52、52は、テーパ部51側はテーパ部51と同じ高さとなり、仕切壁3の下に位置する所では、高さゼロとなるように(斜めになった状態で)仕切壁3に隣接する各壁面(図2では図面上、上下の壁面)に向かってそれぞれせり上がっている。ここで、本発明の場合、テーパ部の形状などが特に制限されるものではなく、例えば、本槽部の仕切壁に対向する壁面に向かって設けられたテーパ部の本槽部の仕切壁に対向する壁面における高さと、本槽部の仕切壁に隣接する壁面に向かって設けられたテーパ部の本槽部の仕切壁に対向する壁面における高さとが異なっていてもよく、また、両側のテーパ部の仕切壁の下に位置する所でも、若干の高さを有するように斜めになった状態で仕切壁に隣接する各壁面に向かってそれぞれせり上がっていてもよい。但し、テーパ部を設けることによる効果を考慮すると、図2〜4に示す第二構成例、第三構成例の攪拌装置A2、A3のテーパ部51、52、52のような構成の方がより好適である。   The taper part 51 provided toward the wall surface (the wall surface on the left side in the drawing in FIG. 2) facing the partition wall 3 of the main tank unit 11 of the stirring device A2 of the second configuration example is the third configuration shown in FIG. Similar to the stirring device A3 of the example, both sides are raised at the same height toward the wall surface, and the taper portions 52, 52 on both sides thereof have the same height as the taper portion 51 on the taper portion 51 side. In the place located under the wall 3, it rises toward each wall surface (upper and lower wall surfaces in FIG. 2) adjacent to the partition wall 3 so as to have a height of zero (in an inclined state). ing. Here, in the case of the present invention, the shape of the taper portion is not particularly limited. For example, the partition wall of the main tank portion of the taper portion provided toward the wall surface facing the partition wall of the main tank portion. The height at the opposite wall surface may be different from the height at the wall surface facing the partition wall of the main tank part of the tapered part provided toward the wall surface adjacent to the partition wall of the main tank part, Even at a position below the partition wall of the taper portion, the taper may be raised toward each wall surface adjacent to the partition wall in an inclined state so as to have a slight height. However, in consideration of the effect of providing the tapered portion, the configurations such as the tapered portions 51, 52, and 52 of the stirring devices A2 and A3 of the second configuration example and the third configuration example illustrated in FIGS. Is preferred.

また、各テーパ部の傾斜角度も特に制限されるものではないが、テーパ部の設置による効果を考慮すると、図2〜4に示すような俯瞰形状が長方形の四角形箱型の本槽部の場合、仕切壁3に対向する壁面に向かってせり上がるテーパ部51の底面に対する傾斜角度r(図4参照)としては、好ましくは2°〜30°、より好ましくは3°〜7°であると、より好適である。また、各テーパ部の底面からの立ち上がり位置(せり上がりの基線)は、特に制限されるものではなく、図2〜4に示すような直方体の四角形箱型の本槽部の場合、例えば、せり上がり高さは、使用するプロペラの直径の1.1〜1.7倍であると好ましく、より好ましくは1.4〜1.7倍であると、より好適である。なお、本槽部が略円形箱型の場合については、後述する。 In addition, the inclination angle of each taper portion is not particularly limited, but in consideration of the effect of the installation of the taper portion, the overhead shape as shown in FIGS. The inclination angle r 1 (see FIG. 4) with respect to the bottom surface of the tapered portion 51 rising toward the wall surface facing the partition wall 3 is preferably 2 ° to 30 °, more preferably 3 ° to 7 °. Is more preferable. Further, the rising position (base line of rising) from the bottom surface of each taper portion is not particularly limited, and in the case of a rectangular parallelepiped box-shaped main tank portion as shown in FIGS. The rising height is preferably 1.1 to 1.7 times the diameter of the propeller used, and more preferably 1.4 to 1.7 times. In addition, the case where this tank part is a substantially circular box type is mentioned later.

本発明において必要に応じて設けられるテーパ部は、上述したように、その形状、傾斜角度、設置数などは、特に制限されるものではなく、攪拌槽、本槽部、攪拌部の大きさ、形状などにより、適宜選定することができる。また、本発明においてテーパ部の材質は、特に制限されるものではなく、例えば、上述した攪拌槽と同様の材料によって作成することができる。   As described above, the tapered portion provided as necessary in the present invention is not particularly limited in its shape, inclination angle, number of installations, etc., and the size of the stirring tank, the main tank section, the stirring section, It can be appropriately selected depending on the shape and the like. In the present invention, the material of the tapered portion is not particularly limited, and can be made of the same material as that of the above-described stirring tank, for example.

次に、本発明の第三構成例の攪拌装置を図4により説明する。図4は、本発明の第三構成例の攪拌装置A3の概略縦断面図であり、図中の円内は逆ベルマウス構造を拡大して示したものである。この攪拌装置A3は、上述した第二構成例の攪拌装置A2において、更に、本槽部11に、逆ベルマウス構造を有する空隙6aがほぼ全面に亘って複数、整列して開設された整流板6を水平方向に配設したものであり、その他の構成は、第二構成例の攪拌装置A2と同様である。この攪拌装置A3は、逆ベルマウス構造を有する空隙が開設された整流板6の配設によって、本槽部11においてより均一性に優れた攪拌液を得ることができるものであり、例えば、上述したような複合めっきを本槽部11で行うのであれば、整流板6の上方に被めっき物を浸漬することによって、より均一なめっきを施すことが可能となる。なお、本発明において整流板を配設する場合、水平方向に配設することが好ましいが、若干、水平方向よりも傾いていても良いのは勿論である。   Next, the stirring apparatus of the third configuration example of the present invention will be described with reference to FIG. FIG. 4 is a schematic longitudinal sectional view of the stirring device A3 of the third configuration example of the present invention, and the inside of the circle in the drawing is an enlarged view of the inverted bell mouth structure. This stirrer A3 is the same as the stirrer A2 of the second configuration example described above, and further, a current plate in which a plurality of gaps 6a having an inverted bell mouth structure are arranged in the main tank portion 11 over almost the entire surface. 6 is arranged in the horizontal direction, and the other configuration is the same as that of the stirring device A2 of the second configuration example. This stirrer A3 can obtain a stirrer with higher uniformity in the main tank part 11 by the arrangement of the current plate 6 in which a gap having an inverted bell mouth structure is opened. If the composite plating as described above is performed in the main tank portion 11, more uniform plating can be performed by immersing the object to be plated above the rectifying plate 6. In addition, when arrange | positioning a baffle plate in this invention, although arrange | positioning in a horizontal direction is preferable, it is needless to say that it may incline slightly from a horizontal direction.

本発明において逆ベルマウス構造を有する空隙が開設された整流板を配設する場合、その逆ベルマウス構造は、特に制限されるものではないが、例えば、整流板6の一つの空隙部6aの上面直径(図中矢印a)と下面直径(図中矢印b)との比率が、好ましくはa:b=1:1.5〜1:3、より好ましくはa:b=1:1.5〜1:2.5程度が好適であり、a:b=1:2程度であると、特に好適である。より具体的には、例えば、a=3mm、b=6mm程度のものが特に好適に使用される。また、空隙6aの開設数なども特に制限されるものではない。なお、整流板を配設する場合、本槽部11の幅方向全面となるように配設してもよく、その一部に配設してもよい。また、整流板の配設高さは、特に制限されるものではなく、本槽の形状には問わない。   In the present invention, when the rectifying plate having the inverted bell mouth structure is provided, the inverted bell mouth structure is not particularly limited. For example, the rectifying plate 6 has one gap portion 6 a of the rectifying plate 6. The ratio between the upper surface diameter (arrow a in the figure) and the lower surface diameter (arrow b in the figure) is preferably a: b = 1: 1.5 to 1: 3, more preferably a: b = 1: 1.5. ˜1: 2.5 is preferable, and a: b = 1: 2 is particularly preferable. More specifically, for example, those with a = 3 mm and b = 6 mm are particularly preferably used. Further, the number of openings 6a is not particularly limited. In addition, when arrange | positioning a baffle plate, you may arrange | position so that it may become the whole width direction of the main tank part 11, and you may arrange | position in the part. Moreover, the arrangement | positioning height of a baffle plate is not restrict | limited in particular, The shape of this tank is not ask | required.

本発明の第四構成例、第五構成例の攪拌装置を図5、6により説明する。図5は、本発明の第四構成例の攪拌装置A4の概略平面図であり、底面の構成を説明し易くするために、下に底面の部分のみの縦断面の様子を示した。なお、図5においても、プロペラ型攪拌機2を省略してプロペラ部23のみで示した。図6は、本発明の第五構成例の攪拌装置A5の概略斜視図であり、槽内の構成を分かり易くするために、攪拌槽1を透明な材料とし、その厚さ(壁の厚み)を省略して示した。攪拌装置A4、攪拌装置A5は、本槽部13の形状を、仕切壁3’、3の部分も本槽部11の壁面に含むものと仮定した場合、本槽部13の形状が円柱タンク形状(有底円筒体)、略円柱タンク形状(有底略円筒体)の略円形箱型タイプのものであり、攪拌部12の形状が、仕切壁3’、3の部分も攪拌部12の壁面に含むものと仮定した場合、略四角形箱型、四角形箱型であるものである。そして、攪拌装置A4は、仕切壁3’が本槽部13の壁面に合わせて円筒形となるような湾曲板となっており、攪拌装置A5は、仕切壁3が上述した構成例と同様の平板状のものである。   The stirring apparatus of the 4th structural example of this invention and the 5th structural example is demonstrated with FIG. FIG. 5 is a schematic plan view of the stirring device A4 of the fourth configuration example of the present invention, and in order to facilitate the explanation of the configuration of the bottom surface, the state of the vertical section of only the bottom surface portion is shown below. In FIG. 5 as well, the propeller type stirrer 2 is omitted and only the propeller portion 23 is shown. FIG. 6 is a schematic perspective view of the stirring device A5 of the fifth configuration example of the present invention. In order to make the configuration inside the tank easy to understand, the stirring tank 1 is made of a transparent material, and its thickness (wall thickness). Is omitted. When it is assumed that the stirrer A4 and the stirrer A5 include the shape of the main tank part 13 including the partition walls 3 ′ and 3 in the wall surface of the main tank part 11, the shape of the main tank part 13 is a cylindrical tank shape. (Bottomed cylindrical body), a substantially circular box type (substantially cylindrical body with a bottom), and the shape of the agitating unit 12 is the wall of the agitating unit 12 in the partition walls 3 ′ and 3 Assuming that it is included in the above, it is a substantially rectangular box shape or a rectangular box shape. The stirring device A4 is a curved plate in which the partition wall 3 ′ has a cylindrical shape in accordance with the wall surface of the main tank unit 13, and the stirring device A5 is similar to the configuration example in which the partition wall 3 is described above. It is a flat plate.

攪拌装置A4、A5のような略円形箱型タイプの攪拌槽1の場合も、攪拌槽1の底面4は、本槽部底面43と攪拌部底面42とからなる船底構造を有するものであり、船底構造のせり上がり又は立ち上がりの基線の位置、攪拌部底面42、仕切壁3’、3などについては、上述した構成例に準じた構成である。   Also in the case of the substantially circular box type stirring tank 1 such as the stirring devices A4, A5, the bottom surface 4 of the stirring tank 1 has a ship bottom structure composed of a main tank bottom surface 43 and a stirring portion bottom surface 42, The position of the base line of the rising or rising of the ship bottom structure, the bottom surface 42 of the stirring unit, the partition walls 3 ′, 3 and the like are configured according to the above-described configuration example.

攪拌装置A4、A5のような本槽部の形状が略円形箱型タイプの攪拌槽1の場合、本槽部底面43は、テーパ部53を設けないものに仮定した場合であれば、図5の下側の断面の状態を示した図において二点破線で示したように、壁面におけるせり上がり高さが攪拌部底面42と同程度となるような、楕円板状の本槽部底面を有する船底構造の底面となるが、本槽部底面43が、図5の下側の断面の状態を示した図において実線で示したように、更に、テーパ部を備えるものである場合、本槽部底面43を仕切壁3’の下の位置から底面の中心点までの扇状の傾斜底面とし(攪拌装置A5の場合、三角形状)、本槽部13の仕切壁3’が配設されて壁面がない部分を除く周面を等分にして(攪拌装置A4、A5の場合、5等分)、底面の中心点(本槽部底面43を仕切壁3’の下の位置から底面の中心点までの扇状の傾斜底面の先端)から各周面に向かって、更にせり上がった扇状のテーパ部53、53、53、53、53を配設してもよい。そして、各テーパ部53は、本槽部底面43の傾斜底面からその反対側のテーパ部(仕切壁から一番離れたテーパ部)に向かって、なだらかに順次せり上がり高さが高くなるように構成されており、本槽部底面43の傾斜底面に隣接するテーパ部53、53の本槽部底面43の傾斜底面に接する辺は、傾斜底面との段差がなく、傾斜底面の辺と一致している。   When the shape of the main tank part such as the stirring devices A4 and A5 is a substantially circular box type stirring tank 1, the bottom face 43 of the main tank part is assumed not to be provided with the taper part 53. As shown by the two-dot broken line in the diagram showing the state of the lower cross section of the bottom surface of the main tank part having an elliptical plate shape such that the rising height on the wall surface is approximately the same as the bottom part 42 of the stirring part When it is the bottom of the ship bottom structure, the main tank section bottom 43 is further provided with a tapered section as shown by the solid line in the figure showing the state of the lower cross section of FIG. The bottom surface 43 is a fan-shaped inclined bottom surface from the position below the partition wall 3 ′ to the center point of the bottom surface (in the case of the stirring device A5, a triangular shape), and the partition wall 3 ′ of the main tank unit 13 is disposed so that the wall surface is Divide the peripheral surface excluding the non-existing part equally (in the case of stirring devices A4 and A5, equal to 5 parts), and center the bottom The fan-shaped taper portions 53, 53, 53 are further raised from the bottom surface 43 of the main tank portion to the respective peripheral surfaces from the bottom of the partition wall 3 ′ to the center point of the bottom surface. 53, 53 may be provided. And each taper part 53 is gradually raised toward the taper part (taper part furthest away from the partition wall) on the opposite side from the inclined bottom face of the main tank part bottom face 43 so that the height increases gradually. The sides that contact the inclined bottom surface of the main tank portion bottom surface 43 of the tapered portion 53, 53 adjacent to the inclined bottom surface of the main tank portion bottom surface 43 are not stepped with the inclined bottom surface and coincide with the sides of the inclined bottom surface. ing.

このような扇状のテーパ部53を設ける場合、そのせり上がり高さなどは特に制限されるものではないが、例えば、仕切壁から一番離れたテーパ部53の本槽部底面43の傾斜底面に対する傾斜角度rが好ましくは1°〜25°、より好ましくは3°〜5°であると、より好適である。なお、このように扇状のテーパ部を設ける場合、テーパ部の設置数は、特に制限されるものではないが、好ましくは3面以上、より好ましくは3〜6面であると、好適である。また、略円形箱型タイプの本槽部底面にテーパ部を設ける場合、このような構成に限定されるものではなく、例えば、船底構造を構成する本槽部底面を仕切壁の下を基線として、周壁よりも一回り小さい楕円形状の傾斜底面とし、その周辺から、仕切壁の両端部の下の位置が高さゼロとなり、仕切壁の真向かいが一番高くなるように本槽部の周壁に向けて傾斜するテーパ部を設けることもできる。また、略円形箱型タイプの場合であっても、テーパ部に多少の段差があってもよい。 In the case where such a fan-shaped taper portion 53 is provided, the rising height is not particularly limited, but for example, the inclined bottom surface 43 of the main tank portion bottom surface 43 of the taper portion 53 farthest from the partition wall. the inclination angle r 2 is preferably 1 ° to 25 °, and more preferably is 3 ° to 5 °, is more preferable. In addition, when providing a fan-shaped taper part in this way, the number of installation of a taper part is although it does not restrict | limit in particular, Preferably it is 3 or more surfaces, More preferably, it is suitable in 3-6 surfaces. In addition, when the tapered portion is provided on the bottom surface of the main tank portion of the substantially circular box type, the configuration is not limited to such a configuration. For example, the bottom surface of the main tank portion constituting the ship bottom structure is used as a base line below the partition wall. The bottom surface of the main tank section has an elliptical slanted bottom that is slightly smaller than the peripheral wall. From the periphery, the position below both ends of the partition wall is zero and the height directly opposite the partition wall is the highest. It is also possible to provide a tapered portion that is inclined toward the surface. Further, even in the case of a substantially circular box type, the taper portion may have some steps.

本発明の第六構成例の攪拌装置を図7、8により説明する。図7は、本発明の第六構成例の攪拌装置A6の概略斜視図であり、プロペラ型攪拌機を省略し、攪拌部の構成の詳細(底面のテーパ部)を省略して示した。図8は攪拌部の構成を説明するために槽の内側から攪拌部を観た状態を示す概略斜視図であり、本槽部底面の構成は省略して示した。攪拌装置A6は、攪拌槽1’を一の本槽部14に対して四の攪拌部12、12、12、12を備えるように4枚の仕切壁3、3、3、3によって仕切ったものであり、本槽部14の形状を、仕切壁3の部分も本槽部14の壁面に含むものと仮定した場合、本槽部14の形状が正八角形柱状タンク(有底八角形筒体)の形状を有する正八面体の柱状タンクであり、八面体の一面おきに、合計4箇所に外方に突出した攪拌部12、12、12、12が設けられ、各攪拌部12の形状は、仕切壁3の部分も攪拌部12の壁面に含むものと仮定した場合、略四角形箱型、四角形箱型である。   A stirring apparatus according to a sixth configuration example of the present invention will be described with reference to FIGS. FIG. 7 is a schematic perspective view of the stirring device A6 of the sixth configuration example of the present invention, in which a propeller-type stirrer is omitted, and details of the configuration of the stirring unit (tapered portion on the bottom surface) are omitted. FIG. 8 is a schematic perspective view showing a state where the stirring unit is viewed from the inside of the tank in order to explain the configuration of the stirring unit, and the configuration of the bottom surface of the main tank unit is omitted. Stirrer A6 is a system in which stirring tank 1 'is partitioned by four partition walls 3, 3, 3, 3 so as to have four stirring sections 12, 12, 12, 12 with respect to one main tank section 14. Assuming that the shape of the main tank part 14 includes the partition wall 3 in the wall surface of the main tank part 14, the shape of the main tank part 14 is a regular octagonal columnar tank (bottomed octagonal cylinder). A regular octahedral columnar tank having the following shape: Stirring units 12, 12, 12, 12 projecting outwardly in a total of four locations are provided on every other side of the octahedron. When it is assumed that the wall 3 is also included in the wall surface of the stirring unit 12, a substantially rectangular box shape and a rectangular box shape are obtained.

本構成例の場合、図8に示すように、各攪拌部底面42にテーパ部54、55、55が設けられており、攪拌部12の仕切壁3に対向する壁面に向かって設けられたテーパ部54は、該壁面に向かって両辺が同じ高さでせり上がっており、その両側のテーパ部55、55は、テーパ部54側はテーパ部54と同じ高さとなり、仕切壁3の下に位置する所では、高さゼロとなるように(斜めになった状態で)仕切壁3に隣接する攪拌部12の各壁面に向かってそれぞれせり上がっている。なお、本構成例の場合、攪拌部12、12、12、12の形状、大きさ、仕切壁3、3、3、3の大きさ、配設位置、攪拌部底面42、42、42、42は、全て同じになるように構成されているが、これらが異なるように構成することもできる。また、本槽部の形状を正多角形状のみならず略多角形状などとすることもできる。また、攪拌部12、12、12、12には、同種のプロペラ型攪拌機2が配設、挿入されている。   In the case of this configuration example, as shown in FIG. 8, taper portions 54, 55, 55 are provided on the bottom surface 42 of each stirring portion, and the taper is provided toward the wall surface facing the partition wall 3 of the stirring portion 12. The portion 54 rises toward the wall surface at the same height. The tapered portions 55 and 55 on both sides of the portion 54 have the same height as the tapered portion 54 on the tapered portion 54 side, and are below the partition wall 3. Where it is located, it rises toward each wall surface of the stirring unit 12 adjacent to the partition wall 3 so as to have a height of zero (in an inclined state). In the case of this configuration example, the shape and size of the stirring portions 12, 12, 12, and 12, the size of the partition walls 3, 3, 3, and 3, the position of the stirring portions, the bottom surfaces 42, 42, 42, and 42 of the stirring portion. Are configured to be the same, but may be configured to be different. Further, the shape of the main tank part can be not only a regular polygonal shape but also a substantially polygonal shape. Further, the same type of propeller-type stirrer 2 is disposed and inserted in the stirring units 12, 12, 12, 12.

本槽部底面44は、攪拌部12、12、12、12が設けられた箇所では仕切壁3、3、3、3の下の位置から、攪拌部12(仕切壁3)が設けられていない箇所では本槽部14の側壁の下辺から、それぞれ本槽部底面44の中心点に向けて集結し、せり上がり高さが攪拌部底面42のせり上がり高さと同じ程度となるようにせり上がった(傾斜した)三角形状の傾斜底面44aが結合した形状であり、本槽部底面44の攪拌部12、12、12、12が設けられた箇所の各三角形状傾斜底面44aは、それぞれ対応する攪拌部に対向する本槽部14の壁面に向かってせり上がっていると言える。なお、このような本槽部底面44の場合、例えば、攪拌部12(仕切壁3)が設けられていない4箇所の傾斜底面44aに、傾斜底面44aの両側辺(隣接する傾斜底面との交線)をそれぞれ基線とし、各傾斜底面44aの先端部が集結した本槽部底面44の中心点における高さがそれぞれゼロで、本槽部14の側壁に向かってせり上がっていき、上記中心点を通る傾斜底面44aの中心線上で交わるように構成された図示しない各一対の三角形状テーパ部を配設してもよい。このようなテーパ部を設ける場合、各テーパ部の本槽部の側壁における高さは、攪拌部底面42に設けられたテーパ部54、55、55の攪拌部の壁面における高さと同程度とすると、より好適である。本発明の場合、攪拌装置A6のように複数の仕切壁によって一の本槽部が複数の攪拌部を備えたタイプの攪拌槽の場合も、攪拌槽の底面は、本槽部底面と攪拌部底面とからなる船底構造を有するものである。なお、攪拌装置A6においても、船底構造のせり上がり又は立ち上がりの基線の位置、攪拌部底面42、仕切壁3などについては、上述した構成例に準じた構成である。   The tank part bottom surface 44 is not provided with the stirring unit 12 (partition wall 3) from the position below the partition walls 3, 3, 3, 3 in the places where the stirring units 12, 12, 12, 12 are provided. At the location, the tanks gathered from the lower side of the side wall of the main tank part 14 toward the center point of the main tank part bottom face 44, and raised so that the rising height was the same as the rising height of the stirring part bottom face 42. (Inclined) Triangular inclined bottom surface 44a is combined, and each triangular inclined bottom surface 44a at the location where the stirring portions 12, 12, 12, 12 of the tank bottom surface 44 are provided has a corresponding stirring. It can be said that it has risen toward the wall surface of the main tank part 14 facing the part. In the case of the main tank bottom surface 44, for example, the four inclined bottom surfaces 44a where the stirring unit 12 (partition wall 3) is not provided are connected to both sides of the inclined bottom surface 44a (intersections with adjacent inclined bottom surfaces 44a). Line)), and the height at the center point of the main tank bottom 44 where the tips of the inclined bottom surfaces 44a are gathered is zero, and rises toward the side wall of the main tank 14, and the center point A pair of triangular taper portions (not shown) configured to intersect on the center line of the inclined bottom surface 44a passing through may be provided. When providing such a taper part, if the height in the side wall of this tank part of each taper part is made into the same grade as the height in the wall surface of the stirring part of the taper parts 54, 55, and 55 provided in the stirring part bottom face 42, Is more preferable. In the case of the present invention, the bottom surface of the stirring tank also includes the bottom surface of the main tank section and the stirring section in the case of a stirring tank in which one main tank section is provided with a plurality of stirring sections by a plurality of partition walls as in the stirring device A6. It has a ship bottom structure composed of a bottom surface. Also in the stirring device A6, the position of the rising or rising base line of the ship bottom structure, the bottom surface of the stirring portion 42, the partition wall 3, and the like are configured according to the above-described configuration example.

本発明において、攪拌装置A6のように一の本槽部44に複数の攪拌部12を備えたタイプの攪拌装置の場合、攪拌部の配設数は特に制限されるものではなく、本槽部の形状に合わせて適宜選定することができるが、例えば、好ましくは2〜8箇所、より好ましくは4〜6箇所程度、設けるとより好適である。そして、このようなタイプの攪拌装置は、攪拌槽の容量が、比較的、大きい場合により好適であり、例えば、内容量が好ましくは1〜10リットル、より好ましくは2〜5リットル程度の攪拌槽を使用する場合に、より好適である。なお、攪拌装置A1〜攪拌装置A5のように一の本槽部に一の攪拌部を備えたタイプの攪拌装置の場合、攪拌槽の容量が、特に制限されるものではないが、例えば、内容量が好ましくは0.4〜1リットル程度の攪拌槽を使用する場合に、より好適である。本発明の攪拌装置が、攪拌装置A6のように略多角形円筒状の一の本槽部に対して複数の攪拌部を備えたタイプである場合、本槽部の形状(角数など)と攪拌部の設置数、本槽部底面の形状などは、攪拌装置A6の構成に準じて適宜設定することができる。   In the present invention, in the case of a stirrer of the type provided with a plurality of stirrers 12 in one main tank part 44 as in the stirrer A6, the number of the stirrers is not particularly limited. Although it can select suitably according to the shape of this, For example, Preferably it is 2-8 places, More preferably, it is more suitable to provide about 4-6 places. Such a stirring device is more suitable when the capacity of the stirring tank is relatively large. For example, the stirring capacity is preferably 1 to 10 liters, more preferably about 2 to 5 liters. It is more suitable when using. In the case of a stirrer of the type in which one stirrer is provided in one main tank as in the stirrer A1 to stirrer A5, the capacity of the stirrer is not particularly limited. The amount is preferably more suitable when a stirring tank having an amount of about 0.4 to 1 liter is used. When the stirrer of the present invention is a type provided with a plurality of stirrers for one main tank part of a substantially polygonal cylinder like the stirrer A6, the shape of the main tank part (number of corners, etc.) The number of the stirring units installed, the shape of the bottom surface of the main tank unit, and the like can be appropriately set according to the configuration of the stirring device A6.

なお、本発明は、上記構成に限定されるものではなく、本発明の要旨を逸脱しない範囲で種々変更することができる。   In addition, this invention is not limited to the said structure, A various change can be made in the range which does not deviate from the summary of this invention.

以下、実例を示して本発明を具体的に説明する。 Hereinafter, detailed explanation of the present invention shows an experimental example.

[実例1〜4]
図1に示す攪拌装置A1の構成を備え、アクリル樹脂製攪拌槽が幅130mm、高さ97mm、奥行き76mm、本槽部の幅が105mm、仕切壁の上が15mm又は5mm空くように仕切壁を配設し、仕切壁の下の位置を基線として、本槽部底面の対向壁面に対するせり上がり高さが20mm、せり上がり角度が10°、攪拌部底面の対向壁面に対するせり上がり高さが25mm、せり上がり角度が45°であり、プロペラ型攪拌機としてアズワン製HIGH POWER MIWER(P−2)を攪拌部の幅方向の中心に設置した攪拌装置を用い、仕切壁の下端部の底面からの高さ(流通部の高さ)が2〜15mmとなるように調整部によって高さ調整を行い、槽内に硫酸ニッケルを基本としたワット浴を0.65リットル投入し、プロペラ回転数を1200rpmとして、仕切壁の上が15mm又は5mm空き、流通部の高さが2mm、5mm、10mm、15mmとした時の本槽部への流量を、攪拌開始直後の本槽部の液面と攪拌部の液面との水位差の体積から求め、また、攪拌開始直後の槽内状態を攪拌槽の外側から目視観察し、ダイヤモンド粒子(#325/400)の分散性を下記評価基準に基づいて評価した。結果を下記表1に示す。
[Experimental Examples 1 to 4]
1 has the configuration of the stirring device A1 shown in FIG. 1, and the partition wall is made so that the acrylic resin stirring tank is 130 mm wide, 97 mm high, 76 mm deep, the main tank is 105 mm wide, and 15 mm or 5 mm above the partition wall. Disposed, with the position below the partition wall as a base line, the rising height of the bottom surface of the main tank portion with respect to the opposing wall surface is 20 mm, the rising angle is 10 °, the rising height of the stirring portion bottom surface with respect to the opposing wall surface is 25 mm, The height from the bottom of the lower end of the partition wall using a stirrer with a lift angle of 45 ° and an ASONE HIGH POWER MIWER (P-2) installed at the center in the width direction of the stirrer as a propeller stirrer The height is adjusted by the adjusting section so that (the height of the circulation section) is 2 to 15 mm, and 0.65 liter of watt bath based on nickel sulfate is put into the tank, and the propeller The liquid in the main tank immediately after the start of stirring is set to a flow rate of 1200 rpm, 15 mm or 5 mm above the partition wall, and the flow rate to the main tank is 2 mm, 5 mm, 10 mm, and 15 mm. Obtained from the volume of the water level difference between the surface and the liquid level of the stirring part, and the state in the tank immediately after the start of stirring was visually observed from the outside of the stirring tank, and the dispersibility of the diamond particles (# 325/400) was evaluated as follows. Based on the evaluation. The results are shown in Table 1 below.

<評価基準>
◎:全体の70%以上攪拌
○:全体の50〜70%攪拌
△:全体の50%攪拌
<Evaluation criteria>
◎: 70% or more of the whole stirring ○: 50 to 70% of the whole stirring Δ: 50% of the whole stirring

Figure 0004909201
Figure 0004909201

表1の結果によれば、流通部の高さにより、流量を調節できることが確認できた。なお、実例3、4については、攪拌力(例えば、回転数、プロペラ形状など)を強くすることによって、所期の攪拌分散性を得ることができる。 According to the results in Table 1, it was confirmed that the flow rate could be adjusted depending on the height of the circulation part. Note that the experimental examples 3 and 4, stirring force (e.g., rotation speed, propeller shape, etc.) by strong, it is possible to obtain the desired stirring dispersibility.

上記実例1〜4の条件にて攪拌を開始し、固体粒子(ダイヤモンドパウダー)#1000(12〜25μm)の電着(ニッケル)を通常のめっき条件で10分間行い、それぞれ実例5〜8とした。各実例における被めっき物の外観(表面)を目視観察し、下記評価基準に基づいて評価した。結果を下記表2に示す。 Stirring was started under the above experimental examples 1 to 4 conditions, solid particles (diamond powder) # 1000 electrodeposition (12~25Myuemu) a (Ni) for 10 minutes at normal plating conditions, the experimental example, respectively 5 It was set to ~ 8. The appearance of the object to be plated (surface) was visually observed in each experimental example were evaluated based on the following evaluation criteria. The results are shown in Table 2 below.

<評価基準>
◎:均一に固体粒子の固着ができた。
○:全体の50%固体粒子の固着ができた。
△:全体の30%固体粒子の固着ができた。
<Evaluation criteria>
A: Solid particles were fixed uniformly.
○: 50% solid particles were fixed.
Δ: 30% solid particles were fixed.

Figure 0004909201
Figure 0004909201

なお、実例7、8については、ダイヤモンドパウダーが分散した状態で攪拌を一定時間(5分間)止めた状態で電着を行うことによって、ダイヤモンドパウダーの固着時間を早めることができた。 It should be noted that the experimental example 7 and 8, by performing electrodeposition in a state that the diamond powder stirring was stopped a predetermined time in a dispersed state (5 minutes), it was possible to accelerate the fixation time of diamond powder.

本発明は、例えば液体中に固体粒子等の固体などを混合した液体ベースの混合系の攪拌、分散、混合、溶解をすることができ、更に、乳化させることも可能であり、固体粒子を用いた複合めっき食品、建築材料の攪拌、混合、陶芸品の含量、香料の混合など、各種分野において種々の液体混合系の攪拌、分散、混合、溶解、乳化などに利用することができる。   The present invention can stir, disperse, mix and dissolve a liquid-based mixed system in which solids such as solid particles are mixed in a liquid, and can also be emulsified. It can be used for stirring, dispersing, mixing, dissolving, emulsifying and the like of various liquid mixing systems in various fields such as composite plating foods, stirring and mixing of building materials, content of ceramics, and mixing of fragrances.

本発明の攪拌装置の第一構成例を説明する攪拌装置の概略縦断面図である。It is a schematic longitudinal cross-sectional view of the stirring apparatus explaining the 1st structural example of the stirring apparatus of this invention. 本発明の攪拌装置の第二構成例を説明する攪拌装置の概略平面図である。It is a schematic plan view of the stirring apparatus explaining the 2nd structural example of the stirring apparatus of this invention. 上記第二構成例の攪拌装置の概略斜視図である。It is a schematic perspective view of the stirring apparatus of said 2nd structural example. 本発明の攪拌装置の第三構成例を説明する攪拌装置の概略縦断面図である。It is a schematic longitudinal cross-sectional view of the stirring apparatus explaining the 3rd structural example of the stirring apparatus of this invention. 本発明の攪拌装置の第四構成例を説明する攪拌装置の概略平面図である。It is a schematic plan view of the stirring apparatus explaining the 4th structural example of the stirring apparatus of this invention. 本発明の攪拌装置の第五構成例を説明する攪拌装置の概略斜視図である。It is a schematic perspective view of the stirring apparatus explaining the 5th structural example of the stirring apparatus of this invention. 本発明の攪拌装置の第六構成例を説明する攪拌装置の概略斜視図である。It is a schematic perspective view of the stirring apparatus explaining the 6th structural example of the stirring apparatus of this invention. 上記第六構成例の攪拌装置の攪拌部の概略斜視図である。It is a schematic perspective view of the stirring part of the stirring apparatus of the said 6th structural example.

符号の説明Explanation of symbols

A1〜A6 攪拌装置
1、1’ 攪拌槽
11、13、14 本槽部
12 攪拌部
2 プロペラ型攪拌機
3、3’ 仕切壁
32 突出部
33 切り欠き部
4 底面
41、43、44 本槽部底面
42 攪拌部底面
51、52、53、54、55 テーパ部
6 整流板
6a 空隙
A1-A6 Stirrer 1, 1 'Stirrer 11, 13, 14 Main tank 12 Stirrer 2 Propeller-type stirrer 3, 3' Partition wall 32 Projection 33 Notch 4 Bottom 41, 43, 44 Bottom of main tank 42 Stirring unit bottom surface 51, 52, 53, 54, 55 Taper unit 6 Current plate 6a Air gap

Claims (4)

プロペラ型攪拌機が設置される攪拌部と、本槽部とを備え、上記攪拌部と上記本槽部とが、槽内の液体がこれらの間を上下から流通可能となるように配設された仕切壁によって仕切られた攪拌槽を有する攪拌装置であって、上記攪拌槽の底面が、上記仕切壁の配設位置又はその近傍に対応する位置から上記攪拌部と上記本槽部の互いに対向する壁面に向かってそれぞれせり上がるように構成された構造を有すると共に、上記本槽部及び/又は上記攪拌部の底面が、更に、それぞれの壁面に向けてせり上がるテーパ部を備え、上記仕切壁が、その下端側に上記攪拌部側に突出する突出部を備えると共に、該突出部に上記プロペラ型攪拌機のシャフト部が挿通可能な切り欠き部が開設されたことを特徴とする攪拌装置。 A stirring unit in which a propeller-type stirrer is installed and a main tank unit are provided, and the stirring unit and the main tank unit are arranged so that liquid in the tank can flow between them from above and below. A stirring apparatus having a stirring tank partitioned by a partition wall, wherein the bottom surface of the stirring tank faces the stirring section and the main tank section from a position corresponding to the position where the partition wall is disposed or in the vicinity thereof. Each of the main tank part and / or the bottom part of the stirring part further includes a taper part that rises toward the respective wall surface, and the partition wall has a structure configured to rise toward the wall surface. A stirrer characterized by comprising a projecting portion projecting toward the stirrer side at a lower end thereof, and a notch portion into which the shaft portion of the propeller stirrer can be inserted in the projecting portion . 更に、上記仕切壁に沿って上下動可能となるように設けられ、該仕切壁の下端部の底面からの高さを調整する調整部を設けた請求項1に記載の攪拌装置。Furthermore, the stirring apparatus of Claim 1 provided with the adjustment part which was provided so that it could move up and down along the said partition wall, and adjusted the height from the bottom face of the lower end part of this partition wall. 上記本槽部に、更に、逆ベルマウス構造の空隙が開設された整流板を水平方向に配設した請求項1又はに記載の攪拌装置。 The stirrer according to claim 1 or 2 , wherein a rectifying plate having a reverse bell mouth structure gap is disposed in the main tank portion in the horizontal direction. 複数の上記攪拌部を備えた請求項1、2又は3に記載の攪拌装置。 The stirring device according to claim 1 , 2 or 3, comprising a plurality of the stirring portions.
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