JP4918902B2 - Air conditioner outdoor unit - Google Patents

Description

  The present invention relates to an outdoor unit of a large-scale air conditioner used in a building or the like, and in particular, the air is provided in a housing having air suction ports on three sides, both side surfaces and a rear surface, and an air outlet on an upper surface. The present invention relates to an outdoor unit having a structure in which a heat exchanger is provided so as to face a suction port, and a blower fan is provided so as to face the air outlet.

As a component of the outdoor unit of this type of air conditioner, a heat exchanger, a compressor room, an electrical component box, a blower fan, and the like are mainly cited, and various components have been proposed.
For example, in Patent Document 1, in an outdoor unit of an air conditioner having air suction ports on the front and rear sides and having an air outlet on the upper surface, through holes are provided in a slightly wide column that is erected on both sides of the front surface. An invention is disclosed in which the amount of suction is increased.

Patent Document 2 describes an outdoor unit of an air conditioner in which a column is attached to each of four corners of a box-shaped housing, and has a U-shaped cross section so as to face three side surfaces of the housing. It is the structure which arranged the vessel.
JP 11-94308 A JP 2004-85165 A

In the outdoor unit of an air conditioner described in Patent Document 1, heat exchangers are arranged only in the front and rear, and it cannot be said that it is sufficient in terms of compactness and efficiency.
Moreover, the outdoor unit of the air conditioner described in Patent Document 2 is slightly improved by arranging U-shaped heat exchangers on both side surfaces and the back surface. However, in the outdoor unit, it is necessary to check the inside of the electrical component box at the time of shipment or failure, check the refrigerant leak due to welding or seal leakage at the time of shipment from the factory, or check the sensors and electromagnetics during repair. Valve check is required. Therefore, it is necessary to configure so that the location where the refrigerant pipe connected to the heat exchanger and the electromagnetic valve are attached can be observed from the outside. In the present invention, U-shaped heat exchangers are arranged on both sides and the back for compactness. Generally, a compressor room is provided at the lower part on the front side, and an electrical component is provided on the upper part on the front side. Since the product box is arranged and the blower fan is provided on the upper surface, the interior cannot be easily checked.

  The present invention has been made in view of the above problems, while ensuring the mechanical strength of the housing while making the mounting area of the heat exchanger as large as possible, and reducing the overall size from the factory. The purpose is to provide an air conditioner outdoor unit that can easily check for refrigerant leaks due to welding or seal leaks at the time of shipment or after installation, or check sensors and solenoid valves during repair Is.

According to a first aspect of the present invention, air suction ports are provided on the left and right side surfaces and the rear surface of a box-shaped housing, an air outlet is provided on the top surface, a heat exchanger is disposed inside the air suction port, and the air In the outdoor unit of an air conditioner, in which a blower fan is disposed at the air outlet , the electrical component box is accommodated inside the front, and a front panel for taking out the electrical component box is provided on the front. There are two columns each on the side and the back side, and one of the left and right columns on the front side is connected to the electrical component from a corner on the front side so that the electrical component box can be pulled out to the side. It is provided by retreating to the back side by the thickness of the product box, and the other support column is an inclined support column so as to cut a part of the corner from the side surface to the front surface of the housing. It is an outdoor unit of an air conditioner.

  A second aspect of the present invention is characterized in that a large number of air suction windows are provided on an oblique column.

  According to a third aspect of the present invention, one support column on the front side is formed in a flat plate shape and both side edge portions are bent inward, and the other oblique support column is formed in a plate shape and both side edge portions. The support column on the back side is flat and has both side edges bent to the side surface side and the back surface side.

  A fourth aspect of the present invention is characterized in that a heat exchanger is extended inside the other oblique column.

  According to a fifth aspect of the present invention, the lower ends of the four columns are connected to the bottom plate, the peripheral edge is connected to the upper ends of the four columns, and the middle beam is connected to the middle portion of the left and right columns on the front side. It is characterized by forming a framework.

According to the invention of claim 1, air suction ports are provided on the left and right side surfaces and the rear surface of the box-shaped housing, an air outlet is provided on the top surface, and a heat exchanger is disposed inside the air suction port, In the outdoor unit of an air conditioner, in which an air blower is disposed at the air outlet , an electrical component box is accommodated inside the front, and a front panel for taking out the electrical component box is provided on the front, The front and back columns each have two columns, and one of the columns on the left and right sides of the front side extends from the corner on the front side so that the electrical component box can be pulled out sideways. Since the electrical component box is set back by a thickness corresponding to the thickness of the electrical component box , the other support column is an inclined support column so as to cut a part of the corner from the side surface to the front surface of the housing. Ensuring the mechanical strength of the housing while increasing the mounting area of the exchanger as much as possible, Achieving compact body, and leak check of the refrigerant by welding or sealing leak at the factory, it is possible to easily to check the sensors, and solenoid valve for repair.

  According to the second aspect of the present invention, since a large number of air suction windows are provided on the slanted column, sufficient air suction into the heat exchanger can be performed while ensuring the mechanical strength of the housing.

  According to the invention of claim 3, one of the support columns on the front side has a flat plate shape, and both side edges are bent inward, and the other diagonal support column has a flat plate shape and has both sides. It consists of the edge bent inward, the back support is flat, and both edges are bent to the side and back, so the support can be manufactured by pressing an iron plate, A lightweight and inexpensive outdoor unit can be provided.

  According to invention of Claim 4, since the heat exchanger was extended and arranged inside the other diagonal support | pillar, the mounting area of a heat exchanger can be enlarged further, and more efficient and more compact-ization was achieved. it can.

  According to the fifth aspect of the present invention, the lower ends of the four columns are connected to the bottom plate, the peripheral edges are connected to the upper ends of the four columns, and the middle beam is provided at the middle of the left and right columns on the front side. Since they are connected to form a skeleton, a strong housing can be formed, an air intake space can be increased, and a mounting area of the heat exchanger can be further increased.

The present invention provides an air inlet on the left and right side surfaces and the rear surface of a box-shaped housing, an air outlet on the upper surface, a heat exchanger arranged on the inner side of the air inlet, and blows air to the air outlet. In an outdoor unit of an air conditioner, in which a fan is disposed , an electrical component box is accommodated inside the front, and a front panel for taking out the electrical component box is provided on the front, the housing includes a front side and a rear side Each of the two columns on the front side, and one of the columns on the left and right sides of the front side has a thickness of the electrical component box from the corner on the front side so that the electrical component box can be pulled out to the side . The other support column is an inclined support column so as to cut a part of the corner from the side surface to the front surface of the housing.

The oblique struts are provided with a number of air suction windows as long as the strength of the casing is not impaired. In addition, one support column on the front side has a flat plate shape, and both side edge portions are bent inward, and the other oblique support column has a flat plate shape, and both side edge portions are bent inward. The back-side support column is flat and has both side edges bent to the side surface and the back surface side.
A heat exchanger can be extended and arranged inside the other diagonal column.
The frame of the case is formed by connecting the bottom end of the four struts to the bottom plate, connecting the peripheral edge to the top end of the four struts, and connecting the middle rail to the middle part of the left and right struts on the front side. To do.

  Embodiments of the present invention will be described with reference to the drawings. 1 and 2 are perspective views showing an outdoor unit 10 according to the present invention. As shown in FIGS. 1 and 2, the outdoor unit 10 of the present invention includes a substantially rectangular parallelepiped box-shaped housing 11, air inlets 12 are provided on both side surfaces and the back surface, and air outlets on the top surface are provided. Desirably, a blower fan 13 is provided, and the front surface is covered with an upper cover 14 and a lower cover 15. Inside the housing 11, a U-shaped heat exchanger 16 is arranged from the top to the bottom so as to face the air inlet 12, and the inside of the heat exchanger 16 is inside the lower cover 15. Is provided with a compressor chamber 17 in which a compressor and the like are installed. Piping holes 18 for connecting pipes such as refrigerant pipes are provided on the front and lower side surfaces of the housing 11.

  In addition, an electrical component box 20 that houses electrical components 19 is provided inside the upper cover 14 provided on the front surface. The electrical component box 20 has a structure that slides in the side surface direction.

FIG. 6 is a perspective view showing the framework of the outdoor unit 10 of the present invention. As shown in FIG. 6, the framework of the outdoor unit 10 of the present invention is provided with four support columns 22 to 25 on the bottom plate 21, a peripheral edge 26 on the top surface, and the support columns 22 and 23 on the front side. The middle bar 34 is coupled to the middle part. Of these, the left support column 23 on the left side as viewed from the front requires a space for sliding the electrical component box 20, so that the thickness of the electrical component box is increased from the corner on the front side to the rear side. It has a configuration that is set backward. Further, the other support column 22 on the right side when viewed from the front side is an oblique support column formed at an angle of approximately 45 ° so as to cut a part of the corner portion from the side surface to the front surface of the housing, An air suction window 27 is provided from the top to the bottom.

FIG. 7A is a perspective view showing the configuration of the heat exchanger 16 provided inside the outdoor unit 10 of the present invention. The heat exchanger 16 is composed of a large number of fins and tubes (refrigerant tubes). In the present embodiment, the heat exchanger 16 has a high configuration in the height direction, so that the two heat exchangers 16a and 16b are replaced by the partition plate 28. Are placed on top of each other.
As shown in FIG. 7B, the heat exchanger 16 has a substantially U-shaped cross section so as to face the air suction ports 12 provided on both side surfaces and the back surface of the housing 11. In addition, the portion facing the inside of the oblique column 22 formed at an angle of approximately 45 ° is formed by extending and bending the heat exchanger 16 so as to have the same angle as the oblique column 22. . This makes it possible to simultaneously improve the heat exchange efficiency while achieving compactness.

FIG. 8 is a cross-sectional view of the outdoor unit 10 of the present invention configured as described above. As shown in FIG. 8, a slidable electrical component box 20 is installed inside the front upper cover 14, and the column 23 is positioned on the front side so that it does not get in the way when the electrical component box 20 is slid to the left. It is provided to escape from the corner to the back side by the thickness of the electrical component box . In addition, the oblique column 22 provided at the other corner portion when viewed from the front is formed and attached at an angle of approximately 45 °, and one end portion of the heat exchanger 16 facing the oblique column 22 portion. Is configured to be bent so as to have the same angle as the column 22.

  In FIG. 8, the pipe support plate 35 at the end of the heat exchanger 16 is closely attached and fixed to the edge 38 bent to the inside of one of the columns 23 so that air is not sucked. The pipe support plate 36 at the end of the heat exchanger 16 is fixed in close contact with the edge 37 bent to the inside of the column 22 so that air is not sucked. As a result, the air flowing into the heat exchanger 16 always flows in from the air suction port 12 and enters the inside through the heat exchanger 16, and is connected to the support columns 22 and 23 and other inflow paths. Since it is configured so that air does not enter, the heat exchange efficiency is improved.

Next, the slide structure of the electrical component box 20 will be described in detail with reference to the drawings. FIG. 3 is an exploded perspective view showing a hanging structure of the electrical component box 20 in the outdoor unit 10 according to the present invention. As shown in FIG. 3, various electrical components 19 are accommodated in the electrical component box 20, and the slidable electrical component box 20 is returned to the state shown in the figure and fixed together with the upper lid 29 by screws.
A flat plate portion 30 projecting vertically upward is formed on the upper part of the electrical component box 20, and a slightly inner portion of the end portion of the flat plate portion 30 is bent in a direction perpendicular to the flat plate portion 30, A suspension hook 31 having a tip bent downward is formed.

  On the other hand, as shown in FIGS. 3 and 4A, a window-like slide rail portion 32 for inserting the suspension hook 31 is formed on the side of the casing 11 where the electrical component box 20 is suspended. ing. As shown in FIG. 4B, the electrical component box 20 is accommodated in the housing 11 in a state where the suspension hook 31 is inserted and suspended with respect to the slide rail portion 32, and the flat plate portion. 30 and the screw holes provided in the housing 11 are fixed by screwing.

When checking the refrigerant leak due to welding or seal leakage after shipment from the factory or after installation, or when checking the sensors or solenoid valves during repair, remove the screws, By sliding to the left, as shown in FIG. 1, a gap is created in which the inside of the outdoor unit 10 can be observed from the front, and the check operation can be performed. A stopper 33 is formed on a part of the slide rail portion 32 in order to prevent the electrical component box 20 from being slid more than necessary and becoming unstable during the sliding movement.
As shown in FIG. 5, in the case where two or more outdoor units 10 having the same shape are provided side by side, the oblique column 22 is attached so as to cut a part of the corner from the side surface to the front surface of the housing. The adjacent outdoor unit 10 can be installed with a small gap without interfering with the sliding movement of the electrical component box 20.

  If the electrical component box 20 is supported only by the hanging hook 31, a load is applied only to the hanging hook 31, and thus the electrical component box 20 is lifted up by the hanging hook 31. A slide auxiliary plate (not shown) may be provided so that the lower surface abuts against the middle rail 34 on the housing 11 side to reduce the load.

  In the previous embodiment, the heat exchanger 19 is extended to the inside of one of the columns 23. However, if there is a space extending to the inside of the other column 22, it may be extended. In this case, it is necessary to provide an air suction window also on the other support column 22.

  In the previous embodiment, the case 11 is substantially cubic and only one blower fan 13 is attached. However, the case 11 may be a substantially rectangular parallelepiped and two or more blower fans 13 may be attached. Good.

It is a disassembled perspective view showing the outdoor unit 10 by this invention. It is the perspective view showing the state where a part of outdoor unit 10 by the present invention was notched. It is a disassembled perspective view showing the hanging structure of the electrical component box 20 in the outdoor unit 10 according to the present invention. (A) is a front view showing the hanging structure of the electrical component box 20, and (b) is a cross-sectional view taken along the line A-A ′. It is a top view showing the case where a plurality of outdoor units 10 according to the present invention are installed. It is a perspective view showing the framework of outdoor unit 10 of the present invention. It is a perspective view showing the structure of the heat exchanger 16 provided in the inside of the outdoor unit 10 of this invention. It is a cross-sectional view of the outdoor unit 10 according to the present invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 10 ... Outdoor unit, 11 ... Housing | casing, 12 ... Air suction inlet, 13 ... Blower fan, 14 ... Upper cover, 15 ... Lower cover, 16 ... Heat exchanger, 17 ... Compressor room, 18 ... Hole for piping, DESCRIPTION OF SYMBOLS 19 ... Electrical component, 20 ... Electrical component box, 21 ... Bottom plate, 22-25 ... Post, 26 ... Circumference edge, 27 ... Air suction window, 28 ... Partition plate, 29 ... Upper lid, 30 ... Flat plate part, 31 ... Hanging hook 32 ... Slide rail part, 33 ... Stopper, 34 ... Middle rail, 35 ... Pipe support plate, 36 ... Pipe support plate, 37 ... Edge of column, 38 ... Edge of column.

Claims (5)

Air inlets are provided on the left and right side surfaces and the rear surface of the box-shaped housing, an air outlet is provided on the upper surface, a heat exchanger is provided inside the air inlet, and a blower fan is provided at the air outlet. In the outdoor unit of an air conditioner that houses an electrical component box inside the front and has a front panel for taking out the electrical component box on the front, the housing has two on the front side and the back side, respectively. Each of the front left and right support columns has one support column, and the one support column can be pulled out sideways by the thickness of the electrical component box from the corner on the front side. An outdoor unit for an air conditioner, wherein the outdoor unit is provided so as to recede to the back side , and the other support column is an inclined support column so as to cut a part of a corner from the side surface to the front surface of the housing.
  The outdoor unit for an air conditioner according to claim 1, wherein a large number of air suction windows are provided on the oblique column.   One strut on the front side has a flat plate shape and has both side edges bent inward, and the other slanted column has a flat plate shape and has both side edges bent inward. The outdoor unit for an air conditioner according to claim 1 or 2, wherein the back side support column is formed of a flat plate and has both side edges bent to the side surface side and the back surface side.   The outdoor unit for an air conditioner according to claim 1, 2, or 3, wherein a heat exchanger is extended and arranged inside the other oblique column.   The lower ends of the four columns are connected to the bottom plate, the peripheral edges are connected to the upper ends of the four columns, and the middle frame is connected to the middle part of the left and right columns on the front side to form a framework. The outdoor unit for an air conditioner according to claim 1, 2, 3, or 4.

Images