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JP4924548B2 - Method for manufacturing surface-treated metal member, metal member hanging jig and bath liquid guide jig - Google Patents
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JP4924548B2 - Method for manufacturing surface-treated metal member, metal member hanging jig and bath liquid guide jig - Google Patents

Method for manufacturing surface-treated metal member, metal member hanging jig and bath liquid guide jig Download PDF

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JP4924548B2
JP4924548B2 JP2008160836A JP2008160836A JP4924548B2 JP 4924548 B2 JP4924548 B2 JP 4924548B2 JP 2008160836 A JP2008160836 A JP 2008160836A JP 2008160836 A JP2008160836 A JP 2008160836A JP 4924548 B2 JP4924548 B2 JP 4924548B2
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metal member
bath liquid
bath
jig
recess
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JP2010001523A (en
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正光 渡辺
謙介 大橋
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Nippon Light Metal Co Ltd
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Description

本発明は、金属部材を浴液に浸漬して前記金属部材の表面に皮膜を生成させる表面処理金属部材の製造方法、およびそれに用いる金属部材の吊下げ治具と浴液ガイド治具に関する。   The present invention relates to a method for producing a surface-treated metal member in which a metal member is immersed in a bath solution to form a film on the surface of the metal member, and a metal member hanging jig and a bath solution guide jig used therefor.

集積回路や液晶パネルの製造工程の中には、フォトマスクやレティクルと呼ばれる透明基板に描かれた回路パターンをウエハ上に塗布したレジストに転写する工程(フォトリソグラフィー工程)が含まれている。この工程で用いられる透明基板に埃等の異物が付着していると、レジストに転写される回路パターンが不鮮明になることから、透明基板には、ペリクルと呼ばれる防塵カバーが被せられている。   The manufacturing process of an integrated circuit or a liquid crystal panel includes a process (a photolithography process) of transferring a circuit pattern drawn on a transparent substrate called a photomask or a reticle to a resist applied on a wafer. If a foreign substance such as dust adheres to the transparent substrate used in this step, the circuit pattern transferred to the resist becomes unclear, so the transparent substrate is covered with a dust-proof cover called a pellicle.

このペリクルは、透明基板に描かれた回路パターンの全体を囲う支持枠と、この支持枠の一方の面に覆設された透光性のペリクル膜とを備えて構成されており、使用時には、支持枠の他方の面に形成された接着層によって、透明基板に接着されるようになっている。   The pellicle includes a support frame that encloses the entire circuit pattern drawn on the transparent substrate, and a light-transmitting pellicle film that is covered on one surface of the support frame. The adhesive layer formed on the other surface of the support frame is adhered to the transparent substrate.

ペリクルの支持枠には、陽極酸化処理によって表面処理が施されたアルミニウムまたはアルミニウム合金製の金属部材が使用されることが多い。このような金属部材を利用して支持枠を形成すると、軽量であることからその取回しが容易となり、ひいては、フォトリソグラフィー工程の迅速化を図ることが可能となる。   For the support frame of the pellicle, a metal member made of aluminum or aluminum alloy that has been surface-treated by anodization is often used. When such a metal member is used to form the support frame, the support frame is light and easy to handle, and as a result, the photolithography process can be speeded up.

前記の金属部材を陽極酸化処理するに際しては、金属部材を電解槽内の電解液(浴液)に浸漬して通電するようになっており、これによってアルミニウムの表面には酸化皮膜が形成され、表面の硬度が高められている。   When anodizing the metal member, the metal member is immersed in an electrolytic solution (bath solution) in an electrolytic bath and energized, whereby an oxide film is formed on the surface of aluminum, The surface hardness is increased.

ところで、近年では、液晶パネルの大型化に伴って、前記の支持枠には、ペリクルを把持するための凹部(溝を含む。以下同じ)、電極との接触を図るための凹部や、分割形成された枠同士を接合するための凹部が種々形成されるようになってきている(特許文献1乃至3参照)。
特開2006−284927号公報 特開2005−10765号公報 特開2004−361649号公報
By the way, in recent years, as the liquid crystal panel is increased in size, the support frame has a recess (including a groove; the same applies hereinafter) for holding the pellicle, a recess for making contact with the electrode, and divided formation. Various recesses for joining the framed frames are formed (see Patent Documents 1 to 3).
JP 2006-284927 A Japanese Patent Laying-Open No. 2005-10765 JP 2004-361649 A

ところで、前記特許文献1乃至3に示したような支持枠では、アルミニウム製の金属部材を陽極酸化処理する際に、電解液中において凹部が下方へ開口するように配置されることがある。このような場合、陽極酸化にて発生する酸素等の気体が凹部内に入り込んで気泡となって溜まり、凹部内に電解液と接触しない部分が発生して、陽極酸化不良等が生じてしまうことがあるといった問題があった。   By the way, in the support frames as shown in the above-mentioned Patent Documents 1 to 3, when an aluminum metal member is anodized, the recess may be arranged to open downward in the electrolytic solution. In such a case, a gas such as oxygen generated by anodic oxidation enters into the recess and accumulates as a bubble, and a portion that does not come into contact with the electrolytic solution is generated in the recess, resulting in an anodic oxidation failure or the like. There was a problem that there was.

なお、気体の溜まりを回避する技術として、特開2005−89778号公報に示すような技術が提案されていた。特許文献1に示された表面処理技術は、治具を嵌挿配置した中空枠材と治具との対接面に、気体の誘導用空隙を形成し、この誘導用空隙を利用して気体を上方に誘導することで、治具を嵌挿配置した中空枠材の長手方向端部に発生する陽極酸化不良(表面処理不良)を解消するようになっている。   In addition, as a technique for avoiding gas accumulation, a technique as disclosed in JP-A-2005-89778 has been proposed. In the surface treatment technique disclosed in Patent Document 1, a gas guiding gap is formed on a contact surface between a hollow frame member in which a jig is inserted and arranged, and the jig, and gas is generated using the guiding gap. In this way, the anodic oxidation failure (surface treatment failure) that occurs at the end in the longitudinal direction of the hollow frame member in which the jig is inserted and disposed is eliminated.

しかしながら、前記した表面処理技術では、治具を嵌挿配置した中空枠材と治具との対接面に気体の誘導用空隙を形成して、気体を上方に誘導して排出するようにしているので、枠材が上下方向に延びる中空形状である等の特定の形状である場合には有効であるが、その形状の変更には十分に対応できず、下方へ開口して上部が閉じられた凹部に対しては、対応することができなかった。   However, in the surface treatment technique described above, a gas guiding gap is formed on the contact surface between the hollow frame member in which the jig is inserted and arranged, and the jig, and the gas is guided upward and discharged. Therefore, it is effective when the frame material has a specific shape such as a hollow shape that extends in the vertical direction, but it cannot sufficiently cope with the change of the shape, and it opens downward and the upper part is closed. It was not possible to cope with the concave portions.

そこで、本発明は前記の問題を解決するために案出されたものであって、浴液中において下方へ開口する凹部であっても、気体の溜まりを回避でき表面処理不良の発生を防止できる金属部材の表面処理金属部材の製造方法、金属部材の吊下げ治具および浴液ガイド治具を提供することを課題とする。   Therefore, the present invention has been devised to solve the above-described problem, and even in a concave portion that opens downward in the bath liquid, gas accumulation can be avoided and occurrence of surface treatment defects can be prevented. It is an object of the present invention to provide a method for producing a surface-treated metal member for a metal member, a metal member suspension jig, and a bath liquid guide jig.

前記課題を解決するための請求項1に係る発明は、表面に凹部を有する金属部材を浴液に浸漬して前記金属部材の表面に皮膜を生成させる表面処理金属部材の製造方法において、前記凹部が下になるように前記金属部材を保持するとともに、前記凹部の下方に、前記浴液を前記凹部に案内するガイド部を備えた浴液ガイド治具を設け、前記金属部材を前記浴液に浸漬する際に、前記浴液ガイド治具によって前記浴液を前記凹部に案内するようにしたことを特徴とする表面処理金属部材の製造方法である。   The invention according to claim 1 for solving the above-described problem is the method for producing a surface-treated metal member in which a metal member having a recess on the surface is immersed in a bath solution to form a film on the surface of the metal member. And holding the metal member such that the bath member guide jig is provided below the concave portion with a guide portion for guiding the bath liquid to the concave portion. In the dipping process, the bath liquid is guided to the recess by the bath liquid guide jig.

このような方法によれば、金属部材を浴液に浸漬する際に、下方へ開口する凹部に、浴液ガイド治具から浴液が案内され、凹部の内面に浴液が入り込むので、気体の溜まりを回避でき表面処理不良の発生を防止することができる。   According to such a method, when the metal member is immersed in the bath liquid, the bath liquid is guided from the bath liquid guide jig into the concave portion opened downward, and the bath liquid enters the inner surface of the concave portion. Accumulation can be avoided and occurrence of surface treatment defects can be prevented.

請求項2に係る発明は、表面に凹部を有するアルミニウムまたはアルミニウム合金製の金属部材を電解液からなる浴液に浸漬して通電することで前記金属部材の表面に酸化皮膜を生成させる表面処理金属部材の製造方法において、前記凹部が下になるように前記金属部材を保持するとともに、前記凹部の下方に、前記浴液を前記凹部に案内するガイド部を備えた浴液ガイド治具を設け、前記金属部材を前記浴液に浸漬する際に、前記浴液ガイド治具によって前記浴液を前記凹部に案内するようにしたことを特徴とする表面処理金属部材の製造方法である。   The invention according to claim 2 is a surface-treated metal that forms an oxide film on the surface of the metal member by immersing a metal member made of aluminum or aluminum alloy having a recess on the surface in a bath solution made of an electrolytic solution and energizing it. In the member manufacturing method, the metal member is held so that the concave portion is downward, and a bath liquid guide jig provided with a guide portion for guiding the bath liquid to the concave portion is provided below the concave portion, In the method for producing a surface-treated metal member, the bath liquid is guided to the concave portion by the bath liquid guide jig when the metal member is immersed in the bath liquid.

このような方法によれば、金属部材を浴液に浸漬する際に、下方へ開口する凹部に、浴液ガイド治具から浴液(電解液)が案内され、凹部の内面に浴液が入り込むので、気体の溜まりを回避でき表面処理不良(陽極酸化不良)の発生を防止することができる。   According to such a method, when the metal member is immersed in the bath liquid, the bath liquid (electrolyte solution) is guided from the bath liquid guide jig to the recess opening downward, and the bath liquid enters the inner surface of the recess. Therefore, accumulation of gas can be avoided and occurrence of surface treatment failure (anodization failure) can be prevented.

請求項3に係る発明は、前記ガイド部が、上部の開口部が下部の開口部よりも小さい筒状に形成されていることを特徴とする請求項1または請求項2に記載の表面処理金属部材の製造方法である。   According to a third aspect of the present invention, in the surface-treated metal according to the first or second aspect, the guide portion is formed in a cylindrical shape in which an upper opening is smaller than a lower opening. It is a manufacturing method of a member.

このような方法によれば、浴液ガイド治具の上部の開口部を下部の開口部よりも小さくしたことによって、金属部材を浴液に浸漬する際に、浴液が、浴液ガイド治具の上部において中心側(開口部)に集められ、凹部に向かう浴液の流れを強めることができる。   According to such a method, when the metal member is immersed in the bath liquid by making the upper opening of the bath liquid guide jig smaller than the lower opening, the bath liquid is used as the bath liquid guide jig. In the upper part of the water, it is collected on the center side (opening), and the flow of the bath liquid toward the concave portion can be strengthened.

請求項4に係る発明は、前記ガイド部が、上部が縮径する錐台形状を呈する筒状に形成されていることを特徴とする請求項1乃至請求項3のいずれか1項に記載の表面処理金属部材の製造方法である。   The invention according to claim 4 is characterized in that the guide portion is formed in a cylindrical shape having a frustum shape whose upper portion is reduced in diameter. It is a manufacturing method of a surface treatment metal member.

このような方法によれば、ガイド部を、上部が縮径する錐台形状を呈する筒状に形成したことによって、金属部材を浴液に浸漬する際に、浴液がガイド部の内面に順次押されることで浴液ガイド治具の下部から上部に向かうに連れて中心側(上部の開口部)に集められ、上部の開口部から上方の凹部に向かう浴液の流れを強めることができる。   According to such a method, when the guide portion is formed in a cylindrical shape having a truncated cone shape whose upper portion is reduced in diameter, the bath liquid is sequentially applied to the inner surface of the guide portion when the metal member is immersed in the bath liquid. By being pushed, the bath liquid is collected in the center (upper opening) from the lower part to the upper part of the bath liquid guide jig, and the flow of the bath liquid from the upper opening part to the upper concave part can be strengthened.

請求項5に係る発明は、前記浴液ガイド治具が、前記ガイド部の上に前記凹部に対向するノズル部を備えていることを特徴とする請求項3または請求項4に記載の表面処理金属部材の製造方法である。   The invention according to claim 5 is the surface treatment according to claim 3 or 4, wherein the bath liquid guide jig is provided with a nozzle portion facing the concave portion on the guide portion. It is a manufacturing method of a metal member.

このような方法によれば、ガイド部の上に凹部に対向するノズル部を備えていることによって、金属部材を浴液に浸漬する際に、浴液が凹部に向かって効率的に噴射されることとなる。   According to such a method, by providing the nozzle portion facing the recess on the guide portion, the bath liquid is efficiently sprayed toward the recess when the metal member is immersed in the bath liquid. It will be.

請求項6に係る発明は、前記金属部材を前記浴液に浸漬した後に、前記金属部材を揺動させることを特徴とする請求項1乃至請求項5のいずれか1項に記載の表面処理金属部材の製造方法である。   The invention according to claim 6 is characterized in that the metal member is swung after the metal member is immersed in the bath solution, and the surface-treated metal according to any one of claims 1 to 5 It is a manufacturing method of a member.

このような方法によれば、浴液ガイド治具の周囲に位置する浴液が凹部内へと入り込むので、万一金属部材の下降時に凹部内に気体が残存していた場合でも、気体の溜まりを確実に回避することができる。 According to this method, since the bath liquid located around the bath liquid guide jig enters into concave portion, even when the gas remaining in the unlikely event the recess when downward movement of the metal member, reservoir gases Can be reliably avoided.

請求項7に係る発明は、表面に凹部を有する金属部材の表面に皮膜を生成させる表面処理加工において前記金属部材を保持する保持手段を備え、前記金属部材を保持して浴液に吊り下げて浸漬する吊下げ治具であって、前記金属部材を保持した状態で前記金属部材に下方へ開口する前記凹部の下方となる位置に、前記保持手段の下降時に前記浴液を前記凹部に案内するガイド部を備えた浴液ガイド治具を設けたことを特徴とする金属部材の吊下げ治具である。   The invention which concerns on Claim 7 is equipped with the holding means to hold | maintain the said metal member in the surface treatment process which produces | generates a film | membrane on the surface of the metal member which has a recessed part on the surface, hold | maintains the said metal member, and suspends it in bath liquid. A hanging jig to be immersed, wherein the bath liquid is guided to the recess when the holding means is lowered to a position below the recess that opens downward in the metal member while holding the metal member. A metal member suspending jig provided with a bath liquid guide jig provided with a guide portion.

このような構成によれば、金属部材を浴液に浸漬する際に、下方へ開口する凹部に、浴液ガイド治具から浴液が案内されて注液されるので、凹部に浴液が入り込んで、気体の溜まりを回避でき表面処理不良の発生を防止することができる。   According to such a configuration, when the metal member is immersed in the bath liquid, the bath liquid is guided and poured from the bath liquid guide jig into the recess opening downward, so that the bath liquid enters the recess. Therefore, accumulation of gas can be avoided and occurrence of surface treatment defects can be prevented.

請求項8に係る発明は、前記保持手段には、前記金属部材を保持した状態で前記金属部材の下方となる位置に棒状部材が設けられており、前記浴液ガイド治具は、前記棒状部材に着脱可能に取り付けられたことを特徴とする請求項7に記載の金属部材の吊下げ治具である。   In the invention according to claim 8, the holding means is provided with a rod-like member at a position below the metal member in a state where the metal member is held, and the bath liquid guide jig is provided with the rod-like member. The metal member suspending jig according to claim 7, wherein the jig is detachably attached to the metal member.

このような構成によれば、浴液ガイド治具の取付位置を変更できるので、凹部の位置が異なる複数の金属部材に対応することができる。   According to such a configuration, since the mounting position of the bath liquid guide jig can be changed, it is possible to cope with a plurality of metal members having different concave positions.

請求項9に係る発明は、表面に凹部を有する金属部材を浴液に浸漬して前記金属部材の表面に皮膜を生成させる表面処理加工において、前記金属部材を前記浴液に浸漬する際に下方へ開口する前記凹部に前記浴液を案内する浴液ガイド治具であって、上部の開口部が下部の開口部よりも小さい筒状に形成され、前記浴液を前記凹部に案内するガイド部を備えたことを特徴とする浴液ガイド治具である。   The invention according to claim 9 is a surface treatment process in which a metal member having a recess on the surface is immersed in a bath solution to form a film on the surface of the metal member. A bath liquid guide jig for guiding the bath liquid into the recess opening to the guide, wherein the upper opening is formed in a cylindrical shape smaller than the lower opening, and the guide section guides the bath liquid to the recess. A bath liquid guide jig comprising:

このような構成によれば、金属部材を浴液に浸漬する際に、下方へ開口した凹部に、浴液ガイド治具から浴液が案内されるので、凹部の内面に浴液が入り込んで、凹部への気体の溜まりを回避でき表面処理不良の発生を防止することができる。   According to such a configuration, when the metal member is immersed in the bath liquid, the bath liquid is guided from the bath liquid guide jig to the concave portion opened downward, so that the bath liquid enters the inner surface of the concave portion, The accumulation of gas in the concave portion can be avoided, and the occurrence of surface treatment defects can be prevented.

本発明によれば、浴液中において下方へ開口する凹部であっても、気体の溜まりを回避でき表面処理不良の発生を防止できるといった優れた効果を発揮する。   According to the present invention, even in the concave portion that opens downward in the bath liquid, an excellent effect is exhibited in which gas accumulation can be avoided and occurrence of surface treatment defects can be prevented.

次に、本発明を実施するための最良の形態について、図面を適宜参照しながら詳細に説明する。なお、本実施形態では、図4に示すように、ペリクルの支持枠を構成するアルミニウムまたはアルミニウム合金製の金属部材1を、電解液からなる浴液10に浸漬して通電することで金属部材1の表面2に酸化皮膜を生成させる例を挙げて、表面処理金属部材の製造方法、金属部材の吊下げ治具30および浴液ガイド治具20について説明する。本明細書中の「上」方向および「下」方向は、金属部材1を吊下げ治具30に保持させて、浴液10内に浸漬した状態を基準にしており、ペリクルの支持枠としての使用状態とは関係ない。   Next, the best mode for carrying out the present invention will be described in detail with appropriate reference to the drawings. In this embodiment, as shown in FIG. 4, the metal member 1 is formed by immersing the metal member 1 made of aluminum or aluminum alloy constituting the support frame of the pellicle in a bath solution 10 made of an electrolytic solution and energizing it. The method for producing the surface-treated metal member, the metal member suspending jig 30 and the bath liquid guide jig 20 will be described with reference to an example in which an oxide film is generated on the surface 2 of the metal. The “up” direction and “down” direction in this specification are based on the state in which the metal member 1 is held in the hanging jig 30 and immersed in the bath solution 10, and serves as a support frame for the pellicle. It has nothing to do with usage.

浴液10は、例えば希硫酸やシュウ酸等の電解液が用いられ、上部が開口した液槽11に貯溜されている。金属部材1は、吊下げ治具30に保持されて、液槽11の上方から浴液10に吊り下げて浸漬される。そして、浴液10中で、金属部材1側を陽極として電気分解することにより、金属部材1の表面2を電気化学的に酸化させて酸化アルミニウムAlの酸化皮膜を生成させる。このような陽極酸化処理によって、耐食性が向上された表面処理金属部材が製造される。 As the bath solution 10, for example, an electrolytic solution such as dilute sulfuric acid or oxalic acid is used, and is stored in a liquid tank 11 having an open top. The metal member 1 is held by the hanging jig 30 and is suspended and immersed in the bath liquid 10 from above the liquid tank 11. Then, by electrolysis in the bath solution 10 with the metal member 1 side as an anode, the surface 2 of the metal member 1 is electrochemically oxidized to form an oxide film of aluminum oxide Al 2 O 3 . By such anodizing treatment, a surface-treated metal member with improved corrosion resistance is produced.

本実施形態に係る表面処理金属部材の製造方法は、図1および図3に示すように、表面に凹部3を有するアルミニウムまたはアルミニウム合金製の金属部材(ペリクルの支持枠)1を電解液からなる浴液10(図4乃至図6参照)に浸漬して通電することで金属部材1の表面2に酸化皮膜を生成させる陽極酸化処理を施した表面処理金属部材の製造方法であって、吊下げ治具30で凹部3が下になるように金属部材1を保持するとともに、凹部3の下方に、浴液10を凹部3に案内するガイド部21aを備えた浴液ガイド治具20を設け、金属部材1を浴液10に浸漬する際に、浴液ガイド治具20によって浴液10を凹部3に案内するようにしたことを特徴とする。   As shown in FIGS. 1 and 3, the manufacturing method of the surface-treated metal member according to the present embodiment comprises a metal member (pellicle support frame) 1 made of aluminum or an aluminum alloy having a recess 3 on the surface made of an electrolytic solution. A method for manufacturing a surface-treated metal member that has been subjected to an anodizing treatment for generating an oxide film on the surface 2 of the metal member 1 by immersing it in a bath solution 10 (see FIGS. 4 to 6) and energizing it. While holding the metal member 1 with the jig 30 so that the concave portion 3 is below, a bath liquid guide jig 20 provided with a guide portion 21 a for guiding the bath liquid 10 to the concave portion 3 is provided below the concave portion 3. When the metal member 1 is immersed in the bath solution 10, the bath solution 10 is guided to the recess 3 by the bath solution guide jig 20.

本実施形態における金属部材1は、矩形の枠状を呈しており、吊下げ治具30に保持され浴液10に浸漬された状態で金属部材1の下側となる下辺部1aの下面には、例えば後の工程でペリクルを把持するための穴となる凹部3が形成されている。凹部3は、下方へ開口して上側に底面を有する逆有底状に形成されており、例えば円を底面とする円柱状を呈している。なお、凹部3の形状は、円柱状に限定されるものではなく、把持治具の形状や穴の使用用途に応じて適宜決定されるものであって、長円柱状、角柱状等他の形状であってもよい。   The metal member 1 in the present embodiment has a rectangular frame shape, and is held on the lower surface of the lower side portion 1 a that is the lower side of the metal member 1 while being held in the hanging jig 30 and immersed in the bath liquid 10. For example, the recess 3 is formed as a hole for gripping the pellicle in a later step. The concave portion 3 is formed in an inverted bottomed shape having a downward opening and a bottom surface on the upper side, and has, for example, a cylindrical shape with a circle as a bottom surface. Note that the shape of the recess 3 is not limited to a cylindrical shape, and is appropriately determined according to the shape of the gripping jig and the intended use of the hole. Other shapes such as a long cylindrical shape, a prismatic shape, etc. It may be.

次に、金属部材1を保持する吊下げ治具30の構成を説明する。図3に示すように、吊下げ治具30は、矩形の枠状に形成されており、外周フレーム31を有している。外周フレーム31の上部には、吊下げ治具30を吊下げるためのブラケット32が設けられている。ブラケット32の上端はU字状に折り返されており、係止部32aが形成されている。外周フレーム31は、例えば所定の強度と導電性を有するチタン等にて構成され、溶接あるいはビス等にて互いに固定されている。   Next, the configuration of the hanging jig 30 that holds the metal member 1 will be described. As shown in FIG. 3, the hanging jig 30 is formed in a rectangular frame shape and has an outer peripheral frame 31. A bracket 32 for suspending the suspending jig 30 is provided on the upper portion of the outer peripheral frame 31. The upper end of the bracket 32 is folded back in a U shape, and a locking portion 32a is formed. The outer peripheral frame 31 is made of, for example, titanium having predetermined strength and conductivity, and is fixed to each other by welding or screws.

外周フレーム31の内側には、金属部材1の保持スペースが位置しており、金属部材1を保持する保持手段34が設けられている。保持手段34は、金属部材1を保持して浴液10に浸漬した状態で金属部材1の上方となる位置に設けられた上部保持フレーム35と、金属部材1の下方となる位置に設けられた下部保持フレーム36とを備えて構成されており、金属部材1の上下から挟み込んで保持するようになっている。   A holding space for the metal member 1 is located inside the outer peripheral frame 31, and holding means 34 for holding the metal member 1 is provided. The holding means 34 is provided at an upper holding frame 35 provided at a position above the metal member 1 in a state where the metal member 1 is held and immersed in the bath liquid 10 and at a position below the metal member 1. The lower holding frame 36 is provided, and the metal member 1 is sandwiched and held from above and below.

上部保持フレーム35は、上下方向に離間して配置された固定棒状部材35aおよび可動棒状部材35bと、固定棒状部材35aと可動棒状部材35b間に介設されたばね部材35cと、可動棒状部材35bに設けられた電極部材35dとを備えて構成されている。固定棒状部材35aおよび可動棒状部材35bは、外周フレーム31と同様に、例えば所定の強度と導電性を有するチタン等にて構成され、ともに水平方向に沿って互いに平行に配置されている。固定棒状部材35aは可動棒状部材35bの上方に設けられている。固定棒状部材35aは、その両端が外周フレーム31の側辺31aにビス等の締結手段によって固定されている。可動棒状部材35bは、その両端が外周フレーム31の側辺31aに形成された長孔(図示せず)に上下移動可能に係止されており、固定棒状部材35aと平行状態を維持しながら上下動するように構成されている。電極部材35dは、可動棒状部材35bの下側に下方に延出して設けられており、金属部材1の上辺部1bに接続される部材である。電極部材35dは、先端が窄んだピン形状を呈しており、その基端部が可動棒状部材35bに把持固定され、チタンにて構成される可動棒状部材35bおよび吊下げ治具30を介して電流供給源(図示せず)に接続されている。電極部材35dは、先端が金属部材1に形成された電極用凹部(図示せず)の底面に押圧された状態で接触して通電するようになっている。   The upper holding frame 35 includes a fixed rod-like member 35a and a movable rod-like member 35b that are spaced apart in the vertical direction, a spring member 35c interposed between the fixed rod-like member 35a and the movable rod-like member 35b, and a movable rod-like member 35b. The electrode member 35d is provided. Similarly to the outer peripheral frame 31, the fixed rod member 35a and the movable rod member 35b are made of, for example, titanium having a predetermined strength and conductivity, and are both arranged parallel to each other along the horizontal direction. The fixed rod member 35a is provided above the movable rod member 35b. Both ends of the fixed rod-shaped member 35a are fixed to the side 31a of the outer peripheral frame 31 by fastening means such as screws. The movable rod-shaped member 35b is engaged with a long hole (not shown) formed in the side 31a of the outer peripheral frame 31 so that the movable rod-shaped member 35b can move up and down while maintaining a parallel state with the fixed rod-shaped member 35a. It is configured to move. The electrode member 35d is a member that extends downward below the movable rod-shaped member 35b and is connected to the upper side 1b of the metal member 1. The electrode member 35d has a pin shape with a narrowed tip, and a base end portion of the electrode member 35d is held and fixed to the movable rod-shaped member 35b, and the movable rod-shaped member 35b made of titanium and the hanging jig 30 are interposed therebetween. It is connected to a current supply source (not shown). The electrode member 35d is configured to contact and energize the electrode member 35d in a state where the tip is pressed against the bottom surface of an electrode recess (not shown) formed in the metal member 1.

下部保持フレーム36は、棒状部材36aと、この棒状部材36aに設けられた電極部材36bとを備えて構成されている。棒状部材36aは、外周フレーム31と同様に、例えば所定の強度と導電性を有するチタン等にて構成され、円柱形状を呈しており、水平方向に沿って配置されている。棒状部材36aは、金属部材1を保持した状態で金属部材1の下方に所定の間隔をあけて設けられている。棒状部材36aは、その両端が外周フレーム31の側辺31aにビス等の締結手段によって固定されている。電極部材36bは、棒状部材36aの上側に設けられており、金属部材1の下辺部1aに接続される部材である。電極部材36bは、上部保持フレーム35の電極部材35dと同様に、先端が窄んだピン形状を呈しており、その基端部が棒状部材36aに把持固定され、チタンにて構成される棒状部材36aおよび吊下げ治具30を介して電流供給源(図示せず)に接続されている。電極部材36bは、その先端が金属部材1に形成された電極用凹部(図示せず)の底面に押圧された状態で接触して通電するようになっている。すなわち、金属部材1は、下辺部1aが複数の電極部材36bの上に載置されるとともに、上辺部1bにおいて複数の電極部材35dで下方に付勢されており、上下の電極部材35d,36bによって挟持された状態で、吊下げ治具30に保持されることとなる。   The lower holding frame 36 includes a rod-shaped member 36a and an electrode member 36b provided on the rod-shaped member 36a. Like the outer peripheral frame 31, the rod-shaped member 36a is made of, for example, titanium having a predetermined strength and conductivity, has a cylindrical shape, and is arranged along the horizontal direction. The rod-shaped member 36 a is provided below the metal member 1 with a predetermined interval while holding the metal member 1. Both ends of the rod-shaped member 36a are fixed to the side 31a of the outer peripheral frame 31 by fastening means such as screws. The electrode member 36 b is a member provided on the upper side of the rod-shaped member 36 a and connected to the lower side portion 1 a of the metal member 1. Similar to the electrode member 35d of the upper holding frame 35, the electrode member 36b has a pin shape with a narrowed tip, and a base end portion thereof is held and fixed to the rod-shaped member 36a and is a rod-shaped member made of titanium. 36a and a suspension jig 30 are connected to a current supply source (not shown). The electrode member 36b is in contact with and energized in a state where its tip is pressed against the bottom surface of a recess (not shown) for an electrode formed in the metal member 1. That is, in the metal member 1, the lower side 1a is placed on the plurality of electrode members 36b, and the upper side 1b is urged downward by the plurality of electrode members 35d, so that the upper and lower electrode members 35d, 36b It is held by the hanging jig 30 in a state of being sandwiched by.

棒状部材36aには、浴液ガイド治具20が着脱可能に固定されている。次に、浴液ガイド治具20の構成を説明する。   The bath liquid guide jig 20 is detachably fixed to the rod-shaped member 36a. Next, the configuration of the bath liquid guide jig 20 will be described.

図1乃至図3に示すように、浴液ガイド治具20は、浴液10(図4参照)に対して耐食性を有する合成樹脂にて構成されており、棒状部材36aの上側に配置されるガイド部材21と、ガイド部材21の下方に配置される挟持部材22と、挟持部材22をガイド部材21に固定するボルト23とを備えて構成されている。   As shown in FIGS. 1 to 3, the bath liquid guide jig 20 is made of a synthetic resin having corrosion resistance to the bath liquid 10 (see FIG. 4), and is disposed on the upper side of the rod-shaped member 36a. The guide member 21 includes a clamping member 22 disposed below the guide member 21, and a bolt 23 that fixes the clamping member 22 to the guide member 21.

ガイド部材21は、金属部材1を浴液10に浸漬する際に浴液10を凹部3に案内するガイド部21aと、棒状部材36a上に載置されてガイド部21aを支持する一対の脚部21bとを備えて構成されている。ガイド部21aは、上部の開口部24aが下部の開口部24bよりも小さい筒状に形成されている。具体的には、ガイド部21aの内表面は上方に向かうに連れて徐々に縮径するとともに、外表面は上部が小さくなる四角錐台形状を呈するように形成されており、逆ロート形状(ロートを上下逆にした形状)を呈いている。ガイド部21aの内表面が浴液10を上部の開口部24aに向かって案内するガイド面20aを構成する。ガイド部21aは、棒状部材36aよりも幅広に形成されており、棒状部材36a上に設置したときに、ガイド面20a(内表面)の端部が棒状部材36aの幅方向両端からそれぞれ外側に張り出すようになっている(図3の(a)および(c)参照)。   The guide member 21 includes a guide portion 21a that guides the bath solution 10 to the recess 3 when the metal member 1 is immersed in the bath solution 10, and a pair of leg portions that are placed on the rod-like member 36a and support the guide portion 21a. 21b. The guide portion 21a is formed in a cylindrical shape in which the upper opening 24a is smaller than the lower opening 24b. Specifically, the inner surface of the guide portion 21a is gradually reduced in diameter toward the upper side, and the outer surface is formed to have a quadrangular frustum shape with a smaller upper portion, and has an inverted funnel shape (roof shape). ). The inner surface of the guide portion 21a constitutes a guide surface 20a that guides the bath liquid 10 toward the upper opening 24a. The guide portion 21a is formed wider than the rod-shaped member 36a. When the guide portion 21a is installed on the rod-shaped member 36a, the end portion of the guide surface 20a (inner surface) extends outward from both ends in the width direction of the rod-shaped member 36a. (See (a) and (c) of FIG. 3).

ガイド部21aの上には、凹部3に対向するノズル部25が設けられている。ノズル部25は、ガイド部21aの上端に一体的に形成された部分であって、その内側に貫通孔25aを備えている。本実施形態のノズル部25の外形は、正方形を底面とする四角柱形状を呈し、内形(貫通孔25a)は、円筒状に形成されている。ノズル部25の貫通孔25aの内径は、ガイド部21aの上部の開口部24aの内径と同等の長さとなっている。なお、ノズル部25の貫通孔25aは、上端と下端の形状が同一である円柱形状に限定されるものではなく、上端の形状が下端の形状よりも縮径した円形状になるようにしてもよいし、上端の形状が扁平した長円形状または楕円形状になるようにしてもよい。   On the guide part 21a, the nozzle part 25 facing the recessed part 3 is provided. The nozzle portion 25 is a portion formed integrally with the upper end of the guide portion 21a, and has a through hole 25a inside thereof. The outer shape of the nozzle portion 25 of the present embodiment has a quadrangular prism shape with a square bottom surface, and the inner shape (through hole 25a) is formed in a cylindrical shape. The inner diameter of the through hole 25a of the nozzle portion 25 is the same length as the inner diameter of the opening 24a at the top of the guide portion 21a. Note that the through hole 25a of the nozzle portion 25 is not limited to a cylindrical shape having the same shape at the upper end and the lower end, and may have a circular shape in which the shape of the upper end is smaller than the shape of the lower end. Alternatively, the shape of the upper end may be a flat oval shape or an elliptical shape.

脚部21bの下面には、棒状部材36aの外周面と同径の円弧状切欠き部26が形成されている。円弧状切欠き部26は、半円またはそれよりも短い円弧状に形成されている。円弧状切欠き部26の両側には、ボルト穴27(図2の(b)参照)が下方に開口して形成されている。   An arcuate notch 26 having the same diameter as the outer peripheral surface of the rod-shaped member 36a is formed on the lower surface of the leg 21b. The arc-shaped notch 26 is formed in a semicircle or an arc shape shorter than that. Bolt holes 27 (see FIG. 2B) are formed on both sides of the arc-shaped notch 26 so as to open downward.

挟持部材22は、上面に棒状部材36aの外周面と同径の円弧状切欠き部28が形成されており、円弧状切欠き部28の両側には、ボルト貫通孔29(図2の(b)参照)が上下方向に貫通して形成されている。円弧状切欠き部28は、半円またはそれよりも短い円弧状に形成されており、ガイド部材21の脚部21bと挟持部材22とで棒状部材36aを挟み込んだときに、脚部21bと挟持部材22との間に隙間が形成されるのが好ましい。そして、ボルト23でガイド部材21と挟持部材22とを締め付けることで、棒状部材36aを強固に挟持して、浴液ガイド治具20を確実に固定することができる。   The sandwiching member 22 has an arcuate notch 28 having the same diameter as the outer peripheral surface of the rod-shaped member 36a on the upper surface, and bolt through holes 29 ((b in FIG. 2) are formed on both sides of the arcuate notch 28. )) Is formed penetrating in the vertical direction. The arc-shaped cutout portion 28 is formed in a semicircle or an arc shape shorter than that, and is sandwiched between the leg portion 21b when the rod-shaped member 36a is sandwiched between the leg portion 21b and the clamping member 22 of the guide member 21. A gap is preferably formed between the member 22 and the member 22. Then, by tightening the guide member 21 and the clamping member 22 with the bolt 23, the rod-shaped member 36a can be firmly clamped, and the bath liquid guide jig 20 can be securely fixed.

次に、前記した吊下げ治具30および浴液ガイド治具20を用いて、金属部材1に表面処理を施す表面処理金属部材の製造方法について説明する。   Next, the manufacturing method of the surface treatment metal member which performs surface treatment to the metal member 1 using the above-mentioned hanging jig | tool 30 and the bath liquid guide jig | tool 20 is demonstrated.

まず、熱間圧延、冷間圧延を経て得られた板材を刳り貫き、枠状の金属部材1を形成する。そして、枠の外周面に穴あけ加工を施して凹部3や電極用凹部(図示せず)を形成し、その後必要に応じて傷消し、表面粗面化等の目的のため、ショットブラスト等の機械的な表面処理を施す。   First, a plate-like metal member 1 is formed by punching a plate material obtained through hot rolling and cold rolling. Then, the outer peripheral surface of the frame is drilled to form the recesses 3 and electrode recesses (not shown), and then, if necessary, machine such as shot blasting for scratching and roughening the surface. Surface treatment.

その後、図3に示すように、金属部材1を吊下げ治具30に保持する。金属部材1を吊下げ治具30に保持するに際しては、吊下げ治具30を寝かした状態にして、上部保持フレーム35の可動棒状部材35bをばね部材35cの付勢力に抗して固定棒状部材35a側に移動させる。その状態で、金属部材1を、可動棒状部材35bと下部保持フレーム36の棒状部材36a間にセットして、金属部材1の下辺部1aの電極用凹部(図示せず)に下部保持フレーム36の電極部材36bの先端部を挿入して、下辺部1aを係合させる。そして、可動棒状部材35bを金属部材1の上辺部1b側に戻して、電極部材35dの先端部を上辺部1bの電極用凹部に挿入して、上辺部1bを係合させる。これによって、可動棒状部材35bは、ばね部材35cによって金属部材1側に付勢されて押し付けられ、金属部材1は、下部の電極部材36bと上部の電極部材35dとによって挟持されて、吊下げ治具30に保持されることとなる。   Thereafter, as shown in FIG. 3, the metal member 1 is held by the hanging jig 30. When holding the metal member 1 on the hanging jig 30, the hanging jig 30 is laid down, and the movable rod-shaped member 35b of the upper holding frame 35 is fixed against the urging force of the spring member 35c. Move to side 35a. In this state, the metal member 1 is set between the movable rod-shaped member 35b and the rod-shaped member 36a of the lower holding frame 36, and the lower holding frame 36 is placed in the electrode recess (not shown) on the lower side 1a of the metal member 1. The tip end portion of the electrode member 36b is inserted to engage the lower side portion 1a. Then, the movable rod-shaped member 35b is returned to the upper side 1b side of the metal member 1, and the tip of the electrode member 35d is inserted into the electrode recess of the upper side 1b to engage the upper side 1b. As a result, the movable rod-shaped member 35b is urged and pressed by the spring member 35c toward the metal member 1, and the metal member 1 is sandwiched between the lower electrode member 36b and the upper electrode member 35d to be suspended. It will be held by the tool 30.

その後、金属部材1の下辺部1aの各凹部3の下方に浴液ガイド治具20をそれぞれ固定する。浴液ガイド治具20を固定するに際しては、図1に示すように、まず、浴液ガイド治具20の上端のノズル部25が凹部3に対向するように、ガイド部材21を棒状部材36a上に設置する。そして、棒状部材36aの下側から挟持部材22を押し当て、ボルト23によってガイド部材21の脚部21bに締め付けて、挟持部材22を固定する。これによって、棒状部材36aが、脚部21bと挟持部材22とで挟持され、浴液ガイド治具20が吊下げ治具30に固定される。このように、浴液ガイド治具20は、ボルト23によって棒状部材36aに着脱可能に固定されているので、凹部3の位置に応じて適宜位置調整を行うことが可能となる。   Thereafter, the bath liquid guide jig 20 is fixed below the respective recesses 3 of the lower side 1a of the metal member 1. When fixing the bath liquid guide jig 20, first, as shown in FIG. 1, the guide member 21 is placed on the rod-shaped member 36 a so that the nozzle portion 25 at the upper end of the bath liquid guide jig 20 faces the recess 3. Install in. And the clamping member 22 is pressed from the lower side of the rod-shaped member 36a, and it fastens to the leg part 21b of the guide member 21 with the volt | bolt 23, and the clamping member 22 is fixed. As a result, the rod-shaped member 36 a is sandwiched between the leg portion 21 b and the sandwiching member 22, and the bath liquid guide jig 20 is fixed to the hanging jig 30. As described above, the bath liquid guide jig 20 is detachably fixed to the rod-shaped member 36 a by the bolt 23, so that the position adjustment can be appropriately performed according to the position of the recess 3.

次に、図4に示すように、金属部材1が保持された吊下げ治具30を浴液10に浸漬させる。吊下げ治具30を浴液10に浸漬させるに際しては、ブラケット32の係止部32aを図示しない昇降装置のアーム部に係止させて吊り下げる。そして昇降装置を作動させて、吊下げ治具30を、液槽11の浴液10内に下降させて浸漬させる。   Next, as shown in FIG. 4, the hanging jig 30 holding the metal member 1 is immersed in the bath solution 10. When the suspending jig 30 is immersed in the bath solution 10, the locking portion 32 a of the bracket 32 is locked to an arm portion of a lifting device (not shown) and is suspended. And the raising / lowering device is operated and the hanging jig | tool 30 is lowered | hung in the bath liquid 10 of the liquid tank 11, and is immersed.

このとき、図5に示すように、浴液ガイド治具20は、浴液10内で下降するので、浴液ガイド治具20の下方に位置する浴液10は、浴液ガイド治具20側に向かって相対的に流れることとなる。これによって、浴液10は、棒状部材36aの両側を通過して、下部の開口部24bよりガイド部21aの内側に流れ込む。そして、流れ込んだ浴液10は、ガイド部21aの内表面であるガイド面20aに押されて中心側へと案内されながら、相対的に上部の開口部24aへと向かう。このとき、浴液10はガイド部21aの上部に向かうに連れて中心側へ圧縮されて、開口部24aから上方へと流される。そして、浴液10は、ノズル部25の貫通孔25aを通過して、凹部3の内側に向けて効率的に噴射されて、凹部3の内表面に吹きかけられるとともに、凹部3の内部の気体が押し出されて、気体の溜まりを回避できる。これによって、浴液10が凹部3の内面に一様に接触することとなり、表面処理不良の発生を防止することができる。   At this time, as shown in FIG. 5, the bath liquid guide jig 20 descends in the bath liquid 10, so that the bath liquid 10 located below the bath liquid guide jig 20 is on the bath liquid guide jig 20 side. It will flow relatively toward. As a result, the bath solution 10 passes through both sides of the rod-shaped member 36a and flows into the guide portion 21a from the lower opening 24b. Then, the bath liquid 10 that has flowed in is relatively pushed toward the upper opening 24a while being pushed by the guide surface 20a that is the inner surface of the guide portion 21a and guided toward the center. At this time, the bath liquid 10 is compressed toward the center side toward the upper portion of the guide portion 21a, and flows upward from the opening 24a. And the bath liquid 10 passes through the through-hole 25a of the nozzle part 25, is efficiently injected toward the inner side of the recessed part 3, is sprayed on the inner surface of the recessed part 3, and the gas inside the recessed part 3 is Extruded to avoid gas accumulation. As a result, the bath liquid 10 comes into uniform contact with the inner surface of the recess 3 and the occurrence of surface treatment defects can be prevented.

吊下げ治具30が所定の深さまで下降されたならば、次は、吊下げ治具30を図6の白抜き矢印に示すように、上下方向に揺動させる。ここで、吊下げ治具30が下方に向かって移動するとき、吊下げ治具30が下降するときと同様に、ガイド部21aの内側に流れ込んだ浴液10が、ガイド面20aに押されて中心側へと案内され、開口部24aからノズル部25の貫通孔25aを通過して、凹部3の内側に向けて噴射され、凹部3の内表面に吹きかけられる。このように、揺動によっても、凹部3に浴液10が入り込むので、万一下降時に凹部3内に気体が残存していた場合でも、気体の溜まりを確実に回避することができる。これによって、表面処理不良の発生を防止することができ、金属部材1の製品性能を大幅に向上させることができる。なお、揺動方向は、図6の白抜き矢印の方向に限定されるものではなく、水平方向でもよいし、上下方向および水平方向を適宜組み合わせた種々の方向としてもよい。   If the hanging jig 30 is lowered to a predetermined depth, next, the hanging jig 30 is swung in the vertical direction as shown by the white arrow in FIG. Here, when the suspending jig 30 moves downward, the bath liquid 10 that has flowed into the inside of the guide portion 21a is pushed by the guide surface 20a in the same manner as when the suspending jig 30 descends. It is guided to the center side, passes through the through hole 25a of the nozzle portion 25 from the opening 24a, is sprayed toward the inside of the recess 3, and is sprayed on the inner surface of the recess 3. As described above, since the bath liquid 10 enters the concave portion 3 even by rocking, even if the gas remains in the concave portion 3 when it descends, the accumulation of gas can be surely avoided. Thereby, the occurrence of surface treatment defects can be prevented, and the product performance of the metal member 1 can be greatly improved. Note that the swinging direction is not limited to the direction of the white arrow in FIG. 6, and may be a horizontal direction, or various directions in which the vertical direction and the horizontal direction are appropriately combined.

また、吊下げ治具30を揺動することによって、電極部材36bの周囲の浴液10が、金属部材1の下辺部1aに形成された電極用凹部内に入り込んで、溜まっていた気体を押し出すことができる。   Further, by swinging the suspension jig 30, the bath liquid 10 around the electrode member 36b enters the electrode recess formed in the lower side 1a of the metal member 1 and pushes out the accumulated gas. be able to.

吊下げ治具30の揺動を実施しながら、電極部材35d,36bを介して金属部材1に通電して、金属部材1の表面2に酸化皮膜を生成させる。酸化皮膜の生成が終了したならば、通電を停止して、吊下げ治具30を引き上げて、上部保持フレーム35の可動棒状部材35bをばね部材35cの付勢力に抗して固定棒状部材35a側に移動させ、金属部材1を取り外す。なお、このとき、金属部材1の電極用凹部の底部には、電極部材35d,36bの先端と接触していた部分に、表面処理が施されていない部分が残るが、穴の底部で微小な点であるため問題はない。その後、酸化皮膜に形成された微細な孔に染料を入れて染色し、温水に浸けて封孔処理を施す。そして、最後に、形状の矯正を施して平坦度測定検査を行い作業が終了する。   While swinging the hanging jig 30, the metal member 1 is energized through the electrode members 35 d and 36 b to generate an oxide film on the surface 2 of the metal member 1. When the generation of the oxide film is completed, the energization is stopped, the hanging jig 30 is pulled up, and the movable rod-shaped member 35b of the upper holding frame 35 is opposed to the urging force of the spring member 35c to the fixed rod-shaped member 35a side. To remove the metal member 1. At this time, at the bottom of the electrode recess of the metal member 1, a portion that has not been subjected to the surface treatment remains in the portion that has been in contact with the tip of the electrode members 35 d and 36 b, but a minute amount is left at the bottom of the hole. There is no problem because it is a point. Thereafter, the fine holes formed in the oxide film are dyed and dyed, and immersed in warm water for sealing treatment. Finally, the shape is corrected, the flatness measurement inspection is performed, and the operation is completed.

以上のように、下方へ開口して形成された凹部3の下方に浴液ガイド治具20を設けたことによって、金属部材1を浴液10に浸漬する際に、浴液ガイド治具20から浴液10が案内されて、凹部3の内面に浴液10が入り込んで内部の気体が押し出され、気体の溜まりを回避できる。したがって、表面処理不良の発生を防止することができ、製品性能の高い金属部材1を製造することが可能となる。   As described above, when the bath liquid guide jig 20 is provided below the recess 3 formed to open downward, when the metal member 1 is immersed in the bath liquid 10, the bath liquid guide jig 20 The bath liquid 10 is guided, the bath liquid 10 enters the inner surface of the recess 3, the internal gas is pushed out, and the accumulation of gas can be avoided. Therefore, it is possible to prevent the occurrence of surface treatment defects and to manufacture the metal member 1 having high product performance.

次に、他の実施形態に係る浴液ガイド治具の構成を説明する。   Next, the configuration of the bath liquid guide jig according to another embodiment will be described.

図7に示すように、かかる浴液ガイド治具20’は、図2に示した浴液ガイド治具20と比較して、ガイド部21a’の上部の開口部24a’が棒状部材36aの長手方向に延びた長円形状に形成されている。その上部に一体的に形成されたノズル部25’は、貫通孔25a’を備えている。本実施形態のノズル部25’は、外形が棒状部材36aの長手方向に延びた長方形を底面とする四角柱形状を呈し、開口部24a’と同形状の長円形状の長円柱状の内形(貫通孔25a’)を有している。なお、その他の構成は、図2と同様であるので同じ符号を付して説明を省略する。   As shown in FIG. 7, the bath liquid guide jig 20 ′ has an opening 24a ′ at the upper part of the guide portion 21a ′ in the longitudinal direction of the rod-shaped member 36a, as compared with the bath liquid guide jig 20 shown in FIG. It is formed in an oval shape extending in the direction. The nozzle portion 25 'formed integrally therewith has a through hole 25a'. The nozzle portion 25 ′ of the present embodiment has a quadrangular prism shape whose outer shape is a rectangular shape extending in the longitudinal direction of the rod-shaped member 36a, and an inner shape of an elliptical oval column having the same shape as the opening 24a ′. (Through hole 25a '). Other configurations are the same as those in FIG. 2, and thus the same reference numerals are given and description thereof is omitted.

以上のような構成の浴液ガイド治具20’によれば、浴液10が、開口部24a’およびノズル部25’の貫通孔25a’から扁平した形状で上方に流れるので、下辺部1aの長手方向に沿って長尺な凹部(図示せず)が金属部材の下面に形状された場合においても、凹部の内表面全体に浴液を押し流すことができる。   According to the bath liquid guide jig 20 ′ configured as described above, the bath liquid 10 flows upward in a flat shape from the opening 24a ′ and the through hole 25a ′ of the nozzle portion 25 ′. Even when a long concave portion (not shown) along the longitudinal direction is formed on the lower surface of the metal member, the bath liquid can be pushed over the entire inner surface of the concave portion.

なお、ガイド部21a’の上部の開口部24a’の形状と、ノズル部25’の貫通孔25a’の断面形状は、長円形状に限定されるものではなく、凹部の開口形状に応じて、正方形、長方形、多角形や楕円形状になるようにしてもよい。さらに、ノズル部25’の貫通孔25a’は、上側が窄まる形状にしてもよい。   The shape of the upper opening 24a ′ of the guide portion 21a ′ and the cross-sectional shape of the through-hole 25a ′ of the nozzle portion 25 ′ are not limited to the oval shape, and depending on the opening shape of the recess, You may make it become a square, a rectangle, a polygon, and an ellipse shape. Further, the through hole 25a 'of the nozzle portion 25' may have a shape in which the upper side is narrowed.

以上、本発明の実施形態について説明したが、本発明は前記実施形態に限定されることなく、その趣旨を逸脱しない範囲で適宜に設計変更が可能である。例えば、前記実施形態では、ペリクルの支持枠を構成するアルミニウムまたはアルミニウム合金製の金属部材1を、電解液からなる浴液10に浸漬して通電することで金属部材1の表面2に酸化皮膜を生成させる陽極酸化処理を例に挙げて、表面処理金属部材の製造方法を説明したが、これに限定されるものではない。例えば、アルミニウムまたはアルミニウム合金製以外の材質から構成され、その下面に下方に開口する凹部が形成されている金属部材を、浴液に浸漬して他の表面処理を行う場合であっても、適用可能である。   The embodiments of the present invention have been described above. However, the present invention is not limited to the above-described embodiments, and various design changes can be made without departing from the spirit of the present invention. For example, in the above embodiment, an oxide film is formed on the surface 2 of the metal member 1 by immersing the metal member 1 made of aluminum or aluminum alloy constituting the support frame of the pellicle in a bath solution 10 made of an electrolyte and energizing it. Although the production method of the surface-treated metal member has been described by taking the anodizing treatment to be generated as an example, it is not limited to this. For example, even when a metal member made of a material other than aluminum or an aluminum alloy and having a concave portion that opens downward on its lower surface is immersed in a bath solution to perform other surface treatment Is possible.

また、前記の実施形態では、浴液ガイド治具20を装着する棒状部材36aが円柱形状に形成されているが、これに限定されるものではなく、断面が四角形や多角形の角柱形状に形成してもよい。この場合、浴液ガイド治具20の脚部21bと挟持部材22に形成される切欠き部は、棒状部材の外形に応じた形状に形成される。   Further, in the above-described embodiment, the rod-shaped member 36a for mounting the bath liquid guide jig 20 is formed in a columnar shape, but is not limited to this, and the cross section is formed in a square or polygonal prism shape. May be. In this case, the notch part formed in the leg part 21b and the clamping member 22 of the bath liquid guide jig | tool 20 is formed in the shape according to the external shape of a rod-shaped member.

さらに、前記実施の形態では、浴液ガイド治具20のガイド部21aの内表面は、上方に向かって徐々に縮径するテーパ状に形成されているが、これに限定されているものではなく、ガイド部21aの上部の開口部が下部の開口部より小さくなるように形成されていれば、内表面が段部を介して縮径するように形成されていてもよい。   Furthermore, in the said embodiment, although the inner surface of the guide part 21a of the bath liquid guide jig | tool 20 is formed in the taper shape gradually diameter-reduced toward upper direction, it is not limited to this. As long as the upper opening portion of the guide portion 21a is formed to be smaller than the lower opening portion, the inner surface may be formed to have a reduced diameter through the stepped portion.

本発明に係る浴液ガイド治具を実施するための最良の形態を示した斜視図である。It is the perspective view which showed the best form for implementing the bath liquid guide jig | tool which concerns on this invention. 本発明に係る浴液ガイド治具を実施するための最良の形態を示した図であって、(a)は平面図、(b)は正面図、(c)は側面図である。It is the figure which showed the best form for implementing the bath liquid guide jig | tool which concerns on this invention, Comprising: (a) is a top view, (b) is a front view, (c) is a side view. 本発明に係る吊下げ治具を実施するための最良の形態を示した斜視図である。It is the perspective view which showed the best form for implementing the hanging jig | tool which concerns on this invention. 本発明に係る表面処理金属部材の製造方法を実施するための最良の形態を示した斜視図である。It is the perspective view which showed the best form for implementing the manufacturing method of the surface treatment metal member which concerns on this invention. 吊下げ治具の下降時における浴液の状態を示した断面図である。It is sectional drawing which showed the state of the bath liquid at the time of the descent | fall of a hanging jig | tool. 吊下げ治具の揺動時における浴液の状態を示した断面図である。It is sectional drawing which showed the state of the bath liquid at the time of rocking | fluctuation of a hanging jig. 本発明に係る浴液ガイド治具を実施するための他の最良の形態を示した図であって、(a)は平面図、(b)は正面図、(c)は側面図である。It is the figure which showed the other best form for implementing the bath liquid guide jig | tool which concerns on this invention, Comprising: (a) is a top view, (b) is a front view, (c) is a side view.

符号の説明Explanation of symbols

1 金属部材
2 表面
3 凹部
10 浴液
20 浴液ガイド治具
21a ガイド部
24a (上部の)開口部
24b (下部の)開口部
25 ノズル部
30 吊下げ治具
36a 棒状部材
20’ 浴液ガイド治具
21a’ ガイド部
24a’ (上部の)開口部
25’ ノズル部
DESCRIPTION OF SYMBOLS 1 Metal member 2 Surface 3 Recessed part 10 Bath liquid 20 Bath liquid guide jig 21a Guide part 24a (Upper part) Opening part 24b (Lower part) Opening part 25 Nozzle part 30 Hanging jig 36a Bar-shaped member 20 'Bath liquid guide treatment Tool 21a 'Guide part 24a' (Upper) opening 25 'Nozzle part

Claims (9)

表面に凹部を有する金属部材を浴液に浸漬して前記金属部材の表面に皮膜を生成させる表面処理金属部材の製造方法において、
前記凹部が下になるように前記金属部材を保持するとともに、前記凹部の下方に、前記浴液を前記凹部に案内するガイド部を備えた浴液ガイド治具を設け、
前記金属部材を前記浴液に浸漬する際に、前記浴液ガイド治具によって前記浴液を前記凹部に案内するようにした
ことを特徴とする表面処理金属部材の製造方法。
In the method for producing a surface-treated metal member in which a metal member having a recess on the surface is immersed in a bath solution to form a film on the surface of the metal member,
While holding the metal member so that the concave portion is down, provided below the concave portion a bath liquid guide jig provided with a guide portion for guiding the bath liquid to the concave portion,
The method for producing a surface-treated metal member, wherein the bath liquid is guided to the recess by the bath liquid guide jig when the metal member is immersed in the bath liquid.
表面に凹部を有するアルミニウムまたはアルミニウム合金製の金属部材を電解液からなる浴液に浸漬して通電することで前記金属部材の表面に酸化皮膜を生成させる表面処理金属部材の製造方法において、
前記凹部が下になるように前記金属部材を保持するとともに、前記凹部の下方に、前記浴液を前記凹部に案内するガイド部を備えた浴液ガイド治具を設け、
前記金属部材を前記浴液に浸漬する際に、前記浴液ガイド治具によって前記浴液を前記凹部に案内するようにした
ことを特徴とする表面処理金属部材の製造方法。
In the method for producing a surface-treated metal member that generates an oxide film on the surface of the metal member by immersing and energizing a metal member made of aluminum or an aluminum alloy having a recess on the surface in a bath solution made of an electrolytic solution
While holding the metal member so that the concave portion is down, provided below the concave portion a bath liquid guide jig provided with a guide portion for guiding the bath liquid to the concave portion,
The method for producing a surface-treated metal member, wherein the bath liquid is guided to the recess by the bath liquid guide jig when the metal member is immersed in the bath liquid.
前記ガイド部は、上部の開口部が下部の開口部よりも小さい筒状に形成されている
ことを特徴とする請求項1または請求項2に記載の表面処理金属部材の製造方法。
The method for producing a surface-treated metal member according to claim 1, wherein the guide portion is formed in a cylindrical shape in which an upper opening is smaller than a lower opening.
前記ガイド部は、上部が縮径する錐台形状を呈する筒状に形成されている
ことを特徴とする請求項1乃至請求項3のいずれか1項に記載の表面処理金属部材の製造方法。
The method for manufacturing a surface-treated metal member according to any one of claims 1 to 3, wherein the guide portion is formed in a cylindrical shape having a truncated cone shape in which an upper portion is reduced in diameter.
前記浴液ガイド治具は、前記ガイド部の上に前記凹部に対向するノズル部を備えている
ことを特徴とする請求項3または請求項4に記載の表面処理金属部材の製造方法。
The method for producing a surface-treated metal member according to claim 3 or 4, wherein the bath liquid guide jig includes a nozzle portion facing the concave portion on the guide portion.
前記金属部材を前記浴液に浸漬した後に、前記金属部材を揺動させる
ことを特徴とする請求項1乃至請求項5のいずれか1項に記載の表面処理金属部材の製造方法。
The method for producing a surface-treated metal member according to any one of claims 1 to 5, wherein the metal member is swung after the metal member is immersed in the bath solution.
表面に凹部を有する金属部材の表面に皮膜を生成させる表面処理加工において前記金属部材を保持する保持手段を備え、前記金属部材を保持して浴液に吊り下げて浸漬する吊下げ治具であって、
前記金属部材を保持した状態で前記金属部材に下方へ開口する前記凹部の下方となる位置に、前記保持手段の下降時に前記浴液を前記凹部に案内するガイド部を備えた浴液ガイド治具を設けた
ことを特徴とする金属部材の吊下げ治具。
A hanging jig that includes a holding means for holding the metal member in a surface treatment process for generating a film on the surface of a metal member having a recess on the surface, and holds the metal member and hangs it in a bath solution and immerses it. And
A bath liquid guide jig provided with a guide portion for guiding the bath liquid to the recess when the holding means is lowered at a position below the recess that opens downward in the metal member in a state where the metal member is held. A metal member hanging jig characterized by comprising:
前記保持手段には、前記金属部材を保持した状態で前記金属部材の下方となる位置に棒状部材が設けられており、
前記浴液ガイド治具は、前記棒状部材に着脱可能に取り付けられた
ことを特徴とする請求項7に記載の金属部材の吊下げ治具。
The holding means is provided with a rod-like member at a position below the metal member while holding the metal member,
The metal bath suspension jig according to claim 7, wherein the bath liquid guide jig is detachably attached to the rod-shaped member.
表面に凹部を有する金属部材を浴液に浸漬して前記金属部材の表面に皮膜を生成させる表面処理加工において、前記金属部材を前記浴液に浸漬する際に下方へ開口する前記凹部に前記浴液を案内する浴液ガイド治具であって、
上部の開口部が下部の開口部よりも小さい筒状に形成され、前記浴液を前記凹部に案内するガイド部を備えた
ことを特徴とする浴液ガイド治具。
In a surface treatment process in which a metal member having a recess on the surface is immersed in a bath solution to form a film on the surface of the metal member, the bath is formed in the recess that opens downward when the metal member is immersed in the bath solution. A bath liquid guide jig for guiding the liquid,
A bath liquid guide jig comprising an upper opening formed in a cylindrical shape smaller than the lower opening, and a guide portion for guiding the bath liquid to the recess.
JP2008160836A 2008-06-19 2008-06-19 Method for manufacturing surface-treated metal member, metal member hanging jig and bath liquid guide jig Expired - Fee Related JP4924548B2 (en)

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