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JP4926027B2 - Connection structure of horizontal frame material and vertical frame material in door frame - Google Patents
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JP4926027B2 - Connection structure of horizontal frame material and vertical frame material in door frame - Google Patents

Connection structure of horizontal frame material and vertical frame material in door frame Download PDF

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JP4926027B2
JP4926027B2 JP2007327201A JP2007327201A JP4926027B2 JP 4926027 B2 JP4926027 B2 JP 4926027B2 JP 2007327201 A JP2007327201 A JP 2007327201A JP 2007327201 A JP2007327201 A JP 2007327201A JP 4926027 B2 JP4926027 B2 JP 4926027B2
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frame
piece
groove
finding
insertion groove
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JP2009150071A (en
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東宣 小神野
隆 大島
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Sanwa Shutter Corp
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Description

本発明は、ドア枠における横枠材と縦枠材の連結構造に関するものである。 The present invention relates to a connecting structure of a horizontal frame member and a vertical frame member in a door frame.

従来、四方枠状のドア枠を組み立てる時には、垂直方向に延出する縦枠の端部と、水平方向に延出する横枠の端部とを突き合わせて溶接していた。しかしながら、縦枠と横枠の端部同士を突き合わせながら溶接を行うためには、端部同士の突き合わせ状態を押さえながら保持する者と、溶接作業を行う者の二人を必要としていた。しかも、縦枠と横枠の端部同士を押さえながらの作業では、突き合わせ位置がずれ易く、結果としてドア枠の仕上がり精度の低下を招くおそれがある。 Conventionally, when assembling a four-sided frame-shaped door frame, the end of the vertical frame extending in the vertical direction and the end of the horizontal frame extending in the horizontal direction are brought into contact with each other and welded. However, in order to perform welding while abutting the end portions of the vertical frame and the horizontal frame, two people are required, one who holds the end portion while holding the abutting state between the end portions and the other who performs the welding operation. Moreover, in the work while pressing the ends of the vertical frame and the horizontal frame, the abutting position is likely to be shifted, and as a result, the finish accuracy of the door frame may be lowered.

図9(A)は、従来のドア枠の見付面における枠材同士の突き合わせ部を示し、一方の枠材の端部の折曲部のR状の角部に対して他方の枠材の端縁を突き合わせてなり、突き合わせ部の表面側にR部分を塞ぐように溶接を盛り、さらに、得られた盛部をヤスリで研磨して平面状に仕上げる必要があることから、作業効率が悪いものとなっていた。 FIG. 9A shows a butt portion of the frame members on the finding surface of the conventional door frame, and the other frame member has an R-shaped corner at the end of one frame member. Work is poor because it is necessary to abut the edge and weld it so as to block the R part on the surface side of the abutting part, and further to polish the obtained embossed part with a file to finish it flat. It was a thing.

特許文献1には、縦枠と横枠の接合において溶接を必要としないドア枠の接合構造において、接合する一方の枠材の端部に小孔を有する突出片が設けられ、接合する他方の枠材には、その接合部分に該突出片が挿入され、嵌め合わされるようにスリットが設けられており、嵌め込まれた突出片の小孔に、釘軸部の断面径より大きな断面径の頭部を有する固定釘を打ち込み、該固定釘の頭部外周部とスリットが設けられた枠材面との当接部、前記突出片の小孔部と固定釘との当接部、及び固定釘の先端近傍部とスリットが設けられた枠材面との当接部の3点で接合固定されているドア枠構造が開示されている。このものは、溶接作業に起因する不具合を解決し得るものではあるが、枠材同士の位置を正確に合わせた状態で固定釘を打ち込む必要があるため、必ずしも作業性が良いとは言えない。 In patent document 1, in the joining structure of the door frame which does not require welding in joining of a vertical frame and a horizontal frame, the protrusion piece which has a small hole is provided in the edge part of one frame material to join, and the other to join The frame member is provided with a slit so that the projecting piece is inserted and fitted into the joint portion, and a head having a cross-sectional diameter larger than the cross-sectional diameter of the nail shaft portion is provided in the small hole of the inserted projecting piece. A fixed nail having a portion, a contact portion between the outer peripheral portion of the head of the fixed nail and a frame material surface provided with a slit, a contact portion between the small hole portion of the protruding piece and the fixed nail, and the fixed nail There is disclosed a door frame structure that is bonded and fixed at three points, that is, an abutting portion between a portion near the tip of the frame and a frame material surface provided with a slit. Although this thing can solve the trouble resulting from welding work, since it is necessary to drive a fixed nail in the state which matched the position of frame materials correctly, it cannot necessarily be said that workability | operativity is good.

特許文献1には、さらに、縦枠と横枠の接合端部が各々45度に切断加工され、突出片とスリットを嵌め合わせて直角に接合される枠体において、枠材側面の45度切断面の突き合わせ部分に歪み修正手段が設けられている。歪み修正手段は、一方の突き合わせ面の内壁側に密着ガイド金具が取り付けられ、該密着ガイド金具に面合せ平板を打込んで挿通させることにより、該面合わせ平板と突き合わせ面を強く密着させ、45度突き合わせ面の歪みを修正し、面合わせができるようにしたものである。しかしながら、歪み修正手段のような特別な部材を用いることは、部品点数および作業手間が増えるという不具合がある。
特許第3281933号
Further, in Patent Document 1, the joining end portions of the vertical frame and the horizontal frame are each cut at 45 degrees, and in the frame body in which the protruding pieces and the slits are fitted and joined at a right angle, the side faces of the frame material are cut at 45 degrees. Distortion correcting means is provided at the abutting portion of the surfaces. The distortion correcting means has a close-contact guide fitting attached to the inner wall side of one abutment surface, and the face-matching flat plate and the abutment surface are brought into close contact with each other by driving and inserting the face-matching flat plate into the close-contact guide fitting. The distortion of the butt face is corrected so that the faces can be matched. However, the use of a special member such as a distortion correcting means has a disadvantage that the number of parts and the work are increased.
Japanese Patent No. 3281933

本発明の目的は、傾斜縁が形成された見付面を有する枠材から構成されるドア枠の組み立て作業を、仕上がり精度を落とすことなく、効率よく行うことができるドア枠における横枠材と縦枠材の連結構造を提供することにある。 An object of the present invention is to provide a horizontal frame material in a door frame, which can efficiently perform an assembly operation of a door frame composed of a frame material having a finding surface on which an inclined edge is formed without reducing the finishing accuracy. It is in providing the connection structure of a vertical frame material.

本発明が採用した技術手段は、ドア枠における横枠材と縦枠材の連結構造であって、前記両枠材の見付面の長さ方向端部は傾斜縁に形成されており、いずれか一方の枠材の長さ方向端部には突片が突成され、いずれか他方の枠材には前記突片が挿入される挿入溝が形成され、前記一方の枠材において、前記突片の基端側には、前記挿入溝の溝幅方向に延びる嵌合溝が形成されており、前記他方の枠材において、前記挿入溝の溝幅方向の端縁が、前記嵌合溝が嵌合する被嵌合部を形成しており、前記挿入溝に挿入された当該突片は、前記挿入溝の溝幅方向に移動することで当該嵌合溝が前記挿入溝の溝幅方向の端縁に嵌合可能となっており、前記挿入溝に挿入した前記突片の前記嵌合溝と前記挿入溝の前記端縁との嵌合状態において、前記一方の枠材の見付面の傾斜縁と前記他方の枠材の見付面の傾斜縁とが面一で突き合わされており、前記突き合わされた前記両傾斜縁の裏面側を固定手段により固定してなる、連結構造、である。一つの好ましい態様では、前記固定手段は溶接であり、前記突き合わされた前記両傾斜縁の裏面側を溶接してなる。また、固定手段は溶接に限定されるものではなく、前記両傾斜縁の裏面側に当て板を接着(両面テープや接着剤を用いて)するもの、あるいは、前記両傾斜縁の裏面側に直接接着手段(例えば、接着剤)を適用するもの、が例示される。 The technical means adopted by the present invention is a connecting structure of the horizontal frame material and the vertical frame material in the door frame, and the end portions in the length direction of the finding surfaces of the both frame materials are formed on the inclined edges. A projecting piece is formed at the lengthwise end of one of the frame members, and an insertion groove into which the projecting piece is inserted is formed in one of the other frame members. A fitting groove extending in the groove width direction of the insertion groove is formed on the base end side of the piece, and in the other frame member, an end edge of the insertion groove in the groove width direction is the fitting groove. A fitting portion to be fitted is formed, and the protruding piece inserted into the insertion groove moves in the groove width direction of the insertion groove, so that the fitting groove moves in the groove width direction of the insertion groove. In the fitted state between the fitting groove of the projecting piece inserted into the insertion groove and the end edge of the insertion groove, the one side can be fitted to the edge. The inclined edge of the finding surface of the frame member and the inclined edge of the finding surface of the other frame member are abutted flush with each other, and the back surfaces of the both inclined edges that are abutted are fixed by a fixing means. It is a connection structure. In one preferable aspect, the fixing means is welding, and is formed by welding the back surfaces of the two inclined edges that are abutted against each other. Further, the fixing means is not limited to welding, and a fixing plate is adhered to the back side of the both inclined edges (using a double-sided tape or an adhesive), or directly on the back side of the both inclined edges. The thing to which an adhesion | attachment means (for example, adhesive agent) is applied is illustrated.

本発明によるドア枠における横枠材と縦枠材の連結構造では、一方の枠材の突片を他方の枠材の挿入溝に挿入させ、そして挿入された突片を挿入溝の溝幅方向にスライド移動させるという簡単な作業でドア枠の仮組立てを行うことができる。そして、仮組立て時には、同時に、枠材の見付面の傾斜縁同士の面一の突き合わせが済んでいるので、傾斜縁同士の突き合せ作業を簡単かつ精度良く行うことができる。 In the connecting structure of the horizontal frame member and the vertical frame member in the door frame according to the present invention, the protrusion of one frame member is inserted into the insertion groove of the other frame member, and the inserted protrusion is inserted in the groove width direction of the insertion groove. The door frame can be temporarily assembled by a simple operation of sliding it to the right. And at the time of temporary assembly, since the flush | matching of the inclined edges of the finding surface of a frame material is completed, the matching operation | work of inclined edges can be performed easily and accurately.

仮組立て時において、傾斜縁同士の突き合せ部の表面側は面一となっているので、従来のように、隙間を埋めるために溶接を盛る必要がなく、突き合せ部の裏面側から溶接を行うのみで、突き合せ部を固定することができる。しかも、仮組立て時には、一方の枠材の突片の嵌合溝と他方の枠材の挿入溝の端縁とが嵌合状態にあるので、傾斜縁同士の面一の突き合わせが維持されており、したがって、面一の突き合せ部を押さえる必要がなく、溶接作業が容易となる。また、従来行っていた突き合せ部の表面側の仕上げ作業も簡略化あるいは不要となり、作業効率が向上する。 At the time of temporary assembly, the surface side of the abutting part between the inclined edges is flush, so there is no need to weld to fill the gap as in the prior art, and welding is performed from the back side of the abutting part. The butt portion can be fixed only by performing. In addition, at the time of temporary assembly, the fitting groove of the projecting piece of one frame member and the end edge of the insertion groove of the other frame member are in a fitted state, so that the flushing between the inclined edges is maintained. Therefore, it is not necessary to press the flushing portion, and the welding operation is facilitated. Further, the finishing work on the surface side of the butt portion, which has been conventionally performed, is simplified or unnecessary, and the work efficiency is improved.

本発明の実施形態を図面に基づいて説明する。図1に示すように、ドア枠は全体として、縦長方形状の形状を備えており、上枠1、下枠2、左右の縦枠3,4から組み立てられている。図2は、図1に示すドア枠の上枠部分の断面図、図3は、図1に示すドア枠の縦枠部分の断面図である。図1、図2、図3における見付面を見れば明らかなように、ドア枠において、上枠1の見付面の長さ方向の両端の傾斜縁と左右の縦枠3,4の見付面の上端の傾斜縁、下枠2の見付面の長さ方向の両端の傾斜縁と左右の縦枠3,4の見付面の下端の傾斜縁とが面一で突き合わさった状態となっている。以下、このドア枠の構造について詳細に説明する。 Embodiments of the present invention will be described with reference to the drawings. As shown in FIG. 1, the door frame as a whole has a vertical rectangular shape, and is assembled from an upper frame 1, a lower frame 2, and left and right vertical frames 3 and 4. 2 is a cross-sectional view of an upper frame portion of the door frame shown in FIG. 1, and FIG. 3 is a cross-sectional view of a vertical frame portion of the door frame shown in FIG. As apparent from the finding surfaces in FIGS. 1, 2, and 3, in the door frame, the inclined edges at both ends in the length direction of the finding surface of the upper frame 1 and the left and right vertical frames 3 and 4 are seen. The state where the inclined edge at the upper end of the attached surface, the inclined edge at both ends in the length direction of the finding surface of the lower frame 2 and the inclined edge at the lower end of the finding surface of the left and right vertical frames 3 and 4 are flush with each other It has become. Hereinafter, the structure of the door frame will be described in detail.

上枠1は、水平方向に延出する長尺部材であって、開口部の開口幅方向に延出する下面部10と、下面部10の幅方向(長さ方向に直交する方向)両端縁より対向して立ち上がり状に延出する第1見付片11、第2見付片12と、第1見付片11、第2見付片12のそれぞれの上端側を水平状に折り曲げて形成された第1折曲片13、第2折曲片14と、を備えている。下面部10は、その幅方向に高さの異なる第1下面部100、第2下面部101とからなり、第1下面100と第2下面101との間には段部102が形成されている。 The upper frame 1 is a long member that extends in the horizontal direction, and has a lower surface portion 10 that extends in the opening width direction of the opening portion, and both edges of the width direction (direction perpendicular to the length direction) of the lower surface portion 10. Formed by bending the upper ends of the first finding piece 11 and the second finding piece 12 extending in a rising shape in opposition to each other and the first finding piece 11 and the second finding piece 12 horizontally. The first bent piece 13 and the second bent piece 14 are provided. The lower surface portion 10 includes a first lower surface portion 100 and a second lower surface portion 101 having different heights in the width direction, and a step portion 102 is formed between the first lower surface 100 and the second lower surface 101. .

図1に示すように、第1見付片11は正面視逆台形状の形状となっており、上辺が下辺よりも長く、第1見付片11の長さ方向両端縁は、45度の角度で下方から上方に向かって拡開状に延出する傾斜縁11A、11Aに切り欠き形成されている。同様に、第2見付片12の長さ方向両端縁も、傾斜縁12Aに切り欠き形成されている(図4参照)。 As shown in FIG. 1, the first finding piece 11 has a reverse trapezoidal shape when viewed from the front, the upper side is longer than the lower side, and both end edges in the length direction of the first finding piece 11 are 45 degrees. Inclined edges 11A and 11A that are extended from the bottom to the top at an angle are notched. Similarly, both end edges in the length direction of the second locating piece 12 are notched in the inclined edge 12A (see FIG. 4).

第1下面部100の長さ方向両端縁には、突片15が突成されている。同様に、第2下面部101の長さ方向両端縁には、突片16が突成されている。突片15は、先端側が台形状のガイド部となっており、基端側の一端には、突片15の突出方向と直交する方向に延びる嵌合溝Sが切り欠き形成されている。嵌合溝Sの開口側には拡開状のガイド部が形成されている。突片15は、第1下面部100と同じ板厚を備えており、第1下面部100の長さ方向端面から水平状に延出している。同様に、突片16は、先端側が台形状のガイド部となっており、基端側の一端には、突片16の突出方向と直交する方向に延びる嵌合溝Sが切り欠き形成されている。嵌合溝Sの開口側には拡開状のガイド部が形成されている。突片16は、第2下面部101と同じ板厚を備えており、第2下面部101の長さ方向端面から水平状に延出している。図4に示すように、突片15、突片16において、嵌合溝Sは同じ側に形成されている。 Protruding pieces 15 are formed at both longitudinal edges of the first lower surface portion 100. Similarly, projecting pieces 16 are formed at both end edges in the length direction of the second lower surface portion 101. The projecting piece 15 has a trapezoidal guide portion on the distal end side, and a fitting groove S extending in a direction perpendicular to the projecting direction of the projecting piece 15 is cut out at one end on the base end side. An expanding guide portion is formed on the opening side of the fitting groove S. The projecting piece 15 has the same plate thickness as that of the first lower surface portion 100, and extends horizontally from the end surface in the length direction of the first lower surface portion 100. Similarly, the projecting piece 16 has a trapezoidal guide portion on the distal end side, and a fitting groove S extending in a direction orthogonal to the projecting direction of the projecting piece 16 is cut out at one end on the base end side. Yes. An expanding guide portion is formed on the opening side of the fitting groove S. The projecting piece 16 has the same plate thickness as the second lower surface portion 101, and extends horizontally from the end surface in the length direction of the second lower surface portion 101. As shown in FIG. 4, in the projecting piece 15 and the projecting piece 16, the fitting groove S is formed on the same side.

さらに、突片15の構成を図8(A)に基づいて詳細に説明する。図8(A)に示す突片15の突出寸法は、図2に示す突片15の突出寸法よりも若干大きいが、基本的な構成は同一である。図8(A)に示すように、突片15は、下面部100の端縁100Aに対して垂直状に延出する側縁150,151と、側縁150、151の先端側の傾斜縁152,153と、傾斜縁152,153の先端間に下面部100の端縁100Aと平行状に延出する先端縁154と、を備えている。さらに、側縁151の基端側には、下面部100の端縁100Aに平行して延びる嵌合溝Sが形成されている。嵌合溝Sが形成された側の側縁151の基端側には、嵌合溝Sの開口に位置して傾斜縁155が形成されており、嵌合溝Sの開口を拡開してなるガイド部を形成している。嵌合溝Sの開口に位置して傾斜縁155を形成することで、嵌合溝Sに対する部材の嵌合を容易にしている。突片16の形状については、突片15に係る記述を援用することができるので、詳細な説明は省略する。 Further, the configuration of the projecting piece 15 will be described in detail with reference to FIG. The protruding dimension of the protruding piece 15 shown in FIG. 8A is slightly larger than the protruding dimension of the protruding piece 15 shown in FIG. 2, but the basic configuration is the same. As shown in FIG. 8A, the projecting piece 15 includes side edges 150 and 151 extending perpendicularly to the edge 100 </ b> A of the lower surface portion 100, and an inclined edge 152 on the tip side of the side edges 150 and 151. 153 and a tip edge 154 extending in parallel with the edge 100A of the lower surface portion 100 between the tips of the inclined edges 152, 153. Further, on the base end side of the side edge 151, a fitting groove S extending in parallel with the end edge 100A of the lower surface portion 100 is formed. On the base end side of the side edge 151 on the side where the fitting groove S is formed, an inclined edge 155 is formed at the opening of the fitting groove S, and the opening of the fitting groove S is expanded. A guide portion is formed. By forming the inclined edge 155 at the opening of the fitting groove S, fitting of the member to the fitting groove S is facilitated. Regarding the shape of the projecting piece 16, the description relating to the projecting piece 15 can be used, and thus detailed description thereof is omitted.

下枠2は、上枠1と類似の形状を備えており、水平方向に延出する長尺部材であって、開口部の開口幅方向に延出する上面部20と、上面部20の幅方向(長さ方向に直交する方向)両端縁より対向して垂下状に延出する第1見付片21、第2見付片22と、第1見付片21、第2見付片22のそれぞれの下端から水平状に折り曲げられた第1折曲片23、第2折曲片24、を備えている。上面部20は、その幅方向に高さの異なる第1上面200、第2上面201とからなり、第1上面200と第2上面201と間には段部202が形成されている。 The lower frame 2 has a shape similar to that of the upper frame 1 and is a long member extending in the horizontal direction. The upper surface portion 20 extends in the opening width direction of the opening portion, and the width of the upper surface portion 20. Direction (direction orthogonal to the length direction) first and second locating pieces 21, 22, first locating piece 21, and second locating piece 22 that are opposed to both end edges and extend in a hanging shape. The 1st bending piece 23 and the 2nd bending piece 24 which were bent horizontally from the lower end of each are provided. The upper surface portion 20 includes a first upper surface 200 and a second upper surface 201 having different heights in the width direction, and a stepped portion 202 is formed between the first upper surface 200 and the second upper surface 201.

図1に示すように、第1見付片21は正面視台形状の形状となっており、上辺が下辺よりも短く、第1見付片21の長さ方向両端縁は、45度の角度で上方から下方に向かって拡開状に延出する傾斜縁21Aに切り欠き形成されている。同様に、第2見付片22の長さ方向両端縁も、傾斜縁(図示せず)に切り欠き形成されている。 As shown in FIG. 1, the first finding piece 21 has a trapezoidal shape, the upper side is shorter than the lower side, and both end edges in the length direction of the first finding piece 21 are at an angle of 45 degrees. Thus, a notch is formed in the inclined edge 21 </ b> A extending from the upper side to the lower side. Similarly, both end edges in the lengthwise direction of the second finding piece 22 are notched at the inclined edges (not shown).

第1上面部200の長さ方向両端縁には、突片25が突成されている。同様に、第2上面部201の長さ方向両端縁には、突片26が突成されている。突片25,26の形状については、突片15に係る記述を援用することができるので、詳細な説明は省略する。 Protruding pieces 25 are formed at both ends of the first upper surface portion 200 in the length direction. Similarly, projecting pieces 26 are formed at both ends in the length direction of the second upper surface portion 201. About the shape of the protrusions 25 and 26, since the description which concerns on the protrusion 15 can be used, detailed description is abbreviate | omitted.

縦枠3は、垂直方向に延出する長尺部材であって、開口部の開口高方向に延出する見込片30と、見込片30の幅方向(長さ方向と直交する方向)両端縁より対向状に延出する第1見付片31、第2見付片32と、第1見付片31、第2見付片32の延出端をそれぞれ折曲してなる第1折曲片33、第2折曲片34と、を備えている。見込片30は、第1見込面300、第2見込面301とからなり、第1見込面300と第2見込面301との間には段部302が形成されている。第1見込面300、第2見込面301の上端部位には、突片15,16を挿入する挿入溝35,36が、第1見込面300、第2見込面301の下端部位には、突片25,26を挿入する挿入溝(図示せず)が形成されている。 The vertical frame 3 is a long member extending in the vertical direction, and includes a prospective piece 30 extending in the opening height direction of the opening, and both edges of the prospective piece 30 in the width direction (direction perpendicular to the length direction). First folding piece 31 and second folding piece 32 extending in a more opposing manner, and the first folding pieces formed by folding the extending ends of first and second fitting pieces 31 and 32, respectively. A piece 33 and a second bent piece 34 are provided. The expectation piece 30 includes a first expectation surface 300 and a second expectation surface 301, and a step portion 302 is formed between the first expectation surface 300 and the second expectation surface 301. Insertion grooves 35 and 36 for inserting the protruding pieces 15 and 16 are formed at the upper end portions of the first and second prospective surfaces 300 and 301, respectively. An insertion groove (not shown) for inserting the pieces 25 and 26 is formed.

図1に示すように、第1見付片31は正面視において、台形を90度回転させた形状となっており、外辺が内辺よりも長く、第1見付片31の長さ方向両端縁は、45度の角度で内方から外方に向かって拡開状に延出する傾斜縁31Aに切り欠き形成されている。同様に、第2見付片32の長さ方向両端縁も、傾斜縁32Aに切り欠き形成されている(図4参照)。 As shown in FIG. 1, the first finding piece 31 has a shape obtained by rotating a trapezoid 90 degrees in a front view, the outer side being longer than the inner side, and the length direction of the first finding piece 31. Both end edges are notched and formed in an inclined edge 31A that extends inwardly from the inside to the outside at an angle of 45 degrees. Similarly, both end edges in the lengthwise direction of the second finding piece 32 are notched in the inclined edge 32A (see FIG. 4).

縦枠4の基本的構成は、縦枠3と同様であり、縦枠4は、垂直方向に延出する長尺部材であって、開口部の開口高方向に延出する見込片40と、見込片40の幅方向両端縁より対向状に延出する第1見付片41、第2見付片42と、第1見付片41、第2見付片42の延出端を折り曲げてなる第1折曲片43、第2折曲片44と、を備えている(図2参照)。見込片40は、第1見込面400、第2見込面401とからなり、第1見込面400と第2見込面401との間には段部402が形成されている。第1見込面400、第2見込面401の上端部位には、突片15,16を挿入する挿入溝(図示せず)が、第1見込面400、第2見込面401の下端部位には、突片25,26を挿入する挿入溝(図示せず)が形成されている。 The basic configuration of the vertical frame 4 is the same as that of the vertical frame 3, and the vertical frame 4 is a long member extending in the vertical direction, and a prospective piece 40 extending in the opening height direction of the opening, Bending the extending ends of the first finding piece 41 and the second finding piece 42, and the first finding piece 41 and the second finding piece 42 extending in opposite directions from both edges in the width direction of the expectation piece 40 A first bent piece 43 and a second bent piece 44 (see FIG. 2). The expectation piece 40 includes a first expectation surface 400 and a second expectation surface 401, and a step 402 is formed between the first expectation surface 400 and the second expectation surface 401. An insertion groove (not shown) for inserting the projecting pieces 15 and 16 is formed at the upper end portion of the first prospecting surface 400 and the second expectation surface 401, and the lower end portion of the first expectation surface 400 and the second expectation surface 401. An insertion groove (not shown) for inserting the projecting pieces 25 and 26 is formed.

図1に示すように、第1見付片41は正面視において、台形状を90度回転させた形状となっており、外辺が内辺よりも長く、第1見付片41の長さ方向両端縁は、45度の角度で内方から外方に向かって拡開状に延出する傾斜縁41Aに切り欠き形成されている。同様に、第2見付片42の長さ方向両端縁も、傾斜縁(図示せず)に切り欠き形成されている。 As shown in FIG. 1, the first finding piece 41 has a shape obtained by rotating the trapezoidal shape by 90 degrees in a front view, and the outer side is longer than the inner side, and the length of the first finding piece 41 is long. Both end edges in the direction are notched at an inclined edge 41A extending in an outwardly expanding manner from the inside to the outside at an angle of 45 degrees. Similarly, both end edges in the length direction of the second finding piece 42 are also formed by notching an inclined edge (not shown).

上枠1に形成された突片15,16と縦枠3に形成された挿入溝35,36との嵌合について図7に基づいて説明する。先ず、上枠1の下面部10の第1下面部100の長さ方向の端面100Aに突成された突片15を、縦枠3の第1見込面300に形成された挿入溝35に端面100Aと第1見込面300が当接するまで挿入する。次いで、端面100Aと第1見込面300が当接した状態で、上枠1を挿入溝35の溝幅方向(水平方向)にスライド移動させることで、突片15の基端側に形成された嵌合溝Sが挿入溝35の一方の端縁(被嵌合部)35Aに嵌合して嵌合状態となる(図8(B)参照)。図1乃至図3、図6において、突片15の基端側に形成された嵌合溝Sと挿入溝35の一方の端縁35Aとは嵌合状態であり、すなわち、この嵌合状態では、上枠1の第1見付片11の傾斜縁11Aと縦枠3の第1見付片31の傾斜縁31Aとは面一で突き合わさっている。本実施形態では、上枠1には二つの突片15、16が形成されているので、実際には、突片15と挿入溝35の嵌合、突片16と挿入溝36との嵌合は同時に行われる。上枠1と縦枠4との嵌合、下枠2と縦枠3,4との嵌合も同様の手順で行われる。 The fitting between the projecting pieces 15 and 16 formed on the upper frame 1 and the insertion grooves 35 and 36 formed on the vertical frame 3 will be described with reference to FIG. First, the projecting piece 15 projecting from the end surface 100A in the length direction of the first lower surface portion 100 of the lower surface portion 10 of the upper frame 1 is inserted into the insertion groove 35 formed in the first prospective surface 300 of the vertical frame 3. Insert until 100A and the first prospective surface 300 abut. Next, the upper frame 1 is formed on the proximal end side of the projecting piece 15 by sliding the upper frame 1 in the groove width direction (horizontal direction) of the insertion groove 35 in a state where the end surface 100A and the first prospective surface 300 are in contact with each other. The fitting groove S is fitted to one end edge (fitted part) 35A of the insertion groove 35 to be in a fitting state (see FIG. 8B). 1 to 3 and 6, the fitting groove S formed on the base end side of the projecting piece 15 and one end edge 35A of the insertion groove 35 are in a fitted state, that is, in this fitted state. The inclined edge 11A of the first finding piece 11 of the upper frame 1 and the inclined edge 31A of the first finding piece 31 of the vertical frame 3 are flush with each other. In the present embodiment, since the upper frame 1 is formed with the two projecting pieces 15, 16, the fitting between the projecting piece 15 and the insertion groove 35 and the fitting between the projecting piece 16 and the insertion groove 36 are actually performed. Are performed simultaneously. The fitting of the upper frame 1 and the vertical frame 4 and the fitting of the lower frame 2 and the vertical frames 3 and 4 are performed in the same procedure.

縦枠3の第1見込面300、第2見込面301の上端部位に形成された挿入溝35,36、下端部位に形成された挿入溝(図示せず)、及び、縦枠4の第1見込面400、第2見込面401の上端部位、下端部位に形成された挿入溝(図示せず)の寸法(溝幅寸法および溝の隙間)は、対応する突片15,16,25,26を受け入れ可能な寸法・形状となっていることは言うまでもない。図示の態様では、各突片15,16,25,26は水平状に延出しており、対応する挿入溝も縦枠3,4の見込面300,301,400,401に水平状に形成されている。また、挿入溝の一端側が開口状となっていてもよく、その場合は、突片の幅寸法が挿入溝の幅寸法よりも大きくてもよい。また、一つの態様では、上枠1、下枠2、縦枠3,4の板厚は1.6mmであり、嵌合溝Sの隙間は、1.7mm〜1.9mmである。 The first prospecting surface 300 of the vertical frame 3, the insertion grooves 35 and 36 formed in the upper end portion of the second prospective surface 301, the insertion groove (not shown) formed in the lower end portion, and the first of the vertical frame 4 The dimensions (groove width dimension and groove gap) of the insertion grooves (not shown) formed in the upper end portion and the lower end portion of the expectation surface 400 and the second expectation surface 401 are the corresponding projecting pieces 15, 16, 25, 26. Needless to say, the dimensions and shape are acceptable. In the illustrated embodiment, each of the projecting pieces 15, 16, 25, 26 extends horizontally, and the corresponding insertion groove is also formed horizontally on the expected surfaces 300, 301, 400, 401 of the vertical frames 3, 4. ing. In addition, one end side of the insertion groove may have an opening shape, and in that case, the width dimension of the protruding piece may be larger than the width dimension of the insertion groove. Moreover, in one aspect, the plate | board thickness of the upper frame 1, the lower frame 2, and the vertical frames 3 and 4 is 1.6 mm, and the clearance gap between the fitting grooves S is 1.7 mm-1.9 mm.

このように形成された上枠1、下枠2、縦枠3,4から構成されるドア枠の組立てについて説明する。図4、図5に示すように、上枠1の第1下面部100の長さ方向の端面に突成された突片15、第2下面部101の長さ方向の端面に突成された突片16を、縦枠3の第1見込面300に形成された挿入溝35、第2見込面301に形成された挿入溝36に、各端面と第1見込面300、第2見込面301がそれぞれ当接するまで水平方向に挿入する。図5の状態では、上枠1の見付片11の傾斜縁11Aと縦枠3の見付片31の傾斜縁31A、上枠1の見付片12の傾斜縁12Aと縦枠3の見付片32の傾斜縁32A傾斜縁、とは挿入溝35、36の溝幅方向にズレている。 The assembly of the door frame composed of the upper frame 1, the lower frame 2 and the vertical frames 3 and 4 formed in this way will be described. As shown in FIGS. 4 and 5, the protrusion 15 protrudes from the end surface in the length direction of the first lower surface portion 100 of the upper frame 1, and protrudes from the end surface in the length direction of the second lower surface portion 101. The projecting piece 16 is inserted into the insertion groove 35 formed on the first expectation surface 300 of the vertical frame 3 and the insertion groove 36 formed on the second expectation surface 301, and each end face and the first expectation surface 300 and the second expectation surface 301. Insert them horizontally until they come into contact with each other. In the state of FIG. 5, the inclined edge 11 </ b> A of the finding piece 11 of the upper frame 1 and the inclined edge 31 </ b> A of the finding piece 31 of the vertical frame 3, and the inclined edge 12 </ b> A of the finding piece 12 of the upper frame 1 and the vertical frame 3 are seen. The inclined edge 32 </ b> A of the attaching piece 32 is displaced in the groove width direction of the insertion grooves 35 and 36.

次いで、図5の状態から、上枠1を挿入溝35,36の溝幅方向(水平方向)にスライド移動させることで、突片15,16の基端側に形成された嵌合溝Sが挿入溝35,36の一方の端縁に嵌合して嵌合状態となって仮組立てされる(図6)。一つの実施形態では、嵌合溝Sのスライド移動距離は3mm〜5mmであり、この距離の範囲内で各枠材の組立ての際に、見付面同士の位置合わせ調整ができる。 Next, from the state of FIG. 5, the upper frame 1 is slid in the groove width direction (horizontal direction) of the insertion grooves 35 and 36, so that the fitting groove S formed on the proximal end side of the projecting pieces 15 and 16 is formed. It fits into one end edge of the insertion grooves 35 and 36, becomes a fitting state, and is temporarily assembled (FIG. 6). In one embodiment, the sliding movement distance of the fitting groove S is 3 mm to 5 mm, and the alignment of the finding surfaces can be adjusted when the frame members are assembled within the range of this distance.

図6に示す仮組立て状態では、上枠1の見付片11の傾斜縁11Aと縦枠3の見付片31の傾斜縁31A、上枠1の見付片12の傾斜縁12Aと縦枠3の見付片32の傾斜縁32A、はそれぞれ見付面同士が面一となるように突き合わされて一致している。 In the temporarily assembled state shown in FIG. 6, the inclined edge 11A of the finding piece 11 of the upper frame 1 and the inclined edge 31A of the finding piece 31 of the vertical frame 3, the inclined edge 12A of the finding piece 12 of the upper frame 1 and the vertical frame. The inclined edges 32A of the three finding pieces 32 are abutted and matched so that the finding surfaces are flush with each other.

上枠1において突片15,16が形成される部位、縦枠3において挿入溝35,36が形成される部位の位置関係、及び、嵌合溝Sの溝幅寸法は、上枠1と縦枠3とを仮組立てした時に、すなわち、挿入溝35,36にそれぞれ挿入された突片15,16がスライドして、それぞれの嵌合溝Sが挿入溝35,36の端縁と嵌合状態となった時に、上枠1側の傾斜縁11A、12Aと縦枠3側の傾斜縁31A,32Aとが適正な突き合わせ位置(少なくとも、表面側が面一な状態)となるように予め設計されている。したがって、仮組立て時には、既に、上枠1の傾斜縁11A、12Aと縦枠3の傾斜縁31A,32Aとの面一の突き合わせが済んでいる。しかも、仮組立て時には、突片15,16のそれぞれの嵌合溝Sが挿入溝35,36の端縁と嵌合状態となっているので、上枠1の傾斜縁11A、12Aと縦枠3の傾斜縁31A,32Aとの面一の突き合わせ状態が維持されており、この突き合せ状態を維持するために押さえておく必要がない。嵌合溝Sと挿入溝35,36の端縁との嵌合状態において、枠材がスチールまたはステンレスの金属製で硬く、スプリングバックが生じる特性があることから、枠材に加工誤差が出ても多少ひずみが生じることで、上枠、下枠と縦枠がひきつけ合いながら隙間なく強固に嵌合できる。 The position of the upper frame 1 where the protrusions 15 and 16 are formed, the positional relationship of the positions where the insertion grooves 35 and 36 are formed in the vertical frame 3, and the groove width dimension of the fitting groove S are the same as those of the upper frame 1. When the frame 3 is temporarily assembled, that is, the projecting pieces 15 and 16 inserted into the insertion grooves 35 and 36 slide, respectively, and the respective fitting grooves S are fitted with the edges of the insertion grooves 35 and 36. In this case, it is designed in advance so that the inclined edges 11A, 12A on the upper frame 1 side and the inclined edges 31A, 32A on the vertical frame 3 side are in proper matching positions (at least the surface side is flush). Yes. Therefore, at the time of temporary assembly, the flushing edges 11A and 12A of the upper frame 1 and the flushing edges 31A and 32A of the vertical frame 3 are already flushed. Moreover, since the respective fitting grooves S of the projecting pieces 15 and 16 are fitted with the end edges of the insertion grooves 35 and 36 during temporary assembly, the inclined edges 11A and 12A of the upper frame 1 and the vertical frame 3 are fitted. The in-line abutting state with the inclined edges 31A, 32A is maintained, and it is not necessary to hold down in order to maintain the abutting state. In the fitted state between the fitting groove S and the end edges of the insertion grooves 35 and 36, the frame material is made of steel or stainless steel and is hard and has a characteristic that springback occurs, so that a processing error occurs in the frame material. However, since some distortion occurs, the upper frame, the lower frame, and the vertical frame can be tightly fitted together without any gaps.

上枠1の第1見付片11の傾斜縁11Aと縦枠3の第1見付片31の傾斜縁31A、上枠1の第2見付片12の傾斜縁12Aと縦枠3の第1見付片32の傾斜縁32Aは面一な状態で突き合わされるので、突き合せ部の表面側に溶接を盛る必要がなく、裏面側に溶接を行うだけで傾斜縁同士を固定して本組立てが行われる。溶接は、図9(B)に例示するように、突き合わされた傾斜縁11A、31Aの裏面側、すなわち第1見付片11の裏面側と縦枠3の第1見付片31との裏面側に跨るように突き合せ部に沿って溶接を行う。 The inclined edge 11A of the first finding piece 11 of the upper frame 1 and the inclined edge 31A of the first finding piece 31 of the vertical frame 3, the inclined edge 12A of the second finding piece 12 of the upper frame 1 and the first Since the inclined edge 32A of the one-piece piece 32 is abutted in a flush state, it is not necessary to deposit welding on the surface side of the abutting portion, and the inclined edges are fixed to each other only by welding on the back surface side. Assembly is performed. As illustrated in FIG. 9B, the welding is performed on the back surface side of the inclined edges 11 </ b> A and 31 </ b> A that are abutted, that is, the back surface side of the first finding piece 11 and the first finding piece 31 of the vertical frame 3. Weld along the butt so as to straddle the side.

ドア枠の組立てについて、上枠1の一方の端部と縦枠3との連結について説明したが、上枠1の他方の端部と縦枠4との連結、下枠2の各端部と縦枠3,4との連結も同様である。図示の実施形態では、ドア枠の仮組立て時には、ドア枠の4つの角部において、それぞれ2箇所、合計8箇所の嵌合が行われるため、枠全体の対角寸法を出し易く、ドア枠の仮組立て時では、より精度良く傾斜縁の突き合せが行われ、かつ、突き合せ状態が安定して維持されている。 Regarding the assembly of the door frame, the connection between one end of the upper frame 1 and the vertical frame 3 has been described. However, the connection between the other end of the upper frame 1 and the vertical frame 4, The connection with the vertical frames 3 and 4 is the same. In the illustrated embodiment, when the door frame is temporarily assembled, the four corners of the door frame are each fitted at two locations, for a total of eight locations. At the time of temporary assembly, butted edges are more accurately matched, and the abutted state is stably maintained.

本発明では、ドア枠の仮組立て作業は、一方の枠材の突片を他方の枠材の挿入溝に挿入させ、そして挿入された突片を挿入溝の溝幅方向にスライド移動させれば良く、また、枠全体の対角寸法も出し易いので、仮組立て作業を一人で行うことができる。さらに、図示の実施形態では、突片の先端側は幅狭のガイド部が形成されているので、挿入溝への突片の挿入作業を円滑に行うことができる。また、突片の基端側の嵌合溝の開口に拡開状のガイド部を形成することで、挿入溝に挿入された突片の嵌合溝と挿入溝の端縁との嵌合を円滑に行うことができる。そして、仮組立て時には、既に、枠材の見付面の傾斜縁同士の面一の突き合わせが済んでいると共に突き合せ状態が維持されており、傾斜縁同士の突き合せ状態を押さえる必要がないので、仮組立て後の溶接作業も一人で行うことができる。 In the present invention, the temporary assembling operation of the door frame is performed by inserting the protruding piece of one frame member into the insertion groove of the other frame member, and sliding the inserted protruding piece in the groove width direction of the insertion groove. In addition, since the diagonal dimensions of the entire frame can be easily obtained, the temporary assembly work can be performed alone. Furthermore, in the illustrated embodiment, since the narrow guide portion is formed on the tip end side of the projecting piece, the operation of inserting the projecting piece into the insertion groove can be performed smoothly. In addition, by forming an expanding guide portion in the opening of the fitting groove on the base end side of the protruding piece, the fitting groove of the protruding piece inserted into the inserting groove and the end edge of the inserting groove can be fitted. It can be done smoothly. And at the time of temporary assembly, since the flushing between the inclined edges of the finding surface of the frame material has already been completed and the butted state is maintained, it is not necessary to suppress the butted state of the tilted edges. Also, the welding work after temporary assembly can be performed alone.

本発明の実施形態について図1に基づいて説明したが、本発明に係る横枠材と縦枠材の連結構造は、図1Aに示すように、上枠1の見付面11の長さ方向の両端の傾斜縁11Aと左右の縦枠3,4の見付面31,41の上端の傾斜縁31A,41Aとが面一で突き合わさった状態となっており、下枠2の見付面21が縦枠3,4の見付面31,41に対して内側に位置した状態(いわゆる「面落ち」)で突き合わされているドア枠についても適用される。 Although the embodiment of the present invention has been described with reference to FIG. 1, the connecting structure of the horizontal frame member and the vertical frame member according to the present invention is the length direction of the finding surface 11 of the upper frame 1 as shown in FIG. 1A. 11A and the left and right vertical frames 3 and 4, the upper end inclined surfaces 31 and 41, and the upper end inclined edges 31A and 41A are in a state of being flush with each other. The present invention is also applied to a door frame in which 21 is abutted in a state (so-called “surface drop”) positioned on the inside with respect to the finding surfaces 31 and 41 of the vertical frames 3 and 4.

本発明は、ドア枠における横枠材と縦枠材の連結構造として利用することができる。 The present invention can be used as a connection structure of a horizontal frame member and a vertical frame member in a door frame.

本発明の実施形態のドア枠の概略正面図である。It is a schematic front view of the door frame of the embodiment of the present invention. 本発明の他の実施形態のドア枠の概略正面図である。It is a schematic front view of the door frame of other embodiment of this invention. 図1に示すドア枠の上枠部分の断面図である。It is sectional drawing of the upper frame part of the door frame shown in FIG. 図1に示すドア枠の縦枠部分の断面図である。It is sectional drawing of the vertical frame part of the door frame shown in FIG. 縦枠の上端部位に上枠の端部を挿入させる前の状態を示す斜視図である。It is a perspective view which shows the state before inserting the edge part of an upper frame in the upper end part of a vertical frame. 図4の状態から、上枠の突片が縦枠の挿入溝に挿入された状態を示す斜視図である。It is a perspective view which shows the state by which the protrusion of the upper frame was inserted in the insertion groove of the vertical frame from the state of FIG. 図5の状態から、上枠を縦枠に対してスライドさせて仮組立てした状態(嵌合状態)を示す斜視図である。FIG. 6 is a perspective view showing a state (fitted state) in which the upper frame is slid relative to the vertical frame and temporarily assembled from the state of FIG. 5. 上枠に形成した突片と縦枠に形成した挿入溝との嵌合を説明する図である。It is a figure explaining fitting with the projection piece formed in the upper frame, and the insertion groove formed in the vertical frame. (A)は突片の拡大図、(B)は突片の嵌合溝と挿入溝の端縁の被嵌合部との嵌合状態を示す図である。(A) is an enlarged view of a protruding piece, (B) is a figure which shows the fitting state of the fitting groove of a protruding piece, and the to-be-fitted part of the edge of an insertion groove. (A)は従来の突き合せ部の溶接を示す図、(B)は本発明に係る突き合せ部の溶接を示す図である。(A) is a figure which shows the welding of the conventional butt | matching part, (B) is a figure which shows the welding of the butt | matching part which concerns on this invention.

符号の説明Explanation of symbols

1 上枠
11 第1見付片
11A 傾斜縁
12 第2見付片
12A 傾斜縁
2 下枠
21 第1見付片
21A 傾斜縁
22 第2見付片
3 縦枠
31 第1見付片
31A 傾斜縁
32 第2見付片
32A 傾斜縁
4 縦枠
41 第1見付片
41A 傾斜縁
42 第2見付片
15,16,25,26 突片
35,36 挿入溝
S 嵌合溝
1 Upper frame 11 First finding piece 11A Inclined edge 12 Second finding piece 12A Inclined edge 2 Lower frame 21 First finding piece 21A Inclining edge 22 Second finding piece 3 Vertical frame 31 First finding piece 31A Inclined Edge 32 Second finding piece 32A Inclined edge 4 Vertical frame 41 First finding piece 41A Inclining edge 42 Second finding pieces 15, 16, 25, 26 Projection pieces 35, 36 Insertion groove S Fitting groove

Claims (2)

ドア枠における横枠材と縦枠材の連結構造であって、
前記両枠材の見付面の長さ方向端部は傾斜縁に形成されており、
いずれか一方の枠材の長さ方向端部には突片が突成され、
いずれか他方の枠材には前記突片が挿入される挿入溝が形成され、
前記一方の枠材において、前記突片の基端側には、前記挿入溝の溝幅方向に延びる嵌合溝が形成されており、前記他方の枠材において、前記挿入溝の溝幅方向の端縁が、前記嵌合溝が嵌合する被嵌合部を形成しており、前記挿入溝に挿入された当該突片は、前記挿入溝の溝幅方向に移動することで当該嵌合溝が前記挿入溝の溝幅方向の端縁に嵌合可能となっており、
前記挿入溝に挿入した前記突片の前記嵌合溝と前記挿入溝の前記端縁との嵌合状態において、前記一方の枠材の見付面の傾斜縁と前記他方の枠材の見付面の傾斜縁とが面一で突き合わされており、前記突き合わされた前記両傾斜縁の裏面側を固定手段により固定してなる、連結構造。
A connecting structure of a horizontal frame material and a vertical frame material in a door frame,
The lengthwise ends of the finding surfaces of the two frame members are formed as inclined edges,
A projecting piece is formed at the lengthwise end of one of the frame members,
An insertion groove into which the protruding piece is inserted is formed in any other frame member,
In the one frame member, a fitting groove extending in the groove width direction of the insertion groove is formed on the proximal end side of the projecting piece, and in the other frame member, the insertion groove in the groove width direction of the insertion groove is formed. An end edge forms a portion to be fitted into which the fitting groove is fitted, and the protrusion inserted into the insertion groove moves in the groove width direction of the insertion groove, thereby fitting the fitting groove. Can be fitted to the edge in the groove width direction of the insertion groove,
In the fitted state between the fitting groove of the protruding piece inserted into the insertion groove and the end edge of the insertion groove, the inclined edge of the finding surface of the one frame member and the finding of the other frame member A connecting structure in which the inclined edges of the surfaces are abutted flush with each other, and the back surfaces of the abutted both inclined edges are fixed by a fixing means.
前記固定手段は溶接であり、前記突き合わされた前記両傾斜縁の裏面側を溶接してなる、請求項1に記載の連結構造。








The connection structure according to claim 1, wherein the fixing means is welding, and the back surfaces of the two inclined edges that are abutted are welded.








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