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JP4938728B2 - Chromatographic separation method - Google Patents
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JP4938728B2 - Chromatographic separation method - Google Patents

Chromatographic separation method Download PDF

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JP4938728B2
JP4938728B2 JP2008145012A JP2008145012A JP4938728B2 JP 4938728 B2 JP4938728 B2 JP 4938728B2 JP 2008145012 A JP2008145012 A JP 2008145012A JP 2008145012 A JP2008145012 A JP 2008145012A JP 4938728 B2 JP4938728 B2 JP 4938728B2
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響介 山田
康平 佐藤
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Description

本発明はクロマト分離方法に関する。   The present invention relates to a chromatographic separation method.

従来、クロマトグラフィーの手法により液体中の複数の成分を分離(クロマト分離)する方法が、工業的に利用されている。クロマト分離は、固体の吸着剤を用い、この吸着剤に対する吸着特性の差を利用して、原料液中の成分を分離する。クロマト分離の原理は、吸着剤を充填した充填層に、分離しようとする2以上の成分を含む原料液を供給し、この原料液を水等の溶離液で流下させることで、上記各成分の吸着剤に対する吸着性の違いにより、吸着性の弱い成分(非吸着質成分)は相対的に速く流下し、吸着性の強い成分(吸着質成分)は相対的に遅く流下することで、各成分を含む画分に分離するものである。   Conventionally, a method of separating (chromatographic separation) a plurality of components in a liquid by a chromatographic technique has been used industrially. In the chromatographic separation, a solid adsorbent is used, and components in the raw material liquid are separated by utilizing the difference in adsorption characteristics with respect to the adsorbent. The principle of chromatographic separation is that a raw material liquid containing two or more components to be separated is supplied to a packed bed packed with an adsorbent, and this raw material liquid is caused to flow down with an eluent such as water, whereby Due to the difference in adsorptivity to the adsorbent, weakly adsorbable components (non-adsorbate components) flow down relatively fast, and strong adsorbent components (adsorbate components) flow down relatively slowly. Is separated into fractions containing.

クロマト分離の方式としては、例えば固定層方式、移動層方式、擬似移動層方式がある。擬似移動層方式は、原料液中に含まれる2以上の成分の中で、特定成分に対して選択的吸着能力を有する吸着剤が充填された複数の単位充填塔を直列に連結し、最下流部の単位充填塔と最上流部の単位充填塔を連結することで無端状になっている循環系に、原料液と溶離液を通流して分離するものである。擬似移動層方式では、循環系内を移動する速度が大きい非吸着質成分を含む画分(非吸着質画分)と循環系内を移動する速度が小さい吸着質成分を含む画分(吸着質画分)をそれぞれ異なる位置から抜き出し、かつ、原料液供給位置、溶離液供給位置、非吸着質画分抜き出し位置、吸着質画分抜き出し位置を、一定の位置関係に保ちながら循環系の循環方向下流側に順次移動させることで、移動層の処理操作を擬似的に実現する装置であることは良く知られている。   Examples of chromatographic separation methods include a fixed bed method, a moving bed method, and a simulated moving bed method. In the simulated moving bed method, a plurality of unit packed towers filled with an adsorbent having a selective adsorption ability for a specific component among two or more components contained in the raw material liquid are connected in series, and the most downstream By connecting the unit packed tower in the upper part and the unit packed tower in the most upstream part, the raw material liquid and the eluent are passed through the circulation system which is endless and separated. In the simulated moving bed method, a fraction containing a non-adsorbate component that moves through the circulation system (non-adsorbate fraction) and a fraction containing an adsorbate component that moves through the circulation system (adsorbate). The fractions are extracted from different positions, and the circulation direction of the circulation system is maintained while keeping the raw material supply position, eluent supply position, non-adsorbate fraction extraction position, and adsorbate fraction extraction position in a fixed positional relationship. It is well known that the apparatus realizes the processing operation of the moving layer in a pseudo manner by sequentially moving to the downstream side.

このような擬似移動層方式のクロマト分離装置では、常に、原料液と溶離液の供給および非吸着質画分と吸着質画分の抜き出しを行いながら循環系を循環しているため、原料液供給ポンプ、溶離液供給ポンプ、非吸着質画分抜き出しポンプ、吸着質画分抜き出しポンプおよび1個以上の循環ポンプを必要とする。特に循環ポンプは一定の単位充填塔間に固定されているため、周期的に吐出流量が変化する。また循環ポンプに流入する流体の濃度および組成も逐次変化するので、それにつれて流体の比重、粘性等の物性も変化する。そして、設定値と実際に流れる流量の差が大きくなるにつれ、分離性能は低下する。このような流量設定値の変更や、物性の変化に合わせて循環ポンプの流量を自動的に制御するためには、高価な制御装置が必要である。   In such a simulated moving bed type chromatographic separation apparatus, the raw material liquid and eluent are always supplied, and the circulation system is circulated while extracting the non-adsorbate fraction and the adsorbate fraction. Requires a pump, eluent supply pump, non-adsorbate fraction extraction pump, adsorbate fraction extraction pump and one or more circulation pumps. In particular, since the circulation pump is fixed between fixed unit packed towers, the discharge flow rate changes periodically. Moreover, since the density | concentration and composition of the fluid which flow in into a circulation pump also change sequentially, physical properties, such as specific gravity of a fluid, and viscosity, also change with it. As the difference between the set value and the actual flow rate increases, the separation performance decreases. In order to automatically control the flow rate of the circulation pump in accordance with such a change in the flow rate setting value or a change in physical properties, an expensive control device is required.

上述した循環ポンプの問題に対し、循環ポンプが常に一定の位置になるように、単位充填塔を1本ずつずらして切り替えて、循環ポンプに導入される流体の物性変化が小さくなるようにしたクロマト分離方法が開示されている(例えば、特許文献1)。
また、循環ポンプを設置するかわりに、循環系の一箇所から原料液および/または溶離液を抜き出し、循環系から抜き出した原料液および/または溶離液(以下、循環流体と言うことがある)を溶離液ポンプまたは原料液供給ポンプに流入させて、循環流体を再び循環系に供給することによって循環を行う、クロマト分離方法が開示されている(例えば、特許文献2)。特許文献2に記載の方法では、充填塔数が少なく、クロマト分離装置を原料液供給ポンプと溶離液供給ポンプの2台で制御でき、ポンプの制御が簡単な、全体として簡素でしかも安価な装置とし、かつ、高い安定した分離性能を得ることができる。
特公平6−95090号公報 特開2005−288411号公報
In response to the above-mentioned problem of the circulation pump, a chromatograph in which the unit packed tower is shifted one by one so that the circulation pump is always at a fixed position so that the change in physical properties of the fluid introduced into the circulation pump is reduced. A separation method is disclosed (for example, Patent Document 1).
Further, instead of installing a circulation pump, a raw material liquid and / or an eluent is extracted from one place of the circulation system, and a raw material liquid and / or an eluent (hereinafter sometimes referred to as a circulating fluid) extracted from the circulation system is used. A chromatographic separation method is disclosed in which circulation is performed by flowing into an eluent pump or a raw material liquid supply pump and supplying a circulating fluid to the circulation system again (for example, Patent Document 2). In the method described in Patent Document 2, the number of packed columns is small, the chromatographic separation apparatus can be controlled by two units of the raw material liquid supply pump and the eluent supply pump, the pump control is simple, and the apparatus is simple and inexpensive as a whole. In addition, a high and stable separation performance can be obtained.
Japanese Patent Publication No. 6-95090 JP 2005-288411 A

しかしながら、特許文献1に記載のクロマト分離方法では、原料液供給位置、溶離液供給位置、非吸着質画分抜き出し位置、吸着質画分抜き出し位置の切り替え直前に、循環流体に混入した非吸着質成分が、溶離液供給ラインに残ることがある。そして、次の工程での溶離液供給に伴い、前記非吸着質成分が循環系に供給され、吸着帯域を乱すという問題がある。   However, in the chromatographic separation method described in Patent Document 1, the non-adsorbate mixed in the circulating fluid immediately before switching of the raw material liquid supply position, the eluent supply position, the non-adsorbate fraction extraction position, and the adsorbate fraction extraction position. Ingredients may remain in the eluent supply line. As the eluent is supplied in the next step, the non-adsorbate component is supplied to the circulation system, which disturbs the adsorption zone.

また、特許文献2に記載のクロマト分離方法では、溶離液供給配管や原料液供給配管が、循環流体を循環系に循環させるために使用されている。加えて、循環流体の循環系への循環(循環工程)は、循環系への原料液ならびに溶離液の供給、および、前記循環系からの画分の抜き出しを停止して行う。この際、循環工程の開始時と終了時では、抜き出し箇所の成分濃度が変化している。このため、循環工程を通して、目的の成分濃度の流体を抜き出すことができない。この結果、循環工程開始時に、適切でない成分濃度の流体が供給されるという問題や、循環工程終了時に溶離液供給配管や原料液供給配管に残った液体が、次工程で供給される溶離液や原料液に混入するという問題がある。特に、溶離液供給配管に原料液中の成分が残存していると、これらの成分は次の溶離液を供給する際に、溶離液と共に循環系内に供給されて吸着帯域を乱し、分離性能を低下させる原因となる。   Moreover, in the chromatographic separation method described in Patent Document 2, an eluent supply pipe and a raw material supply pipe are used to circulate the circulating fluid in the circulation system. In addition, the circulation (circulation process) of the circulating fluid to the circulation system is performed by stopping the supply of the raw material liquid and the eluent to the circulation system and the extraction of the fraction from the circulation system. At this time, the concentration of the component at the extraction location changes at the start and end of the circulation process. For this reason, the fluid of the target component density | concentration cannot be extracted through a circulation process. As a result, there is a problem that a fluid having an inappropriate component concentration is supplied at the start of the circulation process, and the liquid remaining in the eluent supply pipe and the raw material supply pipe at the end of the circulation process There is a problem of being mixed into the raw material liquid. In particular, if the components in the raw material liquid remain in the eluent supply pipe, these components are supplied into the circulation system together with the eluent when the next eluent is supplied, disturbing the adsorption zone and separating. It causes the performance to decrease.

また、循環工程終了時の抜き出し位置を成分濃度の低い位置になるように設定した場合、循環工程開始時の抜き出し位置は、成分濃度が比較的高い位置となる。この場合、溶離液供給配管から溶離液が供給され、濃度分布が分断され、分離性能を低下させる原因となる。   Further, when the extraction position at the end of the circulation process is set to be a position where the component concentration is low, the extraction position at the start of the circulation process is a position where the component concentration is relatively high. In this case, the eluent is supplied from the eluent supply pipe, the concentration distribution is divided, and the separation performance is deteriorated.

溶離液供給配管内に、原料液中に含まれる成分が残存しないようにする方法として、循環流体の流量を減らす方法が考えられる。しかし、この方法では、循環工程の後に実施される、非吸着質画分の抜き出し工程の開始直後に、非吸着質画分をほとんど含まない液が出てくることになり、非吸着質画分の抜き出し流量を増やすことになるため、結果として溶離液の使用量が増大する。   As a method of preventing the components contained in the raw material liquid from remaining in the eluent supply pipe, a method of reducing the flow rate of the circulating fluid is conceivable. However, in this method, a liquid containing almost no non-adsorbate fraction comes out immediately after the start of the extraction step of the non-adsorbate fraction, which is performed after the circulation step. As a result, the amount of eluent used increases.

そこで、本発明は、上記のような従来装置における種々の問題点に着目し、原料液中の目的成分を高純度で得ることができる、クロマト分離方法を目的とする。   Accordingly, the present invention focuses on various problems in the conventional apparatus as described above, and an object of the present invention is a chromatographic separation method capable of obtaining a target component in a raw material solution with high purity.

本発明のクロマト分離方法は、吸着剤が充填された複数の単位充填塔を直列に連結して、該単位充填塔に通流された原料液および溶離液が循環可能な循環系を構成し、2以上の成分を含む原料液を前記循環系に通流して前記吸着剤に対する親和力に従った吸着帯域を形成させ、原料液および/または溶離液を任意の単位充填塔に供給し、任意の成分が富化された単位充填塔から、前記任意の成分の画分を抜き出す第一工程と、前記循環系を構成する任意の単位充填塔から循環系内の液を抜き出し、該液を抜き出した単位充填塔の循環方向下流側の単位充填塔に抜き出した液を供給して、前記循環系内を循環させ、次いで、循環系内の液を抜き出す単位充填塔と、抜き出した循環系内の液を供給する単位充填塔とを前記循環系の循環方向下流側の単位充填塔に切り替えて循環を行う第二工程と、を有することを特徴とする。   The chromatographic separation method of the present invention comprises a circulation system in which a plurality of unit packed towers packed with an adsorbent are connected in series, and the raw material liquid and the eluent passed through the unit packed tower can be circulated, A raw material liquid containing two or more components is passed through the circulation system to form an adsorption zone in accordance with the affinity for the adsorbent, and the raw material liquid and / or the eluent is supplied to an arbitrary unit packed column. A unit in which the fraction in the optional component is extracted from the unit packed column enriched with the above, and the liquid in the circulating system is extracted from the optional unit packed column constituting the circulating system. Supply the extracted liquid to the unit packed tower downstream in the circulation direction of the packed tower, circulate in the circulating system, and then extract the liquid in the circulating system and the extracted liquid in the circulating system. A unit packed column to be fed downstream of the circulation system in the circulation direction And having a second step for circulating switch to packing bed units, a.

前記第一工程と前記第二工程とを繰り返し行い、前記第二工程では、循環系内の液の循環により、任意の成分が富化される部分を循環方向のより下流側の単位充填塔に移動させ、その移動に対応して、前記第一工程は、原料液および/または溶離液を供給する単位充填塔と、前記任意の成分の画分を抜き出す単位充填塔とを循環系の下流側の単位充填塔に、順次移行する移行操作を有し、該移行操作は、第二工程での循環系内の液を抜き出す単位充填塔と、抜き出した循環系内の液を供給する単位充填塔とを前記循環系の循環方向下流側の単位充填塔に切り替えた後に行っても良く、前記第二工程は、前記循環系への原料液ならびに溶離液の供給、および、前記循環系からの画分の抜き出しを停止して行っても良く、循環系内の液を抜き出す単位充填塔を前記循環系の循環方向下流側の単位充填塔に切り替えた後に、抜き出した循環系内の液を供給する単位充填塔を前記循環系の循環方向下流側の単位充填塔に切り替えても良い。   The first step and the second step are repeated, and in the second step, the portion enriched with an arbitrary component by circulation of the liquid in the circulation system is transferred to the unit packed tower on the downstream side in the circulation direction. Corresponding to the movement, the first step includes a unit packed column for supplying a raw material liquid and / or an eluent and a unit packed column for extracting a fraction of the arbitrary component on the downstream side of the circulation system. The unit packed tower of the present invention has a transition operation for sequentially transferring the unit packed tower for extracting the liquid in the circulation system in the second step, and the unit packed tower for supplying the liquid in the extracted circulation system. May be performed after switching to the unit packed column on the downstream side in the circulation direction of the circulation system, and the second step includes supplying the raw material liquid and the eluent to the circulation system, and separating from the circulation system. You can stop the extraction of the minute, and extract the liquid in the circulatory system. After switching the unit packed column to the unit packed column on the downstream side in the circulation direction of the circulation system, the unit packed column for supplying the liquid in the extracted circulation system is switched to the unit packed column on the downstream side in the circulation direction of the circulation system. Also good.

本発明のクロマト分離方法によれば、原料液中の目的成分を高純度で得ることができる。   According to the chromatographic separation method of the present invention, the target component in the raw material liquid can be obtained with high purity.

本発明のクロマト分離方法について、以下に例を挙げて説明するが、本発明はこれに限られることはない。   The chromatographic separation method of the present invention will be described below with examples, but the present invention is not limited to this.

なお、本明細書中、「循環方向下流側」とは、基点に対して、相対的に、循環系の循環方向の下流であることを意味する。「循環方向下流側」の範囲は特に限定されず、吸着剤の種類や、分離対象とする成分等に応じて「循環方向下流側」の範囲を定めることができる。例えば、「循環方向下流側」の範囲は、基点の循環方向下流側であって、循環系を構成する単位充填塔の50%の単位充填塔が含まれる範囲とすることが好ましく、25%の単位充填塔が含まれる範囲とすることがより好ましい。また、「循環方向上流側」とは、基点に対して、相対的に循環系の循環方向の上流であることを意味する。「循環方向上流側」の範囲は特に限定されず、吸着剤の種類や、分離対象とする成分等に応じて「循環方向上流側」の範囲を定めることができる。例えば、「循環方向上流側」の範囲は、基点の循環方向上流側であって、循環系を構成する単位充填塔の50%の単位充填塔が含まれる範囲とすることが好ましく、25%の単位充填塔が含まれる範囲とすることがより好ましい。   In the present specification, “downstream in the circulation direction” means that it is downstream in the circulation direction of the circulation system relative to the base point. The range of “the downstream side in the circulation direction” is not particularly limited, and the range of “the downstream side in the circulation direction” can be determined according to the type of the adsorbent, the component to be separated, and the like. For example, the range of “downstream side in the circulation direction” is the downstream side in the circulation direction of the base point, and is preferably a range including 50% of the unit packed tower of the unit packed tower constituting the circulation system. More preferably, the unit packed column is included. Further, the “upstream side in the circulation direction” means that it is upstream in the circulation direction of the circulation system relative to the base point. The range of “upstream side in the circulation direction” is not particularly limited, and the range of “upstream side in the circulation direction” can be determined according to the type of the adsorbent, the component to be separated, and the like. For example, the range of “the upstream side in the circulation direction” is preferably the range including the unit packed tower of 50% of the unit packed towers constituting the circulation system, which is the upstream side in the circulating direction of the base point. More preferably, the unit packed column is included.

(第一の実施形態)
本発明の第一の実施形態について、図1を用いて説明する。図1は、本実施形態にかかるクロマト分離装置8の模式図である。図1に示すとおり、クロマト分離装置8は、吸着剤を充填した8本の単位充填塔11〜18(以下、総じて単位充填塔と言うことがある)が配管111〜118により直列に連結され、循環系10が形成された擬似移動層方式のクロマト分離装置である。
(First embodiment)
A first embodiment of the present invention will be described with reference to FIG. FIG. 1 is a schematic diagram of a chromatographic separation apparatus 8 according to the present embodiment. As shown in FIG. 1, the chromatographic separation device 8 includes eight unit packed towers 11 to 18 (hereinafter, sometimes collectively referred to as unit packed towers) packed with an adsorbent connected in series by pipes 111 to 118, This is a simulated moving bed type chromatographic separation apparatus in which a circulation system 10 is formed.

単位充填塔11は、配管111により、バルブR1を介して単位充填塔12と接続され、単位充填塔12は、配管112により、バルブR2を介して単位充填塔13と接続されている。単位充填塔13は、配管113により、バルブR3を介して単位充填塔14と接続され、単位充填塔14は、配管114により、バルブR4を介して単位充填塔15と接続されている。単位充填塔15は、配管115により、バルブR5を介して単位充填塔16と接続され、単位充填塔16は、配管116により、バルブR6を介して単位充填塔17と接続されている。単位充填塔17は、配管117により、バルブR7を介して単位充填塔18と接続され、単位充填塔18は、配管118により、バルブR8を介して単位充填塔11と接続されている。配管111〜118には、逆止弁101が設けられている。こうして、単位充填塔11〜18と、配管111〜118と、バルブR1〜R8と、逆止弁101とにより循環系10が構成されている。   The unit packed tower 11 is connected to the unit packed tower 12 by a pipe 111 via a valve R1, and the unit packed tower 12 is connected to the unit packed tower 13 by a pipe 112 via a valve R2. The unit packed tower 13 is connected to the unit packed tower 14 by a pipe 113 via a valve R3, and the unit packed tower 14 is connected to the unit packed tower 15 by a pipe 114 via a valve R4. The unit packed tower 15 is connected to the unit packed tower 16 via a valve 115 via a pipe 115, and the unit packed tower 16 is connected to the unit packed tower 17 via a valve R6 via a pipe 116. The unit packed tower 17 is connected to the unit packed tower 18 through a valve 117 through a pipe 117, and the unit packed tower 18 is connected to the unit packed tower 11 through a valve 118 through a valve R8. A check valve 101 is provided in the pipes 111 to 118. In this way, the circulation system 10 is configured by the unit packed towers 11 to 18, the pipes 111 to 118, the valves R1 to R8, and the check valve 101.

原料液貯槽32には、配管34、36が接続され、配管34、36は分岐39で配管38に接続されている。配管34には、ポンプPFが備えられ、配管36には、バルブF0が設けられている。配管38には、分岐配管51〜58が接続され、分岐配管51〜58には、それぞれバルブF1〜F8(以下、総じて原料液供給弁Fと言うことがある)が設けられている。分岐配管51は配管118と、分岐配管52は配管111と、分岐配管53は、配管112と、分岐配管54は配管113と、分岐配管55は配管114と、分岐配管56は配管115と、分岐配管57は配管116と、分岐配管58は配管117と、それぞれ接続されている。そして、ポンプPF、配管34、38、分岐配管51〜58、バルブF1〜F8により、原料液の供給手段が構成されている。また、原料液貯槽32、ポンプPF、配管34、36、バルブF0により、原料液循環ライン31が構成されている。   Pipes 34 and 36 are connected to the raw material liquid storage tank 32, and the pipes 34 and 36 are connected to a pipe 38 at a branch 39. The pipe 34 is provided with a pump PF, and the pipe 36 is provided with a valve F0. Branch pipes 51 to 58 are connected to the pipe 38, and valves F 1 to F 8 (hereinafter sometimes collectively referred to as raw material liquid supply valves F) are provided on the branch pipes 51 to 58, respectively. The branch pipe 51 is a pipe 118, the branch pipe 52 is a pipe 111, the branch pipe 53 is a pipe 112, the branch pipe 54 is a pipe 113, the branch pipe 55 is a pipe 114, and the branch pipe 56 is a pipe 115. The pipe 57 is connected to the pipe 116, and the branch pipe 58 is connected to the pipe 117. The pump PF, the pipes 34 and 38, the branch pipes 51 to 58, and the valves F1 to F8 constitute raw material supply means. A raw material liquid circulation line 31 is constituted by the raw material liquid storage tank 32, the pump PF, the pipes 34 and 36, and the valve F0.

溶離液貯槽42には、配管44が接続され、配管44には、ポンプPDが備えられている。配管44には、分岐配管61〜68が接続され、分岐配管61〜68には、それぞれバルブD1〜D8(以下、総じて溶離液供給弁Dと言うことがある)が設けられている。分岐配管61は配管118と、分岐配管62は配管111と、分岐配管63は配管112と、分岐配管64は配管113と、分岐配管65は配管114と、分岐配管66は配管115と、分岐配管67は配管116と、分岐配管68は配管117と、それぞれ接続されている。配管46は、ポンプPDの一次側の分岐45で、配管44と接続されている。そして、ポンプPD、配管44、分岐配管61〜68、バルブD1〜D8により、溶離液の供給手段が構成されている。   A pipe 44 is connected to the eluent storage tank 42, and a pump PD is provided in the pipe 44. Branch pipes 61 to 68 are connected to the pipe 44, and valves D1 to D8 (hereinafter sometimes collectively referred to as an eluent supply valve D) are provided on the branch pipes 61 to 68, respectively. The branch pipe 61 is a pipe 118, the branch pipe 62 is a pipe 111, the branch pipe 63 is a pipe 112, the branch pipe 64 is a pipe 113, the branch pipe 65 is a pipe 114, the branch pipe 66 is a pipe 115, and a branch pipe. 67 is connected to the pipe 116, and the branch pipe 68 is connected to the pipe 117. The pipe 46 is connected to the pipe 44 at the branch 45 on the primary side of the pump PD. The pump PD, the pipe 44, the branch pipes 61 to 68, and the valves D1 to D8 constitute eluent supply means.

流下させた非吸着質画分が通流する配管70には、分岐配管71〜78(以下、総じて分岐配管Aと言うことがある)と、非吸着質画分流出配管79とが接続されている。分岐配管71〜78には、それぞれバルブA1〜A8(以下、総じて抜き出し弁Aと言うことがある)が設けられている。分岐配管71は配管111と、分岐配管72は配管112と、分岐配管73は配管113と、分岐配管74は配管114と、分岐配管75は配管115と、分岐配管76は配管116と、分岐配管77は配管117と、分岐配管78は配管118と、それぞれ接続されている。また、非吸着質画分流出配管79には、ポンプPAが備えられている。   Branch pipes 71 to 78 (hereinafter sometimes collectively referred to as branch pipe A) and non-adsorbate fraction outflow pipe 79 are connected to pipe 70 through which the non-adsorbate fraction that has flowed down flows. Yes. The branch pipes 71 to 78 are provided with valves A1 to A8 (hereinafter, sometimes collectively referred to as extraction valves A), respectively. The branch pipe 71 is the pipe 111, the branch pipe 72 is the pipe 112, the branch pipe 73 is the pipe 113, the branch pipe 74 is the pipe 114, the branch pipe 75 is the pipe 115, the branch pipe 76 is the pipe 116, and the branch pipe. 77 is connected to the pipe 117, and the branch pipe 78 is connected to the pipe 118. The non-adsorbate fraction outflow pipe 79 is provided with a pump PA.

流下させた吸着質画分が通流する配管80には、分岐配管81〜88(以下、総じて分岐配管Cと言うことがある)と、吸着質画分流出配管89とが接続されている。分岐配管81〜88には、それぞれバルブC1〜C8(以下、総じて抜き出し弁Cと言うことがある)が設けられている。分岐配管81は配管111と、分岐配管82は配管112と、分岐配管83は配管113と、分岐配管84は配管114と、分岐配管85は配管115と、分岐配管86は配管116と、分岐配管87は配管117と、分岐配管88は配管118と、それぞれ接続されている。また、吸着質画分流出配管89には、ポンプPCが備えられている。   Branch pipes 81 to 88 (hereinafter, sometimes collectively referred to as branch pipe C) and an adsorbate fraction outflow pipe 89 are connected to the pipe 80 through which the adsorbate fraction flowed down flows. The branch pipes 81 to 88 are provided with valves C1 to C8 (hereinafter, sometimes collectively referred to as extraction valves C), respectively. The branch pipe 81 is the pipe 111, the branch pipe 82 is the pipe 112, the branch pipe 83 is the pipe 113, the branch pipe 84 is the pipe 114, the branch pipe 85 is the pipe 115, the branch pipe 86 is the pipe 116, and the branch pipe. Reference numeral 87 denotes a pipe 117 and branch pipe 88 is connected to a pipe 118. The adsorbate fraction outflow pipe 89 is provided with a pump PC.

循環系10内を循環する流体(循環流体)が通流する配管90は、分岐配管91〜98(以下、総じて分岐配管Zと言うことがある)と接続されている。分岐配管91〜98には、バルブZ1〜Z8(以下、総じて抜き出し弁Zと言うことがある)が設けられている。分岐配管91は配管111と、分岐配管92は配管112と、分岐配管93は配管113と、分岐配管94は配管114と、分岐配管95は配管115と、分岐配管96は配管116と、分岐配管97は配管117と、分岐配管98は配管118と、それぞれ接続されている。また、配管90は、配管46と接続されている。   A pipe 90 through which a fluid circulating in the circulation system 10 (circulating fluid) flows is connected to branch pipes 91 to 98 (hereinafter sometimes referred to as a branch pipe Z as a whole). The branch pipes 91 to 98 are provided with valves Z1 to Z8 (hereinafter, sometimes collectively referred to as extraction valves Z). The branch pipe 91 is the pipe 111, the branch pipe 92 is the pipe 112, the branch pipe 93 is the pipe 113, the branch pipe 94 is the pipe 114, the branch pipe 95 is the pipe 115, the branch pipe 96 is the pipe 116, and the branch pipe. Reference numeral 97 denotes a pipe 117 and branch pipe 98 is connected to a pipe 118. Further, the pipe 90 is connected to the pipe 46.

単位充填塔11〜18には、吸着剤が充填されている。該吸着剤は、原料液に含まれる2以上の成分に対して、選択的吸着能力を有するものであれば特に限定されず、例えば、イオン交換樹脂、シリカゲル、ODS(オクタデシル基結合シリカゲル;長鎖脂肪族のオクタデシル基が導入されたシリカゲル)、合成吸着剤等を挙げることができる。これらは単独で用いても良く、2種以上を組み合わせて用いても良い。また、単位充填塔11〜18には、同一の吸着剤を充填しても良いし、それぞれに異なる吸着剤を充填しても良い。吸着剤の種類と組み合わせは、分離対象となる成分に応じて決定することができる。   The unit packed towers 11 to 18 are filled with an adsorbent. The adsorbent is not particularly limited as long as it has a selective adsorption ability with respect to two or more components contained in the raw material liquid. For example, ion exchange resin, silica gel, ODS (octadecyl group-bonded silica gel; long chain) And silica gel in which an aliphatic octadecyl group is introduced) and synthetic adsorbents. These may be used alone or in combination of two or more. Further, the unit packed towers 11 to 18 may be filled with the same adsorbent or may be filled with different adsorbents. The type and combination of the adsorbent can be determined according to the component to be separated.

クロマト分離装置8を用いた、クロマト分離方法について説明する。本実施形態におけるクロマト分離方法は、2以上の成分を含む原料液を循環系10に通流して吸着帯域を形成させ、原料液および溶離液を任意の単位充填塔に供給し、非吸着質画分と吸着質画分を抜き出す第一工程を有する。加えて、循環系10内から抜き出した循環流体を循環系10に供給して循環させ、次いで、循環系10内の液を抜き出す単位充填塔と、抜き出した循環系10内の液を供給する単位充填塔とを前記循環系10の循環方向下流側の単位充填塔に切り替えて循環する第二工程を有する。   A chromatographic separation method using the chromatographic separation apparatus 8 will be described. In the chromatographic separation method in the present embodiment, a raw material liquid containing two or more components is passed through the circulation system 10 to form an adsorption zone, and the raw material liquid and the eluent are supplied to an arbitrary unit packed tower, And a first step of extracting the adsorbate fraction. In addition, a circulating fluid extracted from the circulation system 10 is supplied to the circulation system 10 for circulation, and then a unit packed tower for extracting the liquid in the circulation system 10 and a unit for supplying the extracted liquid in the circulation system 10 A second step of switching the packed tower to a unit packed tower on the downstream side in the circulation direction of the circulation system 10 for circulation.

[第一工程]
第一工程は、原料液を循環系に通流して吸着帯域を形成させ、原料液および/または溶離液を任意の単位充填塔に供給し、任意の成分が富化された単位充填塔から画分(非吸着質画分および吸着質画分)を抜き出す工程である。
第一工程では、原料液30をポンプPFにより配管34、38を通流させて、いずれかの原料液供給弁Fを開とし、対応する単位充填塔に原料液30を供給する。同時に、溶離液40をポンプPDにより配管44を流通させて、いずれかの溶離液供給弁Dを開とし、対応する単位充填塔に溶離液40を供給する。そして、非吸着質画分が富化している単位充填塔の直下に位置する抜き出し弁Aを開、吸着質画分が富化している単位充填塔の直下に位置する抜き出し弁Cを開とする。こうして、原料液30と溶離液40とを循環系10に通流することにより、非吸着質画分は、開とした抜き出し弁A、分岐配管A、配管70、ポンプPAを経由して、非吸着質画分流出配管79から流出する。また、吸着質画分は、開とした抜き出し弁C、分岐配管C、配管80、ポンプPCを経由して、吸着質画分流出配管89から流出する。
[First step]
In the first step, the raw material liquid is passed through a circulation system to form an adsorption zone, the raw material liquid and / or the eluent are supplied to an arbitrary unit packed column, and the raw material liquid is separated from the unit packed column enriched with arbitrary components. This is a step of extracting fractions (non-adsorbate fraction and adsorbate fraction).
In the first step, the raw material liquid 30 is caused to flow through the pipes 34 and 38 by the pump PF, one of the raw material liquid supply valves F is opened, and the raw material liquid 30 is supplied to the corresponding unit packed tower. At the same time, the eluent 40 is circulated through the pipe 44 by the pump PD, one of the eluent supply valves D is opened, and the eluent 40 is supplied to the corresponding unit packed tower. Then, the extraction valve A located immediately below the unit packed column enriched with the non-adsorbed fraction is opened, and the extraction valve C located directly below the unit packed column enriched with the adsorbate fraction is opened. . Thus, the non-adsorbate fraction is passed through the open extraction valve A, branch pipe A, pipe 70, and pump PA by passing the raw material liquid 30 and the eluent 40 through the circulation system 10. It flows out from the adsorbate fraction outflow pipe 79. Further, the adsorbate fraction flows out from the adsorbate fraction outflow pipe 89 through the open extraction valve C, branch pipe C, pipe 80, and pump PC.

[第二工程]
第二工程は、循環系を構成する任意の単位充填塔から、循環流体を抜き出し、抜き出した循環流体を前記循環系に供給して前記循環系内を循環させ(第一処理)、次いで、循環流体を抜き出す単位充填塔と、抜き出した循環流体を供給する単位充填塔とを前記循環系の循環方向下流側の単位充填塔に切り替えて循環を行う(第二処理)工程である。
本実施形態の第二工程は、上述の第一工程と平行して行われる。第二工程では、バルブR1〜R8(以下、総じて遮断弁Rと言うことがある)のいずれかであって、第一工程で溶離液40を供給する単位充填塔と、該単位充填塔の循環方向上流側に位置する単位充填塔とを接続している配管が有する遮断弁Rを閉とする。また、該遮断弁Rを有する配管と、配管90とを接続している分岐配管Zが有する抜き出し弁Zを開とする。そして、溶離液40を供給する単位充填塔よりも循環方向上流側に位置する単位充填塔に対応する抜き出し弁Zから循環流体を抜き出す。抜き出された循環流体は、配管90から配管46を通流し、分岐45で溶離液40と合流し、ポンプPDにより配管44に流され、溶離液40と共に単位充填塔に再び供給される。こうして、循環系10から抜き出された循環流体は、溶離液の供給手段により循環系10に供給され循環する(第一処理)。
[Second step]
In the second step, the circulating fluid is extracted from an arbitrary unit packed tower constituting the circulating system, the extracted circulating fluid is supplied to the circulating system and circulated in the circulating system (first treatment), and then the circulating In this step, the unit packed tower for extracting the fluid and the unit packed tower for supplying the extracted circulating fluid are switched to the unit packed tower on the downstream side in the circulation direction of the circulation system (second processing).
The second step of this embodiment is performed in parallel with the first step described above. In the second step, any one of valves R1 to R8 (hereinafter sometimes collectively referred to as shut-off valve R), and a unit packed column for supplying the eluent 40 in the first step, and circulation of the unit packed column The shutoff valve R included in the pipe connecting the unit packed tower located upstream in the direction is closed. Further, the extraction valve Z included in the branch pipe Z connecting the pipe having the shutoff valve R and the pipe 90 is opened. Then, the circulating fluid is extracted from the extraction valve Z corresponding to the unit packed column located upstream of the unit packed column supplying the eluent 40 in the circulation direction. The extracted circulating fluid flows from the pipe 90 through the pipe 46, joins the eluent 40 at the branch 45, flows to the pipe 44 by the pump PD, and is supplied again to the unit packed tower together with the eluent 40. Thus, the circulating fluid extracted from the circulation system 10 is supplied to the circulation system 10 by the eluent supply means and circulates (first treatment).

任意の期間、第一処理が行われた後、原料液供給弁F、抜き出し弁A、抜き出し弁Cは、上述の第一処理の状態を維持したまま、開とする溶離液供給弁Dと抜き出し弁Zと、閉とする遮断弁Rとを循環系10の循環方向下流側の溶離液供給弁D、抜き出し弁Z、遮断弁Rに切り替える。そして、切り替え後の遮断弁Rの循環方向上流側に位置する単位充填塔に対応する抜き出し弁Zから、循環流体を抜き出す。抜き出された循環流体は、配管90から配管46を通流し、分岐45で溶離液40と合流し、ポンプPDにより配管44に流され、溶離液40と共に単位充填塔に再び供給される。こうして、循環流体を抜き出す単位充填塔と、循環流体を供給する単位充填塔とを循環系の循環方向下流側の単位充填塔に切り替えて、循環流体は循環系に循環される(第二処理)。   After the first processing is performed for an arbitrary period, the raw material liquid supply valve F, the extraction valve A, and the extraction valve C are opened while the eluent supply valve D and the extraction valve C are opened while maintaining the state of the first processing described above. The valve Z and the shutoff valve R to be closed are switched to the eluent supply valve D, the extraction valve Z, and the shutoff valve R on the downstream side in the circulation direction of the circulation system 10. Then, the circulating fluid is extracted from the extraction valve Z corresponding to the unit packed column located on the upstream side in the circulation direction of the shutoff valve R after switching. The extracted circulating fluid flows from the pipe 90 through the pipe 46, joins the eluent 40 at the branch 45, flows to the pipe 44 by the pump PD, and is supplied again to the unit packed tower together with the eluent 40. Thus, the unit packed tower for extracting the circulating fluid and the unit packed tower for supplying the circulating fluid are switched to the unit packed tower on the downstream side in the circulation direction of the circulation system, and the circulating fluid is circulated in the circulation system (second treatment). .

任意の期間、第二処理が行われた後、抜き出し弁Z、遮断弁Rは、上述の第二処理の状態を維持したまま、開とする原料液供給弁Fと抜き出し弁Aと抜き出し弁Dとを循環系10の循環方向下流側の原料液供給弁F、抜き出し弁A、抜き出し弁Dに切り替える。このようにして、原料液30と溶離液40とを供給する単位充填塔と、非吸着質画分と吸着質画分とを抜き出す単位充填塔とを循環系10のより下流側の充填塔に移行させる。そして、原料液と溶離液とを循環系に通流させ、連続的に非吸着質画分と吸着質画分とに分離する。なお、本実施形態では、開とする原料液供給弁Fと抜き出し弁Aと抜き出し弁Dとを循環系10の循環方向下流側の原料液供給弁F、抜き出し弁A、抜き出し弁Dに切り替える操作が、「移行操作」に相当する。   After the second treatment is performed for an arbitrary period, the extraction valve Z and the shutoff valve R are opened while maintaining the state of the second treatment described above, the raw material liquid supply valve F, the extraction valve A, and the extraction valve D. Are switched to the raw material liquid supply valve F, the extraction valve A, and the extraction valve D on the downstream side in the circulation direction of the circulation system 10. In this way, the unit packed column for supplying the raw material liquid 30 and the eluent 40 and the unit packed column for extracting the non-adsorbate fraction and the adsorbate fraction are used as the packed column on the downstream side of the circulation system 10. Transition. Then, the raw material liquid and the eluent are passed through the circulation system and continuously separated into a non-adsorbate fraction and an adsorbate fraction. In the present embodiment, the operation of switching the raw material liquid supply valve F, the extraction valve A, and the extraction valve D to be opened to the raw material liquid supply valve F, the extraction valve A, and the extraction valve D downstream in the circulation direction of the circulation system 10 is performed. Corresponds to a “migration operation”.

上述の第一工程と第二工程における各バルブおよび各ポンプの動作の一例について、表1を用いて以下に説明する。表1中、バルブのF、D、A、C、Zの項に記載した番号は、「開」としたバルブを示し、「−」は全てのバルブが「閉」であることを示している。例えば、Fの項で「1」と記載されている場合は、原料液供給弁Fの内、バルブF1のみが「開」となっていることを示す。表1中、バルブのRの項に記載された番号は、「閉」としたバルブを示している。例えば、Rの項に「1」と記載されている場合は、遮断弁Rの内、バルブR1のみが「閉」となっていることを示す。また、ポンプの項では、「○」は運転状態を示している。   An example of the operation of each valve and each pump in the first step and the second step described above will be described below using Table 1. In Table 1, the numbers described in the F, D, A, C, and Z sections of the valves indicate valves that are “open”, and “−” indicates that all valves are “closed”. . For example, when “1” is described in the item F, only the valve F1 of the raw material liquid supply valves F is “open”. In Table 1, the number described in the R section of the valve indicates a valve that is “closed”. For example, when “1” is written in the R term, only the valve R1 of the shutoff valves R is “closed”. In the pump section, “◯” indicates the operating state.

Figure 0004938728
Figure 0004938728

[操作1−1]
表1に示すとおり、操作1−1では、バルブF1、D5、A2、C6、Z4を開とし、バルブR4を閉とする。次いで、原料液30を単位充填塔11に供給し、溶離液40を単位充填塔15に供給する。この間、単位充填塔12で富化した非吸着質画分は、流下して配管112、分岐配管71、配管70の順に通流して、非吸着質画分流出管79から流出する。また、単位充填塔16で富化した吸着質画分は、流下して配管116、分岐配管86、配管80との順に通流して、吸着質画分流出管89から流出する。従って、この操作は、原料液を循環系に通流して吸着帯域を形成させ、原料液および/または溶離液を任意の単位充填塔に供給し、任意の成分が富化された単位充填塔から画分(非吸着質画分および吸着質画分)を抜き出す、第一工程に相当する。
[Operation 1-1]
As shown in Table 1, in operation 1-1, the valves F1, D5, A2, C6, and Z4 are opened, and the valve R4 is closed. Next, the raw material liquid 30 is supplied to the unit packed tower 11, and the eluent 40 is supplied to the unit packed tower 15. During this time, the non-adsorbate fraction enriched in the unit packed tower 12 flows down, flows in the order of the pipe 112, the branch pipe 71, and the pipe 70 and flows out from the non-adsorbate fraction outflow pipe 79. Further, the adsorbate fraction enriched in the unit packed column 16 flows down, flows in the order of the pipe 116, the branch pipe 86, and the pipe 80, and flows out from the adsorbate fraction outflow pipe 89. Therefore, in this operation, the raw material liquid is passed through the circulation system to form an adsorption zone, the raw material liquid and / or the eluent is supplied to an arbitrary unit packed column, and the unit packed column enriched with arbitrary components is used. This corresponds to the first step of extracting fractions (non-adsorbate fraction and adsorbate fraction).

同時に、単位充填塔14から抜き出された循環流体は、配管114、分岐配管94、配管90、配管46の順に通流し、分岐45で配管44に至る。そして、前記循環流体は溶離液40と合流し、ポンプPDによって、配管44、分岐配管65の順に通流し、単位充填塔15に供給される。供給された循環流体は、単位充填塔15、配管115、単位充填塔16、配管116、単位充填塔17、配管117、単位充填塔18、配管118、単位充填塔11、配管111、単位充填塔12、配管112、単位充填塔13、配管113、単位充填塔14の順に通流し、循環系10内を循環する。従って、この操作は、循環系を構成する任意の単位充填塔から循環流体を抜き出し、抜き出した循環流体を循環系に供給して循環系内を循環させる、第二工程の第一処理に相当する。   At the same time, the circulating fluid extracted from the unit packed tower 14 flows in the order of the pipe 114, the branch pipe 94, the pipe 90, and the pipe 46, and reaches the pipe 44 at the branch 45. Then, the circulating fluid merges with the eluent 40, flows through the pipe 44 and the branch pipe 65 in this order by the pump PD, and is supplied to the unit packed column 15. The supplied circulating fluid is unit packed tower 15, pipe 115, unit packed tower 16, pipe 116, unit packed tower 17, pipe 117, unit packed tower 18, pipe 118, unit packed tower 11, pipe 111, unit packed tower. 12, the pipe 112, the unit packed tower 13, the pipe 113, and the unit packed tower 14 are passed in this order and circulate in the circulation system 10. Therefore, this operation corresponds to the first process of the second step in which the circulating fluid is extracted from an arbitrary unit packed tower constituting the circulating system, and the extracted circulating fluid is supplied to the circulating system and circulated in the circulating system. .

[操作1−2]
表1に示すとり、操作1−2では、バルブF1、D6、A2、C6、Z5を開とし、バルブR5を閉とする。即ち、原料液供給弁F、抜き出し弁A、抜き出し弁Cは、上述の第二工程の第一処理における状態を維持したまま、開とする溶離液供給弁D、抜き出し弁Zと、閉とする遮断弁Rとを循環系10の循環方向下流側の溶離液供給弁D、抜き出し弁Z、遮断弁Rに切り替える。単位充填塔15から抜き出された循環流体は、配管115、分岐配管95、配管90、配管46の順に通流し、分岐45で配管44に至る。そして、前記循環流体は溶離液40と合流し、ポンプPDによって、配管44、分岐配管66の順に通流し、単位充填塔16に供給される。供給された循環流体は、単位充填塔16、配管116、単位充填塔17、配管117、単位充填塔18、配管118、単位充填塔11、配管111、単位充填塔12、配管112、単位充填塔13、配管113、単位充填塔14、配管114、単位充填塔15の順に通流し、循環系10内を循環する。従って、この操作は、第二工程の第一処理の後、循環流体を抜き出す単位充填塔および循環流体を供給する単位充填塔を循環系の循環方向下流側の単位充填塔に切り替えて循環を行う、第二工程の第二処理に相当する。
[Operation 1-2]
As shown in Table 1, in operation 1-2, the valves F1, D6, A2, C6, and Z5 are opened, and the valve R5 is closed. That is, the raw material liquid supply valve F, the extraction valve A, and the extraction valve C are closed with the eluent supply valve D and the extraction valve Z that are opened while maintaining the state in the first process of the second step described above. The shutoff valve R is switched to the eluent supply valve D, the extraction valve Z, and the shutoff valve R on the downstream side in the circulation direction of the circulation system 10. The circulating fluid extracted from the unit packed tower 15 flows in the order of the pipe 115, the branch pipe 95, the pipe 90, and the pipe 46, and reaches the pipe 44 at the branch 45. Then, the circulating fluid merges with the eluent 40, flows through the pipe 44 and the branch pipe 66 in this order by the pump PD, and is supplied to the unit packed tower 16. The supplied circulating fluid is unit packed tower 16, pipe 116, unit packed tower 17, pipe 117, unit packed tower 18, pipe 118, unit packed tower 11, pipe 111, unit packed tower 12, pipe 112, unit packed tower. 13, the pipe 113, the unit packed tower 14, the pipe 114, and the unit packed tower 15 are passed in this order, and circulate in the circulation system 10. Therefore, in this operation, after the first treatment in the second step, the unit packed tower for extracting the circulating fluid and the unit packed tower for supplying the circulating fluid are switched to the unit packed tower on the downstream side in the circulation direction of the circulation system for circulation. This corresponds to the second process of the second step.

[操作2−1]
表1に示すように、操作2−1では、バルブF2、D6、A3、C7、Z5を開とし、バルブR5を閉とする。この結果、原料液の供給位置、溶離液の供給位置、非吸着質画分の抜き出し位置、吸着質画分の抜き出し位置が、循環系10の循環方向下流側に移動され、非吸着質画分と吸着質画分との抜き出しが行われる。
[Operation 2-1]
As shown in Table 1, in operation 2-1, the valves F2, D6, A3, C7, and Z5 are opened, and the valve R5 is closed. As a result, the supply position of the raw material liquid, the supply position of the eluent, the extraction position of the non-adsorbate fraction, and the extraction position of the adsorbate fraction are moved to the downstream side in the circulation direction of the circulation system 10, and the non-adsorbate fraction is extracted. And adsorbate fraction are extracted.

以上のようなバルブ切り替えによる一連の操作1−1〜1−2では、原料液ならびに溶離液の供給位置、非吸着質画分ならびに吸着質画分の抜き出し位置、および、循環流体の抜き出し位置は、ある特定の位置関係を保って行われる。このような一連の操作1−1〜1−2が終了すると、前述の特定の位置関係を維持しつつ、制御対象となる各バルブを循環方向下流側に1単位充填塔分だけ移行し、次の一連の操作2−1〜2−2を行う。この移行を順次行うことにより、擬似移動層方式クロマト分離装置の運転を行う。   In the series of operations 1-1 to 1-2 by switching the valves as described above, the supply position of the raw material liquid and the eluent, the extraction position of the non-adsorbate fraction and the adsorbate fraction, and the extraction position of the circulating fluid are as follows: This is performed while maintaining a specific positional relationship. When such a series of operations 1-1 to 1-2 is completed, each valve to be controlled is shifted by one unit packed tower downstream in the circulation direction while maintaining the above-described specific positional relationship. A series of operations 2-1 to 2-2 are performed. By performing this transition sequentially, the simulated moving bed type chromatographic separation apparatus is operated.

[操作2−1以降]
表1に示すとおり、操作1−1〜1−2に続く操作2−1〜2−2、操作3−1〜3−2、操作4−1〜4−2、操作5−1〜5−2、操作6−1〜6−2、操作7−1〜7−2、操作8−1〜8−2では、開とする原料液供給弁F、抜き出し弁A、抜き出し弁C、抜き出し弁Zと、閉とする遮断弁Rとを順次、循環系の循環方向下流側の原料液供給弁F、抜き出し弁A、抜き出し弁C、抜き出し弁Z、遮断弁Rに切り替えて、操作1−1〜1−2と同様の操作を行う。操作1−1〜8−2までの操作が行われると、クロマト分離の1サイクルが終了する。
[Operation 2-1 and later]
As shown in Table 1, operations 2-1 to 2-2, operations 3-1 to 2-3, operations 4-1 to 4-2, and operations 5-1 to 5- 2, operation 6-1 to 6-2, operation 7-1 to 7-2, and operation 8-1 to 8-2, the raw material liquid supply valve F, the extraction valve A, the extraction valve C, and the extraction valve Z to be opened And the shutoff valve R to be closed are sequentially switched to the raw material liquid supply valve F, the extraction valve A, the extraction valve C, the extraction valve Z, and the cutoff valve R on the downstream side in the circulation direction of the circulation system, and the operation 1-1 to The same operation as 1-2 is performed. When the operations 1-1 to 8-2 are performed, one cycle of chromatographic separation is completed.

原料液30は、2以上の成分を含むものであれば特に限定されず、例えば、ショ糖製造途中における糖液や、生体抽出物、微生物醗酵により得られる培養液等を挙げることができる。   The raw material liquid 30 is not particularly limited as long as it contains two or more components, and examples thereof include a sugar liquid during the production of sucrose, a biological extract, and a culture liquid obtained by microbial fermentation.

溶離液40としては、原料液中の各成分を単位充填塔内に流下させ、かつ、分離対象とする成分を適切に分離できるものであれば特に限定されず、目的に応じて決定することができる。例えば、水、水酸化ナトリウム水溶液等の塩基性水溶液、塩酸水溶液等の酸性水溶液、メタノール、エタノール、n−プロパノール、イソプロパノール、ブタノール、イソブタノール等のアルコール類等を挙げることができる。溶離液は、これらの一種を単独で溶離液としても良いし、二種以上を混合した混合溶液を溶離液としても良い。また、溶離液は、酸、塩基、緩衝剤、塩を含んでいても良い。   The eluent 40 is not particularly limited as long as each component in the raw material liquid is allowed to flow down into the unit packed tower and the components to be separated can be appropriately separated, and can be determined according to the purpose. it can. For example, water, basic aqueous solution such as sodium hydroxide aqueous solution, acidic aqueous solution such as hydrochloric acid aqueous solution, alcohols such as methanol, ethanol, n-propanol, isopropanol, butanol, isobutanol and the like can be mentioned. As the eluent, one kind of these may be used alone, or a mixed solution obtained by mixing two or more kinds may be used as the eluent. The eluent may contain an acid, a base, a buffer, and a salt.

第一工程における、原料液30の単位充填塔への供給量は特に限定されず、分離対象とする成分や、単位充填塔に充填した吸着剤の種類、吸着帯域の状態等を勘案して決定することが好ましい。第一工程における溶離液40の単位充填塔への供給量は特に限定されず、分離対象とする成分や、単位充填塔に充填した吸着剤の種類、吸着帯域の状態等を勘案して決定することが好ましい。   The supply amount of the raw material liquid 30 to the unit packed column in the first step is not particularly limited, and is determined in consideration of the components to be separated, the type of adsorbent packed in the unit packed column, the state of the adsorption zone, and the like. It is preferable to do. The amount of eluent 40 supplied to the unit packed column in the first step is not particularly limited, and is determined in consideration of the components to be separated, the type of adsorbent packed in the unit packed column, the state of the adsorption zone, and the like. It is preferable.

第二工程における、循環流体の単位充填塔への通液量は特に限定されず、分離対象とする成分や、単位充填塔に充填した吸着剤の種類、吸着帯域の状態等を勘案して決定することが好ましい。   The amount of circulating fluid flowing into the unit packed column in the second step is not particularly limited, and is determined in consideration of the components to be separated, the type of adsorbent packed in the unit packed column, the state of the adsorption zone, etc. It is preferable to do.

第二工程の第一処理における循環流体の抜き出す単位充填塔は、循環流体における、原料液30の成分(非吸着質画分、吸着質画分)が、相対的に最も低い濃度である循環流体が得られる単位充填塔とすることが好ましい。また、第二工程の第一処理の期間は特に限定されず、抜き出される循環流体における、非吸着質画分および吸着質画分の濃度が上昇しない範囲で設定することができる。抜き出される循環流体に、原料液30の成分が高濃度に含まれていると、循環層10内の吸着帯を乱し、その後の操作で得られる非吸着質画分および吸着質画分の純度が低下するためである。   The unit packed tower for extracting the circulating fluid in the first treatment of the second step is a circulating fluid in which the components of the raw material liquid 30 (non-adsorbed fraction and adsorbed fraction) in the circulating fluid have a relatively low concentration. Is preferably a unit packed tower from which Moreover, the period of the 1st process of a 2nd process is not specifically limited, It can set in the range which the density | concentration of a non-adsorbate fraction and an adsorbate fraction in the extracted circulating fluid does not rise. When the extracted circulating fluid contains the component of the raw material liquid 30 at a high concentration, the adsorption zone in the circulating layer 10 is disturbed, and the non-adsorbate fraction and the adsorbate fraction obtained by the subsequent operation are disturbed. This is because the purity is lowered.

第二工程の第二処理の期間は特に限定されず、抜き出される循環流体における、非吸着質画分または吸着質画分の濃度が上昇しない範囲で設定することができる。   The period of the second treatment in the second step is not particularly limited, and can be set in a range in which the concentration of the non-adsorbate fraction or the adsorbate fraction in the extracted circulating fluid does not increase.

上記クロマト分離方法においては、ポンプPFおよびポンプPDは、定流量吐出設定としてもよいし、流量制御を行ってもよい。   In the chromatographic separation method, the pump PF and the pump PD may be set to a constant flow rate discharge setting or may perform flow rate control.

本実施形態のクロマト分離方法によれば、第二工程において第二処理を行うことで、原料液の成分が、相対的に最も低い濃度、即ち、溶離液に近い物性である循環流体を継続的に抜き出して、循環系に循環することができる。また、第二処理で循環系に供給される循環流体は、第一処理の際よりも循環系の循環方向下流側の単位充填塔から抜き出すため、原料液の成分の含有量を少なくすることができる。加えて、第二工程の第二処理の後、開とする原料液供給弁Fと抜き出し弁Aと抜き出し弁Dとを循環系の循環方向下流側の原料液供給弁F、抜き出し弁A、抜き出し弁Dに切り替える移行操作を行い、非吸着質画分と吸着質画分との抜き出しを行う。このため、溶離液の供給手段に、原料液の成分が高濃度に残存することがない。即ち、非吸着質成分、吸着質成分のいずれもが富化されていない単位充填塔に、原料液中の非吸着質画分相当の成分と吸着質画分相当の成分とが高濃度に供給されて、循環系に形成された吸着帯域を乱すことを防止できる。この結果、高純度の非吸着質画分および吸着質画分を連続的に得ることができる。   According to the chromatographic separation method of this embodiment, by performing the second treatment in the second step, the component of the raw material liquid is continuously supplied with a relatively low concentration, that is, a circulating fluid having physical properties close to those of the eluent. Can be extracted and circulated into the circulatory system. Further, since the circulating fluid supplied to the circulation system in the second treatment is extracted from the unit packed tower on the downstream side in the circulation direction of the circulation system than in the first treatment, the content of the component of the raw material liquid may be reduced. it can. In addition, after the second treatment in the second step, the raw material liquid supply valve F, the extraction valve A, and the extraction valve D to be opened are connected to the raw material liquid supply valve F, the extraction valve A, and the extraction valve on the downstream side in the circulation direction of the circulation system. A transition operation to switch to the valve D is performed, and the non-adsorbate fraction and the adsorbate fraction are extracted. For this reason, the components of the raw material liquid do not remain at a high concentration in the eluent supply means. In other words, a high concentration of components corresponding to the non-adsorbate fraction and components corresponding to the adsorbate fraction in the raw material liquid are supplied to the unit packed tower in which neither the non-adsorbate component nor the adsorbate component is enriched. Thus, it is possible to prevent the adsorption zone formed in the circulation system from being disturbed. As a result, high-purity non-adsorbate fraction and adsorbate fraction can be obtained continuously.

(第二の実施形態)
本発明の第二の実施形態について、図2を用いて説明する。図2は、本実施形態にかかるクロマト分離装置300の模式図である。図2に示すとおり、クロマト分離装置300は、吸着剤を充填した4本の単位充填塔311〜314(以下、総じて単位充填塔と言うことがある)が配管321〜324により直列に連結され、循環系310が形成された擬似移動層方式のクロマト分離装置である。
(Second embodiment)
A second embodiment of the present invention will be described with reference to FIG. FIG. 2 is a schematic diagram of a chromatographic separation apparatus 300 according to the present embodiment. As shown in FIG. 2, in the chromatographic separation apparatus 300, four unit packed columns 311 to 314 (hereinafter, sometimes collectively referred to as unit packed columns) packed with an adsorbent are connected in series by pipes 321 to 324, This is a simulated moving bed type chromatographic separation apparatus in which a circulation system 310 is formed.

単位充填塔311は、配管321により、バルブr1を介して単位充填塔312と接続され、単位充填塔312は、配管322により、バルブr2を介して単位充填塔313と接続されている。単位充填塔313は、配管323により、バルブr3を介して単位充填塔314と接続され、単位充填塔314は、配管324により、バルブr4を介して単位充填塔311と接続されている。配管321〜324には、逆止弁301が設けられている。こうして、単位充填塔311〜314、配管321〜324と、バルブr1〜r4と、逆止弁301とにより、循環系310が構成されている。   The unit packed tower 311 is connected to the unit packed tower 312 through the valve 321 via the pipe 321, and the unit packed tower 312 is connected to the unit packed tower 313 through the valve r 2 through the valve 322. The unit packed tower 313 is connected to the unit packed tower 314 through a valve 323 by a pipe 323, and the unit packed tower 314 is connected to the unit packed tower 311 through a valve r4 through a valve 324. A check valve 301 is provided in each of the pipes 321 to 324. Thus, the circulation system 310 is constituted by the unit packed towers 311 to 314, the pipes 321 to 324, the valves r1 to r4, and the check valve 301.

原料液貯槽32には、配管334、336が接続され、配管334、336は分岐339で配管338に接続されている。配管334には、ポンプPfが備えられ、配管336には、バルブf0が設けられている。配管338は、分岐配管351〜354と接続され、分岐配管351〜354には、それぞれバルブf1〜f4(以下、総じて原料液供給弁fと言うことがある)が設けられている。分岐配管351は配管324と、分岐配管352は配管321と、分岐配管353は配管322と、分岐配管354は配管323と、それぞれ接続されている。そして、ポンプPf、配管334、338、分岐配管351〜354、バルブf1〜f4により、原料液の供給手段が構成されている。また、原料液貯槽32、ポンプPf、配管334、336、バルブf0により、原料液循環ライン330が構成されている。   Pipes 334 and 336 are connected to the raw material liquid storage tank 32, and the pipes 334 and 336 are connected to the pipe 338 at a branch 339. The pipe 334 is provided with a pump Pf, and the pipe 336 is provided with a valve f0. The pipe 338 is connected to the branch pipes 351 to 354, and the branch pipes 351 to 354 are provided with valves f 1 to f 4 (hereinafter sometimes collectively referred to as a raw material liquid supply valve f), respectively. The branch pipe 351 is connected to the pipe 324, the branch pipe 352 is connected to the pipe 321, the branch pipe 353 is connected to the pipe 322, and the branch pipe 354 is connected to the pipe 323. The pump Pf, the pipes 334 and 338, the branch pipes 351 to 354, and the valves f1 to f4 constitute a raw material liquid supply unit. A raw material liquid circulation line 330 is configured by the raw material liquid storage tank 32, the pump Pf, the pipes 334 and 336, and the valve f0.

溶離液貯槽42には、配管344が接続され、配管344には、ポンプPdが備えられている。配管344は、分岐配管361〜364と接続され、分岐配管361〜364には、それぞれバルブd1〜d4(以下、総じて溶離液供給弁dと言うことがある)が設けられている。分岐配管361は配管324と、分岐配管362は配管321と、分岐配管363は配管322と、分岐配管364は配管323と、それぞれ接続されている。配管346は、ポンプPdの一次側の分岐345で、配管344と接続されている。配管346には、溶離液貯槽42と分岐345の間に、バルブd0が設けられている。そして、ポンプPd、配管344、分岐配管361〜364、バルブd0〜d4により、溶離液の供給手段が構成されている。   A pipe 344 is connected to the eluent storage tank 42, and the pipe 344 is provided with a pump Pd. The pipe 344 is connected to the branch pipes 361 to 364, and the branch pipes 361 to 364 are provided with valves d1 to d4 (hereinafter sometimes collectively referred to as an eluent supply valve d), respectively. The branch pipe 361 is connected to the pipe 324, the branch pipe 362 is connected to the pipe 321, the branch pipe 363 is connected to the pipe 322, and the branch pipe 364 is connected to the pipe 323. The pipe 346 is connected to the pipe 344 at a branch 345 on the primary side of the pump Pd. In the pipe 346, a valve d0 is provided between the eluent storage tank 42 and the branch 345. The pump Pd, the pipe 344, the branch pipes 361 to 364, and the valves d0 to d4 constitute an eluent supply means.

流下させた非吸着質画分が通流する配管370には、分岐配管371〜374(以下、総じて分岐配管aと言うことがある)と、非吸着質画分流出配管379とが接続されている。分岐配管371〜374には、それぞれ、バルブa1〜a4(以下、総じて抜き出し弁aと言うことがある)が設けられている。分岐配管371は配管321と、分岐配管372は配管322と、分岐配管373は配管323と、分岐配管374は配管324と、それぞれ接続されている。   Branch pipes 371 to 374 (hereinafter sometimes collectively referred to as branch pipe a) and non-adsorbate fraction outflow pipe 379 are connected to pipe 370 through which the non-adsorbate fraction flowed down flows. Yes. The branch pipes 371 to 374 are provided with valves a1 to a4 (hereinafter sometimes collectively referred to as extraction valves a), respectively. The branch pipe 371 is connected to the pipe 321, the branch pipe 372 is connected to the pipe 322, the branch pipe 373 is connected to the pipe 323, and the branch pipe 374 is connected to the pipe 324.

流下させた吸着質画分が通流する配管380には、分岐配管381〜384(以下、総じて分岐配管cと言うことがある)と、吸着質画分流出配管389とが接続されている。分岐配管381〜384には、それぞれバルブc1〜c4(以下、総じて抜き出し弁cと言うことがある)が設けられている。分岐配管381は配管321と、分岐配管382は配管322と、分岐配管383は配管323と、分岐配管384は配管324と、それぞれ接続されている。   Branch pipes 381 to 384 (hereinafter sometimes collectively referred to as branch pipe c) and an adsorbate fraction outflow pipe 389 are connected to the pipe 380 through which the adsorbate fraction flowed down flows. The branch pipes 381 to 384 are provided with valves c1 to c4 (hereinafter sometimes collectively referred to as extraction valves c), respectively. The branch pipe 381 is connected to the pipe 321, the branch pipe 382 is connected to the pipe 322, the branch pipe 383 is connected to the pipe 323, and the branch pipe 384 is connected to the pipe 324.

循環流体が通流する配管390には、分岐配管391〜394(以下、総じて分岐配管zと言うことがある)が接続されている。分岐配管391〜394には、それぞれバルブz1〜z4(以下、総じて抜き出し弁zと言うことがある)が設けられている。分岐配管391は配管321と、分岐配管392は配管322と、分岐配管393は配管323と、分岐配管394は配管324と、それぞれ接続されている。また、配管390は、配管346と接続されている。   Branch pipes 391 to 394 (hereinafter sometimes collectively referred to as branch pipes z) are connected to the pipe 390 through which the circulating fluid flows. The branch pipes 391 to 394 are provided with valves z1 to z4 (hereinafter sometimes collectively referred to as extraction valves z), respectively. The branch pipe 391 is connected to the pipe 321, the branch pipe 392 is connected to the pipe 322, the branch pipe 393 is connected to the pipe 323, and the branch pipe 394 is connected to the pipe 324. Further, the pipe 390 is connected to the pipe 346.

単位充填塔311〜314に充填されている吸着剤は、第一の実施形態における単位充填塔11〜18に充填されている吸着剤と同様である。また、単位充填塔311〜314は、同一の吸着剤を充填しても良いし、それぞれに異なる吸着剤を充填しても良い。吸着剤の種類と組み合わせは、分離対象となる成分に応じて決定することができる。   The adsorbent packed in the unit packed columns 311 to 314 is the same as the adsorbent packed in the unit packed columns 11 to 18 in the first embodiment. Moreover, the unit packed towers 311 to 314 may be filled with the same adsorbent, or may be filled with different adsorbents. The type and combination of the adsorbent can be determined according to the component to be separated.

クロマト分離装置300を用いた、クロマト分離方法について説明する。本実施形態におけるクロマト分離方法は、2以上の成分を含む原料液を循環系310に通流して吸着帯域を形成させ、原料液および溶離液を任意の単位充填塔に供給し、非吸着質画分と吸着質画分を抜き出す第一工程を有する。加えて、循環系310への原料液ならびに溶離液の供給、および、前記循環系310からの画分の抜き出しを停止し、循環系310内から抜き出した循環流体を循環系310に供給して循環させ、次いで、循環系310内の液を抜き出す単位充填塔と、抜き出した循環系310内の液を供給する単位充填塔とを前記循環系310の循環方向下流側の単位充填塔に切り替えて循環する第二工程を有する。   A chromatographic separation method using the chromatographic separation apparatus 300 will be described. In the chromatographic separation method according to the present embodiment, a raw material liquid containing two or more components is passed through the circulation system 310 to form an adsorption zone, and the raw material liquid and the eluent are supplied to an arbitrary unit packed tower, And a first step of extracting the adsorbate fraction. In addition, the supply of the raw material liquid and the eluent to the circulation system 310 and the extraction of the fraction from the circulation system 310 are stopped, and the circulation fluid extracted from the circulation system 310 is supplied to the circulation system 310 and circulated. Next, the unit packed tower for extracting the liquid in the circulation system 310 and the unit packed tower for supplying the extracted liquid in the circulation system 310 are switched to the unit packed tower on the downstream side in the circulation direction of the circulation system 310 for circulation. A second step.

[第一工程]
第一工程は、原料液を循環系に通流して吸着帯域を形成させ、原料液および/または溶離液を任意の単位充填塔に供給し、任意の成分が富化された単位充填塔から画分(非吸着質画分および吸着質画分)を抜き出す工程である。
第一工程では、原料液30をポンプPfにより配管334、338を通流させて、いずれかの原料液供給弁fを開とし、対応する単位充填塔に原料液30を供給する。そして、抜き出し位置に相当し、非吸着質画分が富化している単位充填塔に対応する抜き出し弁aを開とし、かつ、バルブr1〜r4(以下、総じて遮断弁rと言うことがある)のいずれかであって、該非吸着質画分が富化している単位充填塔の循環方向下流側に位置する遮断弁rを閉とする。こうして、供給された原料液30と略等量の非吸着質画分が抜き出される。そして、抜き出された非吸着質画分は、開とした抜き出し弁a、分岐配管a、配管370を経由して、非吸着質画分流出配管379から流出する。
[First step]
In the first step, the raw material liquid is passed through a circulation system to form an adsorption zone, the raw material liquid and / or the eluent are supplied to an arbitrary unit packed column, and the raw material liquid is separated from the unit packed column enriched with arbitrary components. This is a step of extracting fractions (non-adsorbate fraction and adsorbate fraction).
In the first step, the raw material liquid 30 is caused to flow through the pipes 334 and 338 by the pump Pf, one of the raw material liquid supply valves f is opened, and the raw material liquid 30 is supplied to the corresponding unit packed tower. The extraction valve a corresponding to the unit packed column corresponding to the extraction position and enriched with the non-adsorbate fraction is opened, and valves r1 to r4 (hereinafter sometimes referred to as shut-off valve r). The shut-off valve r located on the downstream side in the circulation direction of the unit packed column enriched with the non-adsorbate fraction is closed. In this way, a substantially non-adsorbed fraction equivalent to the supplied raw material liquid 30 is extracted. The extracted non-adsorbate fraction flows out from the non-adsorbate fraction outflow pipe 379 via the open extraction valve a, branch pipe a, and pipe 370.

次いで、バルブf0を開、バルブf1〜f4を閉とし、循環系310への原料液30の供給を停止する。その後、溶離液40をポンプPdにより配管344を流通させて、いずれかの溶離液供給弁dを開とし、対応する単位充填塔に溶離液40を供給する。そして、吸着質画分が富化している単位充填塔の直下に位置する抜き出し弁cを開とする。こうして、供給された溶離液40と略等量の吸着質画分が抜き出される。抜き出された吸着質画分は、開とした抜き出し弁c、分岐配管c、配管380を経由して、吸着質画分流出配管389から流出する。   Next, the valve f0 is opened, the valves f1 to f4 are closed, and the supply of the raw material liquid 30 to the circulation system 310 is stopped. Thereafter, the eluent 40 is caused to flow through the pipe 344 by the pump Pd, one of the eluent supply valves d is opened, and the eluent 40 is supplied to the corresponding unit packed tower. Then, the extraction valve c located immediately below the unit packed column where the adsorbate fraction is enriched is opened. In this way, an adsorbate fraction substantially equal to the supplied eluent 40 is extracted. The extracted adsorbate fraction flows out from the adsorbate fraction outflow pipe 389 via the open extraction valve c, branch pipe c, and pipe 380.

次いで、バルブf0を開、バルブf1〜f4を閉とし、循環系310への原料液30の供給を停止した状態とし、抜き出し弁cを全て閉とする。その後、溶離液40をポンプPdにより配管344を流通させて、いずれかの溶離液供給弁dを開とし、対応する単位充填塔に溶離液40を供給する。そして、非吸着質画分が富化している単位充填塔の直下に位置する抜き出し弁aを開とする。こうして、供給された溶離液40と略等量の非吸着質画分が抜き出される。抜き出された非吸着質画分は、開とした抜き出し弁a、分岐配管a、配管370を経由して、非吸着質画分流出配管379から流出する。   Next, the valve f0 is opened, the valves f1 to f4 are closed, the supply of the raw material liquid 30 to the circulation system 310 is stopped, and all the extraction valves c are closed. Thereafter, the eluent 40 is caused to flow through the pipe 344 by the pump Pd, one of the eluent supply valves d is opened, and the eluent 40 is supplied to the corresponding unit packed tower. And the extraction valve a located just under the unit packed column in which the non-adsorbate fraction is enriched is opened. In this way, a substantially non-adsorbed fraction equivalent to the supplied eluent 40 is extracted. The extracted non-adsorbate fraction flows out from the non-adsorbate fraction outflow pipe 379 via the open extraction valve a, branch pipe a, and pipe 370.

[第二工程]
第二工程は、循環系を構成する任意の単位充填塔から、循環流体を抜き出し、抜き出した循環流体を前記循環系に供給して前記循環系内を循環させ(第一処理)、次いで、循環流体を抜き出す単位充填塔と、抜き出した循環流体を供給する単位充填塔とを前記循環系の循環方向下流側の単位充填塔に切り替えて循環を行う(第二処理)工程である。
本実施形態の第二工程は、循環系310への原料液30ならびに溶離液40の供給、および、非吸着質画分ならびに吸着質画分の抜き出しを停止して行われる。第二工程では、第一工程で溶離液40を供給する単位充填塔と、該単位充填塔の循環方向上流側に位置する単位充填塔とを接続している配管が有する遮断弁rを閉とする。また、該遮断弁rを有する配管と、配管390とを接続している分岐配管zが有する抜き出し弁zを開とする。前記の溶離液40を供給する単位充填塔の循環方向上流側に位置する単位充填塔に対応する抜き出し弁zから循環流体を抜き出す。抜き出された循環流体は、配管390から配管346を通流し、分岐345で溶離液40と合流し、ポンプPdにより配管344に流され、溶離液40を供給する単位充填塔に再び供給される。こうして、循環流体は、溶離液の供給手段により、循環系310に供給されて循環する(第一処理)。
[Second step]
In the second step, the circulating fluid is extracted from an arbitrary unit packed tower constituting the circulating system, the extracted circulating fluid is supplied to the circulating system and circulated in the circulating system (first treatment), and then the circulating In this step, the unit packed tower for extracting the fluid and the unit packed tower for supplying the extracted circulating fluid are switched to the unit packed tower on the downstream side in the circulation direction of the circulation system (second processing).
The second step of the present embodiment is performed by stopping the supply of the raw material liquid 30 and the eluent 40 to the circulation system 310 and the extraction of the non-adsorbate fraction and the adsorbate fraction. In the second step, the shutoff valve r included in the pipe connecting the unit packed column for supplying the eluent 40 in the first step and the unit packed column located upstream in the circulation direction of the unit packed column is closed. To do. Further, the extraction valve z of the branch pipe z connecting the pipe having the shut-off valve r and the pipe 390 is opened. The circulating fluid is extracted from an extraction valve z corresponding to the unit packed column located upstream in the circulation direction of the unit packed column supplying the eluent 40. The extracted circulating fluid flows from the pipe 390 through the pipe 346, merges with the eluent 40 at the branch 345, flows into the pipe 344 by the pump Pd, and is supplied again to the unit packed column that supplies the eluent 40. . Thus, the circulating fluid is supplied to the circulation system 310 by the eluent supply means and circulates (first process).

任意の期間、第一処理を行った後、原料液供給弁f、抜き出し弁a、抜き出し弁cは、上述の第一処理の状態を維持したまま、開とする溶離液供給弁dと抜き出し弁zと、閉とする遮断弁rとを循環系310の循環方向下流側の溶離液供給弁d、抜き出し弁z、遮断弁rに切り替える。そして、切り替え後の遮断弁rの循環方向上流側に位置する単位充填塔に対応する抜き出し弁zから循環流体を抜き出す。抜き出された循環流体は、配管390から配管346を通流し、分岐345で溶離液40と合流し、ポンプPdにより配管344に流され、溶離液40を供給する単位充填塔に再び供給される。こうして、循環流体を抜き出す単位充填塔と、循環流体を供給する単位充填塔とを循環系の循環方向下流側に切り替えて、該循環流体は循環系に循環される(第二処理)。   After performing the first treatment for an arbitrary period, the raw material liquid supply valve f, the extraction valve a, and the extraction valve c are opened while the eluent supply valve d and the extraction valve are opened while maintaining the state of the first treatment described above. z and the shut-off valve r to be closed are switched to the eluent supply valve d, the extraction valve z, and the shut-off valve r on the downstream side of the circulation system 310 in the circulation direction. Then, the circulating fluid is extracted from the extraction valve z corresponding to the unit packed column located on the upstream side in the circulation direction of the shutoff valve r after switching. The extracted circulating fluid flows from the pipe 390 through the pipe 346, merges with the eluent 40 at the branch 345, flows into the pipe 344 by the pump Pd, and is supplied again to the unit packed column that supplies the eluent 40. . Thus, the unit packed tower for extracting the circulating fluid and the unit packed tower for supplying the circulating fluid are switched to the downstream side in the circulating direction of the circulating system, and the circulating fluid is circulated in the circulating system (second processing).

任意の期間、第二処理が行われた後、溶離液供給弁d、抜き出し弁z、遮断弁rは、上述の第二処理の状態を維持したまま、開とする原料液供給弁fと抜き出し弁aと抜き出し弁cを循環系310の循環方向下流側の原料液供給弁f、抜き出し弁a、抜き出し弁cに切り替える。このようにして、原料液30と溶離液40とを供給する単位充填塔と、非吸着質画分と吸着質画分とを抜き出す単位充填塔とを循環系310のより下流側の充填塔に移行させる。そして、再び第一工程が行われる。なお、本実施形態では、開とする原料液供給弁fと抜き出し弁aと抜き出し弁cを循環系310の循環方向下流側の原料液供給弁f、抜き出し弁a、抜き出し弁cに切り替えて移行する操作が、「移行操作」に相当する。   After the second process is performed for an arbitrary period, the eluent supply valve d, the extraction valve z, and the shut-off valve r are opened with the raw material liquid supply valve f being opened while maintaining the state of the second process described above. The valve a and the extraction valve c are switched to the raw material liquid supply valve f, the extraction valve a, and the extraction valve c on the downstream side in the circulation direction of the circulation system 310. In this way, the unit packed column for supplying the raw material liquid 30 and the eluent 40 and the unit packed column for extracting the non-adsorbate fraction and the adsorbate fraction are packed in the packed column on the downstream side of the circulation system 310. Transition. Then, the first step is performed again. In this embodiment, the raw material liquid supply valve f, the extraction valve a, and the extraction valve c to be opened are switched to the raw material liquid supply valve f, the extraction valve a, and the extraction valve c on the downstream side of the circulation system 310 in the circulation direction. The operation to perform corresponds to the “migration operation”.

上述の第一工程と第二工程における各バルブおよび各ポンプの動作の一例について、表2を用いて以下に説明する。表2中、バルブのf、d、a、c、zの項に記載した番号は、「開」としたバルブを示し、「−」は全てのバルブが「閉」であることを示している。例えば、fの項で「1」と記載されている場合は、原料液供給弁fの内、バルブf1のみが「開」となっていることを示す。表2中、バルブのrの項に記載された番号は、「閉」としたバルブを示している。例えば、rの項に「1」と記載されている場合は、遮断弁Rの内、バルブr1のみが「閉」となっていることを示す。また、ポンプの項では、「○」は運転状態を示し、「−」は停止状態を示している。   An example of the operation of each valve and each pump in the first step and the second step described above will be described below using Table 2. In Table 2, the numbers described in the f, d, a, c, and z sections of the valves indicate valves that are “open”, and “−” indicates that all valves are “closed”. . For example, when “1” is described in the item f, only the valve f1 of the raw material liquid supply valve f is “open”. In Table 2, the number described in the section of the valve r indicates a valve that is “closed”. For example, when “1” is described in the item r, only the valve r1 of the shutoff valves R is “closed”. In the pump section, “◯” indicates the operating state, and “−” indicates the stopped state.

Figure 0004938728
Figure 0004938728

[操作I−1]
表2に示すとおり、操作I−1では、バルブf1、a1を開、バルブr1を閉とする。ポンプPfを運転状態とし、ポンプPdは停止状態とする。原料液30は、ポンプPfにより、配管334、配管338、分岐配管351を順に通流し、単位充填塔311に供給される。単位充填塔311に供給された原料液30は、単位充填塔311で富化した非吸着質画分を流下させる。流下した非吸着質画分は、配管321、分岐配管371、配管370の順に通流して、非吸着質画分流出管379から流出する。従って、この操作は、原料液を循環系に通流して吸着帯域を形成させ、原料液を任意の単位充填塔に供給し、任意の成分が富化された単位充填塔から画分(非吸着質画分)を抜き出す、第一工程に相当する。
[Operation I-1]
As shown in Table 2, in operation I-1, the valves f1 and a1 are opened and the valve r1 is closed. The pump Pf is in an operating state, and the pump Pd is in a stopped state. The raw material liquid 30 is supplied to the unit packed tower 311 through the pipe 334, the pipe 338, and the branch pipe 351 in this order by the pump Pf. The raw material liquid 30 supplied to the unit packed column 311 causes the non-adsorbate fraction enriched in the unit packed column 311 to flow down. The flowed non-adsorbate fraction flows in the order of the pipe 321, the branch pipe 371, and the pipe 370 and flows out from the non-adsorbate fraction outflow pipe 379. Therefore, in this operation, the raw material liquid is passed through a circulation system to form an adsorption zone, the raw material liquid is supplied to an arbitrary unit packed column, and a fraction (non-adsorbed) is supplied from the unit packed column enriched with arbitrary components. This corresponds to the first step of extracting the quality fraction).

[操作I−2]
表2に示すとおり、操作I−2では、バルブf0、d0、d3、c3を開、バルブr3を閉とし、ポンプPf、Pdを運転状態とする。原料液30は、ポンプPfにより配管334から、配管336を通流し、原料液貯槽32に戻されるように循環される。溶離液40は、ポンプPdにより、配管344、分岐配管363を通流し、単位充填塔313に供給される。単位充填塔313に供給された溶離液40は、単位充填塔313で富化した吸着質画分を流下させる。流下した吸着質画分は、配管323、分岐配管383、配管380の順に通流し、吸着質画分流出管389より流出する。従って、この操作は、溶離液を任意の単位充填塔に供給し、任意の成分が富化された単位充填塔から画分(吸着質画分)を抜き出す、第一工程に相当する。
[Operation I-2]
As shown in Table 2, in the operation I-2, the valves f0, d0, d3, and c3 are opened, the valve r3 is closed, and the pumps Pf and Pd are in the operating state. The raw material liquid 30 is circulated by the pump Pf from the pipe 334 through the pipe 336 and returned to the raw material liquid storage tank 32. The eluent 40 flows through the pipe 344 and the branch pipe 363 by the pump Pd and is supplied to the unit packed tower 313. The eluent 40 supplied to the unit packed column 313 causes the adsorbate fraction enriched in the unit packed column 313 to flow down. The adsorbate fraction that has flowed down flows in the order of the pipe 323, the branch pipe 383, and the pipe 380, and flows out from the adsorbate fraction outflow pipe 389. Therefore, this operation corresponds to the first step of supplying an eluent to an arbitrary unit packed column and extracting a fraction (adsorbate fraction) from the unit packed column enriched with an arbitrary component.

[操作I−3]
表2に示すとり、操作I−3では、バルブf0、d0、d3、a1を開、バルブr1を閉とし、ポンプPf、Pdを運転状態とする。原料液30は、ポンプPfにより配管334から、配管336を通流し、原料液貯槽32に戻されるように循環される。溶離液40は、ポンプPdにより、配管344、分岐配管363を通流し、単位充填塔313に供給される。単位充填塔313に供給された溶離液40は、配管323、単位充填塔314、配管324、単位充填塔311との順に通流する。そして、溶離液40は、単位充填塔311で富化した非吸着質画分を流下させる。流下した非吸着質画分は、配管321、分岐配管371、配管370の順に通流して、非吸着質画分流出管379から流出する。従って、この操作は、溶離液を任意の単位充填塔に供給し、任意の成分が富化された単位充填塔から画分(非吸着質画分)を抜き出す、第一工程に相当する。
[Operation I-3]
As shown in Table 2, in the operation I-3, the valves f0, d0, d3, a1 are opened, the valve r1 is closed, and the pumps Pf, Pd are put into operation. The raw material liquid 30 is circulated by the pump Pf from the pipe 334 through the pipe 336 and returned to the raw material liquid storage tank 32. The eluent 40 flows through the pipe 344 and the branch pipe 363 by the pump Pd and is supplied to the unit packed tower 313. The eluent 40 supplied to the unit packed tower 313 flows through the pipe 323, the unit packed tower 314, the pipe 324, and the unit packed tower 311 in this order. Then, the eluent 40 allows the non-adsorbent fraction enriched in the unit packed column 311 to flow down. The flowed non-adsorbate fraction flows in the order of the pipe 321, the branch pipe 371, and the pipe 370 and flows out from the non-adsorbate fraction outflow pipe 379. Therefore, this operation corresponds to the first step of supplying the eluent to an arbitrary unit packed column and extracting a fraction (non-adsorbed fraction) from the unit packed column enriched with an arbitrary component.

[操作I−4]
表2に示すとおり、操作I−4では、バルブf0、d3、z2を開、バルブr2を閉とし、ポンプPf、Pdを運転状態とする。原料液30は、ポンプPfにより配管334から、配管336を通流し、原料液貯槽32に戻されるように循環している。溶離液40は、バルブd0を閉として、溶離液貯槽32からの循環系310への供給を停止している。また、全ての抜き出し弁aと、全ての抜き出し弁cを閉とし、非吸着質画分、吸着質画分の抜き出しを停止している。循環流体は、単位充填塔312から、配管322、分岐配管392、配管390、配管346を通流し、分岐345で配管344に流入する。そして、前記循環流体は、ポンプPdにより配管344、分岐配管363、配管322を通流し、単位充填塔313に供給される。供給された循環流体は、単位充填塔313、配管323、単位充填塔314、配管324、単位充填塔311、配管321、単位充填塔312の順に通流し、循環系310内を循環する。従って、この操作は、循環系への原料液ならびに溶離液の供給、および、前記循環系からの画分の抜き出しを停止して、循環系を構成する任意の単位充填塔から循環流体を抜き出し、抜き出した循環流体を循環系に供給して循環系内を循環させる、第二工程の第一処理に相当する。
[Operation I-4]
As shown in Table 2, in the operation I-4, the valves f0, d3, and z2 are opened, the valve r2 is closed, and the pumps Pf and Pd are set in an operating state. The raw material liquid 30 is circulated by the pump Pf from the pipe 334 through the pipe 336 and returned to the raw material liquid storage tank 32. The eluent 40 is closed from the eluent storage tank 32 to the circulation system 310 by closing the valve d0. Moreover, all the extraction valves a and all the extraction valves c are closed, and extraction of the non-adsorbate fraction and the adsorbate fraction is stopped. The circulating fluid flows from the unit packed tower 312 through the pipe 322, the branch pipe 392, the pipe 390, and the pipe 346, and flows into the pipe 344 at the branch 345. The circulating fluid flows through the pipe 344, the branch pipe 363, and the pipe 322 by the pump Pd, and is supplied to the unit packed tower 313. The supplied circulating fluid flows in the order of the unit packed tower 313, the pipe 323, the unit packed tower 314, the pipe 324, the unit packed tower 311, the pipe 321, and the unit packed tower 312, and circulates in the circulation system 310. Therefore, this operation stops the supply of the raw material liquid and the eluent to the circulation system, and the extraction of the fraction from the circulation system, and the circulation fluid is extracted from an arbitrary unit packed column constituting the circulation system, This corresponds to the first process of the second step in which the extracted circulating fluid is supplied to the circulation system and circulated in the circulation system.

[操作I−5]
表2に示すとおり、操作I−5では、バルブf0、d4、z3を開、バルブr3を閉とし、ポンプPf、Pdを運転状態とする。即ち、上述の操作I−4のバルブf0を開とする状態を維持したまま、開とする溶離液供給弁d、抜き出し弁z、遮断弁rが、循環系310の循環方向下流側に切り替える。原料液30は、ポンプPfにより配管334から、配管336を通流し、原料液貯槽32に戻されるように循環している。溶離液40は、バルブd0を閉として、溶離液貯槽42からの循環系310への供給を停止している。また、全ての抜き出し弁aと、全ての抜き出し弁cを閉とし、非吸着質画分、吸着質画分の抜き出しを停止している。
[Operation I-5]
As shown in Table 2, in the operation I-5, the valves f0, d4, and z3 are opened, the valve r3 is closed, and the pumps Pf and Pd are put into operation. That is, the eluent supply valve d, the extraction valve z, and the shutoff valve r to be opened are switched to the downstream side in the circulation direction of the circulation system 310 while maintaining the state in which the valve f0 of the operation I-4 is opened. The raw material liquid 30 is circulated by the pump Pf from the pipe 334 through the pipe 336 and returned to the raw material liquid storage tank 32. The eluent 40 is closed from the eluent storage tank 42 to the circulation system 310 by closing the valve d0. Moreover, all the extraction valves a and all the extraction valves c are closed, and extraction of the non-adsorbate fraction and the adsorbate fraction is stopped.

循環流体は、単位充填塔313から、配管323、分岐配管393、配管390、配管346を通流し、分岐345で配管344に流入する。そして、前記循環流体は、ポンプPdにより配管344、分岐配管364、配管323を通流し、単位充填塔314に供給される。供給された循環流体は、単位充填塔314、配管324、単位充填塔311、配管321、単位充填塔312、配管322、単位充填塔313の順に通流し、循環系310内を循環する。従って、この操作は、第二工程の第一処理の後に、循環流体を抜き出す単位充填塔および循環流体を供給する単位充填塔を循環系の循環方向下流側の単位充填塔に切り替えて循環を行う、第二工程の第二処理に相当する。   The circulating fluid flows from the unit packed tower 313 through the pipe 323, the branch pipe 393, the pipe 390, and the pipe 346, and flows into the pipe 344 at the branch 345. The circulating fluid flows through the pipe 344, the branch pipe 364, and the pipe 323 by the pump Pd, and is supplied to the unit packed tower 314. The supplied circulating fluid flows in the order of the unit packed tower 314, the pipe 324, the unit packed tower 311, the pipe 321, the unit packed tower 312, the pipe 322, and the unit packed tower 313, and circulates in the circulation system 310. Therefore, in this operation, after the first treatment in the second step, the unit packed tower for extracting the circulating fluid and the unit packed tower for supplying the circulating fluid are switched to the unit packed tower on the downstream side in the circulation direction of the circulation system for circulation. This corresponds to the second process of the second step.

以上のようなバルブ切り替えによる一連の操作I−1〜I−5では、原料液ならびに溶離液の供給位置、非吸着質画分ならびに吸着質画分の抜き出し位置、および、循環流体の抜き出し位置は、ある特定の位置関係を保って行われる。このような一連の操作I−1〜I−5が終了すると、前述の特定の位置関係を維持しつつ、制御対象となる各バルブを循環方向下流側に1単位充填塔分だけ移行し、次の一連の操作II−1〜II−5を行う。この移行を順次行うことにより、擬似移動層方式クロマト分離装置の運転を行う。   In the series of operations I-1 to I-5 by switching the valves as described above, the supply position of the raw material liquid and the eluent, the extraction position of the non-adsorbate fraction and the adsorbate fraction, and the extraction position of the circulating fluid are as follows: This is performed while maintaining a specific positional relationship. When such a series of operations I-1 to I-5 is completed, each valve to be controlled is shifted by one unit packed tower downstream in the circulation direction while maintaining the specific positional relationship described above. A series of operations II-1 to II-5 are performed. By performing this transition sequentially, the simulated moving bed type chromatographic separation apparatus is operated.

表2に示すとおり、操作I−1〜I−5に続く操作II−1〜II−5、操作III−1〜III−5、操作IV−1〜IV−5では、開とする原料液供給弁f、抜き出し弁a、抜き出し弁c、抜き出し弁zと、閉とする遮断弁rとを順次、循環系の循環方向下流側の原料液供給弁f、抜き出し弁a、抜き出し弁c、抜き出し弁z、遮断弁rに切り替えて、操作I−1〜I−5と同様の操作を行う。操作I−1〜IV−5までが実行されると、クロマト分離の1サイクルが終了する。   As shown in Table 2, in the operations II-1 to II-5, the operations III-1 to III-5, and the operations IV-1 to IV-5 following the operations I-1 to I-5, the raw material liquid supply to be opened is used. The valve f, the extraction valve a, the extraction valve c, the extraction valve z, and the shut-off valve r to be closed are sequentially supplied to the raw material liquid supply valve f, the extraction valve a, the extraction valve c, and the extraction valve on the downstream side in the circulation direction of the circulation system. Switching to z and shut-off valve r, the same operation as operations I-1 to I-5 is performed. When operations I-1 to IV-5 are executed, one cycle of chromatographic separation is completed.

第一工程における、原料液30の単位充填塔への通液量は、非吸着質画分が富化された単位充填塔から、非吸着質画分の全量を抜き出せる量であれば特に限定されない。第一工程における、原料液40の単位充填塔への通液量は、非吸着質画分または吸着質画分が富化された単位充填塔から、非吸着質画分または吸着質画分の全量を抜き出せる量であれば特に限定されない。第一工程における原料液30、溶離液40の通液量は、分離対象とする成分と、単位充填塔に充填した吸着剤の種類等を勘案して決定することが好ましい。   In the first step, the flow rate of the raw material liquid 30 to the unit packed column is particularly limited as long as the total amount of the non-adsorbed fraction can be extracted from the unit packed column enriched with the non-adsorbed fraction. Not. In the first step, the flow rate of the raw material liquid 40 to the unit packed column is determined from the non-adsorbed fraction or the adsorbed fraction from the unit packed column enriched with the non-adsorbed fraction or the adsorbed fraction. The amount is not particularly limited as long as the entire amount can be extracted. It is preferable to determine the flow rates of the raw material liquid 30 and the eluent 40 in the first step in consideration of the components to be separated and the type of adsorbent packed in the unit packed column.

第二工程における、循環流体の単位充填塔への通液量は特に限定されず、分離対象とする成分や、単位充填塔に充填した吸着剤の種類等を勘案して決定することが好ましい。   The amount of circulating fluid flowing through the unit packed tower in the second step is not particularly limited, and is preferably determined in consideration of the component to be separated, the type of adsorbent packed in the unit packed tower, and the like.

第二工程の第一処理における、循環流体の抜き出す単位充填塔は、循環流体における、原料液30の成分(非吸着質画分、吸着質画分)が、相対的に最も低い濃度である循環流体が得られる単位充填塔とすることが好ましい。また、第二工程の第一処理の期間は特に限定されず、抜き出される循環流体における、非吸着質画分および吸着質画分の濃度が上昇しない範囲で設定することができる。抜き出される循環流体に、原料液30の成分が高濃度に含まれていると、循環系310内の吸着帯を乱し、その後の操作で得られる非吸着質画分および吸着質画分の純度が低下するためである。   In the unit packed tower for extracting the circulating fluid in the first treatment of the second step, the circulation of the components of the raw material liquid 30 (non-adsorbed fraction and adsorbed fraction) in the circulating fluid is at the relatively lowest concentration. A unit packed column from which a fluid is obtained is preferable. Moreover, the period of the 1st process of a 2nd process is not specifically limited, It can set in the range which the density | concentration of a non-adsorbate fraction and an adsorbate fraction in the extracted circulating fluid does not rise. If the component of the raw material liquid 30 is contained in the extracted circulating fluid at a high concentration, the adsorption zone in the circulation system 310 is disturbed, and the non-adsorbate fraction and the adsorbate fraction obtained by the subsequent operation are disturbed. This is because the purity is lowered.

第二工程の第二処理の期間は特に限定されず、抜き出される循環流体における、非吸着質画分または吸着質画分の濃度が上昇しない範囲で設定することができる。   The period of the second treatment in the second step is not particularly limited, and can be set in a range in which the concentration of the non-adsorbate fraction or the adsorbate fraction in the extracted circulating fluid does not increase.

上記クロマト分離方法においては、ポンプPfおよびポンプPdは、定流量吐出設定としてもよいし、流量制御を行ってもよい。   In the chromatographic separation method, the pump Pf and the pump Pd may be set to a constant flow rate discharge setting or may perform flow rate control.

本実施形態のクロマト分離方法において、第一工程では、抜き出し対象となる非吸着質画分または吸着質画分の全量が抜き出される。このため、抜き出し対象とする画分に的を絞って、分離および抜き出すことができ、非吸着質画分と吸着質画分とを同時に分離、抜き出し対象とする場合に比べ、少ない単位充填塔の数で高精度の分離が可能となる。また、1つの対象画分の全量を抜き出すため、2つの画分を同時に抜き出す場合のような、非吸着質画分と吸着質画分との抜き出し量のバランスを考慮する必要がなく、抜き出し側には、流量制御手段や背圧制御手段が不要となる。この結果、少ない単位充填塔数、抜き出し側の簡素化により、クロマト分離装置全体として大幅に簡素化される。   In the chromatographic separation method of this embodiment, in the first step, the entire amount of non-adsorbate fraction or adsorbate fraction to be extracted is extracted. For this reason, it is possible to focus on the fraction to be extracted and to separate and extract, and to separate and extract the non-adsorbate fraction and the adsorbate fraction at the same time, the number of unit packed towers is smaller. Separation with high accuracy is possible by number. In addition, since the entire amount of one target fraction is extracted, there is no need to consider the balance of the extraction amount of the non-adsorbate fraction and the adsorbate fraction as in the case of extracting two fractions at the same time. No flow rate control means or back pressure control means is required. As a result, the entire chromatographic separation apparatus is greatly simplified by a small number of unit packed columns and simplification on the extraction side.

また、本実施形態のクロマト分離方法において、第二工程では、原料液と溶離液の供給、および、非吸着質画分と吸着質画分の抜き出しを行わずに、循環系において分離対象となる成分を展開し、吸着帯域を形成させる。このため、所望の状態の吸着帯域を的確かつ容易に形成することができ、より高純度の非吸着質画分と吸着質画分を得ることができる。   Further, in the chromatographic separation method of the present embodiment, in the second step, the raw material liquid and the eluent are supplied, and the non-adsorbate fraction and the adsorbate fraction are not extracted, and the separation is performed in the circulation system. The components are developed to form an adsorption zone. For this reason, the adsorption zone of a desired state can be formed accurately and easily, and higher-purity non-adsorbate fraction and adsorbate fraction can be obtained.

本発明は、上述の実施形態に限定されるものではない。第一、第二の実施形態の第二工程においては、溶離液供給手段を用いて循環系から抜き出した循環流体を循環系に供給しているが、循環流体の供給手段はこれに限られず、原料液供給手段を用いても良いし、別途設置された循環手段を用いて循環系に供給しても良い。   The present invention is not limited to the embodiment described above. In the second step of the first and second embodiments, the circulating fluid extracted from the circulating system using the eluent supplying means is supplied to the circulating system, but the circulating fluid supply means is not limited to this, A raw material liquid supply unit may be used, or a circulation unit installed separately may be used to supply the circulation system.

第一、第二の実施形態では、第二工程の第二処理は、循環流体を供給する単位充填塔の循環方向下流側の単位充填塔への切り替えと、循環流体を抜き出す単位充填塔の循環方向下流側の単位充填塔への切り替えとを同時に行っている。しかし、循環流体を抜き出す単位充填塔を循環方向下流側の単位充填塔へ切り替えた後に、循環流体を供給する単位充填塔を循環方向下流側の単位充填塔に切り替えても良い。かかる切り替え方式を採用することで、溶離液の供給手段に残存した原料液中の成分が、非吸着質画分および吸着質画分のいずれも富化されていない循環方向下流側の単位充填塔に供給されることを防ぐ。この結果、循環系の吸着帯域に新たな吸着帯が形成されて、吸着帯域の乱れが生じることを防止することができる。   In the first and second embodiments, the second treatment in the second step is to switch the unit packed tower for supplying the circulating fluid to the unit packed tower on the downstream side in the circulating direction and to circulate the unit packed tower for extracting the circulating fluid. Switching to the unit packed tower on the downstream side is performed at the same time. However, after the unit packed column for extracting the circulating fluid is switched to the unit packed column on the downstream side in the circulation direction, the unit packed column for supplying the circulating fluid may be switched to the unit packed column on the downstream side in the circulation direction. By adopting such a switching system, the component packed in the raw material liquid remaining in the eluent supply means is not packed with either the non-adsorbate fraction or the adsorbate fraction in the unit packed column on the downstream side in the circulation direction. To be supplied to. As a result, it is possible to prevent a new adsorption zone from being formed in the adsorption zone of the circulation system and the disturbance of the adsorption zone.

第一の実施形態では単位充填塔を8本とし、第二の実施形態では単位充填塔を4本としているが、単位充填塔の数は4本以上であればこれに限られない。   In the first embodiment, the number of unit packed towers is eight, and in the second embodiment, the number of unit packed towers is four. However, the number of unit packed towers is not limited as long as the number is four or more.

第二の実施形態の第二工程では、原料液30は、原料液循環ライン330を循環しているが、ポンプPfを停止して、原料液30の循環系310への供給を停止しても良い。ただし、原料液30の粘度の維持等のために、原料液循環ライン330に原料液30を循環させることが好ましい。また、第一の実施形態においても、必要に応じて、原料液30は、原料液循環ライン31を循環させても良い。   In the second step of the second embodiment, the raw material liquid 30 is circulated through the raw material liquid circulation line 330. However, even if the pump Pf is stopped and the supply of the raw material liquid 30 to the circulation system 310 is stopped. good. However, it is preferable to circulate the raw material liquid 30 in the raw material liquid circulation line 330 in order to maintain the viscosity of the raw material liquid 30. Also in the first embodiment, the raw material liquid 30 may be circulated through the raw material liquid circulation line 31 as necessary.

第一、第二の実施形態における原料液循環ライン同様の、溶離液循環ラインが設けられていても良い。   An eluent circulation line similar to the raw material liquid circulation line in the first and second embodiments may be provided.

第二の実施形態では、溶離液貯槽42と分岐345の間に設けられたバルブd0を閉じて、第二工程を行っているが、循環系310内の液の循環を円滑に行うため、バルブd0の開度を調節しながら第二工程を行ってもよい。   In the second embodiment, the valve d0 provided between the eluent storage tank 42 and the branch 345 is closed and the second step is performed. However, in order to smoothly circulate the liquid in the circulation system 310, the valve You may perform a 2nd process, adjusting the opening degree of d0.

第二の実施形態では、第一工程と第二工程とを交互に繰り返して行っているが、本発明はこれに限られず、第一工程の間に第二工程を行ってもよい。例えば、第二の実施形態における操作I−1〜I−5の順序は、操作I−1→操作I−3→操作I−4→操作I−5→操作I−2としてもよい。また、例えば、操作I−1→操作I−3→操作I−4→操作I−2→操作I−4→操作I−5としてもよい。かかる操作の順序は、原料液に含まれる成分の種類や、単位充填塔のサイズや数を勘案して、適切な組み合わせとすることができる。   In the second embodiment, the first step and the second step are alternately repeated, but the present invention is not limited to this, and the second step may be performed between the first steps. For example, the order of operations I-1 to I-5 in the second embodiment may be operation I-1 → operation I-3 → operation I-4 → operation I-5 → operation I-2. Further, for example, the operation I-1, the operation I-3, the operation I-4, the operation I-2, the operation I-4, and the operation I-5 may be performed. The order of such operations can be appropriately combined in consideration of the types of components contained in the raw material liquid and the size and number of unit packed towers.

以下、本発明について実施例を挙げて具体的に説明するが、実施例に限定されるものではない。   EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated concretely, it is not limited to an Example.

(製造例1)クロマト分離装置の製造
内径20mm、高さ0.9mの円筒形のジャケット付きステンレス製カラムに、吸着剤としてカルシウム型強酸性陽イオン交換樹脂(アンバーライト(商品名)CR1220、ローム・アンド・ハース社製)1.13Lを充填して、4本の単位充填塔を作製した。作成した単位充填塔を用い、図2に示したクロマト分離装置300と同様のクロマト分離装置Aを製造した。前記単位充填塔のジャケットには、恒温水槽と接続した。
Production Example 1 Production of Chromatographic Separation Apparatus A cylindrical stainless steel column with an inner diameter of 20 mm and a height of 0.9 m and a calcium-type strongly acidic cation exchange resin (Amberlite (trade name) CR1220, ROHM as an adsorbent) (Manufactured by And Haas Co.) 1.13 L was packed to prepare four unit packed towers. A chromatographic separation apparatus A similar to the chromatographic separation apparatus 300 shown in FIG. 2 was manufactured using the prepared unit packed tower. The jacket of the unit packed tower was connected to a constant temperature water tank.

(実施例1)
クロマト分離装置Aの各単位充填塔のジャケットに温水を通流させ、単位充填塔内を60℃に保持した。次いで、原料液を表2に示したバルブ操作に従い、また、下記に示す運転条件(1サイクルあたりの量として記載)により、グルコースを非吸着質画分、フルクトースを吸着質画分とするクロマト分離を行った。原料液には、グルコース52質量%、フルクトース42質量%、二糖類6質量%からなる、全糖濃度60質量%の糖液を用いた。また、溶離液には純水を用いた。クロマト分離は、20サイクルを繰り返し行った後、定常状態に至ったとみなし、非吸着質画分および吸着質画分を採取し、糖組成ならびに回収率を測定し、その結果を表4に示す。
Example 1
Warm water was passed through the jacket of each unit packed column of the chromatographic separation apparatus A, and the inside of the unit packed column was kept at 60 ° C. Next, chromatographic separation using the raw material solution according to the valve operation shown in Table 2 and glucose as the non-adsorbate fraction and fructose as the adsorbate fraction under the following operating conditions (described as the amount per cycle). Went. As the raw material liquid, a sugar liquid having 52% by mass of glucose, 42% by mass of fructose and 6% by mass of disaccharide and having a total sugar concentration of 60% by mass was used. Pure water was used as the eluent. The chromatographic separation was performed after 20 cycles were repeated, and it was assumed that the steady state was reached. The non-adsorbate fraction and the adsorbate fraction were collected, the sugar composition and the recovery rate were measured, and the results are shown in Table 4.

<運転条件>
(1)原料液供給量・・・・・・・・・・・・・・・・・0.023L
(2)溶離液供給量・・・・・・・・・・・・・・・・・0.230L
(3)原料液供給に伴う非吸着質画分抜き出し量・・・・0.023L
(4)溶離液供給に伴う非吸着質画分抜き出し量・・・・0.112L
(5)吸着質画分抜き出し量・・・・・・・・・・・・・0.118L
(6)第二工程第一処理の循環流体の流量・・・・・・・0.380L
(7)第二工程第二処理の循環流体の流量・・・・・・・0.380L
(8)1サイクルあたりの時間・・・・・・・・・・・・0.44H
<Operating conditions>
(1) Supply amount of raw material liquid ... 0.023L
(2) Eluent supply amount ... 0.230L
(3) Extraction amount of non-adsorbate fraction accompanying supply of raw material liquid: 0.023L
(4) Amount of non-adsorbate fraction extracted with eluent supply: 0.112L
(5) Amount of adsorbate fraction extracted ... 0.118L
(6) Flow rate of circulating fluid in the second process, first treatment ... 0.380L
(7) Flow rate of circulating fluid in the second process, second treatment ... 0.380L
(8) Time per cycle ... 0.44H

(比較例1)
クロマト分離装置Aの各単位充填塔のジャケットに温水を通流させ、単位充填塔内を60℃に保持した。次いで、原料液を表3に示したバルブ操作に従い、操作i−1〜iv−4を1サイクルとし、また、下記に示す運転条件(1サイクルあたりの量として記載)により、グルコースを非吸着質画分、フルクトースを吸着質画分とするクロマト分離を行った。原料液には、グルコース52質量%、フルクトース42質量%、二糖類6質量%からなる、全糖濃度60質量%の糖液を用いた。溶離液には純水を用いた。クロマト分離は、20サイクルを繰り返し行った後、定常状態に至ったとみなし、非吸着質画分および吸着質画分を採取して、糖組成ならびに回収率を測定し、その結果を表4に示す。
(Comparative Example 1)
Warm water was passed through the jacket of each unit packed column of the chromatographic separation apparatus A, and the inside of the unit packed column was kept at 60 ° C. Next, according to the valve operation shown in Table 3, the raw material solution was set to one cycle of operations i-1 to iv-4, and glucose was not adsorbed according to the following operating conditions (described as the amount per cycle). Chromatographic separation was performed using the fraction and fructose as the adsorbate fraction. As the raw material liquid, a sugar liquid having 52% by mass of glucose, 42% by mass of fructose and 6% by mass of disaccharide and having a total sugar concentration of 60% by mass was used. Pure water was used as the eluent. Chromatographic separation was performed after 20 cycles were repeated, and it was assumed that a steady state was reached. The non-adsorbate fraction and the adsorbate fraction were collected, the sugar composition and the recovery rate were measured, and the results are shown in Table 4. .

<運転条件>
(1)原料液供給量・・・・・・・・・・・・・・・・0.023L
(2)溶離液供給量・・・・・・・・・・・・・・・・0.230L
(3)非吸着質画分抜き出し量・・・・・・・・・・・0.135L
(4)吸着質画分抜き出し量・・・・・・・・・・・・0.118L
(5)第二工程の循環流体の流量・・・・・・・・・・0.760L
(6)1サイクルあたりの時間・・・・・・・・・・・0.44H
<Operating conditions>
(1) Supply amount of raw material liquid: 0.023L
(2) Eluent supply amount: 0.230L
(3) Extraction amount of non-adsorbate fraction: 0.135L
(4) Amount of adsorbate fraction extracted ... 0.118L
(5) Flow rate of circulating fluid in the second step ... 0.760L
(6) Time per cycle ... 0.44H

Figure 0004938728
Figure 0004938728

(全糖量)
原料液および非吸着質画分、吸着質画分の全糖量は、Brix計を用いて測定した。
(Total sugar content)
The total amount of sugar in the raw material liquid, the non-adsorbate fraction, and the adsorbate fraction was measured using a Brix meter.

(糖組成)
原料液および非吸着質画分、吸着質画分における糖組成は、HPLC(LC−VPシリーズ、株式会社島津製作所製)により下記条件にて、測定した。
[測定条件]
カラム:TSKgel SCX、東ソー株式会社製
溶離液:純水
流速:0.8mL/min
サンプル量:10μL
温度:60℃
検出器:示差屈折計(RI)
(Sugar composition)
The sugar composition in the raw material liquid, the non-adsorbate fraction, and the adsorbate fraction was measured by HPLC (LC-VP series, manufactured by Shimadzu Corporation) under the following conditions.
[Measurement condition]
Column: TSKgel SCX, manufactured by Tosoh Corporation Eluent: pure water Flow rate: 0.8 mL / min
Sample volume: 10 μL
Temperature: 60 ° C
Detector: Differential refractometer (RI)

(回収率)
回収率は、原料液中の各成分が、非吸着質画分と吸着質画分に含まれる比率をもって表した。
(Recovery rate)
The recovery rate was expressed as the ratio of each component in the raw material liquid contained in the non-adsorbate fraction and the adsorbate fraction.

Figure 0004938728
Figure 0004938728

表4に示す非吸着質画分と吸着質画分の組成から、実施例1の非吸着質画分は、目的とするグルコースの全糖中の組成が87.5質量%であった。また、実施例1の吸着質画分は、目的とするフルクトースの全糖中の組成が98.0質量%であった。対して比較例1の非吸着質画分は、グルコースの全糖中の組成が86.1質量%であった。また、比較例1の吸着質画分は、フルクトースの全糖中の組成が、97.6質量%であった。この結果、第二工程で第二処理を行った実施例1では、比較例1に比べ、非吸着質画分中のグルコース濃度および吸着質画分中のフルクトース濃度が高いことから、目的成分を高純度に分離できることが判った。   From the composition of the non-adsorbate fraction and the adsorbate fraction shown in Table 4, the non-adsorbate fraction of Example 1 had a composition of the target glucose in the total sugar of 87.5% by mass. Moreover, the composition of the adsorbate fraction of Example 1 in the total sugar of the target fructose was 98.0% by mass. On the other hand, the non-adsorbent fraction of Comparative Example 1 had a composition of glucose in the total sugar of 86.1% by mass. Moreover, the composition of the adsorbate fraction of Comparative Example 1 in the total sugar of fructose was 97.6% by mass. As a result, in Example 1 in which the second treatment was performed in the second step, since the glucose concentration in the non-adsorbate fraction and the fructose concentration in the adsorbate fraction were higher than those in Comparative Example 1, the target component was It was found that it can be separated with high purity.

表4に示す非吸着質画分と吸着質画分の回収率から、実施例1では、添加したフルクトースの95.2質量%が吸着質画分に含まれていた。加えて、添加した二糖類の6.6質量%が、吸着質画分に含まれていた。対して、比較例1では、添加したフルクトースの93.0質量%が、吸着質画分に含まれていた。加えて、添加した二糖類の12.3質量%が、吸着質画分に含まれていた。この結果、第二工程で第二処理を行った実施例1では、比較例1に比べ、吸着質画分に分離される二糖類を低減させ、吸着質画分におけるフルクトースの純度向上が図れていることが判った。   From the recovery rate of the non-adsorbate fraction and the adsorbate fraction shown in Table 4, in Example 1, 95.2% by mass of the added fructose was contained in the adsorbate fraction. In addition, 6.6% by mass of the added disaccharide was contained in the adsorbate fraction. On the other hand, in Comparative Example 1, 93.0% by mass of the added fructose was contained in the adsorbate fraction. In addition, 12.3% by mass of the added disaccharide was contained in the adsorbate fraction. As a result, in Example 1 in which the second treatment was performed in the second step, compared to Comparative Example 1, disaccharides separated into the adsorbate fraction can be reduced, and the purity of fructose in the adsorbate fraction can be improved. I found out.

本発明の第一の実施形態にかかるクロマト分離装置を示す模式図である。It is a schematic diagram which shows the chromatographic separation apparatus concerning 1st embodiment of this invention. 本発明の第二の実施形態にかかるクロマト分離装置を示す模式図である。It is a schematic diagram which shows the chromatographic separation apparatus concerning 2nd embodiment of this invention.

符号の説明Explanation of symbols

8、300 クロマト分離装置
10、310 循環系
11〜18、311〜314 単位充填塔
34、36、38、44、46、70、80、90、111〜118、321〜324、334、336、338、370、380、390 配管
51〜58、61〜68、71〜78、81〜88、91〜98、351〜354、361〜364、371〜374、381〜384、391〜394 分岐配管
101、301 逆止弁
RF、RD、PA、PC、Pf、Pd ポンプ
F0〜F8、f0〜f4、D1〜D8、d0〜d4、A1〜A8、a1〜a4、C1〜C8、c1〜c4、Z1〜Z8、z1〜z4、R1〜R8、r1〜r4 バルブ
8,300 Chromatographic separation apparatus 10,310 Circulation system 11-18, 311-314 Unit packed tower 34, 36, 38, 44, 46, 70, 80, 90, 111-118, 321-324, 334, 336, 338 370, 380, 390 Piping 51-58, 61-68, 71-78, 81-88, 91-98, 351-354, 361-364, 371-374, 381-384, 391-394 Branch piping 101, 301 Check valve RF, RD, PA, PC, Pf, Pd pump F0-F8, f0-f4, D1-D8, d0-d4, A1-A8, a1-a4, C1-C8, c1-c4, Z1- Z8, z1-z4, R1-R8, r1-r4 valves

Claims (4)

吸着剤が充填された複数の単位充填塔を直列に連結して、該単位充填塔に通流された原料液および溶離液が循環可能な循環系を構成し、2以上の成分を含む原料液を前記循環系に通流して前記吸着剤に対する親和力に従った吸着帯域を形成させ、原料液および/または溶離液を任意の単位充填塔に供給し、任意の成分が富化された単位充填塔から、前記任意の成分の画分を抜き出す第一工程と、
前記循環系を構成する任意の単位充填塔から循環系内の液を抜き出し、該液を抜き出した単位充填塔の循環方向下流側の単位充填塔に抜き出した液を供給して、前記循環系内を循環させ、次いで、循環系内の液を抜き出す単位充填塔と、抜き出した循環系内の液を供給する単位充填塔とを前記循環系の循環方向下流側の単位充填塔に切り替えて循環を行う第二工程と、を有するクロマト分離方法。
A plurality of unit packed towers packed with an adsorbent are connected in series to form a circulation system in which the raw material liquid and the eluent passed through the unit packed tower can be circulated, and a raw material liquid containing two or more components Is passed through the circulation system to form an adsorption zone according to the affinity for the adsorbent, and the raw material liquid and / or the eluent is supplied to an arbitrary unit packed column, and the unit packed column enriched with an arbitrary component From the first step of extracting the fraction of the arbitrary component,
The liquid in the circulation system is extracted from an arbitrary unit packed column constituting the circulation system, and the extracted liquid is supplied to the unit packed column on the downstream side in the circulation direction of the unit packed column from which the liquid has been extracted. Then, the unit packed tower for extracting the liquid in the circulation system and the unit packed tower for supplying the extracted liquid in the circulation system are switched to the unit packed tower on the downstream side in the circulation direction of the circulation system for circulation. And a second step of performing a chromatographic separation method.
前記第一工程と前記第二工程とを繰り返し行い、
前記第二工程では、循環系内の液の循環により、任意の成分が富化される部分を循環方向のより下流側の単位充填塔に移動させ、
その移動に対応して、前記第一工程は、原料液および/または溶離液を供給する単位充填塔と、前記任意の成分の画分を抜き出す単位充填塔とを循環系の下流側の単位充填塔に、順次移行する移行操作を有し、
該移行操作は、第二工程での循環系内の液を抜き出す単位充填塔と、抜き出した循環系内の液を供給する単位充填塔とを前記循環系の循環方向下流側の単位充填塔に切り替えた後に、行うことを特徴とする、請求項1に記載のクロマト分離方法。
Repeat the first step and the second step,
In the second step, the part enriched with an arbitrary component is moved to the unit packed column on the downstream side in the circulation direction by circulation of the liquid in the circulation system,
Corresponding to the movement, the first step includes unit packing tower for supplying the raw material liquid and / or eluent and unit packing tower for extracting the fraction of the arbitrary component on the downstream side of the circulation system. The tower has a transition operation that transitions sequentially,
The transfer operation includes a unit packed tower for extracting the liquid in the circulation system in the second step and a unit packed tower for supplying the extracted liquid in the circulation system to the unit packed tower on the downstream side in the circulation direction of the circulation system. The chromatographic separation method according to claim 1, wherein the method is performed after switching.
前記第二工程は、前記循環系への原料液ならびに溶離液の供給、および、前記循環系からの画分の抜き出しを停止して行うことを特徴とする、請求項1または2に記載のクロマト分離方法。   The chromatography according to claim 1 or 2, wherein the second step is performed by stopping the supply of the raw material liquid and the eluent to the circulation system and the extraction of the fraction from the circulation system. Separation method. 前記第二工程は、循環系内の液を抜き出す単位充填塔を前記循環系の循環方向下流側の単位充填塔に切り替えた後に、抜き出した循環系内の液を供給する単位充填塔を前記循環系の循環方向下流側の単位充填塔に切り替えることを特徴とする、請求項1〜3のいずれか1項に記載のクロマト分離方法。   In the second step, the unit packed column for extracting the liquid in the circulation system is switched to the unit packed column on the downstream side in the circulation direction of the circulation system, and then the unit packed column for supplying the liquid in the extracted circulation system is circulated in the second step. The chromatographic separation method according to any one of claims 1 to 3, wherein the unit separation tower is switched to the downstream side in the circulation direction of the system.
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