JP4943679B2 - Rice cooker - Google Patents
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- JP4943679B2 JP4943679B2 JP2005231481A JP2005231481A JP4943679B2 JP 4943679 B2 JP4943679 B2 JP 4943679B2 JP 2005231481 A JP2005231481 A JP 2005231481A JP 2005231481 A JP2005231481 A JP 2005231481A JP 4943679 B2 JP4943679 B2 JP 4943679B2
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Description
本発明は,弁当,握飯等を製造するために米飯を所定量計量して連続供給する米飯計量供給装置に関する。 The present invention lunch, relates to a continuous supply rice metering device by a predetermined amount weighed boiled rice to produce a rice ball and the like.
コンビニ,スーパー等で販売する弁当,握飯を製造するため炊飯した米飯を連続的に所定量宛計量供給することが行なわれているが,従来の方式は米飯をスクリューロール,移送ロール等で圧送して所定量を計量しているため,米飯が粘られたり圧迫されたりして米飯の粘性が増加し団塊状態となって均質化が損なわれ食感を低下せしめ品質を低下せしめる欠陥がある Lunch boxes sold at convenience stores, supermarkets, etc., and cooked rice is continuously metered and fed to produce a predetermined amount, but the conventional method is to feed the rice by screw rolls, transfer rolls, etc. Because the rice is weighed and pressed, the viscosity of the cooked rice is increased and the viscosity of the cooked rice is increased to a nodular state, homogenizing is impaired, and the texture is lowered and the quality is lowered.
また,これらの米飯を所定量に計量する場合においても,最初は所定量より少なめの米飯を計量供給した後,その不足量分を追加補填供給するようにして歩留り低下を防止することも知られている。 Further, even in the case of measuring these rice to a predetermined amount, initially after metered fewer boiled rice than the predetermined amount, is also known to prevent yield reduction so as to add compensating supply of the shortage amount ing.
しかしながら,従来の米飯の追加補給方式は主供給分と追加補給分との米飯の違和感も加わって一層食感を低下させるだけでなく,機構的にも構成が複雑大型化しそのメンテナンス,洗浄清掃,分解組立て等の作業も面倒となる等の欠陥がある。 However, the conventional replenishment method for cooked rice not only reduces the texture of the cooked rice, but also increases the complexity and size of the structure, maintenance, cleaning and cleaning. There are defects such as disassembling and assembling work.
これらの現状に鑑み,本発明は米飯の供給から計量終了までの粘性の増加を可及的に少なくして食感の低下を防止しながら,所定量の米飯を効率よく迅速かつ確実に計量供給して品質のよい米飯を連続供給できると共にその機構の簡易化を図るようにした米飯計量供給装置を提供することを目的とするものである。 In view of these current conditions, the present invention measures and supplies a predetermined amount of cooked rice efficiently and quickly while minimizing the increase in viscosity from the supply of cooked rice to the end of weighing, thereby preventing a decrease in texture. It is an object of the present invention to provide a cooked rice metering and feeding device which can continuously supply high quality cooked rice and simplify the mechanism.
本発明は,米飯供給部内に設けられた米飯搬送コンベヤの前端部上部に設けられた解し羽根回転ロール,前記米飯搬送コンベヤの前部下方に垂直方向に設置された案内筒,前記案内筒の下部に設置され且つ周面に送り溝部を有する送りローラー,前記送りローラーに対向設置され且つ前記送りローラーより速度が速く回転する解しローラー,前記送りローラーと前記解しローラーとの対向部の下方に下側に設置された計量秤を有する米飯計量室,前記米飯計量室の一側に設けられた押出プッシャー,前記案内筒の上部に設置されて前記案内筒内の前記米飯の蓄積量を検知する上部米飯検知センサー,及び前記上部米飯検知センサーの下方で前記案内筒の上部に設置されて前記案内筒内の前記米飯の蓄積量を検知する下部米飯検知センサーを備えており,
前記米飯は前記案内筒内で前記米飯の自重による落下作用によって前記案内筒の下部に設置された前記送りローラーに移送され,前記上部米飯検知センサーが前記案内筒内の前記米飯を検知に応答して前記米飯搬送コンベヤと前記解し羽根回転ロールとの作動を停止して前記案内筒への前記米飯の送込み作用を停止し,前記下部米飯検知センサーの位置まで前記米飯が蓄積されると前記送りローラーと前記解しローラーとを作動して前記米飯を前記送りローラーと前記解しローラーとで解して下方の前記米飯計量室へ供給すると共に,前記送りローラーと前記解しローラーとの速度を前記計量秤の計量作用で高低速変換自在に夫々構成して,前記米飯の主供給分は高速で且つ補給分は低速で行なうように制御することを特徴とする米飯計量供給装置に関する。
The present invention includes a rotating blade rotating roll provided at an upper portion of a front end portion of a cooked rice conveyor provided in a cooked rice supply unit, a guide tube installed in a vertical direction below a front portion of the cooked rice conveyor, A feed roller installed in the lower part and having a feed groove on the peripheral surface, a unrolling roller installed opposite to the feed roller and rotating at a higher speed than the feed roller, and below a facing part between the feed roller and the unrolling roller A rice weighing chamber having a weighing scale installed on the lower side, an extrusion pusher provided on one side of the rice rice weighing chamber, and an accumulation amount of the cooked rice in the guide tube installed on the upper side of the guide tube An upper cooked rice detection sensor, and a lower cooked rice detection sensor installed on the upper part of the guide tube below the upper cooked rice detection sensor to detect the accumulated amount of the cooked rice in the guide tube. And,
The cooked rice is transferred to the feed roller installed in the lower part of the guide tube by the dropping action of the cooked rice by its own weight, and the upper cooked rice detection sensor responds to the detection of the cooked rice in the guide tube. Stop the operation of the rice conveying conveyor and the unwinding blade rotating roll to stop the action of feeding the cooked rice into the guide tube, and the cooked rice is accumulated up to the position of the lower cooked rice detection sensor the rice operating the feed roller and said loosening roller construed as pre Kioku Ri roller and said loosening roller is supplied to the rice metering chamber below, and the feed roller and said loosening roller The speed of the cooked rice is controlled so that it can be converted into high and low speeds by the weighing action of the weighing scale, and the main supply portion of the cooked rice is controlled at a high speed and the replenishment portion is controlled at a low speed. Apparatus on.
また,本発明は,上記のように構成することによって,計量作用を同一部分で連続して円滑確実に行ってこれらの構成の簡易小型化を図るようにしたものである。 Further, the present invention is by the child as constructed above, in which so as achieve a simple downsizing of these configurations went smoothly ensuring a metering action continuously in the same portion.
また,本発明は送りローラーと該送りローラーより速度の速い解しローラーとを1〜5mm程度の微小間隔を保持して対向設置することにより,米飯の解し作用を一層円滑に行うようにしたものである。 In the present invention, the unrolling action of cooked rice can be performed more smoothly by placing the feeding roller and the unrolling roller, which is faster than the feeding roller, facing each other while maintaining a minute interval of about 1 to 5 mm . Is.
更に,本発明は案内筒の解しローラー側上部に設けた流量調節ガイドを上下自在に設けて調節することにより,米飯の移送量,性状等に応じた最適の解し作用を行なうようにしたものである。 Furthermore , in the present invention , the flow rate adjusting guide provided on the upper side of the guide cylinder on the side of the unrolling roller is provided so as to freely move up and down, so that the optimum unwinding action according to the transfer amount and properties of cooked rice is performed. Is.
本発明は,上記のように構成したので,米飯の供給から計量終了までの間に必要以上の粘り,圧迫作用の加わることを極力防止して弁当,握飯等に適した品質のより所定量の米飯を計量供給するようにしたものであり,米飯を案内筒内をその自重による落下作用によって移送すると共にその下部に対向設置した送りロールには送り溝部を形成し,解しローラーの回転速度は速くして米飯の粘り及び圧迫作用を極力防止しながら解しローラーによる解し作用を効率よく円滑確実に行い,米飯の団塊化を防止して米飯を均質化して計量室に送込むことができ,食感の低下を防止した弁当,握飯に適した品質のよい所定量の米飯を計量供給することができる。 Since the present invention is configured as described above, a predetermined amount of quality suitable for bento, rice cooker, etc. can be prevented by preventing as much stickiness and compression as necessary from the supply of cooked rice to the end of measurement. The cooked rice is weighed and fed, and the cooked rice is transported in the guide tube by its own weight, and the feed roll formed opposite to the lower part of the feed roll is formed with a feed groove. Dissolve the rice with high speed to prevent stickiness and pressure as much as possible and perform the unrolling action with a roller efficiently and smoothly, prevent the rice from agglomerating and homogenize the rice and send it to the weighing chamber It is possible to measure and supply a predetermined amount of cooked rice with good quality suitable for bento and hand-grip rice, which prevents a decrease in texture.
また,本発明は送りローラーと解しローラーの速度を高低に変換自在に構成し,これを計量計の計量作用と連動制御せしめて米飯の主供給作用は拘束で迅速に行い少量の追加補給作用は低速で徐々に行って所定量の米飯の計量を迅速確実にすると共に主供給作用と追加補給供給作用を同一箇所において連続的に行ってこれらの構成を従来の夫々別個に連設する方式に比し,その構成を著しく簡易小型化することができる。 In addition , the present invention is configured so that the speed of the feed roller can be changed between high and low, and this is controlled in conjunction with the metering action of the meter, so that the main supply of cooked rice is quickly restrained and a small amount of additional replenishment action. Is a method in which the main supply action and the additional supply supply action are continuously performed at the same location, and these configurations are separately provided in a conventional manner, while gradually measuring at a low speed to measure a predetermined amount of cooked rice quickly. In comparison, the configuration can be remarkably simplified.
また,本発明において送りローラーと速度の速い解しローラーとを1〜5mm程度の微小間隔を保持して対向設置したことは解し作用における米飯の粘り,圧迫作用及び団塊化を一層確実に防止でき解し作用をより効率よく行うことができる。 In addition , in the present invention, the feed roller and the high speed unwinding roller are placed opposite to each other while maintaining a minute interval of about 1 to 5 mm, and the sticking of rice, the pressing action and the agglomeration in the unraveling action are more reliably prevented. It is possible to perform the solving action more efficiently.
更に,本発明においては解しローラー側に設けた流量調節ガイドを上下調節することによって,米飯の硬軟,粘性及び団塊状態等の性状,移送量等に応じた最適の解し作用を行なうことができ,一層米飯の食感及び品質を向上することができる。 Further , in the present invention, by adjusting the flow rate adjusting guide provided on the side of the unrolling roller up and down, it is possible to perform the optimum unwinding action according to the properties of the cooked rice, such as the hardness, viscosity, and the state of the nodule, and the transfer amount. It is possible to improve the texture and quality of cooked rice.
以下,本発明の実施の形態を実施例の図面について説明すると,米飯供給部1内に設けられた米飯搬送コンベヤ2の前端部上部には解し羽根回転ロール3が設けられると共にその前部下方には垂直方向に案内筒4が設置され,米飯搬送コンベヤ2上の米飯を順次解し羽根回転ロール3で解しながら案内筒4内に落下せしめるように構成されている。
Hereinafter, the embodiment of the present invention will be described with reference to the drawings of the examples. At the upper part of the front end of the cooked
前記案内筒4内の下部一側面には,ガイド4′が他側面には上下調節自在の流量調節ガイド4″が夫々対向して設けられると共に,前記ガイド4′側の下部には回転速度を高速,中速及び低速に変換可能な送りローラー5が設けられ,また,流量調節ガイド4″側の下部には,送りローラー5より高速度で回転しかつ高速,中速及び低速に速度変換可能な解しローラー6が対向設置され,更に,両ローラー5,6はその対向部において1〜5mm程度の微小間隔を保持するように構成されている。
The lower one side of the front
送りローラー5は,図2において時計廻り方向に回動し,図4,図5に示すようにその周面には複数列(図面では3列)に回転方向に漸次深さが浅くなるように形成された送り溝部5′,5′・・が穿設されると共に隣接する列の送り溝部5′,5′とは齟齬状態に形成されている。
一方,解しローラー6は,図2において反時計廻り方向に回転すると共に送りローラー5と略同径で送りローラーの1回転に対して10〜30回転の速い回転をし,その位置は送りロール5より稍々高く位置しており,更に,その周面に解し爪6′が軸方向に複数列にかつ隣接する周方向のものとはずれるように穿設され,案内筒4の下部の米飯を送りローラー5との回転差を利用して米飯を軸方向において細かく分割分離しながら解して下方に供給できるように構成されている。
On the other hand , the
また,送りローラー5と解しローラー6との下方には,下部に電子秤からなる計量秤7を有しかつ両端を開放した米飯計量室8が設けられると共に該米飯計量室8の開放端一側には計量秤7の予め設定した重量で連動作動する米飯押出プッシャー9が設けられ,計量終了後の米飯を米飯計量室8から他側に設置された米飯搬出コンベヤ10上に送出できるように構成されている。
Also , below the
しかして,案内筒4の上部には米飯搬送コンベヤ2と解し羽根回転ロール3を制御する上部米飯検知センサー11と,送りローラー5と解しローラー6の作動を制御する下部米飯検知センサー12とが設置されており,上部米飯検知センサー11は米飯が案内筒4内に満杯になるとこれを検知して米飯搬送コンベヤー2と解し羽根回転ロール3の作動を止め案内筒4内への米飯の送込み作用を停止し,上部米飯検知センサー11の満杯検知作用が切れると再び米飯の送込み作用を開始するように構成されており,また,下部米飯検知センサー12は,米飯が案内筒4下部に次第に溜まり,下部米飯検知センサー12の位置まで蓄積されるとこれを検知して送りローラー5と解しローラー6を作動せしめ,その検知作用が切れると,送りローラー5と解しローラー6の作動を停止せしめ再び検知するまで待機状態となるように構成されている。
Thus, an upper rice detection sensor 11 for controlling the blade rotation roll 3 construed in an upper portion of the
また,送りローラー5と解しローラー6の速度変換機構は前記計量秤7の計量作用と連動して切換制御されるように構成されており,例えば,米飯供給総量を260gとする場合,高速回転は計量秤7の計量値が予め設定された180gに達するまで行うと中速回転に変換され,更に計量値が予め設定された240gに達すると低速回転に変換する等のように三段階に変換されるものであり,これらの切換計量値は予め任意の所定量に設定することができる。
Further , the speed conversion mechanism of the
本発明の実施例は,上記のように構成されているので,米飯供給部1内の米飯搬送コンベヤ2上に供給された米飯は,解し羽根回転ロール3に解されながら案内筒4内に落下供給され次第に溜り下部米飯検知センサー12の位置まで蓄積されるとこれを検知して送りローラー5と解しローラー6とを同時に回動せしめて米飯を解しながら計量秤7上の米飯計量室8に落下せしめる。
Embodiments of the present invention, which is configured as described above, cooked rice supplied on
次いで,米飯計量室8内の米飯が予め設定した総所定重量に達すると,米飯押出プッシャー9が作動して米飯計量室8内の米飯を米飯搬出コンベヤ10上に移送して所定位置に移送するものである。しかしてこの場合,米飯の米飯計量室8への供給は,例えば,前記の如く米飯の総計量供給量を260gとし,送りローラー5と解しローラー6の速度変換計量値を夫々180g,240gに設定すると,最初の主供給分は高速で米飯は米飯計量室8に供給され次いで240gまでは中速で供給され,最後の240gからは徐々に低速供給されるものである。
Next , when the cooked rice in the cooked rice weighing chamber 8 reaches a preset total predetermined weight , the cooked
なお前記実施例は,送りローラー5と解しローラー6の速度変換を高,中,低の三段階としているが,高低二速変換で行なうこともできる。
In the above-described embodiment, the speed conversion of the
1 米飯供給部
4 案内筒
4″ 流量調節ガイド
5 送りローラー
5′ 送り溝部
6 解しローラー
6′ 解し爪
7 計量秤
8 米飯計量室
9 米飯押出プッシャー
DESCRIPTION OF
Claims (3)
前記米飯は前記案内筒内で前記米飯の自重による落下作用によって前記案内筒の下部に設置された前記送りローラーに移送され,前記上部米飯検知センサーが前記案内筒内の前記米飯を検知に応答して前記米飯搬送コンベヤと前記解し羽根回転ロールとの作動を停止して前記案内筒への前記米飯の送込み作用を停止し,前記下部米飯検知センサーの位置まで前記米飯が蓄積されると前記送りローラーと前記解しローラーとを作動して前記米飯を前記送りローラーと前記解しローラーとで解して下方の前記米飯計量室へ供給すると共に,前記送りローラーと前記解しローラーとの速度を前記計量秤の計量作用で高低速変換自在に夫々構成して,前記米飯の主供給分は高速で且つ補給分は低速で行なうように制御することを特徴とする米飯計量供給装置。 An unwinding blade rotating roll provided at the upper part of the front end portion of the cooked rice conveyor provided in the cooked rice supply unit, a guide tube installed vertically below the front part of the cooked rice conveyer, and installed at the lower part of the guide tube And a feed roller having a feed groove on the peripheral surface, a unrolling roller installed opposite to the feed roller and rotating at a higher speed than the feed roller, and below the opposed portion of the feed roller and the unrolling roller. A cooked rice weighing chamber having a weighing scale installed, an extrusion pusher provided on one side of the cooked rice weighing chamber, and an upper cooked rice detection installed on the upper side of the guide tube to detect the amount of accumulated rice in the guide tube A sensor and a lower rice detection sensor that is installed on the upper part of the guide cylinder below the upper rice detection sensor and detects the accumulated amount of the rice in the guide cylinder;
The cooked rice is transferred to the feed roller installed in the lower part of the guide tube by the dropping action of the cooked rice by its own weight, and the upper cooked rice detection sensor responds to the detection of the cooked rice in the guide tube. Stop the operation of the rice conveying conveyor and the unwinding blade rotating roll to stop the action of feeding the cooked rice into the guide tube, and the cooked rice is accumulated up to the position of the lower cooked rice detection sensor the rice operating the feed roller and said loosening roller construed as pre Kioku Ri roller and said loosening roller is supplied to the rice metering chamber below, and the feed roller and said loosening roller The speed of the cooked rice is controlled so that it can be converted into high and low speeds by the weighing action of the weighing scale, and the main supply portion of the cooked rice is controlled at a high speed and the replenishment portion is controlled at a low speed. Apparatus.
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| JP5829832B2 (en) * | 2011-04-20 | 2015-12-09 | 市川工業株式会社 | Fixed-quantity feeder for cooked rice |
| JP6153199B2 (en) * | 2013-08-09 | 2017-06-28 | 鈴茂器工株式会社 | Food processing equipment |
| JP6253055B2 (en) * | 2014-02-14 | 2017-12-27 | 鈴茂器工株式会社 | Cooked rice forming equipment |
| JP6539841B2 (en) * | 2015-09-25 | 2019-07-10 | 株式会社オーディオテクニカ | Food forming rolling roller, food forming apparatus |
| JP6634416B2 (en) * | 2017-07-20 | 2020-01-22 | 昌彦 高野 | Rice cooker |
| JP6987439B2 (en) * | 2017-08-24 | 2022-01-05 | 鈴茂器工株式会社 | Food supply device |
| CN117941852B (en) * | 2024-03-21 | 2024-06-04 | 成都天府智慧大厨房科技有限责任公司 | Prefabricated rice loosening device and preparation system |
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| JPH09182567A (en) * | 1995-12-28 | 1997-07-15 | Suzumo Kiko Kk | Material supply mechanism of food molding machine |
| JP2001224325A (en) * | 2000-02-16 | 2001-08-21 | Suzumo Machinery Co Ltd | Rice cooker |
| JP3620844B1 (en) * | 2003-09-12 | 2005-02-16 | 不二精機株式会社 | Food applicator |
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