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JP4948385B2 - Exhaust temperature control device - Google Patents
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JP4948385B2 - Exhaust temperature control device - Google Patents

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JP4948385B2
JP4948385B2 JP2007334269A JP2007334269A JP4948385B2 JP 4948385 B2 JP4948385 B2 JP 4948385B2 JP 2007334269 A JP2007334269 A JP 2007334269A JP 2007334269 A JP2007334269 A JP 2007334269A JP 4948385 B2 JP4948385 B2 JP 4948385B2
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exhaust
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temperature
fuel injection
injection amount
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JP2009156133A (en
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弘樹 上野
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UD Trucks Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

本発明は、エンジンの排気系に備えられた触媒に対する排気温度の管理技術に関する。   The present invention relates to an exhaust temperature management technique for a catalyst provided in an exhaust system of an engine.

近年、特にディーゼルエンジンにおいて、排気中のNOxを還元反応により無害成分に浄化処理するべく、液体還元剤又はその前駆体を排気中に噴射供給すると共にその下流の排気通路に還元触媒を設けたり、あるいは、排気中の粒子状物質を捕捉するDPF(Diesel Particulate Filter)を排気通路に設けることが行われている。排気通路中に設けられるこれらの触媒には活性温度があり、該温度より低いときには機能低下し得ることが知られている。特に、アイドル時など比較的温度の低い排気が触媒に流れて触媒温度が低下すると、その後の加速時に所望の触媒性能が発揮されにくくなるといった課題がある。   In recent years, particularly in a diesel engine, in order to purify NOx in exhaust gas into a harmless component by a reduction reaction, a liquid reducing agent or a precursor thereof is supplied to the exhaust gas and a reduction catalyst is provided in an exhaust passage downstream thereof, Alternatively, a DPF (Diesel Particulate Filter) that captures particulate matter in the exhaust is provided in the exhaust passage. It is known that these catalysts provided in the exhaust passage have an activation temperature, and the function can be lowered when the temperature is lower than the activation temperature. In particular, when exhaust gas having a relatively low temperature such as when idling flows to the catalyst and the catalyst temperature decreases, there is a problem that desired catalyst performance is hardly exhibited during subsequent acceleration.

そこで、停車状態において、排気ブレーキに使用される排気シャッタを閉じると共にアイドル回転速度を上げることにより、排気の昇温を図る制御が行われている(例えば特許文献1参照)。
実開平05−017112号公報
Therefore, in a stopped state, control is performed to raise the temperature of the exhaust by closing the exhaust shutter used for the exhaust brake and increasing the idle rotation speed (see, for example, Patent Document 1).
Japanese Utility Model Publication No. 05-017112

このような排気昇温に利用される排気シャッタは、閉制御でも完全に閉じることはなく、所定の開度をもつように製造される。その全閉時の開度については、当然のことながら製品ごとに製造誤差が存在するが、この誤差が開側にあると(すなわち全閉時の開度がより開く方への誤差)、流れ出す排気の量が多くなるため、所望の昇温効果が得られなくなり、触媒入口で目標とする排気温度に到達しない場合がある。   Such an exhaust shutter used for raising the temperature of the exhaust gas is manufactured so as to have a predetermined opening without being completely closed even by the closing control. As a matter of course, there is a manufacturing error for each product with respect to the opening when fully closed, but if this error is on the open side (that is, the error when opening when fully closed), it will flow out. Since the amount of exhaust increases, the desired temperature rise effect cannot be obtained, and the target exhaust temperature may not be reached at the catalyst inlet.

本発明は、このような技術背景に鑑みたもので、排気シャッタの全閉時開度誤差など、昇温に影響する因子が振れた場合であっても、目標とする排気温度を得ることのできるような排気温度制御装置を提案するものである。   The present invention has been made in view of such a technical background, and can obtain a target exhaust temperature even when a factor that affects the temperature rise such as an opening error of the exhaust shutter when it is fully closed fluctuates. An exhaust temperature control device that can be used is proposed.

本発明で提案する排気温度制御装置は、排気通路に介装された触媒の排気上流に排気シャッタを備えたエンジンの排気温度制御装置であり、目標アイドル回転速度を決定し、前記排気シャッタを閉じると共に前記決定した目標アイドル回転速度で運転するようにエンジン制御する運転制御手段、該運転制御手段による運転制御中の指示燃料噴射量を確認する現状値確認手段、前記目標アイドル回転速度において本来あるべき値として予め記憶してある目標指示燃料噴射量を判断する目標値判断手段、そして、前記指示燃料噴射量と前記目標指示燃料噴射量とに基づいて前記目標アイドル回転速度を修正する回転速度修正手段、として動作することを特徴とする。
The exhaust temperature control device proposed in the present invention is an exhaust temperature control device for an engine having an exhaust shutter upstream of the exhaust gas of a catalyst interposed in an exhaust passage, determines a target idle rotation speed, and closes the exhaust shutter. the determined operation control means for engine control to operate at the target idle rotational speed, current value confirmation means for confirming the instruction fuel injection quantity in the operation control by the operation control means, originally Oite the target idle rotational speed with Target value determining means for determining a target commanded fuel injection amount stored in advance as a desired value, and a rotational speed for correcting the target idle rotational speed based on the commanded fuel injection amount and the target commanded fuel injection amount It operates as correction means.

上記提案に係る排気温度制御装置によれば、排気昇温のために排気シャッタを閉じてエンジンのアイドル運転をしているときに、上述のような排気シャッタの製品誤差の影響で触媒入口での排気温度が十分に上昇しない場合があると、燃料噴射量からこれを判断して、アイドル回転速度を修正し回転を高めるように制御することができる。エンジンの回転が高まれば、その分だけ排気温度を上昇させることができるので、昇温に影響する因子が振れた場合であっても、目標とする排気温度を得ることが可能となる。   According to the exhaust temperature control device according to the above proposal, when the exhaust shutter is closed and the engine is idling to raise the exhaust gas temperature, the product error at the exhaust shutter as described above affects the catalyst inlet. If the exhaust temperature does not rise sufficiently, this can be determined from the fuel injection amount, and control can be performed to correct the idle rotation speed and increase the rotation. If the engine speed increases, the exhaust temperature can be raised by that amount, so that even if a factor that affects the temperature rise fluctuates, the target exhaust temperature can be obtained.

図1に、排気通路に触媒を介装すると共にその排気上流に排気シャッタを備えたディーゼルエンジンに適用した例を示している。   FIG. 1 shows an example in which the present invention is applied to a diesel engine in which a catalyst is interposed in an exhaust passage and an exhaust shutter is provided upstream of the exhaust.

エンジン1の排気通路2には、過給器3のタービン3aが組み入れられ、これよりも排気下流に、排気ブレーキを構成する排気シャッタ4が設けられている。そして、排気シャッタ4よりも排気下流の排気通路Eにはマフラ5が設けられ、その中に触媒6が収納されている。触媒6は、上述のようなDPF、還元触媒、酸化触媒などであり得る。このマフラ5には、触媒6の入口における排気温度を測定すべく、排気温度センサ7が設けられている。一方、吸気通路8には、過給器3のコンプレッサ3bが組み入れられ、これよりも吸気上流に、エアクリーナ9及び吸気温度センサ10が設けられている。また、コンプレッサ3bよりも吸気下流には、インタークーラ11が設けられる。   A turbine 3a of a supercharger 3 is incorporated in the exhaust passage 2 of the engine 1, and an exhaust shutter 4 constituting an exhaust brake is provided downstream of the turbine 3a. A muffler 5 is provided in the exhaust passage E downstream of the exhaust shutter 4 and the catalyst 6 is accommodated therein. The catalyst 6 can be a DPF, a reduction catalyst, an oxidation catalyst or the like as described above. The muffler 5 is provided with an exhaust temperature sensor 7 for measuring the exhaust temperature at the inlet of the catalyst 6. On the other hand, the compressor 3b of the supercharger 3 is incorporated in the intake passage 8, and an air cleaner 9 and an intake air temperature sensor 10 are provided upstream of the intake air. An intercooler 11 is provided downstream of the compressor 3b.

当該エンジン1の排気温度制御装置は、ECU(電子制御ユニット)12によって実現されている。すなわち、ECU12がプログラムに従って、運転制御手段、現状値確認手段、目標値判断手段、回転速度修正手段、温度判定手段として動作し、制御を実行する。その制御フローを図2に示している。当該フローチャートの中で、運転制御手段はステップS1〜ステップS4及びステップS8、現状値確認手段はステップS5、目標値判断手段はステップS6、回転速度修正手段はステップS7、温度判定手段はステップS9を担当する。このようなECU12は、エンジンECUの中に組み込まれたものとして構成してもよいし、エンジンECUとは別のチップとして構成してもよい。   The exhaust temperature control device of the engine 1 is realized by an ECU (electronic control unit) 12. That is, the ECU 12 operates as an operation control means, a current value confirmation means, a target value judgment means, a rotation speed correction means, and a temperature judgment means according to the program, and executes control. The control flow is shown in FIG. In the flowchart, the operation control means is step S1 to step S4 and step S8, the current value confirmation means is step S5, the target value judgment means is step S6, the rotation speed correction means is step S7, and the temperature judgment means is step S9. Handle. Such an ECU 12 may be configured as being incorporated in the engine ECU, or may be configured as a chip different from the engine ECU.

まず最初にECU12は、車速がゼロでパーキングブレーキがかかり、ギヤがニュートラル(クラッチオフ)になっているかどうか、つまりエンジン運転状況がアイドルなのか否か判断する。このときに、運転者の操作で排気昇温制御のオンオフを切り換えられるようにした排気昇温スイッチが設けられている車両の場合は、そのスイッチオンも判断する。その結果、アイドル運転が確認された場合に、排気昇温制御をスタートさせる。   First, the ECU 12 determines whether the vehicle speed is zero, the parking brake is applied, and the gear is neutral (clutch off), that is, whether the engine operating condition is idle. At this time, in the case of a vehicle provided with an exhaust gas temperature raising switch that can be switched on / off of the exhaust gas temperature raising control by the driver's operation, the switch on is also determined. As a result, when the idling operation is confirmed, the exhaust gas temperature raising control is started.

昇温スタート後、運転制御手段として動作するECU12は、吸気温度センサ10の値を読み取り、外気温を判断する(ステップS1)。そして、読み取った吸気温度の測定値に基づいて、予め内部メモリに記憶してある、図示のような吸気温度と回転速度のマップをアクセスし、目標アイドル回転速度を決定する(ステップS2)。   After starting the temperature increase, the ECU 12 operating as the operation control means reads the value of the intake air temperature sensor 10 and determines the outside air temperature (step S1). Based on the read measured value of the intake air temperature, a map of the intake air temperature and the rotational speed as shown in the figure stored in advance in the internal memory is accessed to determine the target idle rotational speed (step S2).

このステップS1〜S2で吸気温度に基づいて目標アイドル回転速度を決定するのは、次の理由からである。すなわち、吸気温度(=外気温)がかなり低いときは、昇温前の排気の温度が元々低くて昇温に時間がかかるし、さらに、エンジン1から触媒6までの間の排気通路2における温度低下(外気温で冷やされる)の影響も大きくなるため、排気昇温制御を行っても十分な昇温効果を得られない場合がある。そこで、目標アイドル回転速度を決定する際に、吸気温度に応じて回転速度を決定するようにしておけば、寒いときにはより高回転に制御して、昇温効果を高めるように調整することができる。   The reason for determining the target idle speed based on the intake air temperature in steps S1 and S2 is as follows. That is, when the intake air temperature (= outside air temperature) is considerably low, the temperature of the exhaust gas before the temperature increase is originally low, and it takes time to increase the temperature. Further, the temperature in the exhaust passage 2 between the engine 1 and the catalyst 6 is increased. Since the influence of the decrease (cooled by the outside air temperature) also becomes large, there is a case where a sufficient temperature raising effect cannot be obtained even if the exhaust gas temperature raising control is performed. Therefore, when the target idle rotation speed is determined, if the rotation speed is determined according to the intake air temperature, it can be adjusted to increase the temperature rise effect by controlling the rotation at a higher speed when it is cold. .

目標アイドル回転速度を決定した後のECU12は、排気シャッタ4を閉じるように制御し(ステップS3)、目標アイドル回転速度で運転するようにエンジン制御する(ステップS4)。ECU12がエンジンECU中に実現されるのであればエンジン1を直接的に制御できるし、エンジンECUとは別にしてあれば、エンジンECUに指令を出すことにより制御できる。   After determining the target idle rotation speed, the ECU 12 controls to close the exhaust shutter 4 (step S3), and controls the engine to operate at the target idle rotation speed (step S4). If the ECU 12 is realized in the engine ECU, the engine 1 can be directly controlled. If it is separate from the engine ECU, it can be controlled by issuing a command to the engine ECU.

この運転制御中においてECU12は、現状値確認手段として動作し、指示燃料噴射量を読み込んで確認する(ステップS5)。この指示燃料噴射量は、エンジン1の燃料噴射装置に対しエンジンECUから出ている現在の指示値である。   During this operation control, the ECU 12 operates as a current value confirmation means, and reads and confirms the commanded fuel injection amount (step S5). The command fuel injection amount is a current command value output from the engine ECU to the fuel injection device of the engine 1.

現状値を確認したECU12は、目標値判断手段として動作し、ステップS2で決定した目標アイドル回転速度における目標指示燃料噴射量を、予め内部メモリに記憶してある、図示のようなアイドル回転速度Neと吸入空気量Qのマップを参照して判断する(ステップS6)。目標指示燃料噴射量は、製品誤差による全閉時開度のバラツキの中央値又は最小値をもった排気シャッタ4を用いて計測した値で、当該排気シャッタ4を閉じてアイドル運転したときのエンジン1の各回転速度に対してエンジンECUが出した指示燃料噴射量である。つまり、本来あるべき理想の指示燃料噴射量として設定される。   The ECU 12 that has confirmed the current value operates as target value determining means, and the target command fuel injection amount at the target idle speed determined in step S2 is stored in the internal memory in advance, as shown in the figure. Judgment is made with reference to the map of the intake air amount Q (step S6). The target command fuel injection amount is a value measured using the exhaust shutter 4 having the median value or the minimum value of the variation in the fully closed opening due to a product error, and the engine when the exhaust shutter 4 is closed and the idling operation is performed. 1 is an indicated fuel injection amount issued by the engine ECU for each rotation speed. That is, it is set as the ideal commanded fuel injection amount that should be.

目標指示燃料噴射量を判断したECU12は、回転速度修正手段として動作し、ステップS5の指示燃料噴射量とステップS6の目標指示燃料噴射量とに基づいて、ステップS2で決定した目標アイドル回転速度を修正する(ステップS7)。   The ECU 12 that has determined the target commanded fuel injection amount operates as a rotational speed correcting means, and uses the target fuel injection amount determined in step S2 based on the commanded fuel injection amount in step S5 and the target commanded fuel injection amount in step S6. Correction is made (step S7).

図2のNeとQのマップに示すように、指示燃料噴射量は、排気シャッタ4の開度が開くにつれて減少する関係にあるので、製品誤差で排気シャッタ4の全閉時開度が開側に振れている場合、所定の目標アイドル回転速度において本来あるべき目標指示燃料噴射量(実線)に対し、実際の指示燃料噴射量(点線)は減少する傾向をもつ。つまり、指示燃料噴射量(ステップS5)と目標指示燃料噴射量(ステップS6)とに差があれば、実装されている排気シャッタ4の全閉時開度に誤差があって開側に振れていることを示している。そこで、正規の全閉時開度をもつ排気シャッタ4と同等の排気昇温効果を得るために、目標アイドル回転速度を上げて差分を補うようにする(矢印)。   As shown in the map of Ne and Q in FIG. 2, the commanded fuel injection amount has a relationship that decreases as the opening degree of the exhaust shutter 4 opens. Therefore, the opening degree when the exhaust shutter 4 is fully closed is opened due to a product error. The actual commanded fuel injection amount (dotted line) tends to decrease with respect to the target commanded fuel injection amount (solid line) that should originally be at a predetermined target idle speed. In other words, if there is a difference between the commanded fuel injection amount (step S5) and the target commanded fuel injection amount (step S6), there is an error in the fully closed opening of the exhaust shutter 4 that is mounted, and it swings to the open side. It shows that. Therefore, in order to obtain an exhaust temperature increasing effect equivalent to that of the exhaust shutter 4 having a normal fully closed opening, the target idle rotation speed is increased to compensate for the difference (arrow).

回転速度修正手段として動作するECU12は、指示燃料噴射量と目標指示燃料噴射量との差に基づいて、予め内部メモリに記憶してある、図示のような差分と修正量のマップをアクセスし、目標アイドル回転速度の修正量を決定する。   Based on the difference between the commanded fuel injection amount and the target commanded fuel injection amount, the ECU 12 that operates as the rotational speed correcting means accesses a map of the difference and the correction amount as shown in the figure stored in advance in the internal memory, The correction amount of the target idle rotation speed is determined.

修正量が決定すれば、ステップS2で決定した目標アイドル回転速度にその修正量を加え、当該修正後の目標アイドル回転速度によって、ECU12は、運転制御手段としてエンジン制御する(ステップS8)。これにより、目標アイドル回転速度が上げられるので、エンジン1の回転が高められ、その分だけ排気温度を上昇させることができる。したがって、排気の昇温に影響する因子が振れた場合であっても、目標とする排気温度を得ることが可能となる。   When the correction amount is determined, the correction amount is added to the target idle rotation speed determined in step S2, and the ECU 12 controls the engine as an operation control means based on the corrected target idle rotation speed (step S8). Thereby, since the target idle rotation speed is increased, the rotation of the engine 1 is increased, and the exhaust gas temperature can be raised accordingly. Therefore, even if a factor that affects the temperature rise of the exhaust is varied, the target exhaust temperature can be obtained.

修正後の目標アイドル回転速度によるエンジン制御を始めた後、ECU12は、温度判定手段として動作し、排気温度センサ7の値を読み取り、触媒入口温度、すなわち触媒6へ流入する排気の温度を判定する(ステップS9)。そして、例えば該温度判定を数回繰り返しても排気温度が目標温度(例えば触媒活性温度)に到達しない場合は、運転席のランプを点灯するなどして報知する。これにより運転者が故障判断を行うことができる。   After starting the engine control based on the corrected target idle rotation speed, the ECU 12 operates as a temperature determination unit, reads the value of the exhaust temperature sensor 7, and determines the catalyst inlet temperature, that is, the temperature of the exhaust gas flowing into the catalyst 6. (Step S9). For example, if the exhaust gas temperature does not reach the target temperature (for example, the catalyst activation temperature) even if the temperature determination is repeated several times, the driver's seat lamp is turned on, for example. This allows the driver to make a failure determination.

排気温度制御装置を備えたエンジンの実施形態を示した図。The figure which showed embodiment of the engine provided with the exhaust temperature control apparatus. 排気温度制御装置が実行する制御のフローチャート。The flowchart of the control which an exhaust gas temperature control apparatus performs.

符号の説明Explanation of symbols

1 エンジン
2 排気通路
3 過給器
4 排気シャッタ
5 マフラ
6 触媒
7 排気温度センサ
8 吸気通路
9 エアクリーナ
10 吸気温度センサ
11 インタークーラ
12 ECU(排気温度制御装置)
1 Engine 2 Exhaust passage 3 Supercharger 4 Exhaust shutter 5 Muffler 6 Catalyst 7 Exhaust temperature sensor 8 Intake passage 9 Air cleaner 10 Intake temperature sensor 11 Intercooler 12 ECU (Exhaust temperature control device)

Claims (4)

排気通路に介装された触媒の排気上流に排気シャッタを備えたエンジンの排気温度制御装置であって、
目標アイドル回転速度を決定し、前記排気シャッタを閉じると共に前記決定した目標アイドル回転速度で運転するようにエンジン制御する運転制御手段、
該運転制御手段による運転制御中の指示燃料噴射量を確認する現状値確認手段、
前記目標アイドル回転速度において本来あるべき値として予め記憶してある目標指示燃料噴射量を判断する目標値判断手段、
前記指示燃料噴射量と前記目標指示燃料噴射量とに基づいて前記目標アイドル回転速度を修正する回転速度修正手段、
として動作することを特徴とする排気温度制御装置。
An exhaust temperature control device for an engine having an exhaust shutter upstream of exhaust gas from a catalyst interposed in an exhaust passage,
An operation control means for determining a target idle speed, closing the exhaust shutter and controlling the engine so as to operate at the determined target idle speed;
Current value confirmation means for confirming the indicated fuel injection amount during operation control by the operation control means;
Target value determination means for determining a target instruction fuel injection quantity that is previously stored as the rightful value Oite to the target idle rotational speed,
A rotational speed correcting means for correcting the target idle rotational speed based on the commanded fuel injection amount and the target commanded fuel injection amount;
An exhaust gas temperature control device that operates as:
前記回転速度修正手段は、前記指示燃料噴射量と前記目標指示燃料噴射量との差に基づいて前記目標アイドル回転速度の修正量を決定することを特徴とする請求項1記載の排気温度制御装置。   2. The exhaust temperature control apparatus according to claim 1, wherein the rotation speed correction unit determines a correction amount of the target idle rotation speed based on a difference between the commanded fuel injection amount and the target commanded fuel injection amount. . 前記運転制御手段は、吸気温度に基づいて前記目標アイドル回転速度を決定することを特徴とする請求項1又は請求項2記載の排気温度制御装置。   The exhaust temperature control device according to claim 1 or 2, wherein the operation control means determines the target idle rotation speed based on an intake air temperature. 前記回転速度修正手段によって前記目標アイドル回転速度を修正した後に、前記触媒へ流入する排気の温度を判定し、目標温度に到達しない場合に報知する温度判定手段としてさらに動作することを特徴とする請求項1〜3のいずれか1項記載の排気温度制御装置。   A temperature determination unit that determines the temperature of the exhaust gas flowing into the catalyst after correcting the target idle rotation speed by the rotation speed correction unit and notifies when the target temperature is not reached, is further operated. Item 4. The exhaust temperature control device according to any one of Items 1 to 3.
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