JP4952265B2 - Steel strip electroplating equipment and electroplating method - Google Patents
Steel strip electroplating equipment and electroplating method Download PDFInfo
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本発明は、冷間圧延で得られた鋼帯に電気めっきを施す電気めっき設備および電気めっき方法に関するものである。 The present invention relates to an electroplating facility and an electroplating method for performing electroplating on a steel strip obtained by cold rolling.
冷間圧延,焼鈍,調質圧延の工程を経て得られた鋼帯に電気めっき(たとえば電気錫めっき,電気亜鉛めっき,電気銅めっき等)を施す電気めっき技術は、鋼帯を連続的に供給しながら電気めっきを施すことが可能であり、コスト削減に多大な効果が得られる。一般に採用されている技術では、めっき工程前に生成したFe酸化物(いわゆるスケール)が鋼帯に付着しており、均一かつ良好な電気めっきを施すためには鋼帯からスケールを除去しなければならない。 Electroplating technology that applies electroplating (for example, electrotin plating, electrogalvanization, electrocopper plating, etc.) to steel strips obtained through cold rolling, annealing, and temper rolling processes provides steel strips continuously. However, it is possible to perform electroplating, and a great effect can be obtained for cost reduction. In the technology that is generally adopted, Fe oxide (so-called scale) generated before the plating process adheres to the steel strip, and in order to perform uniform and good electroplating, the scale must be removed from the steel strip. Don't be.
スケールの除去は、酸性の水溶液に鋼帯を浸漬(いわゆる酸洗)して化学的に行なう技術が普及している。酸洗を行なう際に使用する酸性の水溶液(以下、酸洗液という)は、硫酸,塩酸等を溶解した強酸性の水溶液である。この酸洗液が鋼帯の表面に残存した形で次のめっき液に持ち込まれると、めっき液の各成分の濃度管理が困難になる。
そこで、酸洗した後の鋼帯に残留する酸洗液を水で洗い流して鋼帯を洗浄(いわゆる水洗)することによって、酸洗液の持ち出しを防止する。なお、水による洗浄とブラシによる排除とを併用する水洗装置も実用化されている。
A technique for removing the scale chemically by immersing a steel strip in an acidic aqueous solution (so-called pickling) is widely used. An acidic aqueous solution used for pickling (hereinafter referred to as a pickling solution) is a strongly acidic aqueous solution in which sulfuric acid, hydrochloric acid, or the like is dissolved. If this pickling solution is brought into the next plating solution in a form remaining on the surface of the steel strip, it becomes difficult to control the concentration of each component of the plating solution.
Therefore, the pickling liquid remaining in the steel strip after pickling is washed away with water to wash the steel strip (so-called water washing), thereby preventing the pickling solution from being taken out. In addition, a water washing apparatus that uses both water washing and brush removal has been put into practical use.
水洗を行なった鋼帯は電気めっきセクションへ送給される。その際、鋼帯の上下両表面には様々な異物(すなわち酸洗にて生成するFe酸化物やFe水酸化物等)が付着している。これらの異物は極小粒かつ少量であり、鋼帯に付着していてもそのまま電気めっきを施される場合には、均一な電気めっきの弊害となることはない。
ところが、鋼帯が搬送用ロールで搬送される場合には、鋼帯の搬送用ロールと接触する面では、異物が鋼帯と搬送用ロールとの間に巻き込まれ、搬送用ロールに付着する。搬送用ロールに付着した異物は、当初、極小粒かつ少量であるが、操業中に徐々に堆積していき、さらに搬送用ロールから鋼帯の表面に転写される。その際、鋼帯と搬送用ロールとが接触する部位にて押圧されるので、異物が鋼帯の表面に強固に圧着される。その結果、異物が強固に付着した部分には電気めっき層が形成されないという問題(いわゆる不めっき)が生じ、歩留りの低下を招く。
The washed steel strip is fed to the electroplating section. At that time, various foreign matters (that is, Fe oxide, Fe hydroxide, etc. generated by pickling) adhere to both the upper and lower surfaces of the steel strip. These foreign substances are extremely small and small in quantity, and even if they are attached to the steel strip, if they are electroplated as they are, they will not be a negative effect of uniform electroplating.
However, when the steel strip is transported by the transport roll, the foreign matter is caught between the steel strip and the transport roll on the surface of the steel strip that contacts the transport roll, and adheres to the transport roll. The foreign matter adhering to the transport roll is initially a very small particle and a small amount, but gradually accumulates during operation and is further transferred from the transport roll to the surface of the steel strip. At that time, since the steel strip and the conveying roll are pressed at the contact portion, the foreign matter is firmly pressed against the surface of the steel strip. As a result, there arises a problem (so-called non-plating) that the electroplating layer is not formed on the portion where the foreign matter is firmly attached, resulting in a decrease in yield.
とりわけ、電気錫めっきにて錫めっき液としてメタンスルフォン酸の水溶液を使用すると、Fe水酸化物(すなわちFe(OH)3 )が不めっき発生に及ぼす影響が顕著になる。
この不めっきを防止するためには、定期的に搬送用ロールを清掃しなければならない。しかし、作業員が手入れ治具を用いて異物を除去する際には、安全性の観点から操業を停止せざるを得ないので、生産性が低下するのは避けられない。
In particular, when an aqueous solution of methanesulfonic acid is used as a tin plating solution in electrotin plating, the influence of Fe hydroxide (that is, Fe (OH) 3 ) on the occurrence of non-plating becomes significant.
In order to prevent this non-plating, the conveyance roll must be periodically cleaned. However, when the worker removes the foreign matter using the care jig, the operation must be stopped from the viewpoint of safety, so that the productivity is inevitably lowered.
そこで、異物が搬送用ロールから鋼帯に転写するのを防止する技術が種々検討されている。
たとえば特許文献1には、ブライドルロールを対象に、その表面に洗浄液を吹き付けるとともにワイパで異物を除去する技術が開示されている。この技術では、ブライドルロールが鋼帯に接触していない部位にて、洗浄液の噴射とワイパによる除去とを行なう。しかし、ワイパの損耗は必ずしも一定ではなく、局部的に損耗した部分では異物を除去できなくなる。ワイパを頻繁に交換すれば、異物を安定的に除去することは可能であるが、ワイパを交換する際には、安全性の観点から操業を停止せざるを得ないので、生産性が低下するのは避けられない。
For example, Patent Document 1 discloses a technique for spraying a cleaning liquid onto a surface of a bridle roll and removing foreign matter with a wiper. In this technique, the cleaning liquid is sprayed and removed by a wiper at a portion where the bridle roll is not in contact with the steel strip. However, the wear of the wiper is not always constant, and foreign matter cannot be removed in the locally worn portion. If the wiper is changed frequently, it is possible to stably remove the foreign matter, but when replacing the wiper, the operation must be stopped from the viewpoint of safety, so the productivity is lowered. Is inevitable.
本発明は、鋼帯の表面に異物が強固に付着するのを簡便な手段で防止し、効率良く均一な電気めっきを施すことが可能な電気めっき設備および電気めっき方法を提供することを目的とする。特に、メタンスルフォン酸の水溶液をめっき液として用いる場合に、不めっきを防止できる電気めっき設備および電気めっき方法を提供することを目的とする。 It is an object of the present invention to provide an electroplating equipment and an electroplating method capable of preventing foreign matters from firmly adhering to the surface of a steel strip by simple means and performing an efficient and uniform electroplating. To do. In particular, an object of the present invention is to provide an electroplating equipment and an electroplating method capable of preventing non-plating when an aqueous solution of methanesulfonic acid is used as a plating solution.
本発明は、鋼帯に電気めっきを連続的に施す電気めっき設備であって、酸洗装置と、水洗装置と、水洗装置の出側に配設されて鋼帯に接触する搬送用ロールと、搬送用ロールが水洗装置から排出された鋼帯に接触する部位に鋼帯の入側から洗浄水を吹き付ける水噴射ノズルと、搬送用ロールから搬送される鋼帯の表面に電気めっきを施す電気めっき装置と、を有する鋼帯の電気めっき設備である。 The present invention is an electroplating facility for continuously performing electroplating on a steel strip, a pickling device, a water washing device, a transport roll disposed on the outlet side of the water washing device and in contact with the steel strip, A water jet nozzle that sprays cleaning water from the entrance side of the steel strip to the part where the transport roll comes into contact with the steel strip discharged from the water washing device, and electroplating that applies electroplating to the surface of the steel strip transported from the transport roll A steel strip electroplating facility.
また本発明は、鋼帯に電気めっきを連続的に施す電気めっき方法において、鋼帯の酸洗を行ない、次いで水洗を施して、さらに搬送用ロールが水洗した鋼帯に接触する部位に鋼帯の入側から洗浄水を吹き付けた後、鋼帯の表面に電気めっきを施す鋼帯の電気めっき方法である。
本発明の電気めっき設備および電気めっき方法は、電気錫めっきに適用した場合、また、メタンスルフォン酸の水溶液をめっき液として使用した場合に、多大な効果を発揮する。洗浄水には軟水または純水を使用する。ただしコスト面から軟水を使用することが好ましい。洗浄水の流量は、搬送用ロールの鋼帯に接触する部分の単位面積あたり毎分1ml/m2以上が好ましい。また、搬送用ロールがゴムで被覆されたものに適用することが好ましい。
Further, the present invention provides an electroplating method in which electroplating is continuously performed on a steel strip, in which the steel strip is pickled, then washed with water, and further, the steel strip is applied to a portion where the transport roll contacts the washed steel strip. This is a steel strip electroplating method in which cleaning water is sprayed from the entrance side of the steel strip and then the surface of the steel strip is electroplated.
The electroplating equipment and the electroplating method of the present invention exert a great effect when applied to electrotin plating or when an aqueous solution of methanesulfonic acid is used as a plating solution. Use soft water or pure water as washing water. However, it is preferable to use soft water from the viewpoint of cost. The flow rate of the washing water is preferably 1 ml / m 2 or more per unit area of the portion of the conveyance roll that contacts the steel strip. Moreover, it is preferable to apply to what the conveyance roll was coat | covered with rubber | gum.
本発明によれば、鋼帯の表面に異物が強固に付着するのを簡便な手段で防止し、均一かつ良好な電気めっきを施すことができる。特に、水酸化鉄等の異物の影響を受け易いメタンスルフォン酸の水溶液を錫めっき液として用いる場合に、不めっきの防止に多大な効果を発揮する。その結果、電気めっきの歩留り向上と生産性向上を達成できる。 According to the present invention, it is possible to prevent the foreign matter from firmly adhering to the surface of the steel strip by a simple means and perform uniform and good electroplating. In particular, when an aqueous solution of methanesulfonic acid that is easily affected by foreign matters such as iron hydroxide is used as a tin plating solution, it exhibits a great effect in preventing non-plating. As a result, it is possible to improve the yield and productivity of electroplating.
図1は、本発明を適用する電気めっき設備の例を模式的に示す配置図である。図1中の矢印aは鋼帯1の進行方向を示す。なお、図1に示す鋼帯1の上側の表面を上表面と記し、下側の表面を下表面と記す。
本発明で使用する鋼帯1は冷間圧延,焼鈍,調質圧延の工程によって得たものであり、その上下両表面にはスケールが生成しているので、酸洗装置2にてそのスケールを除去する。酸洗液に溶解する酸は特に限定せず、従来から知られている硫酸,塩酸等を使用する。
FIG. 1 is a layout diagram schematically showing an example of an electroplating facility to which the present invention is applied. An arrow a in FIG. 1 indicates the traveling direction of the steel strip 1. In addition, the upper surface of the steel strip 1 shown in FIG. 1 is described as an upper surface, and the lower surface is described as a lower surface.
The steel strip 1 used in the present invention is obtained by processes of cold rolling, annealing, and temper rolling, and scales are formed on both upper and lower surfaces thereof. Remove. The acid which dissolves in the pickling solution is not particularly limited, and conventionally known sulfuric acid, hydrochloric acid and the like are used.
ただし上記した通り、鋼帯の表面に付着したFe水酸化物(すなわちFe(OH)3 )は、均一かつ良好な電気めっきの阻害要因であり、特にメタンスルフォン酸を錫めっき液として電気錫めっきを施す場合は、Fe水酸化物に起因する不めっきが顕著に現われるという問題があった。
これに対して本発明を適用すれば、鋼帯1の表面に異物が強固に付着するのを簡便な手段で防止し、メタンスルフォン酸を錫めっき液として電気錫めっきを施す場合にも、均一かつ良好な電気めっきを施すことが可能となる。したがって本発明は、メタンスルフォン酸を錫めっき液として鋼帯1に電気めっきを施す場合に適用することによって多大な効果が得られる。
However, as described above, the Fe hydroxide adhering to the surface of the steel strip (ie Fe (OH) 3 ) is an obstacle to uniform and good electroplating, and in particular, electrotin plating using methanesulfonic acid as a tin plating solution. However, there was a problem that non-plating due to Fe hydroxide appeared remarkably.
On the other hand, if the present invention is applied, it is possible to prevent the foreign matter from firmly adhering to the surface of the steel strip 1 by simple means, and even when electrotin plating is performed using methanesulfonic acid as a tin plating solution. And it becomes possible to perform favorable electroplating. Therefore, the present invention can provide a great effect when applied to the case where the steel strip 1 is electroplated with methanesulfonic acid as a tin plating solution.
酸洗装置2にてスケールを除去した鋼帯1には酸洗液が付着しているので、水洗装置3にて酸洗液を洗い流す。水洗装置3で使用する水は、鋼帯の表面の清浄性を確保するため、軟水または純水を使用するが、コスト面から軟水を使用することが好ましい。酸洗装置2の出側に水洗装置3を配設して鋼帯1を洗浄することによって、鋼帯1による酸洗液の持ち出しを防止する。水洗装置3は、水による洗浄とブラシによる排除とを併用するものを使用しても良い。
Since the pickling liquid adheres to the steel strip 1 from which the scale has been removed by the
水洗装置3の出側には搬送用ロール4を配設する。搬送用ロール4は鋼帯1の下表面に接触する。搬送用ロール4は鋼帯1を搬送するものであり、通常は鋼帯1のスリップを防止するために駆動力を付加する。さらに搬送用ロール4の鋼帯1の入側には水噴射ノズル5を配設する。この水噴射ノズル5は、搬送用ロール4の外周面が鋼帯1の下表面と接触する部位に洗浄水を噴射する。水噴射ノズル5の個数は、洗浄ロール4の寸法に応じて適宜決定する。
A conveying roll 4 is disposed on the exit side of the water washing apparatus 3. The transport roll 4 contacts the lower surface of the steel strip 1. The transport roll 4 transports the steel strip 1 and usually applies a driving force to prevent the steel strip 1 from slipping. Further, a
このようして洗浄水は、鋼帯1の下表面と搬送用ロール4の外周面との間に入側から浸入して、搬送用ロール4の外周面に水膜を形成する。その結果、搬送用ロール4(特に、後述する被覆ロールは異物が付着し易い)に異物が付着,堆積するのを防止でき、異物が鋼帯1の表面に強固に圧着するのを防止できる。また、その後に配設される種々のロール(たとえば他の搬送用ロール等)に異物が付着するのを防止できる。 In this way, the cleaning water enters from the entry side between the lower surface of the steel strip 1 and the outer peripheral surface of the transport roll 4 to form a water film on the outer peripheral surface of the transport roll 4. As a result, it is possible to prevent foreign matter from adhering to and accumulating on the transport roll 4 (particularly, the coating roll described later easily adheres to foreign matter), and to prevent the foreign matter from being firmly bonded to the surface of the steel strip 1. Moreover, it can prevent that a foreign material adheres to the various rolls (for example, other conveyance rolls etc.) arrange | positioned after that.
水噴射ノズル5から噴射する洗浄水は、鋼帯の表面の清浄性を確保する観点から、Caを除去した水(いわゆる軟水)または純水を使用する。ただし、コスト面から軟水を使用することが好ましい。
洗浄水の流量は、鋼帯1が接触する搬送用ロール4の表面の単位面積(1m2)あたり、毎分1ml/m2以上が好ましい。その理由は、洗浄水の流量が少な過ぎると異物の付着,堆積を防止できないからである。より好ましくは毎分1.5 ml/m2以上である。洗浄水の流量の上限は特に限定しない。ただし洗浄水を過剰に供給すると、鋼帯1が搬送用ロール4から浮き上がって搬送中にスリップが発生し、さらに悪い場合には蛇行する惧れがある。したがって鋼帯1や搬送用ロール4の寸法等に応じて、鋼帯1の蛇行を防止できる範囲で洗浄水の流量を設定する。
The cleaning water sprayed from the
The flow rate of the washing water is preferably 1 ml / m 2 or more per minute per unit area (1 m 2 ) of the surface of the transport roll 4 with which the steel strip 1 contacts. The reason is that if the flow rate of the cleaning water is too small, adhesion and accumulation of foreign matters cannot be prevented. More preferably, it is 1.5 ml / m 2 or more per minute. The upper limit of the flow rate of the washing water is not particularly limited. However, if the cleaning water is excessively supplied, the steel strip 1 is lifted from the transport roll 4 and slip occurs during the transport. Therefore, the flow rate of the cleaning water is set in a range in which the meandering of the steel strip 1 can be prevented according to the dimensions of the steel strip 1 and the transport roll 4.
また搬送用ロール4の材質は特に限定しない。ただし、鋼帯1と搬送用ロール4との間でスリップによる疵が生じるのを防止するために、搬送用ロール4の外周面を耐酸性のゴム(たとえばウレタンゴム等)で被覆することが好ましい。
次いで鋼帯1は、表面に電気めっきを施す電気めっき装置へ送給される。図1は、片面ずつ電気めっきを施す例を示す。図1では、下表面に電気めっきを施す電気めっき装置7(以下、下面電気めっき装置という)へ搬送される。このとき鋼帯1の下表面にはFe水酸化物の強固な付着はないので、不めっきは発生せず、均一な電気めっき層を鋼帯1の下表面に形成できる。
The material of the transport roll 4 is not particularly limited. However, in order to prevent the occurrence of wrinkles due to slip between the steel strip 1 and the transport roll 4, it is preferable to coat the outer peripheral surface of the transport roll 4 with acid-resistant rubber (for example, urethane rubber). .
Next, the steel strip 1 is fed to an electroplating apparatus that electroplates the surface. FIG. 1 shows an example in which electroplating is performed on each side. In FIG. 1, it is conveyed to the electroplating apparatus 7 (henceforth a lower surface electroplating apparatus) which electroplates a lower surface. At this time, since there is no strong adhesion of Fe hydroxide on the lower surface of the steel strip 1, non-plating does not occur, and a uniform electroplating layer can be formed on the lower surface of the steel strip 1.
さらに鋼帯1は、上表面に電気めっきを施す電気めっき装置(以下、上面電気めっき装置という)へ送給される。鋼帯1の上表面には異物が残留している場合があるが、これらの異物の付着は強固ではなく、酸洗,水洗の後で既に極小粒かつ少量である上に、特に片面ずつ電気めっきを施す場合には下表面に電気めっきを施す時の洗浄効果も加わって、電気めっきに殆ど影響を与えない。そのため、均一かつ良好な電気めっき層を鋼帯1の上表面に形成できる。 Further, the steel strip 1 is fed to an electroplating apparatus (hereinafter referred to as an upper surface electroplating apparatus) that performs electroplating on the upper surface. Although foreign matter may remain on the upper surface of the steel strip 1, the adhesion of these foreign matters is not strong, and after the pickling and water washing, it is already very small and small amount, and in particular, the electricity is applied one side at a time. In the case of plating, the cleaning effect when applying electroplating to the lower surface is also added, and the electroplating is hardly affected. Therefore, a uniform and good electroplating layer can be formed on the upper surface of the steel strip 1.
以上に説明したように、本発明を適用することによって、鋼帯の表面に異物が強固に付着するのを簡便な手段で防止し、均一かつ良好な電気めっきを施すことできる。特に、メタンスルフォン酸の水溶液を錫めっき液として電気錫めっきを施す場合に、不めっき防止の多大な効果が得られる。 As described above, by applying the present invention, it is possible to prevent the foreign matter from firmly adhering to the surface of the steel strip by a simple means and to perform uniform and good electroplating. In particular, when electrotin plating is performed using an aqueous solution of methanesulfonic acid as a tin plating solution, a great effect of preventing non-plating can be obtained.
図1に示す設備を用いて鋼帯1(幅1000mm,搬送速度350m/分)の電気錫めっきを行なった。酸洗液は硫酸の水溶液を使用した。搬送用ロール4(直径400mm,胴長1320mm)は外周面をウレタンゴムで被覆したものを使用し、水噴射ノズル5を搬送用ロール4の回転軸の方向に6個配設した。洗浄水の水量は、鋼帯1が接触する搬送用ロール4の表面の単位面積(1m2)あたり毎分1.5ml/m2とした。これを発明例とする。
The steel strip 1 (width 1000 mm, transport speed 350 m / min) was electroplated with the equipment shown in FIG. The pickling solution used was an aqueous solution of sulfuric acid. The transport roll 4 (diameter 400 mm, barrel length 1320 mm) was used whose outer peripheral surface was covered with urethane rubber, and six
一方、比較例として、図1に示す設備の水噴射ノズル5を使用せず、鋼帯1の電気錫めっきを行なった。洗浄水の水量がゼロである他は、発明例と同じ条件であるから説明を省略する。
発明例と比較例について、それぞれ2日間連続して操業し、不めっきの有無を目視で調査した。その結果、発明例の不めっき発生率はゼロ(すなわち不めっきは皆無)であったのに対して、比較例の不めっき率は2.1%であった。
On the other hand, as a comparative example, electrotin plating of the steel strip 1 was performed without using the
The inventive example and the comparative example were each operated continuously for 2 days, and the presence or absence of non-plating was examined visually. As a result, the non-plating occurrence rate of the inventive example was zero (that is, there was no non-plating), whereas the non-plating rate of the comparative example was 2.1%.
なお不めっき率は下記の(1)式で算出される値である。
不めっき率(%)=100×不めっき重量(ton)/全めっき重量(ton) ・・・(1)
The non-plating rate is a value calculated by the following equation (1).
Non-plating rate (%) = 100 x non-plating weight (ton) / total plating weight (ton) (1)
1 鋼帯
2 酸洗装置
3 水洗装置
4 搬送用ロール
5 水噴射ノズル
6 蛇行矯正装置
7 下面電気めっき装置
DESCRIPTION OF SYMBOLS 1
Claims (12)
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| JP2007006652A JP4952265B2 (en) | 2007-01-16 | 2007-01-16 | Steel strip electroplating equipment and electroplating method |
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| JP2008174765A JP2008174765A (en) | 2008-07-31 |
| JP4952265B2 true JP4952265B2 (en) | 2012-06-13 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103834982A (en) * | 2012-11-22 | 2014-06-04 | 宝山钢铁股份有限公司 | Horizontal electroplating bath and electroplating zone negative and positive pole gap automatic compensation method |
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| JPH059787A (en) * | 1991-07-01 | 1993-01-19 | Nkk Corp | Roll cleaning device |
| JPH11293491A (en) * | 1998-04-09 | 1999-10-26 | Nippon Steel Corp | How to prevent arc spot on galvanized steel strip |
| JP3437475B2 (en) * | 1998-12-28 | 2003-08-18 | キヤノン株式会社 | Method for forming zinc oxide film and photovoltaic device using the zinc oxide film |
| JP3991180B2 (en) * | 1999-07-29 | 2007-10-17 | 富士フイルム株式会社 | Web dust remover |
| JP4660209B2 (en) * | 2005-01-17 | 2011-03-30 | 日新製鋼株式会社 | Method and apparatus for producing electrogalvanized steel sheet |
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