JP4956873B2 - Vibration isolator, method for manufacturing the vibration isolator, and apparatus for manufacturing the vibration isolator - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention is used for buildings such as buildings and houses, structures such as bridges and roads, or railway tracks, and effectively absorbs and disperses vibrations generated by passing vehicles or trains or earthquakes. The present invention relates to a vibration isolator, a method for manufacturing the vibration isolator, and a manufacturing apparatus used for manufacturing the vibration isolator.
[0002]
[Prior art]
Many of this type of vibration isolator used for buildings such as buildings and houses, structures such as bridges and roads, or railroad tracks are made of rubber, resin or metal springs with excellent vibration damping and vibration absorption. It is common to form.
[0003]
However, these rubber and resin anti-vibration bodies tend to change over time, and their performance deteriorates when subjected to repeated loads over a long period of time or in an environment where oil, water, or chemicals are used. There is a drawback in that it is necessary to exchange them automatically. Anti-vibration bodies using rubbers and resins with excellent oil resistance, water resistance, weather resistance, chemical resistance, etc. are also commercially available, but such anti-vibration bodies using rubbers and resins use expensive materials. In addition, the manufacturing process is complicated, and the price of the vibration isolator is extremely high.
[0004]
In addition, metal springs such as coil springs and leaf springs are excellent in that they can obtain an appropriate spring force by appropriately selecting the spring constant, have a long life, and have excellent cushioning properties. However, since almost all of the energy required for deformation is released as kinetic energy at the time of restoration, the vibration suppressing effect is small by itself and it is necessary to provide damping means such as an absorber.
[0005]
Further, a vibration isolator composed of different materials is disclosed in, for example, Japanese Patent Application Laid-Open No. 57-161332 and Japanese Patent Publication No. 58-4218.
The vibration isolator described in Japanese Patent Laid-Open No. 57-161332 is said to reduce the natural frequency and reduce the vibration transmissibility by mixing a high density material to make a high density plate-like rigid board. It is based on thought. However, because it is a rigid board, there is almost no room for absorbing vibration energy due to the flexural deformation of the vibration isolator itself, and its use is limited to equipment and parts where micro-vibration is a problem, such as optical machines and measurement equipment. The
[0006]
The vibration isolator described in Japanese Patent Publication No. 58-4218 has the idea that granular or powdered lead or aluminum is dispersed in a resin, and two types of vibration frequencies generated by external forces interfere with each other and erase. This is based on the idea of causing vibrational energy to be dissipated by causing plastic deformation at the interface between the resin and another material. However, there is a drawback in that plastic deformation accumulates due to repeated loads and it is difficult to maintain the original shape in the long term.
Moreover, in order to improve the riding comfort of the train or to suppress the generation of noise, it is preferable to use a vibration isolator on the railway track, but if it is intended to provide a vibration isolator on all tracks However, since the use amount is enormous and the cost is increased, the present situation is that it is hardly used even though an excellent effect can be obtained.
[0007]
Furthermore, due to the recent increase in environmental awareness, there is a search for reuse in various fields for resin scrap such as metal scrap and plastic bottles. Even in the can manufacturing industry, the treatment of aluminum cans and steel cans covered with laminate film is a problem, but at present, aluminum cans and steel cans that are still covered with laminate film are put into a melting furnace, Since the laminate film is burned and the metal portion is reused as a raw metal raw material, the laminate film portion is not necessarily effectively used.
[0008]
[Problems to be solved by the invention]
The present invention has been made in view of the above problems, and can obtain a vibration suppressing effect equivalent to or higher than that of a vibration-proof rubber or a vibration-proof resin, and can stably perform over a long period even in a poor environment. In addition, it is possible to effectively use waste metal such as scrap and waste resin, and to manufacture the vibration isolator that can be manufactured at low cost, and a method for manufacturing the vibration isolator and the vibration isolator. An object is to provide a body manufacturing apparatus.
[0009]
[Means for Solving the Problems]
In order to solve the above problems, the invention described in claim 1 Sheet metal And a shape maintaining means for maintaining the shape in a compressed state of the mixture of the resin material, and the shape fixed by the shape maintaining means in the compressed state Sheet metal And a gap portion interposed between the resin material and the resin material.
Sheet metal Can be obtained, for example, by cutting a rolled sheet. Moreover, the resin material can be obtained, for example, by cutting a discarded plastic bottle. In addition, those that have an appropriate size and shape in advance Sheet metal It can also be used as a resin material. And the said mixture can be obtained by mixing such a large number of pieces of metal materials and many resin materials in a predetermined ratio.
[0010]
According to the above configuration, Sheet metal Since there is a gap between the resin and the resin material, when vibration or impact is applied to the vibration isolator, Sheet metal The resin material can be elastically deformed to absorb these vibrations and shocks.
In addition, the amount of resin used can be reduced as compared with conventional anti-vibration rubber and anti-vibration resin, and an inexpensive resin that does not deteriorate even under long-term use or in a poor environment can be used at low cost.
[0011]
The invention described in claim 2 is configured such that the mixture includes a plurality of different types of resin materials. In the invention according to claim 3, the mixture includes a plurality of different types. Sheet metal Is included.
In this way, the vibration isolator of the present invention is configured. Sheet metal Alternatively, the resin materials may be the same type or different types.
For example, aluminum and iron Sheet metal In addition, polyester and polyethylene resin materials may be added and mixed. Therefore, for example, a used empty can in which an aluminum alloy can lid is attached to a steel can body is cut into an appropriate size or shape without the need to separate the can body and can lid, Sheet metal Can be used effectively.
As described above, in the present invention, all kinds of materials can be used. For example, a resin material that is difficult to recycle, such as a plastic bottle, can be mixed and used.
[0012]
According to a fourth aspect of the present invention, the resin material includes the resin material. Sheet metal It is set as the structure containing the resin material previously coat | covered or bonded.
To recycle, for example, a laminated metal sheet coated or bonded with resin, the metal sheet is put into a melting furnace, the metal part is used as a raw metal raw material, and the laminated resin part burns itself. It is currently used as a part of fuel for melting metal. Therefore, it cannot be said that the laminate resin is effectively used.
Although it is technically possible to peel the laminate resin portion from the metal plate and reuse it, it is not practical because it is too costly.
In this invention, a metal material such as a metal plate coated or bonded with a resin such as a laminate resin can also be used, and by cutting the laminate resin together with this metal material, the metal necessary for the vibration isolator of the present invention A material and a resin material can be obtained at the same time, a resin such as a laminate film can be effectively used, and it is economical at a low cost.
[0013]
The invention according to claim 5 provides the Sheet metal And the resin material are mixed in a volume ratio of 1: 9 to 9: 1.
From this range Sheet metal If the amount of is less, the vibration suppression effect will be too small, from this range Sheet metal If there are too many, Sheet metal The coupling between the two becomes weak, so that the shape of the vibration isolator cannot be maintained, and the vibration suppressing effect is also reduced.
On the other hand, if the amount of the resin material is too large, the entire vibration isolator tends to be permanently deformed due to a change over time due to long-term use.
[0014]
The invention according to claim 6 provides the Sheet metal And the resin material and the voids are in a range of 1: 9 to 8: 2 in volume ratio.
If the amount of air gap is larger than this, the vibration isolator becomes too soft and the vibration suppression effect becomes too small, and if it is smaller than this, the vibration isolator becomes too rigid and the amount of vibration absorption becomes small, Vibration suppression effect becomes too small.
[0015]
As described in claim 7 or claim 8, the voids may be filled with a viscous material containing asphalt as a main component.
By filling the gap with a viscous material such as asphalt, Sheet metal Can be protected from rust and corrosion. Also, the viscous action of the viscous material, Sheet metal Further, the vibration absorption effect can be further enhanced by increasing the friction coefficient between the resin materials.
As the shape maintaining means for maintaining the shape of the mixture during compression, as described in claim 9, Sheet metal The shape maintaining means may melt and solidify at least a part of the resin material so as to be in a fixed state as described in claim 10. It may be a thing.
In this case, as described in claim 11, the outer periphery of the vibration isolator is Sheet metal And the resin material are bonded or fixed, and in the central part of the vibration isolator, the compressed state Sheet metal A mixture of the resin material and the resin material is preferably sealed.
By doing in this way, the outer peripheral part bonded or fixed maintains the shape of the vibration isolator, and is in a non-adhered or non-adhered state enclosed inside. Sheet metal Since the resin material and the resin material can slide relative to each other, a large deformation is obtained as a vibration isolator, and a large vibration absorption is exhibited by an increase in energy loss due to these frictions. Therefore, a vibration isolator having an excellent vibration suppressing effect can be obtained.
[0016]
The invention according to claim 12 is characterized in that the Sheet metal Or at least one of the said resin materials is set as the structure currently formed from the waste metal or the waste resin.
Thus, by using a waste metal such as scrap or a waste resin, it is possible to obtain an inexpensive vibration isolator. In addition, by using waste metal and resin such as scrap, it is possible to effectively use metal and resin that are difficult to recycle, which is also effective in terms of environment.
[0017]
The invention described in claim 13 uses a synthetic rubber instead of the resin material or together with the resin material.
In the present invention, synthetic rubber can be used in place of the resin material, and even if synthetic rubber is used, excellent vibration isolation can be obtained in the same manner as the resin material.
The invention according to claim 14 is characterized in that the Sheet metal The compression direction of the resin material or the synthetic rubber is configured to be the same as one or a plurality of load directions that act on the vibration isolator during use.
Thus, the vibration isolator of the present invention can exert the vibration isolating performance and durability to the maximum by applying a load in the same direction as the compression direction.
[0018]
The vibration isolator of the present invention can be manufactured by the following manufacturing method.
The invention according to claim 15 is: Sheet metal And the resin material are mixed to form a mixture, and the mixture is pressurized and compressed in a compression container, and the mixture is configured to maintain a constant shape of the compressed mixture. This is a method in which the metal material and the resin material are bonded or fixed at least partially.
According to this method, Sheet metal A vibration isolator having a gap between the resin material and the resin material can be manufactured. In addition, Sheet metal Can be obtained, for example, by cutting a rolled sheet. Moreover, the resin material can be obtained, for example, by cutting a discarded plastic bottle. Furthermore, what has an appropriate size and shape in advance can be used as it is as a metal material or a resin material.
[0019]
The invention according to claim 16 is characterized in that the mixture in the compressed state is heated to melt the resin material, and then the mixture is cooled to solidify the resin material. Sheet metal And the resin material.
As a heating means for heating the mixture, induction heating can be used in addition to a burner and a heater.
In this case, as in the invention according to claim 17, the outer periphery of the vibration isolator is Sheet metal And the resin material are bonded or fixed, and in the central part of the vibration isolator, the compressed state Sheet metal And a mixture of the resin material may be sealed.
[0020]
The invention according to claim 18 includes the resin material. Sheet metal By cutting the Sheet metal And the resin material.
For example, covered with laminate film Sheet metal By cutting Sheet metal And the resin material can be formed simultaneously, which is economical.
The invention according to claim 19 is a single or a plurality of types of resin material and a single or a plurality of types of resin material Sheet metal And a mixture is formed.
Thus, in the manufacturing method of the present invention, a plurality of types of Sheet metal And a resin material can be mixed and used.
[0021]
The invention according to claim 20 is characterized in that the Sheet metal Alternatively, at least one of the resin materials is a waste metal or a waste resin.
According to this method, it is possible to effectively use waste metal such as scrap that is difficult to recycle or waste resin. By using such a material, the manufacturing cost of the vibration isolator can be reduced. .
[0022]
The invention according to claim 21 is characterized in that the Sheet metal And the resin material in a compressed state is a method in which the volume ratio is in the range of 1: 9 to 9: 1. The invention according to claim 22 is a method in which a volume ratio of the mixture to the void in a compressed state is in a range of 1: 9 to 8: 2.
Within this range, Sheet metal And a resin material are mixed and compressed at a predetermined pressure to obtain a predetermined proportion of voids, whereby an optimal vibration isolator having an excellent vibration suppressing effect can be manufactured.
[0023]
The invention according to claim 23 supplies a viscous material to the mixture, Sheet metal And the resin material is filled with a viscous material in part or all of the gap.
By supplying a viscous material such as asphalt, Sheet metal Therefore, it is possible to manufacture a vibration isolator having higher durability. Also, The viscous action of viscous materials, Sheet metal Further, the vibration absorption effect can be further enhanced by increasing the friction coefficient between the resin materials.
In the manufacturing method of the present invention, as described in claim 24, synthetic rubber can be used instead of the resin material or together with the resin material. Even if synthetic rubber is used, it is possible to obtain a vibration isolator having a vibration suppressing effect equivalent to that when a resin material is used. In this case, a resin material and a synthetic rubber may be mixed and used.
The invention described in claim 25 is a method of compressing the mixture by pressing in the same direction as one or more load directions acting on the vibration isolator when the vibration isolator is used. According to this method, it is possible to obtain a vibration isolator capable of maximizing the vibration isolating performance and durability.
[0024]
Further, this manufacturing method can be carried out using the manufacturing apparatus according to claim 26. That is, Plate-shaped metal material and resin material, or plate-shaped metal material and resin material and synthetic rubber A manufacturing apparatus for manufacturing a vibration isolator by mixing and compressing Plate-shaped metal material and resin material, or plate-shaped metal material and resin material and synthetic rubber And a container into which the container is placed Plate-shaped metal material and resin material, or plate-shaped metal material and resin material and synthetic rubber And pressurizing and compressing the mixture so as to be in a predetermined shape, and heating the mixture compressed by the pressurizing and compressing means, the resin material, Or with resin material Heating means for melting at least part of the synthetic rubber; The mixture compressed into a predetermined shape by the pressurizing / compressing means, While being heated by heating means and While being cooled after the heating, in a compressed state of the predetermined shape And holding means for holding.
[0025]
DETAILED DESCRIPTION OF THE INVENTION
DESCRIPTION OF EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a perspective view of a vibration isolator according to an embodiment of the present invention, a part of which is cut.
The vibration isolator 1 of this embodiment is generally configured by a vibration isolating layer 10 that absorbs and disperses vibrations, and a protective layer 20 provided outside the vibration isolating layer 10.
[0026]
[Vibration-proof layer]
The anti-vibration layer 10 is, for example, a mixture obtained by uniformly mixing a metal material obtained by cutting a steel plate and a resin material obtained by cutting a waste plastic bottle, for example, at a predetermined volume ratio. And the mixture is compressed under pressure.
In addition, the metal material and the resin material are bonded or fixed, so that the shape when pressed and compressed can be maintained.
The resin material and the metal material are complicatedly entangled with each other by being compressed, and the resin material is in a state of being bonded, sandwiched, or enclosed in the metal material. Therefore, unlike a vibration isolator made of rubber or resin alone, a metal material does not undergo creep deformation or flow deformation even when subjected to repeated load loads, so the resin material that is bonded, sandwiched, or sealed to this material also creeps. Deformation and flow deformation are unlikely to occur, and stable performance can be maintained for a long time without causing permanent deformation as a whole.
[0027]
In addition, compared with granular metal and powder metal, metal material contacts resin material in a large area, so it efficiently transmits load load to resin material and elastically deforms resin material. Vibration energy can be absorbed effectively.
In addition, the total area of the surfaces that contact each metal and resin material inside the anti-vibration body becomes large, and when vibration or impact is applied, most of these surfaces come into friction and energy due to friction loss. Absorption occurs.
Therefore, according to the vibration isolator of the present invention, excellent vibration isolation and durability can be obtained by the combination of the plurality of energy absorbing actions described above.
[0028]
[Metal materials]
Metal materials include hot-rolled sheets, cold-rolled sheets and other rolled sheets, tin-free steel sheets, chrome-plated sheets, tin-plated sheets and other plated steel sheets, aluminum sheets, aluminum alloy sheets, stainless steel sheets, laminated steel sheets, sandwich steel sheets Alternatively, it can be formed by using any kind of such a coated plate.
The thickness of the metal material can be appropriately selected based on the type of metal material, the type of resin material, the mixing ratio thereof, the use of the vibration isolator, the type of vibration, the form, the frequency, etc., but is generally 0.02 mm to 5 mm. Can be used. In particular, a material having a thickness of about 0.07 mm to 1 mm is preferable because the metal material or the metal material and the resin material are easily entangled during compression molding. Of course, metal materials having different thicknesses may be mixed inside the vibration isolator 1.
[0029]
In addition, although a dedicated metal material for forming the vibration isolator 1 may be used, for example, punch scraps in a press discharged in a can making process, trim scraps of a molded can body, trim scraps at both ends of a rolled material, It is also possible to use waste metal such as trim scraps at both ends of the laminated steel plate. Even though these are waste metals, they are more uniform than those of, for example, cutting scraps and are generated in large quantities, so that they can be procured stably.
Further, as described above, used empty cans and the like can also be used. In particular, an example of a laminated metal plate that is often used as a material for cans is a laminate of polyester film on both sides of tin-free steel. With the board Adhesion Therefore, the vibration isolator 1 of the present invention is advantageous in that it provides high joint strength and corrosion resistance. And by using such a waste metal, the material cost can be reduced and the manufacturing cost of the vibration isolator 1 can be reduced, and a new application can be expanded for the waste metal that is difficult to recycle. There are advantages such as.
[0030]
[Resin material]
The resin material can be formed using a so-called plastic such as polyethylene terephthalate (PET), polystyrene, polyethylene, polypropylene, vinyl chloride or the like. In this case, as in the case of the metal material, a dedicated resin material for forming the vibration isolator 1 may be used. For example, the collected used plastic bottle or other waste resin material, It is possible to use a laminate film used for a laminated steel plate or a sandwich steel plate. By using such a waste resin material, the material cost can be reduced and the manufacturing cost of the vibration isolator 1 can be reduced, and a new application of the waste resin material can be expanded.
[0031]
[Protective layer]
The protective layer 20 is for protecting the vibration proof layer 10 from ingress of water or oil or improving the appearance of the vibration proof layer 10, and is excellent in waterproofness, heat resistance, pressure resistance, for example, Polyester resin, olefin resin, polyamide resin, pinyl chloride, polyurethane, aluminum foil, synthetic rubber, or a laminate of these materials, a tube, or a coating material can be used as appropriate.
This protective layer 20 is used when there is no particular need to protect the vibration-proof layer 10 or when it is not exposed to the human eye and does not impair the appearance of the building, such as a building or a building base. Need not be provided.
[0032]
Various forms of mixing of the metal material and the resin material can be exemplified. One example will be described with reference to FIGS.
[First embodiment of anti-vibration layer]
FIG. 2 is a partial enlarged view of a portion A of FIG. 1 according to the first embodiment of the vibration-proof layer, and FIG. 3 is a diagram showing an example of a metal material that can be used in this embodiment.
In FIG. 3, a metal part of a laminated steel sheet that is a material of the metal material 101 is denoted by a symbol M, and a laminate film covered with the metal part M is denoted by a symbol R.
[0033]
In this embodiment, a laminated steel plate as shown in FIG. 3A can be used as a metal material for forming a metal material. This laminated steel plate is formed by coating or laminating a laminate film R on the front and back surfaces of the metal part M. And this laminated steel plate is cut | disconnected finely to predetermined length, and the plate-shaped metal material 101 is formed. Therefore, the metal material 101 of this embodiment has laminate films 102 and 102 on both surfaces thereof.
[0034]
Of course, a laminated steel plate other than the laminated steel plate shown in FIG. 3A can also be used. For example, one in which the laminate film R is coated or bonded to either the front surface or the back surface of the metal part M, the laminate film R is coated or bonded to a part of the surface or back surface of the metal part M, Various types such as those obtained by coating or pasting different types of laminate films R on the front and back surfaces of the metal part M can be used.
Then, the metal material 101 and the PET chip 104, which is a resin material, are mixed uniformly and compressed to form the vibration proof layer 100. Due to the compression, the metal material 101 is plastically deformed and the PET chip 104 enters between the metal materials 101, and these are intertwined in a complicated manner. Since the PET chip 104 is compressed in a solid (non-molten) state, gaps 106 remain in some places between the metal material 101 and the PET chip 104.
[0035]
The metal material 101 and the PET chip 104 are bonded via the laminate film 102. The metal material 101 and the PET chip 104 may be fixed by applying heat to the mixture of the metal material 101 and the PET chip 104 to partially melt the PET chip 104 and the laminate film 102. You may make it adhere | attach using an adhesive agent. Alternatively, the metal material 101 and the PET chip 104 may be fixed using a solvent capable of melting the PET chip 104 and the laminate film 102.
In this way, by partially bonding or fixing the metal material 101 and the PET chip 104, the shape at the time of compression can be maintained even after the pressure for compression is released.
[0036]
In this embodiment, a sandwich steel plate as shown in FIG. 3B can also be used. In this sandwich steel plate, a laminate film layer R is formed between two metal parts M. You may mix and use the metal material obtained by cut | disconnecting the laminated steel plate of FIG. 3 (a) with the metal material obtained by cut | disconnecting the sandwich steel plate of FIG.3 (b).
[0037]
[Second Embodiment of Anti-Vibration Layer]
FIG. 4 is an enlarged cross-sectional view of the vibration proof layer 10 according to the second embodiment.
In this embodiment, a non-laminated general metal plate is used as the metal material for forming the metal material. Also in this embodiment, the anti-vibration layer 110 is formed by uniformly mixing the metal material 111 and the PET chip 114, which is a resin material, and compressing it. As in the first embodiment, the metal material 111 and the PET chip 114 are intertwined in a complicated manner due to the compression, and the gap 116 remains between the metal material 111 and the PET chip 114.
Also in this embodiment, the metal material 111 and the PET chip 114 are fixed by heating or using a solvent, or bonded using an adhesive, and the shape at the time of compression is released even after release of pressure. So that it can be maintained.
[0038]
[Third Embodiment of Anti-Vibration Layer]
FIG. 5 is an enlarged cross-sectional view of the vibration proof layer 10 according to the third embodiment.
In this embodiment, a laminated steel plate similar to that of the first embodiment is used as a metal material for forming a metal material. Also in this embodiment, the vibration-proof layer 120 is formed by compressing the metal material 121. The metal material 121 is intertwined in a complicated manner due to the compression, and the gap 126 remains between the metal materials 121, as in the previous two embodiments.
In this embodiment, it is advantageous in that the metal material 121 and the resin material (those obtained by cutting the laminate film 122) can be obtained simultaneously by cutting the laminated steel plate.
Also in this embodiment, the laminated film 122 is adhered or fixed using heat, a solvent or an adhesive so that the shape at the time of compression can be maintained even after the pressure is released.
[0039]
According to the vibration isolator 1 having the vibration isolating layers 100, 110, and 120 having the above-described configuration, the metal materials 101, 111, and 121 and the PET chips 104 and 114 or the laminate films 102 and 122 are intricately entangled with each other. Gaps 106, 116, 126 are formed between 101, 111, 121 and the PET chips 104, 114 or the laminate films 102, 122. Therefore, the anti-vibration layers 100, 110, 120 have a three-dimensional lattice shape, and the metal materials 101, 111, 121, the PET chips 104, 114, or the laminate films 102, 122 are deformed (including deflection deformation, compression, and expansion deformation). It can be assumed that it is relatively easy. Therefore, vibration energy is consumed for elastic deformation of the metal materials 101, 111, 121, the PET chips 104, 114 or the laminate films 102, 122, and a high vibration suppression effect can be expected.
[0040]
[Size and shape of metal and resin materials]
In the present invention, the vibration isolator 1 having excellent performance and durability can be obtained by compressing the metal materials 101, 111, 121 and the PET chips 104, 114 and intertwining them in a complicated manner. Therefore, the size and shape of the pieces of the metal materials 101, 111, 121 and the PET chips 104, 114 need to be compressed and entangled with each other. For example, if the metal materials 101, 111, 121 and the PET chips 104, 114 are too small, they are not easily entangled, and sufficient performance and durability cannot be obtained. On the other hand, if the size is too large, uniform mixing of the metal materials 101, 111, 121 and the PET chips 104, 114 becomes difficult, or compression becomes difficult and the materials are not properly entangled.
As long as the metal materials 101, 111, 121 and the PET chips 104, 114 can be compressed and entangled with each other, the size and shape are not particularly limited, and any one can be selected.
[0041]
[Viscous material]
Furthermore, in the vibration isolator 1 of the present invention, the viscous material is filled into the gaps 106, 116, 126 between the metal materials 101, 111, 121 and the PET chips 104, 114 or the laminate films 102, 122. Good. By filling such a viscous material, corrosion of the metal materials 101, 111, and 121 can be prevented, and the durability of the vibration isolator 1 can be improved. Moreover, the effect of absorbing vibration can be enhanced by increasing the viscous action of the viscous material and the coefficient of friction between the metal materials 101, 111, 121, the PET chips 104, 114, or the laminate films 102, 122.
As the viscous material, a material mainly composed of asphalt can be used. For this purpose, asphalt alone, that is, straight asphalt, blown asphalt, and asphalt emulsion (dried in the final product) can be used. Further, it is also possible to use an asphalt emulsion in which fine rubber particles are dispersed. These are mainly used for road paving.
[0042]
[Ratio of metal material, resin material and void]
In the vibration isolator 1 of the present invention, the mixing ratio of the metal materials 101, 111, 121 and the PET chips 104, 114 or the laminate films 102, 122, the metal materials 101, 111, 121 in the vibration isolation layers 100, 110, 120, and The ratio of the mixture of the PET chip 104, 114 or the laminate film 102, 122 and the gap 106, 116, 126 is the type of metal material, the type of resin material, the use of the vibration isolator 1, the type of vibration, the form, Based on the frequency or the like, it can be appropriately determined by experiments or the like.
[0043]
The mixing ratio of the metal materials 101, 111, 121 and the PET chips 104, 114 or the laminate films 102, 122 is in the range of 1: 9 to 9: 1, preferably 2: 8 to 4: 6 in volume ratio. It should be within the range. If the ratio of the metal materials 101, 111, 121 is too small, the effect of suppressing vibration is reduced, and if the mixing ratio of the PET chips 104, 114 or the laminate films 102, 122 is too small, the shape of the vibration isolator 1 is maintained. Becomes difficult.
Moreover, when there is too much quantity of PET chip | tips 104 and 114 or the laminate films 102 and 122, the anti-vibration body 1 will become easy to be permanently deformed by a time-dependent change during long-term use.
[0044]
Furthermore, the ratio of the mixture 103,113,123 formed by mixing the metal material 101,111,121 and the PET chip 104,114 or the laminate film 102,122 and the gap 106,116,126 is 1: 9-8. : 2 within the range, preferably within the range of 2: 8 to 7: 3. If the ratio of the gaps 106, 116, 126 is too large, the metal materials 101, 111, 121, the PET chips 104, 114, or the laminate films 102, 122 are plastically deformed when vibration is applied, and the vibration suppressing effect is reduced. Then you can guess. Conversely, if the ratio of the gaps 106, 116, 126 is too small, the metal materials 101, 111, 121, the PET chips 104, 114, or the laminate films 102, 122 can be sufficiently elastically deformed when vibration is applied. Therefore, it can be estimated that the amount of energy absorption (sometimes referred to as energy loss) is reduced and the effect of suppressing vibration is reduced.
[0045]
Proportion of metal material, PET chip or laminate film and void, for example, create a graph as shown in Fig. 6, and based on the energy absorption amount (energy loss amount) and the ease of deformation of the anti-vibration layer You can choose anything.
FIG. 6 is a graph showing the relationship between load and deflection (horizontal axis) when a compressive load (vertical axis) is applied to the vibration isolator 1 of the present invention. Is an iron piece), a PET chip, and the ratio of the air gap were varied and measured.
In addition, the graph of FIG. 6 has shown the result at the time of applying a load to the same direction as the compression direction at the time of manufacturing the vibration isolator 1.
[0046]
In the graph of FIG.
(1) is when the ratio of the metal material, PET chip, and voids in the anti-vibration layer is 15 (%): 20 (%): 65 (%)
(2) is when the ratio of the metal material, PET chip, and voids in the anti-vibration layer is 15 (%): 25 (%): 60 (%)
(3) When the ratio of the metal material, PET chip, and voids in the vibration-proof layer is 15 (%): 40 (%): 45 (%)
(4) When the ratio of the metal material, PET chip, and voids in the vibration-proof layer is 25 (%): 25 (%): 50 (%)
Each case is shown.
[0047]
In the figure, the direction of arrow I is when the load is applied, and the direction of arrow II is when the load is removed. The area of the portion surrounded by the diagram in the direction of arrow I and the diagram in the direction of arrow II indicates the amount of energy loss, that is, the amount of energy consumed for deformation of the metal material or resin material. In addition, the gradient of each graph represents the ease of deformation when a load is applied, that is, the rigidity of the vibration isolator 1, and the smaller the gradient, the smaller the rigidity.
In order to effectively suppress vibration, it is preferable that the amount of energy loss (energy absorption amount) is large, and it is preferable that the material has an appropriate rigidity within a certain frequency band.
[0048]
Appropriate proportions of the metal materials 101, 111, 121, the PET chips 104, 114 or the laminate films 102, 122 and the gaps 106, 116, 126 can be selected based on a graph as shown in FIG.
For example, the vibration isolator (4) has the smallest amount of energy loss (23%) and high rigidity among the four vibration isolators. On the other hand, the vibration isolator (1) has the largest energy loss amount among the four (40%), but its rigidity is the smallest among the four. The vibration isolator (2) is similar to the vibration isolator (1) in terms of rigidity, but the energy loss is considerably smaller (29%) than in the case (1). With such an erasing method, the vibration isolator (3) can be selected.
In this case, the ratio of the metal materials 101, 111, 121, the PET chips 104, 114 and the gaps 106, 116, 126 is set so that a vibration isolator having properties intermediate between (2) and (3) can be obtained. Further, measurement may be performed by changing, and a load strain diagram as shown in FIG. 6 may be created.
[0049]
FIG. 7 is a graph for explaining the operation of the vibration isolator 1 having the above-described configuration, in which the vertical axis represents the loss coefficient (tan δ) and the horizontal axis represents the vibration frequency (Hz).
The test conducted to create this graph is in accordance with the test method of JIS K6394 (1998), which is generally used for the test of vibration-proof rubber. The graph of FIG. 7 also shows the results when a load (vibration) is applied in the same direction as the compression direction when the vibration isolator 1 is manufactured.
As described above, the greater the amount of energy loss, the higher the vibration suppression effect. By appropriately selecting the ratio of the metal material, the PET chip and the air gap, a certain frequency band (10 Hz to 50 Hz in the graph of FIG. 7). Within the range), a high vibration suppression effect can be obtained.
[0050]
As shown in the graph of FIG. 7, the energy loss rate can be changed by variously changing the ratio (mixing ratio) of the metal material and the resin material and appropriately adding a viscous material such as asphalt. In this test, the metal material: 10 (%), PET chip: 40 (%), and the vibration-proof body of (II) filled with asphalt as a viscous material in the gap can obtain the highest vibration suppression effect. did it. The vibration isolator (II) approximates the vibration isolator having a mixing ratio of (3) selected using the graph of FIG. 6, and selection using the graph as shown in FIG. 6 is appropriate. It supports that there is.
An experiment is performed by further changing the ratio of the metal material, the resin material, and the voids, and by appropriately filling a viscous material such as asphalt, it is possible to obtain a vibration isolator having a higher vibration suppressing effect.
[0051]
An example of use of the vibration isolator of the present invention is shown in FIG.
As described above, the vibration isolator of the present invention can be expected to have a vibration suppression effect equivalent to or higher than that of conventional anti-vibration rubber, and can also be used for railway tracks that affect train operation. It is.
In the railway track shown in FIG. 8, a sleeper 33 is embedded on the upper surface of a road bed 35 made of crushed stone (ballast) so that the upper part is exposed. The rails 31, 31 are fixed on the sleepers 33 with attachment brackets 32 via rubber pads 37.
[0052]
The vibration isolator 1 according to the present invention is provided between the bottom portion 36 a of the embedded portion 36 in which the sleepers 33 are embedded in the road bed 35 and the sleepers 33. The vibration isolator 1 may be attached to the bottom of the sleeper 33 in advance by an appropriate means. Therefore, a load is applied to the vibration isolator 1 in the vertical direction due to vibration generated by passing of the train.
[0053]
The vibration transmitted through the sleeper 33 is effectively absorbed and dispersed by the vibration isolator 1 of the present invention. The vibration isolator 1 may be further provided between the rail 31 and the sleepers 33.
By doing so, harmful effects such as noise and vibration on the periphery can be greatly reduced.
In addition, due to the wheel load that repeatedly acts as the train passes (the load caused by the passing of the wheel), the sleeper 33 gradually sinks in the road bed 37, and if left as it is, the function of the track may be impaired. . For this reason, repair work of the road bed 37 is performed periodically or as necessary. However, such repair work requires a great amount of time and labor and consumes a huge amount of cost. If the vibration isolator 1 of the present invention is used, the impact of wheel load acting on the road bed 35 can be dispersed and reduced, so that the settlement rate of the sleepers 33 per unit time can be reduced. There is an advantage that the repair time interval is widened to help reduce costs.
[0054]
In addition to the road bed 35 made of crushed stone, the vibration isolator 1 of the present invention can also be used in a slab track (not shown) using a concrete slab that has become popular in recent years.
Further, the vibration isolator 1 of the present invention is not limited to a railway track, but is an industry that is a source of vibration such as buildings, houses, bridges, roads, and other buildings and structures, machine tools, press machines, and forging machines. It can also be applied to precision equipment such as machinery, precision equipment and acoustic equipment. Also in this case, it is preferable to provide the vibration isolator 1 of the present invention between a vibration transmitting source and a foundation or base for transmitting vibration.
[0055]
[Description of vibration isolator manufacturing method and manufacturing apparatus]
Next, an embodiment of a manufacturing method for manufacturing the vibration isolator of the present invention and a manufacturing apparatus used for the manufacturing will be described with reference to FIGS. 9 and 10.
In the following description, for the convenience of description, a cylindrical vibration isolator 1 as shown in FIG. 10C is manufactured. However, the present invention is such a columnar vibration isolator. In addition, the present invention can be applied to the manufacture of the vibration isolator 1 having any shape and size.
As shown in FIGS. 9 and 10, the vibration isolator 1 manufacturing apparatus includes a cylindrical pressurization container body 52 and a pressurization having a bottom lid 53 screwed to the bottom of the pressurization container body 52. A container 51, a pressure piston 54 inserted into the introduction hole 57 of the pressure container 51, a hydraulic cylinder (not shown) that pushes the pressure piston 54 into the pressure container 51, and the pressure container 51 are provided. The sealed container 71 as a holding means for maintaining the shape by sealing the mixture 103 of the metal material 101 and the PET chip 104 in a pressurized state, and the pressurized container 51 and the sealed container 71 are provided separately. A heating device 56 that heats the mixture 103 in the enclosure 71 is schematically configured.
[0056]
As shown in FIG. 10 (b), the enclosure container 71 has a cylindrical enclosure container body 72, and an upper lid 76 and a bottom lid 73 that are attached to the upper and lower sides of the enclosure container body 72 with bolts 75 and 77. ing.
The inner diameter of the enclosure main body 72 is formed in accordance with the outer diameter of the vibration isolator 1. Further, in consideration of the spring back when the vibration isolator 1 is taken out from the enclosure 71, the vibration isolator 1 may be formed slightly smaller than the outer diameter.
The upper lid 76 is provided so as to move in the introduction hole portion 57 of the pressurized container 51 together with the pressurized piston 54. Further, the bottom lid 73 is fixed in advance to the sealed container main body 72 with bolts 77 and is housed in the bottom of the pressurized container 51 together with the sealed container main body 72. The sealed container 71 can be inserted into the pressurized container 51 or taken out from the pressurized container 51 by removing the bottom lid 53 from the pressurized container body 52.
[0057]
The heating device 56 uses high-frequency induction heating, and an induction heating coil 56a wound around the outer periphery of the enclosure 71 and a power supply device (not shown) that applies a predetermined voltage to the induction heating coil 56a for a predetermined time. It is roughly composed of As long as the mixture 103 in the enclosure 71 can be heated, not only high-frequency induction heating but also heating by an electric heater or a burner may be used.
When the mixture 103 is heated by high frequency induction heating, the enclosure 71 may be formed of a ferromagnetic material (conductor) such as a steel material. Further, when the metal material 101 is a ferromagnetic material such as a steel material, the metal material 101 can be heated by induction heating. Therefore, the enclosure 71 is made of a material having a small magnetic property, for example, an austenite type. It can be formed of stainless steel (SUS304) or non-magnetic material such as ceramic.
[0058]
The procedure of manufacturing the vibration isolator by this manufacturing apparatus will be described with reference to FIGS. 9 (a) to 9 (c) and FIGS. 10 (a) to 10 (c) continuous thereto.
As shown in FIG. 9A, the metal material 101 and the PET chip 104, which are formed in an appropriate size and shape in advance, are put into the pressurized container 51 from the opening 57a that opens at the upper end of the pressurized container 51. To do. The metal material 101 and the PET chip 104 may be mixed in advance before charging, or may be mixed while alternately charging them little by little. Moreover, you may make it mix in the pressurized container 51 using a stirring apparatus (not shown). The mixing ratio of the metal material 101 and the PET chip 104 is as described above.
[0059]
In addition, the sizes of the metal material 101 and the PET chip 104 are as described above. However, if the sizes are uneven, the fine ones are likely to sink downward in the pressurized container 51, and the large ones are the upper ones. Therefore, the metal material 101 and the PET chip 104 may be entangled unevenly. Therefore, in order to prevent such inconvenience, the metal material 101 and the PET chip 104 may be sieved with an appropriate mesh so that the sizes are as uniform as possible. Instead of using a sieve, sorting may be performed using wind or centrifugal force.
[0060]
Next, as shown in FIG. 9B, the pressurizing piston 54 is inserted into the introduction hole portion 57 of the pressurization container body 52 through the opening 57a together with the upper lid 76 of the enclosure container 71. Then, the mixture 103 of the metal material 101 and the PET chip 104 is pressurized through the upper lid 76.
As shown in FIG. 9C, the mixture 103 is compressed by the pressure piston 54 until the lower surface of the flange 54a of the pressure piston 54 comes into contact with the peripheral edge of the opening 57a. That is, the stroke of the pressure piston 54 is determined by the positional relationship between the lower surface of the flange 54a and the peripheral edge of the opening 57a. This stroke is set so that the ratio of the metal material 101 and the PET chip 104 to the gap 106 becomes a predetermined value.
[0061]
When the lower surface of the flange 54a of the pressurizing piston 54 comes into contact with the peripheral edge of the opening 57a, the upper lid 76 is fixed to the enclosure container main body 72 using the bolt 75.
After this, the hydraulic cylinder Pressure , The sealed container 71 enclosing the compressed mixture 103a (hereinafter, the compressed mixture is indicated by reference numeral 103a) is removed from the pressurized container 51, and the heating device 56 is removed by a conveying device (not shown). Transport to.
And as shown to Fig.10 (a), the enclosure 71 is arrange | positioned inside the induction heating coil 56a.
Depending on the size and shape of the vibration isolator 1, in order to heat uniformly and efficiently, a plurality of induction heating coils are used, or the whole is heated while sequentially moving the induction heating coils for local heating, The induction heating coil and the enclosure may be relatively moved (including rotating or reciprocating or a combination of these).

[0062]
The high-frequency induction heating is performed by causing a sealed container 71 formed of a magnetic material (conductor) to generate heat by an induced current. Further, when the metal material 101 is a ferromagnetic material such as a steel material, the metal material 101 can be heated by induction heating. In this case, since the enclosure 71 is made of a material having a small magnetic property, for example, austenitic stainless steel, the amount of heat generated in the metal 101 can be increased while suppressing the amount of heat generated in the enclosure 71 due to the induced current. Is more efficient.
[0063]
The heating temperature may be slightly higher than the melting point of the resin material in the surface layer of the mixture 103a in the compressed state, although it depends on the type of the resin material. When the resin material is the PET chip 104, the temperature is preferably about 230 ° C. By heating by such a method, the PET chip 104 is melted outside the mixture 103. The energization time to the induction heating coil 56 a is set so that the temperature inside the mixture 103 does not rise to the melting temperature of the PET chip 104. As a result, the outer periphery of the mixture 103 is fixed after cooling to maintain the shape during compression, and the non-fixed metal material 101 and the PET chip 104 enclosed inside have a large vibration absorption property. Will have.
[0064]
In addition, depending on the kind of resin material, it may be better to quench after heating. For example, PET chips crystallize and harden in the process of slow cooling after heating, and cushioning properties may be lost. Therefore, in order to prevent this, the cooling water nozzle 59 as shown in FIG. 10A may be used to rapidly cool the sealed container 71 and the compressed mixture 103a with cooling water. Instead of cooling water, compressed air may be used, or liquefied gas such as liquid nitrogen or liquid carbon dioxide may be used.
After cooling, as shown in FIG. 10B, the top cover 76 and bottom cover 73 of the enclosure 71 are removed, and the vibration isolator 1 is taken out from the enclosure body 72. The vibration isolator 1 in the taken out state is shown in FIG. In this case, in order to make it easy to take out the vibration isolator 1 from the enclosure 71 after cooling, it is preferable to apply a release agent or the like used for a plastic molding die or the like to the inner surface of the enclosure 71 in advance.
[0065]
The filling of the viscous material such as asphalt may be performed after the rough shape of the vibration isolator 1 is formed, that is, after the step of FIG. For example, when the viscosity of the viscous material is low, the viscous material is filled by immersing the mixture 103a in the liquid of the viscous material for a certain period of time. When the viscosity is high, the viscous material is filled. This is performed by injecting the pressure into a gap inside the mixture 103a from a nozzle (not shown).
In addition to the above, a viscous material may be mixed in advance with the metal material 101 and the PET chip 104 before compression. In this case, it is preferable that the viscous material does not hinder the bonding between the metal material 101 and the PET chip 104.
[0066]
Furthermore, in the present invention, it is preferable that the compression direction of the mixture 103 when the vibration isolator 1 is manufactured coincides with the direction of the load when the vibration isolator 1 is used. By doing in this way, the anti-vibration performance and durability of the anti-vibration body 1 of this invention can be exhibited to the maximum. This is presumed that by compressing the mixture 103, the metal material and the resin material tend to bring the normal direction of the surface closer to the compression direction while the metal material and the resin material are intertwined in a complicated manner. Is done. The graphs shown in FIGS. 6 and 7 also show the results when a load or vibration is applied in the same direction as the compression direction.
Therefore, when the vibration isolator 1 is manufactured based on the usage environment in which the vibration isolator 1 of the present invention is used, the acting direction of the load is determined and the mixture 103 is compressed in the direction corresponding to the acting direction of the load. Good. When there are a plurality of directions in which the load is applied, it is preferable to apply pressure from a plurality of directions in accordance with the direction of the action to compress the mixture 103.
[0067]
Although a preferred embodiment of the present invention has been described, the present invention is not limited to this embodiment.
For example, in the above embodiment, it has been described on the assumption that a discarded metal or resin is cut to form a metal material and a resin material of an appropriate size and shape, but an appropriate size and shape are previously set. About what it has, it can be utilized as a metal material or a resin material as it is. Then, by using such a metal material or resin material, it is possible to reduce the number of steps and further reduce the cost for manufacturing the vibration isolator.
[0068]
Moreover, although it demonstrated as what uses a resin material in said description, it may replace with a resin material or may use a synthetic rubber with a resin material.
As synthetic rubber, vulcanized rubber, styrene butadiene rubber, butadiene rubber, butyl rubber, chloroprene rubber, ethylene propylene rubber, isoprene rubber, polyurethane rubber or foams thereof, or recycled products thereof, waste tires, etc. may be used as materials. it can. And it is good to cut | disconnect the said 1 type or multiple types of said material to a suitable magnitude | size and shape as needed. In this case, the synthetic rubber and the resin material may be mixed and cut, and the mixture of the synthetic rubber and the resin material may be mixed with the metal material.
[0069]
Furthermore, although the description has been made on the assumption that the metal material and the resin material and / or the synthetic rubber are fixed by heating and melting the resin material, the resin material and the synthetic material are not limited to heat melting but a ketone solvent such as acetone or methyl ethyl ketone. The rubber may be melted and fixed. Moreover, you may fix using an adhesive agent.
In the above description, the enclosing container 71 is described as being heated by being taken out from the pressurizing container 51, but heating may be performed while the enclosing container 71 is attached to the pressurizing container 51. Furthermore, although the pressurized container 51 and the enclosed container 71 are configured separately, the pressurized container 51 and the enclosed container 71 may be integrated.
[0070]
【Effect of the invention】
ADVANTAGE OF THE INVENTION According to this invention, the vibration isolator which has the vibration suppression effect equivalent to or more than the vibration proof rubber and the vibration proof resin can be obtained. Further, the performance can be stably exhibited over a long period even in a poor environment, and the vibration isolator can be manufactured at a low cost. In particular, a cheaper vibration isolator can be obtained by using waste metal such as scrap or waste resin.
In addition, by using a waste metal such as scrap or a resin, it is possible to effectively use a metal or a resin that is difficult to recycle, which is preferable in terms of the environment.
[Brief description of the drawings]
FIG. 1 is a perspective view of a vibration isolator according to an embodiment of the present invention, partly in section.
FIG. 2 is a partial enlarged view of part A of FIG. 1 according to one embodiment of the vibration-proof layer.
FIG. 3 is a view showing an example of a metal material that can be used in the embodiment of the vibration-proof layer shown in FIG. 2;
FIG. 4 is an enlarged cross-sectional view according to a second embodiment of the vibration-proof layer.
FIG. 5 is an enlarged cross-sectional view according to a third embodiment of the vibration-proof layer.
FIG. 6 is a graph showing the relationship between the compression load (vertical axis) and the deflection (horizontal axis) when a compression load (vertical axis) is applied to the vibration isolator of the present invention.
FIG. 7 is a graph illustrating the operation of the vibration isolator of the present invention.
FIG. 8 is a view showing an example of use of the vibration isolator of the present invention.
FIG. 9 is a diagram illustrating a manufacturing apparatus for manufacturing the vibration isolator of the present invention and a procedure for manufacturing the vibration isolator using the manufacturing apparatus.
10 is a view for explaining a manufacturing apparatus for manufacturing the vibration isolator of the present invention and a procedure for manufacturing the vibration isolator continuous with FIG. 9; FIG.
[Explanation of symbols]
1 Vibration isolator
10 Anti-vibration layer
20 Protective layer
31 rails
33 sleepers
35 Roadbed
51 Pressurized container
52 Pressurized container body
53 Bottom cover
54 Pressure piston
56 Heating device (heating means)
56a induction heating coil
59 Cooling water nozzle
71 Enclosed container
72 Enclosed container body
73 Bottom cover
76 Upper lid
75,77 volts
100, 110, 120 Anti-vibration layer
101, 111, 121 Metal material
102,122 Laminate film (resin material)
103 mixture
103a Mixture (compressed)
104,114 PET chip (resin material)
106,116,126 Air gap

Claims (26)

Interposed between the shape maintaining means for maintaining the shape while compressing a mixture of a plate-like metal material and a resin material, and said resin material and fixed the plate-shaped metal material in a compressed state by the shape-maintaining means A vibration isolator having a void portion.   The vibration isolator according to claim 1, wherein the mixture includes a plurality of different types of resin materials. The vibration isolator according to claim 1 or 2, wherein the mixture includes a plurality of plate-like metal materials of different types. The vibration isolator according to any one of claims 1 to 3, wherein the resin material includes a resin previously coated or bonded to the plate-shaped metal material . The vibration isolator according to any one of claims 1 to 4, wherein a mixing ratio of the plate metal material and the resin material is in a range of 1: 9 to 9: 1 in a volume ratio. . The mixture formed by mixing the plate-shaped metal material and the resin material and the gap are in a range of 1: 9 to 8: 2 in volume ratio. The vibration isolator according to any one of the above.   The vibration isolator according to any one of claims 1 to 6, further comprising a viscous material filled in a part or all of the voids.   The vibration isolator according to claim 7, wherein the viscous material is mainly composed of asphalt. The vibration isolator according to any one of claims 1 to 8, wherein the shape maintaining means is an adhesive that bonds at least part of the plate-like metal material and the resin material.   The vibration isolator according to any one of claims 1 to 8, wherein the shape maintaining means melts and solidifies at least a part of the resin material into a fixed state. The plate-like metal material on the outer periphery of the vibration isolator and the resin material are bonded or fixed, and a mixture of the plate metal material and the resin material in a compressed state is provided at the center of the vibration isolator. The vibration isolator according to any one of claims 1 to 10, which is sealed. The vibration isolator according to any one of claims 1 to 11, wherein at least one of the plate-shaped metal material or the resin material is formed of a discarded metal or a discarded resin.   The vibration isolator according to any one of claims 1 to 12, wherein a synthetic rubber is used instead of the resin material or together with the resin material. 14. The plate metal material , the resin material, or the synthetic rubber is compressed in the same direction as one or a plurality of load directions that act on the vibration isolator during use. A vibration isolator according to any one of the above. A plate-shaped metal material and a resin material are mixed to form a mixture,
This mixture is pressurized and compressed in a compression vessel,
Adhering or fixing at least a part of the plate-like metal material and the resin material constituting the mixture so as to maintain a constant shape of the compressed mixture,
A method of manufacturing a vibration isolator characterized by the above. The plate-shaped metal material and the resin material are fixed by heating the mixture in the compressed state to melt the resin material and then cooling the mixture to solidify the resin material. The method for manufacturing a vibration isolator according to claim 15, characterized in that: The plate-like metal material on the outer periphery of the vibration isolator and the resin material are bonded or fixed, and a mixture of the plate metal material and the resin material in a compressed state is provided at the center of the vibration isolator. The method for producing a vibration isolator according to claim 15 or 16, wherein the vibration isolator is sealed. By cutting a plate-like metal material, wherein the resin material is contained, vibration insulating member according to any one of claims 15 to 17, characterized by forming said resin material and said plate-like metal material Manufacturing method. The vibration isolator according to any one of claims 15 to 18, wherein a mixture is formed by mixing a single or a plurality of types of resin materials and a single or a plurality of types of plate-shaped metal materials . Production method. The method for manufacturing a vibration isolator according to any one of claims 15 to 19, wherein at least one of the plate-shaped metal material or the resin material is formed of a discarded metal or a discarded resin. The prevention ratio according to any one of claims 15 to 20, wherein a mixing ratio of the plate-shaped metal material and the resin material in a compressed state is in a range of 1: 9 to 9: 1 in a volume ratio. A method for manufacturing a vibrator.   The method for manufacturing a vibration isolator according to any one of claims 15 to 21, wherein a volume ratio of the mixture and the gap in a compressed state is in a range of 1: 9 to 8: 2. The viscous material is supplied to the mixture, and the viscous material is filled into a part or all of the gaps between the plate-like metal material and the resin material. A method for manufacturing the vibration isolator according to 1.   The method for manufacturing a vibration isolator according to any one of claims 15 to 23, wherein a synthetic rubber is used instead of the resin material or together with the resin material.   The anti-vibration according to any one of claims 15 to 24, wherein the mixture is pressurized and compressed from the same direction as one or more load directions acting on the anti-vibration body when the anti-vibration body is used. A method for manufacturing a vibrator. A manufacturing apparatus for manufacturing a vibration isolator by mixing and compressing a plate-shaped metal material and a resin material, or a plate-shaped metal material, a resin material, and a synthetic rubber ,
The plate-shaped metal material and the resin material, or the container into which the plate-shaped metal material and the resin material and synthetic rubber are put,
Pressurizing / compressing means for compressing the plate-shaped metal material and the resin material in the container , or a mixture of the plate-shaped metal material, the resin material, and the synthetic rubber into a predetermined shape;
Heating means for heating the mixture in a state compressed by the pressurizing / compressing means to melt at least a part of the resin material or the resin material and the synthetic rubber;
Holding means for holding the mixture compressed in a predetermined shape by the pressurizing / compressing means in a compressed state of the predetermined shape while being heated by the heating means and being cooled after the heating ; ,
An apparatus for manufacturing a vibration isolator characterized by comprising:

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