JP4958136B2 - Hybrid of polyethylene glycol and copper (II) oxide - Google Patents
Hybrid of polyethylene glycol and copper (II) oxide Download PDFInfo
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本発明は、ポリエチレングリコールと酸化銅(II)とのハイブリッドに関する。また本発明は、紫外線カット性及び熱線カット性を有する該ハイブリッドに関する。さらに本発明は、ゾル−ゲル法で該ハイブリッドを製造する方法に関する。 The present invention relates to a hybrid of polyethylene glycol and copper (II) oxide. The present invention also relates to the hybrid having ultraviolet cut ability and heat ray cut ability. The present invention further relates to a method for producing the hybrid by a sol-gel method.
ポリエチレングリコールは、耐薬品性、屈曲性、引張り強さ、透明性に優れているために、食品や医薬品の包装用フィルム等として広く活用されている。また、酸化銅(II)は顔料、塗料としての用途がある他に、熱線カット性を有することにより、添加剤として有用であるが、屈曲性に劣る。 Since polyethylene glycol is excellent in chemical resistance, flexibility, tensile strength, and transparency, it is widely used as a packaging film for foods and pharmaceuticals. Further, copper (II) oxide is useful as an additive because of its use as a pigment and paint, and also has heat ray cutting properties, but it is inferior in flexibility.
そこで、食品や医薬品の包装用フィルム等、さらには有機ガラス等における紫外線カット性及び熱線カット性の要望に応えるために、ポリエチレングリコールに酸化銅(II)を含有させたものを包装用フィルムとしたり、高分子樹脂基板や有機ガラス基板等にフィルム状に積層したりして使用する等のことが考えられるが、両者の屈折率が大きく異なるので、ポリエチレングリコールの優れた屈曲性、透明性を維持しながら酸化銅(II)を含有させることは容易ではない。 Therefore, in order to meet the demands for UV-cutting properties and heat ray-cutting properties in food and pharmaceutical packaging films and organic glass, etc., polyethylene glycol containing copper oxide (II) is used as a packaging film. It is conceivable to use it by laminating it on a polymer resin substrate, organic glass substrate, etc., but the refractive index of both is greatly different, so the excellent flexibility and transparency of polyethylene glycol is maintained. However, it is not easy to contain copper (II) oxide.
金属酸化物膜であるITO膜と誘電体膜とを透光性のガラス基板に成膜してなる熱線カットフィルタも提案されているが、金属酸化物膜と誘電体膜とを基板と積層するために剥離等の問題を生じ、満足なものとはいえない(特許文献1参照。)。また、金属酸化物は、太陽光等の紫外線に曝露することで強い酸化作用を示すケースもみられ、高分子樹脂基板や有機ガラス基板等の劣化といった耐候性の問題もあった。
本発明の課題は、ポリエチレングリコールの優れた屈曲性、透明性を維持しながら酸化銅(II)を含有させ、酸化銅(II)の特性を発揮させる手段を提供すること、及び、ガラス基板や高分子樹脂基板等に積層する必要がなくて単層で適用できる紫外線カット性及び熱線カット性を有するハイブリッドを提供することである。 An object of the present invention is to provide a means for containing copper oxide (II) while maintaining the excellent flexibility and transparency of polyethylene glycol and exhibiting the characteristics of copper oxide (II), and a glass substrate, It is an object of the present invention to provide a hybrid having an ultraviolet ray cutting property and a heat ray cutting property which can be applied as a single layer without being laminated on a polymer resin substrate.
本発明者らは、金属酸化物である酸化銅(II)を一つのモノマーとして考えることで、従来は基板構成物質とされた高分子樹脂の一種であるポリエチレングリコールと直接反応させることを試み、ゾル−ゲル法によりポリエチレングリコールと酸化銅(II)とのハイブリッド(以下「ハイブリッド」のことを、代表的な適用形態である「ハイブリッドフィルム」と表示することがある。)を調製するとポリエチレングリコールと酸化銅(II)との両方の特性を保持させることができ、そのフィルムの光学特性、物性が極めて優れたものとなることを見出した。 By considering copper oxide (II), which is a metal oxide, as one monomer, the present inventors have attempted to directly react with polyethylene glycol, which is a kind of polymer resin that has been conventionally used as a substrate constituent material, When a hybrid of polyethylene glycol and copper oxide (II) (hereinafter referred to as “hybrid” is sometimes referred to as “hybrid film”, which is a typical application form) by a sol-gel method) It has been found that both characteristics of copper (II) oxide can be maintained, and the optical characteristics and physical properties of the film are extremely excellent.
すなわち、透明性、屈曲性に優れているポリエチレングリコールに、ポリエチレングリコールの優れた透明性、屈曲性を維持しながら、紫外線カット性及び熱線カット性を併せ持つ酸化銅(II)を複合含有(ハイブリッド)させて、ポリエチレングリコールに紫外線カット性及び熱線カット性を付与するという本発明の課題を、ゾル−ゲル法によりポリエチレングリコールと酸化銅(II)とのハイブリッドフィルムを調製することで解決できることがわかった。 In other words, polyethylene glycol, which is excellent in transparency and flexibility, is combined with copper oxide (II) that has both UV-cut and heat-ray-cut properties while maintaining the excellent transparency and flexibility of polyethylene glycol (hybrid). Thus, it has been found that the problem of the present invention of imparting UV-cutting properties and heat ray-cutting properties to polyethylene glycol can be solved by preparing a hybrid film of polyethylene glycol and copper (II) oxide by a sol-gel method. .
本発明により得られるポリエチレングリコールと酸化銅(II)とのハイブリッドフィルムは、光学特性、物性がともに優れているが、とりわけ、従来、ガラス基板や高分子樹脂基板等に積層するものが紫外線遮蔽層であれば紫外線カット性、熱線遮蔽層であれば熱線カット性に限られていたところ、本発明のハイブリッドフィルムが透明性、紫外線カット性及び熱線カット性を併せ持つ点は注目に値する。 The hybrid film of polyethylene glycol and copper (II) oxide obtained according to the present invention is excellent in both optical properties and physical properties, but in particular, what is conventionally laminated on a glass substrate or a polymer resin substrate is an ultraviolet shielding layer. If it is, if it was ultraviolet-cut property and it was limited to heat-ray cut property if it was a heat ray shielding layer, it is worth noting that the hybrid film of this invention has transparency, ultraviolet-ray cut property, and heat ray-cut property.
ゾル−ゲル法によると、有機高分子であるポリエチレングリコールと金属酸化物である酸化銅(II)とを、いわゆる分子レベル、つまりナノメートルオーダーで複合したハイブリッドフィルムとすることができる。両者は、共有結合又はクーロン力結合をすることにより一体化しているものと考えられる。得られたハイブリッドフィルムは、一体化した単層構造でありながら、400nm以下の全領域の紫外線及び850〜1020nm付近の近赤外線(一般的に「熱線」と呼ばれる。)を実質的に遮蔽する特性を持つ。 According to the sol-gel method, a hybrid film in which polyethylene glycol, which is an organic polymer, and copper (II) oxide, which is a metal oxide, are combined at a so-called molecular level, that is, nanometer order can be obtained. Both are considered to be integrated by covalent bond or Coulomb force bond. The obtained hybrid film has an integrated single-layer structure, but substantially shields ultraviolet rays in the entire region of 400 nm or less and near infrared rays in the vicinity of 850 to 1020 nm (generally referred to as “heat rays”). have.
複合含有させる酸化銅(II)の量は、好ましくはポリエチレングリコールに対して0.6〜30重量%であるが、さらに好ましくはポリエチレングリコールに対して3〜14重量%である。 The amount of the copper (II) oxide to be complexed is preferably 0.6 to 30% by weight based on polyethylene glycol, more preferably 3 to 14% by weight based on polyethylene glycol.
透明なハイブリッドフィルムの厚みは、好ましくは50〜500μmであるが、さらに好ましくは100〜300μmである。 The thickness of the transparent hybrid film is preferably 50 to 500 μm, more preferably 100 to 300 μm.
本発明のハイブリッドを得る工程図を図1に示す。
図1にみられるように、まず、数平均分子量600のポリエチレングリコール(以下「PEG」ということがある。)に3−イソシアナートプロピルトリエトキシシランを添加し、窒素ガス雰囲気下、90℃で1日間撹拌し、エトキシシラン誘導体−ポリエチレングリコール複合体(ET−PEG)を得る。エチルアルコールを添加して20重量%溶液とする。その溶液に、銅(II)エトキシド、塩酸(2N)及びエチルアルコールを反応させて得た銅(II)エトキシド20重量%エチルアルコール溶液を添加し、10分間撹拌し、7日間乾燥する。次いで、30℃で3日間真空乾燥し、ポリエチレングリコールと酸化銅(II)とのハイブリッド材料(以下「PEG/CuOハイブリッド」ということがある。)を得る。
得られたPEG/CuOハイブリッド材料を熱処理すると、フィルム厚みをより薄くしても紫外線及び熱線の高い防御効果を得られることがわかった。
A process diagram for obtaining the hybrid of the present invention is shown in FIG.
As shown in FIG. 1, first, 3-isocyanatopropyltriethoxysilane was added to polyethylene glycol having a number average molecular weight of 600 (hereinafter sometimes referred to as “PEG”), and 1 at 90 ° C. in a nitrogen gas atmosphere. The mixture is stirred for a day to obtain an ethoxysilane derivative-polyethylene glycol complex (ET-PEG). Ethyl alcohol is added to make a 20 wt% solution. To the solution is added a copper (II)
It was found that when the obtained PEG / CuO hybrid material is heat-treated, a high protective effect of ultraviolet rays and heat rays can be obtained even if the film thickness is reduced.
以下、本発明の実施例を示す。 Examples of the present invention will be described below.
図2〜4は、銅(II)エトキシドの複合量により、各波長における透過率がどのように変化するかを示したものである。横軸は波長(nm)、縦軸は透過率(%)を表す。図2は、広い領域の紫外−可視(UV−VIS)分光光度測定データ、図3は、紫外線領域の分光光度測定データ、図4は、熱線領域の分光光度測定データを示す。
図2〜4において、フィルム厚みは、250μmとした。
2 to 4 show how the transmittance at each wavelength varies depending on the composite amount of copper (II) ethoxide. The horizontal axis represents wavelength (nm), and the vertical axis represents transmittance (%). FIG. 2 shows ultraviolet-visible (UV-VIS) spectrophotometric data in a wide area, FIG. 3 shows spectrophotometric data in the ultraviolet area, and FIG. 4 shows spectrophotometric data in the heat ray area.
2-4, the film thickness was 250 micrometers.
図3からわかるように、酸化銅(II)を含まないものは紫外線を透過するのに対し、銅(II)エトキシドの複合量が1重量%以上だと、紫外線を含めた400nm以下の領域を完全にカットできることがわかる。 As can be seen from FIG. 3, those containing no copper (II) oxide transmit ultraviolet rays, whereas when the composite amount of copper (II) ethoxide is 1% by weight or more, a region of 400 nm or less including ultraviolet rays is included. It turns out that it can cut completely.
また、図4からわかるように、750nm以上の熱線領域については、酸化銅(II)を含まないものは熱線を90%程度透過するのに対し、銅(II)エトキシドの複合量が1重量%だと、半分近くカットでき、銅(II)エトキシドの複合量が15重量%以上だと、ほとんど完全にカットできることがわかる。 In addition, as can be seen from FIG. 4, in the heat ray region of 750 nm or more, those containing no copper (II) oxide transmit about 90% of the heat rays, whereas the composite amount of copper (II) ethoxide is 1% by weight. Then, it can be cut almost half, and when the composite amount of copper (II) ethoxide is 15% by weight or more, it can be seen that it can be cut almost completely.
図5は、フィルム化したPEG/CuOハイブリッドの厚みにより、波長900nmにおける透過率(%)がどのように変わるかを示す。横軸はフィルムの厚み(μm)、縦軸は波長900nmにおける透過率(%)を表す。
図5において、銅(II)エトキシドの複合量は、15重量%とした。
FIG. 5 shows how the transmittance (%) at a wavelength of 900 nm varies depending on the thickness of the filmed PEG / CuO hybrid. The horizontal axis represents the film thickness (μm), and the vertical axis represents the transmittance (%) at a wavelength of 900 nm.
In FIG. 5, the composite amount of copper (II) ethoxide was 15% by weight.
図6は、銅(II)エトキシドの複合量とフィルム化したPEG/CuOハイブリッドの厚みとにより、波長900nmにおける透過率(%)がどのように変わるかを示す。横軸は銅(II)エトキシドの複合量(重量%)、縦軸はフィルムの厚み(μm)を表す。 FIG. 6 shows how the transmittance (%) at a wavelength of 900 nm varies depending on the composite amount of copper (II) ethoxide and the thickness of the filmed PEG / CuO hybrid. The horizontal axis represents the composite amount (% by weight) of copper (II) ethoxide, and the vertical axis represents the film thickness (μm).
図5及び図6から、銅(II)エトキシドの複合量が1重量%程度以上であれば、フィルムの厚みが500μm以下でも、波長900nmにおける透過率(%)が下がってきており、複合量、厚みの増加に伴ってさらに波長900nmにおける透過率(%)が下がり、本発明の熱線カットの効果が著しいことがわかる。 From FIG. 5 and FIG. 6, if the composite amount of copper (II) ethoxide is about 1% by weight or more, the transmittance (%) at a wavelength of 900 nm is decreased even when the film thickness is 500 μm or less. It turns out that the transmittance | permeability (%) in wavelength 900nm falls further with the increase in thickness, and the effect of the heat ray cut of this invention is remarkable.
図1の工程において、30℃で3日間真空乾燥後、さらに60℃で3日間(=72時間)熱処理を行った。銅(II)エトキシド複合量は10重量%、フィルムの厚みは180μmとした。図7は、図2(熱処理なし)の銅(II)エトキシド複合量15重量%、フィルムの厚み250μmの場合と比較することにより、熱処理によって得られる効果を見るための、広い領域の紫外−可視(UV−VIS)分光光度測定データを示す。 In the step of FIG. 1, after vacuum drying at 30 ° C. for 3 days, heat treatment was further performed at 60 ° C. for 3 days (= 72 hours). The copper (II) ethoxide complex amount was 10% by weight, and the film thickness was 180 μm. FIG. 7 shows a broad region of UV-visible to see the effect obtained by the heat treatment by comparing with the case of the copper (II) ethoxide complex amount of 15% by weight and the film thickness of 250 μm in FIG. 2 (no heat treatment). (UV-VIS) shows spectrophotometric data.
図7にみられるように、約800〜1000nm付近の熱線領域及び紫外線領域においては、双方のハイブリッド材料とも良好に防御していることがわかる。しかし、可視光線領域については、銅(II)エトキシド複合量が少ないうえ、フィルムの厚みが薄くても、熱処理したハイブリッド材料の方が、可視光線を透過する領域が広く、かつ、透過率も高くなることがわかった。つまり、熱処理したハイブリッド材料の方が、銅(II)エトキシド複合量を減らしかつフィルムの厚みを薄くすることができる上に、光学特性に富んだ材料になることがわかった。 As can be seen from FIG. 7, in the heat ray region and the ultraviolet region near about 800 to 1000 nm, both hybrid materials are well protected. However, in the visible light region, the composite amount of copper (II) ethoxide is small, and even if the film thickness is thin, the heat-treated hybrid material has a wider visible light transmitting region and higher transmittance. I found out that In other words, it was found that the heat-treated hybrid material can reduce the amount of copper (II) ethoxide complex and reduce the thickness of the film, and can be a material rich in optical characteristics.
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