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JP4989435B2 - Photosensitive resin and photosensitive resin composition - Google Patents
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JP4989435B2 - Photosensitive resin and photosensitive resin composition - Google Patents

Photosensitive resin and photosensitive resin composition Download PDF

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JP4989435B2
JP4989435B2 JP2007318621A JP2007318621A JP4989435B2 JP 4989435 B2 JP4989435 B2 JP 4989435B2 JP 2007318621 A JP2007318621 A JP 2007318621A JP 2007318621 A JP2007318621 A JP 2007318621A JP 4989435 B2 JP4989435 B2 JP 4989435B2
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浩志 上井
将行 小林
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Resonac Holdings Corp
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Description

本発明は、感光性樹脂および感光性樹脂を含有する感光性樹脂組成物に関する。詳しくは希アルカリに可溶で感度、信頼性、指触乾燥性に優れたプリント配線板用ソルダーレジストインキに好適な感光性樹脂組成物に関する。   The present invention relates to a photosensitive resin and a photosensitive resin composition containing the photosensitive resin. More specifically, the present invention relates to a photosensitive resin composition suitable for a solder resist ink for printed wiring boards, which is soluble in a dilute alkali and has excellent sensitivity, reliability, and dryness to touch.

近年、プリント配線板用ソルダーレジストインキとして、作業性や環境問題から希アルカリ現像型の液状ソルダーフォトレジストインキが広く用いられている。例えば特許文献1に示される様な、カルボシキル基を側鎖に有するノボラック型エポキシ(メタ)アクリレートを含む樹脂組成物が提案され、現在主流となっている。   In recent years, dilute alkali development type liquid solder photoresist inks are widely used as solder resist inks for printed wiring boards because of workability and environmental problems. For example, as shown in Patent Document 1, a resin composition containing a novolac type epoxy (meth) acrylate having a carboxy group in the side chain has been proposed and is now mainstream.

近年、電子機器の小型化、軽量化、高性能化が進んでおり、これらの背景からソルダーレジストのパターンも微細となっており、これらに対応するため高感度化が必要となっている。しかしながら、上記の技術では不十分である。   In recent years, electronic devices have been reduced in size, weight, and performance, and the solder resist pattern has become fine due to these backgrounds. In order to cope with these, high sensitivity is required. However, the above technique is insufficient.

そこで感光性樹脂であるノボラック型エポキシ(メタ)アクリレートでの光感度を上げる検討が行なわれている。この手法としては長鎖の不飽和一塩基酸を(メタ)アクリル酸と併用する方法や、多官能の不飽和基を有する一塩基酸を(メタ)アクリル酸と併用する方法(特許文献2)などが報告されている。しかし、これらの技術では柔軟な構造を導入することにより樹脂の溶剤乾燥後のべたつき(いわゆる指触乾燥性)が生じやすくなり、パターン露光時に使用するフォトマスクの張り付きなどの問題が生じて生産性を著しく落とす問題がある。更に後者では感光性樹脂の安定性が著しく悪くなる問題がある。   Therefore, studies have been made to increase the photosensitivity with a novolac type epoxy (meth) acrylate which is a photosensitive resin. As this method, a method using a long-chain unsaturated monobasic acid in combination with (meth) acrylic acid, or a method using a monobasic acid having a polyfunctional unsaturated group in combination with (meth) acrylic acid (Patent Document 2). Etc. have been reported. However, by introducing a flexible structure in these technologies, stickiness after solvent drying of the resin (so-called finger dryness) is likely to occur, and problems such as sticking of a photomask used during pattern exposure occur, resulting in productivity. There is a problem that drops significantly. Furthermore, the latter has a problem that the stability of the photosensitive resin is remarkably deteriorated.

ノボラック型エポキシ(メタ)アクリレートに(グリジジル)メタアクリレートを反応させた感光性樹脂(特許文献3、4)、ノボラック型エポキシ(メタ)アクリレートに(グリジジル)メタアクリレートと水溶性のモノエポキシを反応させた感光性樹脂も紹介されている(特許文献5)。これらも光感度は高いが指触乾燥性が不十分であり、また特許文献3、4では熱安定性が悪い。   A photosensitive resin (Patent Documents 3 and 4) obtained by reacting a novolac type epoxy (meth) acrylate with (glycidyl) methacrylate, and a novolac type epoxy (meth) acrylate with (glycidyl) methacrylate and a water-soluble monoepoxy. A photosensitive resin is also introduced (Patent Document 5). Although these also have high photosensitivity, the dryness to touch is insufficient, and in Patent Documents 3 and 4, the thermal stability is poor.

特公平1−54390号公報Japanese Patent Publication No. 1-54390 特開平11−021327号公報JP 11-021327 A 特許第2900137号公報Japanese Patent No. 2900137 特許第2963069号公報Japanese Patent No. 2963069 特開2001−264977号公報JP 2001-264977 A

従って本発明の目的は、上記の問題点である高感度でかつ使用の上で十分な指触乾燥性を有し、十分な信頼性を有する感光性樹脂及び感光性樹脂組成物、ならびにその硬化物(特にソルダーレジストインキに有用である)を提供することにある。   Accordingly, an object of the present invention is to provide a photosensitive resin and a photosensitive resin composition having high sensitivity and sufficient touch-drying property on use, and sufficient reliability, and curing thereof. It is to provide a product (especially useful for solder resist ink).

本発明者らは前記した問題点を鋭意検討した結果、
(1)ノボラック型エポキシ樹脂(a)、下記一般式(I)で表される化合物(b)、及び(メタ)アクリル酸(c)を反応させて得られた樹脂に、多塩基酸無水物(d)を反応させ、さらにグリシジル(メタ)アクリレート(e)を反応させて得られる感光性樹脂(A)、
As a result of earnest examination of the problems described above, the present inventors have
(1) A polybasic acid anhydride to a resin obtained by reacting a novolac-type epoxy resin (a), a compound (b) represented by the following general formula (I), and (meth) acrylic acid (c) Photosensitive resin (A) obtained by reacting (d) and further reacting with glycidyl (meth) acrylate (e),

Figure 0004989435
(式中、Rは水素又はメチル基である)
(2)一般式(I)で表される化合物(b)の割合が、ノボラック型エポキシ樹脂(a)のエポキシ基1.0モルに対して0.05から0.50モルであることを特徴とする(1)に記載の感光性樹脂(A)、
(3)多塩基酸無水物(d)の割合が、ノボラック型エポキシ樹脂(a)のエポキシ基1.0モルに対して0.40から0.85モルであることを特徴とする(1)または(2)に記載の感光性樹脂(A)、
(4)グリシジル(メタ)アクリレート(e)の割合が、ノボラック型エポキシ(a)のエポキシ基1.0モルに対して0.1モル以上であり、かつ固形分酸価が40〜90mgKOH/gであることを特徴とする(1)〜(3)のいずれかに記載の感光性樹脂(A)、
(5)(1)〜(4)のいずれかに記載の感光性樹脂(A)、エポキシ樹脂(B)、反応性希釈剤(C)、光開始剤(D)を含む感光性樹脂組成物、
(6)ソルダーレジスト用感光性樹脂組成物である(5)に記載の感光性樹脂組成物、及び
(7)(5)または(6)に記載の感光性樹脂組成物を硬化させてなる硬化塗膜を開発することにより上記課題を解決した。
Figure 0004989435
(Wherein R is hydrogen or a methyl group)
(2) The ratio of the compound (b) represented by the general formula (I) is 0.05 to 0.50 mol with respect to 1.0 mol of the epoxy group of the novolac type epoxy resin (a). The photosensitive resin (A) according to (1),
(3) The ratio of the polybasic acid anhydride (d) is 0.40 to 0.85 mol with respect to 1.0 mol of the epoxy group of the novolac type epoxy resin (a) (1) Or the photosensitive resin (A) according to (2),
(4) The ratio of glycidyl (meth) acrylate (e) is 0.1 mol or more with respect to 1.0 mol of the epoxy group of the novolak type epoxy (a), and the solid content acid value is 40 to 90 mgKOH / g. The photosensitive resin (A) according to any one of (1) to (3),
(5) A photosensitive resin composition comprising the photosensitive resin (A) according to any one of (1) to (4), an epoxy resin (B), a reactive diluent (C), and a photoinitiator (D). ,
(6) Curing obtained by curing the photosensitive resin composition according to (5), which is a photosensitive resin composition for solder resist, and (7), (5) or (6). The above problems have been solved by developing a coating film.

本発明により、ソルダーレジストに特に有用である、高感度で十分な指蝕乾燥性と信頼性を有する感光性樹脂もしくは感光性樹脂組成物を提供することができる。   According to the present invention, it is possible to provide a photosensitive resin or a photosensitive resin composition that is particularly useful for a solder resist and has high sensitivity and sufficient finger-drying dryness and reliability.

以下に本発明を詳細に説明する。
本発明で用いるノボラック型エポキシ樹脂(a)は公知公用のものを使用することが出来る。例えば、フェノールノボラック、クレゾールノボラック、ビスフェノールノボラック、フェノールアラルキル、ナフトールアラルキルのグリシジルエーテル等が挙げられるが、これらに限られるものではない。また、これらは、1種または2種以上混合して用いてもよい。
The present invention is described in detail below.
As the novolac type epoxy resin (a) used in the present invention, a publicly known one can be used. Examples include, but are not limited to, phenol novolac, cresol novolac, bisphenol novolac, phenol aralkyl, glycidyl ether of naphthol aralkyl, and the like. Moreover, you may use these 1 type or in mixture of 2 or more types.

本発明で用いる一般式(I)で表される化合物(b)(以下「化合物(b)」)は、(メタ)アクリル酸に比べて分子鎖が長く感光性基の運動性が高くなるため反応性が高く光感度の向上に寄与する。また一般的に分子鎖が長く柔軟な構造が含まれると指蝕乾燥性が悪くなる傾向にあるが、構造中の芳香族環が指触乾燥性の低下を抑制する効果を有する。   The compound (b) represented by the general formula (I) used in the present invention (hereinafter referred to as “compound (b)”) has a longer molecular chain and higher mobility of the photosensitive group than (meth) acrylic acid. High reactivity contributes to improved photosensitivity. In general, when the molecular chain is long and a flexible structure is included, the dryness of finger erosion tends to deteriorate, but the aromatic ring in the structure has the effect of suppressing the decrease in dryness of touch.

Figure 0004989435
Figure 0004989435

(式中、Rは水素又はメチル基である)。 (Wherein R is hydrogen or a methyl group).

上記化合物(b)は、フェニルグリシジルエーテル(エポキシ)及び(メタ)アクリル酸を等モルで反応させ、その後に無水こはく酸を等モル付加させて合成することができる。又フェニルグリシジルエーテルとアクリル酸の付加物は市販のもの(商品名:アロニックスM5700、東亞合成株式会社製)を使用することが出来る。   The compound (b) can be synthesized by reacting phenylglycidyl ether (epoxy) and (meth) acrylic acid in equimolar amounts and then adding equimolar amounts of succinic anhydride. As the adduct of phenylglycidyl ether and acrylic acid, commercially available products (trade name: Aronix M5700, manufactured by Toagosei Co., Ltd.) can be used.

化合物(b)と(メタ)アクリル酸(c)の使用割合は、エポキシ樹脂(a)のエポキシ基1.0モルに対して化合物(b)と(メタ)アクリル酸の総和で0.98から1.02モルであることが望ましい。0.98モル未満であると感光性樹脂の安定性が悪くなる可能性があり、1.02モルを超えると残存する未反応成分由来の臭気の問題がある。
また化合物(b)の使用量はエポキシ樹脂(a)のエポキシ基1.0モルに対し0.05から0.50モルであることが望ましい。0.05モル未満では本発明の効果を十分に得ることが困難である。0.50モルを超えると使用量に見合った光感度の向上の効果は得られず、また比較的反応性が劣るためノボラック型エポキシ(a)との反応時間が長くなるなどの問題がある。
The proportion of compound (b) and (meth) acrylic acid (c) used is 0.98 in total of compound (b) and (meth) acrylic acid per 1.0 mol of epoxy group of epoxy resin (a). It is desirable that it is 1.02 mol. If the amount is less than 0.98 mol, the stability of the photosensitive resin may be deteriorated. If the amount exceeds 1.02 mol, there is a problem of odor derived from the remaining unreacted components.
The amount of the compound (b) used is desirably 0.05 to 0.50 mol with respect to 1.0 mol of the epoxy group of the epoxy resin (a). If it is less than 0.05 mol, it is difficult to sufficiently obtain the effects of the present invention. When the amount exceeds 0.50 mol, the effect of improving the photosensitivity corresponding to the amount used cannot be obtained, and there is a problem that the reaction time with the novolak type epoxy (a) becomes long because of relatively poor reactivity.

ノボラック型エポキシ樹脂(a)、化合物(b)、(メタ)アクリル酸(c)の反応は公知の手法を用いることが出来る。例えば反応温度70〜140℃の温度で反応させることが出来る。反応には公知のエステル化触媒や重合禁止剤を併用することも出来る。エステル化触媒としてはトリエチルアミン、ベンジルジメチルアミンなどのアミン系触媒や、イミダゾール類、トリフェニルホスフィン、トリブチルホスフィン、トリ−o―トルイルホスフィン、トリ−m−トルイルホスフィン、トリ−p−トルイルホスフィン、トリス(p−メトキシフェニル)ホスフィン等のリン系触媒、ナフテン酸金属塩、オクチル酸金属塩などの金属系触媒、イミダゾール類、イミダゾールシラン、アミノシランが挙げられる。重合禁止剤としてはハイドロキノン、メチルハイドロキノン、トリメチルハイドロキノン、メトキノン、1,4−ベンゾキノン、2,5−トルキノン、1,4−ナフトキノン、2,3−ジメチルベンゾキノン、2,6−ジメチルベンゾキノン、2,3−ジメトキシ−5−メチル−1,4−ベンゾキノン、2,3−ジメトキシ−1,4−ベンゾキノン、フェニル−1,4−ベンゾキノン、2,6−ジ−t−ブチル−4−メトキシフェノール、フェノチアジン等が挙げられる。また空気又は酸素の反応系中への吹き込みも有効な手段である。   A known method can be used for the reaction of the novolac type epoxy resin (a), the compound (b), and the (meth) acrylic acid (c). For example, the reaction can be performed at a reaction temperature of 70 to 140 ° C. In the reaction, a known esterification catalyst or a polymerization inhibitor can be used in combination. Esterification catalysts include amine catalysts such as triethylamine and benzyldimethylamine, imidazoles, triphenylphosphine, tributylphosphine, tri-o-toluylphosphine, tri-m-toluylphosphine, tri-p-toluylphosphine, tris ( Examples thereof include phosphorus catalysts such as p-methoxyphenyl) phosphine, metal catalysts such as naphthenic acid metal salts and octylic acid metal salts, imidazoles, imidazole silanes and aminosilanes. As polymerization inhibitors, hydroquinone, methylhydroquinone, trimethylhydroquinone, methoquinone, 1,4-benzoquinone, 2,5-toluquinone, 1,4-naphthoquinone, 2,3-dimethylbenzoquinone, 2,6-dimethylbenzoquinone, 2,3 -Dimethoxy-5-methyl-1,4-benzoquinone, 2,3-dimethoxy-1,4-benzoquinone, phenyl-1,4-benzoquinone, 2,6-di-t-butyl-4-methoxyphenol, phenothiazine, etc. Is mentioned. Blowing air or oxygen into the reaction system is also an effective means.

多塩基酸無水物(d)は特に限定されないが、例えば無水マレイン酸、無水フタル酸、無水こはく酸、無水イタコン酸、テトラヒドロ無水フタル酸、ヘキサヒドロ無水フタル酸、無水トリメリット酸、無水ピロメリット酸等が挙げられる。これら1種又は2種以上を併用しても良い。多塩基酸無水物(d)の付加反応も公知の手法を用いることが出来、例えば70〜130℃で反応させることが出来る。   The polybasic acid anhydride (d) is not particularly limited. For example, maleic anhydride, phthalic anhydride, succinic anhydride, itaconic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, trimellitic anhydride, pyromellitic anhydride Etc. One or two or more of these may be used in combination. The addition reaction of polybasic acid anhydride (d) can also use a well-known method, for example, can be made to react at 70-130 degreeC.

多塩基酸無水物(d)の使用割合は、ノボラック型エポキシ樹脂(a)のエポキシ基1.0モルに対して0.4から0.85モルである。0.4モル未満であると希アルカリ現像液に対して十分な溶解性を得るのが困難であり、0.85モルを超えると硬化物の耐水性が悪くなりPCT耐性などが悪くなる傾向にある。   The usage-amount of a polybasic acid anhydride (d) is 0.4 to 0.85 mol with respect to 1.0 mol of epoxy groups of a novolak-type epoxy resin (a). If it is less than 0.4 mol, it is difficult to obtain sufficient solubility in a dilute alkali developer, and if it exceeds 0.85 mol, the water resistance of the cured product tends to deteriorate and PCT resistance tends to deteriorate. is there.

グリシジル(メタ)アクリレート(e)は多塩基酸無水物(d)が反応して生じるカルボキシル基と反応して感光性基を導入する。
グリシジル(メタ)アクリレート(e)の使用量はノボラック型エポキシ樹脂(a)のエポキシ基1.0に対して0.1モル以上で、本発明の感光性樹脂(A)の固形分酸価が40〜90mgKOH/gの範囲になるような量であることが望ましい。グリシジル(メタ)アクリレート(e)の使用量が0.1モル未満であると本発明の効果を十分得ることが困難である。また酸価が40mgKOH/g未満であると十分なアルカリ現像性を得ることが出来ない場合があり、酸価が90mgKOH/gを超えると硬化物の耐水性が悪くなりPCT耐性が悪くなる傾向にある。グリシジル(メタ)アクリレートの使用量は固形分酸価から容易に求めることが出来る。
Glycidyl (meth) acrylate (e) reacts with the carboxyl group produced by the reaction of polybasic acid anhydride (d) to introduce a photosensitive group.
The amount of glycidyl (meth) acrylate (e) used is 0.1 mol or more with respect to 1.0 epoxy group of the novolac type epoxy resin (a), and the solid content acid value of the photosensitive resin (A) of the present invention is The amount is desirably in the range of 40 to 90 mgKOH / g. If the amount of glycidyl (meth) acrylate (e) used is less than 0.1 mol, it is difficult to sufficiently obtain the effects of the present invention. If the acid value is less than 40 mgKOH / g, sufficient alkali developability may not be obtained. If the acid value exceeds 90 mgKOH / g, the water resistance of the cured product tends to deteriorate and the PCT resistance tends to deteriorate. is there. The amount of glycidyl (meth) acrylate used can be easily determined from the solid content acid value.

本発明の感光性樹脂(A)について、化合物(b)又はグリシジル(メタ)アクリレート(e)のみを使用した場合からの予想に反して指触乾燥性と光感度の大幅な向上を得ることが出来る。   Concerning the photosensitive resin (A) of the present invention, it is possible to obtain a significant improvement in touch drying and photosensitivity against the expectation from the case where only the compound (b) or glycidyl (meth) acrylate (e) is used. I can do it.

本発明の別の見地によれば、前記感光性樹脂(A)、及びエポキシ樹脂(B)、反応性希釈剤(C)、光開始剤(D)を含む感光性樹脂組成物が提供される。さらに、本発明は、前記感光性樹脂組成物を硬化させてなる硬化塗膜もしくはソルダーレジスト用である前記感光性樹脂組成物を提供するものである。   According to another aspect of the present invention, there is provided a photosensitive resin composition comprising the photosensitive resin (A), an epoxy resin (B), a reactive diluent (C), and a photoinitiator (D). . Furthermore, the present invention provides the photosensitive resin composition for use in a cured coating film or a solder resist obtained by curing the photosensitive resin composition.

エポキシ樹脂(B)は、感光性樹脂(A)中のカルボキシル基と熱硬化することで硬化塗膜の特性を向上させる。エポキシ樹脂(B)としてはノボラック型エポキシ(a)のほかにビスフェノールA型エポキシやビスフェノールF型エポキシ、ビスフェノールS型エポキシ、ビスフェノールAF型エポキシ、ビフェニル型エポキシ、ビスフェノールフルオレン型エポキシ、トリグリシジルシアヌレート、脂環式エポキシ(たとえばダイセル化学工業(株)製EHPE3150やセロキサイド2021Pなど)などがあげられるが特に限定はされない。エポキシ樹脂は1種類または2種類以上を併用して使うことができる。エ
ポキシ樹脂(B)の使用量は感光性樹脂(A)100質量部に対して5から100質量部である。
An epoxy resin (B) improves the characteristic of a cured coating film by thermosetting with the carboxyl group in photosensitive resin (A). As epoxy resin (B), in addition to novolac type epoxy (a), bisphenol A type epoxy, bisphenol F type epoxy, bisphenol S type epoxy, bisphenol AF type epoxy, biphenyl type epoxy, bisphenol fluorene type epoxy, triglycidyl cyanurate, An alicyclic epoxy (for example, EHPE3150 or Celoxide 2021P manufactured by Daicel Chemical Industries, Ltd.) and the like are exemplified, but not particularly limited. Epoxy resins can be used alone or in combination of two or more. The usage-amount of an epoxy resin (B) is 5-100 mass parts with respect to 100 mass parts of photosensitive resin (A).

反応性希釈剤(C)は、本発明の感光性樹脂組成物の粘度を調整する目的および感光性樹脂(A)と反応して硬化させる目的で使用される。特に限定はされないが、例えばメチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、ブチル(メタ)アクリレート、2−ヒドロキシエチル(メタ)アクリレート、3−ヒドロキシブチル(メタ)アクリレート、イソボルニル(メタ)アクリレート、グリシジル(メタ)アクリレート、トリシクロデシニル(メタ)アクリレート、エチレングリコールジ(メタ)アクリレート、ジエチレングリコール(メタ)アクリレート、トリエチレングリコール(メタ)アクリレート、プロピレングリコール(メタ)アクリレート。ジプロピレングリコール(メタ)アクリレート、トリプロピレングリコール(メタ)アクリレート、トリメチロールプロパンジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、トリス(ヒドロキシエチル)イソシアヌレートのトリ(メタ)アクリレート、等の(メタ)アクリル系モノマー等を挙げることができ、これらの1種または2種以上を用いることができる。反応性希釈剤(C)の量は、感光性樹脂(A)100質量部に対して5から50質量部が好ましい。   The reactive diluent (C) is used for the purpose of adjusting the viscosity of the photosensitive resin composition of the present invention and for the purpose of reacting with the photosensitive resin (A) and curing. Although not particularly limited, for example, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 3-hydroxybutyl (meth) acrylate, isobornyl (Meth) acrylate, glycidyl (meth) acrylate, tricyclodecynyl (meth) acrylate, ethylene glycol di (meth) acrylate, diethylene glycol (meth) acrylate, triethylene glycol (meth) acrylate, propylene glycol (meth) acrylate. Dipropylene glycol (meth) acrylate, tripropylene glycol (meth) acrylate, trimethylolpropane di (meth) acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol hexa (meth) acrylate And (meth) acrylic monomers such as tris (hydroxyethyl) isocyanurate tri (meth) acrylate, and the like, and one or more of these can be used. The amount of the reactive diluent (C) is preferably 5 to 50 parts by mass with respect to 100 parts by mass of the photosensitive resin (A).

本発明の感光性樹脂組成物は、紫外線照射などにより光硬化させるために光開始剤(D)を添加することができる。利用できる光重合開始剤としては特に限定はされないが、例えば、ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル等のベンゾインおよびそのアルキルエーテル類;アセトフェノン、2,2−ジメトキシ−2−フェニルアセトフェノン、1,1−ジクロロアセトフェノン、4−(1−t−ブチルジオキシ−1−メチルエチル)アセトフェノン等のアセトフェノン類;2−メチルアントラキノン、2−アミルアントラキノン、2−t−ブチルアントラキノン、1−クロロアントラキノン等のアントラキノン類;2,4−ジメチルチオキサントン、2,4−ジイソプロピルチオキサントン、2−クロロチオキサントン等のチオキサントン類;アセトフェノンジメチルケタール、ベンジルジメチルケタール等のケタール類;ベンゾフェノン、4−(1−t−ブチルジオキシ−1−メチルエチル)ベンゾフェノン、3,3’,4,4’−テトラキス(t−ブチルジオキシカルボニル)ベンゾフェノン等のベンゾフェノン類;2−メチル−1−[4−(メチルチオ)フェニル]−2−モルホリノ−プロパン−1−オンや2−ベンジル−2−ジメチルアミノ−1−(4−モルホリノフェニル)ブタノンー1;アシルホスフィンオキサイド類及びキサントン類等が挙げられる。光開始剤(D)の配合量は、本発明の感光性樹脂(A)の固形分100質量部に対して、0.5〜30質量部で配合することが好ましい。   The photoinitiator (D) can be added to the photosensitive resin composition of the present invention to be photocured by ultraviolet irradiation or the like. Although it does not specifically limit as a photoinitiator which can be utilized, For example, benzoin, such as benzoin, benzoin methyl ether, benzoin ethyl ether, and its alkyl ethers; acetophenone, 2,2-dimethoxy-2-phenylacetophenone, 1,1 Acetophenones such as dichloroacetophenone and 4- (1-t-butyldioxy-1-methylethyl) acetophenone; anthraquinones such as 2-methylanthraquinone, 2-amylanthraquinone, 2-t-butylanthraquinone and 1-chloroanthraquinone; Thioxanthones such as 2,4-dimethylthioxanthone, 2,4-diisopropylthioxanthone and 2-chlorothioxanthone; Ketals such as acetophenone dimethyl ketal and benzyldimethyl ketal; Ben Benzophenones such as phenone, 4- (1-t-butyldioxy-1-methylethyl) benzophenone, 3,3 ′, 4,4′-tetrakis (t-butyldioxycarbonyl) benzophenone; 2-methyl-1- [ 4- (methylthio) phenyl] -2-morpholino-propan-1-one and 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) butanone-1; acylphosphine oxides and xanthones. It is preferable to mix | blend the compounding quantity of a photoinitiator (D) with 0.5-30 mass parts with respect to 100 mass parts of solid content of the photosensitive resin (A) of this invention.

さらに、本発明の組成物は、必要に応じて公知の溶剤や硫酸バリウム、タルクなどのフィラーや顔料、顔料分散剤、消泡剤、カップリング剤、レベリング剤等を含有することができる。   Furthermore, the composition of the present invention can contain known solvents, fillers such as barium sulfate and talc, pigments, pigment dispersants, antifoaming agents, coupling agents, leveling agents, and the like as necessary.

本発明の感光性樹脂組成物はボールミル、ビーズミル、3本ロールミル、ホモシナイザー等を用いて混合、分散処理を行なうことで得ることが出来る。感光性樹脂組成物を銅張り基板などにスクリーン印刷やカーテンコーター、スプレーコーターなどの方法で塗布し、塗膜を溶剤乾燥させ、組成物を露光現像させ、更に諸物性の向上のためにポストベークを行ない十分な硬化を行ない硬化塗膜が得られる。   The photosensitive resin composition of the present invention can be obtained by mixing and dispersing using a ball mill, a bead mill, a three roll mill, a homogenizer or the like. The photosensitive resin composition is applied to a copper-clad substrate by screen printing, curtain coater, spray coater, etc., the coating film is dried with a solvent, the composition is exposed and developed, and post-baked to improve various physical properties. And cured sufficiently to obtain a cured coating film.

以下に実施例及び比較例を示して、本発明を具体的に説明する。なお、部及びパーセントとあるのは特に断らない限りすべて質量基準である。   The present invention will be specifically described below with reference to examples and comparative examples. All parts and percentages are based on mass unless otherwise specified.

化合物bの合成例
4つ口フラスコに攪拌器、温度計、空気導入管、還流冷却器をセットした反応装置に、フェニルグリシジルエーテルのアクリレート(東亞合成株式会社製、アロニックスM5700)222部(1.0モル)、メトキノン0.2部、トリエチルアミン0.5部、ジエチレングリコールモノエチルエーテルアセテート138部を仕込み、空気を吹き込みながら100℃に加熱し、無水こはく酸100.0部(1.0モル)を仕込み90℃で20時間反応させた。赤外分光計より1850cm−1と1770cm−1の酸無水物由来のピークの消失が確認されており、目的の前記一般式(I)で表される化合物(b)(式中Rは水素、分子量322)と確認した(図1)。以降この組成物を化合物Bとする。
Synthesis Example of Compound b Into a reaction apparatus in which a stirrer, a thermometer, an air introduction tube, and a reflux condenser were set in a four-necked flask, 222 parts of acrylate of phenylglycidyl ether (Aronix M5700, manufactured by Toagosei Co., Ltd.) (1. 0 mol), 0.2 parts of methoquinone, 0.5 parts of triethylamine, 138 parts of diethylene glycol monoethyl ether acetate, heated to 100 ° C. while blowing air, and 100.0 parts (1.0 mol) of succinic anhydride were added. The reaction was carried out at 90 ° C. for 20 hours. The disappearance of peaks derived from acid anhydrides of 1850 cm −1 and 1770 cm −1 was confirmed by an infrared spectrometer, and the target compound (b) represented by the general formula (I) (wherein R is hydrogen, The molecular weight was confirmed to be 322) (FIG. 1). Hereinafter, this composition is referred to as Compound B.

合成例1
4つ口フラスコに攪拌器、温度計、空気導入管、還流冷却器をセットした反応装置に、エピクロンN680(大日本インキ化学工業株式会社製クレゾールノボラック型エポキシ、エポキシ当量212)212部(1.0モル)、ジエチレングリコールモノエチルエーテルアセテート191.3部、化合物B69.0部(化合物(b)を48.3部(0.15モル)含む)、アクリル酸61.2部(0.85モル)、メチルハイドロキノン0.2部、トリフェニルホスフィン0.2部を仕込み、空気を吹き込みながら130℃に加熱し、約10時間反応させ、酸価0.5mgKOH/gの反応物を得た。次に温度を90℃まで下げ、テトラヒドロ無水フタル酸91.2部(0.6モル)を仕込み、90℃で6時間反応させた。その後グリシジルメタクリレート21.3部(0.15モル)を仕込み90℃でさらに6時間反応させ、樹脂固形分60%になるようにジエチレングリコールモノエチルエーテルアセテートを加え、固形分酸価58.2mgKOH/gの感光性樹脂(A−1)を得た。
Synthesis example 1
In a reaction apparatus in which a stirrer, a thermometer, an air introduction tube, and a reflux condenser are set in a four-necked flask, 212 parts of epiclone N680 (Cresol novolac type epoxy, epoxy equivalent 212, manufactured by Dainippon Ink & Chemicals, Inc.) (1. 01.3), 191.3 parts of diethylene glycol monoethyl ether acetate, 69.0 parts of compound B (containing 48.3 parts (0.15 mole) of compound (b)), 61.2 parts (0.85 mole) of acrylic acid Then, 0.2 part of methylhydroquinone and 0.2 part of triphenylphosphine were charged, heated to 130 ° C. while blowing air, and reacted for about 10 hours to obtain a reaction product having an acid value of 0.5 mgKOH / g. Next, the temperature was lowered to 90 ° C., 91.2 parts (0.6 mol) of tetrahydrophthalic anhydride was added, and the mixture was reacted at 90 ° C. for 6 hours. Thereafter, 21.3 parts (0.15 mol) of glycidyl methacrylate was added and reacted at 90 ° C. for an additional 6 hours. Diethylene glycol monoethyl ether acetate was added so that the resin solid content was 60%, and the solid content acid value was 58.2 mgKOH / g. A photosensitive resin (A-1) was obtained.

合成例2
化合物Bを23.0質量部(化合物(b)を16.1質量部(0.05モル)含む)、アクリル酸を68.4質量部(0.95モル)に変えた以外は合成例1と同様に反応を行ない、固形分酸価61.7mgKOH/gの感光性樹脂(A−2)を得た。
Synthesis example 2
Synthesis Example 1 except that Compound B was changed to 23.0 parts by mass (containing 16.1 parts by mass (0.05 mol) of Compound (b)) and acrylic acid was changed to 68.4 parts by mass (0.95 mol). In the same manner as above, a photosensitive resin (A-2) having a solid content acid value of 61.7 mgKOH / g was obtained.

合成例3
化合物Bを230.0質量部(化合物(b)を161質量部(0.5モル)含む)、アクリル酸を36質量部(0.5モル)に変えた以外は合成例1と同様に反応を行ない、固形分酸価48.4mgKOH/gの感光性樹脂(A−3)を得た。
Synthesis example 3
Reaction was performed in the same manner as in Synthesis Example 1 except that 230.0 parts by mass of Compound B (containing 161 parts by mass (0.5 mol) of Compound (b)) and 36 parts by mass (0.5 mol) of acrylic acid were changed. The photosensitive resin (A-3) having a solid content acid value of 48.4 mgKOH / g was obtained.

合成例4
テトラヒドロ無水フタル酸を60.8部(0.4モル)、グリシジルメタクリレートを14.2部(0.1モル)に変えた以外は合成例1と同様に反応を行ない、固形分酸価42.5gKOH/gの感光性樹脂(A−4)を得た。
Synthesis example 4
The reaction was conducted in the same manner as in Synthesis Example 1 except that tetrahydrophthalic anhydride was changed to 60.8 parts (0.4 mol) and glycidyl methacrylate was changed to 14.2 parts (0.1 mol). 5 g KOH / g photosensitive resin (A-4) was obtained.

合成例5
テトラヒドロ無水フタル酸を129.2部(0.85モル)に変えた以外は合成例1と同様に反応を行ない、固形分酸価83.2mgKOH/gの感光性樹脂(A−5)を得た。
Synthesis example 5
The reaction was conducted in the same manner as in Synthesis Example 1 except that tetrahydrophthalic anhydride was changed to 129.2 parts (0.85 mol) to obtain a photosensitive resin (A-5) having a solid content acid value of 83.2 mgKOH / g. It was.

合成例6
グリシジルメタクリレートを14.2部(0.1モル)に変えた以外は合成例1と同様に反応を行い、固形分酸価65.7mgKOH/gの感光性樹脂(A−6)を得た。
Synthesis Example 6
A reaction was performed in the same manner as in Synthesis Example 1 except that glycidyl methacrylate was changed to 14.2 parts (0.1 mol) to obtain a photosensitive resin (A-6) having a solid content acid value of 65.7 mgKOH / g.

合成例7
グリシジルメタクリレートを38.34.部(0.27モル)に変えた以外は合成例1と同様に反応を行い、固形分酸価41.1mgKOH/gの感光性樹脂(A−7)を得た。
Synthesis example 7
Glycidyl methacrylate 38.34. The reaction was conducted in the same manner as in Synthesis Example 1 except that the amount was changed to 0.17 mol (0.27 mol) to obtain a photosensitive resin (A-7) having a solid content acid value of 41.1 mgKOH / g.

(比較合成例1)
一般式(I)で表される化合物(b)およびグリシジルメタクリレートを使用せず、アクリル酸72.0重量部(1.0モル)に変更した以外は合成例1と同様に合成を行ない固形分酸価89.7mgKOH/gの感光性樹脂(B−1)を得た。
(Comparative Synthesis Example 1)
The synthesis was performed in the same manner as in Synthesis Example 1 except that the compound (b) represented by the general formula (I) and glycidyl methacrylate were not used and the acrylic acid was changed to 72.0 parts by weight (1.0 mol). A photosensitive resin (B-1) having an acid value of 89.7 mgKOH / g was obtained.

(比較合成例2)
一般式(I)で表される化合物(b)を使用せず、アクリル酸72.0重量部(1.0モル)に変更した以外は合成例1と同様に合成を行ない固形分酸価81.6mgKOH/gの感光性樹脂(B−2)を得た。
(Comparative Synthesis Example 2)
The synthesis was performed in the same manner as in Synthesis Example 1 except that the compound (b) represented by the general formula (I) was not used and the acrylic acid was changed to 72.0 parts by weight (1.0 mol). A photosensitive resin (B-2) of .6 mgKOH / g was obtained.

(比較合成例3)
グリシジルメタクリレートを使用しないこと以外は合成例1と同様に合成を行ない、固形分酸価63.7mgKOH/gの感光性樹脂(B−3)を得た。
(Comparative Synthesis Example 3)
Synthesis was performed in the same manner as in Synthesis Example 1 except that glycidyl methacrylate was not used, to obtain a photosensitive resin (B-3) having a solid content acid value of 63.7 mgKOH / g.

(比較合成例4)
化合物(b)の代わりに2−ヒドロキシエチルアクリレートの無水こはく酸付加物(共栄社化学(株)製、商品名ライトアクリレートHOA−MS、分子量281)42.5部(0.15モル)に変更したこと以外は合成例1と同様に合成を行ない、固形分酸価60.3mgKOH/gの感光性樹脂(B−4)を得た。
(Comparative Synthesis Example 4)
The succinic anhydride adduct of 2-hydroxyethyl acrylate (manufactured by Kyoeisha Chemical Co., Ltd., trade name Light acrylate HOA-MS, molecular weight 281) instead of compound (b) was changed to 42.5 parts (0.15 mol). Except for this, synthesis was carried out in the same manner as in Synthesis Example 1 to obtain a photosensitive resin (B-4) having a solid content acid value of 60.3 mgKOH / g.

(実施例1〜7、比較例1〜4)
表1の配合表で示した組成物を3本ロールで調製した。次いでこれを回路が作成済みの銅張り積層版にスクリーン印刷で乾燥膜厚20.0μm厚みになるように塗工し、80℃の乾燥機に20分間入れて溶剤乾燥を行ない、予備乾燥塗膜を得た(以下、予備乾燥塗膜とする)。次にパターンマスクを介し超高圧水銀灯を用いて露光量200mJ/cmで露光を行なった。次にスプレー現像装置(現像液:1%炭酸ナトリウム水溶液、液温30℃)で60秒現像し、純水で30秒リンスを行ない、乾燥した。次に150℃の乾燥機に30分入れてポストベークし、硬化塗膜を得た。得られた硬化塗膜および予備乾燥塗膜を以下の項目を評価した。結果を表2に示す。
(Examples 1-7, Comparative Examples 1-4)
The composition shown in the recipe of Table 1 was prepared with three rolls. Next, this was coated on the copper-clad laminate with the circuit prepared by screen printing to a dry film thickness of 20.0 μm, put in a drier at 80 ° C. for 20 minutes, and solvent-dried. (Hereinafter referred to as a pre-dried coating film). Next, it exposed with the exposure amount of 200 mJ / cm < 2 > using the ultrahigh pressure mercury lamp through the pattern mask. Next, it was developed for 60 seconds with a spray developing device (developer: 1% aqueous sodium carbonate solution, liquid temperature 30 ° C.), rinsed with pure water for 30 seconds, and dried. Next, it was placed in a dryer at 150 ° C. for 30 minutes and post-baked to obtain a cured coating film. The following items were evaluated for the obtained cured coating film and pre-dried coating film. The results are shown in Table 2.

感度
予備乾燥塗膜にステップタブレットNO.2(コダック社製21段)を密着させ露光量200mJ/cmで露光を行ない、次にスプレー現像装置(現像液:1%炭酸ナトリウム水溶液、液温30℃)で60秒現像し、純水で30秒リンスを行ない、乾燥した塗膜の残った段数を測定した。
Sensitivity Step tablet NO.2 (21 steps manufactured by Kodak Co., Ltd.) is brought into close contact with the pre-dried coating film and exposed at an exposure amount of 200 mJ / cm 2. ) For 60 seconds, rinsed with pure water for 30 seconds, and the number of remaining steps of the dried coating film was measured.

指触乾燥性
上記感度測定時にステップタブレットを剥がす際のはがれ易さを評価した。
○:全く貼りつきがない。
△:やや剥がす際に貼りつきが見られるもの。
×:非常に貼りつく。
Dryness to touch The ease of peeling when peeling the step tablet during the sensitivity measurement was evaluated.
○: There is no sticking.
Δ: Sticking is observed when peeling a little.
X: It sticks very much.

乾燥管理幅
予備乾燥塗膜の乾燥時間を20分、30分、40分、50分、60分、70分、80分と変更し、スプレー現像装置(現像液:1%炭酸ナトリウム水溶液、液温30℃)で60秒現像したときの塗膜の残り具合を目視で評価した。
○:完全に塗膜が除去されている。
△:一部塗膜が残る。
×:完全に塗膜が残る。
Drying control range The drying time of the pre-dried coating film was changed to 20 minutes, 30 minutes, 40 minutes, 50 minutes, 60 minutes, 70 minutes, and 80 minutes, and the spray developing device (developer: 1% sodium carbonate aqueous solution, liquid temperature) The remaining condition of the coating film was visually evaluated when developed at 30 ° C. for 60 seconds.
○: The coating film is completely removed.
Δ: A part of the coating film remains.
X: A coating film remains completely.

薬品耐性
硬化塗膜を40℃の2%水酸化ナトリウム水溶液または40℃の10%塩酸水溶液、室温の塩化メチレン中に試験片を30分浸漬し侵食の有無を確認した。
○:外観に変化無し。
△:一部侵食が見られるもの。
×:侵食が見られるもの。
Chemical resistance The test piece was immersed in a 2% aqueous sodium hydroxide solution at 40 ° C. or a 10% aqueous hydrochloric acid solution at 40 ° C. and methylene chloride at room temperature for 30 minutes to confirm the presence or absence of erosion.
○: No change in appearance.
Δ: Some erosion is observed.
X: Erosion is observed.

密着性
硬化塗膜をJIS K5400に準じた碁盤目試験を行ない100個の碁盤目の剥離の状態を目視で評価した。
○:全く剥離が見られない。
△:部分的(全体の10%以下)に剥離が見られるもの。
×:剥離が認められるもの。
Adhesiveness The cross-cut test according to JIS K5400 was performed on the cured coating film, and the peeling state of 100 cross-cuts was visually evaluated.
○: No peeling at all.
Δ: Partial peeling (10% or less of the whole) is observed.
X: Detachment is recognized.

プレッシャークッカー(PCT)試験
硬化塗膜を121℃2気圧、飽和蒸気下50時間、100時間保管し、保管後の塗膜の状態を目視で評価した。
○:全く膨れや剥がれが見られない。
△:やや膨れや剥がれが見られるもの。
×:膨れや剥がれが認められるもの。
Pressure Cooker (PCT) Test The cured coating film was stored at 121 ° C. under 2 atm and saturated steam for 50 hours and 100 hours, and the state of the coating film after storage was visually evaluated.
○: No swelling or peeling at all.
Δ: Slightly swollen or peeled.
X: Swelling or peeling is recognized.

金メッキ耐性
硬化塗膜を前処理として、30℃の酸性脱脂液に浸漬→浸漬水洗→ソフトエッチング処理→浸漬水洗→触媒を付与(30℃のニッケルメッキ触媒液に7分間浸漬)→浸漬水洗工程を行なった。次に無電解ニッケル工程として、ニッケルメッキ液(85℃、pH=4.6)に20分間浸漬→1分間酸浸漬(室温の10vol%硫酸水溶液)→浸漬水洗を行ない、最後に無電解金メッキ工程として金メッキ液(95℃、pH=6、シアン化金カリウム3vol%水溶液)に10分間浸漬→浸漬水洗→60℃の温水で浸漬水洗→十分に水洗後、水を良く切った後に乾燥を行なった。この処理後の塗膜を目視による塗膜状態の評価とセロハンテープを用いたピーリング試験を行ない評価した。
◎:外観変化もなく、剥離も全くないもの。
○:外観の変化はないが、剥離が僅かに見られるもの。
△:外観の変化があり、剥離が僅かに見られるもの。
×:外観変化があり。剥離も認められるもの。
Gold plating resistance Pre-treatment of the hardened coating film, soaking in acidic degreasing solution at 30 ° C → immersion water washing → soft etching treatment → soaking water washing → providing catalyst (soaking in 30 ° C nickel plating catalyst solution for 7 minutes) → immersion water washing process I did it. Next, as an electroless nickel process, it is immersed in a nickel plating solution (85 ° C., pH = 4.6) for 20 minutes, acid-immersed for 1 minute (10 vol% sulfuric acid aqueous solution at room temperature), then immersed in water and washed, and finally an electroless gold plating process. As follows: Immerse in a gold plating solution (95 ° C., pH = 6, 3 vol% potassium gold cyanide aqueous solution) for 10 minutes → Immerse water wash → Immerse water wash with 60 ° C. hot water → Wash well, then dry well and dry . The coating film after this treatment was evaluated by visual evaluation of the coating film state and a peeling test using a cellophane tape.
A: No change in appearance and no peeling at all.
○: No change in appearance but slight peeling.
Δ: Appearance changes and slight peeling is observed.
X: Appearance change. Peeling is also observed.

はんだ耐熱性
硬化塗膜を、JIS C6481に準じて260℃のはんだ浴に10秒間3回浮かせ、取り出した後の塗膜の膨れまたは剥がれなどの塗膜外観の状態を観察し、下記の基準で評価した。
◎:外観変化無し。
○:外観変化僅かに有り。
×:外観変化有り。
Solder heat resistance The cured coating film is floated three times for 10 seconds in a 260 ° C solder bath according to JIS C6481, and the appearance of the coating film such as swelling or peeling of the coating film after removal is observed. evaluated.
A: No change in appearance.
○: slight change in appearance
X: Appearance changed.

Figure 0004989435
Figure 0004989435

Figure 0004989435
Figure 0004989435

合成例1で合成した化合物(b)の赤外分光計によるチャートを示す図である。It is a figure which shows the chart by the infrared spectrometer of the compound (b) synthesize | combined in the synthesis example 1. FIG.

Claims (7)

ノボラック型エポキシ樹脂(a)、下記一般式(I)で表される化合物(b)、及び(メタ)アクリル酸(c)を反応させて得られた樹脂に、多塩基酸無水物(d)を反応させ、さらにグリシジル(メタ)アクリレート(e)を反応させて得られる感光性樹脂(A)。
Figure 0004989435
(式中、Rは水素又はメチル基である)
A polybasic acid anhydride (d) is added to the resin obtained by reacting the novolak-type epoxy resin (a), the compound (b) represented by the following general formula (I), and (meth) acrylic acid (c). Photosensitive resin (A) obtained by further reacting glycidyl (meth) acrylate (e).
Figure 0004989435
(Wherein R is hydrogen or a methyl group)
一般式(I)で表される化合物(b)の割合が、ノボラック型エポキシ樹脂(a)のエポキシ基1.0モルに対して0.05から0.50モルであることを特徴とする請求項1に記載の感光性樹脂(A)。   The proportion of the compound (b) represented by the general formula (I) is 0.05 to 0.50 mol with respect to 1.0 mol of the epoxy group of the novolac type epoxy resin (a). Item 2. The photosensitive resin (A) according to item 1. 多塩基酸無水物(d)の割合が、ノボラック型エポキシ樹脂(a)のエポキシ基1.0モルに対して0.40から0.85モルであることを特徴とする請求項1または2に記載の感光性樹脂(A)。   The ratio of the polybasic acid anhydride (d) is 0.40 to 0.85 mol with respect to 1.0 mol of the epoxy group of the novolak-type epoxy resin (a). The photosensitive resin (A) of description. グリシジル(メタ)アクリレート(e)の割合が、ノボラック型エポキシ(a)のエポキシ基1.0モルに対して0.1モル以上であり、かつ固形分酸価が40〜90mgKOH/gであることを特徴とする請求項1〜3のいずれか一項に記載の感光性樹脂(A)。   The ratio of glycidyl (meth) acrylate (e) is 0.1 mol or more with respect to 1.0 mol of the epoxy group of the novolak type epoxy (a), and the solid content acid value is 40 to 90 mgKOH / g. The photosensitive resin (A) as described in any one of Claims 1-3 characterized by these. 請求項1〜4のいずれか一項に記載の感光性樹脂(A)、エポキシ樹脂(B)、反応性希釈剤(C)、光開始剤(D)を含む感光性樹脂組成物。   The photosensitive resin composition containing the photosensitive resin (A) as described in any one of Claims 1-4, an epoxy resin (B), a reactive diluent (C), and a photoinitiator (D). ソルダーレジスト用感光性樹脂組成物である請求項5に記載の感光性樹脂組成物。   The photosensitive resin composition according to claim 5, which is a photosensitive resin composition for a solder resist. 請求項5または6に記載の感光性樹脂組成物を硬化させてなる硬化塗膜。   A cured coating film obtained by curing the photosensitive resin composition according to claim 5.
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