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JP5000414B2 - Covering material heat sealer for pipe members - Google Patents
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JP5000414B2 - Covering material heat sealer for pipe members - Google Patents

Covering material heat sealer for pipe members Download PDF

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Publication number
JP5000414B2
JP5000414B2 JP2007198953A JP2007198953A JP5000414B2 JP 5000414 B2 JP5000414 B2 JP 5000414B2 JP 2007198953 A JP2007198953 A JP 2007198953A JP 2007198953 A JP2007198953 A JP 2007198953A JP 5000414 B2 JP5000414 B2 JP 5000414B2
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Prior art keywords
heating
valley
covering material
material heat
mountain
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JP2007198953A
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JP2009034835A (en
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博之 東谷
一就 春名
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Inoac Corp
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Inoac Corp
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Priority to JP2007198953A priority Critical patent/JP5000414B2/en
Priority to CN2007101806246A priority patent/CN101314257B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/818General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
    • B29C66/8182General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the thermal insulating constructional aspects
    • B29C66/81821General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the thermal insulating constructional aspects of the welding jaws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5221Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
    • B29C66/81421General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
    • B29C66/81423General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being concave
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81433General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined being toothed, i.e. comprising several teeth or pins, or being patterned
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81433General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined being toothed, i.e. comprising several teeth or pins, or being patterned
    • B29C66/81435General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined being toothed, i.e. comprising several teeth or pins, or being patterned comprising several parallel ridges, e.g. for crimping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/84Specific machine types or machines suitable for specific applications
    • B29C66/861Hand-held tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/84Specific machine types or machines suitable for specific applications
    • B29C66/861Hand-held tools
    • B29C66/8618Hand-held tools being battery operated

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Description

本発明は、例えば、内管の外表面を保温材により被覆した空調配管などの保温材付き流体管において、その内管の長手方向の両側で分断した両保温材間を接合する際に利用する流体管用保温材熱融着具などの管部材用被覆材熱融着具に関するものである。   The present invention is used, for example, in joining a heat insulating material with a heat insulating material such as an air-conditioning pipe whose outer surface is coated with a heat insulating material between the heat insulating materials divided on both sides in the longitudinal direction of the inner tube. The present invention relates to a coating member heat-sealing tool for pipe members such as a heat insulating material heat-sealing tool for fluid pipes.

従来、空調機器では、運転時に管内を通る冷媒が雰囲気温度よりも急激に温度変化すると、管の外表面に結露が生じることがある。この結露を防ぐために、円筒状の保温材により被覆された管を建物の構造に合わせて施工している。その施工の際、管同士を接続する場合があり、その接続時に保温材同士も接合している。例えば下記特許文献1では、断熱防水シート間の継ぎ目に継ぎ目シートを巻いている。一般に、結露防止手段を有する保温材付き流体管では、図10に示すように、発泡ポリエチレン等からなる保温材28により内管29の外表面29aを被覆し、内管29の長手方向の両側で分断した両保温材28の端面28a間の継ぎ目30には相対向する両端面28aの外周に粘着テープ31を巻いている。
特開2001−50481号公報
Conventionally, in an air conditioner, when the temperature of the refrigerant passing through the pipe changes more rapidly than the ambient temperature during operation, condensation may occur on the outer surface of the pipe. In order to prevent this dew condensation, a pipe covered with a cylindrical heat insulating material is constructed in accordance with the structure of the building. During the construction, the tubes may be connected to each other, and the heat insulating materials are also joined at the time of the connection. For example, in the following Patent Document 1, a seam sheet is wound around a seam between heat insulating waterproof sheets. In general, in a fluid tube with a heat insulating material having dew condensation prevention means, as shown in FIG. 10, the outer surface 29a of the inner tube 29 is covered with a heat insulating material 28 made of foamed polyethylene or the like, and on both sides of the inner tube 29 in the longitudinal direction. An adhesive tape 31 is wound around the outer periphery of the opposite end surfaces 28a at the joint 30 between the end surfaces 28a of the divided heat insulating materials 28.
JP 2001-50481 A

しかし、施工誤差や施工後の経時変化などが原因して、保温材28が収縮すると、粘着テープ31が剥がれて両保温材28間の継ぎ目30に隙間が生じ、その隙間で内管29の外表面29aが露出してそこに結露が生じることがあった。その結露水が建物に漏れると、漏水が発生する原因になっていた。   However, when the heat insulating material 28 contracts due to a construction error or a change over time after the construction, the adhesive tape 31 is peeled off, and a gap is formed in the joint 30 between the two heat insulating materials 28, and the gap between the inner pipe 29 and the outer heat insulating material 28 is generated. In some cases, the surface 29a was exposed to cause condensation. If the condensed water leaked into the building, it caused water leakage.

そこで、本出願人は、平成18年4月6日付け出願(特願2006−105376号)において、内管の長手方向の両側で分断した両保温材の相対向端面を加熱部材により互いに熱融着して接合した継ぎ目を設ける際に利用する流体管用保温材熱融着具を提供している。   In view of this, the present applicant, in an application filed on April 6, 2006 (Japanese Patent Application No. 2006-105376), heats the opposite end surfaces of the two heat insulating materials divided on both sides in the longitudinal direction of the inner pipe by means of a heating member. The present invention provides a heat insulating material heat fusion tool for a fluid pipe that is used when a seam joined by bonding is provided.

一般に、発泡ポリエチレン等からなる両保温材28の端面28aにおいては、切断時に僅かな凹凸や傾斜面が生じたりしていることが多い。そのため、両保温材28の端面28aを前記流体管用保温材熱融着具の加熱部材の加熱面に押し当てると、その端面28aと加熱面との間に隙間が生じ易くなって端面28aには加熱面に接触されない部分が生じる。その部分では端面28aを十分に熱溶融することができないので、両端面28a間の熱融着強度が劣るおそれがあった。そこで、端面28aにおいて熱溶融の不十分な部分を加熱面に押し当て直す必要があった。   In general, the end surfaces 28a of both heat insulating materials 28 made of foamed polyethylene or the like often have slight irregularities or inclined surfaces during cutting. Therefore, when the end surfaces 28a of both the heat insulating materials 28 are pressed against the heating surface of the heating member of the fluid pipe heat insulating material heat fusion tool, a gap is easily generated between the end surfaces 28a and the heating surface, and the end surfaces 28a The part which is not contacted with a heating surface arises. At that portion, the end face 28a cannot be sufficiently melted by heat, so that the heat-sealing strength between the both end faces 28a may be inferior. Therefore, it has been necessary to press the insufficiently melted portion of the end surface 28a against the heating surface.

この発明は、このような流体管用保温材熱融着具のほか、流体管以外の管部材の内管の外表面を被覆した被覆材のうち内管の長手方向の両側で分断した両被覆材間を接合する際に利用する各種の管部材用被覆材熱融着具において、加熱部材の加熱面の形態を改良することにより、両被覆材の端面に対する熱溶融を十分に行って両端面間の熱融着強度を高め、管部材用被覆材熱融着具の使い勝手を良くすることを目的としている。   In addition to such a heat insulating material heat fusion tool for fluid pipes, the present invention provides both covering materials divided on both sides in the longitudinal direction of the inner pipe among the covering materials covering the outer surface of the inner pipe of the pipe member other than the fluid pipe In various types of covering material heat-sealing tools for pipe members used when joining the two, both ends of the covering material are sufficiently fused by improving the shape of the heating surface of the heating member. The purpose of this is to increase the heat-sealing strength of the tube member and to improve the usability of the pipe member covering material heat-sealing tool.

後記実施形態の図面(図1,2,4,5,6及び図3,9に示す第1実施形態、図7及び図3,9に示す第2実施形態、図8及び図3,9に示す第3実施形態)の符号を援用して本発明を説明する。   Drawings of later-described embodiments (first embodiment shown in FIGS. 1, 2, 4, 5, 6 and 3 and 9, second embodiment shown in FIGS. 7 and 3 and 9, and FIGS. The present invention will be described with reference to the third embodiment).

請求項1の発明にかかる管部材用被覆材熱融着具は、第1〜3実施形態に対応し、下記のように構成されている。
複数の加熱体6,9を互いに開閉することができる加熱部材5,8を備えている。この各加熱体6,9を互いに閉じた閉状態Qでこの各加熱体6,9間に挿通孔20を形成している。この閉状態Qにある各加熱体6,9においてこの挿通孔20の中心線方向Yの両側でこの挿通孔20の外周に形成した両側壁21のうち少なくとも一方の側壁21の外面22には加熱手段24により発熱される加熱面を設けている。この加熱面22には複数の凸部26とその各凸部26間の凹部27とを有する凹凸部25を設けている。ちなみに、この各凹部27は各凸部26間で相対的に形成されるものを含み、この各凸部26は各凹部27間で相対的に形成されるものを含むものであり、この凸部26と凹部27とを結ぶ形状については、その凸部26と凹部27との間に例えば挿通孔20の中心線20aに対し直交する平坦部分があってもその平坦部分を凸部26または凹部27は含むものとする。
The pipe member covering material heat fusion tool according to the invention of claim 1 corresponds to the first to third embodiments and is configured as follows.
Heating members 5 and 8 that can open and close the plurality of heating bodies 6 and 9 are provided. An insertion hole 20 is formed between the heating bodies 6 and 9 in a closed state Q in which the heating bodies 6 and 9 are closed. In each heating body 6, 9 in the closed state Q, the outer surface 22 of at least one side wall 21 of the side walls 21 formed on the outer periphery of the insertion hole 20 on both sides in the center line direction Y of the insertion hole 20 is heated. A heating surface that generates heat by means 24 is provided. The heating surface 22 is provided with a concavo-convex portion 25 having a plurality of convex portions 26 and concave portions 27 between the convex portions 26. By the way, each of the concave portions 27 includes those formed relatively between the respective convex portions 26, and each of the convex portions 26 includes those formed relatively between the respective concave portions 27. As for the shape connecting 26 and the concave portion 27, even if there is a flat portion perpendicular to the center line 20 a of the insertion hole 20 between the convex portion 26 and the concave portion 27, the flat portion is the convex portion 26 or the concave portion 27. Shall be included.

請求項1の発明では、内管29の外表面29aを被覆材28により被覆した被覆材付き管部材M1,M2において分断した両被覆材28を互いに接合する際、加熱部材5,8の閉状態Qで内管29を加熱体6,9の挿通孔20に嵌め込んで加熱体6,9の外面22を加熱面として被覆材28の端面28aに当てがってその端面28aを溶融させることができる。   According to the first aspect of the present invention, the heating members 5 and 8 are closed when the covering members 28 divided by the covering member pipes M1 and M2 in which the outer surface 29a of the inner tube 29 is covered with the covering member 28 are joined together. In Q, the inner tube 29 is fitted into the insertion holes 20 of the heating bodies 6 and 9, and the outer surface 22 of the heating bodies 6 and 9 is applied as the heating surface to the end surface 28a of the covering material 28 to melt the end surface 28a. it can.

特に、両被覆材28の端面28aに僅かな凹凸や傾斜面があっても、その端面28aを加熱面22の凹凸部25に押し当てた際に、端面28aが凹凸部25に沿って変形して加熱面22に接触し易くなり、端面28aを十分に熱溶融することができる。   In particular, even if there are slight irregularities or inclined surfaces on the end surfaces 28 a of both coating materials 28, when the end surfaces 28 a are pressed against the irregular portions 25 of the heating surface 22, the end surfaces 28 a are deformed along the irregular portions 25. Therefore, the end face 28a can be sufficiently melted by heat.

請求項1の発明を前提とする請求項2の発明(第1実施形態に対応)にかかる凹凸部25において、各凸部は山面26であり、各凹部はこの各山面26に対し連続する谷面27である。ちなみに、この山面26と谷面27との間に例えば挿通孔20の中心線20aに対し直交する平面部分があってもその平面部分を山面26または谷面27は含むものとする。請求項2の発明では、両被覆材28の端面28aを加熱面22に接触させ易い。   In the uneven portion 25 according to the invention of claim 2 (corresponding to the first embodiment) based on the invention of claim 1, each convex portion is a mountain surface 26, and each concave portion is continuous with each mountain surface 26. It is the trough surface 27 to do. Incidentally, for example, even if there is a plane portion orthogonal to the center line 20a of the insertion hole 20 between the peak surface 26 and the valley surface 27, the peak surface 26 or the valley surface 27 includes that plane portion. In the invention of claim 2, the end surfaces 28 a of both the covering materials 28 are easily brought into contact with the heating surface 22.

請求項2の発明を前提とする請求項3の発明(第1実施形態に対応)にかかる凹凸部25において、谷面27は山面26の周囲で環状に連続し、山面26はその頂上面26aの周囲で頂上面26aと谷面27の谷底面27aとを互いに結ぶ斜面26bを有し、谷面27はその谷底面27aと山面26の頂上面26aとを互いに結ぶ斜面27bを有している。請求項3の発明では、端面28aが凹凸部25に沿って変形し易くなって加熱面22に対しより一層接触し易くなるとともに、加熱面22により熱溶融された被覆材28の端面28aをその加熱面22から分離させ易い。   In the concavo-convex portion 25 according to the invention of claim 3 (corresponding to the first embodiment) based on the invention of claim 2, the trough surface 27 continues in an annular shape around the crest surface 26, and the crest surface 26 has its top. Around the surface 26a, there is a slope 26b that connects the top surface 26a and the bottom surface 27a of the valley surface 27 to each other, and the valley surface 27 has a slope 27b that connects the bottom surface 27a and the top surface 26a of the mountain surface 26 to each other. is doing. In the invention of claim 3, the end surface 28 a is easily deformed along the concavo-convex portion 25 and is more easily brought into contact with the heating surface 22, and the end surface 28 a of the coating material 28 thermally melted by the heating surface 22 is Easy to separate from the heating surface 22.

請求項2または請求項3の発明を前提とする請求項4の発明(第1実施形態に対応)にかかる凹凸部25において、各山面26の周囲で環状に連続する各谷面27が互いに連続して網目状につながっている。請求項4の発明では、端面28aが凹凸部25に沿って変形し易くなって加熱面22に対しより一層接触し易くなる。   In the concavo-convex portion 25 according to the invention of claim 4 (corresponding to the first embodiment) based on the invention of claim 2 or claim 3, the valley surfaces 27 that continue in an annular shape around each mountain surface 26 are mutually connected. It is connected in a continuous mesh. In the invention of claim 4, the end surface 28 a is easily deformed along the concavo-convex portion 25, and is more easily brought into contact with the heating surface 22.

請求項2または請求項3または請求項4の発明を前提とする請求項5の発明(第1〜3実施形態に対応)にかかる凹凸部25において、各山面26と各谷面27とは、前記挿通孔20の中心線20aを中心とする円周方向Aと半径方向Bとのうち少なくともいずれか一方の方向へ交互に連続して並設されている。請求項5の発明では、端面28aが加熱面22に対しより一層接触し易くなる。   In the concavo-convex portion 25 according to the invention of claim 5 (corresponding to the first to third embodiments) based on the invention of claim 2 or claim 3 or claim 4, each peak surface 26 and each valley surface 27 are In addition, they are alternately and continuously arranged in at least one of a circumferential direction A and a radial direction B with the center line 20a of the insertion hole 20 as the center. In the invention of claim 5, the end surface 28 a is more easily brought into contact with the heating surface 22.

請求項1から請求項5のうちいずれかの請求項の発明を前提とする請求項6の発明(第1〜3実施形態に対応)において、前記加熱手段は、加熱面22を有する側壁21の内面23に面するヒータ24である。請求項6の発明では、加熱体6,9にヒータ24を設けるだけの簡単な加熱手段により被覆材28の端面28aを容易に加熱することができる。   In the invention of claim 6 (corresponding to the first to third embodiments) based on the invention of any one of claims 1 to 5, the heating means includes a side wall 21 having a heating surface 22. The heater 24 faces the inner surface 23. In the invention of claim 6, the end face 28 a of the covering material 28 can be easily heated by a simple heating means in which the heaters 6 and 9 are simply provided with the heater 24.

請求項1から請求項6のうちいずれかの請求項の発明を前提とする請求項7の発明(第1〜3実施形態に対応)において、前記加熱部材5,8は取付部1aで相対回動可能に支持されて互いに開閉される一対の加熱体6,9を備え、閉状態Qにある両加熱体6,9において取付部1aにおける回動中心線4aを中心とする回動方向Rで相対向する割縁部11には前記挿通孔20を形成するための割孔12を形成している。請求項7の発明では、加熱部材5,8をコンパクトにまとめることができる。   In the invention of claim 7 (corresponding to the first to third embodiments) based on the invention of any one of claims 1 to 6, the heating members 5 and 8 are rotated relative to each other by the attachment portion 1 a. A pair of heating bodies 6 and 9 that are movably supported and opened and closed with respect to each other are provided, and in both heating bodies 6 and 9 in the closed state Q, the rotation direction R about the rotation center line 4a in the mounting portion 1a. A split hole 12 for forming the insertion hole 20 is formed in the opposing split edge portions 11. In invention of Claim 7, the heating members 5 and 8 can be put together compactly.

次に、請求項以外の技術的思想について実施形態の図面の符号を援用して説明する。
請求項1から請求項7のうちいずれかの請求項の発明を前提とする第8の発明(第1〜3実施形態に対応)において、前記加熱部材5,8はホルダ1に設けた取付部1aに支持され、このホルダ1には両加熱体6,9を互いに開閉させる開閉操作手段13を設けた。第8の発明では、ホルダ1を把持して開閉操作手段13を操作すると、両加熱体6,9を互いに開閉させることができる。
Next, technical ideas other than the claims will be described with reference to the reference numerals in the drawings of the embodiments.
In an eighth invention (corresponding to the first to third embodiments) based on the invention of any one of claims 1 to 7, the heating members 5 and 8 are mounting portions provided in the holder 1 The holder 1 is provided with opening / closing operation means 13 that opens and closes both the heating elements 6 and 9. In the eighth invention, when the holder 1 is gripped and the opening / closing operation means 13 is operated, both the heating elements 6 and 9 can be opened and closed.

第8の発明を前提とする第9の発明(第1〜3実施形態に対応)において、前記ホルダ1は、前記加熱部材5,8を支持した取付部を有する頭部1aと、その頭部1aから屈曲して延びる把持部1bとを備え、前記両加熱体は、その頭部1aの取付部で、回動不能に支持された一方の加熱体6と、この一方の加熱体6に対し開閉するように回動可能に支持された他方の加熱体9とからなり、この一方の加熱体6は前記把持部1bの延設向き側に配設され、この他方の加熱体9はその延設向きに対する反対側に配設されている。第9の発明では、加熱部材5,8をコンパクトにまとめることができるとともに、加熱部材5,8の閉状態Qで内管29や両被覆材28を両加熱体6,9の割孔12に嵌め込み易い。   In a ninth invention based on the eighth invention (corresponding to the first to third embodiments), the holder 1 includes a head 1a having a mounting portion that supports the heating members 5 and 8, and a head thereof. 1a, and the two heating elements are attached to the head 1a so as to be non-rotatably supported by one heating element 6 and the one heating element 6. The other heating body 9 is rotatably supported so as to open and close. The one heating body 6 is disposed on the extending direction side of the grip portion 1b, and the other heating body 9 It is arranged on the opposite side to the installation direction. In the ninth invention, the heating members 5 and 8 can be gathered in a compact manner, and the inner tube 29 and the both covering materials 28 are made into the split holes 12 of both the heating bodies 6 and 9 in the closed state Q of the heating members 5 and 8. Easy to fit.

請求項1から請求項7のうちいずれかの請求項の発明または第8の発明または第9の発明を前提とする第10の発明(第1〜3実施形態に対応)において、前記加熱部材5,8で加熱体6,9の加熱面22の表側には、例えば、被加熱面に対する分離性の良いフッ素樹脂等の樹脂を表面に有するシート22aを貼着するか、または、被加熱面に対する分離性の良いフッ素樹脂等の樹脂を表面にコーティングして、被加熱面に対する分離性の良い樹脂を有する表面を設けている。第10の発明では、図3(c)に示す両被覆材28の端面28aに加熱体6,9の加熱面22を当てがった際にその被加熱面から加熱面22を分離させ易い。   In the invention of any one of claims 1 to 7, or the tenth invention (corresponding to the first to third embodiments) based on the eighth or ninth invention, the heating member 5 , 8 on the front side of the heating surface 22 of the heating bodies 6 and 9, for example, a sheet 22a having a resin such as a fluororesin having a good separability with respect to the surface to be heated is attached or the surface to the surface to be heated is attached. The surface is coated with a resin such as a fluororesin having good separability, and a surface having a resin having good separability with respect to the heated surface is provided. In the tenth invention, when the heating surfaces 22 of the heating bodies 6 and 9 are applied to the end surfaces 28a of both the covering materials 28 shown in FIG. 3C, the heating surface 22 is easily separated from the heated surface.

本発明は、両被覆材28間の継ぎ目30に隙間が生じにくい管部材M1,M2を製造するために被覆材28の端面28aを容易に溶融させる管部材用被覆材熱融着具を提供することができるばかりではなく、両被覆材28の端面28aに対する熱溶融を十分に行って両端面28a間の熱融着強度を高め、管部材用被覆材熱融着具の使い勝手を良くすることができる。   The present invention provides a tube member covering material heat-sealing tool that easily melts the end surface 28a of the covering material 28 in order to manufacture the tube members M1 and M2 in which a gap 30 is unlikely to be generated in the joint 30 between the both covering materials 28. In addition to being able to do this, it is possible to sufficiently heat-melt the end faces 28a of the two covering materials 28 to increase the heat-sealing strength between the both end faces 28a, and to improve the usability of the covering material heat-sealing tool for pipe members. it can.

まず、本発明の第1実施形態にかかる流体管用保温材熱融着具について図1,2,4,5,6及び図3,9を参照して説明する。
図1,2に示すように、ホルダ1の頭部1a(取付部)内において、固定支持腕2が取着されて位置決めされているとともに、この固定支持腕2よりも上側で可動支持腕3が支軸4により上下方向Zへ回動可能に支持されている。図1,2に示す下側の加熱部材5においては、固定加熱体6が固定連結腕7に支持され、その固定連結腕7が前記固定支持腕2に対し着脱可能に連結されている。図1,2に示す上側の加熱部材8においては、可動加熱体9が可動連結腕10に支持され、その可動連結腕10が前記可動支持腕3に対し着脱可能に連結されている。
First, the heat insulating material heat fusion tool for fluid pipes according to the first embodiment of the present invention will be described with reference to FIGS. 1, 2, 4, 5, 6 and FIGS.
As shown in FIGS. 1 and 2, the fixed support arm 2 is attached and positioned in the head 1 a (attachment portion) of the holder 1, and the movable support arm 3 is located above the fixed support arm 2. Is supported by the support shaft 4 so as to be rotatable in the vertical direction Z. In the lower heating member 5 shown in FIGS. 1 and 2, a fixed heating body 6 is supported by a fixed connection arm 7, and the fixed connection arm 7 is detachably connected to the fixed support arm 2. In the upper heating member 8 shown in FIGS. 1 and 2, a movable heating body 9 is supported by a movable connecting arm 10, and the movable connecting arm 10 is detachably connected to the movable supporting arm 3.

ホルダ1の頭部1a(取付部)に対する前後方向Xの外側で、下側の加熱部材5はこの頭部1aから屈曲して下方へ延びる把持部1bの延設向き(下向き)側に配設された前記固定加熱体6を備え、上側の加熱部材8はその延設向きに対する反対向き(上向き)側に配設された前記可動加熱体9を備えている。この固定加熱体6と可動加熱体9とは、それぞれ、半円の外周縁を有する板状をなす。支軸4の回動中心線4aを中心とする回動方向Rで相対向する固定加熱体6及び可動加熱体9の割縁部11には半円状の割孔12が形成されている。   Outside the front-rear direction X with respect to the head 1a (mounting portion) of the holder 1, the lower heating member 5 is disposed on the extending direction (downward) side of the gripping portion 1b that is bent from the head 1a and extends downward. The fixed heating body 6 is provided, and the upper heating member 8 is provided with the movable heating body 9 disposed on the opposite side (upward direction) to the extending direction. Each of the fixed heating body 6 and the movable heating body 9 has a plate shape having a semicircular outer peripheral edge. A semicircular split hole 12 is formed in the split edge portion 11 of the fixed heater 6 and the movable heater 9 facing each other in the rotation direction R around the rotation center line 4 a of the support shaft 4.

前記ホルダ1内に組み付けられた開閉操作手段13(リンク機構)においては、把持部1bに対しその外側で隣接する操作レバー14が支軸15を中心に回動可能に支持され、前記可動支持腕3で左右方向Yの両側に支持された連動軸16に連動リンク17が回動可能に支持されているとともに、この操作レバー14と一体的に回動する連動レバー18とこの連動リンク17とが連動軸19により互いに回動可能に連結されている。従って、この操作レバー14をばね15aの弾性力に抗して把持部1b側へ押すと、連動レバー18と連動リンク17とを介して可動支持腕3が支軸4の回動中心線4aを中心に上方へ回動し、可動加熱体9が固定加熱体6に対し上方へ回動して上下両加熱部材8,5が互いに開く開状態Pとなる。また、この操作レバー14を離すと、ばね15aの弾性力により操作レバー14が復帰して、連動レバー18と連動リンク17とを介して可動支持腕3が支軸4の回動中心線4aを中心に下方へ回動し、可動加熱体9が固定加熱体6に対し下方へ回動して上下両加熱部材8,5が互いに閉じる閉状態Qとなる。   In the opening / closing operation means 13 (link mechanism) assembled in the holder 1, an operation lever 14 adjacent to the gripping portion 1b on the outside thereof is supported so as to be rotatable around a support shaft 15, and the movable support arm. 3, the interlocking link 17 is rotatably supported by the interlocking shaft 16 supported on both sides in the left-right direction Y, and the interlocking lever 18 that rotates integrally with the operation lever 14 and the interlocking link 17 include The interlocking shafts 19 are connected to each other so as to be rotatable. Therefore, when the operating lever 14 is pushed toward the gripping portion 1b against the elastic force of the spring 15a, the movable support arm 3 moves the rotation center line 4a of the support shaft 4 via the interlocking lever 18 and the interlocking link 17. The movable heating body 9 is rotated upward with respect to the center, and the movable heating body 9 is rotated upward with respect to the fixed heating body 6 so that the upper and lower heating members 8 and 5 are opened to each other. When the operating lever 14 is released, the operating lever 14 is restored by the elastic force of the spring 15 a, and the movable support arm 3 moves along the rotation center line 4 a of the support shaft 4 via the interlocking lever 18 and the interlocking link 17. The movable heater 9 is rotated downward about the center, the movable heater 9 is rotated downward with respect to the fixed heater 6, and the upper and lower heating members 8, 5 are closed to each other.

この上下両加熱部材8,5の閉状態Qでは、固定加熱体6及び可動加熱体9が割縁部11で互いに重合されて円板状をなし、固定加熱体6と可動加熱体9との間の中央部で割縁部11の割孔12により環状(円形状)の挿通孔20が形成される。この固定加熱体6及び可動加熱体9において挿通孔20の中心線方向(左右方向Y)の両側で挿通孔20の外周全体には図6に示すように半円形状の側壁21が加熱し易い金属等により形成されている。この固定加熱体6及び可動加熱体9の両側壁21の外面22には、図1(c)に示すように、フッ素樹脂やシリコーン樹脂など、被加熱面に対する分離性の良い樹脂をコーティングしたシート22aが貼着されている。また、フッ素樹脂やシリコーン樹脂など、被加熱面に対する分離性の良い樹脂をその両側壁21の外面22にコーティングしてもよい。   In the closed state Q of the upper and lower heating members 8, 5, the fixed heating body 6 and the movable heating body 9 are superposed on each other at the split edge portion 11 to form a disk shape, and the fixed heating body 6 and the movable heating body 9 An annular (circular) insertion hole 20 is formed by the split hole 12 of the split edge portion 11 at the central portion therebetween. In the fixed heating body 6 and the movable heating body 9, the semicircular side wall 21 is easily heated on the entire outer periphery of the insertion hole 20 on both sides in the center line direction (left-right direction Y) of the insertion hole 20 as shown in FIG. It is made of metal or the like. As shown in FIG. 1C, a sheet coated with a resin having good separability with respect to the surface to be heated, such as a fluororesin or a silicone resin, on the outer surfaces 22 of both side walls 21 of the fixed heating body 6 and the movable heating body 9 22a is stuck. Further, the outer surface 22 of both side walls 21 may be coated with a resin having good separability with respect to the heated surface, such as a fluororesin or a silicone resin.

前記固定加熱体6内及び可動加熱体9内には、図6に示すように、両側壁21の内面23に面して接触する加熱手段としてヒータ24が嵌め込まれている。このヒータ24としては、例えば、熱線を巻いた熱板を両電気絶縁板間で挟持したものなどを利用している。このヒータ24により両側壁21の外面22が発熱して加熱面として機能する。   As shown in FIG. 6, a heater 24 is fitted in the fixed heating body 6 and the movable heating body 9 as heating means that faces and contacts the inner surfaces 23 of both side walls 21. As the heater 24, for example, a hot plate wound with a hot wire is sandwiched between both electrical insulating plates. The outer surface 22 of the side walls 21 is heated by the heater 24 and functions as a heating surface.

前記上下両加熱部材8,5の開状態Pでは、固定加熱体6及び可動加熱体9の割縁部11が互いに離間するとともに、閉状態Qで前記挿通孔20を形成する割孔12も互いに離間し、この割縁部11間に挿脱許容空間Sを形成することができる。   In the open state P of the upper and lower heating members 8, 5, the split edge portions 11 of the fixed heater 6 and the movable heater 9 are separated from each other, and the split holes 12 that form the insertion holes 20 in the closed state Q are also mutually connected. It is possible to form an insertion / removal-permitted space S between the split edge portions 11 at a distance.

前記固定加熱体6及び可動加熱体9において両側壁21の外面22の全体には、図4,6に示すように、凹凸部25を有している。この凹凸部25においては、凸部としての複数の山面26と凹部としての複数の谷面27とが前記挿通孔20の中心線20aを中心とする円周方向Aと半径方向Bとへ交互に連続して並設され、谷面27は一部のものを除き山面26の周囲で円環状に連続している。図5に示すように、この山面26は、その頂上面26aを通る中心線を中心とする球面の一部を有し、その頂上面26aの周囲で頂上面26aと谷面27の谷底面27aとを互いに結ぶ円環状斜面26bを有している。また、この谷面27は、その谷底面27aを通る中心線を中心とする円弧面の一部を有し、その谷底面27aと山面26の頂上面26aとを互いに結ぶ円弧状斜面27bを有している。この山面26の円環状斜面26bと谷面27の円弧状斜面27bとは互いに滑らかに連続し、互いに隣接する両谷面27の谷底面27a間も互いに滑らかに連続している。各山面26の頂上面26a間を結ぶ平面と各谷面27の谷底面27a間を結ぶ平面との間の距離H(山面26の高さ、谷面27の深さ)は、互いに等しくなっている。   In the fixed heating body 6 and the movable heating body 9, the entire outer surface 22 of the side walls 21 has an uneven portion 25 as shown in FIGS. In the concavo-convex portion 25, a plurality of crest surfaces 26 as convex portions and a plurality of trough surfaces 27 as concave portions alternate in a circumferential direction A and a radial direction B around the center line 20 a of the insertion hole 20. The valley surface 27 is continuous in an annular shape around the mountain surface 26 except for a part thereof. As shown in FIG. 5, this crest surface 26 has a part of a spherical surface centering on a center line passing through the top surface 26a, and the bottom surface of the top surface 26a and the valley surface 27 around the top surface 26a. 27a has an annular slope 26b that connects 27a to each other. Further, the valley surface 27 has a part of an arc surface centering on a center line passing through the valley bottom surface 27a, and an arcuate slope 27b connecting the valley bottom surface 27a and the top surface 26a of the mountain surface 26 to each other. Have. The annular slope 26b of the mountain surface 26 and the arcuate slope 27b of the valley surface 27 are smoothly continuous with each other, and the valley bottom surfaces 27a of both adjacent valley surfaces 27 are also smoothly continuous with each other. The distances H (the height of the mountain surface 26 and the depth of the valley surface 27) between the planes connecting the top surfaces 26a of the mountain surfaces 26 and the planes connecting the valley bottom surfaces 27a of the valley surfaces 27 are equal to each other. It has become.

次に、第1実施形態にかかる流体管用保温材熱融着具を利用して接合した保温材付き流体管及びその接合手順についてについて図3,9を参照して説明する。
図3(a)に示すように、発泡ポリエチレン等の断熱材からなる円筒状の被覆材としての保温材28により、樹脂や銅等からなる内管29の外表面29aを被覆した管部材としての流体管M1,M2は、内管29の長手方向の両側で分断されている。内管29の外表面29aと保温材28の内周面との間に隙間Gをあけることにより、拡管部や曲がり部において内管29を保温材28に挿通し易くしている。これらの流体管M1,M2を互いに接続する際には、まず、図3(b)に示すように、内管29に対し保温材28を長手方向へ移動させて両保温材28の相対向する端面28aを互いに離すとともに、両保温材28間で露出した内管29を互いに連結する。次に、図2(b)に示すように前記熱融着具の上下両加熱部材8,5を開状態Pにして固定加熱体6及び可動加熱体9の割縁部11間で挿脱許容空間Sに内管29を挿入した後、この上下両加熱部材8,5を閉状態Qにすると、内管29が挿通孔20に嵌め込まれる。その後、図3(c)及び図6に示すように固定加熱体6及び可動加熱体9の両側壁21の加熱面22に両保温材28の端面28aを押し当てると、端面28aが加熱面22の凹凸部25に沿って変形して加熱面22に接触し易くなり、それらの端面28aが同時に加熱されて熱溶融される。次に、上下両加熱部材8,5を開状態Pにして固定加熱体6及び可動加熱体9の割縁部11間の挿脱許容空間Sから内管29を離脱させると、図3(d)に示すように、溶融状態にある両保温材28の端面28aが長手方向で相対向する。このようにして熱融着具の上下両加熱部材8,5を両保温材28の端面28aから取り外した後瞬時に、溶融状態にある両保温材28の端面28aを互いに押し当てると、図9に示すように、その両端面28aが互いに熱融着されて接合され、内管29の外周全体に熱融着による継ぎ目30が生じる。
Next, a fluid pipe with a heat insulating material joined using the heat insulating material heat fusion tool for a fluid pipe according to the first embodiment and a joining procedure thereof will be described with reference to FIGS.
As shown in FIG. 3 (a), a tube member in which an outer surface 29a of an inner tube 29 made of resin, copper or the like is covered with a heat insulating material 28 as a cylindrical covering material made of a heat insulating material such as foamed polyethylene. The fluid pipes M1 and M2 are divided on both sides of the inner pipe 29 in the longitudinal direction. By providing a gap G between the outer surface 29a of the inner tube 29 and the inner peripheral surface of the heat insulating material 28, the inner tube 29 can be easily inserted into the heat insulating material 28 at the expanded portion or the bent portion. When these fluid pipes M1 and M2 are connected to each other, first, as shown in FIG. 3 (b), the heat insulating material 28 is moved in the longitudinal direction with respect to the inner tube 29 so that the two heat insulating materials 28 face each other. The end surfaces 28a are separated from each other, and the inner pipes 29 exposed between the heat insulating materials 28 are connected to each other. Next, as shown in FIG. 2 (b), the upper and lower heating members 8 and 5 of the heat-sealing tool are opened P, and insertion / removal is allowed between the split edges 11 of the fixed heating body 6 and the movable heating body 9. After the inner tube 29 is inserted into the space S, when the upper and lower heating members 8 and 5 are closed, the inner tube 29 is fitted into the insertion hole 20. Thereafter, as shown in FIGS. 3C and 6, when the end surfaces 28 a of both the heat insulating materials 28 are pressed against the heating surfaces 22 of the both side walls 21 of the fixed heating body 6 and the movable heating body 9, the end surfaces 28 a become the heating surface 22. It deform | transforms along the uneven | corrugated | grooved part 25, and it becomes easy to contact the heating surface 22, and those end surfaces 28a are heated simultaneously, and are heat-melted. Next, when the upper and lower heating members 8 and 5 are opened P, and the inner tube 29 is detached from the insertion / removal allowable space S between the fixed heating body 6 and the split edge portion 11 of the movable heating body 9, FIG. ), The end surfaces 28a of the two heat insulating materials 28 in the molten state oppose each other in the longitudinal direction. When the end surfaces 28a of the two heat insulating materials 28 in the molten state are pressed against each other immediately after the upper and lower heating members 8 and 5 of the heat fusion tool are removed from the end surfaces 28a of the two heat insulating materials 28 in this way, FIG. As shown in FIG. 2, both end faces 28 a are heat-sealed and joined together, and a seam 30 is formed on the entire outer periphery of the inner tube 29 by heat-sealing.

次に、本発明の第2実施形態にかかる流体管用保温材熱融着具について第1実施形態との相違点を中心に図7及び図3,9を参照して説明する。
前記固定加熱体6及び可動加熱体9の外面22(加熱面)に設けられた凹凸部25においては、半径方向Bへ連続して延びる複数の山面26と複数の谷面27とが周方向Aへ交互に連続して並設されている。この山面26はその頂上面26aと谷面27の谷底面27aとを互いに結ぶ円弧状斜面26bを有している。この谷面27はその谷底面27aと山面26の頂上面26aとを互いに結ぶ円弧状斜面27bを有している。この山面26の円弧状斜面26bと谷面27の円弧状斜面27bとは互いに滑らかに連続している。各山面26の頂上面26a間を結ぶ平面と各谷面27の谷底面27a間を結ぶ平面との間の距離H(山面26の高さ、谷面27の深さ)は、互いに等しくなっている。
Next, a heat insulating material heat fusion tool for fluid pipes according to a second embodiment of the present invention will be described with reference to FIGS. 7, 3, and 9, focusing on differences from the first embodiment.
In the concavo-convex portion 25 provided on the outer surface 22 (heating surface) of the fixed heating body 6 and the movable heating body 9, a plurality of crest surfaces 26 and a plurality of trough surfaces 27 extending in the radial direction B are circumferential. It is arranged in parallel to A alternately. The mountain surface 26 has an arcuate slope 26 b that connects the top surface 26 a and the valley bottom surface 27 a of the valley surface 27 to each other. The valley surface 27 has an arcuate slope 27b that connects the valley bottom surface 27a and the top surface 26a of the mountain surface 26 to each other. The arcuate slope 26b of the mountain surface 26 and the arcuate slope 27b of the valley surface 27 are smoothly continuous with each other. The distances H (the height of the mountain surface 26 and the depth of the valley surface 27) between the planes connecting the top surfaces 26a of the mountain surfaces 26 and the planes connecting the valley bottom surfaces 27a of the valley surfaces 27 are equal to each other. It has become.

次に、本発明の第3実施形態にかかる流体管用保温材熱融着具について第1実施形態との相違点を中心に図8及び図3,9を参照して説明する。
前記固定加熱体6及び可動加熱体9の外面22(加熱面)に設けられた凹凸部25においては、周方向Aへ連続して円環状に延びる山面26と谷面27とが半径方向Bへ交互に連続して並設されている。この山面26はその頂上面26aと谷面27の谷底面27aとを互いに結ぶ円弧状斜面26bを有している。この谷面27はその谷底面27aと山面26の頂上面26aとを互いに結ぶ円弧状斜面27bを有している。この山面26の円弧状斜面26bと谷面27の円弧状斜面27bとは互いに滑らかに連続している。各山面26の頂上面26a間を結ぶ平面と各谷面27の谷底面27a間を結ぶ平面との間の距離H(山面26の高さ、谷面27の深さ)は、互いに等しくなっている。
Next, a heat insulating material heat fusion tool for fluid pipes according to a third embodiment of the present invention will be described with reference to FIGS. 8, 3 and 9 focusing on the differences from the first embodiment.
In the concavo-convex portion 25 provided on the outer surface 22 (heating surface) of the fixed heating body 6 and the movable heating body 9, a crest surface 26 and a trough surface 27 extending in an annular shape continuously in the circumferential direction A have a radial direction B. Are alternately arranged in parallel. The mountain surface 26 has an arcuate slope 26 b that connects the top surface 26 a and the valley bottom surface 27 a of the valley surface 27 to each other. The valley surface 27 has an arcuate slope 27b that connects the valley bottom surface 27a and the top surface 26a of the mountain surface 26 to each other. The arcuate slope 26b of the mountain surface 26 and the arcuate slope 27b of the valley surface 27 are smoothly continuous with each other. The distances H (the height of the mountain surface 26 and the depth of the valley surface 27) between the planes connecting the top surfaces 26a of the mountain surfaces 26 and the planes connecting the valley bottom surfaces 27a of the valley surfaces 27 are equal to each other. It has become.

本実施形態は下記の効果を有する。
* 両保温材28の端面28aに僅かな凹凸や傾斜面があっても、加熱面22の凹凸部25に押し当てられた端面28aが凹凸部25に沿って変形して加熱面22に接触し易くなり、端面28aを十分に熱溶融して両端面28a間の熱融着強度を高め、流体管用保温材熱融着具の使い勝手を良くすることができる。
This embodiment has the following effects.
* Even if there are slight irregularities or inclined surfaces on the end surfaces 28a of both the heat insulating materials 28, the end surfaces 28a pressed against the irregular portions 25 of the heating surface 22 are deformed along the irregular portions 25 and come into contact with the heating surface 22. It becomes easy, the end surface 28a can be sufficiently heat-melted to increase the heat-sealing strength between the both end surfaces 28a, and the usability of the heat insulating material heat-sealing tool for fluid pipes can be improved.

* その変形により、加熱面22に対する端面28aの接触面積を増やし、端面28aを十分に熱溶融して両端面28a間の熱融着強度を高め、流体管用保温材熱融着具の使い勝手を良くすることができる。   * Due to the deformation, the contact area of the end face 28a with the heating surface 22 is increased, the end face 28a is sufficiently melted by heat to increase the heat fusion strength between the both end faces 28a, and the usability of the heat insulation material for fluid pipes is improved. can do.

* 加熱面22の凹凸部25において、山面26の頂上面26aと、山面26の周囲で環状に連続する谷面27の谷底面27aとの間で、その頂上面26aと谷底面27aとを互いに結ぶ斜面26b,27bを有しているので、加熱面22の凹凸部25に押し当てられた端面28aが凹凸部25に沿って変形すると、その凹凸部25から端面28aを離す際に、その変形により端面28aに生じた弾性力により端面28aから加熱面22を分離させる向きの力が働き、端面28aから加熱面22を分離させ易くなり、流体管用保温材熱融着具の使い勝手を良くすることができる。   * In the concavo-convex portion 25 of the heating surface 22, between the top surface 26 a of the mountain surface 26 and the valley bottom surface 27 a of the valley surface 27 that continues annularly around the mountain surface 26, the top surface 26 a and the valley bottom surface 27 a When the end surface 28a pressed against the concavo-convex portion 25 of the heating surface 22 is deformed along the concavo-convex portion 25, when the end surface 28a is separated from the concavo-convex portion 25, the slope 26b, 27b is connected. Due to the elastic force generated in the end surface 28a due to the deformation, a force in a direction to separate the heating surface 22 from the end surface 28a works, and it becomes easy to separate the heating surface 22 from the end surface 28a, and the usability of the heat insulating material heat fusion tool for fluid pipes is improved. can do.

* 上記熱融着具を利用すれば、両保温材28の端面28aが互いに熱融着されて接合されるので、それらの端面28aが互いに分離しにくくなり、両保温材28間の継ぎ目30に隙間が生じにくくなり、内管29の外表面29aに結露が生じにくくなって漏水の発生を防止することができる。その継ぎ目30においては、内管29の外周全体で両保温材28の端面28aが熱融着されるので、隙間がより一層生じにくくなる。   * If the above heat-sealing tool is used, the end faces 28a of the two heat insulating materials 28 are heat-sealed and joined to each other, so that the end faces 28a are difficult to separate from each other, and the seam 30 between the two heat insulating materials 28 is formed. It becomes difficult for a gap to occur, and it is difficult for condensation to occur on the outer surface 29a of the inner tube 29, thereby preventing water leakage. In the joint 30, the end surfaces 28 a of both heat insulating materials 28 are heat-sealed over the entire outer periphery of the inner tube 29, so that a gap is less likely to occur.

* 固定加熱体6及び可動加熱体9の閉状態Qで内管29を挿通孔20に嵌め込むので、固定加熱体6及び可動加熱体9を内管29に対し安定して保持した状態で、固定加熱体6及び可動加熱体9を両保温材28の端面28aに当てがってその端面28aを溶融させることができ、作業が行い易くなる。   * Since the inner tube 29 is fitted into the insertion hole 20 in the closed state Q of the fixed heating body 6 and the movable heating body 9, the fixed heating body 6 and the movable heating body 9 are stably held with respect to the inner tube 29. The fixed heating body 6 and the movable heating body 9 can be applied to the end faces 28a of both the heat insulating materials 28 to melt the end faces 28a, and the work can be easily performed.

* ホルダ1を把持して開閉操作手段13を操作すると、固定加熱体6及び可動加熱体9に直接的に触れることなく固定加熱体6及び可動加熱体9を互いに開閉させることができ、作業が行い易くなる。   * When the holder 1 is gripped and the opening / closing operation means 13 is operated, the fixed heating body 6 and the movable heating body 9 can be opened and closed with respect to each other without directly touching the fixed heating body 6 and the movable heating body 9. It becomes easy to do.

前記各実施形態以外にも例えば下記のように構成してもよい。
・ 第1実施形態で加熱面22の凹凸部25においては各山面26の周囲で環状に連続する各谷面27が互いに連続して網目状につながっているが、各谷面の周囲で環状に連続する各山面が互いに連続して網目状につながるようにしてもよい。
For example, the following embodiments may be configured as follows.
In the first embodiment, in the uneven portion 25 of the heating surface 22, the valley surfaces 27 that are continuous in an annular shape around each peak surface 26 are connected to each other in a mesh shape, but are annular around each valley surface. It is also possible to connect the crest surfaces that are continuous to each other in a mesh pattern.

・ 上側加熱部材8の加熱体9を固定するとともに下側加熱部材5の加熱体6を回動させたり、それらの加熱体6,9を共に回動させたりしてもよい。
・ 加熱部材5,8における加熱手段としては、熱線によるヒータ24に代えて、加熱体6,9の加熱面22を加熱することができるものであればよく、例えば、その加熱面22に形成した多数の小孔からガスによる熱風を噴出させたり、ヒータ24の電源を電池にしたりすることができる。また、タングステンやモリブデンの粉末をペースト状にしてアルミナの全面に略均一に印刷したものを上記熱線に代わる抵抗体として採用する。
The heating body 9 of the upper heating member 8 may be fixed and the heating body 6 of the lower heating member 5 may be rotated, or the heating bodies 6 and 9 may be rotated together.
As the heating means in the heating members 5 and 8, any heating means can be used as long as it can heat the heating surface 22 of the heating bodies 6 and 9 instead of the heater 24 by the heat ray. Hot air by gas can be ejected from many small holes, or the power source of the heater 24 can be a battery. Further, a paste made of tungsten or molybdenum powder and printed almost uniformly on the entire surface of alumina is adopted as a resistor in place of the heat ray.

・ 加熱部材としては、開状態で互いに分離可能な複数の加熱体を閉状態で互いに組み付けて内管29に装着する。
・ 加熱部材5,8に対する開閉操作手段13としては、前述したリンク機構に代えて、加熱体6,9を互いに開閉させることができる指当て摘みを設ける。
As the heating member, a plurality of heating bodies that are separable from each other in the open state are assembled to each other in the closed state and attached to the inner tube 29.
As the opening / closing operation means 13 for the heating members 5, 8, a finger pad that can open and close the heating bodies 6, 9 is provided instead of the link mechanism described above.

・ 前記各実施形態では加熱部材5,8の加熱体6,9は180度の円周角度を有しているが、例えば加熱体6,9を90度の円周角度で形成してもよい。その場合、閉状態Qでこの加熱体6,9間に生じる挿通孔20は外側に開放された空間となり、その空間に挿入された内管29がこの加熱体6,9により挟まれる。この加熱体6,9の加熱面22を保温材28の端面28aに当てがった状態で加熱部材5,8を回動させてその端面28aを溶融させる。   In each of the above embodiments, the heating bodies 6 and 9 of the heating members 5 and 8 have a circumferential angle of 180 degrees, but the heating bodies 6 and 9 may be formed at a circumferential angle of 90 degrees, for example. . In that case, the insertion hole 20 formed between the heating bodies 6 and 9 in the closed state Q becomes a space opened to the outside, and the inner tube 29 inserted into the space is sandwiched between the heating bodies 6 and 9. The heating members 5 and 8 are rotated in a state where the heating surface 22 of the heating bodies 6 and 9 is applied to the end surface 28a of the heat insulating material 28 to melt the end surface 28a.

・ 図3(a)に示すように円筒状の保温材28により内管29の外表面29aを被覆した流体管M1,M2は内管29の長手方向の両側で分断されているが、この内管29は長手方向で一連につながっていてもよく保温材28のみが長手方向の両側で分断されていてもよい。   As shown in FIG. 3A, the fluid pipes M1 and M2 in which the outer surface 29a of the inner pipe 29 is covered with a cylindrical heat insulating material 28 are divided on both sides in the longitudinal direction of the inner pipe 29. The tube 29 may be connected in series in the longitudinal direction, or only the heat insulating material 28 may be divided on both sides in the longitudinal direction.

(a)は第1実施形態にかかる流体管用保温材熱融着具において上下両加熱部材の閉状態を示す右側面図であり、(b)は同じく閉状態を示す左側面図であり、(c)は(a)を正面側から見て上下両加熱部材のみを示す部分正面図である。(A) is a right side view showing the closed state of both the upper and lower heating members in the heat insulating material heat fusion tool for fluid pipes according to the first embodiment, (b) is a left side view showing the closed state, c) is a partial front view showing only the upper and lower heating members when (a) is viewed from the front side. (a)は図1(a)の一部切欠き右側面図であり、(b)は上記流体管用保温材熱融着具において上下両加熱部材の開状態を示す一部切欠き右側面図である。(A) is a partially cutaway right side view of FIG. 1 (a), and (b) is a partially cutaway right side view showing an open state of both the upper and lower heating members in the heat insulating material heat fusion tool for fluid pipes. It is. (a)(b)(d)は分断された保温材付き流体管を本実施形態の流体管用保温材熱融着具を利用して互いに接合する過程を正面側から見て示す部分縦断面図であり、(c)は同じく部分平面図である。(A) (b) (d) is a partial longitudinal cross-sectional view showing the process of joining the separated fluid pipes with a heat insulating material to each other using the heat insulating material heat fusion tool for fluid pipes of the present embodiment as viewed from the front side. (C) is also a partial plan view. (a)は分断された保温材付き流体管を第1実施形態の流体管用保温材熱融着具を利用して互いに接合する過程で図3(c)の状態を右側面側から見て示す部分縦断面図であり、(b)は同じく左側面側から見て示す部分縦断面図である。(A) shows the state of FIG.3 (c) seen from the right side surface in the process which joins the divided | segmented fluid pipe | tube with a heat insulating material mutually using the heat insulating material heat fusion material for fluid pipes of 1st Embodiment. It is a partial longitudinal cross-sectional view, (b) is a partial longitudinal cross-sectional view similarly seen from the left side. (a)は図4(a)(b)の凹凸部を周方向へ切断した部分拡大断面図であり、(b)は同じく半径方向へ切断した部分拡大断面図である。なお、図1(a)(b)や図2(a)(b)や図4(a)(b)において、実際には加熱面にこの凹凸部の断面形状が表れないが、凸部と凹部とを区別するために凸部を円形線で表示した。(A) is the partial expanded sectional view which cut | disconnected the uneven | corrugated | grooved part of Fig.4 (a) (b) to the circumferential direction, (b) is the partial expanded sectional view similarly cut | disconnected to the radial direction. 1 (a) (b), FIG. 2 (a) (b) and FIG. 4 (a) (b), the sectional shape of the uneven portion does not actually appear on the heating surface. In order to distinguish from the concave portion, the convex portion is indicated by a circular line. 上記図3(c)の状態を正面側から見て示す部分縦断面図である。It is a fragmentary longitudinal cross-section which shows the state of the said FIG.3 (c) seeing from the front side. (a)は分断された保温材付き流体管を第2実施形態の流体管用保温材熱融着具を利用して互いに接合する過程で図3(c)の状態を右側面側から見て示す部分縦断面図であり、(b)は同じく左側面側から見て示す部分縦断面図であり、(c)は(a)の凹凸部を周方向へ切断した部分拡大断面図である。なお、図7(a)(b)において、実際には加熱面にこの凹凸部の断面形状が表れないが、凸部と凹部とを区別するために凸部を帯線で表示した。(A) shows the state of FIG.3 (c) seen from the right side surface in the process which joins the divided | segmented fluid pipe | tube with a heat insulating material mutually using the heat insulating material heat insulation material for fluid pipes of 2nd Embodiment. It is a partial longitudinal cross-sectional view, (b) is a partial longitudinal cross-sectional view similarly viewed from the left side, (c) is a partially enlarged cross-sectional view of the concavo-convex portion of (a) cut in the circumferential direction. In FIGS. 7A and 7B, although the cross-sectional shape of the concavo-convex portion does not actually appear on the heating surface, the convex portion is indicated by a band to distinguish the convex portion from the concave portion. (a)は分断された保温材付き流体管を第3実施形態の流体管用保温材熱融着具を利用して互いに接合する過程で図3(c)の状態を右側面側から見て示す部分縦断面図であり、(b)は同じく左側面側から見て示す部分縦断面図であり、(c)は(a)の凹凸部を半径方向へ切断した部分拡大断面図である。なお、図8(a)(b)において、実際には加熱面にこの凹凸部の断面形状が表れないが、凸部と凹部とを区別するために凸部を帯線で表示した。(A) shows the state of FIG.3 (c) seen from the right side surface in the process which joins the divided | segmented fluid pipe | tube with a heat insulating material mutually using the heat insulating material heat fusion tool for fluid pipes of 3rd Embodiment. It is a partial longitudinal cross-sectional view, (b) is a partial vertical cross-sectional view similarly viewed from the left side, and (c) is a partially enlarged cross-sectional view of the concavo-convex portion of (a) cut in the radial direction. In FIGS. 8A and 8B, although the cross-sectional shape of the concavo-convex portion does not actually appear on the heating surface, the convex portion is indicated by a band to distinguish the convex portion from the concave portion. 本実施形態にかかる保温材付き流体管の一部を示す縦断面図である。It is a longitudinal cross-sectional view which shows a part of fluid pipe | tube with a heat insulating material concerning this embodiment. 従来の保温材付き流体管の一部を示す縦断面図である。It is a longitudinal cross-sectional view which shows a part of conventional fluid pipe | tube with a heat insulating material.

符号の説明Explanation of symbols

1…ホルダ、1a…ホルダの取付部としての頭部、4a…上側加熱部材の回動中心線、5…下側加熱部材、6…固定加熱体、8…上側加熱部材、9…可動加熱体、11…割縁部、12…割孔、20…挿通孔、20a…挿通孔の中心線、21…加熱体の側壁、22…加熱面である側壁の外面、23…側壁の内面、24…加熱手段としてのヒータ、25…凹凸部、26…山面、26a…山面の頂上面、26b…山面の斜面、27…谷面、27a…谷面の谷底面、27b…谷面の斜面、A…円周方向、B…半径方向、P…両加熱体の開状態、Q…両加熱体の閉状態、Y…挿通孔の中心線方向、R…上側加熱部材の回動方向。   DESCRIPTION OF SYMBOLS 1 ... Holder, 1a ... Head as attachment part of holder, 4a ... Turning center line of upper side heating member, 5 ... Lower side heating member, 6 ... Fixed heating body, 8 ... Upper side heating member, 9 ... Movable heating body , 11 ... Split edge portion, 12 ... Split hole, 20 ... Insertion hole, 20a ... Center line of the insert hole, 21 ... Side wall of heating body, 22 ... Outer surface of side wall as heating surface, 23 ... Inner surface of side wall, 24 ... Heater as heating means, 25: uneven portion, 26: mountain surface, 26a ... top surface of mountain surface, 26b ... slope of mountain surface, 27 ... valley surface, 27a ... bottom surface of valley surface, 27b ... slope of valley surface A: Circumferential direction, B: Radial direction, P: Open state of both heating bodies, Q: Closed state of both heating bodies, Y: Centerline direction of insertion hole, R: Direction of rotation of upper heating member.

Claims (7)

複数の加熱体を互いに開閉することができる加熱部材を備え、この各加熱体を互いに閉じた閉状態でこの各加熱体間に挿通孔を形成し、この閉状態にある各加熱体においてこの挿通孔の中心線方向の両側でこの挿通孔の外周に形成した両側壁のうち少なくとも一方の側壁の外面には加熱手段により発熱される加熱面を設け、この加熱面には複数の凸部とその各凸部間の凹部とを有する凹凸部を設けたことを特徴とする管部材用被覆材熱融着具。 A heating member capable of opening and closing a plurality of heating bodies is provided, and an insertion hole is formed between the heating bodies in the closed state where the heating bodies are closed to each other. A heating surface that generates heat by the heating means is provided on the outer surface of at least one of the both side walls formed on the outer periphery of the insertion hole on both sides in the center line direction of the hole. A covering material heat-sealing tool for a pipe member, characterized in that a concave-convex portion having a concave portion between the convex portions is provided. 前記凹凸部において、各凸部は山面であり、各凹部はこの各山面に対し連続する谷面であることを特徴とする請求項1に記載の管部材用被覆材熱融着具。 In the said uneven | corrugated | grooved part, each convex part is a crest surface, and each recessed part is a trough surface which continues with respect to this each crest surface, The covering material heat sealing | fusion tool for pipe members of Claim 1 characterized by the above-mentioned. 前記凹凸部において、谷面は山面の周囲で環状に連続し、山面はその頂上面の周囲で頂上面と谷面の谷底面とを互いに結ぶ斜面を有し、谷面はその谷底面と山面の頂上面とを互いに結ぶ斜面を有していることを特徴とする請求項2に記載の管部材用被覆材熱融着具。 In the concavo-convex portion, the valley surface continues in an annular shape around the mountain surface, the mountain surface has a slope connecting the top surface and the valley bottom surface of the valley surface around the top surface, and the valley surface is the bottom surface of the valley surface. The pipe member covering material heat-sealing tool according to claim 2, further comprising a slope connecting the top surface and the top surface of the mountain surface to each other. 前記凹凸部において、各山面の周囲で環状に連続する各谷面が互いに連続して網目状につながっていることを特徴とする請求項2または請求項3に記載の管部材用被覆材熱融着具。 4. The tube member covering material heat according to claim 2, wherein in the uneven portion, the valley surfaces that are annularly continuous around each mountain surface are continuously connected to each other in a mesh shape. 5. Fusion tool. 前記凹凸部において、各山面と各谷面とは、前記挿通孔の中心線を中心とする円周方向と半径方向とのうち少なくともいずれか一方の方向へ交互に連続して並設されていることを特徴とする請求項2または請求項3または請求項4に記載の管部材用被覆材熱融着具。 In the concavo-convex portion, each mountain surface and each valley surface are alternately and continuously arranged in at least one of a circumferential direction and a radial direction around the center line of the insertion hole. The covering material heat-sealing tool for pipe members according to claim 2, 3 or 4, wherein 前記加熱手段は、加熱面を有する側壁の内面に面するヒータであることを特徴とする請求項1から請求項5のうちいずれかの請求項に記載の管部材用被覆材熱融着具。 The said heating means is a heater which faces the inner surface of the side wall which has a heating surface, The covering material heat sealing | fusion tool for pipe members of any one of Claims 1-5 characterized by the above-mentioned. 前記加熱部材は取付部で相対回動可能に支持されて互いに開閉される一対の加熱体を備え、閉状態にある両加熱体において取付部における回動中心線を中心とする回動方向で相対向する割縁部には前記挿通孔を形成するための割孔を形成したことを特徴とする請求項1から請求項6のうちいずれかの請求項に記載の管部材用被覆材熱融着具。 The heating member includes a pair of heating bodies that are supported by the mounting portion so as to be relatively rotatable and open and close to each other, and in both heating bodies that are in a closed state, relative to each other in a rotation direction centering on a rotation center line of the mounting portion. The pipe member covering material heat fusion according to any one of claims 1 to 6, wherein a split hole for forming the insertion hole is formed in the facing split edge. Ingredients.
JP2007198953A 2007-05-31 2007-07-31 Covering material heat sealer for pipe members Expired - Fee Related JP5000414B2 (en)

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