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JP5013072B2 - Manufacturing method of kagami sachet - Google Patents
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JP5013072B2 - Manufacturing method of kagami sachet - Google Patents

Manufacturing method of kagami sachet Download PDF

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JP5013072B2
JP5013072B2 JP2007056734A JP2007056734A JP5013072B2 JP 5013072 B2 JP5013072 B2 JP 5013072B2 JP 2007056734 A JP2007056734 A JP 2007056734A JP 2007056734 A JP2007056734 A JP 2007056734A JP 5013072 B2 JP5013072 B2 JP 5013072B2
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container body
container
molded product
mirror
oxygen scavenger
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JP2008213912A (en
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洋一 中野
隆義 吉岡
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Dai Nippon Printing Co Ltd
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Dai Nippon Printing Co Ltd
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Description

本発明は、鏡餅形状のプラスチック容器(シート成形品)に餅を収納してなる鏡餅包装体に関するものである。   TECHNICAL FIELD The present invention relates to a mirror bowl package in which a bowl is accommodated in a mirror bowl-shaped plastic container (sheet molded product).

旧来より、日本では、正月や祝い事の際に重ね鏡餅を飾り付けたり、或いは神棚に重ね鏡餅を供えたりする習慣がある。一方、時代の移り変わりに伴い、日本の住宅も気密性が高まってきており、このことが鏡餅にとっても大きな影響を及ぼしている。すなわち、気密性の高い住宅は、冷暖房の行き届いた現代社会にあっては快適な空間を提供するが、鏡餅にとっては従来発生しにくかった有害なカビまでも誘発する原因の一つになってきている。したがって、鏡開きまでの間にカビが発生し、せっかくの鏡開きの日にカビで鏡餅を食することができなくなってしまうという事態が生じている。そこで、最近では、外観が重ね鏡餅形状に成形されたプラスチック容器(シート成形品)に、切り餅を脱酸素剤とともに個別に袋に入れた切り餅個装体を数多く封入してなる所謂「鏡餅包装体」が販売されている。この鏡餅包装体は、小型のものがその手軽さからかなり出回っている。
特開平6−34494号公報 特開2003−146383号公報
Traditionally, in Japan, it has been customary to decorate double mirrors during New Years and celebrations, or to provide double mirrors on the god shelf. On the other hand, with the changing times, Japanese houses have become more airtight, which has had a major impact on Kagami. In other words, a highly airtight house provides a comfortable space in a modern society with good air conditioning, but has become one of the causes for the harmful mold that was hard to occur for Kagami-an. Yes. Therefore, mold occurs before the mirror is opened, and a situation occurs in which the mold cannot be eaten by mold on the day of mirror opening. Therefore, recently, a so-called “mirror wrapping body” in which a plastic container (sheet molded product) whose outer appearance is formed into a shape of a mirror mirror is filled with a large number of chopping body individual pieces that are individually enclosed in a bag together with an oxygen scavenger. Is sold. This kagami sachet is quite popular in small size.
JP-A-6-34494 JP 2003-146383 A

上記したような鏡餅包装体は、飾るための鏡餅として使用でき、その後食する際には容器本体の底部開口を塞いでいる蓋材を開け、中の切り餅個装体を取り出せばよく、餅を裁断する等の手間が掛からないという利点がある。しかしながら、切り餅を個別包装してさらにこれを容器本体に入れて密封状態で蓋材をシールするため、過剰包装になるという問題点がある。さらに、このような切り餅個装体を、特に小型の容器本体へ複数個封入しようとすると、その個別包装分の包材から生じる容器本体内のクリアランス不足から機械化が難しいため、現状は手詰めに頼っており、効率の面から問題があった。   The above-mentioned mirror bowl package can be used as a mirror bowl for decorating. There is an advantage that it does not take the trouble of cutting. However, there is a problem in that overcutting is performed because the cut cake is individually packaged and further put into the container body and the lid material is sealed in a sealed state. Furthermore, when trying to enclose a plurality of such chopped individual packages in a small container body, since it is difficult to mechanize due to insufficient clearance in the container body resulting from the packaging material for the individual packaging, the current situation relies on hand packing. There was a problem in terms of efficiency.

過剰包装を避けるため、切り餅個装体を用いずに、直に切り餅や丸餅をプラスチック容器に入れることも考えられるが、その場合は、カビ発生防止用として一緒に入れる脱酸素剤が容器本体内の酸素を吸収し、容器本体内の気体の量が減少することによって、シート成形品である容器本体が楕円状に変形したり、天部分が凹んだりするという容器変形の問題が生じてしまう。   In order to avoid excessive packaging, it is also possible to place cutting and round baskets directly in a plastic container without using individual cutting baskets. By absorbing the oxygen in the container and reducing the amount of gas in the container body, the container body, which is a sheet molded product, is deformed into an oval shape, or the container is deformed so that the top portion is recessed. .

本発明は、このような問題点に鑑みてなされたものであり、その目的とするところは、包装資材の使用を抑えて極力過剰包装にならないようにするとともに、機械による包装適正があって、さらに脱酸素剤を入れてあっても変形を生じないようにした鏡餅包装体の製造方法を提供することにある。 The present invention has been made in view of such problems, the purpose of which is to suppress the use of packaging materials to avoid excessive packaging as much as possible, and to have packaging by a machine, It is another object of the present invention to provide a method for manufacturing a mirror package that prevents deformation even when an oxygen scavenger is added.

上記の目的を達成するため、本発明の鏡餅包装体の製造方法は、重ね鏡餅形状に成形され底部が開口した形状のシート成形品からなる容器本体と、容器本体の中に充填された1つ又は複数個の餅と、容器本体の底部開口を密封して閉じる蓋材とからなり、容器本体の中には1つ又は複数個の餅とともに脱酸素剤が入れられ、その脱酸素剤は蓋材の内側に貼り付けられた状態になっており、しかも容器本体の中は窒素置換されている鏡餅包装体を製造する方法であって、まず、ガスバリア性を有するプラスチックシートを用いて、容器本体が複数並んだシート成形品を作製し、次いで、そのシート成形品における容器本体部分に餅を充填し、脱酸素剤を所定間隔で内側に貼り付けたガスバリア性のあるフィルム状の蓋材を被せ、個々の容器本体部分における底部開口の周辺を熱シールした後、冷却プレスしてから個々に打ち抜くようにし、容器本体部分に餅を充填する時に、容器本体部分に窒素ガスを吹き付けながら蓋材をシールして密閉することを特徴とする。 In order to achieve the above object, a method for producing a mirror package of the present invention includes a container body made of a sheet molded product formed in a shape of a stacked mirror cup and having an opening at the bottom, and one filled in the container body. Or it consists of a plurality of scissors and a lid member that seals and closes the bottom opening of the container body, and the oxygen scavenger is put into the container body together with one or a plurality of scissors. A method of manufacturing a mirror package that is in a state of being affixed to the inside of a material, and in which the inside of the container body is purged with nitrogen, first using a plastic sheet having gas barrier properties, A sheet molded product in which a plurality of sheets are arranged, and then the container body portion of the sheet molded product is filled with soot and covered with a film-like cover material having a gas barrier property in which an oxygen scavenger is attached to the inside at a predetermined interval. , Individual container body After heat sealing around the bottom opening in the minute, it is cold-pressed and then individually punched. When filling the container body with soot, seal the lid with nitrogen gas while blowing the container body It is characterized by that.

製造された鏡餅包装体では、容器本体の中が窒素置換されているとは言っても、すべて窒素に置き換わっている訳ではなく、空気すなわち酸素も僅かに残った状態となる。そして、脱酸素剤がこの残った酸素を吸収するので、カビの発生が防止されることになり、しかも吸収される酸素が僅かであるので、容器本体内の気体の減少量が少なく、容器本体が変形することがない。 In the manufactured mirror package, even though the inside of the container body is replaced with nitrogen, not all of the container body is replaced with nitrogen, and air or oxygen remains slightly. And, since the oxygen scavenger absorbs this remaining oxygen, the generation of mold is prevented, and since the amount of absorbed oxygen is small, the amount of gas decrease in the container body is small, and the container body Will not be deformed.

本発明により製造された鏡餅包装体は、容器本体内に餅を直接入れてあるので、切り餅個装体を入れてある従来のものに比べて包装が単純で過剰包装にならず、ゴミとなるものが減少するので環境に優しいものとなる。さらに、個別包装分の包材がないため容器本体内のクリアランスが十分確保でき、機械による包装適正が向上する。そして、餅と一緒に入れた脱酸素剤が容器本体内に残っている酸素を吸収するので、カビの発生が防止され、しかも、容器本体に残っている酸素の量は僅かであるので、酸素吸収後においても気体の量はあまり減少せず、したがって容器本体が変形するようなこともない。 Since the mirror package manufactured according to the present invention has the basket directly in the container body, the packaging is simple and not excessively packaged as compared to the conventional one in which the cut basket individual package is inserted, and becomes garbage. Since things decrease, it becomes environmentally friendly. Furthermore, since there is no packaging material for individual packaging, a sufficient clearance in the container body can be secured, and the packaging suitability by the machine is improved. The oxygen scavenger placed with the bag absorbs the oxygen remaining in the container body, so that the generation of mold is prevented and the amount of oxygen remaining in the container body is small. Even after absorption, the amount of gas does not decrease so much, so that the container body does not deform.

次に、本発明の実施の形態について図面を参照しながら詳細に説明する。   Next, embodiments of the present invention will be described in detail with reference to the drawings.

図1は本発明により製造された鏡餅包装体の一例を示す斜視図、図2は図1に示す鏡餅包装体の縦方向断面図である。 Figure 1 is a perspective view showing an example of a rice cake package that is more prepared to present invention, FIG. 2 is a longitudinal sectional view of a rice cake packaging body shown in FIG.

鏡餅包装体Aは、重ね鏡餅形状に成形され底部が開口した形状のシート成形品からなる容器本体1と、その容器本体1の中に直接充填された2個の丸餅2と、容器本体1の底部開口を密封して閉じる蓋材3とからなっている。そして、容器本体1の中には丸餅2とともに脱酸素剤4が入れられており、しかも容器本体1の中は窒素ガス(N2 ガス)置換されている。 The mirror bowl package A includes a container body 1 formed of a sheet molded product having a shape of a double mirror bowl and an open bottom, two round baskets 2 directly filled in the container body 1, and a container body 1 And a lid 3 that closes and closes the bottom opening. And in the container main body 1, the oxygen scavenger 4 is put with the round go 2 and the inside of the container main body 1 is replaced by nitrogen gas (N 2 gas).

鏡餅包装体Aの製造手順は次のようである。まず、ガスバリア性を有するプラスチックシートを用いて、容器本体1が複数並んだシート成形品を作製する。そして、専用ラインでそのシート成形品における容器本体部分に丸餅2を自動充填し、脱酸素剤3を所定間隔で貼り付けたフィルム状の蓋材4を被せ、個々の容器本体部分における底部開口の周辺を熱シールした後、冷却プレスしてから個々に打ち抜くことにより製造される。この製造工程において容器本体部分に丸餅2を充填する時に、容器本体部分に窒素ガスを吹き付けながら蓋材4をシールして密封する。したがって、この場合、脱酸素剤3は蓋材4の内側に貼り付けられた状態になる。   The manufacturing procedure of the mirror package A is as follows. First, using a plastic sheet having gas barrier properties, a sheet molded product in which a plurality of container bodies 1 are arranged is manufactured. Then, the round body 2 is automatically filled in the container body portion of the sheet molded product on the dedicated line, and the film-like lid material 4 on which the oxygen scavenger 3 is attached at a predetermined interval is covered, and the bottom opening in each container body portion It is manufactured by heat-sealing the periphery of the substrate and then punching it individually after cooling and pressing. In this manufacturing process, when the container body portion is filled with the round basket 2, the lid material 4 is sealed and sealed while blowing nitrogen gas to the container body portion. Therefore, in this case, the oxygen scavenger 3 is attached to the inside of the lid 4.

このように、N2 ガスフラッシュ下で容器本体1に丸餅2を直接充填して蓋材4密閉するが、容器本体1内は窒素に100%置き換わる訳ではなく、空気すなわち酸素も僅かに残った状態となる。しかしながら、容器本体1には脱酸素剤3が入っており、この脱酸素剤3が残った酸素を吸収することになるので、カビの発生が防止される。しかも、吸収される酸素が僅かであるので、容器本体1内の気体の減少量が少なく、容器本体1が変形するようなことがない。 As described above, the container body 1 is directly filled with the round bottle 2 under the N 2 gas flush and the lid 4 is sealed. However, the inside of the container body 1 is not 100% replaced with nitrogen, and a little air, that is, oxygen remains. It becomes a state. However, since the oxygen absorber 3 is contained in the container body 1 and the oxygen absorber 3 absorbs the remaining oxygen, generation of mold is prevented. In addition, since only a small amount of oxygen is absorbed, the amount of gas decrease in the container body 1 is small, and the container body 1 is not deformed.

容器本体1はガスバリア性のあるプラスチックシートを用いて作製するが、蓋材4にもガスバリア性のあるフィルムを用いることは言うまでもない。   The container body 1 is manufactured using a plastic sheet having a gas barrier property, but it goes without saying that a film having a gas barrier property is also used for the lid 4.

容器本体1に直接充填する餅は、上記のような同じ2個の丸餅2に限定されるものではない。大小2つの餅でもよいし、複数個の小さな餅をでもよい。もちろん、大きな餅を1つだけ入れるタイプでも構わない。   The baskets directly filled in the container body 1 are not limited to the same two round baskets 2 as described above. There may be two large and small ridges, or a plurality of small ridges. Of course, you can use just one big bowl.

以上、本発明の実施の形態について詳細に説明してきたが、本発明による鏡餅包装体の製造方法は、上記した実施の形態に何ら限定されるものではなく、本発明の趣旨を逸脱しない範囲において種々の変更が可能である。 As described above, the embodiment of the present invention has been described in detail. However, the method for manufacturing a mirror package according to the present invention is not limited to the above-described embodiment, and does not depart from the spirit of the present invention. Various changes are possible.

本発明により製造された鏡餅包装体の一例を示す斜視図である。Is a perspective view showing an example of a rice cake package that is more produced in the present invention. 図1に示す鏡餅包装体の縦方向断面図である。It is a longitudinal cross-sectional view of the mirror package shown in FIG.

A 鏡餅包装体
1 容器本体
2 丸餅
3 脱酸素剤
4 蓋剤
A Mirror packaging 1 Container body 2 Round bowl 3 Oxygen scavenger 4 Lid

Claims (1)

重ね鏡餅形状に成形され底部が開口した形状のシート成形品からなる容器本体と、容器本体の中に充填された1つ又は複数個の餅と、容器本体の底部開口を密封して閉じる蓋材とからなり、容器本体の中には1つ又は複数個の餅とともに脱酸素剤が入れられ、その脱酸素剤は蓋材の内側に貼り付けられた状態になっており、しかも容器本体の中は窒素置換されている鏡餅包装体を製造する方法であって、まず、ガスバリア性を有するプラスチックシートを用いて、容器本体が複数並んだシート成形品を作製し、次いで、そのシート成形品における容器本体部分に餅を充填し、脱酸素剤を所定間隔で内側に貼り付けたガスバリア性のあるフィルム状の蓋材を被せ、個々の容器本体部分における底部開口の周辺を熱シールした後、冷却プレスしてから個々に打ち抜くようにし、容器本体部分に餅を充填する時に、容器本体部分に窒素ガスを吹き付けながら蓋材をシールして密閉することを特徴とする鏡餅包装体の製造方法。   A container body made of a sheet molded product formed into a shape of a mirror mirror bowl and having an opening at the bottom, one or a plurality of baskets filled in the container body, and a lid member for sealing and closing the bottom opening of the container body In the container body, an oxygen scavenger is put together with one or a plurality of scissors, and the oxygen scavenger is attached to the inside of the lid material. Is a method for manufacturing a kagami wrapping body that is purged with nitrogen, first, using a plastic sheet having gas barrier properties, a sheet molded product in which a plurality of container bodies are arranged, and then a container in the sheet molded product Fill the main body with candy, cover it with a gas barrier film-like cover material with oxygen scavenger affixed inside at predetermined intervals, heat seal the area around the bottom opening of each container main body, and then press the cooling press do it Luo and individually punched so, when filling the cake on the container body portion, the production method of rice cake package, characterized in that sealing by sealing the cover material while blowing nitrogen gas into the container body portion.
JP2007056734A 2007-03-07 2007-03-07 Manufacturing method of kagami sachet Active JP5013072B2 (en)

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JP2023096980A (en) * 2021-12-27 2023-07-07 押尾産業株式会社 Kagamimochi-shaped ornaments

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JPS5831904B2 (en) * 1980-07-08 1983-07-09 健次郎 相沢 Kagami-mochi
JPS6137070A (en) * 1984-07-31 1986-02-21 Masaru Tanabe Production of round mirror-shaped rice cake and apparatus therefor
JPH034631U (en) * 1989-06-02 1991-01-17
JPH0551058A (en) * 1991-08-14 1993-03-02 Fuso Sangyo Kk Packaging body
JPH0698736A (en) * 1992-09-21 1994-04-12 Fujimori Kogyo Kk Food containing deoxidizer
JP2004082090A (en) * 2001-12-27 2004-03-18 Jigyo Sozo Kenkyusho:Kk Oxygen scavenger

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