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JP5029694B2 - Stroke vibration device for continuous casting - Google Patents
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JP5029694B2 - Stroke vibration device for continuous casting - Google Patents

Stroke vibration device for continuous casting Download PDF

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JP5029694B2
JP5029694B2 JP2009526381A JP2009526381A JP5029694B2 JP 5029694 B2 JP5029694 B2 JP 5029694B2 JP 2009526381 A JP2009526381 A JP 2009526381A JP 2009526381 A JP2009526381 A JP 2009526381A JP 5029694 B2 JP5029694 B2 JP 5029694B2
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slab
mold
short side
striking
vibration
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JPWO2009019969A1 (en
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敏彦 村上
章裕 山中
道和 古賀
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Nippon Steel Corp
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Sumitomo Metal Industries Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/12Accessories for subsequent treating or working cast stock in situ
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/10Supplying or treating molten metal
    • B22D11/11Treating the molten metal
    • B22D11/114Treating the molten metal by using agitating or vibrating means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/12Accessories for subsequent treating or working cast stock in situ
    • B22D11/1206Accessories for subsequent treating or working cast stock in situ for plastic shaping of strands

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Continuous Casting (AREA)

Description

本発明は、中心偏析等を改善するために、連続鋳造時、鋳片の短辺面に打撃による振動を付与する打撃振動装置に関するものである。   The present invention relates to a striking vibration device that applies vibration due to striking to the short side surface of a slab during continuous casting in order to improve center segregation and the like.

連続鋳造された鋳片の、厚さ方向の中心部とその近傍には、中心偏析やV偏析とよばれるマクロ偏析が発生しやすい。以下、このマクロ偏析を内部欠陥ともいう。
このうち、中心偏析は、鋳片の最終凝固部にC、S、P、Mnなどの偏析しやすい溶質成分(以下、偏析成分ともいう。)が濃化して現れる内部欠陥である。また、V偏析は、鋳片の最終凝固部の近傍に、これらの偏析成分が、鋳片の縦断面においてV字状に濃化して現れる内部欠陥である。
Macro segregation called center segregation or V segregation is likely to occur at the center portion in the thickness direction and in the vicinity of the continuously cast slab. Hereinafter, this macro segregation is also referred to as an internal defect.
Among these, the center segregation is an internal defect that appears in the final solidified portion of the slab by concentrating solute components (hereinafter also referred to as segregation components) such as C, S, P, and Mn. V segregation is an internal defect in which these segregation components are concentrated in a V shape in the longitudinal section of the slab in the vicinity of the final solidified portion of the slab.

これらのマクロ偏析が発生した鋳片を熱間加工して製品とした場合は、靱性の低下や水素誘起割れなどが発生しやすくなる。また、これらの製品を冷間で最終製品に加工する際に、割れが発生しやすくなる。   When these slabs in which macro segregation has occurred are hot processed into products, toughness reduction, hydrogen-induced cracking, and the like are likely to occur. Further, when these products are processed into a final product in a cold state, cracks are likely to occur.

ところで、鋳片における偏析の生成機構は、以下のように考えられている。
すなわち、凝固の進行に伴って、凝固組織である柱状晶の樹間に偏析成分が濃化する。この偏析成分が濃化した溶鋼が、凝固時の鋳片の収縮、またはバルジングと呼ばれる鋳片のふくれなどにより、柱状晶の樹間から流出する。流出した濃化溶鋼は、最終凝固部の凝固完了点に向かって流動し、そのまま凝固して偏析成分の濃化帯となる。このようにして形成された偏析成分の濃化帯が偏析である。
By the way, the generation mechanism of segregation in a slab is considered as follows.
That is, as the solidification progresses, segregation components are concentrated between the columnar crystal trees which are solidified structures. The molten steel enriched in the segregation component flows out between the columns of columnar crystals due to shrinkage of the slab during solidification or blistering of the slab called bulging. The concentrated molten steel that has flowed out flows toward the solidification completion point of the final solidified portion and solidifies as it is to become a concentrated zone of segregation components. The concentrated band of the segregation component thus formed is segregation.

このような鋳片の偏析を防止するには、柱状晶の樹間に残った偏析成分の濃化した溶鋼の移動を防止すること、およびこれらの濃化溶鋼が局所的に集積することを防止することなどが効果的である。   In order to prevent such segregation of the slab, it is necessary to prevent the movement of the molten steel enriched in the segregation component remaining between the columns of the columnar crystals, and to prevent these concentrated molten steel from locally accumulating. It is effective to do.

そこで、連続鋳造に際し、鋳片の長辺側に配置したロール間にエアーハンマーを設置し、ロール間を移動する鋳片に対して、約2.0mm以下の振幅の打撃振動を、1分当たり10〜100回与える方法が、特許文献1で提案されている。
日本特開昭51−128631号公報
Therefore, during continuous casting, an air hammer is installed between the rolls arranged on the long side of the slab, and impact vibration with an amplitude of about 2.0 mm or less per minute is applied to the slab moving between the rolls. Patent Document 1 proposes a method of giving 10 to 100 times.
Japanese Unexamined Patent Publication No. 51-128631

また、出願人は、矩形状の横断面を有する鋳片の未凝固部を含む位置を、複数の圧下用ガイドロール対で圧下する際に、鋳片に振動を付与しつつ鋳造する方法を、特許文献2で提案している。この方法は、圧下領域の範囲内において、鋳片表面の少なくとも1カ所を連続して打撃するものである。
日本特開2003−334641号公報
In addition, the applicant, when rolling down the position including the unsolidified portion of the slab having a rectangular cross section with a plurality of guide roll pairs for reduction, while casting while giving vibration to the slab, This is proposed in Patent Document 2. In this method, at least one spot on the surface of the slab is continuously hit within the range of the reduction region.
Japanese Laid-Open Patent Publication No. 2003-334641

この特許文献2に記載された方法は、未凝固部を含む位置の鋳片をバルジングさせ、このバルジングさせた鋳片を厚さ方向中心部の凝固が完了するまでの間に、少なくとも1対の圧下ロール対で圧下する方法である。その際、さらに、鋳片に振動を付与しつつ鋳造する方法を提案している。すなわち、バルジング開始後圧下開始までの鋳造方向領域の範囲内、または鋳造方向における圧下領域の範囲内において、鋳片表面の少なくとも1カ所を連続して打撃する方法である。   The method described in Patent Document 2 bulges a slab at a position including an unsolidified portion, and at least one pair of the bulged slab until solidification of the central portion in the thickness direction is completed. This is a method of reducing with a pair of reduction rolls. At that time, a method for casting while applying vibration to the slab has been proposed. That is, it is a method of continuously hitting at least one location on the slab surface within the range of the casting direction region from the start of bulging to the start of reduction or within the range of the reduction region in the casting direction.

しかしながら、特許文献1で提案された方法では、中心偏析の低減効果を十分発揮させるためには、以下の大きな問題がある。
鋳片の長辺側に配置されたロール間では、鋳片はバルジングしやすい。バルジングした鋳片の長辺側に打撃振動が付与される場合は、鋳片の厚み方向の中心部に大きな振幅は付与できない。また、エアーハンマーをロール間に設置する必要があるので、ロール間で鋳片を二次冷却するためのスプレー配置が阻害される虞がある。従って、適正に二次冷却を施そうとした場合は、連続した振動が付与できない。さらに、1分当たり10〜100回の打撃振動では十分な振動エネルギーを鋳片に伝播することが難しい。
However, the method proposed in Patent Document 1 has the following major problems in order to fully exhibit the effect of reducing center segregation.
Between the rolls arranged on the long side of the slab, the slab is easily bulged. When impact vibration is applied to the long side of the bulged slab, a large amplitude cannot be applied to the central portion in the thickness direction of the slab. Moreover, since it is necessary to install an air hammer between rolls, there exists a possibility that the spray arrangement for secondary cooling of a slab between rolls may be inhibited. Therefore, continuous vibrations cannot be applied when appropriate secondary cooling is performed. Furthermore, it is difficult to propagate sufficient vibration energy to the slab with 10 to 100 impact vibrations per minute.

一方、特許文献2の方法は、鋳片の偏析防止に有効である。しかしながら、その後、発明者らが研究を続けた結果、鋳片の形状によっては偏析の低減が十分でない場合があることが判明した。   On the other hand, the method of Patent Document 2 is effective in preventing segregation of a slab. However, as a result of subsequent studies by the inventors, it has been found that the segregation may not be sufficiently reduced depending on the shape of the slab.

その理由は、鋳片の打撃を短辺面側から行う場合、鋳片幅が大きい場合は、打撃振動が幅方向中央部近傍の鋳片内部にまで十分に伝播しないからである。この場合、成長途中の柱状晶が破断されないので、柱状晶が成長し、微細な結晶組織を生成できない。さらに、幅方向中央部の最終凝固部近傍に生成した等軸晶に、振動が十分に伝達されず、等軸晶がブリッジングしやすい。   The reason is that when the slab is struck from the short side, when the slab width is large, the impact vibration does not sufficiently propagate to the inside of the slab near the center in the width direction. In this case, since the columnar crystal in the middle of growth is not broken, the columnar crystal grows and a fine crystal structure cannot be generated. Furthermore, vibration is not sufficiently transmitted to the equiaxed crystal formed in the vicinity of the final solidified portion at the center in the width direction, and the equiaxed crystal is likely to bridge.

ちなみに、特許文献2の段落0039〜0041に記載された試験条件(振動振幅は±3.0mm、振動周波数は120回/分(2Hz)、金型寸法は200mm×100mm×400mm(重量計算値は62.4kg))では、打撃速度を0.5m/秒とすると、振動エネルギーは7.8Jとなる。   Incidentally, the test conditions described in paragraphs 0039 to 0041 of Patent Document 2 (vibration amplitude is ± 3.0 mm, vibration frequency is 120 times / minute (2 Hz), mold dimensions are 200 mm × 100 mm × 400 mm (weight calculation value is In 62.4 kg)), the vibration energy is 7.8 J when the impact speed is 0.5 m / sec.

本発明が解決しようとする問題点は、連続鋳造時に鋳片の短辺面側から行う従来の打撃では、鋳片幅が大きくなると中心偏析やV偏析などの偏析の発生を効果的に防止することができない場合があるという点である。   The problem to be solved by the present invention is that in conventional hitting performed from the short side of the slab during continuous casting, the occurrence of segregation such as center segregation and V segregation is effectively prevented as the slab width increases. The point is that there are cases where it is not possible.

本発明の連続鋳造時の打撃振動装置は、
鋳片幅が大きな鋳片でも、未凝固部を含む鋳片に、鋳片の短辺面側から効果的に打撃を付与して鋳片の偏析発生を効果的に防止するために、
矩形状の横断面を有する鋳片を連続鋳造する際に、鋳片厚み中心部の中心固相率fSが少なくとも0.1〜0.9の範囲を、鋳造方向長さ1m当たり、鋳片の厚み方向の圧下率が1%以内となるようにして連続して軽圧下するとともに、該中心固相率fSが0.1〜0.9の範囲内の少なくとも1箇所において、鋳片の相対する両側の短辺面を、打撃振動周波数が4〜12Hz、振動エネルギーが30〜150Jで、鋳片幅方向に連続して打撃する装置であって、
鋳片の短辺面を打撃する金型と、
周期的な振動を発生させてこの振動を前記金型に伝達する打撃装置と、
前記金型と鋳片の短辺面の間の面間距離を設定する打撃位置決め装置を有し、
前記金型は、複数段のピンチロール対で構成される軽圧下ゾーンの、少なくとも隣り合う2段のピンチロール対間における鋳片短辺面を一体として一括打撃できる構造となされ、
前記打撃位置決め装置は、前記金型の鋳片短辺面への押し付け位置の検出後、この金型の引き戻し位置における金型の先端面と鋳片短辺面との間隔を設定するもの、または、鋳片と金型の先端面との間隔を設定するガイドを押し付けた状態で打撃位置決めを行うものであることを最も主要な特徴としている。
The striking vibration device during continuous casting of the present invention is
In order to effectively prevent the occurrence of segregation of the slab by effectively hitting the slab including the unsolidified portion from the short side surface side even in the slab having a large slab width,
When continuously casting a slab having a rectangular cross section, the slab has a central solid phase ratio f S at the center of the slab thickness of at least 0.1 to 0.9 per 1 m in the casting direction length. Of the slab at least at one location where the central solid fraction f S is in the range of 0.1 to 0.9. A device that strikes the short side surfaces on both sides continuously in the slab width direction with a striking vibration frequency of 4 to 12 Hz and a vibration energy of 30 to 150 J,
A mold that strikes the short side of the slab,
A striking device that generates periodic vibrations and transmits the vibrations to the mold;
An impact positioning device for setting a distance between the mold and the short side surface of the slab;
The mold has a structure capable of hitting the short side surface of the slab at least between two pairs of adjacent pinch rolls of a light rolling zone composed of a plurality of pinch roll pairs as a whole,
The hitting positioning device sets the distance between the tip end surface of the mold and the slab short side surface at the pull back position of the mold after detecting the pressing position of the mold to the slab short side surface, or The most important feature is that the impact positioning is performed in a state in which a guide for setting the interval between the slab and the tip surface of the mold is pressed.

なお、前記の中心固相率fSは、溶鋼の液相線温度TLと固相線温度TSと厚さ中心の温度Tから、fS=(TL−T)/(TL−TS)で求めることができる。鋳片の厚さ中心の温度Tが溶鋼の液相線温度TL以上の場合はfS=0であり、前記厚さ中心の温度Tが溶鋼の固相線温度TSより小さい場合はfS=1.0である。また、鋳片の厚さ中心の温度Tは、鋳造速度、鋳片の表面冷却、鋳造鋼種の物性等を考慮した鋳片厚さ方向一次元の非定常伝熱解析計算によって求めることができる。The central solid phase ratio f S is calculated from the liquidus temperature T L , the solidus temperature T S, and the temperature T at the thickness center of the molten steel, f S = (T L −T) / (T L − T S ). When the temperature T at the thickness center of the slab is equal to or higher than the liquidus temperature TL of the molten steel, f S = 0, and when the temperature T at the thickness center is lower than the solidus temperature T S of the molten steel, f S = 1.0. The temperature T at the center of the slab thickness can be obtained by one-dimensional unsteady heat transfer analysis calculation in the slab thickness direction in consideration of the casting speed, surface cooling of the slab, physical properties of the cast steel type, and the like.

本発明によれば、鋳片幅が大きな鋳片の場合でも、中心偏析やV偏析などの偏析の発生が効果的に防止され、内部品質の良好な鋳片が得られる。   According to the present invention, even in the case of a slab having a large slab width, occurrence of segregation such as center segregation and V segregation is effectively prevented, and a slab having good internal quality can be obtained.

打撃装置を取り付けたピンチロール対の例を、鋳片の短辺面方向から示す模式図である。It is a schematic diagram which shows the example of the pinch roll pair which attached the striking device from the short side surface direction of slab. 打撃装置の金型と鋳片との位置関係を説明した図で、(a)は打撃装置の待機位置を示す図、(b)は金型を鋳片の短辺面に押し付けた状態を示した図、(c)は(b)の位置を起点として金型を所定量戻した状態を示した図である。It is the figure explaining the positional relationship of the metal mold | die of a striking device, and a slab, (a) is a figure which shows the standby position of a striking device, (b) shows the state which pressed the metal mold | die on the short side surface of the slab. (C) is a diagram showing a state in which the mold is returned by a predetermined amount starting from the position (b). 他の打撃装置の金型と鋳片との位置関係を説明した図で、(a)は打撃装置の待機位置を示す図、(b)は押し付けガイドを鋳片の短辺面に当接させた状態を示した図、(c)は打撃中の状態を示した図である。It is the figure explaining the positional relationship of the metal mold | die of another striking device, and a slab, (a) is a figure which shows the standby position of a striking device, (b) makes a pressing guide contact | abut to the short side surface of a slab. FIG. 5C is a diagram showing a state during hitting. 高炭素鋼の場合の中心固相率が0.1〜0.9の領域の鋳造方向長さと未凝固厚みを示した図である。It is the figure which showed the casting direction length and the unsolidified thickness of the area | region where the center solid phase rate in the case of high carbon steel is 0.1-0.9. 中炭素鋼の場合の中心固相率が0.1〜0.9の領域の鋳造方向長さと未凝固厚みを示した図である。It is the figure which showed the casting direction length and the unsolidified thickness of the area | region where the center solid phase rate in the case of medium carbon steel is 0.1-0.9. 実験結果を示した図である。It is the figure which showed the experimental result.

符号の説明Explanation of symbols

1 鋳片
2a,2b ピンチロール
3 金型
3a 打撃板
6 打撃装置
7 打撃位置決め装置
8 押し付けガイド
DESCRIPTION OF SYMBOLS 1 Cast slab 2a, 2b Pinch roll 3 Mold 3a Striking plate 6 Striking device 7 Striking positioning device 8 Pressing guide

連続鋳造時に鋳片の短辺面側から打撃を行うときは、鋳片幅が大きい場合、中心偏析やV偏析などの偏析の発生を効果的に防止することができない場合があった。本発明は、この課題を、金型の構造を、少なくとも隣り合う2段のピンチロール対間に位置する鋳片の短辺面全体が一体として、連続して一括打撃できるようにすることで実現した。   When striking from the short side of the slab during continuous casting, if the slab width is large, the occurrence of segregation such as center segregation or V segregation may not be effectively prevented. The present invention achieves this problem by enabling the die structure to be continuously and collectively hit with at least the entire short side surface of the slab located between two adjacent pairs of pinch rolls. did.

以下、本発明を実施するための最良の形態が、発明成立に至るまでの過程と共に詳細に説明される。   Hereinafter, the best mode for carrying out the present invention will be described in detail together with the process up to the establishment of the invention.

先に述べたように、鋳片を短辺面側から打撃する場合、鋳片幅が大きい場合は、鋳片の幅方向中央部近傍の内部にまで、打撃による振動が十分に伝播しない。この場合には、成長途中の柱状晶を破断できないので、柱状晶が成長して微細な結晶組織とすることができず、十分な偏析低減効果が得られない。さらに、鋳片の幅方向中央部の最終凝固部近傍に生成した等軸晶に振動が十分に伝達されず、等軸晶がブリッジングしやすく、十分な偏析低減効果が得られない。   As described above, when the slab is struck from the short side surface side, when the slab width is large, vibration due to the impact is not sufficiently propagated to the inside of the vicinity of the central portion in the width direction of the slab. In this case, since the columnar crystals in the middle of growth cannot be broken, the columnar crystals cannot grow into a fine crystal structure, and a sufficient segregation reduction effect cannot be obtained. Furthermore, vibration is not sufficiently transmitted to the equiaxed crystal formed in the vicinity of the final solidified portion at the center in the width direction of the slab, and the equiaxed crystal is easily bridging, and a sufficient segregation reducing effect cannot be obtained.

そこで、発明者らは、中心偏析やV偏析などの発生を防止するため、未凝固部を含む鋳片の相対する両側の短辺面表面から打撃を付与する実験を重ねた。この実験により、鋳片を短辺面側からどのように打撃すれば、打撃振動が鋳片の幅方向中央部近傍の内部まで十分に伝播するのかについて調査した。   In view of this, the inventors repeated experiments in which impact was imparted from the surfaces of the short sides facing both sides of the slab including the unsolidified portion in order to prevent the occurrence of center segregation and V segregation. By this experiment, it was investigated how the slab was struck from the side of the short side to sufficiently propagate the impact vibration to the inside of the slab near the center in the width direction.

その結果、発明者らは、鋳片の中心固相率fSが0.1〜0.9の範囲において、打撃振動効果が得られる振動周波数および振動エネルギーが存在することを見出した。さらに、前記範囲のほぼ全域を打撃することが偏析の低減に極めて有効であることも見出した。As a result, the inventors have found that there is a vibration frequency and vibration energy at which a striking vibration effect is obtained when the center solid phase ratio f S of the slab is in the range of 0.1 to 0.9. Furthermore, it has also been found that hitting almost the entire range is extremely effective in reducing segregation.

そして発明者らは、矩形状の横断面を有する鋳片を鋳造する際に、鋳片の厚み方向中心部の中心固相率fSが少なくとも0.1〜0.9の範囲を軽圧下する鋼の連続鋳造方法を提案した(日本特願2006−53057号)。この方法は、前記軽圧下を行う際に、該中心固相率fSが前記範囲内の少なくとも1箇所において、鋳片の幅方向に連続して打撃する方法である。And when the inventors cast a slab having a rectangular cross section, the central solid phase ratio f S at the central portion in the thickness direction of the slab is lightly reduced within a range of at least 0.1 to 0.9. A continuous casting method for steel was proposed (Japanese Patent Application No. 2006-53057). In this method, when the light reduction is performed, the central solid phase ratio f S is continuously hit in the width direction of the slab at at least one position within the above range.

その際に、鋳造方向長さ1m当たり、鋳片の厚み方向の圧下率が1%以内となるようにして連続して軽圧下する。さらに、鋳片の相対する両側の短辺面を、打撃振動周波数が4〜12Hz、振動エネルギーが30〜150Jで、鋳片幅方向に連続して打撃する。   At that time, light reduction is continuously performed so that the rolling reduction in the thickness direction of the slab is within 1% per 1 m in the casting direction length. Further, the opposing short side surfaces of the slab are continuously struck in the slab width direction with a striking vibration frequency of 4 to 12 Hz and a vibration energy of 30 to 150 J.

この日本特願2006−53057号では、前記連続鋳造方法を実施する装置が提案されている。この装置は、複数のガイドロールで構成されるセグメントの少なくとも1つのセグメントにおける鋳片の、相対する両側の短辺面のそれぞれの短辺面全体を一体として一括打撃できる構造の打撃振動装置である。   In Japanese Patent Application No. 2006-53057, an apparatus for carrying out the continuous casting method is proposed. This device is a striking vibration device having a structure in which the entire short side surfaces of the short side surfaces on both sides of the slab in at least one segment of the segments composed of a plurality of guide rolls can be hit collectively. .

ところで、鋼の連続鋳造における軽圧下は、連続鋳造機の構造の特徴から、複数のガイドロールで構成されるセグメントで行われず、ピンチロール部で行われる場合がある。
発明者がピンチロール部において、前記日本特願2006−53057号で提案した鋼の連続鋳造方法における打撃試験を行ったところ、前記セグメントにおいて打撃を行った場合と同様に、十分な効果を得ることが出来た。
By the way, the light reduction in continuous casting of steel is not performed by the segment comprised by a some guide roll from the characteristic of the structure of a continuous casting machine, and may be performed by a pinch roll part.
When the inventor conducted a hitting test in the continuous casting method of steel proposed in Japanese Patent Application No. 2006-53057 in the pinch roll part, the same effect as when hitting in the segment was obtained. Was made.

このようなピンチロール部において打撃を行う場合、下記表1に示すように、セグメントにおいて打撃する場合と比べて、構造が簡単になって、設置スペースの確保が容易で、設備のメンテナンスも容易に行えるという長所がある。   When hitting in such a pinch roll part, as shown in Table 1 below, the structure is simpler, the installation space can be easily secured, and the maintenance of the equipment is easier than hitting in the segment. There is an advantage that can be done.

Figure 0005029694
Figure 0005029694

本発明の連続鋳造時の打撃振動装置は、以上の知見に基づいてなされたもので、
矩形状の横断面を有する鋳片を連続鋳造する際に、鋳片厚み中心部の中心固相率fSが少なくとも0.1〜0.9の範囲を、鋳造方向長さ1m当たり、鋳片の厚み方向の圧下率が1%以内となるようにして連続して軽圧下するとともに、該中心固相率fSが0.1〜0.9の範囲内の少なくとも1箇所において、鋳片の相対する両側の短辺面を、打撃振動周波数が4〜12Hz、振動エネルギーが30〜150Jで、鋳片幅方向に連続して打撃する装置であって、
鋳片の短辺面を打撃する金型と、
周期的な振動を発生させてこの振動を前記金型に伝達する打撃装置と、
前記金型と鋳片の短辺面の間の面間距離を設定する打撃位置決め装置を有し、
前記金型は、複数段のピンチロール対で構成される軽圧下ゾーンの、少なくとも隣り合う2段のピンチロール対間における鋳片短辺面を一体として一括打撃できる構造となされ、
前記打撃位置決め装置は、前記金型の鋳片短辺面への押し付け位置の検出後、この金型の引き戻し位置における金型の先端面と鋳片短辺面との間隔を設定するもの、または、鋳片と金型の先端面との間隔を設定するガイドを押し付けた状態で打撃位置決めを行うものである。
The impact vibration device at the time of continuous casting of the present invention was made based on the above knowledge,
When continuously casting a slab having a rectangular cross section, the slab has a central solid phase ratio f S at the center of the slab thickness of at least 0.1 to 0.9 per 1 m in the casting direction length. Of the slab at least at one location where the central solid fraction f S is in the range of 0.1 to 0.9. A device that strikes the short side surfaces on both sides continuously in the slab width direction with a striking vibration frequency of 4 to 12 Hz and a vibration energy of 30 to 150 J,
A mold that strikes the short side of the slab,
A striking device that generates periodic vibrations and transmits the vibrations to the mold;
An impact positioning device for setting a distance between the mold and the short side surface of the slab;
The mold has a structure capable of hitting the short side surface of the slab at least between two pairs of adjacent pinch rolls of a light rolling zone composed of a plurality of pinch roll pairs as a whole,
The hitting positioning device sets the distance between the tip end surface of the mold and the slab short side surface at the pull back position of the mold after detecting the pressing position of the mold to the slab short side surface, or The hitting positioning is performed in a state where a guide for setting the interval between the cast piece and the tip surface of the mold is pressed.

本発明の連続鋳造時の打撃振動装置は、鋳型内で凝固鋳造された鋳片1を、鋳造方向の下流側に配置された、複数段のピンチロール2a,2b対間に、図1に示したような、金型3等を配置したものである。   The striking vibration device at the time of continuous casting according to the present invention is shown in FIG. 1 between a pair of pinch rolls 2a and 2b arranged on the downstream side in the casting direction of a slab 1 solidified and cast in a mold. A mold 3 or the like is arranged.

図1において、3は鋳片1の短辺面を打撃する金型である。この金型3は、複数段のピンチロール2a,2b対のうちの、少なくとも隣り合う2段のピンチロール2a,2b対間に打撃板3aを有した構造となされている。この構造とすることにより、少なくとも隣り合う2段のピンチロール2a,2b対間に位置する鋳片1の短辺面全体が一体として、連続して一括打撃できる。なお、この金型3は、耐久性、耐熱性などの観点から、鋳物製とすることが望ましい。   In FIG. 1, reference numeral 3 denotes a mold for hitting the short side surface of the slab 1. This mold 3 has a structure having a striking plate 3a between at least two adjacent pairs of pinch rolls 2a, 2b among a plurality of pairs of pinch rolls 2a, 2b. With this structure, the entire short side surface of the slab 1 positioned between at least two adjacent pairs of pinch rolls 2a and 2b can be integrally and continuously hit. The mold 3 is preferably made of a casting from the viewpoints of durability and heat resistance.

ところで、等軸晶などのブリッジングは鋳片1の中心固相率が0.1以上の位置で発生する。しかしながら、打撃によるブリッジングの防止が完全でないと再びブリッジングが発生する場合がある。したがって、鋳片1の中心固相率が0.4以上の範囲を十分に連続打撃することが望ましく、複数段のピンチロール2a,2b対間の全長を打撃することが望ましい。   By the way, bridging such as equiaxed crystal occurs at a position where the central solid fraction of the slab 1 is 0.1 or more. However, bridging may occur again if bridging is not completely prevented by hitting. Accordingly, it is desirable that the center solid phase ratio of the slab 1 is sufficiently continuously hit within a range of 0.4 or more, and it is preferable to hit the entire length between a plurality of pairs of pinch rolls 2a and 2b.

また、後述するように鋳片の中心固相率0.1〜0.9は比較的広範囲であり、また実操業中、前記位置はたえず変化する。したがって、隣り合う2段のピンチロール2a,2b対間の打撃で十分な場合もあり、図1のように隣り合う3段のピンチロール2a,2b対間の打撃が必要な場合もある。但し、全ての中心固相率の範囲に適用すべく、長い範囲を打撃することは設備費が過大となるので、振動効果が得られる範囲として、たとえば隣り合う3段のピンチロール2a,2b対間での打撃が実施される。   Further, as will be described later, the center solid phase ratio of the slab is 0.1 to 0.9, and the position constantly changes during actual operation. Therefore, there may be cases where it is sufficient to strike between two adjacent pairs of pinch rolls 2a and 2b, and there are cases where it is necessary to strike between pairs of adjacent three stages of pinch rolls 2a and 2b as shown in FIG. However, hitting a long range in order to apply to all the ranges of the central solid fraction results in excessive equipment costs. Therefore, as a range in which a vibration effect can be obtained, for example, a pair of adjacent three-stage pinch rolls 2a and 2b Strike between them.

つまり、鋳片1の鋳造方向の広範囲にわたって振動することが重要であり、可能であれば金型3の鋳造方向の長さは、複数段のピンチロール2a,2b対の全域を打撃できる長さとすることが望ましい。しかしながら、現実はピンチロール2a,2b対を連続鋳造機に配置したり、取り出したりする場合があるため、種々の連続鋳造装置が互いに干渉しない範囲で、打撃できる長さを可能な限り長くすることが望ましい。   That is, it is important that the slab 1 vibrates over a wide range in the casting direction, and if possible, the length of the mold 3 in the casting direction is such that the entire area of the plurality of pairs of pinch rolls 2a and 2b can be hit. It is desirable to do. However, in reality, the pair of pinch rolls 2a and 2b may be placed in or taken out from the continuous casting machine, so that the length that can be struck is made as long as possible so long as various continuous casting apparatuses do not interfere with each other. Is desirable.

なお、前記ピンチロール2a,2b対は、一般的に上部フレーム4に取り付けられた油圧シリンダ5などで圧下量を調節でき、軽圧下をしないようにすることもできる構造となっている。   The pair of pinch rolls 2a and 2b is generally structured such that the amount of reduction can be adjusted by a hydraulic cylinder 5 or the like attached to the upper frame 4 and light reduction can be avoided.

6はその先端部に前記金型3を取り付けた打撃装置で、周期的な振動を発生させてこの振動を金型3に伝達するもので、例えばエアーシリンダが採用される。この打撃装置6は、未凝固部を含む鋳片1の両側の短辺面側のたとえば2カ所に配置される。   Reference numeral 6 denotes a striking device having the die 3 attached to the tip thereof, which generates periodic vibrations and transmits the vibrations to the die 3. For example, an air cylinder is employed. This striking device 6 is disposed, for example, at two locations on the short side surface side on both sides of the slab 1 including the unsolidified portion.

7は打撃位置決め装置であり、図2(a)に示す待機位置から金型3は鋳片1の短辺面に押し付けられる(図2(b)参照)。この打撃位置決め装置は、押し付け位置を検出した後、金型3の引き戻し位置(図2(c)参照)において、金型3の先端面と鋳片1の短辺面との間隔L(打撃振幅:約8mm)を設定する。   7 is an impact positioning device, and the mold 3 is pressed against the short side surface of the slab 1 from the standby position shown in FIG. 2A (see FIG. 2B). This hitting positioning device detects the pressing position, and then, at the retracted position of the mold 3 (see FIG. 2C), the distance L (the hitting amplitude) between the tip surface of the mold 3 and the short side surface of the slab 1 : Approx. 8 mm).

打撃位置決め装置7は、図2に示した構成に限らず、図3に示した構成でも良い。この図3の打撃位置決め装置7は、(a)図に示す待機位置から押し付けガイド8を鋳片1の短辺面に当接させる((b)図参照)ことにより、金型3の先端面と鋳片1の短辺面との間隔L(打撃振幅:約8mm)を設定するものである。この打撃位置決め装置7は、図3(c)に示す打撃中は、押し付けガイド8を鋳片1の短辺面に押し付けた状態とする。なお、金型3と鋳片1の間隔Lが所定の間隔になるように、押し付けガイド8の配置条件は、予め設定される。   The hit positioning device 7 is not limited to the configuration shown in FIG. 2, and may have the configuration shown in FIG. 3. The hitting positioning device 7 of FIG. 3 makes the pressing guide 8 abut against the short side surface of the slab 1 from the standby position shown in FIG. And a distance L (striking amplitude: about 8 mm) between the slab 1 and the short side surface of the slab 1. This striking positioning device 7 keeps the pressing guide 8 pressed against the short side surface of the slab 1 during the striking shown in FIG. In addition, the arrangement conditions of the pressing guide 8 are set in advance so that the interval L between the mold 3 and the slab 1 becomes a predetermined interval.

この金型3と鋳片1の短辺面との間隔Lは、鋳造する鋳片1の幅によっても異なるため、実際に、鋳造中の鋳片1の短辺面を基準として設定することが必要である。この間隔Lは、打撃装置6のストロークに影響する。ストローク不足の場合は、打撃時の打撃速度が確保できず、振動エネルギーを十分得られない。したがって、打撃開始時は、位置決めと称して金型3と鋳片1の短辺面の相対位置調整が実施される。   Since the distance L between the mold 3 and the short side surface of the slab 1 varies depending on the width of the slab 1 to be cast, the distance L between the mold 3 and the slab 1 can be actually set on the basis of the short side surface of the slab 1 being cast. is necessary. This interval L affects the stroke of the striking device 6. When the stroke is insufficient, the striking speed at the time of striking cannot be secured, and sufficient vibration energy cannot be obtained. Therefore, at the start of striking, the relative position adjustment between the mold 3 and the short side surface of the slab 1 is performed as positioning.

本願発明の装置を用いて、矩形状の横断面を有する鋳片1を連続鋳造する場合は、鋳片厚み中心部の中心固相率fSが少なくとも0.1〜0.9の範囲を、鋳造方向長さ1m当たり、鋳片1の厚み方向の圧下率が1%以内となるようにして連続して軽圧下する。それと同時に、該中心固相率fSが0.1〜0.9の範囲内の少なくとも1箇所において、鋳片1の相対する両側の短辺面を、打撃振動周波数が4〜12Hz、振動エネルギーが30〜150Jで鋳片幅方向に連続して打撃する。When continuously casting the slab 1 having a rectangular cross section using the apparatus of the present invention, the central solid phase ratio f S at the center of the slab thickness is in the range of at least 0.1 to 0.9, Light rolling is continuously performed so that the rolling reduction in the thickness direction of the slab 1 is within 1% per 1 m in the casting direction length. At the same time, in at least one place where the central solid fraction f S is in the range of 0.1 to 0.9, the short side surfaces on both sides of the slab 1 facing each other have an impact vibration frequency of 4 to 12 Hz and vibration energy. Hits continuously in the slab width direction at 30 to 150 J.

本発明において、鋳片厚み中心部の中心固相率fSが0.1〜0.9の範囲内の少なくとも1箇所において、鋳片1の相対する両側の短辺面を連続して打撃するのは、以下の理由による。In the present invention, the short side surfaces of the opposite sides of the slab 1 are continuously hit at at least one location within the range where the central solid phase ratio f S of the slab thickness center is 0.1 to 0.9. The reason is as follows.

等軸晶などのブリッジングは中心固相率が0.1以上の位置で発生するので、中心固相率が0.1未満の鋳片1の位置では、等軸晶などの生成が十分でなく、鋳片1を打撃する効果が小さいからである。また、中心固相率が0.9を超えると、未凝固溶鋼が振動および流動しにくくなるので、等軸晶などのブリッジングまたはブリッジングにより形成された空間部を、鋳片1の打撃により破壊することが困難となるからである。   Since bridging such as equiaxed crystals occurs at a position where the central solid fraction is 0.1 or more, the formation of equiaxed crystals is sufficient at the position of the slab 1 where the central solid fraction is less than 0.1. This is because the effect of hitting the slab 1 is small. Further, if the central solid phase ratio exceeds 0.9, the unsolidified molten steel becomes difficult to vibrate and flow, so that the space formed by bridging or bridging such as equiaxed crystal is caused by striking the slab 1. This is because it becomes difficult to destroy.

図4は、厚さが300mmの高炭素鋼(C=0.40質量%)を、鋳造速度0.75m/分、二次冷却の比水量0.8リットル/kgの条件で連続鋳造した場合に、鋳片の中心固相率が0.1〜0.9の領域における鋳造方向長さと未凝固厚みを示した図である。   FIG. 4 shows a case where a high carbon steel (C = 0.40 mass%) having a thickness of 300 mm is continuously cast at a casting speed of 0.75 m / min and a secondary cooling specific water amount of 0.8 liter / kg. FIG. 6 is a diagram showing a casting direction length and an unsolidified thickness in a region where a central solid phase ratio of a slab is 0.1 to 0.9.

本発明で言う中心固相率が0.1〜0.9の範囲は、図4に示すように鋳造方向に長い領域となる。なお、図4における2箇所の両矢印は、鋳片に振動を付与する打撃板を、鋳型出側からのこれら2箇所の距離の位置に配置した例を示す。   In the present invention, the central solid phase ratio in the range of 0.1 to 0.9 is a long region in the casting direction as shown in FIG. Note that two double arrows in FIG. 4 show an example in which a striking plate for applying vibration to the slab is arranged at a distance of these two locations from the mold exit side.

したがって、図4の打撃板の例は、中心固相率fSが0.4〜0.8の範囲において、鋳片の相対する両側の短辺面を鋳片幅方向に連続して打撃している例である。Accordingly, in the example of the striking plate of FIG. 4, the short side surfaces on both sides of the slab are continuously struck in the slab width direction in the range where the central solid phase ratio f S is 0.4 to 0.8. This is an example.

図5は、厚さが250mmの中炭素鋼(C=0.06質量%)を、鋳造速度1.0m/分、二次冷却の比水量0.8リットル/kgの条件で連続鋳造した場合に、鋳片の中心固相率fSが0.1〜0.9の領域における鋳造方向長さと未凝固厚みを示した図である。FIG. 5 shows a case where a medium carbon steel (C = 0.06 mass%) having a thickness of 250 mm is continuously cast at a casting speed of 1.0 m / min and a secondary cooling specific water amount of 0.8 liter / kg. FIG. 6 is a diagram showing the casting direction length and the unsolidified thickness in the region where the center solid phase ratio f S of the slab is 0.1 to 0.9.

また、図5における2箇所の両矢印は、鋳片に振動を付与する打撃板を、鋳型出側からのこれら2箇所の距離の位置に配置した例を示す。
図5の打撃板の例は、中心固相率fSが0.25〜0.9の範囲を含む、0.25〜1.0において、鋳片1の相対する両側の短辺面を鋳片幅方向に連続して打撃している例である。
In addition, two double arrows in FIG. 5 indicate an example in which a striking plate for applying vibration to the slab is disposed at a distance of these two locations from the mold exit side.
The example of the striking plate of FIG. 5 casts the short side surfaces on both sides of the slab 1 facing each other at 0.25 to 1.0 including the central solid phase ratio f S in the range of 0.25 to 0.9. This is an example of striking continuously in the single width direction.

本発明の場合、鋳片厚み中心部の中心固相率fsが少なくとも0.1〜0.9の範囲を、鋳造方向長さ1m当たり、鋳片1の厚み方向の圧下率が1%以内となるように、鋳片は連続して軽圧下される。その理由は、発明者らが凝固収縮量と熱収縮量を考慮しピンチロール2a,2b対のロール間隔(絞込み量)を計算したところ、中心偏析の低減効果を有する範囲が、鋳造方向長さ1m当たり、鋳片1の厚み方向の圧下率がおおよそ1%以内となったからである。   In the case of the present invention, the reduction ratio in the thickness direction of the slab 1 is within 1% per 1 m of the casting direction length in the range where the central solid fraction fs at the thickness center of the slab is at least 0.1 to 0.9. Thus, the slab is continuously lightly reduced. The reason for this is that when the inventors calculated the roll interval (squeezing amount) of the pair of pinch rolls 2a and 2b in consideration of the solidification shrinkage amount and the heat shrinkage amount, the range having the effect of reducing the center segregation is the length in the casting direction. This is because the rolling reduction in the thickness direction of the slab 1 is within 1% per meter.

すなわち、鋳造方向長さ1m当たり、鋳片1の厚み方向の圧下率が1%を大きく超えた圧下を低固相率の範囲で実施すると、凝固界面の歪が増大し、内部割れが発生しやすい。連続した軽圧下を行う場合、内部割れの発生を抑えつつ、凝固収縮量に見合う以上の圧下を行えば十分で、その場合の圧下率は、鋳造方向長さ1m当たり、鋳片1の厚み方向に1%以内である。   In other words, when the rolling reduction in the thickness direction of the slab 1 greatly exceeds 1% per 1 m in the casting direction length in the range of low solid fraction, the strain at the solidification interface increases and internal cracks occur. Cheap. In the case of continuous light reduction, it is sufficient to reduce the internal cracking while reducing the amount more than the amount of solidification shrinkage. In this case, the reduction ratio is the thickness direction of the slab 1 per 1 m of the casting direction length. Within 1%.

また、本発明においては、鋳片の長辺面でなく短辺面が連続して打撃される。長辺側のロール間では、鋳片はバルジングしやすく、このバルジングした長辺面に打撃振動が付与される場合は、上流側での湯面変動が助長される。また、鋳片がバルジングしているので、鋳片の厚み中心部に大きな振幅を付与できない。また、ロール間に打撃付与手段を設置するため、ロール間での鋳片を二次冷却するためのスプレー配置が阻害される虞があり、連続した振動付与ができないからである。   Moreover, in this invention, not the long side surface of a slab but a short side surface is hit | damaged continuously. Between the rolls on the long side, the slab is easy to bulge, and when striking vibration is applied to the long side surface that is bulged, fluctuation of the molten metal surface on the upstream side is promoted. Moreover, since the slab is bulging, a large amplitude cannot be given to the thickness center part of the slab. Moreover, since the impact imparting means is installed between the rolls, there is a possibility that the spray arrangement for secondary cooling of the slab between the rolls may be hindered, so that continuous vibration cannot be imparted.

これに対し、短辺面に打撃振動を付与する場合は、振動による変位を受けても、長辺側と比較して大きな体積変化が生じないので、長辺面に打撃振動を付与する場合のような問題は生じない。また、打撃付与手段を設置するための設備的な問題は少ない。   On the other hand, when applying impact vibration to the short side surface, even if it receives displacement due to vibration, a large volume change does not occur compared to the long side, so when applying impact vibration to the long side surface Such a problem does not occur. Moreover, there are few facilities problems for installing a hit | damage provision means.

たとえば鋳片幅を2300mm、金型3を200mm幅とした場合、長辺面に打撃振動を付与する場合は、打撃振動を付与できる部位は鋳造方向に200mmである。これに対して、短辺面に打撃振動を付与する場合は、打撃振動を付与できる部位は、たとえば打撃板の長さを十分確保すれば、鋳造方向に2300mm程度が可能となる。したがって、短辺面に打撃振動を付与する場合は、体積変化は、1/11.5程度になる。   For example, when the slab width is 2300 mm and the mold 3 is 200 mm wide, when the impact vibration is applied to the long side surface, the portion where the impact vibration can be applied is 200 mm in the casting direction. On the other hand, when striking vibration is applied to the short side surface, the portion to which the striking vibration can be imparted can be about 2300 mm in the casting direction if, for example, the length of the striking plate is sufficiently secured. Therefore, when the impact vibration is applied to the short side surface, the volume change is about 1 / 11.5.

また、本発明において、打撃する際の打撃振動周波数を4〜12Hzとするのは、打撃振動周波数が4Hz未満の場合、振動エネルギーが鋳片未凝固部に十分伝達されないので、中心偏析の低減効果が少ないからである。   In the present invention, the impact vibration frequency when hitting is 4 to 12 Hz because the vibration energy is not sufficiently transmitted to the unsolidified portion of the slab when the impact vibration frequency is less than 4 Hz. Because there are few.

振動エネルギー付与の観点からは、周波数は大きい方が有利であるが、振動エネルギー付与手段としてエアーシリンダ系を用いた場合、振動周波数の増加に伴い、振動波形に乱れが生じる。さらに、鋳片1が打撃を受けた際に、鋳片の変形特性から、12Hz程度までの振動が付与されれば、十分効果が得られる。さらに、振動周波数の増加を図る場合、供給エアー圧力を大きくする必要があり、振動による周辺機器への影響が懸念される。したがって、中心偏析低減可能範囲の上限は、12Hzとした。   From the viewpoint of applying vibration energy, it is advantageous that the frequency is large. However, when an air cylinder system is used as the vibration energy applying means, the vibration waveform is disturbed as the vibration frequency increases. Further, when the slab 1 is hit, if the vibration up to about 12 Hz is applied from the deformation characteristics of the slab, a sufficient effect can be obtained. Furthermore, when increasing the vibration frequency, it is necessary to increase the supply air pressure, and there is a concern about the influence of vibration on peripheral devices. Therefore, the upper limit of the center segregation reduction range is set to 12 Hz.

また、本発明では、振動エネルギーは30J〜150Jとする。150Jを超える振動エネルギーを加えた場合には、連続鋳造機に設置されている周辺機器が損傷する場合があるためである。さらに、必要以上の振動エネルギーの付加は、打撃装置6そのものの耐久性にも支障を来たすためである。   Moreover, in this invention, vibration energy shall be 30J-150J. This is because, when vibration energy exceeding 150 J is applied, peripheral equipment installed in the continuous casting machine may be damaged. Furthermore, the addition of vibration energy more than necessary is because the durability of the striking device 6 itself is hindered.

一方、振動エネルギーが30J未満の場合は、鋳片1の短辺面側から行った打撃振動が鋳片幅方向中央部近傍の鋳片内部まで十分に伝播しないからである。   On the other hand, when the vibration energy is less than 30 J, the impact vibration performed from the short side surface side of the slab 1 does not sufficiently propagate to the inside of the slab near the center of the slab width direction.

振動エネルギーE(J)は、金型3の重量をM(kg)、金型3の鋳片1への打撃速度をV(m/秒)とした場合、E=0.5×M×V2で求めることができる。したがって、振動エネルギーを変化させるには、金型3の重量を変化させるか、金型3の鋳片1への衝突速度を変化すれば良い。しかしながら、大きな振動エネルギーを毎分、数回実施しても、凝固末期の特に高固相率下でのブリッジングを完全には抑制できないので、特に重要なのは、振動周波数である。The vibration energy E (J) is E = 0.5 × M × V, where M (kg) is the weight of the mold 3 and V (m / sec) is the impact speed of the mold 3 on the slab 1. 2 can be obtained. Therefore, the vibration energy can be changed by changing the weight of the mold 3 or changing the collision speed of the mold 3 with the slab 1. However, the vibration frequency is particularly important since bridging at a high solid fraction can not be completely suppressed even when a large vibration energy is applied several times per minute.

なお、前記本発明で規定する打撃振動周波数の範囲は、鋳片幅の異なるブルームとスラブで変化することは無い。しかしながら、ブルームとスラブとでは、未凝固を含めた容積が異なるので、最適な振動エネルギーは変化する。   In addition, the range of the impact vibration frequency prescribed | regulated by the said invention does not change with the bloom and slab from which slab width differs. However, since the volume including unsolidified is different between bloom and slab, the optimum vibration energy changes.

本願発明の打撃振動装置を用いて連続鋳造する際の軽圧下では、鋳片1の表面を打撃する位置の上流側から下流側の範囲において、さらに、中心固相率fSが0.1〜0.9である鋳片1を、鋳造方向の長さ1m当たり0.5〜2.5mmの割合で行うことが望ましい。Under light pressure when continuously casting using the striking vibration device of the present invention, the central solid phase ratio f S is 0.1 to 0.1 in the range from the upstream side to the downstream side of the position where the surface of the slab 1 is hit. It is desirable to perform the slab 1 of 0.9 at a rate of 0.5 to 2.5 mm per 1 m in the length in the casting direction.

このように、本発明では、鋳片1を軽圧下する際も、最適振動条件を満足する打撃振動を鋳片1に与えることにより、打撃による振動を鋳片1の内部へ十分に伝播させることができ、さらなる偏析低減効果を得ることができる。   As described above, in the present invention, even when the slab 1 is lightly reduced, the vibration due to the impact is sufficiently propagated to the inside of the slab 1 by giving the slab 1 the impact vibration that satisfies the optimum vibration condition. And a further effect of reducing segregation can be obtained.

(実施例)
以下、本発明を検証するために行った実験結果について説明する。
図1に示すような打撃装置が鋳造方向に2対設置された。下記表2に示す成分範囲の高炭素鋼がブルームまたはスラブに鋳造された。サイズは、厚さ250〜310mm、幅425mm又は2300mmである。なお、鋳造速度は0.70m/分又は0.75m/分とした。
(Example)
Hereinafter, experimental results performed to verify the present invention will be described.
Two pairs of striking devices as shown in FIG. 1 were installed in the casting direction. High carbon steels with the component ranges shown in Table 2 below were cast into blooms or slabs. The size is 250-310 mm thick and 425 mm or 2300 mm wide. The casting speed was 0.70 m / min or 0.75 m / min.

Figure 0005029694
Figure 0005029694

軽圧下時の中心固相率は0.1〜0.9の範囲とし、鋳造方向の長さ1m当たり1.0mmの割合で、鋳片は軽圧下された。二次冷却としては、比水量は、0.8リットル/kgの条件で統一した。   The central solid phase ratio during light reduction was in the range of 0.1 to 0.9, and the slab was lightly reduced at a rate of 1.0 mm per 1 m length in the casting direction. As the secondary cooling, the specific water amount was unified under the condition of 0.8 liter / kg.

エアーシリンダ方式の打撃装置を用い、未凝固部を含む位置の鋳片の、両側の短辺面の2カ所を、打面の振動の振幅が±3mmとなるように、4Hz又は6Hzの振動数(1分当たり240回又は360回)で連続して打撃し、鋳片に振動を付与した。   Using an air cylinder type striking device, the frequency of 4 Hz or 6 Hz so that the amplitude of the vibration of the striking surface is ± 3 mm at the two short side surfaces on both sides of the slab at the position including the unsolidified part. Stroke was continuously performed at (240 times or 360 times per minute), and vibration was imparted to the slab.

打撃条件は、金型重量が450kgで、打撃速度は約0.47m/秒又は0.71m/秒(振動エネルギーは50J又は114J)とした。打撃装置の先端部に取り付ける金型の、ブルームまたはスラブとの接触面の形状は、鋳片厚さ方向の幅が約200mm、鋳造方向の長さが約1100mmのものを採用した。   The striking conditions were a mold weight of 450 kg and a striking speed of about 0.47 m / sec or 0.71 m / sec (vibration energy was 50 J or 114 J). The shape of the contact surface with the bloom or slab of the die attached to the tip of the impacting device was about 200 mm in width in the slab thickness direction and about 1100 mm in length in the casting direction.

鋳造試験において、鋳片のサンプルを採取し、そのサンプルの横断面の厚さおよび幅方向の中心部相当の位置から、厚さ方向中心部を挟んで厚さ方向に10mm、幅方向に200mm、鋳造方向に15mm程度の試験片を採取した。   In the casting test, a sample of a slab was taken, and from the position corresponding to the thickness of the cross section of the sample and the center part in the width direction, the thickness direction center part sandwiched the thickness direction 10 mm, the width direction 200 mm, A test piece of about 15 mm was taken in the casting direction.

これらの試験片を用いて、鋳片の厚さ方向中心部に相当する位置の26カ所から、7mmピッチで直径2mmのドリル刃により切り粉を採取してC含有量を分析した。その分析値C(質量%)を取鍋内溶鋼のC分析値C0(質量%)で除した比C/C0を求め、それらの比の最大値(以下「最大中心偏析率」という)を求めた。   Using these test specimens, chips were collected from 26 locations corresponding to the center of the slab in the thickness direction with a drill blade having a diameter of 7 mm and a diameter of 2 mm, and the C content was analyzed. The ratio C / C0 obtained by dividing the analysis value C (mass%) by the C analysis value C0 (mass%) of the molten steel in the ladle is obtained, and the maximum value of these ratios (hereinafter referred to as “maximum center segregation rate”) is obtained. It was.

前記の実験条件を下記表3に示す。この実験は、本発明の打撃振動装置によりピンチロール間で打撃振動を加えた発明例(高炭素鋼C)と、日本特願2006−53057号で提案した打撃振動装置によりセグメント部で打撃振動を加えた比較例(高炭素鋼B)と、打撃振動を加えないで製造した比較例(高炭素鋼A)について行った。   The experimental conditions are shown in Table 3 below. In this experiment, the striking vibration was generated in the segment portion by the invention example (high carbon steel C) in which the striking vibration was applied between the pinch rolls by the striking vibration device of the present invention and the striking vibration device proposed in Japanese Patent Application No. 2006-53057. It performed about the comparative example (high carbon steel A) manufactured without adding the comparative example (high carbon steel B) and striking vibration.

Figure 0005029694
Figure 0005029694

実験結果を図6に示す。打撃振動を加えた場合は、何れの場合も最大中心偏析において大きな差が無く、共に最大中心偏析率は全て1.15以下で良好であった。一方、打撃振動を加えない場合は、鋳片幅が大きくなると最大中心偏析率は1.15を超える場合があった。なお、実験結果の評価は、最大中心偏析率が1.15以下の場合を良好とし、それを超える場合を不良とした。   The experimental results are shown in FIG. When impact vibration was applied, there was no significant difference in the maximum center segregation in any case, and the maximum center segregation rates were all good at 1.15 or less. On the other hand, when no impact vibration was applied, the maximum center segregation rate sometimes exceeded 1.15 as the slab width increased. In the evaluation of the experimental results, the case where the maximum center segregation rate was 1.15 or less was evaluated as good, and the case where the maximum center segregation rate exceeded was determined as poor.

本発明は上記の例に限らず、各請求項に記載された技術的思想の範疇であれば、適宜実施の形態を変更しても良いことは言うまでもない。   The present invention is not limited to the above example, and it goes without saying that the embodiments may be changed as appropriate within the scope of the technical idea described in each claim.

たとえば前記の説明では、打撃装置6としてエアーシリンダを示したが、金型3を駆動できるものであれば、油圧シリンダであっても、また偏芯カムによる方式、バネを用いたものなど、いずれの方法であっても良い。   For example, in the above description, an air cylinder is shown as the striking device 6. However, as long as the die 3 can be driven, a hydraulic cylinder, a method using an eccentric cam, a method using a spring, etc. This method may be used.

本発明は、実施例に示したような高炭素鋼鋳片のみならず、中炭素鋼鋳片や低炭素鋼鋳片などの他の鋼種の連続鋳造にも適用できる。   The present invention can be applied not only to high carbon steel slabs as shown in the examples, but also to continuous casting of other steel types such as medium carbon steel slabs and low carbon steel slabs.

Claims (1)

矩形状の横断面を有する鋳片を連続鋳造する際に、鋳片厚み中心部の中心固相率fsが少なくとも0.1〜0.9の範囲を、鋳造方向長さ1m当たり、鋳片の厚み方向の圧下率が1%以内となるようにして連続して軽圧下するとともに、該中心固相率fSが0.1〜0.9の範囲内の少なくとも1箇所において、鋳片の相対する両側の短辺面を、打撃振動周波数が4〜12Hz、振動エネルギーが30〜150Jで、鋳片幅方向に連続して打撃する装置であって、
鋳片の短辺面を打撃する金型と、
周期的な振動を発生させてこの振動を前記金型に伝達する打撃装置と、
前記金型と鋳片の短辺面の間の面間距離を設定する打撃位置決め装置を有し、
前記金型は、複数段のピンチロール対で構成される軽圧下ゾーンの、少なくとも隣り合う2段のピンチロール対間における鋳片短辺面を一体として一括打撃できる構造となされ、
前記打撃位置決め装置は、前記金型の鋳片短辺面への押し付け位置の検出後、この金型の引き戻し位置における金型の先端面と鋳片短辺面との間隔を設定するもの、または、鋳片と金型の先端面との間隔を設定するガイドを押し付けた状態で打撃位置決めを行うものであることを特徴とする連続鋳造時の打撃振動装置。
When continuously casting a slab having a rectangular cross section, the center solid phase ratio fs at the center of the slab thickness is in the range of at least 0.1 to 0.9 per 1 m of the casting direction length. While reducing lightly continuously so that the reduction ratio in the thickness direction is within 1%, the slab relative to at least one place where the central solid fraction f S is in the range of 0.1 to 0.9. A device that strikes the short side surfaces on both sides continuously in the slab width direction with a striking vibration frequency of 4 to 12 Hz and a vibration energy of 30 to 150 J,
A mold that strikes the short side of the slab,
A striking device that generates periodic vibrations and transmits the vibrations to the mold;
An impact positioning device for setting a distance between the mold and the short side surface of the slab;
The mold has a structure capable of hitting the short side surface of the slab at least between two pairs of adjacent pinch rolls of a light rolling zone composed of a plurality of pinch roll pairs as a whole,
The hitting positioning device sets the distance between the tip end surface of the mold and the slab short side surface at the pull back position of the mold after detecting the pressing position of the mold to the slab short side surface, or A striking vibration device during continuous casting, wherein the striking positioning is performed in a state where a guide for setting a distance between the slab and the tip surface of the mold is pressed.
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