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JP5044908B2 - Non-photosensitive resin composition and optical element using the same - Google Patents
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JP5044908B2 - Non-photosensitive resin composition and optical element using the same - Google Patents

Non-photosensitive resin composition and optical element using the same Download PDF

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JP5044908B2
JP5044908B2 JP2005254597A JP2005254597A JP5044908B2 JP 5044908 B2 JP5044908 B2 JP 5044908B2 JP 2005254597 A JP2005254597 A JP 2005254597A JP 2005254597 A JP2005254597 A JP 2005254597A JP 5044908 B2 JP5044908 B2 JP 5044908B2
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resin composition
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photosensitive resin
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JP2007063502A (en
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克哉 南橋
充史 諏訪
名奈 新井
宏之 仁王
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Toray Industries Inc
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Description

本発明は、非感光性樹脂組成物およびそれを用いた光学素子に関する。より詳しくは、固体撮像素子などに用いられる集光レンズ、および該集光レンズを形成するための非感光性樹脂組成物に関する。   The present invention relates to a non-photosensitive resin composition and an optical element using the same. More specifically, the present invention relates to a condensing lens used for a solid-state imaging device and the like, and a non-photosensitive resin composition for forming the condensing lens.

近年、デジタルカメラやカメラ付携帯電話等の急速な発展に伴って、固体撮像素子の小型化、高画素化が要求されている。固体撮像素子の小型化は感度低下を招くため、受光部とカラーフィルターの間やカラーフィルター上部に集光レンズを配置することで、光を効率的に集光し感度の低下を防いでいる。この集光レンズの一般的な作製方法としては、CVD法などにより形成した無機膜をドライエッチングで加工する方法や、樹脂を塗布し加工する方法が挙げられる。前者の方法は、レンズに最適な1.78〜1.90の屈折率を得ることが難しいことから、現在後者の方法が注目されている。   In recent years, with the rapid development of digital cameras, camera-equipped mobile phones, and the like, there has been a demand for downsizing and increasing the number of pixels of solid-state imaging devices. Since downsizing of the solid-state imaging device causes a decrease in sensitivity, a condensing lens is disposed between the light receiving unit and the color filter or above the color filter to efficiently collect light and prevent a decrease in sensitivity. As a general manufacturing method of this condensing lens, there are a method of processing an inorganic film formed by a CVD method or the like by dry etching, and a method of applying and processing a resin. The former method is currently attracting attention because it is difficult to obtain a refractive index of 1.78 to 1.90 optimum for a lens.

例えば、ポリビニルブチナール樹脂等の水酸基含有樹脂と酸化チタン粒子、硬化性化合物および硬化触媒を含有する硬化性組成物が開示されている(例えば、特許文献1参照)。高屈折率の硬化膜が得られるものの、粘度が十分に高くないためレンズに最適な1μm以上の膜厚を得ることが難しい。また、粘度を上昇させると、粒子と樹脂の分散性が十分でない場合は粒子が凝集し異物となることや、1μm以上の膜厚とした場合に透過率が低下する課題があった。   For example, a curable composition containing a hydroxyl group-containing resin such as polyvinyl butyral resin, titanium oxide particles, a curable compound, and a curing catalyst is disclosed (for example, see Patent Document 1). Although a cured film having a high refractive index can be obtained, since the viscosity is not sufficiently high, it is difficult to obtain a film thickness of 1 μm or more optimum for a lens. Further, when the viscosity is increased, there is a problem that when the dispersibility between the particles and the resin is not sufficient, the particles are aggregated to become a foreign substance, and the transmittance is reduced when the film thickness is 1 μm or more.

また、感光性樹脂と金属粒子を含有するポジ型感光性樹脂組成物が開示されている(例えば、特許文献2参照)。この方法では、特に膜厚が1μmを超えると透過率が低下し、光学素子に使用するのに十分なものは得られなかった。
特開2004−169018号公報 特開2003−75997号公報
Further, a positive photosensitive resin composition containing a photosensitive resin and metal particles is disclosed (for example, see Patent Document 2). In this method, particularly when the film thickness exceeds 1 μm, the transmittance is lowered, and a sufficient film for use in an optical element cannot be obtained.
JP 2004-169018 A JP 2003-75997 A

本発明は、屈折率が適度に高く、透過率が高く、ヒートサイクル後にもクラックが発生しない硬化膜を形成する非感光性樹脂組成物を提供することを目的とする。   An object of the present invention is to provide a non-photosensitive resin composition that forms a cured film having a moderately high refractive index, a high transmittance, and no cracks even after a heat cycle.

上記課題を解決するため、本発明は主として次の構成を有する。すなわち、(a)ポリイミド、ポリベンゾオキサゾール、ポリイミドベンゾオキサゾールおよびそれらの前駆体からなる群より選ばれる1種以上のポリマーと、(b)アルミニウム化合物ゾル、ケイ素化合物ゾル、スズ化合物ゾル、チタン化合物ゾル、ジルコニウム化合物ゾルより選ばれる少なくとも1種の化合物ゾルを含有する平均粒子径が1〜30nmの無機粒子と、(c1)一般式(1)で表される基を少なくとも2つ有する熱架橋性化合物および/または(c2)一般式(2)で表される尿素系有機基を有する熱架橋性化合物を含有することを特徴とする非感光性樹脂組成物である。 In order to solve the above problems, the present invention mainly has the following configuration. That is, (a) one or more polymers selected from the group consisting of polyimide, polybenzoxazole, polyimide benzoxazole and their precursors, and (b) aluminum compound sol, silicon compound sol, tin compound sol, titanium compound sol A thermally crosslinkable compound having an inorganic particle having an average particle diameter of 1 to 30 nm containing at least one compound sol selected from zirconium compound sol , and (c1) at least two groups represented by the general formula (1) And / or (c2) a non-photosensitive resin composition comprising a thermally crosslinkable compound having a urea organic group represented by the general formula (2).

Figure 0005044908
Figure 0005044908

Figure 0005044908
Figure 0005044908

(式中、Rは各々同一でも異なっていてもよく、水素原子または1価の有機基を示す。) (In the formula, R 1 s may be the same or different and each represents a hydrogen atom or a monovalent organic group.)

本発明の非感光性樹脂組成物は屈折率および透過率が高く、ヒートサイクル後にもクラックが発生しない良好な硬化膜を形成することができる。本硬化膜は、固体撮像素子用マイクロレンズなどに好適に用いることができる。   The non-photosensitive resin composition of the present invention has a high refractive index and transmittance, and can form a good cured film in which cracks do not occur even after a heat cycle. The cured film can be suitably used for a microlens for a solid-state imaging device.


本発明の非感光性樹脂組成物は、(a)ポリマー、(b)無機粒子および(c)熱架橋性化合物を含有する。

The non-photosensitive resin composition of the present invention contains (a) a polymer, (b) inorganic particles, and (c) a thermally crosslinkable compound.

本発明に使用される(a)ポリマーは、ポリイミドまたはその前駆体、ポリベンゾオキサゾールまたはその前駆体、ポリイミドベンゾオキサゾールまたはその前駆体より選ばれ、下記一般式(3)で表される構造単位を有することが好ましい。   The polymer (a) used in the present invention is selected from polyimide or a precursor thereof, polybenzoxazole or a precursor thereof, polyimide benzoxazole or a precursor thereof, and a structural unit represented by the following general formula (3): It is preferable to have.

Figure 0005044908
Figure 0005044908

式中、Rは少なくとも2個以上の炭素原子を有する2〜8価の有機基、Rは少なくとも2個以上の炭素原子を有する2〜6価の有機基を示す。R は水素原子または炭素数1〜20の有機基を示す。nは10〜100000の整数、mは0〜2の整数、pおよびqは0〜4の整数を示す。 In the formula, R 2 represents a divalent to octavalent organic group having at least 2 carbon atoms, and R 3 represents a divalent to hexavalent organic group having at least 2 carbon atoms. R 4 represents a hydrogen atom or an organic group having 1 to 20 carbon atoms. n is an integer of 10 to 100,000, m is an integer of 0 to 2, and p and q are integers of 0 to 4.

上記一般式(3)のRは酸二無水物の構造成分を表している。Rは芳香族環を含有することが好ましく、炭素数6〜30の3価または4価の有機基であることがより好ましい。pは1〜4が好ましい。 R 2 in the general formula (3) represents a structural component of acid dianhydride. R 2 preferably contains an aromatic ring, and more preferably a trivalent or tetravalent organic group having 6 to 30 carbon atoms. p is preferably 1 to 4.

具体的には、一般式(3)のR(COOR)m(OH)pが一般式(4)に示されるような構造のものが好ましい。この場合、RおよびRは炭素数2〜20の2〜4価の有機基を示しているが、得られるポリマーの耐熱性の観点から芳香族環を含んだものが好ましく、その中でも特に好ましい構造としてトリメリット酸、トリメシン酸、ナフタレントリカルボン酸残基を挙げることができる。また、Rは炭素数3〜20の3〜6価の有機基を示す。さらに、水酸基はアミド結合と隣り合った位置にあることが好ましい。このような構造を有する酸二無水物の例として、フッ素原子を含んだ、ビス(3−アミノ−4−ヒドロキシフェニル)ヘキサフルオロプロパン、ビス(3−ヒドロキシ−4−アミノフェニル)ヘキサフルオロプロパン、フッ素原子を含まない、ビス(3−アミノ−4−ヒドロキシフェニル)プロパン、ビス(3−ヒドロキシ−4−アミノフェニル)プロパン、3,3’−ジアミノ−4,4’−ジヒドロキシビフェニル、3,3’−ジアミノ−4,4’−ジヒドロキシビフェニル、2,4−ジアミノ−フェノール、2,5−ジアミノフェノール、1,4−ジアミノ−2,5−ジヒドロキシベンゼンのアミノ基が結合したものなどを挙げることができる。 Specifically, a structure in which R 2 (COOR 4 ) m (OH) p in the general formula (3) is represented by the general formula (4) is preferable. In this case, R 5 and R 7 represent a divalent to tetravalent organic group having 2 to 20 carbon atoms, but those containing an aromatic ring are preferred from the viewpoint of heat resistance of the obtained polymer, and among them, particularly Preferred structures include trimellitic acid, trimesic acid and naphthalene tricarboxylic acid residues. R 6 represents a C 3-20 trivalent organic group. Furthermore, the hydroxyl group is preferably located adjacent to the amide bond. Examples of acid dianhydrides having such a structure include fluorine atoms containing bis (3-amino-4-hydroxyphenyl) hexafluoropropane, bis (3-hydroxy-4-aminophenyl) hexafluoropropane, No fluorine atom, bis (3-amino-4-hydroxyphenyl) propane, bis (3-hydroxy-4-aminophenyl) propane, 3,3′-diamino-4,4′-dihydroxybiphenyl, 3,3 Mention of amino group of '-diamino-4,4'-dihydroxybiphenyl, 2,4-diamino-phenol, 2,5-diaminophenol, 1,4-diamino-2,5-dihydroxybenzene, etc. Can do.

また、一般式(4)のRおよびRは水素原子または炭素数1〜20の有機基を示す。一般式(4)のoおよびsは0〜2の整数を表しており、0≦o+s≦2である。rは1〜4の整数を表している。 Moreover, R 8 and R 9 in the general formula (4) represents an organic group of a hydrogen atom or a C 1-20. In the general formula (4), o and s represent integers of 0 to 2, and 0 ≦ o + s ≦ 2. r represents an integer of 1 to 4.

Figure 0005044908
Figure 0005044908

一般式(4)で表される構造の中で、好ましい構造を例示すると下記に示したようなものが挙げられるが、これらに限定されない。   Among the structures represented by the general formula (4), examples of preferable structures include those shown below, but are not limited thereto.

Figure 0005044908
Figure 0005044908

また、水酸基を有していないテトラカルボン酸、ジカルボン酸を共重合成分として加えることもできる。この例としては、ピロメリット酸、ベンゾフェノンテトラカルボン酸、ビフェニルテトラカルボン酸、ジフェニルエーテルテトラカルボン酸、ジフェニルスルホンテトラカルボン酸などの芳香族テトラカルボン酸やそのカルボキシル基2個をメチル基やエチル基にしたジエステル化合物、ブタンテトラカルボン酸、シクロペンタンテトラカルボン酸などの脂肪族のテトラカルボン酸やそのカルボキシル基2個をメチル基やエチル基にしたジエステル化合物、テレフタル酸、イソフタル酸、ジフェニルエーテルジカルボン酸、ナフタレンジカルボン酸などの芳香族ジカルボン酸、アジピン酸などの脂肪族ジカルボン酸などを挙げることができる。   Moreover, tetracarboxylic acid and dicarboxylic acid which do not have a hydroxyl group can also be added as a copolymerization component. Examples of this include aromatic tetracarboxylic acids such as pyromellitic acid, benzophenone tetracarboxylic acid, biphenyl tetracarboxylic acid, diphenyl ether tetracarboxylic acid, and diphenylsulfone tetracarboxylic acid, and two carboxyl groups thereof as methyl or ethyl groups. Diester compounds, aliphatic tetracarboxylic acids such as butanetetracarboxylic acid and cyclopentanetetracarboxylic acid, diester compounds in which two carboxyl groups are methyl or ethyl groups, terephthalic acid, isophthalic acid, diphenyl ether dicarboxylic acid, naphthalene dicarboxylic acid Examples thereof include aromatic dicarboxylic acids such as acids, and aliphatic dicarboxylic acids such as adipic acid.

上記一般式(3)のRは、ジアミンの構造成分を表している。ジアミンの好ましい例としては、得られるポリマーの耐熱性の観点から芳香族環を有し、かつ水酸基を有するものが好ましく、具体的な例としてはフッ素原子を有した、ビス(アミノ−ヒドロキシ−フェニル)ヘキサフルオロプロパン、フッ素原子を有さない、ジアミノジヒドロキシピリミジン、ジアミノジヒドロキシピリジン、ヒドロキシ−ジアミノ−ピリミジン、ジアミノフェノール、ジヒドロキシベンチジンなどの化合物が挙げられる。また、一般式(3)のR(OH)qが一般式(5)、(6)、(7)に示す構造のものをあげることができる。 R 3 in the general formula (3) represents a structural component of diamine. Preferred examples of diamines include those having an aromatic ring and a hydroxyl group from the viewpoint of the heat resistance of the resulting polymer, and specific examples include bis (amino-hydroxy-phenyl) having a fluorine atom. ) Hexafluoropropane, compounds having no fluorine atom, such as diaminodihydroxypyrimidine, diaminodihydroxypyridine, hydroxy-diamino-pyrimidine, diaminophenol, dihydroxybenzidine. Also, R 3 (OH) q is of the general formula (3) (5), (6), may be mentioned those having the structure shown in (7).

Figure 0005044908
Figure 0005044908

式中、R10およびR12は炭素数2〜20の3〜4価の有機基を示す。R11は炭素数2〜30の2価の有機基を示す。tおよびuは1あるいは2を示す。 Wherein, R 10 and R 12 represents a 3-4 valent organic group having 2 to 20 carbon atoms. R 11 represents a divalent organic group having 2 to 30 carbon atoms. t and u represent 1 or 2.

Figure 0005044908
Figure 0005044908

式中、R13およびR15は炭素数2〜20の2価の有機基を示す。R14は炭素数3〜20の3〜6価の有機基を示す。vは1〜4の整数を示す。 Wherein, R 13 and R 15 is a divalent organic group having 2 to 20 carbon atoms. R 14 represents a C 3-20 trivalent organic group. v represents an integer of 1 to 4.

Figure 0005044908
Figure 0005044908

式中、R16は炭素数2〜20の2価の有機基を示す。R17は炭素数3〜20の3〜6価の有機基を示す。wは1〜4の整数を示す。 In the formula, R 16 represents a divalent organic group having 2 to 20 carbon atoms. R 17 represents a C 3-20 trivalent organic group. w shows the integer of 1-4.

一般式(5)で表される構造の具体例を下記に示す。   Specific examples of the structure represented by the general formula (5) are shown below.

Figure 0005044908
Figure 0005044908

一般式(6)で表される構造の具体例を下記に示す。   Specific examples of the structure represented by the general formula (6) are shown below.

Figure 0005044908
Figure 0005044908

一般式(7)で表される構造の具体例を下記に示す。   Specific examples of the structure represented by the general formula (7) are shown below.

Figure 0005044908
Figure 0005044908

一般式(5)において、R10およびR12は炭素数2〜20の3〜4価の有機基を示しており、得られるポリマーの耐熱性の観点から芳香族環を有したものが好ましい。R10−(OH)t、R12−(OH)uの具体例としては、ヒドロキシフェニル基、ジヒドロキシフェニル基、ヒドロキシナフチル基、ジヒドロキシナフチル基、ヒドロキシビフェニル基、ジヒドロキシビフェニル基、ビス(ヒドロキシフェニル)ヘキサフルオロプロパン基、ビス(ヒドロキシフェニル)プロパン基、ビス(ヒドロキシフェニル)スルホン基、ヒドロキシジフェニルエーテル基、ジヒドロキシジフェニルエーテル基などが挙げられる。また、ヒドロキシシクロヘキシル基、ジヒドロキシシクロヘキシル基などの脂肪族の基も使用することができる。R11は炭素数2〜30の2価の有機基を表している。得られるポリマーの耐熱性の観点から芳香族環を有した2価の基がよく、このような例としてはフェニル基、ビフェニル基、ジフェニルエーテル基、ジフェニルヘキサフルオロプロパン基、ジフェニルプロパン基、ジフェニルスルホン基などをあげることができるが、これ以外にも脂肪族のシクロヘキシル基なども使用することができる。 In the general formula (5), R 10 and R 12 are preferably those having an aromatic ring in view of heat resistance of 3-4 monovalent indicates an organic group, the resulting polymer having 2 to 20 carbon atoms. R 10 - (OH) t, R 12 - (OH) Specific examples of u is hydroxyphenyl group, dihydroxyphenyl group, hydroxynaphthyl group, dihydroxynaphthyl group, hydroxy biphenyl group, dihydroxybiphenyl group, a bis (hydroxyphenyl) Examples thereof include a hexafluoropropane group, a bis (hydroxyphenyl) propane group, a bis (hydroxyphenyl) sulfone group, a hydroxydiphenyl ether group, and a dihydroxydiphenyl ether group. In addition, aliphatic groups such as a hydroxycyclohexyl group and a dihydroxycyclohexyl group can also be used. R 11 represents a divalent organic group having 2 to 30 carbon atoms. From the viewpoint of the heat resistance of the resulting polymer, a divalent group having an aromatic ring is preferable, and examples thereof include a phenyl group, a biphenyl group, a diphenyl ether group, a diphenylhexafluoropropane group, a diphenylpropane group, and a diphenylsulfone group. In addition, an aliphatic cyclohexyl group and the like can also be used.

一般式(6)において、R13およびR15は炭素数2〜20の2価の有機基を表している。得られるポリマーの耐熱性の観点から芳香族環を有した2価の基がよく、このような例としてはフェニル基、ビフェニル基、ジフェニルエーテル基、ジフェニルヘキサフルオロプロパン基、ジフェニルプロパン基、ジフェニルスルホン基などをあげることができるが、これ以外にも脂肪族のシクロヘキシル基なども使用することができる。R14は、炭素数3〜20の3〜6価の有機基を示しており、得られるポリマーの耐熱性の観点から芳香族環を有したものが好ましい。R14−(OH)vの具体例としては、ヒロドキシフェニル基、ジヒドロキシフェニル基、ヒドロキシナフチル基、ジヒドロキシナフチル基、ヒドロキシビフェニル基、ジヒドロキシビフェニル基、ビス(ヒドロキシフェニル)ヘキサフルオロプロパン基、ビス(ヒドロキシフェニル)プロパン基、ビス(ヒドロキシフェニル)スルホン基、ヒドロキシジフェニルエーテル基、ジヒドロキシジフェニルエーテル基などが挙げられる。また、ヒドロキシシクロヘキシル基、ジヒドロキシシクロヘキシル基などの脂肪族の基も使用することができる。 In the general formula (6), R 13 and R 15 represent a divalent organic group having 2 to 20 carbon atoms. From the viewpoint of the heat resistance of the resulting polymer, a divalent group having an aromatic ring is preferable, and examples thereof include a phenyl group, a biphenyl group, a diphenyl ether group, a diphenylhexafluoropropane group, a diphenylpropane group, and a diphenylsulfone group. In addition, an aliphatic cyclohexyl group and the like can also be used. R 14 represents a C 3-20 trivalent organic group and preferably has an aromatic ring from the viewpoint of the heat resistance of the polymer obtained. Specific examples of R 14- (OH) v include hydroxyphenyl group, dihydroxyphenyl group, hydroxynaphthyl group, dihydroxynaphthyl group, hydroxybiphenyl group, dihydroxybiphenyl group, bis (hydroxyphenyl) hexafluoropropane group, bis (Hydroxyphenyl) propane group, bis (hydroxyphenyl) sulfone group, hydroxydiphenyl ether group, dihydroxydiphenyl ether group and the like can be mentioned. In addition, aliphatic groups such as a hydroxycyclohexyl group and a dihydroxycyclohexyl group can also be used.

一般式(7)においてR16は炭素数2〜20の2価の有機基を表している。得られるポリマーの耐熱性の観点から芳香族環を有した2価の基がよく、このような例としてはフェニル基、ビフェニル基、ジフェニルエーテル基、ジフェニルヘキサフルオロプロパン基、ジフェニルプロパン基、ジフェニルスルホン基などをあげることができるが、これ以外にも脂肪族のシクロヘキシル基なども使用することができる。R17は炭素数3〜20の3〜6価の有機基を示しており、得られるポリマーの耐熱性の観点から芳香族環を有したものが好ましい。R17−(OH)wの具体例としては、ヒドロキシフェニル基、ジヒドロキシフェニル基、ヒドロキシナフチル基、ジヒドロキシナフチル基、ヒドロキシビフェニル基、ジヒドロキシビフェニル基、ビス(ヒドロキシフェニル)ヘキサフルオロプロパン基、ビス(ヒドロキシフェニル)プロパン基、ビス(ヒドロキシフェニル)スルホン基、ヒドロキシジフェニルエーテル基、ジヒドロキシジフェニルエーテル基などが挙げられる。また、ヒドロキシシクロヘキシル基、ジヒドロキシシクロヘキシル基などの脂肪族の基も使用することができる。 In the general formula (7), R 16 represents a divalent organic group having 2 to 20 carbon atoms. From the viewpoint of the heat resistance of the resulting polymer, a divalent group having an aromatic ring is preferable, and examples thereof include a phenyl group, a biphenyl group, a diphenyl ether group, a diphenylhexafluoropropane group, a diphenylpropane group, and a diphenylsulfone group. In addition, an aliphatic cyclohexyl group and the like can also be used. R 17 represents a C 3-20 trivalent organic group and preferably has an aromatic ring from the viewpoint of the heat resistance of the resulting polymer. Specific examples of R 17- (OH) w include hydroxyphenyl group, dihydroxyphenyl group, hydroxynaphthyl group, dihydroxynaphthyl group, hydroxybiphenyl group, dihydroxybiphenyl group, bis (hydroxyphenyl) hexafluoropropane group, bis (hydroxy Phenyl) propane group, bis (hydroxyphenyl) sulfone group, hydroxydiphenyl ether group, dihydroxydiphenyl ether group and the like. In addition, aliphatic groups such as a hydroxycyclohexyl group and a dihydroxycyclohexyl group can also be used.

また、一般式(5)〜(7)以外の構造を有するジアミン成分を共重合成分として加えることもできる。このような例として、フェニレンジアミン、ジアミノジフェニルエーテル、アミノフェノキシベンゼン、ジアミノジフェニルメタン、ジアミノジフェニルスルホン、ビス(トリフルオロメチル)ベンチジン、ビス(アミノフェノキシフェニル)プロパン、ビス(アミノフェノキシフェニル)スルホンあるいはこれらの芳香族環にアルキル基やハロゲン原子で置換した化合物など、脂肪族のシクロヘキシルジアミン、メチレンビスシクロヘキシルアミンなどが挙げられる。   Moreover, the diamine component which has structures other than general formula (5)-(7) can also be added as a copolymerization component. Examples include phenylenediamine, diaminodiphenyl ether, aminophenoxybenzene, diaminodiphenylmethane, diaminodiphenylsulfone, bis (trifluoromethyl) benzidine, bis (aminophenoxyphenyl) propane, bis (aminophenoxyphenyl) sulfone or their fragrances. Examples thereof include aliphatic cyclohexyldiamine, methylenebiscyclohexylamine, and the like, such as compounds in which an aromatic ring is substituted with an alkyl group or a halogen atom.

一般式(3)のRは水素原子または炭素数1〜20の有機基を表している。本発明においては、水素原子とアルキル基を混在させることができ、Rは、炭素数1〜16の炭化水素基を少なくとも1つ以上含有し、その他は水素原子であることが好ましい。 R 4 in the general formula (3) represents a hydrogen atom or an organic group having 1 to 20 carbon atoms. In the present invention, a hydrogen atom and an alkyl group can be mixed, and R 4 preferably contains at least one hydrocarbon group having 1 to 16 carbon atoms, and the others are hydrogen atoms.

さらに、基板との接着性を向上させるために、耐熱性を低下させない範囲で 一般式(3)のR、Rにシロキサン構造を有する脂肪族の基を共重合してもよい。具体的には、ジアミン成分として、ビス(3−アミノプロピル)テトラメチルジシロキサン、ビス(p−アミノ−フェニル)オクタメチルペンタシロキサンなどを1〜10モル%共重合したものなどがあげられる。 Furthermore, in order to improve the adhesion to the substrate, an aliphatic group having a siloxane structure may be copolymerized with R 2 and R 3 in the general formula (3) as long as the heat resistance is not lowered. Specifically, examples of the diamine component include those obtained by copolymerizing 1 to 10 mol% of bis (3-aminopropyl) tetramethyldisiloxane, bis (p-amino-phenyl) octamethylpentasiloxane, and the like.

本発明の一般式(3)で表される構造単位を含有するポリマーは、その構造単位のみからなるものであっても良いし、他の構造単位との共重合体であっても良い。その際、一般式(3)で表される構造単位を90モル%以上含有していることが好ましい。共重合に用いられる構造単位の種類および量は最終加熱処理によって得られる硬化膜の屈折率、透過率、膜物性を大幅に低下させない範囲で選択することができる。   The polymer containing the structural unit represented by the general formula (3) of the present invention may be composed only of the structural unit or may be a copolymer with another structural unit. In that case, it is preferable to contain 90 mol% or more of the structural unit represented by General formula (3). The type and amount of the structural unit used for copolymerization can be selected within a range that does not significantly reduce the refractive index, transmittance, and film properties of the cured film obtained by the final heat treatment.

本発明に用いられるポリイミド、ポリベンゾオキサゾール、ポリイミドベンゾオキサゾール、それらの前駆体は、ジアミン化合物とジカルボン酸や酸二無水物を縮合することで得られる。例えば、ポリベンゾオキサゾール前駆体であるポリヒドロキシアミドの合成方法としては、ビスアミノフェノール化合物とジカルボン酸を縮合反応させる方法がある。具体的には、ジシクロヘキシルカルボジイミド(DCC)のような脱水縮合剤と酸を反応させ、ここにビスアミノフェノール化合物を加える方法や、ピリジンなどの3級アミンを加えたビスアミノフェノール化合物の溶液にジカルボン酸ジクロリドの溶液を滴下するなどがある。   The polyimide, polybenzoxazole, polyimide benzoxazole, and their precursors used in the present invention can be obtained by condensing a diamine compound with dicarboxylic acid or acid dianhydride. For example, as a method for synthesizing polyhydroxyamide, which is a polybenzoxazole precursor, there is a method in which a bisaminophenol compound and a dicarboxylic acid are subjected to a condensation reaction. Specifically, a dehydration condensing agent such as dicyclohexylcarbodiimide (DCC) is reacted with an acid, and a bisaminophenol compound is added thereto, or a solution of a bisaminophenol compound added with a tertiary amine such as pyridine is added to a dicarboxylic acid. For example, a solution of acid dichloride is dropped.

本発明の一般式(3)で表される構造単位を含有するポリマーは、例えば、低温中でテトラカルボン酸二無水物とジアミン化合物を反応させる方法、テトラカルボン酸二無水物とアルコールとによりジエステルを得、その後アミンと縮合剤の存在下で反応させる方法、テトラカルボン酸二無水物とアルコールとによりジエステルを得、その後残りのジカルボン酸を酸クロリド化し、アミンと反応させる方法などで合成することができる。   The polymer containing the structural unit represented by the general formula (3) of the present invention is, for example, a method of reacting a tetracarboxylic dianhydride and a diamine compound at a low temperature, a diester by a tetracarboxylic dianhydride and an alcohol. And then reacting in the presence of an amine and a condensing agent, obtaining a diester with tetracarboxylic dianhydride and alcohol, and then synthesizing the remaining dicarboxylic acid with acid chloride and reacting with an amine. Can do.

本発明に用いられる(b)成分の無機粒子としては、アルミニウム化合物、ケイ素化合物、スズ化合物、チタン化合物、ジルコニウム化合物の粒子が挙げられる。より具体的には、アルミニウム錯体、酸化アルミニウム粒子、酸化スズ−酸化アルミニウム複合粒子、酸化ケイ素−酸化アルミニウム複合粒子、酸化ジルコニウム−酸化アルミニウム複合粒子、酸化スズ−酸化ケイ素複合粒子、酸化ジルコニウム−酸化ケイ素複合粒子等、スズ錯体、酸化スズ粒子、酸化ジルコニウム−酸化スズ複合粒子等、チタン錯体、酸化チタン粒子、酸化スズ−酸化チタン複合粒子、酸化ケイ素−酸化チタン複合粒子、酸化ジルコニウム−酸化チタン複合粒子等、ジルコニウム錯体、酸化ジルコニウム粒子等があげられる。これらのうち、好ましくは、酸化スズ−酸化アルミニウム複合粒子、酸化ジルコニウム−酸化アルミニウム複合粒子、酸化ジルコニウム−酸化ケイ素複合粒子等、酸化スズ粒子、酸化ジルコニウム−酸化スズ複合粒子等、酸化チタン粒子、酸化スズ−酸化チタン複合粒子、酸化ケイ素−酸化チタン複合粒子、酸化ジルコニウム−酸化チタン複合粒子等、酸化ジルコニウム粒子等があげられる。特に好ましくは、酸化スズ−酸化チタン複合粒子、酸化ケイ素−酸化チタン複合粒子、酸化チタン粒子、酸化ジルコニウム−酸化スズ複合粒子、酸化ジルコニウム−酸化ケイ素複合粒子、酸化ジルコニウム粒子である。特に酸化チタン粒子についてはその表面を他の物質で覆うことで光触媒反応を低下させることができる。上記粒子は、ポリマーへの分散の容易さ等の点からゾル状である。 The inorganic particles of component (b) used in the present invention, aluminum compounds, silicon compounds, tin compounds, titanium compounds, and the particle element of zirconium compound. More specifically, aluminum complexes, aluminum oxide particles, tin oxide-aluminum oxide composite particles, silicon oxide-aluminum oxide composite particles, zirconium oxide-aluminum oxide composite particles, tin oxide-silicon oxide composite particles, zirconium oxide-silicon oxide Composite particles, etc., tin complexes, tin oxide particles, zirconium oxide-tin oxide composite particles, etc., titanium complexes, titanium oxide particles, tin oxide-titanium oxide composite particles, silicon oxide-titanium oxide composite particles, zirconium oxide-titanium oxide composite particles And the like, zirconium complexes, zirconium oxide particles and the like. Of these, preferably, tin oxide-aluminum oxide composite particles, zirconium oxide-aluminum oxide composite particles, zirconium oxide-silicon oxide composite particles, etc., tin oxide particles, zirconium oxide-tin oxide composite particles, etc., titanium oxide particles, oxidation Examples thereof include tin-titanium oxide composite particles, silicon oxide-titanium oxide composite particles, zirconium oxide-titanium oxide composite particles, and zirconium oxide particles. Particularly preferred are tin oxide-titanium oxide composite particles, silicon oxide-titanium oxide composite particles, titanium oxide particles, zirconium oxide-tin oxide composite particles, zirconium oxide-silicon oxide composite particles, and zirconium oxide particles. In particular, for titanium oxide particles, the photocatalytic reaction can be reduced by covering the surface with other substances. The particles, Ru sol der in terms of easiness of dispersion into the polymer.

これらの無機粒子の平均粒子径は1〜30nmであり、好ましくは1〜15nmである。ここでいう平均粒子径は、個数平均を意味する。平均粒子径は、ガス吸着法や動的光散乱法、X線小角散乱法、透過型電子顕微鏡により粒子径を直接測定する方法などに測定することができる。これら測定法において得られる粒子径は、体積平均や質量平均などである場合もあるが、粒子形状を球形と仮定することで個数平均に換算することができる。平均粒子径が30nmを越えると、光が粒子により乱反射し透明性が著しく低下する。また、粒子径1〜9nmと10〜30nmのそれぞれに粒子径分布の極大が存在する粒子を用いることで、粒子の分散性や硬化膜の透過率を損なうことなく単位体積あたりの粒子含有量を向上させることが可能となる。この結果、より屈折率の高い良好な硬化膜を得ることができる。   The average particle diameter of these inorganic particles is 1 to 30 nm, preferably 1 to 15 nm. The average particle diameter here means number average. The average particle diameter can be measured by a gas adsorption method, a dynamic light scattering method, an X-ray small angle scattering method, a method of directly measuring the particle size using a transmission electron microscope, or the like. The particle diameter obtained by these measurement methods may be a volume average or a mass average, but can be converted to a number average by assuming that the particle shape is spherical. When the average particle diameter exceeds 30 nm, light is irregularly reflected by the particles and the transparency is remarkably lowered. Further, by using particles having a particle size distribution maximum in each of particle sizes 1 to 9 nm and 10 to 30 nm, the particle content per unit volume can be reduced without impairing the dispersibility of the particles and the transmittance of the cured film. It becomes possible to improve. As a result, a good cured film having a higher refractive index can be obtained.

これら無機粒子の含有量に特に制限はない。ただし、ポリマーと粒子の種類や粒子の表面処理条件にもよるが、粒子の含有量が多いと均一分散が困難となることがあるので、ポリマー100重量部に対して500重量部以下であることが好ましい。より好ましくは300重量部以下である。また、粒子の含有量が少ないと高い屈折率が得られないため、ポリマー100重量部に対して50重量部以上であることが好ましい。   There is no restriction | limiting in particular in content of these inorganic particles. However, although depending on the type of polymer and particles and the surface treatment conditions of the particles, if the content of particles is large, uniform dispersion may be difficult, so the amount should be 500 parts by weight or less with respect to 100 parts by weight of the polymer. Is preferred. More preferably, it is 300 parts by weight or less. Moreover, since a high refractive index cannot be obtained if the content of the particles is small, the amount is preferably 50 parts by weight or more with respect to 100 parts by weight of the polymer.

これらの無機粒子は、単体粒子としても、複合粒子としても利用できる。さらに、これらの無機粒子は、2種以上を混合して用いられることもできる。市販されている無機粒子としては、酸化スズ−酸化チタン複合粒子ゾルの”オプトレイクTR−502”、”オプトレイクTR−504”、酸化ケイ素−酸化チタン複合粒子ゾルの”オプトレイクTR−503”、酸化チタン粒子ゾルの”オプトレイクTR−505”(以上、商品名、触媒化成工業(株)製)、酸化ジルコニウム粒子ゾル((株)高純度化学研究所製)、酸化スズ−酸化ジルコニウム複合粒子ゾル(触媒化成工業(株)製)、酸化スズ粒子ゾル((株)高純度化学研究所製)等が挙げられる。   These inorganic particles can be used as single particles or composite particles. Further, these inorganic particles can be used in a mixture of two or more. Commercially available inorganic particles include “Optlake TR-502” and “Optlake TR-504” of tin oxide-titanium oxide composite sol, and “Optrake TR-503” of silicon oxide-titanium oxide composite sol. , "Op-tray TR-505" of titanium oxide particle sol (trade name, manufactured by Catalyst Kasei Kogyo Co., Ltd.), zirconium oxide particle sol (manufactured by Kojundo Chemical Laboratory Co., Ltd.), tin oxide-zirconium oxide composite Examples thereof include particle sol (manufactured by Catalyst Chemical Industry Co., Ltd.), tin oxide particle sol (manufactured by Kojundo Chemical Laboratory Co., Ltd.) and the like.

本発明で使用される一般式(1)で表される基を少なくとも2つ有する熱架橋性化合物(c1)としては、たとえば、上記一般式(1)で表される基を2つ有するものとしてDM−BI25X−F、46DMOC、46DMOIPP、46DMOEP(以上、商品名、旭有機材工業(株)製)、DML−MBPC、DML−MBOC、DML−OCHP、DML−PC、DML−PCHP、DML−PTBP、DML−34X、DML−EP、DML−POP、DML−OC、ジメチロール−Bis−C、ジメチロール−BisOC−P、DML−BisOC−Z、DML−BisOCHP−Z、DML−PFP、DML−PSBP、DML−MB25、DML−MTrisPC、DML−Bis25X−34XL、DML−Bis25X−PCHP(以上、商品名、本州化学工業(株)製)、ニカラックMX−290(商品名、(株)三和ケミカル製)、2,6−ジメトキシメチル−4−t−ブチルフェノール、2,6−ジメトキシメチル−p−クレゾール、2,6−ジアセトキシメチル−p−クレゾール等、3つ有するものとしてTriML−P、TriML−35XL、TriML−TrisCR−HAP(以上、商品名、本州化学工業(株)製)等、4つ有するものとしてTM−BIP−A(商品名、旭有機材工業(株)製)、TML−BP、TML−HQ、TML−pp−BPF、TML−BPA、TMOM−BP(以上、商品名、本州化学工業(株)製)、ニカラックMX−280、ニカラックMX−270(以上、商品名、(株)三和ケミカル製)等、6つ有するものとしてHML−TPPHBA、HML−TPHAP(以上、商品名、本州化学工業(株)製)が挙げられる。
The thermally crosslinkable compound having at least two groups represented by the general formula (1) used in the present invention (c1), for example, a group represented by the general formula (1) as having two DM-BI25X-F, 46DMOC, 46DMOIPP, 46DMOEP (trade name, manufactured by Asahi Organic Materials Co., Ltd.), DML-MBPC, DML-MBOC, DML-OCHP, DML-PC, DML-PCHP, DML-PTBP , DML-34X, DML-EP, DML-POP, DML-OC, dimethylol-Bis-C, dimethylol-BisOC-P, DML-BisOC-Z, DML-BisOCHP-Z, DML-PFP, DML-PSBP, DML -MB25, DML-MTrisPC, DML-Bis25X-34XL, DML-Bis25X- CHP (trade name, manufactured by Honshu Chemical Industry Co., Ltd.), Nicalak MX-290 (trade name, manufactured by Sanwa Chemical Co., Ltd.), 2,6-dimethoxymethyl-4-t-butylphenol, 2,6- TriML-P, TriML-35XL, TriML-TrisCR-HAP (named above, trade name, Honshu Chemical Industry Co., Ltd.) having three such as dimethoxymethyl-p-cresol and 2,6-diacetoxymethyl-p-cresol TM-BIP-A (trade name, manufactured by Asahi Organic Materials Co., Ltd.), TML-BP, TML-HQ, TML-pp-BPF, TML-BPA, TMOM-BP ( As mentioned above, there are 6 such as trade name, manufactured by Honshu Chemical Industry Co., Ltd., Nikarac MX-280, Nikalac MX-270 (above, trade name, manufactured by Sanwa Chemical Co., Ltd.) As HML-TPPHBA, HML-TPHAP (or more, trade name, manufactured by Honshu Chemical Industry Co., Ltd.) and the like.

これらのうち、本発明では一般式(1)で表される基を2〜4つ含有するものが好ましく、特に好ましくは、2つ有するものとして46DMOC、46DMOEP(以上、商品名、旭有機材工業(株)製)、DML−MBPC、DML−MBOC、DML−OCHP、DML−PC、DML−PCHP、DML−PTBP、DML−34X、DML−EP、DML−POP、ジメチロール−BisOC−P、DML−PFP、DML−PSBP、DML−MTrisPC(以上、商品名、本州化学工業(株)製)、ニカラックMX−290(商品名、(株)三和ケミカル製)、2,6−ジメトキシメチル−4−t−ブチルフェノール、2,6−ジメトキシメチル−p−クレゾール、2,6−ジアセトキシメチル−p−クレゾール等、3つ有するものとしてTriML−P、TriML−35XL(以上、商品名、本州化学工業(株)製)、4つ有するものとしてTM−BIP−A(商品名、旭有機材工業(株)製)、TML−pp−BPF、TML−BPA、TMOM−BP(以上、商品名、本州化学工業(株)製)、ニカラックMX−280、ニカラックMX−270(以上、商品名、(株)三和ケミカル製)がある。また、さらに好ましくは上記一般式(2)で表される基を有する化合物であるDML−PC、DML−PTBP、ニカラックMX−270、ニカラックMX−280(以上、商品名、(株)三和ケミカル製)等が挙げられる。   Among these, in the present invention, those containing 2 to 4 groups represented by the general formula (1) are preferred, and particularly preferred are those having 46 DMOC, 46DMOEP (above, trade names, Asahi Organic Materials Co., Ltd.). Co., Ltd.), DML-MBPC, DML-MBOC, DML-OCHP, DML-PC, DML-PCHP, DML-PTBP, DML-34X, DML-EP, DML-POP, dimethylol-BisOC-P, DML- PFP, DML-PSBP, DML-MTrisPC (above, trade name, manufactured by Honshu Chemical Industry Co., Ltd.), Nicalak MX-290 (trade name, manufactured by Sanwa Chemical Co., Ltd.), 2,6-dimethoxymethyl-4- There are three such as t-butylphenol, 2,6-dimethoxymethyl-p-cresol, 2,6-diacetoxymethyl-p-cresol, etc. TriML-P, TriML-35XL (trade name, manufactured by Honshu Chemical Industry Co., Ltd.) as a thing, TM-BIP-A (trade name, manufactured by Asahi Organic Materials Co., Ltd.), TML- pp-BPF, TML-BPA, TMOM-BP (above, trade name, manufactured by Honshu Chemical Industry Co., Ltd.), Nikarac MX-280, Nikalac MX-270 (above, trade name, manufactured by Sanwa Chemical Co., Ltd.) is there. More preferably, DML-PC, DML-PTBP, Nicalak MX-270, Nicalak MX-280 (above, trade names, Sanwa Chemical Co., Ltd.), which are compounds having the group represented by the general formula (2) Manufactured) and the like.

これらの熱架橋性化合物を含有することで、得られる非感光性樹脂組成物は、架橋により膜と粒子が強固に結合するため、膜の物性が向上し1μm以上の厚膜においてもクラックが発生しない。   By containing these thermally crosslinkable compounds, the resulting non-photosensitive resin composition has a strong bond between the film and the particles due to crosslinking, so the film properties are improved and cracks occur even in thick films of 1 μm or more. do not do.

特に熱架橋性化合物が一般式(2)で表される尿素系有機基を有する熱架橋性化合物(c2)の場合、芳香族の熱架橋性化合物と比較して、光に対して吸収がきわめて小さい。また、脂肪族系に比較して脂環式系であるために耐熱性に優れる。   In particular, in the case where the thermally crosslinkable compound is a thermally crosslinkable compound (c2) having a urea-based organic group represented by the general formula (2), the absorption with respect to light is extremely higher than that of an aromatic thermally crosslinkable compound. small. Moreover, since it is an alicyclic system compared with an aliphatic system, it is excellent in heat resistance.

これら熱架橋性化合物は、以下のように、ベンゼン環に直接付加する反応機構によって架橋する。   These thermally crosslinkable compounds are crosslinked by a reaction mechanism that directly adds to the benzene ring as follows.

Figure 0005044908
Figure 0005044908

下記に本発明で使用するのに特に好ましい代表的な熱架橋性化合物の構造を示す。   The structures of typical heat crosslinkable compounds particularly preferred for use in the present invention are shown below.

Figure 0005044908
Figure 0005044908

本発明の非感光性樹脂組成物は、熱架橋性化合物(c1)および熱架橋性化合物(c2)の両方を含んでも良い。   The non-photosensitive resin composition of the present invention may contain both a heat crosslinkable compound (c1) and a heat crosslinkable compound (c2).

また、必要に応じて非感光性樹脂組成物と基板との塗れ性を向上させる目的で界面活性剤、乳酸エチルやプロピレングリコールモノメチルエーテルアセテートなどのエステル類、エタノールなどのアルコール類、シクロヘキサノン、メチルイソブチルケトンなどのケトン類、テトラヒドロフラン、ジオキサンなどのエーテル類を混合しても良い。   In addition, surfactants, esters such as ethyl lactate and propylene glycol monomethyl ether acetate, alcohols such as ethanol, cyclohexanone, methyl isobutyl are used for the purpose of improving the paintability between the non-photosensitive resin composition and the substrate as necessary. Ketones such as ketones and ethers such as tetrahydrofuran and dioxane may be mixed.

さらにシリコンウエハなどの下地基板との接着性を高めるために、シランカップリング剤などを非感光性樹脂組成物のワニスに0.5〜10重量%添加したり、下地基板をこのような薬液で前処理したりすることもできる。   Further, in order to improve the adhesion to the base substrate such as a silicon wafer, a silane coupling agent or the like is added to the varnish of the non-photosensitive resin composition, or the base substrate is made of such a chemical solution. It can also be pre-processed.

ワニスに添加する場合、メチルメタクリロキシジメトキシシラン、3−アミノプロピルトリメトキシシランなどのシランカップリング剤、アルミキレート剤をワニス中のポリマーに対して0.5〜10重量%添加する。   When added to the varnish, a silane coupling agent such as methylmethacryloxydimethoxysilane and 3-aminopropyltrimethoxysilane and an aluminum chelating agent are added in an amount of 0.5 to 10% by weight based on the polymer in the varnish.

基板を処理する場合、上記で述べたカップリング剤をイソプロパノール、エタノール、メタノール、水、テトラヒドロフラン、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテル、乳酸エチル、アジピン酸ジエチルなどの溶媒に0.5〜20重量%溶解させた溶液をスピンコート、浸漬、スプレー塗布、蒸気処理などで表面処理をする。場合によっては、その後50〜300℃までの温度をかけることで、基板と上記カップリング剤との反応を進行させる。   When the substrate is treated, the coupling agent described above is added to a solvent such as isopropanol, ethanol, methanol, water, tetrahydrofuran, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, ethyl lactate, diethyl adipate and the like in an amount of 0.5-20. Surface treatment is performed by spin coating, dipping, spray coating, steam treatment, etc. on the solution in which the weight% is dissolved. Depending on the case, reaction of a board | substrate and the said coupling agent is advanced by applying the temperature to 50-300 degreeC after that.

この非感光性樹脂組成物が高透過率を保つためには、粒子自体が凝集せず、分散安定性を保つ必要がある。非感光性樹脂組成物中の粒子の分散性は、非感光性樹脂組成物のCasson降伏値を測定することにより評価することができる。Casson降伏値は、粘度計で種々のずり速度に対するずり応力を測定し、Cassonの式 S1/2=a×D1/2+b(S:ずり応力(Pa)、D:ずり速度(1/s)、a:残留粘度(Pa・s) せん断速度が無限大の時の粘度、b:Casson降伏値(Pa) せん断速度がゼロの時の応力)から算出することができる。Casson降伏値は好ましくは1×10−2Pa以下、より好ましくは1×10−3Pa以下であるのがよい。特に、膜厚1μm以上の樹脂膜を形成するために高粘度の非感光性樹脂組成物を用いる場合には、Casoon降伏値が大きくなる傾向があるが、これは粒子表面を有機物で被覆することや分散剤を添加することで改善できる。粒子の表面を有機物で被覆する方法としては、シランカップリング剤などを用いて粒子表面の修飾を行う方法などが挙げられる。 In order for this non-photosensitive resin composition to maintain high transmittance, the particles themselves do not aggregate and it is necessary to maintain dispersion stability. The dispersibility of the particles in the non-photosensitive resin composition can be evaluated by measuring the Casson yield value of the non-photosensitive resin composition. The Casson yield value was measured by measuring the shear stress for various shear rates with a viscometer, and Casson's formula S 1/2 = a × D 1/2 + b (S: shear stress (Pa), D: shear rate (1 / s), a 2 : Residual viscosity (Pa · s) Viscosity when shear rate is infinite, b 2 : Casson yield value (Pa) Stress when shear rate is zero). The Casson yield value is preferably 1 × 10 −2 Pa or less, more preferably 1 × 10 −3 Pa or less. In particular, when using a high-viscosity non-photosensitive resin composition to form a resin film having a thickness of 1 μm or more, the Cason yield value tends to increase. This is because the particle surface is coated with an organic substance. It can be improved by adding a dispersant. Examples of the method of coating the particle surface with an organic material include a method of modifying the particle surface using a silane coupling agent or the like.

次に、本発明の非感光性樹脂組成物を用いて硬化膜を形成する方法について説明する。   Next, a method for forming a cured film using the non-photosensitive resin composition of the present invention will be described.

非感光性樹脂組成物を基板上に塗布し塗布膜を得る。基板としてはシリコンウエハ、セラミックス類、ガリウムヒ素などが用いられるが、これらに限定されない。塗布方法としてはスピンナを用いた回転塗布、スプレー塗布、ロールコーティングなどの方法がある。また、塗布膜厚は、塗布手法、組成物の固形分濃度、粘度などによって異なるが、通常、乾燥後の膜厚が、0.1〜150μmになるように塗布される。また、塗布後にプリベークを行っても良い。プリベークの条件としては、ホットプレートにて90〜120℃で数分行うのが一般的である。   A non-photosensitive resin composition is applied onto a substrate to obtain a coating film. A silicon wafer, ceramics, gallium arsenide, or the like is used as the substrate, but is not limited thereto. Examples of the application method include spin coating using a spinner, spray coating, and roll coating. Moreover, although a coating film thickness changes with application methods, solid content concentration of composition, viscosity, etc., it is normally applied so that the film thickness after drying becomes 0.1 to 150 μm. Moreover, you may pre-bake after application | coating. As a pre-baking condition, it is common to carry out at 90-120 degreeC for several minutes with a hotplate.

次に、80〜400℃の熱を加えてキュアを行い、硬化膜に変換する。この加熱処理は温度を選び、段階的に昇温してもよく、ある温度範囲を選び連続的に昇温しながら5分から5時間行ってもよい。一例としては、130℃、200℃、350℃で各30分ずつ熱処理する、あるいは室温より400℃まで2時間かけて直線的に昇温するなどの方法が挙げられる。   Next, it is cured by applying heat at 80 to 400 ° C. to convert it into a cured film. This heat treatment may be performed by selecting the temperature and raising the temperature stepwise, or by selecting a certain temperature range and continuously raising the temperature for 5 minutes to 5 hours. As an example, a method of performing heat treatment at 130 ° C., 200 ° C., and 350 ° C. for 30 minutes each, or linearly raising the temperature from room temperature to 400 ° C. over 2 hours may be mentioned.

本発明の非感光性樹脂組成物により形成した硬化膜は、光学素子用の高屈折層間膜やマイクロレンズや反射防止膜などの用途に用いられる The cured film formed from the non-photosensitive resin composition of the present invention is used for applications such as a high refractive interlayer film for optical elements, a microlens, and an antireflection film .

マイクロレンズの形状を作するには、本発明の非感光性樹脂組成物を加熱処理後にフォトレジストを塗布、露光、現像してマイクロレンズパターンを形成した後、該レジストパターンをエッチングマスクとしてドライエッチングを行いパターンを転写する等の方法がある To made create the shape of the microlens, dry non-photosensitive resin composition to heat treatment after coating a photoresist of the present invention, an exposure, after forming the micro lens pattern by developing, the resist pattern as an etching mask There are methods such as etching to transfer a pattern .

以下実施例および技術をあげて本発明を説明するが、本発明はこれらの例によって限定されるものではない。なお、実施例中の非感光性樹脂組成物の評価は以下の方法により行った。   Hereinafter, the present invention will be described with reference to examples and techniques, but the present invention is not limited to these examples. In addition, evaluation of the non-photosensitive resin composition in an Example was performed with the following method.

硬化膜の作製
6インチシリコンウエハ上及び6インチガラス基板上に、非感光性樹脂組成物(以下ワニスと呼ぶ)をプリベーク後の膜厚が1.2μmとなるように塗布し、ついでホットプレ−ト(大日本スクリーン製造(株)製SCW−636)を用いて、120℃で3分プリベークすることにより、塗布膜を得た。この塗布膜を、クリーンオーブン(光洋サーモシステム(株)製CLH−21CD)中の窒素雰囲気下(酸素濃度300ppm)で、230℃で60分加熱、キュアし、硬化膜を得た。
Preparation of cured film A 6-inch silicon wafer and a 6-inch glass substrate were coated with a non-photosensitive resin composition (hereinafter referred to as varnish) so that the film thickness after pre-baking would be 1.2 μm, and then hot plate The coating film was obtained by prebaking at 120 degreeC for 3 minutes using (Dainippon Screen Manufacturing Co., Ltd. SCW-636). This coating film was heated and cured at 230 ° C. for 60 minutes under a nitrogen atmosphere (oxygen concentration 300 ppm) in a clean oven (CLH-21CD manufactured by Koyo Thermo System Co., Ltd.) to obtain a cured film.

硬化膜の膜厚の測定
大日本スクリーン製造(株)製ラムダエースSTM−602を使用し、屈折率1.78で硬化膜の膜厚の測定を行った。
Measurement of thickness of cured film Using Lambda Ace STM-602 manufactured by Dainippon Screen Mfg. Co., Ltd., the thickness of the cured film was measured at a refractive index of 1.78.

透過率の算出
6インチガラス基板上に作製した膜厚1.0μmの硬化膜について、紫外−可視分光光度計UV−260(島津製作所(株)製)を用いて、400nmと450nmの透過率を測定した。
Calculation of transmittance For a cured film having a film thickness of 1.0 μm produced on a 6-inch glass substrate, the transmittance at 400 nm and 450 nm was measured using an ultraviolet-visible spectrophotometer UV-260 (manufactured by Shimadzu Corporation). It was measured.

屈折率の測定
6インチシリコンウエハ上に作製した膜厚1.5μmの硬化膜について、プリズムカプラー(Metricon(株)製)を用いて、20℃での633nm(He−Neレーザー使用)における膜面に対して垂直方向の屈折率(TM)を測定した。
Measurement of refractive index Film surface at 633 nm (using He-Ne laser) at 20 ° C. using a prism coupler (manufactured by Metricon) for a cured film having a film thickness of 1.5 μm produced on a 6-inch silicon wafer The refractive index (TM) in the vertical direction was measured.

クラック発生の測定
6インチシリコンウエハ上に作製した膜厚1.5μmの硬化膜について、230℃3分と室温(23℃)3分で3回ヒートサイクル試験を行い、光学顕微鏡でクラックの発生の有無を確認した。
Measurement of crack generation A cured film with a thickness of 1.5 μm produced on a 6-inch silicon wafer was subjected to a heat cycle test three times at 230 ° C. for 3 minutes and at room temperature (23 ° C.) for 3 minutes. The presence or absence was confirmed.

合成例1 ヒドロキシル基含有酸無水物(a)の合成
乾燥窒素気流下、2,2−ビス(3−アミノ−4−ヒドロキシフェニル)ヘキサフルオロプロパン(BAHF)18.3g(0.05モル)とアリルグリシジルエーテル34.2g(0.3モル)をガンマブチロラクトン(GBL)100gに溶解させ、−15℃に冷却した。ここにGBL50gに溶解させた無水トリメリット酸クロリド22.1g(0.11モル)を反応液の温度が0℃を越えないように滴下した。滴下終了後、0℃で4時間撹拌した。この溶液をロータリーエバポレーターで濃縮して、トルエン1lに投入して酸無水物(a)を得た。
Synthesis Example 1 Synthesis of hydroxyl group-containing acid anhydride (a) In a dry nitrogen stream, 18.3 g (0.05 mol) of 2,2-bis (3-amino-4-hydroxyphenyl) hexafluoropropane (BAHF) 34.2 g (0.3 mol) of allyl glycidyl ether was dissolved in 100 g of gamma butyrolactone (GBL) and cooled to −15 ° C. To this, 22.1 g (0.11 mol) of trimellitic anhydride chloride dissolved in 50 g of GBL was added dropwise so that the temperature of the reaction solution did not exceed 0 ° C. After completion of dropping, the mixture was stirred at 0 ° C. for 4 hours. This solution was concentrated by a rotary evaporator and charged into 1 l of toluene to obtain an acid anhydride (a).

Figure 0005044908
Figure 0005044908

合成例2 ヒドロキシル基含有ジアミン化合物(b)の合成
BAHF18.3g(0.05モル)をアセトン100ml、プロピレンオキシド17.4g(0.3モル)に溶解させ、−15℃に冷却した。ここに4−ニトロベンゾイルクロリド20.4g(0.11モル)をアセトン100mlに溶解させた溶液を滴下した。滴下終了後、−15℃で4時間撹拌し、その後室温に戻した。析出した白色固体をろ別し、50℃で真空乾燥した。
Synthesis Example 2 Synthesis of hydroxyl group-containing diamine compound (b) 18.3 g (0.05 mol) of BAHF was dissolved in 100 ml of acetone and 17.4 g (0.3 mol) of propylene oxide, and cooled to -15 ° C. A solution prepared by dissolving 20.4 g (0.11 mol) of 4-nitrobenzoyl chloride in 100 ml of acetone was added dropwise thereto. After completion of dropping, the mixture was stirred at −15 ° C. for 4 hours and then returned to room temperature. The precipitated white solid was filtered off and vacuum dried at 50 ° C.

得られた固体30gを300mlのステンレスオートクレーブに入れ、メチルセルソルブ250mlに分散させ、5%パラジウム−炭素を2g加えた。ここに水素を風船で導入して、還元反応を室温で行った。約2時間後、風船がこれ以上しぼまないことを確認して反応を終了させた。反応終了後、ろ過して触媒であるパラジウム化合物を除き、ロータリーエバポレーターで濃縮し、ジアミン化合物(b)を得た。得られた固体をそのまま反応に使用した。   30 g of the obtained solid was put in a 300 ml stainless steel autoclave, dispersed in 250 ml of methyl cellosolve, and 2 g of 5% palladium-carbon was added. Hydrogen was introduced here with a balloon and the reduction reaction was carried out at room temperature. After about 2 hours, the reaction was terminated by confirming that the balloons did not squeeze any more. After completion of the reaction, the palladium compound as a catalyst was removed by filtration, and concentrated by a rotary evaporator to obtain a diamine compound (b). The obtained solid was used for the reaction as it was.

Figure 0005044908
Figure 0005044908

合成例3 ヒドロキシル基含有ジアミン化合物(c)の合成
2−アミノ−4−ニトロフェノール15.4g(0.1モル)をアセトン50ml、プロピレンオキシド30g(0.34モル)に溶解させ、−15℃に冷却した。ここにイソフタル酸クロリド11.2g(0.055モル)をアセトン60mlに溶解させた溶液を徐々に滴下した。滴下終了後、−15℃で4時間撹拌した。その後、室温に戻して生成している沈殿をろ過で集めた。
Synthesis Example 3 Synthesis of hydroxyl group-containing diamine compound (c) 2-Amino-4-nitrophenol (15.4 g, 0.1 mol) was dissolved in acetone (50 ml) and propylene oxide (30 g, 0.34 mol) at -15 ° C. Cooled to. A solution prepared by dissolving 11.2 g (0.055 mol) of isophthalic acid chloride in 60 ml of acetone was gradually added dropwise thereto. After completion of dropping, the mixture was stirred at −15 ° C. for 4 hours. Thereafter, the precipitate formed by returning to room temperature was collected by filtration.

この沈殿をGBL200mlに溶解させて、5%パラジウム−炭素3gを加えて、激しく攪拌した。ここに水素ガスを入れた風船を取り付け、室温で水素ガスの風船がこれ以上縮まない状態になるまで攪拌を続け、さらに2時間水素ガスの風船を取り付けた状態で攪拌した。攪拌終了後、ろ過でパラジウム化合物を除き、溶液をロータリーエバポレーターで半量になるまで濃縮した。ここにエタノールを加えて、再結晶を行い、目的の化合物の結晶を得た。   This precipitate was dissolved in 200 ml of GBL, 3 g of 5% palladium-carbon was added, and the mixture was vigorously stirred. A balloon filled with hydrogen gas was attached thereto, and stirring was continued until the balloon of hydrogen gas did not contract any further at room temperature, and further stirred for 2 hours with the balloon of hydrogen gas attached. After completion of the stirring, the palladium compound was removed by filtration, and the solution was concentrated to half by a rotary evaporator. Ethanol was added thereto and recrystallization was performed to obtain crystals of the target compound.

Figure 0005044908
Figure 0005044908

合成例4 ヒドロキシル基含有ジアミン化合物(d)の合成
2−アミノ−4−ニトロフェノール15.4g(0.1モル)をアセトン100ml、プロピレンオキシド17.4g(0.3モル)に溶解させ、−15℃に冷却した。ここに4−ニトロベンゾイルクロリド20.4g(0.11モル)をアセトン100mlに溶解させた溶液を徐々に滴下した。滴下終了後、−15℃で4時間撹拌した。その後、室温に戻して生成している沈殿をろ過で集めた。この後、合成例2と同様にして目的の化合物の結晶を得た。
Synthesis Example 4 Synthesis of Hydroxyl Group-Containing Diamine Compound (d) 2-Amino-4-nitrophenol (15.4 g, 0.1 mol) was dissolved in acetone (100 ml) and propylene oxide (17.4 g, 0.3 mol). Cooled to 15 ° C. A solution prepared by dissolving 20.4 g (0.11 mol) of 4-nitrobenzoyl chloride in 100 ml of acetone was gradually added dropwise thereto. After completion of dropping, the mixture was stirred at −15 ° C. for 4 hours. Thereafter, the precipitate formed by returning to room temperature was collected by filtration. Thereafter, the target compound crystal was obtained in the same manner as in Synthesis Example 2.

Figure 0005044908
Figure 0005044908

合成例5 キノンジアジド化合物(1)の合成
乾燥窒素気流下、TrisP−HAP(商品名、本州化学工業(株)製)、15.31g(0.05モル)と5−ナフトキノンジアジドスルホニル酸クロリド40.28g(0.15モル)を1,4−ジオキサン450gに溶解させ、室温にした。ここに、1,4−ジオキサン50gと混合させたトリエチルアミン15.18gを系内が35℃以上にならないように滴下した。滴下後、30℃で2時間攪拌した。トリエチルアミン塩を濾過し、ろ液を水に投入させた。その後析出した沈殿を真空乾燥機で乾燥させ、キノンジアジド化合物(1)を得た。
Synthesis Example 5 Synthesis of quinonediazide compound (1) TrisP-HAP (trade name, manufactured by Honshu Chemical Industry Co., Ltd.), 15.31 g (0.05 mol) and 5-naphthoquinonediazidesulfonyl acid chloride 40. 28 g (0.15 mol) was dissolved in 450 g of 1,4-dioxane and brought to room temperature. Here, 15.18 g of triethylamine mixed with 50 g of 1,4-dioxane was added dropwise so that the temperature in the system would not be 35 ° C. or higher. After dropping, the mixture was stirred at 30 ° C. for 2 hours. The triethylamine salt was filtered and the filtrate was poured into water. Thereafter, the deposited precipitate was dried with a vacuum dryer to obtain a quinonediazide compound (1).

Figure 0005044908
Figure 0005044908

実施例1
乾燥窒素気流下、4,4’−ジアミノジフェニルエーテル4.1g(0.0205モル)、1,3−ビス(3−アミノプロピル)テトラメチルジシロキサン1.24g(0.005モル)をN−メチル−2−ピロリドン(NMP)50gに溶解させた。ここに合成例1で得られたヒドロキシル基含有酸無水物(a)21.4g(0.03モル)をNMP14gとともに加えて、20℃で1時間反応させ、次いで50℃で4時間反応させた。その後、N,N−ジメチルホルムアミドジメチルアセタール7.14g(0.06モル)をNMP5gで希釈した溶液を10分かけて滴下した。滴下後、50℃で3時間攪拌した。
Example 1
Under a dry nitrogen stream, 4.1 g (0.0205 mol) of 4,4′-diaminodiphenyl ether and 1.24 g (0.005 mol) of 1,3-bis (3-aminopropyl) tetramethyldisiloxane were added to N-methyl. It was dissolved in 50 g of 2-pyrrolidone (NMP). 21.4 g (0.03 mol) of the hydroxyl group-containing acid anhydride (a) obtained in Synthesis Example 1 was added thereto together with 14 g of NMP and reacted at 20 ° C. for 1 hour, and then reacted at 50 ° C. for 4 hours. . Thereafter, a solution prepared by diluting 7.14 g (0.06 mol) of N, N-dimethylformamide dimethylacetal with 5 g of NMP was added dropwise over 10 minutes. After dropping, the mixture was stirred at 50 ° C. for 3 hours.

得られた溶液40.0gに粒子径5nmの”オプトレイクTR−502”(商品名、触媒化成工業(株)製)70gとDML−PC(本州化学工業(株)製)5gを加えてワニスAを得た。得られたワニスを前記手順にてシリコンウエハ上及びガラス基板上に塗布、熱硬化し、硬化膜の透過率、屈折率及びクラックの発生について評価を行った。   To 40.0 g of the obtained solution, 70 g of “Optlake TR-502” (trade name, manufactured by Catalytic Chemical Industry Co., Ltd.) and 5 g of DML-PC (manufactured by Honshu Chemical Industry Co., Ltd.) were added to the varnish. A was obtained. The obtained varnish was applied on a silicon wafer and a glass substrate by the above procedure and thermally cured, and the transmittance, refractive index, and generation of cracks of the cured film were evaluated.

実施例2
乾燥窒素気流下、合成例2で得られたジアミン(b)13.6g(0.0225モル)、末端封止剤として、4−エチニルアニリン(商品名:P−APAC、富士写真フイルム(株)製)0.29g(0.0025モル)をN−メチル−2−ピロリドン(NMP)50gに溶解させた。ここにヒドロキシル基含有酸無水物(a)17.5g(0.025モル)をピリジン30gとともに加えて、60℃で6時間反応させた。反応終了後、溶液を水2lに投入して、ポリマー固体の沈殿をろ過で集めた。ポリマー固体を80℃の真空乾燥機で20時間乾燥した。
Example 2
Under a dry nitrogen stream, 13.6 g (0.0225 mol) of diamine (b) obtained in Synthesis Example 2, and 4-ethynylaniline (trade name: P-APAC, Fuji Photo Film Co., Ltd.) as a terminal blocking agent 0.29 g (0.0025 mol) was dissolved in 50 g of N-methyl-2-pyrrolidone (NMP). 17.5 g (0.025 mol) of a hydroxyl group-containing acid anhydride (a) was added thereto together with 30 g of pyridine, and reacted at 60 ° C. for 6 hours. After completion of the reaction, the solution was poured into 2 liters of water, and the polymer solid precipitate was collected by filtration. The polymer solid was dried in a vacuum dryer at 80 ° C. for 20 hours.

このようにして得たポリマーの固体15gを計り、粒子径5nmの”オプトレイクTR−502”(商品名、触媒化成工業(株)製)50gとDML−PTBP(本州化学工業(株)製)2g、ビニルトリメトキシシラン1gをガンマブチロラクトン30gに溶解させてワニスBを得た。得られたワニスを前記手順にてシリコンウエハ上及びガラス基板上に塗布、熱硬化し、硬化膜の透過率、屈折率及びクラックの発生について評価を行った。   15 g of the polymer solid thus obtained was weighed, and 50 g of “OPTRAIK TR-502” (trade name, manufactured by Catalytic Chemical Industry Co., Ltd.) having a particle diameter of 5 nm and DML-PTBP (manufactured by Honshu Chemical Industry Co., Ltd.) 2 g and 1 g of vinyltrimethoxysilane were dissolved in 30 g of gamma butyrolactone to obtain varnish B. The obtained varnish was applied on a silicon wafer and a glass substrate by the above procedure and thermally cured, and the transmittance, refractive index, and generation of cracks of the cured film were evaluated.

実施例3
乾燥窒素気流下、合成例3で得られたジアミン化合物(c)20.78g(0.055モル)、1、3−ビス(3−アミノプロピル)テトラメチルジシロキサン1.24g(0.005モル)をNMP50gに溶解させた。ここに3,3’,4,4’−ジフェニルエーテルテトラカルボン酸無水物13.95g(0.045モル)をNMP21gとともに加えて、20℃で1時間反応させ、次いで50℃で2時間反応させた。50℃で2時間攪拌後、N,N−ジメチルホルムアミドジエチルアセタール14.7g(0.1モル)をNMP5gで希釈した溶液を10分かけて滴下した。滴下後、50℃で3時間攪拌した。
Example 3
Under a dry nitrogen stream, 20.78 g (0.055 mol) of the diamine compound (c) obtained in Synthesis Example 3 and 1.24 g (0.005 mol) of 1,3-bis (3-aminopropyl) tetramethyldisiloxane ) Was dissolved in 50 g of NMP. To this, 13.95 g (0.045 mol) of 3,3 ′, 4,4′-diphenyl ether tetracarboxylic anhydride was added together with 21 g of NMP and reacted at 20 ° C. for 1 hour, and then reacted at 50 ° C. for 2 hours. . After stirring at 50 ° C. for 2 hours, a solution obtained by diluting 14.7 g (0.1 mol) of N, N-dimethylformamide diethyl acetal with 5 g of NMP was added dropwise over 10 minutes. After dropping, the mixture was stirred at 50 ° C. for 3 hours.

得られた溶液30gに粒子径10nmの”オプトレイクTR−505”(商品名、触媒化成工業(株)製)85g、ニカラック MX−270((株)三和ケミカル製)3gを溶解させてワニスCを得た。得られたワニスを前記手順にてシリコンウエハ上及びガラス基板上に塗布、熱硬化し、硬化膜の透過率、屈折率及びクラックの発生について評価を行った。   To 30 g of the obtained solution, 85 g of “Optlake TR-505” (trade name, manufactured by Catalyst Kasei Kogyo Co., Ltd.) having a particle diameter of 10 nm and 3 g of Nicalac MX-270 (manufactured by Sanwa Chemical Co., Ltd.) were dissolved to make a varnish. C was obtained. The obtained varnish was applied on a silicon wafer and a glass substrate by the above procedure and thermally cured, and the transmittance, refractive index, and generation of cracks of the cured film were evaluated.

実施例4
乾燥窒素気流下、合成例4で得られたジアミン化合物(d)6.08g(0.025モル)と4,4’−ジアミノジフェニルエーテル4.21g(0.021モル)、1,3−ビス(3−アミノプロピル)テトラメチルジシロキサン0.806g(0.00325モル)をNMP70gに溶解させた。ヒドロキシル基含有酸無水物(a)24.99g(0.035モル)、3,3’,4,4’−ビフェニルテトラカルボン酸2無水物4.41g(0.015モル)を室温でNMP25gとともに加え、そのまま室温で1時間、その後50℃で2時間攪拌した。ついで、グリシジルメチルエーテル17.6g(0.2モル)をNMP10gで希釈した溶液を加え、70℃で6時間攪拌した。
Example 4
Under a dry nitrogen stream, 6.08 g (0.025 mol) of the diamine compound (d) obtained in Synthesis Example 4, 4.21 g (0.021 mol) of 4,4′-diaminodiphenyl ether, 1,3-bis ( 3-aminopropyl) tetramethyldisiloxane 0.806 g (0.00325 mol) was dissolved in 70 g NMP. Hydroxyl group-containing acid anhydride (a) 24.99 g (0.035 mol), 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride 4.41 g (0.015 mol) together with NMP 25 g at room temperature In addition, the mixture was stirred at room temperature for 1 hour and then at 50 ° C. for 2 hours. Then, a solution obtained by diluting 17.6 g (0.2 mol) of glycidyl methyl ether with 10 g of NMP was added and stirred at 70 ° C. for 6 hours.

このポリマー溶液40gに粒子径8nmの”オプトレイクTR−503”(商品名、触媒化成工業(株)製)150g、TMOM−BP(本州化学工業(株)製)5gを溶解させてワニスDを得た。得られたワニスを前記手順にてシリコンウエハ上及びガラス基板上に塗布、熱硬化し、硬化膜の透過率、屈折率及びクラックの発生について評価を行った。   In 40 g of this polymer solution, 150 g of “Optlake TR-503” (trade name, manufactured by Catalytic Chemical Industry Co., Ltd.) having a particle diameter of 8 nm and 5 g of TMOM-BP (manufactured by Honshu Chemical Industry Co., Ltd.) are dissolved to prepare varnish D. Obtained. The obtained varnish was applied on a silicon wafer and a glass substrate by the above procedure and thermally cured, and the transmittance, refractive index, and generation of cracks of the cured film were evaluated.

実施例5
乾燥窒素気流下、2,2−ビス(3−アミノ−4−ヒドロキシフェニル)ヘキサフルオロプロパン16.93g(0.04625モル)をN−メチル−2−ピロリドン(NMP)50g、グリシジルメチルエーテル26.4g(0.3モル)に溶解させ、溶液の温度を−15℃まで冷却した。ここにジフェニルエーテルジカルボン酸ジクロリド7.38g(0.025モル)、イソフタル酸ジクロリド5.08g(0.025モル)をガンマブチロラクトン25gに溶解させた溶液を内部の温度が0℃を越えないように滴下した。滴下終了後、6時間−15℃で攪拌を続けた。
Example 5
In a dry nitrogen stream, 16.93 g (0.04625 mol) of 2,2-bis (3-amino-4-hydroxyphenyl) hexafluoropropane, 50 g of N-methyl-2-pyrrolidone (NMP), and glycidyl methyl ether 26. 4 g (0.3 mol) was dissolved, and the temperature of the solution was cooled to −15 ° C. A solution prepared by dissolving 7.38 g (0.025 mol) of diphenyl ether dicarboxylic acid dichloride and 5.08 g (0.025 mol) of isophthalic acid dichloride in 25 g of gamma butyrolactone was added dropwise so that the internal temperature did not exceed 0 ° C. did. After completion of the dropwise addition, stirring was continued for 6 hours at -15 ° C.

反応終了後、溶液を水3lに投入して白色の沈殿を集めた。この沈殿をろ過で集めて、水で3回洗浄した後、80℃の真空乾燥機で20時間乾燥した。   After completion of the reaction, the solution was poured into 3 l of water to collect a white precipitate. This precipitate was collected by filtration, washed three times with water, and then dried in a vacuum dryer at 80 ° C. for 20 hours.

このようにして得られたポリマー粉体10gに粒子径5nmの”オプトレイクTR−504”(商品名、触媒化成工業(株)製)140g、TMOM−BP(本州化学工業(株)製)0.1gをNMP30gに溶解させてワニスEを得た。得られたワニスを前記手順にてシリコンウエハ上及びガラス基板上に塗布、熱硬化し、硬化膜の透過率、屈折率及びクラックの発生について評価を行った。   10 g of the polymer powder thus obtained was added to 140 g of “Optlake TR-504” (trade name, manufactured by Catalytic Chemical Industry Co., Ltd.), TMOM-BP (manufactured by Honshu Chemical Industry Co., Ltd.) 0 Varnish E was obtained by dissolving 1 g in 30 g of NMP. The obtained varnish was applied on a silicon wafer and a glass substrate by the above procedure and thermally cured, and the transmittance, refractive index, and generation of cracks of the cured film were evaluated.

実施例6
乾燥窒素気流下、合成例2で得られたジアミン(b)13.6g(0.0225モル)、末端封止剤として、4−(3−アミノフェニル)−2−メチル−3−ブチン−2−オール(商品名:M−APACB、富士写真フイルム(株)製)0.44g(0.0025モル)をN−メチル−2−ピロリドン(NMP)50gに溶解させた。ここにヒドロキシル基含有酸無水物(a)17.5g(0.025モル)をピリジン30gとともに加えて、60℃で6時間反応させた。反応終了後、溶液を水2lに投入して、ポリマー固体の沈殿をろ過で集めた。ポリマー固体を80℃の真空乾燥機で20時間乾燥した。
Example 6
Under a dry nitrogen stream, 13.6 g (0.0225 mol) of the diamine (b) obtained in Synthesis Example 2, and 4- (3-aminophenyl) -2-methyl-3-butyne-2 as an end-capping agent -All (trade name: M-APACB, manufactured by Fuji Photo Film Co., Ltd.) (0.44 g, 0.0025 mol) was dissolved in N-methyl-2-pyrrolidone (NMP) (50 g). 17.5 g (0.025 mol) of a hydroxyl group-containing acid anhydride (a) was added thereto together with 30 g of pyridine, and reacted at 60 ° C. for 6 hours. After completion of the reaction, the solution was poured into 2 liters of water, and the polymer solid precipitate was collected by filtration. The polymer solid was dried in a vacuum dryer at 80 ° C. for 20 hours.

このようにして得たポリマーの固体10gを計り、ビニルトリメトキシシラン1gと、粒子径5nmの”オプトレイクTR−504”(商品名、触媒化成工業(株)製)140g、ニカラック MX−280((株)三和ケミカル製)0.5gをガンマブチロラクトン30gに溶解させてワニスFを得た。得られたワニスを前記手順にてシリコンウエハ上及びガラス基板上に塗布、熱硬化し、硬化膜の透過率、屈折率及びクラックの発生について評価を行った。   10 g of the polymer solid thus obtained was weighed, 1 g of vinyltrimethoxysilane, 140 g of “Optlake TR-504” (trade name, manufactured by Catalyst Kasei Kogyo Co., Ltd.) with a particle diameter of 5 nm, Nicalac MX-280 ( Varnish F was obtained by dissolving 0.5 g of Sanwa Chemical Co., Ltd. in 30 g of gamma butyrolactone. The obtained varnish was applied on a silicon wafer and a glass substrate by the above procedure and thermally cured, and the transmittance, refractive index, and generation of cracks of the cured film were evaluated.

実施例7
実施例2の粒子径5nmの”オプトレイクTR−502”(商品名、触媒化成工業(株)製)の添加量を50gから140gに変更し、他は実施例2と同様に行い、ワニスGを得た。得られたワニスを用いて前記のように、シリコンウエハ上及びガラス基板上に樹脂膜を塗布、熱硬化し、硬化膜の透過率、屈折率及びクラックの発生について評価を行った。
Example 7
The addition amount of “Optlake TR-502” (trade name, manufactured by Catalyst Kasei Kogyo Co., Ltd.) having a particle diameter of 5 nm in Example 2 was changed from 50 g to 140 g, and the rest was performed in the same manner as in Example 2 except that varnish G Got. Using the obtained varnish, as described above, a resin film was applied on a silicon wafer and a glass substrate, thermally cured, and the transmittance, refractive index, and generation of cracks of the cured film were evaluated.

実施例8
実施例2の粒子径5nmの”オプトレイクTR−502”(商品名、触媒化成工業(株)製)の添加量を40gに変更し、他は実施例2と同様に行い、のワニスHを得た。得られたワニスを前記手順にてシリコンウエハ上及びガラス基板上に塗布、熱硬化し、硬化膜の透過率、屈折率及びクラックの発生について評価を行った。
Example 8
The addition amount of “Optlake TR-502” (trade name, manufactured by Catalyst Kasei Kogyo Co., Ltd.) having a particle diameter of 5 nm in Example 2 was changed to 40 g, and the rest was performed in the same manner as in Example 2 except that varnish H Obtained. The obtained varnish was applied on a silicon wafer and a glass substrate by the above procedure and thermally cured, and the transmittance, refractive index, and generation of cracks of the cured film were evaluated.

実施例9
実施例1の粒子径5nmの”オプトレイクTR−502”(商品名、触媒化成工業(株)製)を粒子径5nmの酸化ジルコニウム粒子((株)高純度化学研究所製)10gに変更し、他は実施例1と同様に行い、ワニスIを得た。得られたワニスを前記手順にてシリコンウエハ上及びガラス基板上に塗布、熱硬化し、硬化膜の透過率、屈折率及びクラックの発生について評価を行った。
Example 9
The “Optlake TR-502” (trade name, manufactured by Catalyst Kasei Kogyo Co., Ltd.) having a particle diameter of 5 nm in Example 1 was changed to 10 g of zirconium oxide particles (manufactured by Kojundo Chemical Laboratory Co., Ltd.) having a particle diameter of 5 nm. The others were carried out in the same manner as in Example 1 to obtain Varnish I. The obtained varnish was applied on a silicon wafer and a glass substrate by the above procedure and thermally cured, and the transmittance, refractive index, and generation of cracks of the cured film were evaluated.

実施例10
実施例3の粒子径10nmの”オプトレイクTR−505”(商品名、触媒化成工業(株)製)を粒子径25nmの酸化スズ−酸化ジルコニウム複合粒子ゾル(触媒化成工業(株)製)に変更し、他は実施例3と同様に行い、ワニスJを得た。得られたワニスを前記手順にてシリコンウエハ上及びガラス基板上に塗布、熱硬化し、硬化膜の透過率、屈折率及びクラックの発生について評価を行った。
Example 10
“Optlake TR-505” (trade name, manufactured by Catalytic Chemical Industry Co., Ltd.) having a particle diameter of 10 nm in Example 3 was used as a tin oxide-zirconium oxide composite particle sol (manufactured by Catalytic Chemical Industry Co., Ltd.) having a particle diameter of 25 nm. The others were carried out in the same manner as in Example 3 to obtain varnish J. The obtained varnish was applied on a silicon wafer and a glass substrate by the above procedure and thermally cured, and the transmittance, refractive index, and generation of cracks of the cured film were evaluated.

実施例11
実施例2の粒子径5nmの”オプトレイクTR−502”(商品名、触媒化成工業(株)製)を粒子径15nmの酸化アルミニウム−酸化チタン複合粒子ゾルに変更し、ワニスKを得た。得られたワニスを前記手順にてシリコンウエハ上及びガラス基板上に塗布、熱硬化し、硬化膜の透過率、屈折率及びクラックの発生について評価を行った。
Example 11
Varnish K was obtained by changing “Optlake TR-502” (trade name, manufactured by Catalyst Kasei Kogyo Co., Ltd.) having a particle diameter of 5 nm in Example 2 to an aluminum oxide-titanium oxide composite particle sol having a particle diameter of 15 nm. The obtained varnish was applied on a silicon wafer and a glass substrate by the above procedure and thermally cured, and the transmittance, refractive index, and generation of cracks of the cured film were evaluated.

実施例12
実施例5の2,2−ビス(3−アミノ−4−ヒドロキシフェニル)ヘキサフルオロプロパン16.93gを18.3g(0.05モル)に変更し、さらに粒子径5nmの”オプトレイクTR−504”(商品名、触媒化成工業(株)製)を、粒子径10nmの酸化スズ粒子((株)高純度化学研究所製)20gに変更し、他は、実施例5と同様に行い、ワニスLを得た。得られたワニスを前記手順にてシリコンウエハ上及びガラス基板上に塗布、熱硬化し、硬化膜の透過率、屈折率及びクラックの発生について評価を行った。
Example 12
The 16.3-g 2,2-bis (3-amino-4-hydroxyphenyl) hexafluoropropane of Example 5 was changed to 18.3 g (0.05 mol), and “OPTRAIK TR-504 having a particle size of 5 nm” was used. "(Trade name, manufactured by Catalyst Kasei Kogyo Co., Ltd.) was changed to 20 g of tin oxide particles having a particle diameter of 10 nm (manufactured by Kojundo Chemical Laboratory Co., Ltd.). L was obtained. The obtained varnish was applied on a silicon wafer and a glass substrate by the above procedure and thermally cured, and the transmittance, refractive index, and generation of cracks of the cured film were evaluated.

実施例13
実施例2にさらに粒子径25nmの酸化アルミニウム−酸化ジルコニウムゾルを100g添加し、他は、実施例2と同様に行い、ワニスMを得た。得られたワニスを前記手順にてシリコンウエハ上及びガラス基板上に塗布、熱硬化し、硬化膜の透過率、屈折率及びクラックの発生について評価を行った。
Example 13
A varnish M was obtained in the same manner as in Example 2 except that 100 g of aluminum oxide-zirconium oxide sol having a particle diameter of 25 nm was further added to Example 2. The obtained varnish was applied on a silicon wafer and a glass substrate by the above procedure and thermally cured, and the transmittance, refractive index, and generation of cracks of the cured film were evaluated.

実施例14
実施例3にさらに粒子径15nmの酸化アルミニウム−酸化チタンゾルを50g添加し、他は、実施例2と同様に行い、ワニスNを得た。得られたワニスを前記手順にてシリコンウエハ上及びガラス基板上に塗布、熱硬化し、硬化膜の透過率、屈折率及びクラックの発生について評価を行った。
Example 14
50 g of aluminum oxide-titanium oxide sol having a particle diameter of 15 nm was further added to Example 3, and the others were performed in the same manner as Example 2 to obtain varnish N. The obtained varnish was applied on a silicon wafer and a glass substrate by the above procedure and thermally cured, and the transmittance, refractive index, and generation of cracks of the cured film were evaluated.

実施例15
実施例1の粒子径5nmの”オプトレイクTR−502”(商品名、触媒化成工業(株)製)を300gに変更する他は、実施例1と同様に行い、ワニスOを得た。得られたワニスを前記手順にて用いて前記のように、シリコンウエハ上及びガラス基板上に樹脂膜を塗布、熱硬化し、硬化膜の透過率、屈折率及びクラックの発生について評価を行った。
Example 15
Varnish O was obtained in the same manner as in Example 1 except that “Optlake TR-502” (trade name, manufactured by Catalyst Chemical Industry Co., Ltd.) having a particle diameter of 5 nm in Example 1 was changed to 300 g. Using the obtained varnish in the above procedure, as described above, a resin film was applied on a silicon wafer and a glass substrate, thermally cured, and evaluation of the transmittance, refractive index, and generation of cracks of the cured film was performed. .

実施例16
実施例3のMX−270の添加量を10gに変更する他は、実施例3と同様に行い、ワニスPを得た。得られたワニスを前記手順にて用いて前記のように、シリコンウエハ上及びガラス基板上に樹脂膜を塗布、熱硬化し、硬化膜高屈折率樹脂の透過率、屈折率及びクラックの発生について評価を行った。
Example 16
Varnish P was obtained in the same manner as in Example 3 except that the amount of MX-270 added in Example 3 was changed to 10 g. Using the obtained varnish in the above procedure, as described above, applying a resin film on a silicon wafer and a glass substrate, thermosetting, and generating the transmittance, refractive index and cracks of the cured film high refractive index resin Evaluation was performed.

比較例1
実施例1の粒子径5nmの”オプトレイクTR−502”(商品名、触媒化成工業(株)製)を用いない他は、実施例1と同様に行い、ワニスQを得た。得られたワニスを前記手順にてシリコンウエハ上及びガラス基板上に塗布、熱硬化し、硬化膜の透過率、屈折率及びクラックの発生について評価を行った。
Comparative Example 1
Varnish Q was obtained in the same manner as in Example 1 except that “Optlake TR-502” (trade name, manufactured by Catalyst Chemical Industry Co., Ltd.) having a particle diameter of 5 nm in Example 1 was not used. The obtained varnish was applied on a silicon wafer and a glass substrate by the above procedure and thermally cured, and the transmittance, refractive index, and generation of cracks of the cured film were evaluated.

比較例2
実施例2の粒子径5nmの”オプトレイクTR−502”(商品名、触媒化成工業(株)製)を粒子径60nmの”オプトレイクTR−506”(商品名、触媒化成工業(株)製)に変更し、他は実施例2と同様に行い、ワニスRを得た。得られたワニスを前記手順にてシリコンウエハ上及びガラス基板上に塗布、熱硬化し、硬化膜の透過率、屈折率及びクラックの発生について評価を行った。
Comparative Example 2
“Optlake TR-502” (trade name, manufactured by Catalyst Kasei Kogyo Co., Ltd.) having a particle diameter of 5 nm in Example 2 and “Optlake TR-506” (trade name, manufactured by Catalyst Kasei Kogyo Co., Ltd.) having a particle diameter of 60 nm. The others were carried out in the same manner as in Example 2 to obtain varnish R. The obtained varnish was applied on a silicon wafer and a glass substrate by the above procedure and thermally cured, and the transmittance, refractive index, and generation of cracks of the cured film were evaluated.

比較例3
実施例3の粒子径10nmの”オプトレイクTR−505”(商品名、触媒化成工業(株)製)を粒子径35nmの”オプトレイクTR−509”(商品名、触媒化成工業(株)製)に変更し、他は実施例3と同様に行い、ワニスSを得た。得られたワニスを前記手順にてシリコンウエハ上及びガラス基板上に塗布、熱硬化し、硬化膜の透過率、屈折率及びクラックの発生について評価を行った。
Comparative Example 3
“Optlake TR-505” (trade name, manufactured by Catalytic Kasei Kogyo Co., Ltd.) having a particle diameter of 10 nm in Example 3 and “Optlake TR-509” (trade name, manufactured by Catalytic Chemical Industries, Ltd.) having a particle diameter of 35 nm. The others were carried out in the same manner as in Example 3 to obtain varnish S. The obtained varnish was applied on a silicon wafer and a glass substrate by the above procedure and thermally cured, and the transmittance, refractive index, and generation of cracks of the cured film were evaluated.

比較例4
実施例3のMX−270を添加しない他は、実施例3と同様に行い、ワニスTを得た。得られたワニスを前記手順にてシリコンウエハ上及びガラス基板上に塗布、熱硬化し、硬化膜の透過率、屈折率及びクラックの発生について評価を行った。
Comparative Example 4
Varnish T was obtained in the same manner as in Example 3 except that MX-270 of Example 3 was not added. The obtained varnish was applied on a silicon wafer and a glass substrate by the above procedure and thermally cured, and the transmittance, refractive index, and generation of cracks of the cured film were evaluated.

比較例5
実施例2に合成例5で得られたキノンジアジド化合物(1)2gを添加する他は、実施例2と同様に行い、感光性樹脂組成物を得た。得られた感光性樹脂組成物を前記手順にてシリコンウエハ上及びガラス基板上に塗布、熱硬化し、硬化膜の透過率、屈折率及びクラックの発生について評価を行った。
Comparative Example 5
A photosensitive resin composition was obtained in the same manner as in Example 2 except that 2 g of the quinonediazide compound (1) obtained in Synthesis Example 5 was added to Example 2. The obtained photosensitive resin composition was applied onto a silicon wafer and a glass substrate by the above procedure and thermally cured, and the transmittance, refractive index, and generation of cracks of the cured film were evaluated.

実施例1〜16、比較例1〜5の評価結果を表1〜表2に示す。   The evaluation results of Examples 1 to 16 and Comparative Examples 1 to 5 are shown in Tables 1 and 2.

Figure 0005044908
Figure 0005044908

Figure 0005044908
Figure 0005044908

Claims (11)

(a)ポリイミド、ポリベンゾオキサゾール、ポリイミドベンゾオキサゾールおよびそれらの前駆体からなる群より選ばれる1種以上のポリマーと、(b)アルミニウム化合物ゾル、ケイ素化合物ゾル、スズ化合物ゾル、チタン化合物ゾル、ジルコニウム化合物ゾルより選ばれる少なくとも1種の化合物ゾルを含有する平均粒子径1〜30nmの無機粒子と、(c1)一般式(1)で表される基を少なくとも2つ有する熱架橋性化合物および/または(c2)一般式(2)で表される尿素系有機基を有する熱架橋性化合物を含有することを特徴とする非感光性樹脂組成物。
Figure 0005044908
Figure 0005044908
(式中、Rは各々同一でも異なっていてもよく、水素原子または1価の有機基を示す。)
(A) one or more polymers selected from the group consisting of polyimide, polybenzoxazole, polyimide benzoxazole and their precursors; and (b) aluminum compound sol, silicon compound sol, tin compound sol, titanium compound sol, zirconium Inorganic particles having an average particle diameter of 1 to 30 nm containing at least one compound sol selected from compound sols, and (c1) a thermally crosslinkable compound having at least two groups represented by the general formula (1) and / or (C2) A non-photosensitive resin composition comprising a thermally crosslinkable compound having a urea organic group represented by the general formula (2).
Figure 0005044908
Figure 0005044908
(In the formula, R 1 s may be the same or different and each represents a hydrogen atom or a monovalent organic group.)
(b)アルミニウム化合物ゾル、ケイ素化合物ゾル、スズ化合物ゾル、チタン化合物ゾル、ジルコニウム化合物ゾルより選ばれる少なくとも1種の化合物ゾルを含有する平均粒子径1〜30nmの無機粒子が、粒子径1〜9nmと10〜30nmのそれぞれに粒子径分布の極大を有するものであることを特徴とする請求項1記載の非感光性樹脂組成物。 (B) Inorganic particles having an average particle diameter of 1 to 30 nm containing at least one compound sol selected from aluminum compound sol, silicon compound sol, tin compound sol, titanium compound sol, and zirconium compound sol have a particle diameter of 1 to 9 nm. non-photosensitive resin composition according to claim 1 Symbol mounting, characterized in that those having a maximum particle diameter distribution to each 10~30nm with. (a)成分が、一般式(3)で表される構造単位を含有するポリマーであることを特徴とする請求項1または2記載の非感光性樹脂組成物。
Figure 0005044908
(式中、Rは少なくとも2個以上の炭素原子を有する2〜8価の有機基、Rは少なくとも2個以上の炭素原子を有する2〜6価の有機基を示す。Rは水素原子または炭素数1〜20の有機基を示す。nは10〜100000の整数、mは0〜2の整数、pおよびqは0〜4の整数を示す。)
The non-photosensitive resin composition according to claim 1 or 2 , wherein the component (a) is a polymer containing a structural unit represented by the general formula (3).
Figure 0005044908
(Wherein R 2 represents a divalent to octavalent organic group having at least 2 carbon atoms, and R 3 represents a divalent to hexavalent organic group having at least 2 carbon atoms. R 4 represents hydrogen. An atom or a C1-C20 organic group is shown, n is an integer of 10-100,000, m is an integer of 0-2, p and q show an integer of 0-4.)
一般式(3)のR(COOR)m(OH)pが、一般式(4)で表されることを特徴とする請求項記載の非感光性樹脂組成物。
Figure 0005044908
(式中、RおよびRは炭素数2〜20の2〜4価の有機基を示す。Rは炭素数3〜20の3〜6価の有機基を示す。RおよびRは水素原子または炭素数1〜20の有機基を示す。oおよびsはいずれも0〜2であって、0≦o+s≦2を満たす整数、rは1〜4の整数を示す。)
Formula (3) R 2 (COOR 4 ) m (OH) p of the non-photosensitive resin composition according to claim 3, characterized by being represented by the general formula (4).
Figure 0005044908
(In the formula, R 5 and R 7 represent a C 2-20 divalent organic group. R 6 represents a C 3-20 trivalent organic group. R 8 and R 9. Represents a hydrogen atom or an organic group having 1 to 20 carbon atoms, o and s are each an integer of 0 to 2, satisfying 0 ≦ o + s ≦ 2, and r represents an integer of 1 to 4.
一般式(3)のR(OH)qが、一般式(5)で表されることを特徴とする請求項記載の非感光性樹脂組成物。
Figure 0005044908
(式中、R10およびR12は炭素数2〜20の3〜4価の有機基を示す。R11は炭素数2〜30の2価の有機基を示す。tおよびuは1あるいは2を示す。)
Non-photosensitive resin composition of the R 3 (OH) q is, according to claim 3, characterized by being represented by the general formula (5) of the general formula (3).
Figure 0005044908
(In the formula, R 10 and R 12 represent a C 3-20 tetravalent organic group. R 11 represents a C 2-30 divalent organic group. T and u are 1 or 2. Is shown.)
一般式(3)のR(OH)qが、一般式(6)で表されることを特徴とする請求項記載の非感光性樹脂組成物。
Figure 0005044908
(式中、R13およびR15は炭素数2〜20の2価の有機基を示す。R14は炭素数3〜20の3〜6価の有機基を示す。vは1〜4の整数を示す。)
R 3 (OH) q is a non-photosensitive resin composition according to claim 3, characterized by being represented by the general formula (6) of the general formula (3).
Figure 0005044908
(In the formula, R 13 and R 15 represent a divalent organic group having 2 to 20 carbon atoms. R 14 represents a 3 to 6-valent organic group having 3 to 20 carbon atoms. V is an integer of 1 to 4. Is shown.)
一般式(3)のR(OH)qが、一般式(7)で表されることを特徴とする請求項記載の非感光性樹脂組成物。
Figure 0005044908
(式中、R16は炭素数2〜20の2価の有機基を示す。R17は炭素数3〜20の3〜6価の有機基を示す。wは1〜4の整数を示す。)
Non-photosensitive resin composition of the R 3 (OH) q is, according to claim 3, characterized by being represented by the general formula (7) of the general formula (3).
Figure 0005044908
(Wherein, R 16 represents an integer of .w is 1 to 4 .R 17 showing a divalent organic group having 2 to 20 carbon atoms which indicates a trivalent to hexavalent organic group having 3 to 20 carbon atoms. )
(a)成分を100重量部、(b)成分を50〜300重量部、(c1)および(c2)成分を総量で0.5〜50重量部含有することを特徴とする請求項1〜いずれか記載の非感光性樹脂組成物。 100 parts by weight of component (a), (b) 50 to 300 parts by weight of components, according to claim 1-7, characterized in (c1) and (c2) contain 0.5 to 50 parts by weight of components in a total amount Any non-photosensitive resin composition. 請求項1〜いずれか記載の非感光性樹脂組成物を硬化してなる屈折率1.78以上の硬化膜。 Claim 1-8 or non-photosensitive resin composition refractive index 1.78 or more cured film obtained by curing the description. 基板上に、請求項記載の屈折率1.78以上の硬化膜と、屈折率1.45以下の硬化膜を形成して成る積層体。 A laminate formed by forming a cured film having a refractive index of 1.78 or more and a cured film having a refractive index of 1.45 or less according to claim 9 on a substrate. 請求項記載の硬化膜を有する光学素子。 An optical element having the cured film according to claim 9 .
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