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JP5046835B2 - Electrolytic capacitor - Google Patents
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JP5046835B2 - Electrolytic capacitor - Google Patents

Electrolytic capacitor Download PDF

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JP5046835B2
JP5046835B2 JP2007258113A JP2007258113A JP5046835B2 JP 5046835 B2 JP5046835 B2 JP 5046835B2 JP 2007258113 A JP2007258113 A JP 2007258113A JP 2007258113 A JP2007258113 A JP 2007258113A JP 5046835 B2 JP5046835 B2 JP 5046835B2
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diameter
terminal
sealing body
insertion hole
capacitor element
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JP2009088361A (en
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和雅 藤本
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Saga Sanyo Industry Co Ltd
Sanyo Electric Co Ltd
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Saga Sanyo Industry Co Ltd
Sanyo Electric Co Ltd
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Description

本発明は、電解コンデンサに関し、より詳しくはコンデンサ素子を収納した外装ケースの封口構造に関する。   The present invention relates to an electrolytic capacitor, and more particularly to a sealing structure of an outer case that houses a capacitor element.

巻回型のコンデンサ素子を有する電解コンデンサは、陽極箔と陰極箔とをセパレータを介して巻回したコンデンサ素子をアルミニウムや硬質樹脂等からなる有底筒状の外装ケース内に収納し、この外装ケースの開口部を封口体で密封して構成されている。このような電解コンデンサにおいて、コンデンサ素子から引き出された陽極端子及び陰極端子は、封口体が挿入されるリードボス部を備えており、封口体には上記のリードボス部を挿入させるための端子用挿通孔が穿設されている。   An electrolytic capacitor having a wound-type capacitor element is obtained by storing a capacitor element in which an anode foil and a cathode foil are wound via a separator in a bottomed cylindrical outer case made of aluminum or hard resin. The opening of the case is sealed with a sealing body. In such an electrolytic capacitor, the anode terminal and the cathode terminal drawn out from the capacitor element have a lead boss portion into which the sealing body is inserted, and the terminal insertion hole for inserting the above lead boss portion into the sealing body Is drilled.

図6は、従来の封口体の構造を示す概略断面図であり、外装ケース18の開口部を封口する前の封口体19が各リードボス部151,161に外嵌された状態を示す図である。外装ケース18を封口するにあたっては、まず陽極箔及び陰極箔にそれぞれ接合された陽極端子150及び陰極端子160のリード線152,162及びリードボス部151,161を封口体19の端子用挿通孔191の挿入口192から挿入し、リード線152,162を開口193から引き出す。そして、この状態で外装ケース18の開口部周縁をカーリング及び絞り加工することにより封口が行われている(例えば、特許文献1)。
特開平7−283079号公報
FIG. 6 is a schematic cross-sectional view showing the structure of a conventional sealing body, and is a view showing a state in which the sealing body 19 before sealing the opening of the outer case 18 is externally fitted to the lead boss portions 151 and 161. . In sealing the outer case 18, first, the anode terminal 150 and the lead wires 152 and 162 of the cathode terminal 160 and the lead boss portions 151 and 161 respectively joined to the anode foil and the cathode foil are connected to the terminal insertion holes 191 of the sealing body 19. The lead wire 152 or 162 is pulled out from the opening 193 through the insertion port 192. In this state, sealing is performed by curling and drawing the periphery of the opening of the outer case 18 (for example, Patent Document 1).
JP-A-7-283079

しかしながら、上記従来のものでは、封口体19に穿設された端子用挿通孔191は、略柱状に形成されたリードボス部151,161の径と略同径に穿設されている。このため、封口体19にリードボス部151,161を挿入する際に、リードボス部151,161の上端部が端子用挿通孔191の挿入口192の周縁に衝突して円滑に挿入されないという挿入不良の問題が発生している。また、リードボス部151,161を端子用挿通孔191の挿入口192に挿入できた場合でも、コンデンサ素子の傾き等により、端子用挿通孔191の所定位置までリードボス部151,161が完全に挿入されない場合がある。このような封口体19の外嵌状態では、外装ケース18の開口部がカーリング及び絞り加工される前に、封口体19を挿入したコンデンサ素子に作業振動や不測の外力が作用すると、封口体19が脱落するという脱落不良が発生する。   However, in the above-mentioned conventional one, the terminal insertion hole 191 formed in the sealing body 19 is formed to have substantially the same diameter as the lead boss portions 151 and 161 formed in a substantially columnar shape. For this reason, when the lead boss portions 151 and 161 are inserted into the sealing body 19, the upper end portions of the lead boss portions 151 and 161 collide with the peripheral edge of the insertion port 192 of the terminal insertion hole 191 and are not smoothly inserted. There is a problem. Even if the lead boss portions 151 and 161 can be inserted into the insertion port 192 of the terminal insertion hole 191, the lead boss portions 151 and 161 are not completely inserted to a predetermined position of the terminal insertion hole 191 due to the inclination of the capacitor element. There is a case. In such an externally fitted state of the sealing body 19, if work vibration or unexpected external force acts on the capacitor element in which the sealing body 19 is inserted before the opening of the outer case 18 is curled and drawn, the sealing body 19. Dropout failure occurs.

本発明は、上記問題を解決するためになされたもので、外装ケースの開口部を封口する封口工程において、封口体の端子用挿通孔に対するリードボス部の挿入不良の発生を防止するとともに、リードボス部の挿入後に封口体が脱落する脱落不良の発生を防止できる封口構造を提供することを目的とする。   The present invention has been made to solve the above problem, and in the sealing step of sealing the opening of the exterior case, the lead boss portion prevents occurrence of defective insertion of the lead boss portion into the terminal insertion hole of the sealing body. An object of the present invention is to provide a sealing structure capable of preventing the occurrence of a drop-off failure in which the sealing body drops after the insertion of the seal.

本発明は、陽極端子が接続された陽極箔と陰極端子が接続された陰極箔とがセパレータを介して巻回されてなるコンデンサ素子と、前記コンデンサ素子を収納した外装ケースとを有し、前記陽極端子と陰極端子の各リードボス部が挿入される端子用挿通孔が穿設された封口体を用いて前記外装ケースの開口部が封口された電解コンデンサであって、
前記封口体の端子用挿通孔は、コンデンサ素子側に前記陽極端子及び陰極端子の各リードボス部の径より大きな孔径の挿入口と、コンデンサ素子側と反対側に前記各リードボス部の径以下の孔径の開口とを有する電解コンデンサである。
上記構成によれば、陽極端子及び陰極端子の各リードボス部が挿入されるコンデンサ素子側の挿入口の孔径がリードボス部の径よりも大きいため、リードボス部を端子用挿通孔へ円滑に挿入することができる。また、端子用挿通孔のコンデンサ素子側と反対側の開口の孔径がリードボス部の径以下であるため、リードボス部を端子用挿通孔に挿入した際、リードボス部を所定位置まで確実に挿入することができるとともに、リードボス部の上端部が端子用挿通孔の内面に接触する。このため、作業振動や不測の外力があっても、封口体の脱落を防止することができる。
The present invention comprises a capacitor element in which an anode foil connected to an anode terminal and a cathode foil connected to a cathode terminal are wound via a separator, and an outer case containing the capacitor element, An electrolytic capacitor in which the opening of the outer case is sealed using a sealing body in which a terminal insertion hole into which each lead boss portion of the anode terminal and the cathode terminal is inserted,
The insertion hole for the terminal of the sealing body has an insertion opening with a hole diameter larger than the diameter of each lead boss portion of the anode terminal and the cathode terminal on the capacitor element side, and a hole diameter equal to or smaller than the diameter of each lead boss portion on the opposite side to the capacitor element side. The electrolytic capacitor having the opening.
According to the above configuration, since the hole diameter of the insertion opening on the capacitor element side where the lead boss portions of the anode terminal and the cathode terminal are inserted is larger than the diameter of the lead boss portion, the lead boss portion can be smoothly inserted into the terminal insertion hole. Can do. Also, since the hole diameter of the opening on the side opposite to the capacitor element side of the terminal insertion hole is equal to or smaller than the diameter of the lead boss part, when the lead boss part is inserted into the terminal insertion hole, the lead boss part must be securely inserted to a predetermined position. The upper end portion of the lead boss portion contacts the inner surface of the terminal insertion hole. For this reason, even if there is a work vibration or an unexpected external force, the sealing body can be prevented from falling off.

上記端子用挿通孔は、コンデンサ素子側からコンデンサ素子側と反対側に向かって孔径が直線的に減少するようテーパ状に穿設されていてもよい。上記構成によれば、端子用挿通孔が傾斜面を有するため、リードボス部を円滑に端子用挿通孔に挿入することができる。   The terminal insertion hole may be formed in a tapered shape so that the hole diameter decreases linearly from the capacitor element side toward the side opposite to the capacitor element side. According to the above configuration, since the terminal insertion hole has an inclined surface, the lead boss portion can be smoothly inserted into the terminal insertion hole.

また、上記端子用挿通孔は、コンデンサ素子側からコンデンサ素子側と反対側に向かって孔径が直線的に減少するテーパ部と、前記開口の孔径と略同径の円筒部とが連通するよう穿設されていてもよい。上記構成によれば、端子用挿通孔のテーパ部が傾斜面を有するため、リードボス部を円滑に端子用挿通孔に挿入することができる。また、テーパ部に連通する円筒部がリードボス部の径以下の孔径を有するため、円筒部の下端部にリードボス部の上端部を当接させることができる。   In addition, the terminal insertion hole is formed so that a tapered portion in which the hole diameter linearly decreases from the capacitor element side toward the opposite side of the capacitor element side and a cylindrical portion having the same diameter as the hole diameter of the opening communicate with each other. It may be provided. According to the above configuration, since the tapered portion of the terminal insertion hole has an inclined surface, the lead boss portion can be smoothly inserted into the terminal insertion hole. Further, since the cylindrical portion communicating with the tapered portion has a hole diameter equal to or smaller than the diameter of the lead boss portion, the upper end portion of the lead boss portion can be brought into contact with the lower end portion of the cylindrical portion.

上記端子用挿通孔は、コンデンサ素子側からコンデンサ素子側と反対側に向かって孔径が滑らかに減少する傾斜曲面部を有するよう穿設されていてもよい。上記構成によれば、端子用挿通孔が孔径が滑らかに減少する傾斜曲面部を有するため、リードボス部の端子用挿通孔への挿入を円滑に行うことができる。   The terminal insertion hole may be formed so as to have an inclined curved surface portion in which the hole diameter smoothly decreases from the capacitor element side toward the side opposite to the capacitor element side. According to the above configuration, since the terminal insertion hole has the inclined curved surface portion in which the hole diameter smoothly decreases, the lead boss portion can be smoothly inserted into the terminal insertion hole.

上記端子用挿通孔は、端子用挿通孔内にリードボス部の径以下の孔径となる小径部を有し、前記小径部は封口体の厚さ方向にみてコンデンサ素子側から1/2以上の位置に形成されていてもよい。上記構成によれば、該小径部はコンデンサ素子側から封口体の厚みに対して1/2以上の位置に設けられているため、リードボス部と端子用挿通孔とが接触する長さが短い。このため、リードボス部と端子用挿通孔との摩擦によるストレスを低減することができる。また、小径部がリードボス部の径以下の孔径を有するため、端子用挿通孔内の小径部にリードボス部の上端部を当接させることができる。このため、作業振動や不測の外力があっても、封口体の脱落を防止することができる。   The terminal insertion hole has a small-diameter portion having a diameter equal to or smaller than the diameter of the lead boss portion in the terminal insertion hole, and the small-diameter portion is positioned at least 1/2 from the capacitor element side in the thickness direction of the sealing body. It may be formed. According to the above configuration, the small diameter portion is provided at a position of 1/2 or more with respect to the thickness of the sealing body from the capacitor element side, so that the length of contact between the lead boss portion and the terminal insertion hole is short. For this reason, stress due to friction between the lead boss portion and the terminal insertion hole can be reduced. Further, since the small diameter portion has a hole diameter equal to or smaller than the diameter of the lead boss portion, the upper end portion of the lead boss portion can be brought into contact with the small diameter portion in the terminal insertion hole. For this reason, even if there is a work vibration or an unexpected external force, the sealing body can be prevented from falling off.

本発明によれば、封口体の端子用挿通孔に対するリードボス部の挿入不良の発生を防止できるとともに、リードボス部の挿入後における封口体の脱落不良の発生を防止することができる。   According to the present invention, it is possible to prevent the occurrence of defective insertion of the lead boss portion into the terminal insertion hole of the sealing body, and it is possible to prevent the occurrence of defective sealing body dropping after the lead boss portion is inserted.

以下に、本発明を実施するための最良の形態について添付図面を参照しながら説明する。
(実施の形態1)
図1は、本発明の実施の形態に係るコンデンサ素子の概略断面図である。巻回型のコンデンサ素子7は、アルミニウム、タンタル、ニオブ、チタン等の弁作用金属からなる箔に粗面化のためのエッチング処理及び誘電体皮膜形成のための化成処理を施した陽極箔1と、対向陰極箔2とからなる一対の電極箔をセパレータ3を介して巻き取ることにより形成される。これらは、巻き取られた後、巻き止めテープ4により固定される。前記陽極箔1及び対向陰極箔2にはそれぞれ、リードタブ(図示せず)が接合されており、各リードタブにはアルミニウム製のリードボス部51,61を介してリード線52,62が取り付けられた陽極端子5及び陰極端子6が接合されている。
The best mode for carrying out the present invention will be described below with reference to the accompanying drawings.
(Embodiment 1)
FIG. 1 is a schematic cross-sectional view of a capacitor element according to an embodiment of the present invention. The wound capacitor element 7 includes an anode foil 1 obtained by subjecting a foil made of a valve metal such as aluminum, tantalum, niobium, and titanium to an etching process for roughening and a chemical conversion process for forming a dielectric film. And a pair of electrode foils made of the counter cathode foil 2 are wound up via a separator 3. These are fixed by the winding tape 4 after being wound up. Lead tabs (not shown) are joined to the anode foil 1 and the counter cathode foil 2, respectively, and anodes in which lead wires 52 and 62 are attached to the lead tabs via aluminum lead boss portions 51 and 61, respectively. The terminal 5 and the cathode terminal 6 are joined.

図2は、本発明の実施の形態に係る電解コンデンサの概略断面図であり、有底筒状に形成されたアルミニウム製の外装ケース8には、図1の構成を有するコンデンサ素子7が収納されている。また、コンデンサ素子7の陽極箔1及び陰極箔2にそれぞれ接合されて、コンデンサ素子7から引き出された陽極端子5及び陰極端子6の各リードボス部51,61が外装ケース8の開口部を密封するゴム等の弾性体からなる封口体9の端子用挿通孔に挿入されている。そして、図2に示すように、外装ケース8の開口部周縁がカーリングにより曲げ加工されるとともに、外装ケース8の周面が円環状に絞り加工されることにより封口されている。   FIG. 2 is a schematic cross-sectional view of the electrolytic capacitor according to the embodiment of the present invention, and a capacitor element 7 having the configuration of FIG. 1 is accommodated in an aluminum outer case 8 formed in a bottomed cylindrical shape. ing. Further, the lead boss portions 51 and 61 of the anode terminal 5 and the cathode terminal 6 that are joined to the anode foil 1 and the cathode foil 2 of the capacitor element 7 and drawn from the capacitor element 7 seal the opening of the outer case 8. It is inserted into the terminal insertion hole of the sealing body 9 made of an elastic body such as rubber. As shown in FIG. 2, the periphery of the opening of the outer case 8 is bent by curling, and the peripheral surface of the outer case 8 is sealed by being drawn into an annular shape.

図3は、本実施の形態の封口体の構造を示す概略断面図であり、外装ケース8の開口部を封口する前の封口体9が各リードボス部51,61に外嵌された状態を示す図である。図に示すように、本実施の形態における封口体9の端子用挿通孔91は、コンデンサ素子側の挿入口92がリードボス部51,61の径よりも大きな孔径を有し、コンデンサ素子側と反対側の開口93がリードボス部51,61の径以下の孔径を有している。また、この封口体9の端子用挿通孔91は、コンデンサ素子側からコンデンサ素子側と反対側に向かって孔径が直線的に減少するテーパ状に穿設されている。   FIG. 3 is a schematic cross-sectional view showing the structure of the sealing body of the present embodiment, and shows a state where the sealing body 9 before sealing the opening of the outer case 8 is externally fitted to the lead boss portions 51 and 61. FIG. As shown in the figure, the terminal insertion hole 91 of the sealing body 9 in the present embodiment has a hole diameter on the capacitor element side that is larger than the diameter of the lead boss portions 51 and 61, and is opposite to the capacitor element side. The opening 93 on the side has a hole diameter equal to or smaller than the diameter of the lead boss portions 51 and 61. Further, the terminal insertion hole 91 of the sealing body 9 is formed in a tapered shape in which the hole diameter decreases linearly from the capacitor element side toward the opposite side of the capacitor element side.

封口体9をコンデンサ素子に装着するときは、封口体9に穿設された端子用挿通孔91の挿入口92を陽極端子5と陰極端子6の上方から臨ませ、この状態で封口体9を陽極端子5と陰極端子6に嵌め込むことにより、陽極端子5と陰極端子6を端子用挿通孔91にそれぞれ挿入させる。   When the sealing body 9 is attached to the capacitor element, the insertion opening 92 of the terminal insertion hole 91 formed in the sealing body 9 is faced from above the anode terminal 5 and the cathode terminal 6, and the sealing body 9 is placed in this state. By fitting into the anode terminal 5 and the cathode terminal 6, the anode terminal 5 and the cathode terminal 6 are inserted into the terminal insertion holes 91, respectively.

このとき、端子用挿通孔91の挿入口92は各リードボス部51,61の径よりも大きな孔径を有するから、該リードボス部51,61の上端部が端子用挿通孔91の挿入口92の周縁に衝突する心配が少なく、リード線52,62及びリードボス部51,61が端子用挿通孔91に円滑に挿入される。これにより、封口体9の端子用挿通孔91に対するリードボス部51,61の挿入不良の発生を防止することができる。そして、各リードボス部51,61は端子用挿通孔91の所定位置まで確実に挿入することができる。   At this time, since the insertion port 92 of the terminal insertion hole 91 has a larger hole diameter than the diameter of each lead boss part 51, 61, the upper end of the lead boss part 51, 61 is the peripheral edge of the insertion hole 92 of the terminal insertion hole 91. The lead wires 52 and 62 and the lead boss portions 51 and 61 are smoothly inserted into the terminal insertion holes 91. Thereby, it is possible to prevent the defective insertion of the lead boss portions 51 and 61 into the terminal insertion hole 91 of the sealing body 9. And each lead boss part 51 and 61 can be reliably inserted to the predetermined position of the insertion hole 91 for terminals.

また、端子用挿通孔91の開口93の孔径はリードボス部51,61の径以下に設定されているとともに、リードボス部51,61の上端部は端子用挿通孔91内の前記リードボス部51,61の径以下となる小径部94に接触する。このため、封口体9がリードボス部51,61と接触する部分で支持された状態で安定し、がたつくことがない。従って、電極端子5,6に封口体9を外嵌した状態(外装ケース8の開口部周縁にカーリング及び絞り加工等を施す前の状態)で、外装ケース8に作業振動や不測の外力が作用した場合でも、封口体9の脱落を防止することができる。そして、開口93の孔径はリードボス部51,61の径以下であるため、電解コンデンサの密閉性を低下させることもない。   The diameter of the opening 93 of the terminal insertion hole 91 is set to be equal to or smaller than the diameter of the lead boss portions 51 and 61, and the upper end portions of the lead boss portions 51 and 61 are the lead boss portions 51 and 61 in the terminal insertion hole 91. In contact with the small diameter portion 94 which is equal to or less than the diameter of. For this reason, the sealing body 9 is stable and does not rattle in a state where the sealing body 9 is supported by the portions in contact with the lead boss portions 51 and 61. Accordingly, in a state in which the sealing body 9 is externally fitted to the electrode terminals 5 and 6 (a state before the curling and drawing processing is performed on the periphery of the opening of the outer case 8), work vibration and unexpected external force are applied to the outer case 8. Even in this case, the sealing body 9 can be prevented from falling off. And since the hole diameter of the opening 93 is below the diameter of the lead boss parts 51 and 61, the sealing performance of an electrolytic capacitor is not reduced.

本実施の形態において、端子用挿通孔91の挿入口92の孔径はリードボス部51,61の径より大きければ特に限定されないが、リードボス部51,61の径より+20%程度までの範囲の孔径に設定することが好ましく、+10%程度までの範囲の孔径に設定することがより好ましい。挿入口92の孔径が上記の範囲であれば、リードボス部51,61の端子用挿通孔91への挿入時に挿入口92の周縁にリードボス部51,61の上端部が衝突する可能性が低くなる。また、端子用挿通孔91の開口93の孔径はリードボス部51,61の径以下であれば特に限定されないが、リードボス部51,61の径よりも−20%程度までの範囲の孔径に設定することが好ましく、−10%程度までの範囲の孔径に設定することがより好ましい。開口93の孔径が上記の範囲であれば、端子用挿通孔91内でリードボス部51,61の径以下の小径部94にリードボス部51,61の上端部が当接するため、挿入時にリードボス部51,61と端子用挿通孔91との接触する距離が小さくなる。しかも、端子用挿通孔91がテーパ状に穿設されているため、挿入時にリードボス部51,61と端子用挿通孔91との接触する面積も少なくなる。このため、リードボス部51,61と端子用挿通孔91との摩擦が低減でき、円滑にリードボス部51,61を挿入することができる。   In the present embodiment, the hole diameter of the insertion port 92 of the terminal insertion hole 91 is not particularly limited as long as it is larger than the diameter of the lead boss portions 51 and 61, but the hole diameter is in the range of about + 20% from the diameter of the lead boss portions 51 and 61. It is preferable to set, and it is more preferable to set the pore diameter in a range up to about + 10%. If the hole diameter of the insertion port 92 is within the above range, the possibility that the upper end portions of the lead boss portions 51 and 61 collide with the periphery of the insertion port 92 when the lead boss portions 51 and 61 are inserted into the terminal insertion holes 91 is reduced. . Further, the diameter of the opening 93 of the terminal insertion hole 91 is not particularly limited as long as it is equal to or smaller than the diameter of the lead boss portions 51 and 61. However, the hole diameter is set to a range of about −20% from the diameter of the lead boss portions 51 and 61. It is preferable to set the pore diameter within a range of up to about −10%. If the hole diameter of the opening 93 is in the above range, the upper end portions of the lead boss portions 51 and 61 come into contact with the small diameter portion 94 that is equal to or smaller than the diameter of the lead boss portions 51 and 61 in the terminal insertion hole 91. 61 and the terminal insertion hole 91 are reduced in contact distance. In addition, since the terminal insertion hole 91 is formed in a tapered shape, the contact area between the lead boss portions 51 and 61 and the terminal insertion hole 91 during insertion is reduced. Therefore, friction between the lead boss portions 51 and 61 and the terminal insertion hole 91 can be reduced, and the lead boss portions 51 and 61 can be smoothly inserted.

本実施の形態において、開口93の孔径は各リードボス部51,61の孔径と略同径とし、端子用挿通孔91がテーパ状に穿設されていてもよいが、図3に示すように、開口93の孔径をリードボス部51,61の孔径未満とし、端子用挿通孔91内でリードボス部51,61の径以下の孔径となる小径部94を設けてもよい。この場合、該小径部94は、コンデンサ素子側から封口体9の厚さ方向にみて1/2以上の位置に設けられていることが好ましい。小径部94が上記位置となるように端子用挿通孔91が穿設された封口体9を用いることにより、リードボス部51,61と端子用挿通孔91とが接触する長さを短くできるため、リードボス部51,61の摩擦によるストレスを低減できるとともに、封口体9の厚みの半分以上までリードボス部51,61が挿入されるため、封口体9のがたつきを抑えることができる。   In the present embodiment, the hole diameter of the opening 93 may be substantially the same as the hole diameter of each of the lead boss portions 51 and 61, and the terminal insertion hole 91 may be formed in a tapered shape, but as shown in FIG. The hole diameter of the opening 93 may be smaller than the hole diameter of the lead boss portions 51 and 61, and the small diameter portion 94 having a diameter smaller than that of the lead boss portions 51 and 61 in the terminal insertion hole 91 may be provided. In this case, it is preferable that the small-diameter portion 94 is provided at a position of 1/2 or more in the thickness direction of the sealing body 9 from the capacitor element side. By using the sealing body 9 in which the terminal insertion hole 91 is formed so that the small diameter portion 94 is in the above position, the length of contact between the lead boss portions 51 and 61 and the terminal insertion hole 91 can be shortened. The stress due to friction of the lead boss portions 51 and 61 can be reduced, and the lead boss portions 51 and 61 are inserted up to half or more of the thickness of the sealing body 9, so that rattling of the sealing body 9 can be suppressed.

本実施の形態の電解コンデンサは、上記のようにして封口体9を装着した後、外装ケース8の開口部周縁をカーリング及び絞り加工することにより封口し、各リード線52,62を折り曲げ加工することにより作製することができる。   In the electrolytic capacitor of the present embodiment, after mounting the sealing body 9 as described above, the periphery of the opening of the outer case 8 is sealed by curling and drawing, and the lead wires 52 and 62 are bent. Can be produced.

(実施の形態2)
本実施の形態は、封口体の構造が実施の形態1に示した封口体の構造と異なる以外は実施の形態1と同様である。このため、同一の部分については説明を省略し、異なる部分のみを説明する。
(Embodiment 2)
The present embodiment is the same as the first embodiment except that the structure of the sealing body is different from the structure of the sealing body shown in the first embodiment. For this reason, description is abbreviate | omitted about the same part and only a different part is demonstrated.

図4は、本実施の形態の封口体の構造を示す概略断面図であり、実施の形態1と同様に外装ケースの封口前の状態を示すものである。図に示すように、この封口体9は、端子用挿通孔91の挿入口92の孔径が各リードボス部51,61の径より大きく、開口93の孔径が各リードボス部51,61の径以下である点は実施の形態1と同様であるが、コンデンサ素子側からコンデンサ素子側と反対側に向かって孔径が直線的に減少するテーパ部91aと、開口93の孔径と略同径の円筒部91bとが連通された端子用挿通孔91が穿設されている。   FIG. 4 is a schematic cross-sectional view showing the structure of the sealing body of the present embodiment, and shows the state before sealing of the outer case as in the first embodiment. As shown in the figure, this sealing body 9 has a hole diameter of the insertion hole 92 of the terminal insertion hole 91 larger than the diameter of each lead boss part 51, 61, and a hole diameter of the opening 93 less than the diameter of each lead boss part 51, 61. A certain point is the same as in the first embodiment, but a tapered portion 91a in which the hole diameter decreases linearly from the capacitor element side toward the opposite side of the capacitor element side, and a cylindrical portion 91b having substantially the same diameter as the hole diameter of the opening 93. Are inserted in the terminal insertion hole 91.

このため、端子用挿通孔91の挿入口92は各リードボス部51,61の径よりも大きな孔径を有するから、該リードボス部51,61の上端部が端子用挿通孔91の挿入口92の周縁に衝突する心配が少なく、リード線52,62及びリードボス部51,61が端子用挿通孔91に円滑に挿入される。これにより、封口体9の端子用挿通孔91に対するリードボス部51,61の挿入不良の発生を防止することができる。そして、各リードボス部51,61は端子用挿通孔91の所定位置まで確実に挿入することができる。   For this reason, the insertion opening 92 of the terminal insertion hole 91 has a larger hole diameter than the diameters of the lead boss portions 51, 61, so that the upper ends of the lead boss portions 51, 61 are the peripheral edges of the insertion opening 92 of the terminal insertion hole 91. The lead wires 52 and 62 and the lead boss portions 51 and 61 are smoothly inserted into the terminal insertion holes 91. Thereby, it is possible to prevent the defective insertion of the lead boss portions 51 and 61 into the terminal insertion hole 91 of the sealing body 9. And each lead boss part 51 and 61 can be reliably inserted to the predetermined position of the insertion hole 91 for terminals.

また、テーパ部91aと連通されている円筒部91bは、リードボス部51,61の径以下の孔径を有するため、その下端部の小径部94にリードボス部51,61の上端部が接触するから、封口体9がリードボス部51,61と接触する部分で支持された状態で安定し、がたつくことがない。従って、電極端子5,6に封口体9を外嵌した状態(外装ケース8の開口部周縁にカーリング及び絞り加工等を施す前の状態)で、外装ケース8に作業振動や不測の外力が作用した場合でも、封口体9の脱落を防止することができる。   Further, since the cylindrical portion 91b communicated with the tapered portion 91a has a hole diameter equal to or smaller than the diameter of the lead boss portions 51 and 61, the upper end portions of the lead boss portions 51 and 61 come into contact with the small diameter portion 94 at the lower end portion thereof. The sealing body 9 is stable in a state where it is supported at the portion in contact with the lead boss portions 51 and 61 and does not rattle. Accordingly, in a state in which the sealing body 9 is externally fitted to the electrode terminals 5 and 6 (a state before the curling and drawing processing is performed on the periphery of the opening of the outer case 8), work vibration and unexpected external force are applied to the outer case 8. Even in this case, the sealing body 9 can be prevented from falling off.

また、上記封口体9によれば、端子用挿通孔91内でリードボス部51,61の上端部が接触するから、挿入時にリードボス部51,61と端子用挿通孔91との接触する距離が小さくなる。さらに、テーパ部91aは傾斜面を有するため、リードボス部51,61と端子用挿通孔91との接触する面積も少なくなる。このため、リードボス部51,61と端子用挿通孔91との摩擦が低減でき、円滑にリードボス部51,61を挿入することができる。そして、円筒部91bの孔径がリードボス部51,61の径以下であるため、円筒部91bの下端部をリードボス部51,61の位置決め部として利用することもできる。これにより、封口体9の傾きが防止され、挿入不良を確実に低減することができる。
なお、本実施の形態においても、挿入口92及び開口93の孔径とリードボス部51,61の径との関係、及び小径部94の位置(円筒部91bの下端位置)は実施の形態1と同様の構成とすることが好ましい。
Further, according to the sealing body 9, since the upper end portions of the lead boss portions 51 and 61 are in contact with each other in the terminal insertion hole 91, the contact distance between the lead boss portions 51 and 61 and the terminal insertion hole 91 is small during insertion. Become. Furthermore, since the taper portion 91a has an inclined surface, the contact area between the lead boss portions 51 and 61 and the terminal insertion hole 91 is reduced. Therefore, friction between the lead boss portions 51 and 61 and the terminal insertion hole 91 can be reduced, and the lead boss portions 51 and 61 can be smoothly inserted. And since the hole diameter of the cylindrical part 91b is below the diameter of the lead boss parts 51 and 61, the lower end part of the cylindrical part 91b can also be utilized as a positioning part of the lead boss parts 51 and 61. Thereby, the inclination of the sealing body 9 is prevented and insertion failure can be reduced reliably.
Also in the present embodiment, the relationship between the hole diameters of the insertion port 92 and the opening 93 and the diameters of the lead boss portions 51 and 61 and the position of the small diameter portion 94 (the lower end position of the cylindrical portion 91b) are the same as in the first embodiment. It is preferable to adopt the configuration.

(実施の形態3)
本実施の形態は、封口体の構造が実施の形態1に示した封口体の構造と異なる以外は実施の形態1と同様である。このため、同一の部分については説明を省略し、異なる部分のみを説明する。
(Embodiment 3)
The present embodiment is the same as the first embodiment except that the structure of the sealing body is different from the structure of the sealing body shown in the first embodiment. For this reason, description is abbreviate | omitted about the same part and only a different part is demonstrated.

図5は、本実施の形態の封口体の構造を示す概略断面図であり、実施の形態1と同様に外装ケースの封口前の状態を示すものである。図に示すように、この封口体9は、端子用挿通孔91の挿入口92の孔径が各リードボス部51,61の径より大きく、開口93の孔径が各リードボス部51,61の径以下である点は実施の形態1と同様であるが、コンデンサ素子側からコンデンサ素子側と反対側に向かって孔径が滑らかに減少する傾斜曲面部91cを有する端子用挿通孔91が穿設されている。   FIG. 5 is a schematic cross-sectional view showing the structure of the sealing body of the present embodiment, and shows the state before sealing of the outer case as in the first embodiment. As shown in the figure, this sealing body 9 has a hole diameter of the insertion hole 92 of the terminal insertion hole 91 larger than the diameter of each lead boss part 51, 61, and a hole diameter of the opening 93 less than the diameter of each lead boss part 51, 61. Although a certain point is the same as that of Embodiment 1, the terminal insertion hole 91 having the inclined curved surface portion 91c in which the hole diameter smoothly decreases from the capacitor element side toward the opposite side to the capacitor element side is formed.

このため、端子用挿通孔91の挿入口92は各リードボス部51,61の径よりも大きな孔径を有するから、該リードボス部51,61の上端部が端子用挿通孔91の挿入口92の周縁に衝突する心配が少ない。また、端子用挿通孔91が滑らかに孔径が減少する傾斜曲面部91cを有するから、リードボス部51,61の挿入時にリードボス部51,61の上端部が端子用挿通孔91に引っかかり難い。従って、リード線52,62及びリードボス部51,61が端子用挿通孔91に円滑に挿入される。これにより、封口体9の端子用挿通孔91に対するリードボス部51,61の挿入不良の発生を防止することができる。そして、各リードボス部51,61は端子用挿通孔91の所定位置まで確実に挿入することができる。   For this reason, the insertion opening 92 of the terminal insertion hole 91 has a larger hole diameter than the diameters of the lead boss portions 51, 61, so that the upper ends of the lead boss portions 51, 61 are the peripheral edges of the insertion opening 92 of the terminal insertion hole 91. There is little worry to collide with. Further, since the terminal insertion hole 91 has the inclined curved surface portion 91c in which the hole diameter smoothly decreases, the upper end portions of the lead boss portions 51 and 61 are not easily caught by the terminal insertion hole 91 when the lead boss portions 51 and 61 are inserted. Accordingly, the lead wires 52 and 62 and the lead boss portions 51 and 61 are smoothly inserted into the terminal insertion holes 91. Thereby, it is possible to prevent the defective insertion of the lead boss portions 51 and 61 into the terminal insertion hole 91 of the sealing body 9. And each lead boss part 51 and 61 can be reliably inserted to the predetermined position of the insertion hole 91 for terminals.

また、端子用挿通孔91の開口93の孔径はリードボス部51,61の径以下に設定されているとともに、リードボス部51,61の上端部は端子用挿通孔91内の前記リードボス部51,61の径以下となる小径部94に接触するから、封口体9がリードボス部51,61と接触する部分で支持された状態で安定し、がたつくことがない。従って、電極端子5,6に封口体9を外嵌した状態(外装ケース8の開口部周縁にカーリング及び絞り加工等を施す前の状態)で、外装ケース8に作業振動や不測の外力が作用した場合でも、封口体9の脱落を防止することができる。
なお、本実施の形態においても、挿入口92及び開口93の孔径とリードボス部51,61の径との関係、小径部94の位置は実施の形態1と同様の構成とすることが好ましい。
The diameter of the opening 93 of the terminal insertion hole 91 is set to be equal to or smaller than the diameter of the lead boss portions 51 and 61, and the upper end portions of the lead boss portions 51 and 61 are the lead boss portions 51 and 61 in the terminal insertion hole 91. Since the sealing member 9 is in contact with the lead boss portions 51 and 61, it is stable and does not rattle. Accordingly, in a state in which the sealing body 9 is externally fitted to the electrode terminals 5 and 6 (a state before the curling and drawing processing is performed on the periphery of the opening of the outer case 8), work vibration and unexpected external force are applied to the outer case 8. Even in this case, the sealing body 9 can be prevented from falling off.
Also in the present embodiment, it is preferable that the relationship between the hole diameters of the insertion port 92 and the opening 93 and the diameters of the lead boss parts 51 and 61 and the position of the small diameter part 94 be the same as those in the first embodiment.

(その他の実施の形態)
(1)上記実施の形態1では、孔径が直線的に減少するテーパ状の端子用挿通孔が穿設された封口体が用いられているが、端子用挿通孔は異なる傾斜角を有する複数のテーパ部を連通させた形状であってもよい。例えば、コンデンサ素子側に傾斜角の小さな第1のテーパ部を設け、この第1のテーパ部と連通する第1のテーパ部の傾斜角よりも大きな傾斜角を有する第2のテーパ部とを有する端子用挿通孔としてもよい。このような異なる傾斜角を有するテーパ部を設けることにより、挿入口側のテーパ部では傾斜角が小さいためリードボス部の挿入が円滑になるとともに、各テーパ部がガイドとなるため、リード線の挿入も円滑となる。
(2)上記実施の形態ではいずれも、陽極端子、陰極端子用として各1つずつ端子用挿通孔を有する封口体が用いられているが、端子用挿通孔の数はこれに限定されない。例えば、複数の陽極端子あるいは陰極端子が接合されたコンデンサ素子が用いられる場合、その端子の数に合わせた数の端子用挿通孔が穿設された封口体を用いることができる。
(3)上記実施の形態では、陽極端子、陰極端子用の端子用挿通孔はいずれも同一構造を有する封口体が用いられているが、それぞれ異なる実施形態の構造を有する端子用挿通孔を組み合わせてもよい。
(Other embodiments)
(1) In the first embodiment, a sealing body having a tapered terminal insertion hole in which the hole diameter decreases linearly is used, but the terminal insertion hole has a plurality of different inclination angles. The shape which connected the taper part may be sufficient. For example, a first taper portion having a small inclination angle is provided on the capacitor element side, and a second taper portion having an inclination angle larger than the inclination angle of the first taper portion communicating with the first taper portion is provided. It may be a terminal insertion hole. By providing such tapered portions with different inclination angles, the insertion portion side taper portion has a small inclination angle so that the lead boss portion can be inserted smoothly, and each taper portion serves as a guide. Will also be smooth.
(2) In any of the above embodiments, a sealing body having one terminal insertion hole for each of the anode terminal and the cathode terminal is used, but the number of terminal insertion holes is not limited to this. For example, when a capacitor element in which a plurality of anode terminals or cathode terminals are joined is used, a sealing body having a number of terminal insertion holes corresponding to the number of the terminals can be used.
(3) In the above-described embodiment, the terminal insertion holes for the anode terminal and the cathode terminal both use sealing bodies having the same structure, but the terminal insertion holes having the structures of different embodiments are combined. May be.

以下、本発明を実施例を挙げてさらに詳細に説明するが、本発明はこれら実施例に限定されるものではない。   EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated further in detail, this invention is not limited to these Examples.

(実施例1)
陽極端子を接続した陽極箔と陰極端子を接続した陰極箔とをセパレータを介して巻回することによりコンデンサ素子を作製した。陽極端子と陰極端子はいずれも、径が1.2mmのリードボス部を有するものを用いた。上記コンデンサ素子に重合性モノマーと、p−トルエンスルホン酸第二鉄とを含有する重合溶液を含浸させ、熱化学重合することによりコンデンサ素子内に導電性高分子層を形成した。
上記のようにして作製したコンデンサ素子の陽極端子及び陰極端子に図3に示すテーパ状の端子用挿通孔が穿設された封口体(封口体の直径:φ7.3mm,封口体の厚み:2.5mm,挿入口の孔径:1.4mm,開口の孔径:1.1mm,小径部の位置:開口側から0.8mm)を挿入し、これをアルミニウム製の外装ケースに収納、固定した後、外装ケースの開口部周縁をカーリング及び絞り加工することにより封口した。その後リード線をプレス加工及び折り曲げ加工して、固体電解コンデンサを製造した。
Example 1
A capacitor element was produced by winding an anode foil connected to the anode terminal and a cathode foil connected to the cathode terminal through a separator. Both the anode terminal and the cathode terminal were those having a lead boss portion with a diameter of 1.2 mm. The capacitor element was impregnated with a polymerization solution containing a polymerizable monomer and ferric p-toluenesulfonate and thermochemically polymerized to form a conductive polymer layer in the capacitor element.
Sealing body in which tapered terminal insertion holes shown in FIG. 3 are formed in the anode terminal and the cathode terminal of the capacitor element produced as described above (sealing body diameter: φ7.3 mm, sealing body thickness: 2 5 mm, hole diameter of the insertion port: 1.4 mm, hole diameter of the opening: 1.1 mm, position of the small diameter part: 0.8 mm from the opening side), and this is stored and fixed in an aluminum outer case, The periphery of the opening of the outer case was sealed by curling and drawing. Thereafter, the lead wire was pressed and bent to produce a solid electrolytic capacitor.

(実施例2)
封口体として、図4に示すテーパ部と円筒部とが連通した端子用挿通孔が穿設された封口体(封口体の直径:φ7.3mm,封口体の厚み:2.5mm,挿入口の孔径:1.4mm,開口の孔径:1.2mm,円筒部の長さ:1.2mm,小径部の位置:開口側から1.2mm)を用いた以外は、実施例1と同様にして固体電解コンデンサを製造した。
(Example 2)
As the sealing body, a sealing body having a terminal insertion hole in which the tapered portion and the cylindrical portion shown in FIG. 4 are communicated (sealing body diameter: φ7.3 mm, sealing body thickness: 2.5 mm, The same as in Example 1, except that the hole diameter: 1.4 mm, the hole diameter of the opening: 1.2 mm, the length of the cylindrical portion: 1.2 mm, and the position of the small diameter portion: 1.2 mm from the opening side) An electrolytic capacitor was manufactured.

(実施例3)
封口体として、図4に示すテーパ部と円筒部とが連通した端子用挿通孔が穿設された封口体(封口体の直径:φ7.3mm,封口体の厚み:2.5mm,挿入口の孔径:1.3mm,開口の孔径:1.1mm,円筒部の長さ:0.5mm,小径部の位置:開口側から1.2mm)を用いた以外は、実施例1と同様にして固体電解コンデンサを製造した。
(Example 3)
As the sealing body, a sealing body having a terminal insertion hole in which the tapered portion and the cylindrical portion shown in FIG. 4 are communicated (sealing body diameter: φ7.3 mm, sealing body thickness: 2.5 mm, The same as in Example 1 except that the hole diameter: 1.3 mm, the hole diameter of the opening: 1.1 mm, the length of the cylindrical portion: 0.5 mm, and the position of the small diameter portion: 1.2 mm from the opening side) were used. An electrolytic capacitor was manufactured.

(比較例1)
封口体として、図6に示す挿入口と開口の孔径が同径の端子用挿通孔が穿設された封口体(封口体の直径:φ7.3mm,封口体の厚み:2.5mm,挿入口の孔径:1.2mm,開口の孔径:1.2mm)を用いた以外は、実施例1と同様にして固体電解コンデンサを製造した。
(Comparative Example 1)
As a sealing body, a sealing body in which a terminal insertion hole having the same diameter as the insertion opening and the opening shown in FIG. 6 is formed (sealing body diameter: φ7.3 mm, sealing body thickness: 2.5 mm, insertion opening The solid electrolytic capacitor was manufactured in the same manner as in Example 1 except that the diameter of the hole was 1.2 mm and the diameter of the opening was 1.2 mm.

(比較例2)
封口体として、図6に示す挿入口と開口の孔径が同径の端子用挿通孔が穿設された封口体(封口体の直径:φ7.3mm,封口体の厚み:2.5mm,挿入口の孔径:1.0mm,開口の孔径:1.0mm)を用いた以外は、実施例1と同様にして固体電解コンデンサの製造を行ったが、封口体にリードボス部を挿入することができず、外装ケースの封口を行うことができなかった。
上記実施例及び比較例の各固体電解コンデンサ500個の製造時に、封口体の挿入不良数及び脱落不良数を確認した。表1はこの結果を示す。
(Comparative Example 2)
As a sealing body, a sealing body in which a terminal insertion hole having the same diameter as the insertion opening and the opening shown in FIG. 6 is formed (sealing body diameter: φ7.3 mm, sealing body thickness: 2.5 mm, insertion opening The solid electrolytic capacitor was manufactured in the same manner as in Example 1 except that the diameter of the hole was 1.0 mm and the hole diameter of the opening was 1.0 mm. However, the lead boss portion could not be inserted into the sealing body. The outer case could not be sealed.
At the time of manufacturing 500 solid electrolytic capacitors of the above examples and comparative examples, the number of sealing members inserted and dropped were confirmed. Table 1 shows the results.

Figure 0005046835
Figure 0005046835

上記表1に示すように、実施例の封口体を用いた固体電解コンデンサはいずれも、挿入不良及び脱落不良の発生を防止することができる。従って、封口体の挿入不良、脱落不良の発生なく封口工程を行うことができる。   As shown in Table 1 above, any of the solid electrolytic capacitors using the sealing bodies of the examples can prevent the occurrence of poor insertion and dropout. Therefore, the sealing step can be performed without occurrence of defective insertion or omission of the sealing body.

本発明の実施の形態1に係るコンデンサ素子の構造を示す概略図Schematic which shows the structure of the capacitor | condenser element which concerns on Embodiment 1 of this invention 本発明の実施の形態1に係る電解コンデンサの概略断面図1 is a schematic cross-sectional view of an electrolytic capacitor according to Embodiment 1 of the present invention. 本発明の実施の形態1に係る封口体の構造を示す概略断面図Schematic sectional view showing the structure of the sealing body according to Embodiment 1 of the present invention. 本発明の実施の形態2に係る封口体の構造を示す概略断面図Schematic sectional view showing the structure of the sealing body according to Embodiment 2 of the present invention. 本発明の実施の形態3に係る封口体の構造を示す概略断面図Schematic sectional view showing the structure of the sealing body according to Embodiment 3 of the present invention. 従来の封口体の構造を示す概略断面図Schematic sectional view showing the structure of a conventional sealing body

符号の説明Explanation of symbols

1 陽極箔
2 陰極箔
3 セパレータ
4 巻き止めテープ
5 陽極端子
6 陰極端子
7 コンデンサ素子
8 外装ケース
9 封口体
51 リードボス部
52 リード線
61 リードボス部
62 リード線
91 端子用挿通孔
91a テーパ部
91b 円筒部
91c 傾斜曲面部
92 挿入口
93 開口
94 小径部
DESCRIPTION OF SYMBOLS 1 Anode foil 2 Cathode foil 3 Separator 4 Winding tape 5 Anode terminal 6 Cathode terminal 7 Capacitor element 8 Exterior case 9 Sealing body 51 Lead boss part 52 Lead wire 61 Lead boss part 62 Lead wire 91 Terminal insertion hole 91a Taper part 91b Cylindrical part 91c Inclined curved surface portion 92 Insertion port 93 Opening 94 Small diameter portion

Claims (3)

陽極端子が接続された陽極箔と陰極端子が接続された陰極箔とがセパレータを介して巻回されてなるコンデンサ素子と、前記コンデンサ素子を収納した外装ケースとを有し、前記陽極端子と陰極端子の各リードボス部が挿入される端子用挿通孔が穿設された封口体を用いて前記外装ケースの開口部が封口された電解コンデンサであって、
前記封口体の端子用挿通孔は、コンデンサ素子側に前記陽極端子及び陰極端子の各リードボス部の径より大きな孔径の挿入口と、コンデンサ素子側と反対側に前記各リードボス部の径以下の孔径の開口とを有し、
前記端子用挿通孔は、コンデンサ素子側からコンデンサ素子側と反対側に向かって孔径が直線的に減少するようテーパ状に形成され、
前記端子用挿通孔の挿入口側には、コンデンサ素子側からコンデンサ素子側と反対側に向かって孔径が滑らかに減少する傾斜曲面部が形成されている電解コンデンサ。
A capacitor element in which an anode foil to which an anode terminal is connected and a cathode foil to which a cathode terminal is connected are wound via a separator; and an outer case housing the capacitor element, the anode terminal and the cathode An electrolytic capacitor in which an opening of the outer case is sealed using a sealing body in which a terminal insertion hole into which each lead boss portion of the terminal is inserted is provided,
The insertion hole for the terminal of the sealing body has an insertion opening with a hole diameter larger than the diameter of each lead boss portion of the anode terminal and the cathode terminal on the capacitor element side, and a hole diameter equal to or smaller than the diameter of each lead boss portion on the opposite side to the capacitor element side. possess an opening of,
The terminal insertion hole is formed in a tapered shape so that the hole diameter linearly decreases from the capacitor element side toward the opposite side of the capacitor element side,
Wherein the insertion port side of the terminal insertion holes, electrolytic capacitors that have inclined curved portion with a hole diameter toward the capacitor element side to the side opposite to the capacitor element side decreases smoothly is formed.
前記端子用挿通孔の開口側には、前記開口の孔径と略同一の孔径を有する円筒部とが連通するよう穿設されている請求項1に記載の電解コンデンサ。 The electrolytic capacitor according to claim 1, wherein an opening side of the terminal insertion hole is perforated so as to communicate with a cylindrical portion having a hole diameter substantially the same as the hole diameter of the opening. 前記端子用挿通孔は、前記端子用挿通孔内に前記リードボス部の径以下の孔径となる小径部を有し、前記小径部は封口体の厚さ方向にみてコンデンサ素子側から1/2以上の位置に形成されている請求項1または2に記載の電解コンデンサ。 The terminal insertion hole has a small-diameter portion having a hole diameter equal to or smaller than the diameter of the lead boss portion in the terminal insertion hole, and the small-diameter portion is ½ or more from the capacitor element side in the thickness direction of the sealing body. electrolytic capacitor according to claim 1 or 2 is a formed position.
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