JP5052866B2 - Method for producing blast furnace coke - Google Patents
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本発明は、高炉用コークスの製造方法に関し、詳しくは、配合炭を乾燥、予熱した後、室炉式コークス炉で乾留して高炉用コークスを製造する方法に関する。 The present invention relates to a method for producing coke for blast furnace, and more particularly, to a method for producing coke for blast furnace by drying and preheating blended coal and then subjecting it to dry distillation in a chamber furnace type coke oven.
通常の製鉄プロセスでは、高炉の炉頂部からコークスと焼結鉱や鉄鉱石などの鉄含有原料を層状に装入して、高炉下部の羽口から高温の酸素含有ガスを吹き込んで、コークスとの燃焼反応により二酸化炭素ガス、さらに一酸化炭素ガスを発生させ、鉄含有原料を加熱溶融しつつ酸化鉄の還元反応を行わせて銑鉄とする。 In the normal iron making process, coke and iron-containing raw materials such as sintered ore and iron ore are charged in layers from the top of the blast furnace, and high-temperature oxygen-containing gas is blown from the tuyere at the bottom of the blast furnace. Carbon dioxide gas and carbon monoxide gas are generated by a combustion reaction, and iron oxide reduction reaction is performed while heating and melting the iron-containing raw material to obtain pig iron.
このように高炉用コークスの役割は、高炉内で酸化鉄を還元するための還元材、酸化鉄を加熱溶融するための熱源、高炉内で酸化鉄と還元ガスとの反応効率を良好に維持するための通気材および通液材の4点である。このため、高炉用コークスの特性として、通気、通液性を維持するために、高強度で、かつ、粒径の大きいコークスが必要とされる。 In this way, the role of coke for blast furnace is to maintain a good reducing material for reducing iron oxide in the blast furnace, a heat source for heating and melting iron oxide, and good reaction efficiency between iron oxide and reducing gas in the blast furnace. There are four points: a ventilation material and a liquid-permeable material. For this reason, as a characteristic of blast furnace coke, coke having a high strength and a large particle size is required in order to maintain aeration and liquid permeability.
通常、コークス炉では、コークス品質や生産性に応じて、コークス炉の炉温を、約1100〜1250℃に調整して、コークスを生産している。一般に、コークスの粒径は、コークス炉の炉温の上昇に伴って低下する。 Normally, in a coke oven, coke is produced by adjusting the furnace temperature of the coke oven to about 1100 to 1250 ° C. according to coke quality and productivity. Generally, the particle size of coke decreases as the furnace temperature of the coke oven increases.
また、コークス炉の生産性を高めるために、石炭を乾燥後、さらに高温に予熱してコークス炉に装入して乾留する場合にも、コークスの粒径が低下する傾向がある。 Also, in order to increase the productivity of the coke oven, when the coal is dried and then preheated to a higher temperature, charged into the coke oven and dry-distilled, the coke particle size tends to decrease.
近年、非微粘結炭などの安価な劣質炭を改質し、コークス強度を向上させるための石炭の改質・予備処理方法として、石炭を流動床にて300℃以上で、かつ、石炭の軟化開始温度以下に急速加熱するとともに、微粉炭と粗粒炭に分級し、微粉炭を成形するか、または、前記分級後の微粉炭および粗粒炭を、さらに気流式急速加熱器にて、300℃以上で、かつ、石炭の軟化開始温度以下の温度域に急速加熱処理し、次いで、微粉炭を成形する高炉用コークス製造方法が提案されている(例えば、特許文献1、参照)。 In recent years, as a method of reforming and pretreating coal to improve low-grade inferior coal such as non-slightly caking coal and improve coke strength, coal is heated to 300 ° C or higher in a fluidized bed, While rapidly heating to below the softening start temperature, classify into pulverized coal and coarse coal, and form pulverized coal, or the pulverized coal and coarse coal after the classification, further in an airflow rapid heater, There has been proposed a blast furnace coke manufacturing method in which rapid heat treatment is performed in a temperature range of 300 ° C. or more and not more than the softening start temperature of coal, and then pulverized coal is formed (see, for example, Patent Document 1).
この方法により、非微粘結炭などの安価な劣質炭を多く配合した原料炭を用いて高強度のコークスを製造することが可能となる。しかし、急速加熱処理した石炭をコークス炉で乾留する場合は、コークス炉内の、特に炉幅方向の温度分布が急峻となるため、熱収縮により、コークス塊内に発生する亀裂量が増加し、コークスの粒径が低下する問題が顕著となる。 This method makes it possible to produce high-strength coke using raw coal containing a large amount of inexpensive inferior coal such as non-slightly caking coal. However, when carbonizing rapidly heat-treated coal in a coke oven, the temperature distribution in the coke oven, particularly in the furnace width direction, becomes steep, so the amount of cracks generated in the coke mass increases due to thermal contraction, The problem of reducing the particle size of coke becomes significant.
また、コークス粒径を制御する方法として、原料配合炭の再固化温度を超える加熱温度まで加熱して、再固化温度から加熱温度までの収縮量からコークス収縮率を測定し、この測定値からコークス粒径を推定し、この推定値が目的とするコークス粒径以上になるように、配合炭中の各単味炭の配合比を調整する方法(例えば、特許文献2、参照)が提案されている。しかし、この方法を用いて、限られた石炭の種類の範囲内で各単味炭の配合比を調整することだけでコークス粒径を十分に拡大することは困難であった。 As a method of controlling the coke particle size, the coke shrinkage is measured from the amount of shrinkage from the resolidification temperature to the heating temperature by heating to a heating temperature exceeding the resolidification temperature of the raw coal blend, and the coke is calculated from this measured value. A method is proposed in which the particle size is estimated, and the blending ratio of each single coal in the blended coal is adjusted so that the estimated value is equal to or greater than the target coke particle size (for example, see Patent Document 2). Yes. However, using this method, it has been difficult to sufficiently increase the coke particle size only by adjusting the blending ratio of each simple coal within a limited range of coal types.
また、従来から、高炉用コークスの粒径を拡大するために、原料配合炭に粉コークスを添加する方法(例えば、特許文献3、参照)や、原料配合炭に粉コークスとともに石油系ピッチを添加する方法(例えば、特許文献4、参照)が知られている。しかし、原料配合炭に粉コークスを添加することよって、高炉用コークスの粒径は拡大するが、コークス強度は大きく低下する。粉コークスとともに石油系ピッチなどの粘結材を配合炭に添加することにより、粉コークス添加によるコークス強度低下をある程度抑制することは可能であるが、十分なコークス強度を安定して維持することは困難となる。 Moreover, conventionally, in order to increase the particle size of coke for blast furnace, a method of adding coke breeze to the raw material blended coal (see, for example, Patent Document 3), or adding a petroleum pitch along with the powder coke to the raw material blended coal. There is known a method (for example, see Patent Document 4). However, the addition of powdered coke to the raw coal blend increases the particle size of the blast furnace coke, but greatly reduces the coke strength. By adding a caking agent such as petroleum pitch together with powdered coke to the blended coal, it is possible to suppress the coke strength decrease due to the addition of powdered coke to some extent, but maintaining sufficient coke strength stably It becomes difficult.
特に、コークス粒径の低下が問題となる、原料配合炭を予熱したり、急速加熱処理してコークス炉で乾留してコークスを製造する方法において、粉コークスを多量に添加することは、コークス強度を急激に低下する原因となるため、好ましくない。 In particular, when coke is produced by preheating raw material blended coal or by rapid heating and dry distillation in a coke oven, reducing the coke particle size is a problem. This is not preferable because it causes a drastic decrease in the temperature.
本発明は、配合炭を乾燥、予熱するとともに、該配合炭に粘結材を添加して、コークス炉で乾留することにより、乾留時間を短縮し、高い生産性を維持しつつ、大きな粒径のコークスを製造することができる高炉用コークスの製造方法を提供することを目的とする。 The present invention dries and preheats the blended coal, adds a caking additive to the blended coal, and carbonizes in a coke oven, thereby shortening the carbonization time and maintaining a high productivity while maintaining a large particle size. It aims at providing the manufacturing method of the coke for blast furnace which can manufacture the coke of this.
本発明は、その要旨とするところは以下の通りである。
(1)非微粘結炭を30〜70質量%含み、残部が粘結炭からなる配合炭を乾燥し、さらに予熱した後、150〜300℃の温度の微粉炭と粗粒炭の混合物に、軟ピッチを、前記微粉炭と粗粒炭の混合物に対する割合で、2〜10質量%添加、混合し、該軟ピッチを含む前記微粉炭と粗粒炭の混合物の再固化温度が460℃以上となるようにした後、コークス炉に装入して乾留することを特徴とする高炉用コークスの製造方法。
(2)前記150〜300℃の温度の微粉炭と粗粒炭の混合物は、配合炭を乾燥し、さらに予熱した後、微粉炭と粗粒炭に分級し、微粉炭を塊成化し塊成炭とするとともに、粗粒炭を急速加熱した後、該塊成炭と粗粒炭を混合した混合物であることを特徴とする上記(1)に記載の高炉用コークスの製造方法。
The gist of the present invention is as follows.
(1) After blending coal containing 30 to 70% by mass of non-finely caking coal and the balance consisting of caking coal, and further preheating, a mixture of pulverized coal and coarse coal at a temperature of 150 to 300 ° C. , soft pitch, a percentage of the mixture of the pulverized coal and the coarse coal, 2-10 wt% additives, mixing, re-solidification temperature is 460 ° C. of the mixture of pulverized coal and coarse coal containing the soft pitch After making it above, it is charged into a coke oven and dry-distilled, The manufacturing method of coke for blast furnaces characterized by the above-mentioned.
(2) The mixture of pulverized coal and coarse coal at a temperature of 150 to 300 ° C. is obtained by drying the blended coal and further preheating, then classifying it into pulverized coal and coarse coal, and agglomerating and agglomerating the pulverized coal. The method for producing coke for blast furnace according to (1) above, wherein the mixture is charcoal, and the coarse coal is rapidly heated and then the agglomerated coal and coarse coal are mixed.
本発明によれば、80〜350℃に予熱した石炭を用いる場合でも、当該石炭を乾燥、予熱した後、80〜350℃の温度で、軟ピッチからなる粘結材を添加することによって、石炭の再固化温度を上昇させることができ、該粘結材を添加した石炭をコークス炉で乾留することにより、粒径が大きいコークスを製造することができる。 According to the present invention, even when using coal that is preheated to 80 to 350 ° C., drying the coal, it was preheated at a temperature of 80 to 350 ° C., by the addition of soft pitch or Ranaru caking material The re-solidification temperature of coal can be raised, and coke having a large particle size can be produced by dry-distilling the coal to which the binder has been added in a coke oven.
先ず、本発明の技術思想について説明する。 First, the technical idea of the present invention will be described.
コークスは、以下の方法で製造される。 Coke is produced by the following method.
一般に、コークス炉の炭化室内に装入された配合炭は、両側の炉壁煉瓦を介して、隣接する燃焼室から1100〜1250℃に加熱され、石炭のコークス化は、炭化室の炉壁近傍から中心部に向かって進行する。乾留初期は、先ず、両側の炉壁近傍の石炭が軟化溶融し、コークス化した後、その表層が、炉壁面に平行な方向で熱収縮することによって、図1および図2に示すようなコークス塊表層に、炉壁に垂直な方向の縦亀裂が発生し、さらに、乾留の進行とともに、その亀裂は、炭化室中心部へ向かって成長する。 In general, the coal blended in the coking chamber of the coke oven is heated to 1100 to 1250 ° C. from the adjacent combustion chamber via the furnace wall bricks on both sides, and the coking of coal is performed near the furnace wall of the coking chamber. Proceed from the center towards the center. At the beginning of dry distillation, first, the coal in the vicinity of the furnace walls on both sides is softened and melted to coke, and then the surface layer is thermally shrunk in a direction parallel to the furnace wall surface, so that coke as shown in FIGS. A longitudinal crack in the direction perpendicular to the furnace wall occurs in the lump surface layer, and further, as the dry distillation proceeds, the crack grows toward the center of the carbonization chamber.
また、乾留の進行に伴って、炭化室の炉壁側から中心部までの温度分布により、炉壁面に垂直な方向に熱収縮することによって、図1および図2に示すようなコークス塊中に、炉壁面に平行な方向の横亀裂が発生する。これらの石炭乾留過程で生成するコークス塊内の縦亀裂および横亀裂の形態(亀裂長さ、個数、亀裂間隔など)により、最終的なコークス粒径が決定されると考えられている。 Further, as the carbonization progresses, the temperature distribution from the furnace wall side to the center of the carbonization chamber causes thermal contraction in the direction perpendicular to the furnace wall surface, so that the coke mass as shown in FIGS. Lateral cracks are generated in the direction parallel to the furnace wall. It is considered that the final coke particle size is determined by the form of longitudinal cracks and transverse cracks (crack length, number, crack interval, etc.) in the coke mass generated in the coal carbonization process.
本発明者らの検討によれば、コークス炉の乾留時間を短縮し、コークス炉の生産性を向上するために、配合炭を高温に予熱してコークス炉に装入、乾留する場合には、図3に示すように、配合炭の予熱温度の上昇に伴って、コークスの粒径が低下するという問題があることを確認した。 According to the study by the present inventors, in order to shorten the carbonization time of the coke oven and improve the productivity of the coke oven, when preheating the blended coal to a high temperature and charging the coke oven, As shown in FIG. 3, it was confirmed that there is a problem that the particle size of the coke decreases as the preheating temperature of the blended coal increases.
そこで、本発明者らは、この原因を究明するために、配合炭を高温に予熱してコークス炉に装入、乾留する場合に、コークス塊内の縦亀裂と横亀裂の発生状況と、配合炭の予熱温度との関係を詳細に調査した。その結果、以下のことが明らかになった。 Therefore, in order to investigate this cause, the present inventors pre-heated the blended coal to a high temperature and charged it into a coke oven, when dry distillation, and the occurrence of longitudinal cracks and transverse cracks in the coke lump, The relationship with the preheating temperature of charcoal was investigated in detail. As a result, the following became clear.
配合炭の予熱温度の上昇に伴って、炭化室内で放熱されやすい炉頂部および炉底部近傍と中心部との配合炭高さ方向の温度差が小さくなるため、コークス塊内に生じる縦亀裂の間隔は広くなり、縦亀裂は減少する。しかし、これとは逆に、予熱により乾留の進行が速くなるため、炭化室の炉壁側から中心部までの温度分布が急峻になり、炉壁面に垂直な方向に作用する熱収縮が大きくなることによって、コークス塊内に生じる横亀裂の間隔が狭くなり、横亀裂は極めて増加する。 As the preheating temperature of the blended coal rises, the temperature difference in the height direction of the blended coal between the furnace top and the vicinity of the furnace bottom and the center of the furnace, where heat is easily radiated, becomes smaller. Becomes wider and longitudinal cracks are reduced. However, on the contrary, the progress of dry distillation is accelerated by preheating, so the temperature distribution from the furnace wall side to the center of the carbonization chamber becomes steep, and the thermal shrinkage acting in the direction perpendicular to the furnace wall surface increases. As a result, the interval between transverse cracks generated in the coke mass is narrowed, and the transverse cracks are extremely increased.
これらのことから、配合炭を高温に予熱してコークス炉に装入し、乾留する場合に、コークス粒径が低下する原因が、横亀裂の個数が急激に増加するためであることを確認した。 From these facts, it was confirmed that the cause of the decrease in the coke particle size was a sudden increase in the number of transverse cracks when the blended coal was preheated to a high temperature and charged in a coke oven and dry-distilled. .
これらの知見を踏まえて、本発明者らは、配合炭を予熱してコークス炉に装入し、乾留する際に、横亀裂の発生を抑制することによって、コークス粒径を増加させる方法について鋭意検討した。 Based on these findings, the present inventors diligently devised a method for increasing the coke particle size by preheating the blended coal, charging it into the coke oven, and suppressing the occurrence of transverse cracks during dry distillation. investigated.
図4に、配合炭A、および、配合炭Aに通常タールより高い沸点および軟化点を有する粘結材として軟ピッチ、および、石油ピッチをそれぞれ10質量%添加した混合物について、加熱温度と流動度との関係および再固化温度を測定した結果を示す。 FIG. 4 shows heating temperature and fluidity of blended coal A and blended coal A in which 10% by mass of soft pitch and petroleum pitch are added as caking agents each having a boiling point and a softening point higher than those of normal tar. And the results of measuring the resolidification temperature.
ここで、配合炭Aは、非微粘結炭:50質量%、粘結炭:50質量%の配合炭である。 Here, the blended coal A is a blended coal of non-slightly caking coal: 50% by mass and caking coal: 50% by mass.
図4に示す石炭の流動性は、JISM8801に記載されているギーセラープラストメーターを用いて測定する流動性試験方法に準じて測定した結果の一例である。かくはん棒が挿入されている金属製るつぼ(内径21.4mm、深さ35.0mm)に、425μm(35メッシュ)以下に粉砕した石炭試料5gを充填し、この金属るつぼを、金属浴中にて、昇温速度3.0℃/分で加熱する。 The fluidity of the coal shown in FIG. 4 is an example of a result of measurement according to a fluidity test method measured using a Gieseler plastometer described in JISM8801. A metal crucible (inner diameter 21.4 mm, depth 35.0 mm) into which a stir bar is inserted is filled with 5 g of a coal sample crushed to 425 μm (35 mesh) or less, and this metal crucible is placed in a metal bath. And heating at a heating rate of 3.0 ° C./min.
かくはん棒上のドラムプーリーと同径で、かつ、同心に指示計を備えたダイヤルプーリーを同調させ、この指示計の目盛盤(360度、100等分)の動きを、そのときの温度とともに1分ごとにプロットする。測定を、指示針の動きが停止するまで続け、温度とダイヤルの読みの関係を記録する。 The dial pulley with the same diameter as the drum pulley on the stirring bar and concentrically equipped with an indicator is tuned, and the scale of the indicator (360 degrees, 100 equal parts) moves with the temperature at that time. Plot every minute. Continue the measurement until the pointer stops moving and record the relationship between temperature and dial reading.
これから、軟化開始温度(かくはん棒が連続的に動き始めて、1.0ddpmに達したときの温度)(℃)、最高流動温度(℃)、再固化温度(かくはん棒が止まったときの温度)(℃)、最高流動度(ddpm)、および、流動範囲を測定する。 From this, the softening start temperature (temperature when the stir bar starts to move continuously and reaches 1.0 ddpm) (° C.), maximum flow temperature (° C.), resolidification temperature (temperature when the stir bar stops) ( ° C), maximum fluidity (ddpm), and flow range.
図4から、配合炭に、通常タールより高い沸点および軟化点を有する粘結材を添加することにより、この粘結材を添加しない場合に比べて、配合炭の再固化温度が上昇することがわかる。 From FIG. 4, the resolidification temperature of the blended coal can be increased by adding a binder having a boiling point and a softening point higher than those of normal tar to the blended coal as compared to the case where this binder is not added. Recognize.
図5に、配合炭A、配合炭B、および、配合炭Cのそれぞれに、通常タールより高い沸点および軟化点を有する粘結材としてタール重質分(沸点が300℃以上の成分含有量=83.2質量%)を添加した場合の配合炭に対する粘結材添加率と、乾留過程でのコークス収縮率との関係を示す。 In FIG. 5, each of blended coal A, blended coal B, and blended coal C has a heavy tar content (component content having a boiling point of 300 ° C. or higher) as a binder having a boiling point and a softening point higher than those of tar. 83.2 mass%) shows the relationship between the caking additive addition rate relative to the blended coal and the coke shrinkage during the dry distillation process.
ここで、配合炭Aは、非微粘結炭:70質量%、粘結炭:30質量%の配合炭であり、配合炭Bは、非微粘結炭:50質量%、粘結炭:50質量%の配合炭であり、また、配合炭Cは、非微粘結炭:40質量%、粘結炭:60質量%の配合炭である。 Here, the blended coal A is a blended coal of non-slightly caking coal: 70 mass%, caking coal: 30 mass%, and the blended coal B is a non-slightly caking coal: 50 mass%, caking coal: The coal blend is 50% by mass, and the coal blend C is a coal blend of non-slightly caking coal: 40% by mass and caking coal: 60% by mass.
図5に示すコークス収縮率は、以下の方法により測定した。つまり、配合炭の試料を容器内に挿入し、容器内の試料を常温から、再固化温度より高い加熱温度T(℃)まで加熱し、再固化温度での試料内容物の容積VR 、温度Tでの試料内容物の容積VTをそれぞれ測定し、下記(1)式を基に、コークス収縮率R(−)を求めた。
R=(VR −VT )/VR (1)
The coke shrinkage shown in FIG. 5 was measured by the following method. That is, a sample of blended coal is inserted into a container, the sample in the container is heated from room temperature to a heating temperature T (° C.) higher than the resolidification temperature, and the volume V R and temperature of the sample contents at the resolidification temperature. The volume VT of the sample contents at T was measured, and the coke shrinkage ratio R (−) was determined based on the following formula (1).
R = (V R −V T ) / V R (1)
なお、一般に、このような試験方法により観察される、約400℃前後での収縮は、石炭が軟化溶融し、石炭粒子間の空隙が消失する見掛上の体積変化であり、約500℃ 前後での軟化溶融状態の石炭が再固化する際の収縮が、石炭(厳密には、セミコークスまたはコークス)の収縮である。 In general, the shrinkage at about 400 ° C. observed by such a test method is an apparent volume change in which coal softens and melts and voids between coal particles disappear, and is about 500 ° C. The contraction of the softened and melted coal at the time of resolidification is the contraction of the coal (strictly, semi-coke or coke).
また、図6に、図5に示す配合炭Bに、タール重質分を添加した場合の、配合炭に対する粘結材添加率と、コークス粒径向上効果との関係を示す。 In addition, FIG. 6 shows the relationship between the caking additive addition rate and the coke particle size improvement effect when the heavy coal tar is added to the blended coal B shown in FIG.
なお、ΔMSは、コークス粒径の基準値MS0(=46.0mm)に対するコークス粒径の測定値MSの変化量を示し、+は基準値から増加し、−は基準値から減少したことを意味する。また、コークス粒径の測定値MSは、試験乾留炉で乾留して得られたコークス試料を用いて、JIS K 2151に記載されているコークス粒度試験方法に準じて測定した測定値である。 ΔMS indicates the amount of change in the measured value MS of the coke particle size with respect to the reference value MS 0 (= 46.0 mm) of the coke particle size, where + indicates an increase from the reference value and − indicates a decrease from the reference value. means. The measured value MS of the coke particle size is a measured value measured according to the coke particle size test method described in JIS K 2151 using a coke sample obtained by carbonization in a test carbonization furnace.
図5から、配合炭に通常タールより高い沸点および軟化点を有する粘結材を添加することにより、配合炭の乾留時のコークス収縮率は低減し、粘結材添加率の増加とともに、その効果は高まることがわかる。 From FIG. 5, by adding a caking agent having a boiling point and a softening point higher than those of normal tar to the blended coal, the coke shrinkage during dry distillation of the blended coal is reduced, and the effect of the addition of the caking additive is increased. Can be seen to increase.
これは、配合炭に通常タールより高い沸点および軟化点を有する粘結材を添加することにより、配合炭の再固化温度が上昇し、この配合炭を高温に予熱してコークス炉に装入し乾留する場合に、炭化室炉壁側から中心部までの温度分布が緩やかになり、その結果、再固化過程での炉壁面に垂直な方向の熱収縮量が低減したためであると考えられる。 This is because by adding a caking additive having a boiling point and softening point higher than that of tar to the coal blend, the resolidification temperature of the coal blend increases, and this coal blend is preheated to a high temperature and charged into a coke oven. In the case of carbonization, it is considered that the temperature distribution from the carbonization chamber furnace wall side to the center portion becomes gentle, and as a result, the amount of heat shrinkage in the direction perpendicular to the furnace wall surface during the resolidification process is reduced.
また、図6から、いずれの配合炭においても、通常タールより高い沸点を有する粘結材を添加することにより、乾留後のコークス粒径が増大し、粘結材添加率の増加とともに、その効果は向上することがわかる。 Further, from FIG. 6, in any blended coal, by adding a binder having a boiling point higher than that of tar, the coke particle diameter after dry distillation increases, and the effect of the addition of the binder addition ratio increases. Can be seen to improve.
これは、第1に、図5に示したように、上記粘結材の添加により、再固化過程での炉壁面に垂直な方向の熱収縮量が低減され、第2に、上記粘結材の添加により、軟化溶融過程での石炭粒子同士の接着が高まり、コークス積層構造が強化されたため、炉壁面に平行な方向の横亀裂の発生や亀裂の伝播が抑制されたためであると思われる。 First, as shown in FIG. 5, the amount of heat shrinkage in the direction perpendicular to the furnace wall surface during the resolidification process is reduced by the addition of the binder, and secondly, the binder is used. This is probably because the adhesion of coal particles in the softening and melting process was enhanced and the coke lamination structure was strengthened, so that the occurrence of transverse cracks in the direction parallel to the furnace wall surface and the propagation of cracks were suppressed.
なお、図5および図6には、粘結材としてタール重質分を用いた場合の一例を示した。 In addition, in FIG. 5 and FIG. 6, an example at the time of using heavy tar as a caking additive was shown .
本発明は、以上の知見を基に、配合炭を高温に予熱してコークス炉に装入、乾留する際に、コークス粒径の低下を防止し、生産性を向上しつつ所定粒径のコークスを製造するために、タールよりも高い沸点を有する粘結材を、予熱した配合炭に所定量添加することにより、(1)配合炭の再固化温度を高め、再固化過程での炉壁面に垂直な方向の熱収縮量を低減するとともに、(2)軟化溶融過程での石炭粒子同士の接着を高め、コークス積層構造を強化し、炉壁面に平行な方向の横亀裂の発生や亀裂の伝播が抑制することを技術思想とする。 Based on the above knowledge, the present invention prevents coke particle size from decreasing when pre-heating blended coal to a high temperature and charging and dry distillation into a coke oven, while improving productivity and coke with a predetermined particle size. In order to produce the above, by adding a predetermined amount of a binder having a boiling point higher than that of tar to the preheated blended coal, (1) the resolidification temperature of the blended coal is increased, and the furnace wall during the resolidification process is added. In addition to reducing the amount of heat shrinkage in the vertical direction, (2) enhancing the adhesion between coal particles during the softening and melting process, strengthening the coke laminate structure, generating transverse cracks in the direction parallel to the furnace wall and propagation of cracks Is a technical idea.
本発明は、上記技術思想を基になされたものであり、高炉用コークスの製造方法において、配合炭を乾燥し、さらに予熱した後、150〜300℃の温度の微粉炭と粗粒炭の混合物に、軟ピッチからなる粘結材を、前記微粉炭と粗粒炭の混合物に対する割合で、2〜10質量%添加、混合し、該粘結材を含む前記微粉炭と粗粒炭の混合物の再固化温度が460℃以上となるようにした後、コークス炉に装入して乾留することを特徴とし、本発明の実施により、コークス強度を維持しつつ、大きな粒径のコークスを、高い生産性の下で製造することができる。 The present invention is based on the above technical idea. In the method for producing coke for blast furnace, after the blended coal is dried and further preheated, a mixture of pulverized coal and coarse coal at a temperature of 150 to 300 ° C. in the soft pitch or Ranaru caking material, a percentage of the mixture of the pulverized coal and the coarse coal, adding 2 to 10 wt%, were mixed, the pulverized coal and the coarse coal containing pressure-sensitive binding material After the re-solidification temperature of the mixture is set to 460 ° C. or more, the coke oven is charged and dry-distilled.By carrying out the present invention, coke having a large particle size is maintained while maintaining coke strength. Can be manufactured under high productivity.
本発明の実施形態において、前記150〜300℃の温度の微粉炭と粗粒炭の混合物は、配合炭を乾燥し、さらに予熱した後、微粉炭と粗粒炭に分級し、微粉炭を塊成化し塊成炭とするとともに、粗粒炭を急速加熱した後、該塊成炭と粗粒炭を混合した混合物であってもよい。この実施形態によれば、微粉炭を塊成化し塊成炭とし、粗粒炭を急速加熱することによって、乾留時の石炭の粘結性や膨張性が向上し、上記コークス粒径増大効果に加えて、コークス強度をより高めることが可能となる。 In an embodiment of the present invention, the mixture of pulverized coal and coarse coal at a temperature of 150 to 300 ° C. is obtained by drying the blended coal and further preheating, then classifying the coal into pulverized coal and coarse coal, and lump the pulverized coal. A mixture of the agglomerated coal and the coarse coal may be used after the coarse coal is rapidly heated while being agglomerated and agglomerated. According to this embodiment, the pulverized coal is agglomerated into agglomerated coal, and the coarse coal is rapidly heated, thereby improving the caking property and expansibility of the coal during dry distillation, and increasing the coke particle size increase effect. In addition, the coke strength can be further increased.
また、前記配合炭は、非微粘結炭を30〜70質量%含み残部が粘結炭からなるものを用いることが好ましい。非微粘結炭を30質量%以上含有した配合炭は、乾留時の石炭の粘結性が低く、収縮率も高いため、本発明の適用によるコークス強度およびコークス粒径を向上する効果を最も発揮するので、好ましい配合炭である。 Moreover, it is preferable to use what the said combination charcoal contains 30-70 mass% of non-slightly caking coal, and the remainder consists of caking coal. The blended coal containing 30% by mass or more of the non-slightly caking coal has low caking property during dry distillation and high shrinkage, so that the effect of improving the coke strength and coke particle size by applying the present invention is the most. Since it exhibits, it is a preferable blended coal.
以下に、本発明の特徴とする構成およびのその限定理由について説明する。 Below, the characteristic features of the present invention and the reasons for its limitation will be described.
(粘結材の種類)
本発明は、以下の理由から、予熱した配合炭に添加する粘結材を、軟ピッチからなる粘結材とする。
(Type of binder)
The present invention is, for the following reasons, the caking additive to be added to the preheated coal blend, and soft pitch or Ranaru caking material.
この粘結材は、いずれも、通常タールなどの粘結材に比べて沸点および軟化点が高く、室温で固体であるため、この粘結材を配合炭に添加し、混合する場合には、配合炭内で、この粘結材が局所的に偏在し、石炭粒子と粘結材との十分な相互作用は得られない。しかし、この粘結材を、本発明で規定する150〜300℃の配合炭に添加、混合した場合には、粘結材の流動性が高まり、配合炭中に均一分散するので、石炭粒子に近接または接着した状態となる。 This Nebayuizai because both a high boiling point and softening point compared to caking material such as ordinary tar, solid at room temperature, was added the caking in the coal blend, when mixed, in coal blend, the caking additive is locally unevenly distributed, sufficient interaction between the coal particles and caking additive can not be obtained. However, when this caking material is added to and mixed with 150 to 300 ° C blended coal specified in the present invention, the fluidity of the caking additive is increased and uniformly dispersed in the blended coal. Proximity or bonded state.
このような状態でコークス炉に装入し、乾留する場合には、上記粘結材は、石炭粒子との相互作用により、配合炭の再固化温度を高め、再固化過程での炉壁面に垂直な方向の熱収縮量を低減するとともに、軟化溶融過程での石炭粒子同士の接着を高め、コークス積層構造を強化し、炉壁面に平行な方向の横亀裂の発生や亀裂の伝播を抑制することができ、その結果、コークス粒径が向上する効果が得られる。 When charging into a coke oven and carbonizing in such a state, the caking additive increases the resolidification temperature of the blended coal by interacting with the coal particles, and is perpendicular to the furnace wall surface during the resolidification process. Reduce the amount of heat shrinkage in any direction, enhance the adhesion between coal particles during the softening and melting process, strengthen the coke laminate structure, and suppress the occurrence of transverse cracks and crack propagation in the direction parallel to the furnace wall As a result, the effect of improving the coke particle size is obtained.
一方、通常タールなどのように沸点が低く、室温で液体であるような粘結材は、予熱した高温状態の配合炭と混合する場合には適さず、また、配合炭の再固化温度を上昇させる効果が低く、再固化過程での炉壁面に垂直な方向の熱収縮量を低減する効果が小さいため、コークス粒径の拡大効果は、十分に得られない。 On the other hand, caking materials that have a low boiling point and are liquid at room temperature, such as tar, are not suitable for mixing with preheated high-temperature coal blends, and also increase the resolidification temperature of coal blends. The effect of reducing the amount of heat shrinkage in the direction perpendicular to the furnace wall surface during the resolidification process is small, so that the effect of expanding the coke particle size cannot be sufficiently obtained.
以上の理由から、本発明では、予熱した配合炭に添加する粘結材は、通常タールなどの粘結材に比べて沸点および軟化点が高い、軟ピッチ(石炭系タールを蒸留して得られる室温で固体の残留物)からなる粘結材とする。 For the above reasons, in the present invention, the caking additive added to the preheated coal blend is usually obtained by distilling a soft pitch (coal tar) having a boiling point and a softening point higher than those of the caking additive such as tar. and at room temperature solid residue) or Ranaru caking material.
また、本発明において、上記タール重質留分は、常圧での沸点:300℃以上の成分を80質量%以上含有することが好ましい。また、重質留分の主成分は、フェナンスレン、アントラセン、メチルナフタレンおよびフルオランテンの1種または2種以上からなることが、より好ましい。上記軟ピッチは、軟化点が30〜200℃であることが好ましい。 In the present invention, the heavy tar fraction preferably contains 80% by mass or more of a component having a boiling point at normal pressure of 300 ° C. or higher. The main component of the heavy fraction is more preferably composed of one or more of phenanthrene, anthracene, methylnaphthalene and fluoranthene. The soft pitch is preferably a softening point of 30 to 200 ° C..
(粘結材添加時の配合炭温度)
本発明では、以下の理由から、軟ピッチからなる粘結材を添加する際の配合炭の温度を150〜300℃とする。
(Blend coal temperature when adding binder)
In the present invention, for the following reasons, the temperature of the coal blend in when adding soft pitch or Ranaru caking material to 150 to 300 ° C..
上述したように配合炭の再固化温度を上昇するために有効な粘結材は、通常タールなどの粘結材に比べて沸点および軟化点が高く、室温で固体の軟ピッチからなる粘結材である。このような粘結材を配合炭に添加し、乾留時に粘結材と石炭粒子の相互作用を高めるためには、配合炭の温度が高い状態で、軟ピッチからなる粘結材を添加し、混合することにより、配合炭中に均一分散させ、粘結材を石炭粒子と近接または接着した状態とする必要がある。 As described above, a caking material effective for increasing the resolidification temperature of coal blend is usually a caking material having a higher boiling point and softening point than caking materials such as tar, and consisting of a soft soft solid at room temperature. It is. In order to increase the interaction between the binder and coal particles during dry distillation, such a binder is added to the coal blend, and in the state where the temperature of the coal blend is high, a binder composed of soft pitch is added, By mixing, it is necessary to uniformly disperse in the blended coal and to bring the binder into a state of being close to or adhered to the coal particles.
軟ピッチからなる粘結材を添加する際の配合炭の温度が150℃より低い場合には、配合炭中に粘結材が偏在し、粘結材を均一に石炭粒子と近接または接着した状態にすることができない。その結果、粘結材と石炭粒子の相互作用によって、配合炭の再固化温度を高め、再固化過程での炉壁面に垂直な方向の熱収縮量を低減するとともに、軟化溶融過程での石炭粒子同士の接着を高め、コークス積層構造を強化し、炉壁面に平行な方向の横亀裂の発生や亀裂の伝播を抑制する効果が十分に得られなくなる。 When the temperature of the blended coal when adding the binder composed of soft pitch is lower than 150 ° C., the binder is unevenly distributed in the blended coal, and the binder is uniformly approached or adhered to the coal particles. I can't. As a result, the interaction between the binder and coal particles increases the resolidification temperature of the blended coal, reduces the amount of heat shrinkage in the direction perpendicular to the furnace wall during the resolidification process, and reduces the coal particles during the softening and melting process. The effect of suppressing the occurrence of transverse cracks in the direction parallel to the furnace wall surface and the propagation of cracks cannot be sufficiently obtained by enhancing the adhesion between them and strengthening the coke laminate structure.
一方、軟ピッチからなる粘結材を添加する際の配合炭の温度が増加するとともに粘結材の配合炭への分散性は促進するが、図3に示すように、炭化室の炉壁側から中心部までの温度分布が急峻になり、再固化過程での炉壁面に垂直な方向の熱収縮量を増加するため、コークス粒径が低下する。粘結材を添加する際の配合炭の温度が300℃を超えると、粘結材の添加による上記効果によっても、再固化過程での炉壁面に垂直な方向の熱収縮量の増加によるコークス粒径の減少を抑制することは困難となる。 On the other hand, the temperature of the coal blend at the time of adding the binder composed of soft pitch increases and the dispersibility of the binder into the coal blend is promoted, but as shown in FIG. The temperature distribution from the center to the center becomes steep, and the amount of heat shrinkage in the direction perpendicular to the furnace wall surface during the resolidification process is increased. When the temperature of the blended coal at the time of adding the binder exceeds 300 ° C., coke grains due to an increase in the amount of thermal shrinkage in the direction perpendicular to the furnace wall during the resolidification process due to the above-mentioned effect due to the addition of the binder. It becomes difficult to suppress the decrease in diameter.
以上の理由から、本発明では、軟ピッチからなる粘結材を配合炭に均一分散させ、上記石炭粒子との相互作用による効果を十分に発揮させ、コークス粒径を十分に増大させるために、粘結材を配合炭に添加する際の温度を、150〜300℃とする。 For the above reasons, in the present invention, the binder made of soft pitch is uniformly dispersed in the blended coal, the effect of the interaction with the coal particles is sufficiently exhibited, and the coke particle size is sufficiently increased. The temperature at the time of adding a caking additive to blended coal shall be 150-300 degreeC.
また、上記沸点および軟化点の高い軟ピッチからなる粘結材を配合炭中により均一に分散させ、石炭粒子との相互作用を促進させ、上記粘結材による効果をより高めるためには、粘結材を配合炭に添加する際の温度を、200℃以上とするのが好ましい。 In order to further uniformly disperse the binder composed of the soft pitch having a high boiling point and softening point in the blended coal, promote the interaction with the coal particles, and further enhance the effect of the binder, The temperature at which the binder is added to the blended coal is preferably 200 ° C. or higher.
(粘結材の添加量)
本発明では、予熱した配合炭(微粉炭と粗粒炭の混合物)に対する軟ピッチからなる粘結材の添加量は、以下の理由から、2〜10質量%とする。
(Addition amount of binder)
In this invention, the addition amount of the caking additive which consists of a soft pitch with respect to the preheated combination charcoal (mixture of pulverized coal and coarse-grained coal) shall be 2-10 mass% from the following reasons.
図7に、再固化温度とコークス粒径向上効果との関係を示し、図8に、各種粘結材の添加量とコークス粒径向上効果との関係を示す。 FIG. 7 shows the relationship between the resolidification temperature and the coke particle size improvement effect, and FIG. 8 shows the relationship between the amount of various binders added and the coke particle size improvement effect.
なお、ΔMSは、コークス粒径の基準値MS0(=46.0mm)に対するコークス粒径の測定値MSの変化量を示し、+は基準値から増加し、−は基準値から減少したことを意味する。また、コークス粒径の測定値MSは、試験乾留炉で乾留して得られたコークス試料を用いて、JIS K 2151に記載されているコークス粒度試験方法に準じて測定した測定値である。 ΔMS indicates the amount of change in the measured value MS of the coke particle size with respect to the reference value MS 0 (= 46.0 mm) of the coke particle size, where + indicates an increase from the reference value and − indicates a decrease from the reference value. means. The measured value MS of the coke particle size is a measured value measured according to the coke particle size test method described in JIS K 2151 using a coke sample obtained by carbonization in a test carbonization furnace.
図7および図8に示すように、配合炭(微粉炭と粗粒炭の混合物)に対する粘結材の添加量が2質量%未満では、粘結材のうちで比較的沸点および軟化点が低い、タール重質留分を配合炭に添加する場合には、上述した配合炭の再固化温度を上昇させ、再固化過程での炉壁面に垂直な方向の熱収縮量を十分に低減することは困難となり、コークス粒径の増大効果が十分に得られなくなる。したがって、配合炭(微粉炭と粗粒炭の混合物)に対する粘結材の添加量は、2質量%以上とする。 As shown in FIGS. 7 and 8, in the coal blend amount of caking additive for (pulverized coal and mixtures coarse coal) is less than 2% by weight, relatively less boiling point and softening point of the viscosity Yuizai When adding a heavy tar fraction to the blended coal, it is possible to raise the resolidification temperature of the blended coal described above and sufficiently reduce the amount of heat shrinkage in the direction perpendicular to the furnace wall during the resolidification process. It becomes difficult, and the effect of increasing the coke particle size cannot be obtained sufficiently. Therefore, the amount of the caking additive added to the blended coal (mixture of pulverized coal and coarse coal) is 2% by mass or more.
また、配合炭の再固化温度を上昇させ、再固化過程での炉壁面に垂直な方向の熱収縮量を低減する効果の点から、配合炭(微粉炭と粗粒炭の混合物)に対する粘結材の添加量は、5質量%以上とするのが好ましい。 In addition, the effect of reducing the heat shrinkage in the direction perpendicular to the furnace wall during the re-solidification process by increasing the re-solidification temperature of the coal-blown coal is a caking effect on the coal blend (a mixture of pulverized coal and coarse coal). The addition amount of the material is preferably 5% by mass or more.
一方、配合炭(微粉炭と粗粒炭の混合物)に対する粘結材の添加量が10質量%を超える場合は、配合炭当たりの粘結材の添加量が増加し、コークス炉の装入密度が低下するため、コークス強度を安定して確保することが困難となり、好ましくない。また、粘結材の添加量の増加により、コークス炉内で生成する炉壁付着カーボン量が増加し、コークス押し出し時の負荷が増加し、コークス炉操業にとっても好ましくない。 On the other hand, when the amount of caking additive added to the blended coal (mixture of pulverized coal and coarse coal) exceeds 10% by mass, the amount of caking additive added per blended coal increases, and the coke oven charging density Therefore, it is difficult to stably secure the coke strength, which is not preferable. Moreover, the increase in the amount of caking additive increases the amount of carbon adhering to the furnace wall generated in the coke oven, increasing the load during coke extrusion, which is not preferable for coke oven operation.
これらの理由から、本発明では、上記軟ピッチからなる粘結材の作用効果により、コークス強度を維持しつつコークス粒度を十分に向上させるために、配合炭(微粉炭と粗粒炭の混合物)に対する粘結材の添加量を、2〜10質量%とし、好ましくは、5〜10質量%とする。 For these reasons, in the present invention, the effects of the above Ki軟 pitch or Ranaru caking, in order to sufficiently improve the coke particle size while maintaining the coke strength, coal blend (pulverized coal and Sotsubusumi the addition amount of the caking additive for mixture) of a 2 to 10 wt%, preferably 5 to 10 mass%.
(粘結材と配合炭の混合物の再固化温度)
本発明では、以下の理由から、配合炭に、軟ピッチからなる粘結材を、配合炭に対する割合で、2〜10質量%添加、混合し、この粘結材を含む配合炭(微粉炭と粗粒炭の混合物)の再固化温度を460℃以上となるようにする。
(Resolidification temperature of the mixture of binder and blended coal)
In the present invention, for the following reasons, the coal blend, a soft pitch or Ranaru caking material, a percentage of the coal blend, adding 2 to 10 wt%, mixed, blended coal (fine powder comprising the caking additive The resolidification temperature of the mixture of charcoal and coarse coal is set to 460 ° C. or higher.
図7の、配合炭(微粉炭と粗粒炭の混合物)の再固化温度とコークス粒径向上効果との関係に示すように、配合炭の再固化温度を上昇させることによって、再固化過程での炉壁面に垂直な方向の熱収縮量を十分に低減し、コークス粒径を十分に向上するために、粘結材を含む前記微粉炭と粗粒炭の混合物の再固化温度を、460℃以上とする必要がある。 As shown in the relationship between the resolidification temperature of the blended coal (mixture of pulverized coal and coarse coal) and the effect of improving the coke particle size in FIG. 7, by increasing the resolidification temperature of the blended coal, In order to sufficiently reduce the amount of heat shrinkage in the direction perpendicular to the furnace wall surface and sufficiently improve the coke particle size, the resolidification temperature of the mixture of the pulverized coal and coarse coal containing the binder is 460 ° C. It is necessary to do it above.
図7に示すように、配合炭に添加する粘結材の種類(沸点および軟化点)と配合炭に対する添加率によって粘結材と配合炭の混合物の再固化温度は変わり、粘結材の沸点および軟化点が高い粘結材を添加し、配合炭に対する添加率を増加することにより、粘結材と配合炭の混合物の再固化温度を上昇させることができる。 As shown in FIG. 7, the resolidification temperature of the mixture of the binder and the blended coal varies depending on the type (boiling point and softening point) of the binder to be added to the blended coal and the addition ratio with respect to the blended coal, and the boiling point of the binder. In addition, by adding a binder having a high softening point and increasing the addition ratio relative to the blended coal, the resolidification temperature of the mixture of the binder and the blended coal can be increased.
したがって、本発明では、上記粘結材の添加によってコークス粒径を十分に向上するために、軟ピッチからなる粘結材の組成(粘結材の沸点および軟化点)を調整する、および/または、本発明で規定する2〜10質量%の範囲内で、配合炭に対する粘結材添加量を調整することで、粘結材を含む前記微粉炭と粗粒炭の混合物の再固化温度を460℃以上とする。 Therefore, in the present invention, in order to sufficiently improve the coke particle size by the addition of the caking additive, adjusting the composition of the soft pitch or Ranaru caking (boiling point and softening point of the caking), and // The resolidification temperature of the mixture of the pulverized coal and the coarse coal containing the binder by adjusting the amount of the binder added to the blended coal within the range of 2 to 10% by mass defined in the present invention. Is set to 460 ° C. or higher.
(微粉炭の塊成化、粗粒炭の急速加熱)
本発明の実施形態において、前記150〜300℃の温度の微粉炭と粗粒炭の混合物は、配合炭を乾燥し、さらに予熱した後、微粉炭と粗粒炭に分級し、微粉炭を塊成化し塊成炭とするとともに、粗粒炭を急速加熱した後、該塊成炭と粗粒炭を混合した混合物であってもよい。
(Agglomeration of pulverized coal, rapid heating of coarse coal)
In an embodiment of the present invention, the mixture of pulverized coal and coarse coal at a temperature of 150 to 300 ° C. is obtained by drying the blended coal and further preheating, then classifying the coal into pulverized coal and coarse coal, and lump the pulverized coal. A mixture of the agglomerated coal and the coarse coal may be used after the coarse coal is rapidly heated while being agglomerated and agglomerated.
乾燥後の配合炭を、さらに予熱し、微粉炭と粗粒炭に分級するためには、例えば、流動床乾燥分級機により、予熱と分級を同時に行う方法を適用することが、効率性の点から好ましい。また、微粉炭と粗粒炭に分級する際の分級点については、0.5mm以下の微粉炭は、発塵の原因となり、加熱により粘結性成分が酸化され、強度低下の原因となるため、分級点を0.5mmとする。 In order to further preheat the blended coal after drying and classify it into pulverized coal and coarse coal, for example, it is effective to apply a method in which preheating and classification are simultaneously performed using a fluidized bed drying classifier. To preferred. In addition, as for the classification point when classifying into pulverized coal and coarse coal, pulverized coal of 0.5 mm or less causes dust generation, and caking components are oxidized by heating and cause strength reduction. The classification point is 0.5 mm.
0.5mm以下の微粉炭については、造粒機および成形機を用いて塊成化し、微粉炭の粘結性や膨張性を改善することが好ましい。この微粉炭の塊成化の際には、塊成化物の強度および成形歩留まりを向上するため、通常タールなどの粘結材を添加してよい。 About pulverized coal of 0.5 mm or less, it is preferable to agglomerate using a granulator and a molding machine, and to improve the caking property and expansibility of pulverized coal. In the agglomeration of the pulverized coal, a caking agent such as tar may be usually added to improve the strength of the agglomerated product and the molding yield.
また、粗粒炭の急速加熱処理は、例えば、気流塔型加熱機を用いて、粒径:0.5mm超の粗粒炭を、昇温速度:3000℃/秒で、到達温度:350℃に急速加熱する。この急速加熱によって、粗粒炭の粘結性などを改質し、コークス強度を向上することができる。 In addition, the rapid heating treatment of the coarse coal is performed using, for example, an airflow tower type heater, and the coarse coal having a particle size of more than 0.5 mm is heated at a rate of heating of 3000 ° C./second and an ultimate temperature of 350 ° C. Heat rapidly. This rapid heating can improve the cohesiveness of coarse coal and improve coke strength.
本発明の実施形態では、このように塊成化された微粉炭(塊成炭)と、急速加熱処した粗粒炭(改質炭)との混合物に、150〜300℃の温度で、軟ピッチからなる粘結材を、微粉炭と粗粒炭の混合物に対する割合で、2〜10質量%添加、混合し、この粘結材を含む混合物の再固化温度が460℃以上となるようにすることにより、上記コークス粒径増大の効果に加えて、コークス強度をより高めることが可能となる。 In an embodiment of the present invention, and thus agglomerated been pulverized coal (KatamariNarusumi), a mixture of rapid heating treatment was coarse charcoal (Aratameshitsusumi), at a temperature of 150 to 300 ° C., soft the pitch or Ranaru caking material, a percentage of a mixture of pulverized coal and coarse coal, adding 2 to 10 wt%, were mixed, so that re-solidification temperature of the mixture containing the caking additive is 460 ° C. or higher In addition to the effect of increasing the coke particle size, the coke strength can be further increased.
(非微粘結炭の配合量)
一般に、非微粘結炭の再固化温度は440〜460℃未満であり、粘結炭(460〜530℃)に比べて低いため、配合炭中の非微粘結炭の配合量が増加するほど、配合炭の再固化温度は低下する。
(Non-slightly caking coal content)
In general, the resolidification temperature of non-slightly caking coal is less than 440 to 460 ° C., which is lower than that of caking coal (460 to 530 ° C.), so the amount of non-slightly caking coal in the blended coal increases. The re-solidification temperature of the blended coal decreases.
本発明の上記軟ピッチからなる粘結材を配合炭に添加することによるコークス粒径向上効果は、配合炭中の非微粘結炭の配合量が少ない場合にも発揮されるが、特に、配合炭中の非微粘結炭の配合量が30質量%以上の場合で、より高いコークス粒径向上効果が発揮される。 The effect of improving the coke particle size by adding the caking material consisting of the soft pitch of the present invention to the blended coal is also exhibited when the blending amount of the non-slightly caking coal in the blended coal is small, When the blending amount of the non-slightly caking coal in the blended coal is 30% by mass or more, a higher coke particle size improvement effect is exhibited.
配合炭中の非微粘結炭の配合量が70質量%を超える場合には、配合炭中の非微粘結炭配合量の増加により、コークス強度が低下するので、コークス強度の点から、配合炭中の非微粘結炭の配合量を、70質量%以下とするのが好ましい。 When the blending amount of the non-slightly caking coal in the blended coal exceeds 70% by mass, the coke strength decreases due to the increase in the blending amount of the non-slightly caking coal in the blended coal. It is preferable that the amount of non-slightly caking coal in the blended coal be 70% by mass or less.
以下に、実施例を用いて、本発明の効果について説明する。なお、本発明は、本発明の目的および技術思想を逸脱しない限りにおいて、下記発明例の実施形態のみに限定されるものではない。 The effects of the present invention will be described below using examples. The present invention is not limited to only the embodiments of the following invention examples without departing from the object and technical idea of the present invention.
図9に、本実施例で適用したコークス製造プロセスを示す。 FIG. 9 shows a coke manufacturing process applied in this embodiment.
石炭1を、流動床乾燥分級機2により、80〜220℃に加熱乾燥した。粘結材2として、表2に示す成分組成および沸点を有するタール重質留分と通常タール、表3に示す軟化点および水素/炭素原子比を有するソフトピッチと石油ピッチをそれぞれ用いて、表1に示す条件で、石炭1に、粘結材貯蔵タンク6から所定量の粘結材5を添加して混合した。
乾留試験炉に、石炭を90kg装入し、加熱温度:1170℃、乾留時間:13.5〜18時間で乾留し、コークスを製造した。得られたコークス6の粒径を測定した。
90 kg of coal was charged into a carbonization test furnace, and carbonized at a heating temperature of 1170 ° C. and a carbonization time of 13.5 to 18 hours to produce coke. The particle size of the obtained
表1に、製造条件と試験結果を示す。コークス粒径(MS)は、JIS K 2151に記載されているコークス粒度試験方法に準じて測定したものである。 Table 1 shows manufacturing conditions and test results. The coke particle size (MS) is measured according to the coke particle size test method described in JIS K 2151.
表1に示す実施No.1〜8の発明例は、粘結材の種類および添加率、粘結材添加時の配合炭温度、および、粘結材を含む配合炭の再固化温度が、本発明の規定する範囲を満足するものであり、コークス強度DI:85.8以上を維持しつつ、目的とするコークス粒径:48mm以上の優れたコークスが得られている。 Implementation No. shown in Table 1 In the inventive examples 1 to 8, the type and addition rate of the binder, the blended coal temperature when the binder is added, and the resolidification temperature of the blended coal including the binder satisfy the range defined by the present invention. Thus, while maintaining the coke strength DI: 85.8 or more, excellent coke having a target coke particle size of 48 mm or more is obtained.
これに対して、実施No.7〜130の比較例は、粘結材の種類および添加率、粘結材添加時の配合炭温度、および、粘結材を含む配合炭の再固化温度のいずれかが、本発明の規定する範囲から外れているため、目的とするコークス粒径:48mm以上を達成することができなかった。 On the other hand, the implementation No. In Comparative Examples 7 to 130, any one of the types and addition ratios of the binder, the blended coal temperature when the binder is added, and the resolidification temperature of the blended coal including the binder is defined by the present invention. Since it was out of the range, the target coke particle size: 48 mm or more could not be achieved.
1 石炭
2 石炭乾燥、予熱機
3 粘結材
4 粘結材貯蔵タンク
5 試験乾留炉
6 コークス
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