JP5061582B2 - battery - Google Patents
battery Download PDFInfo
- Publication number
- JP5061582B2 JP5061582B2 JP2006304718A JP2006304718A JP5061582B2 JP 5061582 B2 JP5061582 B2 JP 5061582B2 JP 2006304718 A JP2006304718 A JP 2006304718A JP 2006304718 A JP2006304718 A JP 2006304718A JP 5061582 B2 JP5061582 B2 JP 5061582B2
- Authority
- JP
- Japan
- Prior art keywords
- battery
- polytetrafluoroethylene
- electrode plate
- positive electrode
- nickel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- -1 polytetrafluoroethylene Polymers 0.000 claims description 112
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 91
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 91
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 58
- 229920001973 fluoroelastomer Polymers 0.000 claims description 41
- 239000000203 mixture Substances 0.000 claims description 39
- 238000003860 storage Methods 0.000 claims description 39
- 229910052751 metal Inorganic materials 0.000 claims description 32
- 239000002184 metal Substances 0.000 claims description 32
- 229910052759 nickel Inorganic materials 0.000 claims description 30
- 239000011149 active material Substances 0.000 claims description 26
- 229910052987 metal hydride Inorganic materials 0.000 claims description 17
- BFDHFSHZJLFAMC-UHFFFAOYSA-L nickel(ii) hydroxide Chemical compound [OH-].[OH-].[Ni+2] BFDHFSHZJLFAMC-UHFFFAOYSA-L 0.000 claims description 16
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims 1
- 239000005977 Ethylene Substances 0.000 claims 1
- 239000002245 particle Substances 0.000 description 35
- 239000000843 powder Substances 0.000 description 34
- 238000000576 coating method Methods 0.000 description 30
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- 238000004804 winding Methods 0.000 description 14
- 230000000694 effects Effects 0.000 description 13
- 229910052739 hydrogen Inorganic materials 0.000 description 13
- 239000001257 hydrogen Substances 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 11
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 11
- 239000007864 aqueous solution Substances 0.000 description 9
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 8
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- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- 238000007599 discharging Methods 0.000 description 6
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- 229910017052 cobalt Inorganic materials 0.000 description 4
- 239000010941 cobalt Substances 0.000 description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 4
- ASKVAEGIVYSGNY-UHFFFAOYSA-L cobalt(ii) hydroxide Chemical compound [OH-].[OH-].[Co+2] ASKVAEGIVYSGNY-UHFFFAOYSA-L 0.000 description 4
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- 230000002411 adverse Effects 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 239000012792 core layer Substances 0.000 description 3
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- 239000007789 gas Substances 0.000 description 3
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- 229910052742 iron Inorganic materials 0.000 description 3
- 239000011572 manganese Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 3
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- 229920002943 EPDM rubber Polymers 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- 229910018007 MmNi Inorganic materials 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- OJIJEKBXJYRIBZ-UHFFFAOYSA-N cadmium nickel Chemical compound [Ni].[Cd] OJIJEKBXJYRIBZ-UHFFFAOYSA-N 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
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- 229910000361 cobalt sulfate Inorganic materials 0.000 description 2
- 229940044175 cobalt sulfate Drugs 0.000 description 2
- KTVIXTQDYHMGHF-UHFFFAOYSA-L cobalt(2+) sulfate Chemical compound [Co+2].[O-]S([O-])(=O)=O KTVIXTQDYHMGHF-UHFFFAOYSA-L 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
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- 230000007797 corrosion Effects 0.000 description 2
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- UYAHIZSMUZPPFV-UHFFFAOYSA-N erbium Chemical compound [Er] UYAHIZSMUZPPFV-UHFFFAOYSA-N 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000007774 positive electrode material Substances 0.000 description 2
- 239000002243 precursor Substances 0.000 description 2
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- NAWDYIZEMPQZHO-UHFFFAOYSA-N ytterbium Chemical compound [Yb] NAWDYIZEMPQZHO-UHFFFAOYSA-N 0.000 description 2
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- UGZADUVQMDAIAO-UHFFFAOYSA-L zinc hydroxide Chemical compound [OH-].[OH-].[Zn+2] UGZADUVQMDAIAO-UHFFFAOYSA-L 0.000 description 2
- 229910021511 zinc hydroxide Inorganic materials 0.000 description 2
- 229940007718 zinc hydroxide Drugs 0.000 description 2
- JMGNVALALWCTLC-UHFFFAOYSA-N 1-fluoro-2-(2-fluoroethenoxy)ethene Chemical compound FC=COC=CF JMGNVALALWCTLC-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 229910052691 Erbium Inorganic materials 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229910002567 K2S2O8 Inorganic materials 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000002033 PVDF binder Substances 0.000 description 1
- 229920006169 Perfluoroelastomer Polymers 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
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- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
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- 229910000420 cerium oxide Inorganic materials 0.000 description 1
- DRVWBEJJZZTIGJ-UHFFFAOYSA-N cerium(3+);oxygen(2-) Chemical class [O-2].[O-2].[O-2].[Ce+3].[Ce+3] DRVWBEJJZZTIGJ-UHFFFAOYSA-N 0.000 description 1
- 238000000975 co-precipitation Methods 0.000 description 1
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- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 1
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- VQCBHWLJZDBHOS-UHFFFAOYSA-N erbium(III) oxide Inorganic materials O=[Er]O[Er]=O VQCBHWLJZDBHOS-UHFFFAOYSA-N 0.000 description 1
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- UIWYJDYFSGRHKR-UHFFFAOYSA-N gadolinium atom Chemical compound [Gd] UIWYJDYFSGRHKR-UHFFFAOYSA-N 0.000 description 1
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- 150000004676 glycans Chemical class 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
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- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 description 1
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- 239000011255 nonaqueous electrolyte Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
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- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Cell Electrode Carriers And Collectors (AREA)
- Secondary Cells (AREA)
- Battery Electrode And Active Subsutance (AREA)
Description
本発明は、金属多孔体の基板に活物質を充填した電極板を用いた電池に関するものであり、さらに詳しくはその生産性の改善と信頼性の向上に関するものである。 The present invention relates to a battery using an electrode plate in which a porous metal substrate is filled with an active material, and more particularly to improvement in productivity and improvement in reliability.
近年、モバイルコンピュータ、デジタルカメラなどの移動体電子機器を始めとする小型軽量を求められる電動機器が急速に増加する傾向にある。これらの機器の電源として、金属多孔体に水酸化ニッケルを主体とする活物質等を充填してなる正極(=以下、非焼結式ニッケル極板と記載する)を用いた密閉型アルカリ蓄電池は、焼結式ニッケル極板を用いたニッケルカドミウム蓄電池や鉛蓄電池等よりも単位体積および単位質量当たりのエネルギーが高い。また、これらのうち、負極に水素吸蔵合金からなる電極を用いたニッケル水素蓄電池は、とくに環境にクリーンな電源と前記電動機器用電源として広く用いられ、ハイブリッド形電気自動車(HEV)や従来ニッケルカドミウム電池が用いられていた電動工具や玩具などの電源のように高出力特性に優れ、かつ長寿命特性が要求される分野への適用も始まっている。 In recent years, there has been a rapid increase in the number of electric devices that are required to be small and light, such as mobile electronic devices such as mobile computers and digital cameras. As a power source for these devices, a sealed alkaline storage battery using a positive electrode (= hereinafter referred to as a non-sintered nickel electrode plate) in which a porous metal is filled with an active material mainly composed of nickel hydroxide is used. The energy per unit volume and unit mass is higher than that of a nickel cadmium storage battery or a lead storage battery using a sintered nickel electrode plate. Of these, nickel-metal hydride storage batteries using an electrode made of a hydrogen storage alloy for the negative electrode are widely used as a power source that is particularly clean for the environment and as a power source for the electric equipment, such as hybrid electric vehicles (HEV) and conventional nickel cadmium. Applications have also begun in fields that require high output characteristics and long life characteristics, such as power tools such as power tools and toys that use batteries.
非焼結式ニッケル極板は、耐アルカリ性の金属多孔体に、水酸化ニッケルを主体とする活物質、コバルトを主体とする導電剤前駆体および結着剤等の材料を充填した後に、圧縮成形、所定寸法に裁断することにより製造される。上記材料を充填する塗工は、上記材料の粉末を増粘剤を溶解した水溶液等でペースト状にして、金属多孔体を該ペースト中に浸漬したり、該ペーストを金属多孔体に塗布したりすることにより行う。ここで活物質、もしくは水酸化ニッケルを主体とする活物質とは、ニッケルを主体としてコバルトと亜鉛とを含有した水酸化物及び酸化物の事を指す。非焼結式ニッケル極板は、このような方法で製作できるため、焼結式ニッケル極板と比較して活物質を多量に充填できることおよび工程が簡略化され生産性が高いという利点がある。 The non-sintered nickel electrode plate is formed by filling an alkali-resistant metal porous body with an active material mainly composed of nickel hydroxide, a conductive agent precursor mainly composed of cobalt and a binder, and then compression molding. It is manufactured by cutting to a predetermined dimension. The coating material is filled with a powder of the material made into a paste with an aqueous solution in which a thickener is dissolved, and the metal porous body is immersed in the paste, or the paste is applied to the metal porous body. To do. Here, the active material or the active material mainly composed of nickel hydroxide refers to a hydroxide and an oxide mainly composed of nickel and containing cobalt and zinc. Since the non-sintered nickel electrode plate can be manufactured by such a method, there are advantages that a large amount of active material can be filled and the process is simplified and the productivity is high as compared with the sintered nickel electrode plate.
しかしながら、非焼結式ニッケル極板では、極板端面に保持されている正極粉体が脱落して金属多孔体の端部が露出するという問題があった。露出した金属多孔体の端部は、粉体を保持していないので強度が極端に低く、そのためこの部分に加わるわずかな外力によりバリが形成されていた。たとえば、正極板と負極板とをセパレータを介して捲回する工程では、正極板を捲回中心に向けて搬送するための台に設けられたガイドレールに極板端面が擦れて正極粉体が脱落し、それにつづいて金属多孔体の端部が電極面に対して垂直方向にバリ立つ。このバリは、正極板と負極板をセパレータを介して捲回する際にセパレータを突き破って短絡を発生させる原因となる。なお、ここでいう正極粉体とは、前記水酸化ニッケルを主体とする活物質、コバルトを主体とする導電剤前駆体、希土類化合物および結着剤等の混合物のことを指す。希土類化合物としては希土類水酸化物または酸化物が用いられる。 However, the non-sintered nickel electrode plate has a problem that the positive electrode powder held on the end surface of the electrode plate is dropped and the end portion of the metal porous body is exposed. The exposed end portion of the porous metal body has extremely low strength because it does not hold powder, and therefore, burrs are formed by a slight external force applied to this portion. For example, in the step of winding the positive electrode plate and the negative electrode plate through the separator, the end face of the electrode plate is rubbed against a guide rail provided on a table for conveying the positive electrode plate toward the winding center, and the positive electrode powder is rubbed. Then, the end of the metal porous body is burred in the direction perpendicular to the electrode surface. This burr causes a short circuit by breaking through the separator when winding the positive electrode plate and the negative electrode plate through the separator. Here, the positive electrode powder refers to a mixture of the active material mainly composed of nickel hydroxide, a conductive agent precursor mainly composed of cobalt, a rare earth compound, a binder, and the like. A rare earth hydroxide or oxide is used as the rare earth compound.
また、金属多孔体の端部に生じたバリは、セパレータを突き破って短絡を発生しないまでも、セパレータに食い込み極間距離を短くするのでつぎのような問題を発生させる。すなわち、極間距離が短くなった電池では、充放電によって正極が膨張した際に短絡するという問題がある。さらに、極間距離が短くなった電池では、正極や負極中のコバルトや負極の水素吸蔵合金に含まれるマンガンなどが溶出してセパレータ中に析出して若干電導性を有し、その析出したものがセパレータに食い込んだバリに接触して微短絡に至るといった問題がある。 Further, the burr generated at the end portion of the porous metal body bites into the separator and shortens the distance between the electrodes even if it does not break through the separator to cause a short circuit, and thus causes the following problems. That is, a battery with a short inter-electrode distance has a problem of short-circuiting when the positive electrode expands due to charge / discharge. Furthermore, in batteries with a shorter distance between the electrodes, cobalt in the positive electrode and negative electrode and manganese contained in the hydrogen storage alloy of the negative electrode elute and precipitate in the separator, and have some conductivity. However, there is a problem that a short-circuit occurs due to contact with the burr that bites into the separator.
従来は上記のような問題を解決するため以下の方法が施されてきた。 Conventionally, the following methods have been applied to solve the above-described problems.
特許文献1では、金属製バリがセパレータを貫通するのを防ぐ方法として、「正極の周縁部および(または)負極の周縁部をその切断端面をも含んで耐アルカリ性の熱融着性樹脂で被覆する」(特許文献1、段落[0004])方法が提案されている。しかし、特許文献1のように耐アルカリ性の熱融着性樹脂で極板周縁部を被覆した場合でも、金属多孔体の端部のバリに起因する短絡の問題はほとんど改善されなかった。なぜなら、被覆されている耐アルカリ性の熱融着性樹脂は、摺動性が十分なものでないので極板の表面から容易に脱落するからである。たとえば、熱融着性樹脂で極板周縁部を被覆した正極板と負極板をセパレータを介して捲回する際、被覆した部分がガイドレールなどに擦れると、熱融着性樹脂は早い段階で脱落して正極粉体が露出する。露出した正極粉体もガイドレールに擦れて脱落し、結果的に、むき出しになった金属多孔体の端部にバリが生じることとなる。また、ほかの問題として、特許文献1のように熱溶着性樹脂で電極の周縁部をその切断端面をも含んで被覆すると、被覆した部分の電極は反応しにくくなるので放電性能が低下するということもあった。 In Patent Document 1, as a method for preventing the metal burr from penetrating the separator, “the peripheral edge of the positive electrode and / or the peripheral edge of the negative electrode is covered with an alkali-resistant heat-fusible resin including its cut end face. (Patent Document 1, paragraph [0004]) has been proposed. However, even when the electrode plate periphery is covered with an alkali-resistant heat-fusible resin as in Patent Document 1, the problem of short circuit due to burrs at the end of the metal porous body is hardly improved. This is because the coated alkali-resistant heat-sealable resin does not have sufficient slidability and easily falls off the surface of the electrode plate. For example, when winding the positive electrode plate and the negative electrode plate coated with the outer periphery of the electrode plate with a heat-fusible resin through a separator, if the coated part is rubbed against a guide rail or the like, the heat-adhesive resin is at an early stage. It falls off and the positive electrode powder is exposed. The exposed positive electrode powder is also rubbed off by the guide rail, and as a result, burrs are generated at the end portion of the exposed metal porous body. Further, as another problem, when the peripheral edge portion of the electrode is covered with the heat-welding resin as in Patent Document 1, including the cut end face, the covered portion of the electrode becomes difficult to react, so that the discharge performance is reduced. There was also.
また、特許文献2では、正極粉体が極板から脱落するのを防ぐ方法として、「水酸化ニッケル、水、増粘剤、および結着剤を混練して成る活物質ペーストが導電性基板に充填され、更にその表面に結着剤が塗布されていることを特徴とするニッケル正極板」(特許文献2、請求項1)が提案されており、表面に塗布される結着剤の一例としてポリテトラフルオロエチレン粉末が挙げられている。しかし、特許文献2のようにポリテトラフルオロエチレン粉末を極板表面に塗布した場合でも、金属多孔体の端部にバリが生じるという問題は、ほとんど改善されなかった。なぜなら、ポリテトラフルオロエチレン粉末は、極板への付着力が十分でないので極板を取り扱う際に極板の表面から容易に脱落するからである。たとえば、ポリテトラフルオロエチレン粉末を表面に塗布した正極板と負極板をセパレータを介して捲回する際、塗布した部分がガイドレールなどに擦れると、ポリテトラフルオロエチレン粉末は早い段階で脱落して正極粉体が露出する。露出した正極粉体もガイドレールに擦れて脱落し、結果的に、むき出しになった金属多孔体の端部にバリが生じることとなる。 In Patent Document 2, as a method for preventing the positive electrode powder from falling off the electrode plate, “an active material paste formed by kneading nickel hydroxide, water, a thickener, and a binder is applied to the conductive substrate. A nickel positive electrode plate ”(Patent Document 2, Claim 1) characterized in that it is filled and a binder is applied to the surface thereof is proposed as an example of a binder applied to the surface. Polytetrafluoroethylene powder is mentioned. However, even when polytetrafluoroethylene powder is applied to the electrode plate surface as in Patent Document 2, the problem that burrs occur at the end of the metal porous body has been hardly improved. This is because polytetrafluoroethylene powder does not have sufficient adhesion to the electrode plate, so that it easily falls off the surface of the electrode plate when handling the electrode plate. For example, when a positive electrode plate and a negative electrode plate coated with polytetrafluoroethylene powder are wound through a separator, if the coated portion is rubbed against a guide rail or the like, the polytetrafluoroethylene powder falls off at an early stage. The positive electrode powder is exposed. The exposed positive electrode powder is also rubbed off by the guide rail, and as a result, burrs are generated at the end portion of the exposed metal porous body.
また、特許文献3では、正極粉体の脱落を防ぐほかの方法として、「活物質を塗布した芯材の端部にフッ素ゴム、又はオレフィン系のラテックス状バインダーを塗布・乾燥する」(特許文献3、請求項1)方法が提案されている。特許文献3のようにフッ素ゴム又はオレフィン系のラテックス状バインダーを極板端部に塗布した場合でも、金属多孔体の端部にバリが生じるという問題は、十分に改善されなかった。なぜなら、特許文献3では、極板の端面には樹脂が塗布されていないし、仮に塗布したとしてもフッ素ゴム、又はオレフィン系のラテックス状バインダーは、粘着性が高いためこれらを塗布した部分の摺動性が十分なものでなく、外部の部材で擦れた際に極板の表面から容易に脱落するからである。たとえば、フッ素ゴム、又はオレフィン系のラテックス状バインダーを端部に塗布した正極板と負極板をセパレータを介して捲回する際、塗布した部分がガイドレールなどに擦れると、フッ素ゴム、又はオレフィン系のラテックス状バインダーは早い段階で脱落して正極粉体が露出する。露出した正極粉体もガイドレールに擦れて脱落し、結果的に、むき出しになった金属多孔体の端部にバリが生じることとなる。
上記のように、非焼結式ニッケル極板を用いた従来のアルカリ蓄電池のように活物質を金属多孔体に充填する方法で製作した電極を用いた電池は、耐短絡性が十分でなく、そのため、製造時に短絡が生じたり、充放電サイクルを繰り返した際に短絡あるいは微短絡が生じたりといった問題があった。そして、そのような電池を用いて構成した組電池では、微短絡が加速されるのでサイクル寿命性能が短いという問題があった。なお、この微短絡は、過充電および過放電の際に電極が膨張収縮することによって生じるものである。過充電および過放電は、個々の電池間で容量や充放電特性がばらつくことに起因するものである。 As described above, a battery using an electrode manufactured by a method of filling an active material into a porous metal body like a conventional alkaline storage battery using a non-sintered nickel electrode plate has insufficient short-circuit resistance, For this reason, there has been a problem that a short circuit occurs during manufacturing, or a short circuit or a fine short circuit occurs when the charge / discharge cycle is repeated. And in the assembled battery comprised using such a battery, since a short circuit was accelerated, there existed a problem that cycle life performance was short. This fine short circuit is caused by expansion and contraction of the electrode during overcharge and overdischarge. Overcharge and overdischarge are caused by variations in capacity and charge / discharge characteristics between individual batteries.
そこで、本発明が解決しようとする課題は、正負極の極間距離を確保して電池の耐短絡性を向上すること、サイクル繰り返し後の出力低下を抑制することおよび組電池の寿命性能劣化を抑制することである。 Therefore, the problem to be solved by the present invention is to improve the short circuit resistance of the battery by securing the distance between the positive and negative electrodes, to suppress the output decrease after repeated cycles, and to reduce the life performance of the assembled battery. It is to suppress.
本発明者らは鋭意検討の結果、上述した問題点の原因の大部分を正極板に生じたバリが占めることを発見し、つぎの手段を採用することにより正極板を特定の構成とすることによって優れた耐短絡性と優れた放電性能とを兼ね備える電池を実現できることを見出した。 As a result of intensive studies, the present inventors have found that the burr generated in the positive electrode plate accounts for most of the causes of the above-mentioned problems, and adopting the following means to make the positive electrode plate have a specific configuration. It has been found that a battery having both excellent short circuit resistance and excellent discharge performance can be realized.
すなわち本発明は、短冊状の正極板と負極板とをセパレータを介して巻回した極群を備え、前記両極板のうち少なくとも一方の極板は活物質を金属多孔体に充填したものである電池であって、前記少なくとも一方の極板は、長辺側の端部の表面にポリテトラフルオロエチレンとフッ素ゴムとを含む混合物が塗布されていることを特徴とする電池である。 That is, the present invention includes a pole group in which a strip-shaped positive electrode plate and a negative electrode plate are wound via a separator, and at least one of the two electrode plates is obtained by filling a metal porous body with an active material. The battery is characterized in that the at least one electrode plate is coated with a mixture containing polytetrafluoroethylene and fluororubber on the surface of the end portion on the long side.
本発明の電池では、ポリテトラフルオロエチレンとフッ素ゴムとを含む混合物中のフッ素ゴムの含有割合は、ポリテトラフルオロエチレンとフッ素ゴムとの合計重量に対して10%以上30%以下であることが好ましい。 In the battery of the present invention, the content of fluororubber in the mixture containing polytetrafluoroethylene and fluororubber is 10% or more and 30% or less with respect to the total weight of polytetrafluoroethylene and fluororubber. preferable.
本発明の電池では、ポリテトラフルオロエチレンの塗布量は塗布面積1cm2あたり0.4mg以上であることが好ましい。 In the battery of the present invention, the amount of polytetrafluoroethylene applied is preferably 0.4 mg or more per 1 cm 2 of application area.
本発明の電池では、電池がニッケル水素蓄電池であること、正極板が水酸化ニッケルを主成分とする活物質を金属多孔体に充填したものであることおよび前記正極板の長辺側の端部の表面にポリテトラフルオロエチレンとフッ素ゴムとを含む混合物が塗布されていることが好ましい。 In the battery of the present invention, the battery is a nickel metal hydride storage battery, the positive electrode plate is a porous metal filled with an active material mainly composed of nickel hydroxide, and the end on the long side of the positive electrode plate It is preferable that a mixture containing polytetrafluoroethylene and fluororubber is applied to the surface.
本発明によれば、電池の出力性能を低下させることなく、電池組み立て時の短絡不良発生を大幅に低減させ、かつサイクル経過時においても電池の短絡発生率を大幅に低減させることができる。 According to the present invention, it is possible to greatly reduce the occurrence of short-circuit failure during battery assembly without significantly degrading the output performance of the battery, and to greatly reduce the occurrence rate of short-circuit of the battery even when the cycle has elapsed.
また、本発明の電池を用いて集合組電池を構成することにより、組電池特有の電池容量ばらつきや、充電、放電の特性のばらつきによって発生する過充電、過放電による電極の膨張収縮によって加速する微短絡を抑制し、耐久性を向上させることができるので、極めて優れたサイクル寿命性能を有する組電池が得られる。 In addition, by configuring the assembled battery using the battery of the present invention, the battery is accelerated by the battery capacity variation unique to the assembled battery, the overcharge that occurs due to the variation in the characteristics of charge and discharge, and the expansion and contraction of the electrode due to overdischarge. Since a short circuit can be suppressed and durability can be improved, an assembled battery having extremely excellent cycle life performance can be obtained.
短冊状の正極板と負極板とをセパレータを介して巻回した極群を備え、前記両極板のうち少なくとも一方の極板は活物質を金属多孔体に充填したものである電池においては、前記少なくとも一方の極板の長辺側の端部の表面にポリテトラフルオロエチレンとフッ素ゴムとを含む混合物を塗布することよって、当該極板の端部に保持されている活物質等の粉体の脱落を確実に防止することができる。端部における活物質等粉体の脱落は、バリの発生の第1段階であり、これを抑えることにより、金属多孔体の端部が露出することがなくなるのでバリが形成されることがなくなる。そのため、本発明の電池では、正負極間の極間距離が十分に確保されることとなり、その結果、優れた耐短絡性が得られる。また、本発明の電池は、サイクル寿命後の耐短絡性が優れているので信頼性が極めて高い。 In a battery comprising a pole group in which a strip-like positive electrode plate and a negative electrode plate are wound via a separator, at least one of the two electrode plates is a metal porous body filled with an active material, By applying a mixture containing polytetrafluoroethylene and fluororubber to the surface of the end on the long side of at least one electrode plate, the powder of active material or the like held on the end of the electrode plate It is possible to reliably prevent the dropout. The falling off of the powder such as the active material at the end is the first stage of the generation of burrs. By suppressing this, the end of the metal porous body is not exposed, and therefore no burrs are formed. Therefore, in the battery of the present invention, a sufficient distance between the positive and negative electrodes is ensured, and as a result, excellent short circuit resistance is obtained. Moreover, since the battery of the present invention has excellent short-circuit resistance after the cycle life, the reliability is extremely high.
本発明の電池において、ポリテトラフルオロエチレンとフッ素ゴムとを含む混合物中のポリテトラフルオロエチレンは、極板の表面と他の部材とのすべりやすさを大幅に向上する作用がある。そのため、この混合物が端部の表面に塗布された極板は、巻き込み時にガイドレールなど外部の部材に擦れた場合でも活物質等の粉体が脱落することが防がれる。すべりやすさが大幅に向上する理由は、極板表面に塗布されたポリテトラフルオロエチレンとガイドレール等の外部部材との接触が点接触あるいは極端に小さい面積での接触となっているためであって、その結果、摩擦抵抗が低いレベルとなっているためである。接触が点接触あるいは極端に小さい面積での接触となるのは、ポリテトラフルオロエチレンが粒子状または繊維状で存在しているためである。 In the battery of the present invention, the polytetrafluoroethylene in the mixture containing polytetrafluoroethylene and fluororubber has the effect of greatly improving the slipperiness between the surface of the electrode plate and other members. Therefore, the electrode plate on which the mixture is applied to the surface of the end portion can prevent the powder of the active material from falling off even when the electrode plate is rubbed against an external member such as a guide rail. The reason why the slipperiness is greatly improved is that the contact between the polytetrafluoroethylene applied to the surface of the electrode plate and an external member such as a guide rail is a point contact or a contact in an extremely small area. As a result, the frictional resistance is at a low level. The contact is point contact or contact in an extremely small area because polytetrafluoroethylene is present in the form of particles or fibers.
本発明の電池において、ポリテトラフルオロエチレンとフッ素ゴムとを含む混合物中のフッ素ゴムは、この混合物中のポリテトラフルオロエチレンが極板から脱落するのを防ぐ作用がある。フッ素ゴムを用いない場合、ポリテトラフルオロエチレンは極板との結着性が十分でないので極板から脱落しやすいという問題がある。たとえば、ポリテトラフルオロエチレンを単独で端部の表面に塗布した正極板と負極板をセパレータを介して捲回する際、塗布した部分がガイドレールなどに擦れると、ポリテトラフルオロエチレンの粒子は脱落して正極粉体が露出する。脱落が生じたばあい、上述したようなポリテトラフルオロエチレンの粒子によるすべりやすさの向上の効果は得られない。すなわち、ポリテトラフルオロエチレンによる極板の表面の摺動性を高める効果は、フッ素ゴムを混合して用いることによって得られるものである。本発明で使用するフッ素ゴムは、正極電位にて分解されにくいものであることが好ましく、たとえば、フッ化ビニリデン系(FKM)、ポリテトラフルオロエチレンプロピレン系(FEPM)、テトラフルオロエチレン-パープルオロビニルエーテル系(FFKM)等が挙げられる。中でも、入手のしやすさ、価格の安さから、フッ化ビニリデン系ゴムが好ましい。 In the battery of the present invention, the fluororubber in the mixture containing polytetrafluoroethylene and fluororubber has an effect of preventing the polytetrafluoroethylene in the mixture from falling off the electrode plate. When fluororubber is not used, polytetrafluoroethylene has a problem that it is easy to drop off from the electrode plate because it does not have sufficient binding properties with the electrode plate. For example, when a positive electrode plate and a negative electrode plate coated with polytetrafluoroethylene alone on the surface of the end portion are wound through a separator, if the coated portion is rubbed against a guide rail, the polytetrafluoroethylene particles fall off As a result, the positive electrode powder is exposed. When dropping occurs, the effect of improving the slipperiness by the polytetrafluoroethylene particles as described above cannot be obtained. That is, the effect of increasing the slidability of the surface of the electrode plate by polytetrafluoroethylene is obtained by using a mixture of fluororubber. The fluororubber used in the present invention is preferably one that is difficult to be decomposed at the positive electrode potential. For example, vinylidene fluoride (FKM), polytetrafluoroethylenepropylene (FEPM), tetrafluoroethylene-purple fluorovinyl ether System (FFKM) and the like. Among these, vinylidene fluoride rubber is preferable because it is easily available and inexpensive.
本発明は、正負極間の極間距離が十分に確保されることにより課題を解決するものであるから、蓄電池であっても適用することができ、さらには、放電反応または充放電反応の方式が異なる電池や蓄電池であっても適用することができる。たとえば、本発明は、アルカリ蓄電池、鉛蓄電池および非水電解質を用いた蓄電池に適用することができる。とくに、高いエネルギー密度、長寿命および高い高率放電性能をえられることから非焼結式ニッケル極板を正極として用いたニッケル水素蓄電池に適用することが好ましい。 Since the present invention solves the problem by ensuring a sufficient distance between the positive and negative electrodes, it can be applied even to a storage battery, and further, a discharge reaction or charge / discharge reaction system Even if it is a battery and storage battery from which it differs, it is applicable. For example, the present invention can be applied to an alkaline storage battery, a lead storage battery, and a storage battery using a nonaqueous electrolyte. In particular, it is preferable to apply to a nickel-metal hydride storage battery using a non-sintered nickel electrode plate as a positive electrode because of its high energy density, long life, and high high rate discharge performance.
本発明の電池で用いるポリテトラフルオロエチレンとフッ素ゴムとを含む混合物中のポリテトラフルオロエチレンの割合は、ポリテトラフルオロエチレンとフッ素ゴムと合計重量に対して70%以上とすることが好ましい。含有量70%以上とすることによって、ガイドレールへの擦れ時のすべりやすさがいっそう高まるので塗布した混合物の剥離と活物質等の粉体の脱落とを大幅に改善することができる。 The ratio of polytetrafluoroethylene in the mixture containing polytetrafluoroethylene and fluororubber used in the battery of the present invention is preferably 70% or more based on the total weight of polytetrafluoroethylene and fluororubber. By setting the content to 70% or more, the ease of slipping when rubbing against the guide rail is further increased, so that the peeling of the applied mixture and the falling off of the powder such as the active material can be greatly improved.
本発明の電池で用いるフッ素ゴムの含有量は、ポリテトラフルオロエチレンとフッ素ゴムとの合計重量に対して10%以上30%以下であることが好ましい。含有量を10%以上とすることにより、ポリテトラフルオロエチレンの粒子の結着性が更に高まり、この粒子の剥離を大幅に改善することができる。含有量が30%以下とすることにより、ポリテトラフルオロエチレンとフッ素ゴムとを含む混合物を塗布した部分の粘着性が高くなりすぎることを抑制することができ、その結果、巻き込み時にガイドレールなどへ付着する等の不具合が抑制されることができる。 The content of fluororubber used in the battery of the present invention is preferably 10% or more and 30% or less with respect to the total weight of polytetrafluoroethylene and fluororubber. By setting the content to 10% or more, the binding property of the polytetrafluoroethylene particles is further increased, and the separation of the particles can be greatly improved. By setting the content to 30% or less, it is possible to suppress the adhesiveness of the portion coated with the mixture containing polytetrafluoroethylene and fluororubber from becoming too high. Problems such as adhesion can be suppressed.
本発明の電池では塗布した混合物のうちポリテトラフルオロエチレンの塗布量は、耐短絡性能が確実に向上することから0.4mg/cm2以上であることが好ましく、さらに優れた耐短絡性を得られることから0.8mg/cm2以上であることが好ましい。 In the battery of the present invention, the amount of polytetrafluoroethylene applied in the applied mixture is preferably 0.4 mg / cm 2 or more because the short-circuit resistance performance is reliably improved, and further excellent short-circuit resistance is obtained. Therefore, it is preferably 0.8 mg / cm 2 or more.
本発明の電池では、ポリテトラフルオロエチレンの粒子とフッ素ゴムとを含む混合物を塗布する極板の端部は、少なくとも端面を含むものであれば本発明の効果が得られ、その端面から0.5mm以上の高さの側面部分を含むものとすれば、極めて優れた耐短絡性能を得ることができる。上記の端部およびそれに含まれる端面としては、巻き込み時に対極に挟みこまれる長辺側のものであることが好ましい。これは、非焼結式ニッケル極板の正極板の場合、その正極板の長辺側のうち負極板に挟みこまれる側の端部は、巻き込み時に少量のバリが発生するとセパレータを突き破り、短絡に至る恐れが有るからである。 In the battery of the present invention, the effect of the present invention can be obtained if the end of the electrode plate to which the mixture containing polytetrafluoroethylene particles and fluororubber is applied includes at least the end face. If a side surface portion having a height of 5 mm or more is included, extremely excellent short-circuit resistance can be obtained. The end portion and the end surface included in the end portion are preferably those on the long side sandwiched between the counter electrodes during winding. In the case of a positive electrode plate of a non-sintered nickel electrode plate, the end of the positive electrode plate that is sandwiched by the negative electrode plate breaks through the separator when a small amount of burrs occur during winding It is because there is a fear of reaching.
本発明の電池において、ポリテトラフルオロエチレンとフッ素ゴムとを含む混合物を極板の端部の表面に塗布する方法としては、濃度20%以上濃度60%以下のポリテトラフルオロエチレンの粒子のディスパージョンを用いると簡易に塗布が可能となるので好ましい。濃度が20%を下回ると、耐短絡性を維持するため一定の量を塗布することが難しくなるので好ましくない。濃度が60%を超えると、塗布される量が大きくなりすぎるため、20%以上60%以下の濃度の溶液を用いることが好ましい。また、フッ素ゴムは、濃度10%から濃度35%のフッ素ゴム含有ディスパージョンを用いると簡易に塗布が可能となるので好ましい。濃度が10%を下回ると、耐短絡性を維持するため一定の量を塗布することが難しくなるので好ましくない。濃度が高すぎると、塗布される量が大きくなりすぎるため、10%から35%の濃度の溶液を用いることが好ましい。 In the battery of the present invention, a dispersion of polytetrafluoroethylene particles having a concentration of 20% or more and 60% or less is applied as a method of applying a mixture containing polytetrafluoroethylene and fluororubber to the surface of the end portion of the electrode plate. Is preferably used because it can be easily applied. If the concentration is less than 20%, it is difficult to apply a certain amount in order to maintain short circuit resistance, which is not preferable. If the concentration exceeds 60%, the amount to be applied becomes too large. Therefore, it is preferable to use a solution having a concentration of 20% or more and 60% or less. In addition, it is preferable to use a fluororubber-containing dispersion having a concentration of 10% to 35%, because the fluororubber can be easily applied. If the concentration is less than 10%, it is difficult to apply a certain amount in order to maintain short circuit resistance, which is not preferable. If the concentration is too high, the amount applied will be too large, and it is preferable to use a solution with a concentration of 10% to 35%.
前記ディスパージョンを極板に塗布する方法は、極板をディスパージョンに浸漬した刷毛やスポンジを当接させたり、液面に浸漬したりすることによって塗布することが出来るが、塗装ロールに定量塗装し、塗装ロールから電極に転写して塗布すると、定量がコントロールしやすいので更に好ましい。 The method of applying the dispersion to the electrode plate can be applied by bringing a brush or sponge immersed in the dispersion into contact with each other or by immersing the electrode plate in a liquid surface. However, it is more preferable to transfer the coating roll to the electrode and apply it, since the determination is easy to control.
本発明の電池では、ポリテトラフルオロエチレンとフッ素ゴムとを含む混合物を塗布して乾燥した後、塗布した部分を擦ることによりポリテトラフルオロエチレンの粒子を繊維状にすると、粉体の保持性が飛躍的に向上するので好ましい。 In the battery of the present invention, when a mixture containing polytetrafluoroethylene and fluororubber is applied and dried, and the polytetrafluoroethylene particles are made fibrous by rubbing the applied portion, the powder retainability is improved. It is preferable because it improves dramatically.
本発明の電池では、ポリテトラフルオロエチレンを粒子状または繊維状の状態で用いることによって、優れた高率放電特性を得ることができる。 In the battery of the present invention, excellent high rate discharge characteristics can be obtained by using polytetrafluoroethylene in a particulate or fibrous state.
本発明をニッケル水素蓄電池に適用する場合、正極活物質としては、水酸化ニッケルに水酸化亜鉛、水酸化コバルトを混合したものが用いられるが、これらを共沈法によって均一に分散せしめて得た水酸化ニッケル複合水酸化物の使用が好ましい。水酸化ニッケル複合酸化物以外の添加物には、導電性改質剤として水酸化コバルト、酸化コバルト等を用いるが、前期水酸化ニッケル複合酸化物に水酸化コバルトを被覆したものや、これらの水酸化ニッケル複合酸化物の一部を酸素または含酸素気体、または、K2S2O8、次亜塩素酸などの薬剤を用いて酸化したものを用いることができる。さらに、添加剤としては酸素過電圧を向上させる物質としてY、Yb等の希土類元素の酸化物や水酸化物を用いることができる。 When the present invention is applied to a nickel-metal hydride storage battery, the positive electrode active material is a mixture of nickel hydroxide with zinc hydroxide and cobalt hydroxide, and obtained by uniformly dispersing them by a coprecipitation method. The use of nickel hydroxide composite hydroxide is preferred. For additives other than nickel hydroxide composite oxide, cobalt hydroxide, cobalt oxide or the like is used as a conductive modifier. A part of the nickel oxide composite oxide that is oxidized using oxygen or oxygen-containing gas, or a chemical such as K 2 S 2 O 8 or hypochlorous acid can be used. Further, as an additive, an oxide or hydroxide of rare earth elements such as Y and Yb can be used as a substance for improving oxygen overvoltage.
本発明をニッケル水素蓄電池に適用する場合、負極活物質としては、主構成要素である水素吸蔵合金は、水素吸蔵が可能な、一般にAB2系、またはAB5系と呼ばれる合金であれば、その組成には特別の制限はない。特に好ましくは、AB5型の合金のMmNi5(Mmは希土類元素の混合物)のNiの一部をCo,Mn,Al,Cu等で置換した合金が、優れた充放電サイクル寿命特性と高い放電容量を持つので好ましい。防蝕添加剤として、イットリウム、イッテルビウム、エルビウムの他に、ガドリニウム、セリウムの酸化物や水酸化物を添加したり、予め水素吸蔵合金にこれらの元素を金属として含有させてもよい。 When the present invention is applied to a nickel-metal hydride storage battery, as the negative electrode active material, the hydrogen storage alloy that is the main constituent element is an alloy that is capable of storing hydrogen and is generally referred to as an AB 2 or AB 5 system. There are no particular restrictions on the composition. Particularly preferably, an alloy in which a part of Ni of MmNi 5 (Mm is a mixture of rare earth elements) of an AB type 5 alloy is replaced with Co, Mn, Al, Cu, etc. has excellent charge / discharge cycle life characteristics and high discharge. It is preferable because it has a capacity. In addition to yttrium, ytterbium and erbium, gadolinium and cerium oxides and hydroxides may be added as anticorrosive additives, or these elements may be preliminarily contained in the hydrogen storage alloy as metals.
本発明をニッケル水素蓄電池に適用する場合、正極活物質の粉体及び負極材料の粉体は、平均粒子サイズ50μm以下であることが望ましい。特に、負極活物質である水素吸蔵合金の粉体は、密閉型ニッケル水素蓄電池の高出力特性を向上する目的で粒径は40μm以下の小さいもの方が良いが、高いサイクル寿命を得るためには粒径が20μmを下回らないことが望ましい。水素吸蔵合金内部にNi含有比率の大きい層を合金の表層と内部に50nm以上400nm以下で配置した場合、大きい粒径でも優れた高率放電性能が得られるため、平均粒径としては30μmから50μmがより好ましい。 When the present invention is applied to a nickel metal hydride storage battery, it is desirable that the positive electrode active material powder and the negative electrode material powder have an average particle size of 50 μm or less. In particular, the hydrogen storage alloy powder, which is a negative electrode active material, should have a small particle size of 40 μm or less for the purpose of improving the high output characteristics of the sealed nickel-metal hydride storage battery. It is desirable that the particle size not be less than 20 μm. When a layer having a large Ni content is arranged in the surface layer and the inside of the alloy between 50 nm and 400 nm in the hydrogen storage alloy, an excellent high rate discharge performance can be obtained even with a large particle size, so the average particle size is 30 μm to 50 μm. Is more preferable.
粉体を所定の形状で得るためには各種の粉砕機や分級機が用いられる。例えば乳鉢、ボールミル、サンドミル、振動ボールミル、遊星ボールミル、ジェットミル、カウンタージェトミル、旋回気流型ジェットミル等が用いられる。粉砕時には水、あるいはアルカリ金属水酸化物の水溶液を用いて湿式粉砕を用いることもできる。分級方法としては、特に限定はなく、篩や風力分級機などが使用でき、また、乾式、湿式ともに必要に応じて用いられる。 Various pulverizers and classifiers are used to obtain the powder in a predetermined shape. For example, a mortar, a ball mill, a sand mill, a vibrating ball mill, a planetary ball mill, a jet mill, a counter jet mill, a swirling air flow type jet mill, or the like is used. At the time of pulverization, wet pulverization may be used using water or an aqueous solution of an alkali metal hydroxide. The classification method is not particularly limited, and a sieve, an air classifier, or the like can be used. Both dry and wet methods are used as necessary.
本発明で用いる前記正極板及び負極板には、主要構成成分である活物質の他に、導電剤、結着剤、増粘剤、フィラー等が、他の構成成分として含有されてもよい。 In the positive electrode plate and the negative electrode plate used in the present invention, a conductive agent, a binder, a thickener, a filler, and the like may be contained as other components in addition to the active material that is a main component.
導電剤としては、電池性能に悪影響を及ぼさない電子伝導性材料であれば限定されない。通常、鱗状黒鉛,鱗片状黒鉛,土状黒鉛等の天然黒鉛、人造黒鉛、カーボンブラック、アセチレンブラック、ケッチェンブラック、カーボンウイスカー、炭素繊維、気相成長炭素、金属(銅,ニッケル,金等)粉、金属繊維等の導電性材料を1種またはそれらの混合物として含ませることができる。これらの導電剤の中では、電子伝導性及び塗工性の観点よりアセチレンブラックが望ましい。導電剤の添加量は、正極または負極の総重量に対して0.1重量%〜10重量%が好ましい。特にアセチレンブラックを0.1〜0.5μmの超微粒子に粉砕して用いると必要炭素量を削減できるため望ましい。これらの混合方法は、物理的な混合であり、その理想とするところは均一混合である。そのため、V型混合機、S型混合機、擂かい機、ボールミル、遊星ボールミルといったような粉体混合機を乾式、あるいは湿式で使用することが可能である。 The conductive agent is not limited as long as it is an electron conductive material that does not adversely affect battery performance. Usually, natural graphite such as scaly graphite, scaly graphite, earthy graphite, artificial graphite, carbon black, acetylene black, ketjen black, carbon whisker, carbon fiber, vapor grown carbon, metal (copper, nickel, gold, etc.) Conductive materials such as powder and metal fibers can be included as one kind or a mixture thereof. Among these conductive agents, acetylene black is desirable from the viewpoints of electron conductivity and coatability. The addition amount of the conductive agent is preferably 0.1% by weight to 10% by weight with respect to the total weight of the positive electrode or the negative electrode. In particular, it is desirable to use acetylene black by pulverizing into ultrafine particles of 0.1 to 0.5 μm because the required carbon amount can be reduced. These mixing methods are physical mixing, and the ideal is uniform mixing. Therefore, a powder mixer such as a V-type mixer, an S-type mixer, a grinder, a ball mill, or a planetary ball mill can be used in a dry or wet manner.
結着剤としては、通常、ポリテトラフルオロエチレン(PTFE),ポリフッ化ビニリデン,ポリエチレン,ポリプロピレン等の熱可塑性樹脂、エチレン−プロピレン−ジエンターポリマー(EPDM),スルホン化EPDM,スチレンブタジエンゴム(SBR)、フッ素ゴム等のゴム弾性を有するポリマーを1種または2種以上の混合物として用いることができる。結着剤の添加量は、正極または負極の総重量に対して0.1〜3重量%が好ましい。前記増粘剤としては、通常、カルボキシメチルセルロース、メチルセルロース等の多糖類等を1種または2種以上の混合物として用いることができる。増粘剤の添加量は、正極または負極の総重量に対して0.1〜3重量%が好ましい。 As binders, thermoplastic resins such as polytetrafluoroethylene (PTFE), polyvinylidene fluoride, polyethylene, and polypropylene, ethylene-propylene-diene terpolymer (EPDM), sulfonated EPDM, and styrene butadiene rubber (SBR) are usually used. Polymers having rubber elasticity such as fluoro rubber can be used as one kind or a mixture of two or more kinds. The addition amount of the binder is preferably 0.1 to 3% by weight with respect to the total weight of the positive electrode or the negative electrode. As said thickener, polysaccharides, such as carboxymethylcellulose and methylcellulose, can be normally used as 1 type, or 2 or more types of mixtures. The addition amount of the thickener is preferably 0.1 to 3% by weight with respect to the total weight of the positive electrode or the negative electrode.
フィラーとしては、電池性能に悪影響を及ぼさない材料であれば特に制限はない。通常、ポリプロピレン,ポリエチレン等のオレフィン系ポリマー、炭素等が用いられる。フィラーの添加量は、正極または負極の総重量に対して添加量は5重量%以下が好ましい。 The filler is not particularly limited as long as it does not adversely affect battery performance. Usually, olefinic polymers such as polypropylene and polyethylene, carbon and the like are used. The addition amount of the filler is preferably 5% by weight or less with respect to the total weight of the positive electrode or the negative electrode.
本発明で使用する正極板および負極板は、それぞれの活物質、導電剤および結着剤を水に混合させた後、得られた混合物を下記に詳述する金属多孔体又は基体に含浸、又は塗布し、乾燥することによって、好適に作製される。前記塗布方法については、例えば、アプリケーターロールなどのローラーコーティング、スクリーンコーティング、ドクターブレード方式、スピンコーティング、バーコータ等の手段を用いて任意の厚みおよび任意の形状に塗布することが望ましいが、これらに限定されるものではない。 The positive electrode plate and the negative electrode plate used in the present invention are obtained by mixing each active material, conductive agent and binder with water, and then impregnating the obtained mixture into a metal porous body or substrate detailed below, or It is suitably produced by applying and drying. About the application method, for example, it is desirable to apply to any thickness and any shape using means such as roller coating such as applicator roll, screen coating, doctor blade method, spin coating, bar coater, etc. Is not to be done.
本発明で使用する極板の金属多孔体としては、構成された電池に悪影響を及ぼさない電子伝導体であれば特に選ぶところはない。例えば、ニッケルやニッケルメッキを行った鋼板を好適に用いることができ、発泡体、繊維群の形成体、凸凹加工を施した3次元機材の他に、パンチング鋼板等の2次元機材が用いられる。厚さの限定は特にないが、5〜700μmのものが用いられる。 As the metal porous body of the electrode plate used in the present invention, there is no particular choice as long as it is an electronic conductor that does not adversely affect the constructed battery. For example, nickel or a nickel-plated steel plate can be suitably used, and a two-dimensional device such as a punched steel plate can be used in addition to a foam, a formed fiber group, and a three-dimensional device subjected to uneven processing. The thickness is not particularly limited, but a thickness of 5 to 700 μm is used.
本発明をニッケル水素蓄電池などのアルカリ蓄電池に適用する場合は、アルカリに対する耐食性と耐酸化性に優れているニッケルを用いることが好ましく、その形状は集電性に優れた構造を持つ発泡体とするのが好ましい。 When the present invention is applied to an alkaline storage battery such as a nickel metal hydride storage battery, it is preferable to use nickel having excellent corrosion resistance and oxidation resistance against alkali, and the shape thereof is a foam having a structure with excellent current collecting properties. Is preferred.
本発明をニッケル水素蓄電池などのアルカリ蓄電池に適用する場合は、負極の基体としては、安価で、且つ電導性に優れる鉄または鋼の箔ないし板をパンチング加工し、耐還元性向上のためにNiメッキを施した、多孔板を使用することが好ましい。鋼板のパンチングの孔径は1.7mm以下、開口率40%以上であることが好ましく、これにより少量の結着剤でも負極活物質と集電体との密着性は優れたものとなる。焼成炭素繊維、導電性高分子の他に、接着性、導電性および耐酸化性向上の目的で集電体のニッケルの表面をニッケル粉末やカーボンや白金等を付着させて処理したものを用いることができる。これらの材料については表面を酸化処理することも可能である。 When the present invention is applied to an alkaline storage battery such as a nickel-metal hydride storage battery, an iron or steel foil or plate that is inexpensive and excellent in electrical conductivity is punched as a negative electrode base, and Ni is used to improve reduction resistance. It is preferable to use a perforated plate that has been plated. The punching hole diameter of the steel sheet is preferably 1.7 mm or less and the opening ratio is 40% or more, and thereby the adhesion between the negative electrode active material and the current collector is excellent even with a small amount of binder. In addition to calcined carbon fiber and conductive polymer, the surface of the current collector nickel should be treated with nickel powder, carbon, platinum, etc. attached for the purpose of improving adhesion, conductivity and oxidation resistance. Can do. The surface of these materials can be oxidized.
本発明で使用するセパレータとしては、既知の優れた高率放電特性を示す多孔膜や不織布等を、単独あるいは併用することができる。セパレータを構成する材料としては、例えばポリエチレン,ポリプロピレン等に代表されるポリオレフィン系樹脂や、ナイロンを挙げることができる。セパレータの空孔率は強度、ガス透過性の観点から80体積%以下が好ましい。また、充放電特性の観点から空孔率は20体積%以上が好ましい。セパレータは親水化処理を施す事が好ましい。例えば、ポリエチレンなどのポリオレフィン系樹脂繊維の表面に親水基のグラフト重合処理、スルフォン化処理、コロナ処理、PVA処理を施したり、これらの処理を既に施された繊維を混合したシートを用いても良い。 As the separator used in the present invention, a known porous film or nonwoven fabric exhibiting excellent high rate discharge characteristics can be used alone or in combination. Examples of the material constituting the separator include polyolefin resins typified by polyethylene and polypropylene, and nylon. The porosity of the separator is preferably 80% by volume or less from the viewpoint of strength and gas permeability. Further, the porosity is preferably 20% by volume or more from the viewpoint of charge / discharge characteristics. The separator is preferably subjected to a hydrophilic treatment. For example, a hydrophilic group graft polymerization treatment, sulfonation treatment, corona treatment, PVA treatment may be applied to the surface of a polyolefin resin fiber such as polyethylene, or a sheet obtained by mixing fibers that have already undergone these treatments may be used. .
本発明をニッケル水素蓄電池などのアルカリ蓄電池に適用する場合は、電解液としては、一般にアルカリ電池等への使用が提案されているものが使用可能である。水を溶媒とし、溶質としてはカリウム、ナトリウム、リチウムの水酸化物の単独またはそれら2種以上の混合物を溶解したもの等を挙げることができるがこれらに限定されるものではない。合金への防食剤や、正極での過電圧向上のためや、負極の耐食性の向上や、自己放電向上の為の電解液への添加剤として、イットリウム、イッテルビウム、エルビウム、カルシウム、硫黄、亜鉛等の化合物を単独またはそれら2種以上混合して添加することができる。電解液中の電解質塩の濃度としては、高い電池特性を有する電池を確実に得るためには、水酸化カリウムを5〜7mol/l、水酸化リチウムを0.5〜0.8mol/l含む水溶液が好ましい。 When the present invention is applied to an alkaline storage battery such as a nickel metal hydride storage battery, as the electrolytic solution, those generally proposed for use in alkaline batteries or the like can be used. Water may be used as a solvent, and the solute may be, but not limited to, potassium, sodium, lithium hydroxide dissolved in a mixture of two or more thereof. Anticorrosives for alloys, overvoltages at the positive electrode, corrosion resistance of the negative electrode, and additives to the electrolyte for improving self-discharge, such as yttrium, ytterbium, erbium, calcium, sulfur, zinc, etc. The compounds can be added alone or in admixture of two or more. The concentration of the electrolyte salt in the electrolyte solution is an aqueous solution containing 5 to 7 mol / l potassium hydroxide and 0.5 to 0.8 mol / l lithium hydroxide in order to reliably obtain a battery having high battery characteristics. Is preferred.
本発明の電池で用いる電解質は、巻回した極群を電槽に収納してから注液されるのが好ましい。注液法としては、常圧で注液することも可能であるが、真空含浸方法や加圧含浸方法や遠心含浸法も使用可能である。 The electrolyte used in the battery of the present invention is preferably injected after the wound electrode group is stored in the battery case. As the injection method, it is possible to inject at normal pressure, but a vacuum impregnation method, a pressure impregnation method, and a centrifugal impregnation method can also be used.
本発明をニッケル水素蓄電池などのアルカリ蓄電池に適用する場合は、蓄電池の外装体の材料としては、ニッケルメッキした鉄やステンレススチール、ポリオレフィン系樹脂等またはこれらの複合体が挙げられる。 When the present invention is applied to an alkaline storage battery such as a nickel metal hydride storage battery, examples of the material for the exterior body of the storage battery include nickel-plated iron, stainless steel, polyolefin resin, and the like, or a composite thereof.
以下に、水酸化ニッケルを主成分とする活物質を金属多孔体に充填した短冊状の正極板と負極板とをセパレータを介して巻回した極群を備えたニッケル水素蓄電池であって、前記正極板の表面のうち一方の長辺側の端部が、ポリテトラフルオロエチレンとフッ素ゴムとを含む混合物が塗布されているという特徴を備えたニッケル水素蓄電池を実施例にあげて本発明を具体的に説明する。 A nickel-metal hydride storage battery comprising a pole group obtained by winding a strip-like positive electrode plate and a negative electrode plate filled with a metal porous body with an active material mainly composed of nickel hydroxide through a separator, A nickel-metal hydride storage battery having a feature in which a mixture containing polytetrafluoroethylene and fluororubber is applied to one long side end of the surface of the positive electrode plate is taken as an example to illustrate the present invention. I will explain it.
(正極板の作製)
硫酸ニッケルと硫酸亜鉛および硫酸コバルトを所定比で溶解した水溶液に硫酸アンモニウムと苛性ソーダ水溶液を添加してアンミン錯体を生成させた。反応系を激しく撹拌しながら更に苛性ソーダを滴下し、反応系のpHを11〜12に制御して芯層母材となる球状高密度水酸化ニッケル粒子を水酸化ニッケル:水酸化亜鉛:水酸化コバルト=88.45:5.12:1.1の比となるように合成した。
(Preparation of positive electrode plate)
An ammonium complex and an aqueous sodium hydroxide solution were added to an aqueous solution in which nickel sulfate, zinc sulfate and cobalt sulfate were dissolved at a predetermined ratio to form an ammine complex. Caustic soda is further added dropwise with vigorous stirring of the reaction system, and the pH of the reaction system is controlled to 11 to 12, and the spherical high-density nickel hydroxide particles serving as the core layer base material are converted into nickel hydroxide: zinc hydroxide: cobalt hydroxide. = 88.45: 5.12: 1.1.
前記高密度水酸化ニッケル粒子を、苛性ソーダでpH10〜13に制御したアルカリ水溶液に投入した。該溶液を撹拌しながら、所定濃度の硫酸コバルト、アンモニアを含む水溶液を滴下した。この間、苛性ソーダ水溶液を適宜滴下して反応浴のpHを11〜12の範囲に維持した。約1時間pHを11〜12の範囲に保持し、水酸化ニッケル粒子表面にCoを含む混合水酸化物から成る表面層を形成させた。該混合水酸化物の表面層の比率は芯層母粒子(以下単に芯層と記述する)に対して、4.0wt%であった。 The high-density nickel hydroxide particles were put into an alkaline aqueous solution controlled to pH 10-13 with caustic soda. While stirring the solution, an aqueous solution containing cobalt sulfate and ammonia at predetermined concentrations was added dropwise. During this time, an aqueous caustic soda solution was appropriately dropped to maintain the pH of the reaction bath in the range of 11-12. The pH was maintained in the range of 11 to 12 for about 1 hour, and a surface layer made of a mixed hydroxide containing Co was formed on the surface of the nickel hydroxide particles. The ratio of the surface layer of the mixed hydroxide was 4.0 wt% with respect to the core layer mother particles (hereinafter simply referred to as the core layer).
前記混合水酸化物から成る表面層を有する水酸化ニッケル粒子50gを、温度110℃の30wt%(10N)の苛性ソーダ水溶液に投入し、充分に攪拌した。続いて表面層に含まれるコバルトの水酸化物の当量に対して過剰のK2S2O8を添加し、粒子表面から酸素ガスが発生するのを確認した。活物質粒子をろ過し、水洗、乾燥した。 50 g of nickel hydroxide particles having a surface layer made of the mixed hydroxide was put into a 30 wt% (10N) aqueous caustic soda solution at a temperature of 110 ° C. and sufficiently stirred. Subsequently, an excess of K2S2O8 was added to the equivalent of cobalt hydroxide contained in the surface layer, and it was confirmed that oxygen gas was generated from the particle surface. The active material particles were filtered, washed with water and dried.
前記活物質粒子にカルボキシメチルセルロース(CMC)水溶液を添加して前記活物質粒子:CMC溶質:ポリテトラフルオロエチレン=99.2:0.5:0.3%のペースト状とし、該ペーストを450g/m2のニッケル多孔体(住友電工(株)社製ニッケルセルメット#8)に充填した。その後80℃で乾燥した後、所定の厚みにプレスし、切断した後、巻き終わり部の端面を包み込むように巾4mmのポリプロピレンテープを貼り付け、幅4mm7.5mm(内、無塗工部1mm)、長さ1150mmの容量6500mAh(6.5Ah)の短冊状のニッケル正極板とした。 A carboxymethyl cellulose (CMC) aqueous solution was added to the active material particles to form a paste of the active material particles: CMC solute: polytetrafluoroethylene = 99.2: 0.5: 0.3%. An m 2 porous nickel body (Nickel Celmet # 8 manufactured by Sumitomo Electric Co., Ltd.) was filled. Then, after drying at 80 ° C., pressing to a predetermined thickness and cutting, a 4 mm wide polypropylene tape is applied so as to wrap the end face of the winding end, and a width of 4 mm and 7.5 mm (inside, uncoated part 1 mm) A strip-shaped nickel positive electrode plate having a length of 1150 mm and a capacity of 6500 mAh (6.5 Ah) was used.
(ポリテトラフルオロエチレンとフッ素ゴムとを含む混合物の塗布)
ニッケル正極板の下端部にポリテトラフルオロエチレンとフッ素ゴムとの混合物をつぎの手順で塗布した。フッ素ゴムとしてフッ化ビニリデン系ゴム(ダイエル(TM)ラテックス)を用いた。ポリテトラフルオロエチレンとフッ化ビニリデン系ゴムを90%:10%の重量割合で含む樹脂ディスパージョンを巾1mm深さ1mmの溝加工を施した回転ロールに定量塗布し、その溝に正極板の長辺側の下端面を当接しつつ移動させて樹脂ディスパージョンを長辺側の端部に転写したのちに80℃で乾燥してから所定の厚さにプレスすることによって、下端面とこの端面から高さ0.5mmの電極表面にポリテトラフルオロエチレンとフッ化ビニリデン系ゴムとを塗布した電極板を得た。ポリテトラフルオロエチレンの塗布量は、正極板1m当たり50mgとした。この塗布量は、塗布した部分の面積1cm2あたり重量に換算すると4mg/cm2である。換算は、正極板1m当たりの塗布重量を塗布面積で割ることによって計算できる。塗布面積は次式で計算できる。S=H×L×2+T×L。この式のSは塗布面積(単位cm)、Hは電極下端面からの塗布高さ(実施例1では0.05cm)、Lは100(単位cm)、Tは電極厚さ(実施例1では0.0226cm)である。なお、ポリテトラフルオロエチレンが粒子状であることは、同様にして製作した電極を硝酸にて溶解し、顕微鏡、SEMにて観察して確認した。また、ポリテトラフルオロエチレンとフッ素ゴムとの混合物とが塗布された部分は白く見えるので、塗布されていない部分との区別は目視にておこなうことができ、この塗布した混合物中のポリテトラフルオロエチレンは、ニッケル多孔体に充填するペーストに混合したポリテトラフルオロエチレンと区別することができる。なお、本発明で使用するポリテトラフルオロエチレンは、正極板の表面への塗布のしやすさや、滑りやすさの点から平均粒径0.2〜0.3μmの粒子を用いることが好ましい。
(負極板の作製)
粒径30μmのAB5型希土類系のMmNi3.6Co0.6Al0.3Mn0.35の組成を有する水素吸蔵合金を水素吸蔵処理後の水素吸蔵合金粉末を20℃の比重で48重量%のNaOH水溶液に浸漬し、100℃の水溶液に浸漬し4時間の処理を行った。その後、加圧濾過して処理液と合金を分離した後、純水を合金重量と同重量添加して28KHzの超音波を10分間かけた。その後、緩やかに攪拌しつつ純水を攪拌層下部より注入し、排水をフローさせて合金より遊離する希土類水酸化物を除去した。その後、PH10以下になるまで水洗した後、加圧濾過した。この後、80℃温水に暴露して水素脱離を行った。温水を加圧濾過して、再度の水洗を行い合金を25℃に冷却し、攪拌下4%過酸化水素を合金重量と同量加え、水素脱離を行って、水洗し電極用水素吸蔵合金を得た。得られた合金とスチレンブタジエン共重合体とを99.35:0.65の固形分重量比で混合し、水で分散してペースト状にし、ブレードコーターを用いて、鉄にニッケルメッキを施したパンチング鋼板に塗布した後、80℃で乾燥した後、所定の厚みにプレスして幅47.5mm長さ1175mmの容量11000mAh(11.0Ah)の水素吸蔵合金負極板とした。
(Application of a mixture containing polytetrafluoroethylene and fluororubber)
A mixture of polytetrafluoroethylene and fluororubber was applied to the lower end of the nickel positive electrode plate by the following procedure. As the fluororubber, vinylidene fluoride rubber (Daiel (TM) latex) was used. A resin dispersion containing polytetrafluoroethylene and vinylidene fluoride rubber at a weight ratio of 90%: 10% is quantitatively applied to a rotating roll having a groove processing with a width of 1 mm and a depth of 1 mm, and the length of the positive electrode plate is applied to the groove. After transferring the resin dispersion to the end portion on the long side by moving the lower end surface on the side side in contact with each other, it is dried at 80 ° C. and then pressed to a predetermined thickness. An electrode plate in which polytetrafluoroethylene and vinylidene fluoride rubber were applied to the electrode surface having a height of 0.5 mm was obtained. The amount of polytetrafluoroethylene applied was 50 mg per meter of positive electrode plate. This application amount is 4 mg / cm 2 in terms of weight per 1 cm 2 area of the applied part. Conversion can be calculated by dividing the coating weight per meter of the positive electrode plate by the coating area. The application area can be calculated by the following formula. S = H × L × 2 + T × L. In this equation, S is the coating area (unit cm), H is the coating height from the lower end surface of the electrode (0.05 cm in Example 1), L is 100 (unit cm), and T is the electrode thickness (in Example 1). 0.0226 cm). It was confirmed that polytetrafluoroethylene was in the form of particles by dissolving an electrode produced in the same manner with nitric acid and observing it with a microscope and SEM. In addition, since the portion where the mixture of polytetrafluoroethylene and fluororubber is applied looks white, it can be visually distinguished from the portion where the mixture is not applied. The polytetrafluoroethylene in the applied mixture Can be distinguished from polytetrafluoroethylene mixed in a paste filled in a nickel porous body. The polytetrafluoroethylene used in the present invention is preferably particles having an average particle size of 0.2 to 0.3 μm from the viewpoint of ease of application to the surface of the positive electrode plate and slipperiness.
(Preparation of negative electrode plate)
A hydrogen-absorbing alloy powder having a composition of AB 5 type rare earth-based MmNi 3.6 Co 0.6 Al 0.3 Mn 0.35 having a particle size of 30 μm and a hydrogen-absorbing alloy powder after hydrogen-absorbing treatment is obtained at a specific gravity of 48 ° It was immersed in a weight% aqueous NaOH solution and immersed in an aqueous solution at 100 ° C. for 4 hours. Then, after pressure-separating and isolate | separating a process liquid and an alloy, the pure water was added by the same weight as an alloy weight, and the ultrasonic wave of 28 KHz was applied for 10 minutes. Thereafter, pure water was poured from the lower part of the stirring layer while gently stirring, and the rare earth hydroxide released from the alloy was removed by flowing the waste water. Then, it washed with water until it became PH10 or less, and filtered under pressure. Thereafter, hydrogen desorption was performed by exposure to warm water at 80 ° C. Hot water is filtered under pressure, washed again with water, the alloy is cooled to 25 ° C., 4% hydrogen peroxide is added under stirring with the same amount as the weight of the alloy, hydrogen is desorbed, washed with water, and hydrogen storage alloy for electrodes. Got. The obtained alloy and styrene-butadiene copolymer were mixed at a solid content weight ratio of 99.35: 0.65, dispersed in water to form a paste, and iron was nickel-plated using a blade coater. After being applied to the punched steel sheet, it was dried at 80 ° C. and then pressed to a predetermined thickness to obtain a hydrogen storage alloy negative electrode plate having a width of 47.5 mm and a length of 1175 mm and a capacity of 11000 mAh (11.0 Ah).
(密閉形ニッケル水素極群の製作)
前記負極板とスルホン化処理を施した厚み120μmのポリプロピレンの不織布状セパレータと前記正極板とを組み合わせてロール状に巻回して極群とした。
(Production of sealed nickel metal hydride electrode group)
The negative electrode plate, a 120 μm-thick polypropylene non-woven separator with a sulfonation treatment, and the positive electrode plate were combined and wound into a roll to form a pole group.
(密閉形ニッケル水素極群の短絡検査)
前記極群に400Vの電圧を5秒印可し、0.1mA以上の電流が流れる電池を不良として廃棄し、0.1mA以上電流の流れない電池を良品として用いた。
(Short-circuit inspection of sealed nickel-hydrogen electrode group)
A voltage of 400 V was applied to the electrode group for 5 seconds, a battery that passed a current of 0.1 mA or more was discarded as defective, and a battery that did not flow a current of 0.1 mA or more was used as a good product.
(密閉形ニッケル水素極群の絶縁破壊検査)
前記極群に400Vから600Vまで電圧を100V/2秒の速度で印可する電圧を昇圧し、0.1mA以上の電流が流れた電圧の平均値を極群の絶縁破壊電圧とした。
(Insulation breakdown inspection of sealed nickel-hydrogen electrode group)
The voltage applied to the electrode group from 400 V to 600 V at a rate of 100 V / 2 seconds was boosted, and the average value of the voltage at which a current of 0.1 mA or more flowed was defined as the dielectric breakdown voltage of the electrode group.
(密閉形ニッケル水素蓄電池の製作)
前記極群の一方の捲回端面に突出させた正極金属多孔体の端面に、ニッケルメッキを施した鋼板からなる厚さ0.4mm、中央に円形の透孔と8カ所(4スリット)の0.5mmの下駄(電極へのかみ込み部)を設けた半径14.5mmの円板状の上部集電板(正極集電板)を抵抗溶接により接合した。捲回式極群の他方の捲回端面に突出させた負極基体の端面にニッケルメッキを施した鋼板からなる厚さ0.4mmの円板状の下部集電板(負極集電板)を抵抗溶接により接合した。ニッケルメッキを施した鋼板からなる有底円筒状の電槽缶を用意し、前記集電板を取り付けた極板群を、正極集電板が電槽缶の開放端側、負極集電板が電槽缶の底に当接するように電槽缶内に収容し、負極集電板の中央部分を電槽缶の壁面に抵抗溶接により接合した。次いで6.8NのKOHと0.8NのLiOHを含む水溶液からなる電解液を所定量注液した。
(Production of sealed nickel-metal hydride storage battery)
The end face of the positive electrode metal porous body protruded from one winding end face of the pole group has a thickness of 0.4 mm made of a nickel-plated steel plate, a circular through hole in the center, and 0 in four places (4 slits). A disc-shaped upper current collector plate (positive electrode current collector plate) having a radius of 14.5 mm provided with a 5 mm clog (clamping portion to the electrode) was joined by resistance welding. Resist the 0.4mm-thick disk-shaped lower current collector plate (negative electrode current collector plate) made of a steel plate with nickel plating on the end surface of the negative electrode substrate that protrudes from the other end surface of the wound pole group. Joined by welding. Prepare a bottomed cylindrical battery case made of nickel-plated steel plate, and attach the current collector plate to the electrode plate group, the positive current collector plate is the open end side of the battery case, and the negative current collector plate is It accommodated in the battery case so that it might contact | abut to the bottom of a battery case, and the center part of the negative electrode current collector plate was joined to the wall surface of the battery case by resistance welding. Next, a predetermined amount of an electrolytic solution composed of an aqueous solution containing 6.8N KOH and 0.8N LiOH was injected.
厚さ0.4mmのニッケル板を図1の20の形状にプレス加工し、半径が12mm、リード部の最大高さ3mm、頭頂部の突起を4個備え、下部鍔部の突起を4個備えたリードを用意した。その後、前記リードの頭頂部の突起を当接して蓋体の内面にダイレクト方式でスポット溶接して取り付けた。蓋体の外面には、ゴム弁(排気弁)およびキャップ状の端子を取り付けた。蓋体の周縁をつつみ込むように蓋体にリング状のガスケットを装着した。該蓋体を、蓋体に取り付けた補助リードの突片の突起が正極集電板に当接するように極板群の上に載置し、電槽缶の開放端をかしめて気密に密閉した後、圧縮して電池の総高さを調整した。なお、電池の総高さ調整後の蓋と正極端子間の高さが、補助リードの突片の突起と集電板の当接面に押圧力が加わる高さになるように、突片の角度を調整した。なお、蓋の半径は14.5mm キャップの半径は6.5mm ガスケットのカシメ半径は12.5mmである。 A nickel plate with a thickness of 0.4 mm is pressed into the shape of 20 in FIG. 1 and has a radius of 12 mm, a maximum lead height of 3 mm, four protrusions on the top, and four protrusions on the lower collar. Prepared lead. Thereafter, the protrusions on the top of the lead were brought into contact with each other and attached to the inner surface of the lid by spot welding in a direct manner. A rubber valve (exhaust valve) and a cap-shaped terminal were attached to the outer surface of the lid. A ring-shaped gasket was attached to the lid so as to envelop the periphery of the lid. The lid was placed on the electrode plate group so that the projection of the protrusion of the auxiliary lead attached to the lid was in contact with the positive electrode current collector plate, and the open end of the battery case was crimped and hermetically sealed. Thereafter, the total height of the battery was adjusted by compression. Note that the height of the projecting piece is adjusted so that the height between the cover and the positive electrode terminal after adjusting the total height of the battery is such that the pressing force is applied to the projection of the projecting piece of the auxiliary lead and the contact surface of the current collector plate. The angle was adjusted. The lid radius is 14.5 mm. The cap radius is 6.5 mm. The caulking radius of the gasket is 12.5 mm.
キャップ80(正極端子)、電槽60の底面(負極端子)に抵抗溶接機の溶接用出力端子を当接させ、充電方向および放電方向に同じ電流値で同じ通電時間となるように通電条件を設定した。具体的には、電流値を正極板の容量(6.5Ah)1Ah当たり0.46kA/Ah(3.0kA)、通電時間を充電方向に4.0msec、放電方向に4.0msecに設定し、該交流パルス通電を1サイクルとして2サイクル通電ができるようにセットし、矩形波からなる交流パルスを通電し、前記上部集電板の上面に前記リードの底部の接触点を溶接する溶接を実施した。このとき開弁圧を超えてガス発生していないことを確認した。このようにして蓋50と正極集電板2がリードで接続された図1に示されるような密閉形ニッケル水素蓄電池を作製した。
The welding output terminal of the resistance welding machine is brought into contact with the cap 80 (positive electrode terminal) and the bottom surface (negative electrode terminal) of the battery case 60, and the energization conditions are set so that the same energization time is obtained with the same current value in the charging direction and the discharging direction. Set. Specifically, the current value is set to 0.46 kA / Ah (3.0 kA) per 1 Ah capacity of the positive electrode plate (6.5 Ah), the energization time is set to 4.0 msec in the charging direction, and 4.0 msec in the discharging direction, The AC pulse energization was set as one cycle so that two cycles could be energized, an AC pulse consisting of a rectangular wave was energized, and welding was performed to weld the contact point of the bottom of the lead to the upper surface of the upper current collector plate. . At this time, it was confirmed that no gas was generated exceeding the valve opening pressure. Thus, a sealed nickel-metal hydride storage battery as shown in FIG. 1 in which the
なお、この発明の実施例および比較例に用いた電池の重量はすべて約176gであった。 The batteries used in the examples and comparative examples of the present invention all weighed about 176 g.
(化成、内部抵抗および出力密度の測定)
前記密閉形蓄電池を周囲温度25℃において12時間の放置後、130mA(0.02ItA)にて1200mAh充電し、引き続き650mA(0.1ItA)で10時間充電した後、1300mA(0.2ItA)でカット電圧1Vまで放電した。さらに、650mA(0.1ItA)で16時間充電後、1300mA(0.2ItA)でカット電圧1.0Vまで放電し、該充放電を1サイクルとして4サイクル充放電を行った。4サイクル目の放電終了後、1kHzの交流を用いて内部抵抗を測定した。
(Measurement of chemical conversion, internal resistance and power density)
The sealed storage battery is left at ambient temperature of 25 ° C. for 12 hours, charged at 130 mA (0.02 ItA) at 1200 mAh, then charged at 650 mA (0.1 ItA) for 10 hours, and then cut at 1300 mA (0.2 ItA). The battery was discharged to a voltage of 1V. Furthermore, after charging at 650 mA (0.1 ItA) for 16 hours, the battery was discharged at 1300 mA (0.2 ItA) to a cut voltage of 1.0 V, and charging / discharging was performed as 4 cycles for 1 cycle. After the completion of the fourth cycle discharge, the internal resistance was measured using 1 kHz alternating current.
出力密度の測定方法は、電池1個用いて25℃雰囲気下において、放電末より650mA(0.1ItA)で5時間充電後、60Aで12秒間流した時の10秒目電圧を60A放電時10秒目電圧とし、放電分の電気容量を6Aで充電した後、90Aで12秒流した時の10秒目電圧を90A放電時10秒目電圧とし、放電分の電気容量を6Aで充電した後、120Aで12秒流した時の10秒目電圧を120A放電時10秒目電圧とし、放電分の電気容量を6Aで充電した後、150Aで12秒流した時の10秒目電圧を150A放電時10秒目電圧とし、放電分の電気容量を6Aで充電した後、180Aで12秒流した時の10秒目電圧を180A放電時10秒目電圧とした。この各10秒目電圧を電流値と電圧値を最小自乗法で直線近似し、電流値0Aの時の電圧値をE0とし、傾きをRDCとした。その後、次式を用いて0.8Vカット時の25℃電池における出力密度を計算した。P=(E0−0.8)÷RDC×0.8÷M。この式のPは出力密度(単位はW/kg)、Mは電池重量(単位はkg)を示す。 The power density was measured by using a single battery in a 25 ° C. atmosphere at a discharge temperature of 650 mA (0.1 ItA) at 650 mA (0.1 ItA) for 5 hours, and then flowing 10 seconds at 60 A for 12 seconds. After charging the second-second voltage with a discharge capacity of 6A, after charging the second-second voltage at 90A for 12 seconds, the second-second voltage is set to the second-second voltage of 90A discharge and the discharge capacity is charged with 6A. The 10th second voltage at 120A for 12 seconds was set to the 10th second voltage at 120A discharge, and the electric capacity for discharge was charged at 6A, and then the 10th second voltage at 150A for 12 seconds was discharged to 150A. The voltage at the time of 10 seconds was charged, the electric capacity for the discharge was charged at 6 A, and then the voltage at the 10 seconds when flowing at 180 A for 12 seconds was taken as the voltage at the time of 180 A discharge. Each 10-second voltage was linearly approximated with a current value and a voltage value by the method of least squares. The voltage value at a current value of 0A was E0, and the slope was RDC. Then, the output density in the 25 degreeC battery at the time of 0.8V cut was calculated using following Formula. P = (E0−0.8) ÷ RDC × 0.8 ÷ M. In this equation, P represents the power density (unit: W / kg), and M represents the battery weight (unit: kg).
実施例1の正極下端面に塗布する樹脂ディスパージョンを、ポリテトラフルオロエチレンとフッ化ビニリデン系ゴム(ダイエル(TM)ラテックス)を樹脂含有重量で80%:20%としたことおよび塗布ロールの回転数条件以外は、実施例1と同様にして極群を得た後、実施例1と同様にして短絡検査を行い、その後一部の電池を抜き取り絶縁破壊電圧検査を行った。その後、実施例1と同様にして得られた電池を実施例2の電池とした。この電池を用い、実施例1と同様にして出力密度を測定した。ポリテトラフルオロエチレンの塗布量は4mg/cm2であった。この数値は塗布前後の重量の変化から正極板1mあたりの塗布量が50mgであったこと測定したのちに、この測定値を塗布面積で割ることによって計算したものである。また、電極を硝酸にて溶解し、顕微鏡、SEMにて観察して確認した結果、電極にコートされたポリテトラフルオロエチレンとフッ化ビニリデン系ゴムは塊状を含む粒子状であった。 The resin dispersion applied to the lower end surface of the positive electrode of Example 1 was made of polytetrafluoroethylene and vinylidene fluoride rubber (Daiel (TM) latex) at 80%: 20% by resin content and rotation of the coating roll. Except for the numerical conditions, after obtaining a pole group in the same manner as in Example 1, a short circuit inspection was performed in the same manner as in Example 1, and then a part of the batteries were extracted and a dielectric breakdown voltage inspection was performed. Thereafter, the battery obtained in the same manner as in Example 1 was used as the battery of Example 2. Using this battery, the output density was measured in the same manner as in Example 1. The coating amount of polytetrafluoroethylene was 4 mg / cm 2 . This value was calculated by measuring that the coating amount per 1 m of the positive electrode plate was 50 mg from the change in weight before and after coating, and then dividing this measured value by the coating area. Moreover, as a result of dissolving the electrode with nitric acid and observing and confirming with a microscope and SEM, the polytetrafluoroethylene and the vinylidene fluoride rubber coated on the electrode were in the form of particles including a lump.
実施例1の正極下端面に塗布する樹脂ディスパージョンを、ポリテトラフルオロエチレンとフッ化ビニリデン系ゴム(ダイエル(TM)ラテックス)を樹脂含有重量で70%:30%としたことおよび塗布ロールの回転数条件以外は、実施例1と同様にして極群を得た後、実施例1と同様にして短絡検査を行い、その後一部の電池を抜き取り絶縁破壊電圧検査を行った。その後、実施例1同様にして得られた電池を実施例3の電池とした。この電池を用い、1と同様にして出力密度を測定した。ポリテトラフルオロエチレンの塗布量は4mg/cm2であった。また、電極を硝酸にて溶解し、顕微鏡、SEMにて観察して確認した結果、電極に塗布されたポリテトラフルオロエチレンとフッ化ビニリデン系ゴムは塊状を含む粒子状であった。 The resin dispersion applied to the lower end surface of the positive electrode of Example 1 was made polytetrafluoroethylene and vinylidene fluoride rubber (DAIEL (TM) latex) at a resin-containing weight of 70%: 30% and the rotation of the coating roll Except for the numerical conditions, after obtaining a pole group in the same manner as in Example 1, a short circuit inspection was performed in the same manner as in Example 1, and then a part of the batteries were extracted and a dielectric breakdown voltage inspection was performed. Thereafter, the battery obtained in the same manner as in Example 1 was used as the battery of Example 3. Using this battery, the output density was measured in the same manner as in 1. The coating amount of polytetrafluoroethylene was 4 mg / cm 2 . In addition, as a result of dissolving the electrode with nitric acid and observing and confirming with a microscope and SEM, the polytetrafluoroethylene and the vinylidene fluoride rubber applied to the electrode were in the form of particles including lumps.
実施例1の正極下端面に塗布する樹脂ディスパージョンを、ポリテトラフルオロエチレンとフッ化ビニリデン系ゴム(ダイエル(TM)ラテックス)を樹脂含有重量で60%:40%としたことおよび塗布ロールの回転数条件以外は、実施例1と同様にして極群を得た後、実施例1と同様にして短絡検査を行い、その後一部の電池を抜き取り絶縁破壊電圧検査を行った。その後、実施例1同様にして得られた電池を実施例4の電池とした。この電池を用い、1と同様にして出力密度を測定した。ポリテトラフルオロエチレンの塗布量は4mg/cm2であった。また、電極を硝酸にて溶解し、顕微鏡、SEMにて観察して確認した結果、電極にコートされたポリテトラフルオロエチレンとフッ化ビニリデン系ゴムは塊状を含む粒子状であった。
(比較例1)
実施例1の正極下端面に樹脂をコートしない正極を用いたこと以外は、実施例1と同様にして極群を得た後、実施例1と同様にして短絡検査を行い、その後一部の電池を抜き取り絶縁破壊電圧検査を行った。その後、実施例1同様にして得られた電池を比較例電池1とした。この電池を用い、実施例1と同様にして出力密度を測定した。
(比較例2)
実施例1の正極下端面に塗布する樹脂ディスパージョンを、ポリテトラフルオロエチレンを60%含有するディスパージョンとしたこと以外は実施例1と同様にして極群を得た後、実施例1と同様にして短絡検査を行い、その後一部の電池を抜き取り絶縁破壊電圧検査を行った。その後、実施例1同様にして得られた電池を比較例2の電池とした。この電池を用い、実施例1と同様にして出力密度を測定した。尚、ポリテトラフルオロエチレンが粒子状であることは、同様にして作成した電極を硝酸にて溶解し、顕微鏡、SEMにて観察して確認した。
(比較例3)
実施例1の正極下端面に塗布する樹脂ディスパージョンを、フッ化ビニリデン系ゴムを25%含有するディスパージョンとしたこと以外は実施例1と同様にして極群を得た後、実施例1と同様にして短絡検査を行い、その後一部の電池を抜き取り絶縁破壊電圧検査を行った。その後、実施例1同様にして得られた電池を比較例3の電池とした。この電池を用い、実施例1と同様にして出力密度を測定した。
(参考例1)
実施例1の正極下端面に塗布する樹脂ディスパージョンをポリテトラフルオロエチレンとスチレンブタジエン共重合ゴム(以下SBRと略す)を樹脂含有重量で70%:30%としたことおよび塗布ロールの回転数条件以外は実施例1と同様にして極群を得た後、実施例1と同様にして短絡検査を行い、その後一部の電池を抜き取り絶縁破壊電圧検査を行った。その後、実施例1同様にして得られた電池を参考例1の電池とした。この電池を用い、実施例1と同様にして出力密度を測定した。尚、ポリテトラフルオロエチレンが粒子状であることは、同様にして作成した電極を硝酸にて溶解し、顕微鏡、SEMにて観察して確認した。
The resin dispersion applied to the lower end face of the positive electrode of Example 1 was made of polytetrafluoroethylene and vinylidene fluoride rubber (DAIEL (TM) latex) at a resin-containing weight of 60%: 40% and rotation of the coating roll Except for the numerical conditions, after obtaining a pole group in the same manner as in Example 1, a short circuit inspection was performed in the same manner as in Example 1, and then a part of the batteries were extracted and a dielectric breakdown voltage inspection was performed. Thereafter, the battery obtained in the same manner as in Example 1 was used as the battery of Example 4. Using this battery, the output density was measured in the same manner as in 1. The coating amount of polytetrafluoroethylene was 4 mg / cm 2 . Moreover, as a result of dissolving the electrode with nitric acid and observing and confirming with a microscope and SEM, the polytetrafluoroethylene and the vinylidene fluoride rubber coated on the electrode were in the form of particles including a lump.
(Comparative Example 1)
Except having used the positive electrode which does not coat resin at the positive electrode lower end surface of Example 1, after obtaining a pole group like Example 1, a short circuit test | inspection is done like Example 1, and one part is after that. The battery was removed and a breakdown voltage test was performed. Thereafter, a battery obtained in the same manner as in Example 1 was designated as Comparative Example Battery 1. Using this battery, the output density was measured in the same manner as in Example 1.
(Comparative Example 2)
After obtaining the electrode group in the same manner as in Example 1 except that the resin dispersion applied to the lower end surface of the positive electrode in Example 1 was a dispersion containing 60% polytetrafluoroethylene, the same as in Example 1 was obtained. Then, a short circuit inspection was performed, and then a part of the batteries were extracted and a dielectric breakdown voltage inspection was performed. Thereafter, a battery obtained in the same manner as in Example 1 was used as a battery of Comparative Example 2. Using this battery, the output density was measured in the same manner as in Example 1. In addition, it was confirmed that polytetrafluoroethylene was in the form of particles by dissolving an electrode prepared in the same manner with nitric acid and observing it with a microscope and SEM.
(Comparative Example 3)
After obtaining a pole group in the same manner as in Example 1 except that the resin dispersion applied to the lower end surface of the positive electrode in Example 1 was a dispersion containing 25% of vinylidene fluoride rubber, Example 1 and In the same manner, a short circuit inspection was performed, and then a part of the batteries were extracted and a dielectric breakdown voltage inspection was performed. Thereafter, a battery obtained in the same manner as in Example 1 was used as a battery of Comparative Example 3. Using this battery, the output density was measured in the same manner as in Example 1.
(Reference Example 1)
The resin dispersion applied to the lower end surface of the positive electrode in Example 1 was made polytetrafluoroethylene and styrene butadiene copolymer rubber (hereinafter abbreviated as SBR) at a resin-containing weight of 70%: 30%, and the rotation speed condition of the coating roll Except for the above, after obtaining a pole group in the same manner as in Example 1, a short circuit inspection was performed in the same manner as in Example 1, and then a part of the batteries were taken out and a dielectric breakdown voltage inspection was performed. Thereafter, the battery obtained in the same manner as in Example 1 was used as the battery of Reference Example 1. Using this battery, the output density was measured in the same manner as in Example 1. In addition, it was confirmed that polytetrafluoroethylene was in the form of particles by dissolving an electrode prepared in the same manner with nitric acid and observing it with a microscope and SEM.
実施例1〜4、参考例1および比較例1〜3の極群の短絡検査の結果、絶縁破壊電圧および電池の出力密度を表1に示す。短絡検査の検査数は50とした。 Table 1 shows the breakdown voltage and the output density of the battery as a result of the short circuit inspection of the pole groups of Examples 1 to 4, Reference Example 1 and Comparative Examples 1 to 3. The number of short-circuit inspections was 50.
表1から、実施例1〜4の電池の組み立て時の短絡検査における不良の発生数および絶縁破壊電圧は、比較例1の電池と比べて大幅に改善していることがわかる。このことは、正極板の下端部分にポリテトラフルオロエチレンとフッ素ゴムとを含む混合物を塗布することによって、正負極の極間距離が確保されて耐短絡性が向上したことを意味するものである。 From Table 1, it can be seen that the number of defects and the breakdown voltage in the short-circuit inspection during the assembly of the batteries of Examples 1 to 4 are significantly improved as compared with the battery of Comparative Example 1. This means that by applying a mixture containing polytetrafluoroethylene and fluororubber to the lower end portion of the positive electrode plate, the distance between the positive and negative electrodes is ensured and the short circuit resistance is improved. .
さらに、表1から、実施例1〜4の電池の不良の発生数および絶縁破壊電圧は、比較例2および3の電池と比べて大幅に改善していることがわかる。このことは、ポリテトラフルオロエチレンまたはフッ素樹脂を単独で塗布するより、これらを混合して用いると絶縁破壊電圧が向上し、耐短絡性能が向上することを意味するものである。これは、ポリテトラフルオロエチレンの粒子の脱落がフッ素化ゴムの粘着性によって防止されたことによって、ポリテトラフルオロエチレンによって付与されたすべりやすさが電池の組み立て工程期間を通して維持され、その結果、電極のバリ立ちがより抑制されたことに起因するものである。なお、表1から、比較例3の電池は、比較例1と比較して短絡検査時の不良率が高いことがわかる。これは、正極板と負極板をセパレータを介して捲回する際にFKMがガイドレールやセパレータなどに粘着した結果、正極粉体が金属多孔体から剥離して金属多孔体が露出したことに起因するものである。 Furthermore, it can be seen from Table 1 that the number of defects and the breakdown voltage of the batteries of Examples 1 to 4 are significantly improved as compared with the batteries of Comparative Examples 2 and 3. This means that the dielectric breakdown voltage is improved and the short-circuit-proof performance is improved when polytetrafluoroethylene or a fluororesin is used alone rather than being applied alone. This is because the slipperiness imparted by the polytetrafluoroethylene is maintained throughout the battery assembly process by preventing the falling of the polytetrafluoroethylene particles due to the stickiness of the fluorinated rubber, and as a result, the electrode This is due to the fact that the burr standing is further suppressed. From Table 1, it can be seen that the battery of Comparative Example 3 has a higher defect rate at the time of the short circuit inspection than that of Comparative Example 1. This is due to the fact that the positive electrode powder was peeled off from the metal porous body and the metal porous body was exposed as a result of the FKM sticking to the guide rail or separator when the positive electrode plate and the negative electrode plate were wound through the separator. To do.
また、表1から、実施例1〜3の電池の出力密度は、比較例1の出力密度と同じであることがわかる。このことは、ポリテトラフルオロエチレンを粒子状で塗布することによって、出力を低下させることなく組み立て時の短絡防止効果が得られたことを意味するものである。尚、ポリテトラフルオロエチレンが70%を下回り、フッ素ゴムを30%を超えるとフッ素ゴムによる樹脂の多孔性の低下に起因すると思われる出力の低下を確認した。 Moreover, it can be seen from Table 1 that the output densities of the batteries of Examples 1 to 3 are the same as the output density of Comparative Example 1. This means that by applying polytetrafluoroethylene in the form of particles, a short-circuit preventing effect at the time of assembly was obtained without lowering the output. In addition, when polytetrafluoroethylene was less than 70% and fluororubber was more than 30%, the fall of the output considered to be attributed to the fall of the porosity of the resin by fluororubber was confirmed.
実施例1〜4の電池のように耐短絡性能が優れた電池は、サイクル経過時においても電池の短絡発生率が大幅に低減されている点でも優れている。このことは、実施例および比較例の電池を45℃において充放電を繰り返したときに容量が初期の80%に低下するまでの充放電サイクル数を測定したつぎの結果から実証される。すなわち、実施例1〜4の電池、および比較例1および2の電池はのサイクル数はいずれも1200回以上であったが、寿命に達した後の放電末の電池を1週間放置したあとにセル電圧を測定したところ、比較例1および2の電池だけが0.8Vを下回るまで低下したことを確認した。これは、正負極に十分な極板間距離がないため、充放電による電極の膨張により、短絡が発生したため電圧が低下したものと考えられる。 A battery having excellent short-circuit-proof performance, such as the batteries of Examples 1 to 4, is also excellent in that the short-circuit occurrence rate of the battery is greatly reduced even during the cycle. This is demonstrated from the following results obtained by measuring the number of charge / discharge cycles until the capacity drops to 80% of the initial value when the batteries of Examples and Comparative Examples are repeatedly charged and discharged at 45 ° C. That is, the number of cycles of the batteries of Examples 1 to 4 and Comparative Examples 1 and 2 were both 1200 times or more, but after leaving the discharged battery after reaching the end of its life for one week. When the cell voltage was measured, it was confirmed that only the batteries of Comparative Examples 1 and 2 were lowered to below 0.8V. This is presumably because the positive and negative electrodes do not have a sufficient distance between the electrode plates, so that a short circuit occurs due to the expansion of the electrodes due to charge and discharge, and the voltage decreases.
実施例1〜4の電池のように耐短絡性能が優れた電池は、組電池を構成する電池として用いた場合、その組電池のサイクル寿命特性を向上する効果がある。この効果は、実施例3の電池を6個直列に接続した組電池および比較例1の電池を6個直列に接続した組電池を45℃において充放電を繰り返したときに容量が初期の80%に低下するまでの充放電サイクル数を測定したつぎの結果から明らかである。すなわち、実施例3を用いた組電池のサイクル数は1200回であったのに対して、比較例1の電池を用いた組電池は750回であった。これは、必ずしも明らかではないが、僅かに発生した微短絡が電池容量のばらつきを発生させ、電池容量の少ない電池が過放電されたため極端に容量が低下したものと考えられる。 A battery having excellent short-circuit resistance, such as the batteries of Examples 1 to 4, has an effect of improving the cycle life characteristics of the assembled battery when used as a battery constituting the assembled battery. This effect is obtained when the assembled battery in which six batteries of Example 3 are connected in series and the assembled battery in which six batteries of Comparative Example 1 are connected in series is repeatedly charged and discharged at 45 ° C., and the initial capacity is 80%. It is clear from the following results of measuring the number of charge / discharge cycles until the value drops. That is, the number of cycles of the assembled battery using Example 3 was 1200, while the number of assembled batteries using the battery of Comparative Example 1 was 750. Although this is not necessarily clear, it is considered that the slightly short-circuit that occurred slightly caused variations in battery capacity, and the battery with a small battery capacity was overdischarged, so that the capacity was extremely reduced.
さらに、表1から、実施例3と参考例1を比較するとフッ素化ゴムの代わりにSBRを用いても短絡防止効果を高めることができるが、電池の出力は低下することが確認できた。これは必ずしも明らかではないが、SBRが電池の充放電によって分解され電解液にとけ込み、電解液のイオン伝導性低下させたものと考えられる。また、実施例電池を45℃においてサイクル充放電したところ、実施例3の電池は容量が初期の80%に低下するまで1200回の充放電が可能であったが、参考例1では950回の充放電しかできなかった。これは、SBRが電池の充放電によって分解され負極の充電リザーブ容量を圧迫したためであると考えられる。 Further, from Table 1, when Example 3 and Reference Example 1 were compared, it was confirmed that even when SBR was used in place of the fluorinated rubber, the short-circuit prevention effect could be enhanced, but the battery output decreased. Although this is not necessarily clear, it is considered that SBR was decomposed by charging / discharging of the battery and melted into the electrolytic solution to reduce the ionic conductivity of the electrolytic solution. In addition, when the battery of Example was cycle charged and discharged at 45 ° C., the battery of Example 3 could be charged and discharged 1200 times until the capacity was reduced to 80% of the initial capacity. Only charging / discharging was possible. This is considered to be because SBR was decomposed by charging / discharging of the battery and pressed the charge reserve capacity of the negative electrode.
また、ポリテトラフルオロエチレンを繊維状にすることによって、絶縁破壊電圧が向上することを確認した。これは、樹脂を繊維状としたことによって正極粉体を繊維状の網でカバーされ脱落が抑制されたことと、電極端面の滑りが良くなったため、電極の取り扱い時のバリ立ちがより抑制されたものと考えられる。ここではポリテトラフルオロエチレンの粒子を繊維状にする方法として、正極板の下端部にポリテトラフルオロエチレンの粒子とフッ素化ゴムとの混合物を塗布したのちに、ポリテトラフルオロエチレン樹脂が無色になるまで塗布した部分をニッケル棒で擦る方法を用いた。 Moreover, it confirmed that a dielectric breakdown voltage improved by making a polytetrafluoroethylene fibrous. This is because the positive electrode powder is covered with a fibrous net to prevent the falling off by making the resin into a fibrous form, and the sliding of the electrode end surface has been improved, so that the burr standing when handling the electrode is further suppressed. It is thought that. Here, as a method of making the polytetrafluoroethylene particles into fibers, the polytetrafluoroethylene resin becomes colorless after applying a mixture of the polytetrafluoroethylene particles and the fluorinated rubber to the lower end of the positive electrode plate. A method of rubbing the coated part with a nickel rod was used.
また、正極板の下端部分に塗布するポリテトラフルオロエチレンの量を0.4mg/cm2、0.8mg/cm2および2.4mg/cm2とした場合についても電池を製作し、他の条件は実施例1と同様にして短絡検査と絶縁破壊電圧の測定とをおこなった。短絡検査の結果、ポリテトラフルオロエチレン塗布量が0.4mg/cm2以上の範囲において不良品率が低下する効果が得られることがわかった。このことは、本願の効果が得られるメカニズムによれば塗布量に多少にかかわらず耐短絡性能の向上が得られるが、塗布量は0.4mg/cm2以上の範囲とすることによって、耐短絡性能の向上が確実に達成できることを意味するものである。さらに短絡検査の結果、劇的に不良率が改善できることから塗布量を0.8mg/cm2以上とするの好ましいことがわかった。さらに、絶縁破壊電圧の測定の結果、絶縁破壊電圧が劇的に向上することから塗布量を4mg/cm2以上とすることが好ましいことがわかった。以上の効果は、塗布量0.4mg/cm2で十分な摺道性を確保できる程度の緻密さでポリテトラフルオロエチレンが配置されたことにより一定の絶縁層が形成され短絡防止効果が発現し、0.8mg/cm2でポリテトラフルオロエチレンの密度がさらに高くなって十分な絶縁層が確保でき、4mg/cm2以上でさらに緻密な絶縁層が確保できるためであると考えられる。また、ポリテトラフルオロエチレンの塗布量の上限は、とくに限定されるものではないが、電池の容量設計の観点から、所望の活物質充填量が得られる範囲内とすることが好ましい。なお、ポリテトラフルオロエチレンの塗布量の変更は、塗布ロールの回転数を調整することによっておこない、ほかの製作工程は実施例1と同様にした。また、以上で述べた塗布量範囲を特定したときの効果は、ポリテトラフルオロエチレンとフッ化ビニリデン系ゴムとの配合割合を実施例2〜4のそれと同様にした実験においても認められた。 A battery was also manufactured when the amount of polytetrafluoroethylene applied to the lower end portion of the positive electrode plate was 0.4 mg / cm 2 , 0.8 mg / cm 2 and 2.4 mg / cm 2, and other conditions Conducted the short circuit inspection and the breakdown voltage measurement in the same manner as in Example 1. As a result of the short circuit inspection, it was found that the defective product rate was reduced when the polytetrafluoroethylene coating amount was 0.4 mg / cm 2 or more. According to the mechanism by which the effect of the present application can be obtained, the short circuit resistance can be improved regardless of the coating amount, but the short circuit resistance can be achieved by setting the coating amount to 0.4 mg / cm 2 or more. It means that an improvement in performance can be reliably achieved. Further, as a result of the short circuit inspection, it was found that the application rate is preferably 0.8 mg / cm 2 or more because the defect rate can be dramatically improved. Furthermore, as a result of the measurement of the breakdown voltage, it was found that the coating amount is preferably 4 mg / cm 2 or more because the breakdown voltage is dramatically improved. The above effect is that a certain insulating layer is formed by the arrangement of polytetrafluoroethylene so dense that a sufficient sliding property can be secured at a coating amount of 0.4 mg / cm 2 , and a short-circuit preventing effect is exhibited. The density of polytetrafluoroethylene is further increased at 0.8 mg / cm 2 and a sufficient insulating layer can be secured, and a denser insulating layer can be secured at 4 mg / cm 2 or more. The upper limit of the amount of polytetrafluoroethylene applied is not particularly limited, but is preferably within a range where a desired active material filling amount can be obtained from the viewpoint of battery capacity design. The polytetrafluoroethylene coating amount was changed by adjusting the number of revolutions of the coating roll, and the other manufacturing steps were the same as in Example 1. Moreover, the effect when the coating amount range described above was specified was also observed in experiments in which the blending ratio of polytetrafluoroethylene and vinylidene fluoride rubber was the same as that of Examples 2-4.
また、ポリテトラフルオロエチレンとフッ化ビニリデン系ゴムとの混合物を塗布する部分を正極の下端面のみの場合、下端面から高さ1mmの場合、高さ1.5mmの場合についても電池を製作し、他の条件は実施例1と同様にして短絡検査と絶縁破壊電圧の測定とをおこなった。その結果、少なくとも下端面に塗布されていれば本発明の効果が得られ、塗布する部分が広くなっても、不良率、絶縁破壊電圧に変化はないことがわかった。この為、塗布方法として回転ロールを用いる場合は、塗布高さを0.5mm以上に設定できることがわかった。尚、粒子状のポリテトラフルオロエチレンの層は多孔質であるためか、出力に影響はなかった。塗布高さの変更は、塗布に用いる回転ロールに加工した溝の深さを調整することによりおこない、ほかの製作工程は実施例1と同様にした。なお、下端面のみへの塗布は刷毛を用いておこなった。 In addition, when the part where the mixture of polytetrafluoroethylene and vinylidene fluoride rubber is applied is only the lower end surface of the positive electrode, the battery is manufactured even when the height is 1 mm from the lower end surface and the height is 1.5 mm. The other conditions were the same as in Example 1, and the short circuit inspection and the breakdown voltage were measured. As a result, it was found that the effect of the present invention can be obtained as long as it is applied to at least the lower end surface, and the defect rate and the dielectric breakdown voltage do not change even when the applied portion is widened. For this reason, when using a rotating roll as an application | coating method, it turned out that application | coating height can be set to 0.5 mm or more. The particulate polytetrafluoroethylene layer was porous, so the output was not affected. The coating height was changed by adjusting the depth of the groove processed in the rotating roll used for coating, and the other manufacturing steps were the same as in Example 1. In addition, application | coating only to a lower end surface was performed using the brush.
また、ニッケル多孔体に充填するペースト中のポリテトラフルオロエチレンの含有量を0%とした場合について電池を製作した。他の条件は実施例1〜4と同様にしたものをそれぞれ製作し短絡検査をおこなった。その結果、電極の内部にポリテトラフルオロエチレンを含有していないと、短絡検査時に不良数が2個程度増加する傾向のあることがわかった。このことは、ポリテトラフルオロエチレンを含有している場合は電極に柔軟性があり、巻き込み時に割れ等を発生しないためと思われる。このため、本発明の電池では、電極の内部にポリテトラフルオロエチレンを含有しているものがよく、その含有量はポリテトラフルオロエチレン樹脂で0.3%以上が好ましい。 In addition, a battery was manufactured when the content of polytetrafluoroethylene in the paste filled in the nickel porous body was 0%. Other conditions were the same as those in Examples 1 to 4, and short-circuit inspection was performed. As a result, it was found that when the electrode did not contain polytetrafluoroethylene, the number of defects tended to increase by about 2 during short circuit inspection. This seems to be because when polytetrafluoroethylene is contained, the electrode is flexible and does not crack when entrained. For this reason, in the battery of this invention, what contains the polytetrafluoroethylene in the inside of an electrode is good, and the content is 0.3% or more with a polytetrafluoroethylene resin.
また、正極板の巻き終わり部の端面にテープを貼り付けたものを用いたが、実施例1の正極巻き終わり部のテープを貼り付けない場合、巻き込み時の不良は50個中2個発生した。また、実施例1の正極巻き終わり部の端面に、テープに変えて、下端面に塗布した樹脂ディスパージョンを塗布すると巻き込み時の不良は50個中0個であり、テープを貼り付けた場合と同レベルの効果が得られることがわかった。したがって、本発明の電池に用いる正極板の短辺側の端面は、ポリテトラフルオロエチレンとフッ素ゴムとを含む混合物が塗布されていることが好ましい。 Moreover, although what stuck the tape to the end surface of the winding end part of a positive electrode plate was used, when the tape of the positive electrode winding end part of Example 1 was not affixed, the defect at the time of winding 2 generate | occur | produced 2 pieces. . In addition, when the resin dispersion applied to the lower end surface is applied to the end face of the positive electrode winding end portion of Example 1 instead of the tape, the defect at the time of winding is 0 out of 50, and the case where the tape is applied It turned out that the effect of the same level is acquired. Therefore, it is preferable that a mixture containing polytetrafluoroethylene and fluororubber is applied to the end surface on the short side of the positive electrode plate used in the battery of the present invention.
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