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JP5065327B2 - Steam trap insulation cover - Google Patents
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JP5065327B2 - Steam trap insulation cover - Google Patents

Steam trap insulation cover Download PDF

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JP5065327B2
JP5065327B2 JP2009107221A JP2009107221A JP5065327B2 JP 5065327 B2 JP5065327 B2 JP 5065327B2 JP 2009107221 A JP2009107221 A JP 2009107221A JP 2009107221 A JP2009107221 A JP 2009107221A JP 5065327 B2 JP5065327 B2 JP 5065327B2
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cover
lid
steam
steam trap
ceiling
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JP2010255763A (en
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修英 加藤
洋輔 柴田
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株式会社ヨシタケ
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a heat insulation cover rich in versatility installable in several kinds of steam traps different in an outer diameter of a cover body. <P>SOLUTION: This cap type heat insulation cover 1 crowns so as to form an air layer outside a cover body which internally installs a driving part for operating a valve element provided in the steam trap, and is provided with a clip 7 for diametrically freely expanding and contracting by suspending a plurality of band plate pieces 8, 8a, etc. at an equal interval on the circumference set in a ceiling 1a inside the cover 1 so as to be elastically energized in the centripetal direction. In the band plate pieces 8, 8a, etc., a plurality of steps 9 and 9a fixed to the upper edge of the respective covers by elastically expansively opening so as to correspond onto the same circumference as the respective outer diameters of a plurality of cover bodies different in the outer diameter, are bent and formed in a stair shape from a height position at a predetermined interval from the ceiling 1a. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、蒸気配管系で発生する復水を自動的に排出するスチームトラップの保温カバーに関する。   The present invention relates to a heat insulating cover for a steam trap that automatically discharges condensate generated in a steam piping system.

スチームトラップは、例えば、特許文献1に開示されるデイスク式や、特許文献2、3に開示される熱応動式など多種多様な形式のものが見受けられる。
ディスク式スチームトラップは、弁箱の一側に開設した入口と弁箱の水平な上端面の中心に開設した噴出口とを一次側流路にて連通し、弁箱の他側に開設した出口と前記上端面に噴出口を中心に凹設した環状溝に開設した排出口とを二次側流路にて連通し、前記上端面に噴出口と環状溝を同時に開閉可能なディスク状の弁体を着離自在に配置すると共に、該弁体の収容空間を弁室として内部に形成した蓋体で弁箱上部を被冠して成り、かかる弁室(蓋体)からの放熱による弁室内蒸気の凝縮に基づき弁体を開閉弁させる。
熱応動式スチームトラップは、弁箱の一側に開設した入口と弁箱の上端面に開設した噴出口とを一次側流路にて連通し、弁箱の他側に開設した出口と前記上端面の中心に開設した弁口とを二次側流路にて連通し、該弁口を開閉する弁体を熱媒体を封入して成るダイヤフラム又はベローズ等の熱膨縮体に設け、該熱膨縮体の収容空間を弁室として内部に形成した蓋体で弁箱上部を被冠して成り、蒸気と復水の温度変化により膨縮する熱膨縮体にて弁体を開閉弁させる。
For example, various types of steam traps such as a disk type disclosed in Patent Document 1 and a thermally responsive type disclosed in Patent Documents 2 and 3 can be seen.
The disc type steam trap connects the inlet opened on one side of the valve box and the jet port opened in the center of the horizontal upper end surface of the valve box through the primary flow path, and opens on the other side of the valve box. And a discharge port opened in an annular groove that is recessed in the upper end surface around the jet port through a secondary flow path, and a disc-shaped valve that can simultaneously open and close the jet port and the annular groove on the upper end surface The valve body is formed by covering the upper part of the valve box with a lid formed inside the valve body as a valve chamber, and the heat release from the valve chamber (lid body). The valve body is opened and closed based on the condensation of steam.
The heat-actuated steam trap is connected to the inlet opened on one side of the valve box and the jet outlet opened on the upper end surface of the valve box through the primary channel, and the outlet opened on the other side of the valve box The valve port opened at the center of the end face is communicated by a secondary side flow path, and a valve body that opens and closes the valve port is provided in a heat expansion / contraction body such as a diaphragm or a bellows in which a heat medium is enclosed. The valve body is opened and closed by a thermal expansion / contraction body that is formed by covering the upper part of the valve box with a lid formed inside the expansion / contraction body as a valve chamber and expanding and contracting due to the temperature change of steam and condensate. .

いずれの形式のスチームトラップも弁体を作動させる駆動部を弁箱上部に被冠した蓋体(弁室)に内装しているため、気候によって変化する大気温度が蓋体内部の蒸気温度に影響を及ぼし、冬季や雨天、雪天では頻繁に開弁して高温度の復水が排出され、夏季では開弁が遅延し上流側に多量の復水を滞留させる問題があった。
そこで、上記問題を解消すべく、特許文献4に開示されたスチームトラップでは、蓋体の外方に空気層を形成する保温カバーを被冠し、弁室内を空気層を介して大気で二次的に冷却させ、駆動部が大気温度の影響を直接受けない様にしている。
Both types of steam traps are equipped with a lid (valve chamber) that covers the top of the valve box with a drive unit that activates the valve body, so the atmospheric temperature that changes depending on the climate affects the steam temperature inside the lid body. In winter, rainy weather, and snowy weather, the valve is frequently opened and high-temperature condensate is discharged. In summer, the valve opening is delayed and a large amount of condensate is accumulated upstream.
Therefore, in order to solve the above problem, in the steam trap disclosed in Patent Document 4, a heat insulating cover that forms an air layer is put on the outer side of the lid body, and the valve chamber is secondary in the atmosphere via the air layer. Cooling is performed so that the drive unit is not directly affected by the atmospheric temperature.

実公平7−25516号公報No. 7-25516 特公平6−68352号公報Japanese Examined Patent Publication No. 6-68352 特開2005−273740号公報JP 2005-273740 A 特許第2711607号公報Japanese Patent No. 2711607

しかしながら、上記保温カバーは、蓋体を螺着している弁箱上部の外周に単に外嵌したキャップに過ぎず、その外径が異なるスチームトラップには、別途保温カバーを用意せねばならないので汎用性に欠ける。
そこで、本発明では、蓋体の外径が異なる数種のスチームトラップに装着可能な汎用性に富んだ保温カバーを提供することを目的としている。
However, the above heat insulation cover is merely a cap that is externally fitted to the outer periphery of the upper part of the valve box to which the lid is screwed, and a separate heat insulation cover must be prepared for steam traps having different outer diameters. Lack of sex.
In view of the above, an object of the present invention is to provide a versatile heat insulating cover that can be attached to several types of steam traps having different lid outer diameters.

上記課題に鑑み、本発明に係るスチームトラップの保温カバーは、スチームトラップに備えた弁体を作動させる駆動部を内装した蓋体の外方に空気層を形成する様に被冠するキャップ型に形成され、保温カバー内側の天井部に設定した円周上に等間隔を置いて複数本の帯板片を求心方向へ弾性的に付勢する様に垂設して拡縮径自在と成したクリップを設け、帯板片には外径を異にした複数の蓋体の各外径と同一な円周上に対応する様に弾性的に拡開して各蓋体の上端縁に掛止する複数の段部を天井部より所定間隔を隔てた高さ位置から階段状に屈曲形成したことを特徴とする。
又、帯板片の下端に各蓋体の適所に掛止可能な爪片を屈曲形成しても良い。
In view of the above problems, the heat insulating cover of the steam trap according to the present invention is a cap type that is crowned so as to form an air layer on the outer side of a lid body that has a drive unit that operates a valve body provided in the steam trap. A clip that is formed and can be freely expanded and contracted by suspending a plurality of strip pieces elastically in the centripetal direction at equal intervals on the circumference set on the ceiling inside the heat insulation cover The band plate piece is elastically expanded so as to correspond to the same circumference as the outer diameters of the plurality of lid bodies having different outer diameters, and is hooked on the upper edge of each lid body. A plurality of step portions are bent and formed in a step shape from a height position separated from the ceiling portion by a predetermined interval.
Further, a claw piece that can be hooked at an appropriate position of each lid body may be bent at the lower end of the strip piece.

要するに本発明は上記構成から成るので、クリップにおける帯板片を放射方向へ弾性的に拡開して、被冠すべき蓋体の外径に対応した帯板片の段部をその蓋体上端縁に掛止することにより、1個の保温カバーを外径の異なる複数の蓋体の夫々に被冠させることができる。
しかも、帯板片の段部が蓋体上端縁に掛止することで、保温カバーの天井部と蓋体上面との間隔を確実かつ安定的に保持して蓋体と保温カバーの間に空気層を確保できる。
In short, since the present invention is configured as described above, the strip piece in the clip is elastically expanded in the radial direction, and the step portion of the strip piece corresponding to the outer diameter of the lid body to be crowned is the upper end of the lid body. By hooking on the edge, one heat insulating cover can be crowned on each of a plurality of lids having different outer diameters.
In addition, the step of the strip piece is hooked to the upper edge of the lid body, so that the space between the ceiling portion of the thermal insulation cover and the upper surface of the lid body is reliably and stably maintained, and the air between the lid body and the thermal insulation cover is maintained. A layer can be secured.

又、帯板片の下端に屈曲形成した爪片を各蓋体の適所に掛止することにより、クリップの蓋体に対する掴持をより一層堅固なものと成すことができる等その実用的効果甚だ大である。   In addition, it is practically effective because the clip can be held more firmly by hooking the claw piece bent at the lower end of the strip piece in place on each lid. It ’s big.

保温カバーの底面図である。It is a bottom view of a heat insulation cover. 図1のA−A断面図である。It is AA sectional drawing of FIG. 保温カバーの一使用例を示すスチームトラップの断面図である。It is sectional drawing of the steam trap which shows one usage example of a heat retention cover. 保温カバーの他の使用例を示すスチームトラップの断面図である。It is sectional drawing of the steam trap which shows the other usage example of a heat retention cover.

以下本発明の実施の一形態例を図面に基づいて説明する。
本発明に係る保温カバー1は、円柱状に形成された蓋体2、2aの外径が異なる複数のスチームトラップ3、3aに装着可能にして、該スチームトラップ3、3aに備えた弁体4、4aを作動させる駆動部5、5aを内装した蓋体2、2aの外方に空気層6、6aを形成する様に被冠するキャップ型に形成されている。
An embodiment of the present invention will be described below with reference to the drawings.
The heat insulating cover 1 according to the present invention can be attached to a plurality of steam traps 3 and 3a having different outer diameters of cylindrical lids 2 and 2a, and a valve body 4 provided to the steam traps 3 and 3a. , 4a is formed in a cap shape to be crowned so as to form an air layer 6, 6a on the outer side of the lid body 2, 2a having a drive unit 5, 5a for operating.

そして、保温カバー1内側の天井部1aには、外径が異なる複数の蓋体2、2aを弾性的に掴持する拡縮径自在なクリップ7を設けている。
このクリップ7は天井部1aにこれと同心にして適宜直径を有する円(図1に2点鎖線で示す。)を設定すると共に、該円周上に等間隔を置いて複数本の薄板ばね製の帯板片8、8a…を求心方向へ弾性的に付勢する様に垂設している。
Further, the ceiling portion 1a inside the heat insulating cover 1 is provided with a clip 7 having an expandable / contractable diameter that elastically holds a plurality of lid bodies 2 and 2a having different outer diameters.
The clip 7 has a circle (shown by a two-dot chain line in FIG. 1) that is concentric with the ceiling 1a and has an appropriate diameter, and is made of a plurality of thin leaf springs at equal intervals on the circumference. Are vertically suspended so as to be elastically urged in the centripetal direction.

帯板片8、8a…には蓋体2、2aの各外径と同一な円周上に対応する様に弾性的に拡開して蓋体2、2aの上端縁の夫々に掛止する複数の段部9、9aを天井部1aより所定間隔を隔てた高さ位置から階段状に屈曲形成している。
又、帯板片8、8a…の下端には、蓋体2、2a適所に掛止可能な爪片10、10a…を屈曲形成しており、該爪片10、10a…は図3に示す様に蓋体2の下端部に掛止できない場合においては、図4に示す様に蓋体2a外周の適宜高さ位置に爪片10、10a…が掛止可能な円環溝11を刻設するのがより望ましい。
帯板片8、8a…において各段部9、9aは、求心方向へ弾性的に付勢する様に屈曲形成したので、無負荷状態で図2に示す様に中心軸線に対し所定角度α、βを以て傾倒しており、かかる傾倒角度を変更することにより、クリップ7の蓋体2、2aに対する掴持力を調整している。
The band strips 8 and 8a are elastically expanded so as to correspond to the same circumference as the outer diameters of the lids 2 and 2a and are hooked on the upper edges of the lids 2 and 2a, respectively. The plurality of stepped portions 9 and 9a are bent and formed in a step shape from a height position spaced apart from the ceiling portion 1a by a predetermined distance.
Further, claw pieces 10, 10 a... That can be hooked at appropriate positions on the lid 2, 2 a are bent at the lower ends of the strip pieces 8, 8 a. When the hook 2 cannot be hooked on the lower end of the lid 2 as shown in FIG. 4, an annular groove 11 on which the claw pieces 10, 10a. It is more desirable to do.
In the strip pieces 8, 8a, the step portions 9, 9a are bent so as to be elastically urged in the centripetal direction, so that, as shown in FIG. By tilting with β, the gripping force of the clip 7 with respect to the lid bodies 2 and 2a is adjusted by changing the tilt angle.

本実施例では、スチームトラップ3、3aは、サーモダイナミックトラップのディスク式を示し、両者3、3aの構造は同一であるが大きさを異にしている。
このスチームトラップ3、3aは、弁箱12、12aの一側に開設した入口13、13aと、弁箱12、12aの水平な上端面の中心に開設した噴出口14、14aとを一次側流路15、15aにて連通し、弁箱12、12aの他側に開設した出口16、16aと、前記上端面に噴出口14、14aを中心として凹設した環状溝17、17aに開設して成る排出口18、18aとを二次側流路19、19aにて連通している。
In this embodiment, the steam traps 3 and 3a are thermodynamic trap disk types, and the structures of the steam traps 3 and 3a are the same but different in size.
The steam traps 3 and 3a are connected to the inlets 13 and 13a opened on one side of the valve casings 12 and 12a and the outlets 14 and 14a opened in the center of the horizontal upper end surface of the valve casings 12 and 12a. Communicating through the passages 15 and 15a, the outlets 16 and 16a are opened on the other side of the valve boxes 12 and 12a, and the annular grooves 17 and 17a are formed in the upper end surface so as to be recessed with the outlets 14 and 14a as the center. The outlets 18 and 18a formed are communicated with each other through the secondary flow paths 19 and 19a.

そして、上記上端面に噴出口14、14aと環状溝17、17aを同時に開閉可能にして、且つ弁箱12、12a上端面より若干大径なディスク状の弁体4、4aを着離自在に配置すると共に、該弁体4、4aの収容空間を圧力室20、20aとして内部に形成した蓋体2、2aで弁箱12、12a上部を被冠することにより、圧力室20、20aからの放熱による圧力室20、20a内の蒸気の凝縮に基づき弁体4、4aを開閉弁させる駆動部5、5aとして、これを蓋体2、2aに内装している。   Further, the jet ports 14 and 14a and the annular grooves 17 and 17a can be simultaneously opened and closed on the upper end surface, and the disc-shaped valve bodies 4 and 4a having a slightly larger diameter than the upper end surfaces of the valve boxes 12 and 12a can be attached and detached. In addition, the upper part of the valve box 12, 12a is crowned by the lid 2, 2a formed inside as the pressure chamber 20, 20a with the accommodating space of the valve body 4, 4a as the pressure chamber 20, 20a. The lids 2 and 2a are provided as drive units 5 and 5a for opening and closing the valve bodies 4 and 4a based on the condensation of steam in the pressure chambers 20 and 20a due to heat radiation.

圧力室20、20aにおいて、蓋体2、2aの内周壁は弁箱12、12a上部の外周壁との間に円環状の空隙を形成して成り、外周壁の下端は下方へ向かうに従い徐々に拡径するテーパー状(以下、テーパー面21、21aと称する。)に形成されている。
このテーパー面21、21a上には、温度感知により拡縮径するバイメタルリング22、22aを配置し、該バイメタルリング22、22aの上端に弁箱12、12a上部を遊挿して弁体4、4aの下端周縁を接離自在に支持する扁平環23、23aを載置している。
図中に示す符号24、24aはストレーナである。
In the pressure chambers 20 and 20a, the inner peripheral wall of the lids 2 and 2a is formed by forming an annular space between the upper outer peripheral wall of the valve box 12 and 12a, and the lower end of the outer peripheral wall is gradually lowered downward. It is formed in a tapered shape (hereinafter referred to as tapered surfaces 21 and 21a) that expands in diameter.
On the tapered surfaces 21 and 21a, bimetal rings 22 and 22a whose diameters are expanded and contracted by temperature sensing are arranged, and the upper portions of the valve boxes 12 and 12a are loosely inserted into the upper ends of the bimetal rings 22 and 22a. Flat rings 23 and 23a for supporting the lower end periphery so as to be freely contacted and separated are placed.
Reference numerals 24 and 24a shown in the figure are strainers.

尚、本実施例では保温カバー1を装着するスチームトラップ3、3aとしてディスク式のものを示したが、弁体を作動させる駆動部を内装した蓋体を備えたスチームトラップであれば、その他の形式のサーモダイナミックトラップやサーモスタチックトラップ(特許文献2、3に開示される熱応動式スチームトラップ)にも本発明に係る保温カバー1を適用できる。   In this embodiment, the steam traps 3 and 3a to which the heat insulating cover 1 is attached are shown as disk type. However, if the steam trap is provided with a cover body with a drive unit for operating the valve body, The heat insulating cover 1 according to the present invention can also be applied to types of thermodynamic traps and thermostatic traps (thermally responsive steam traps disclosed in Patent Documents 2 and 3).

次に保温カバー1のスチームトラップ3、3aへの装着について図3、4に基づき説明する。
蓋体2、2aに保温カバー1を被冠するには、その装着時にクリップ7における帯板片8、8a…の各下端側を放射方向へ弾性的に拡開する様に蓋体2、2aの上端縁を爪片10、10a…先端に押し当て、該爪片10、10a…を蓋体2、2a外周壁に摺接させながら保温カバー1を押し下げる。
Next, mounting of the heat insulating cover 1 on the steam traps 3 and 3a will be described with reference to FIGS.
In order to cover the cover 2 and 2a with the heat insulating cover 1, the cover 2 and 2a are arranged so that the lower end sides of the strip pieces 8 and 8a. Are pressed against the tips of the claw pieces 10, 10 a... And the heat insulating cover 1 is pushed down while the claw pieces 10, 10 a.

そして、小径の段部9に外径が対応した蓋体2にあっては、その上端縁が上段の段部9に掛止され、爪片10、10a…は蓋体2の下端部に掛止する(図3参照)。
又、大径の段部9aに外径が対応した蓋体2aにあっては、その上端縁が下段の段部9aに掛止され、爪片10、10a…は蓋体2aの円環溝11に掛止する(図4参照)。
Then, in the lid body 2 whose outer diameter corresponds to the small-diameter step portion 9, the upper end edge thereof is hooked on the upper step portion 9, and the claw pieces 10, 10 a are hooked on the lower end portion of the lid body 2. Stop (see FIG. 3).
Further, in the lid body 2a whose outer diameter corresponds to the large-diameter step portion 9a, the upper end edge thereof is hooked on the lower step portion 9a, and the claw pieces 10, 10a, ... are annular grooves of the lid body 2a. 11 (see FIG. 4).

この様に蓋体2、2aに装着された保温カバー1は、蓋体2、2aよりも大形なキャップ型に形成され、蓋体2、2aの上端縁に段部9、9aが掛止することにより、蓋体2、2a上端面と天井部1aとの間に所定の間隔を確実に保持し、蓋体2、2aと保温カバー1との間に空気層6、6aが確保される。
これにより圧力室20、20a内を空気層6、6aを介して大気で二次的に冷却させ、駆動部5が大気温度の影響を直接受けない様にし、弁体4、4aを正常に開閉弁させる。
The heat insulating cover 1 attached to the lids 2 and 2a is formed in a cap shape larger than the lids 2 and 2a, and the step portions 9 and 9a are hooked on the upper edges of the lids 2 and 2a. By doing so, a predetermined interval is securely held between the upper end surfaces of the lid bodies 2 and 2a and the ceiling portion 1a, and air layers 6 and 6a are secured between the lid bodies 2 and 2a and the heat insulating cover 1. .
As a result, the pressure chambers 20 and 20a are secondarily cooled in the atmosphere through the air layers 6 and 6a so that the drive unit 5 is not directly affected by the atmospheric temperature, and the valve bodies 4 and 4a are normally opened and closed. Let me speak.

1 保温カバー
1a 天井部
2、2a 蓋体
3、3a スチームトラップ
4、4a 弁体
5、5a 駆動部
6、6a 空気層
7 クリップ
8、8a… 帯板片
9、9a 段部
10、10a… 爪片
1 Thermal insulation cover
1a Ceiling part 2, 2a Lid 3, 3a Steam trap 4, 4a Valve body 5, 5a Drive part 6, 6a Air layer 7 Clip 8, 8a ... Strip piece 9, 9a Step part
10, 10a ... Nail pieces

Claims (2)

スチームトラップに備えた弁体を作動させる駆動部を内装した蓋体の外方に空気層を形成する様に被冠するキャップ型の保温カバーであって、該カバー内側の天井部に設定した円周上に等間隔を置いて複数本の帯板片を求心方向へ弾性的に付勢する様に垂設して拡縮径自在と成したクリップを設け、帯板片には外径を異にした複数の蓋体の各外径と同一な円周上に対応する様に弾性的に拡開して各蓋体の上端縁に掛止する複数の段部を天井部より所定間隔を隔てた高さ位置から階段状に屈曲形成したことを特徴とするスチームトラップの保温カバー。   A cap-type heat insulation cover that is crowned so as to form an air layer outside a lid body that operates a valve body that operates a valve body provided for a steam trap, and is a circle set on a ceiling portion inside the cover Provided with a clip that allows multiple strip strips to be elastically urged in the centripetal direction at regular intervals on the circumference, making the diameter of the strip strip freely adjustable. The plurality of stepped portions that are elastically expanded so as to correspond to the same circumference as the respective outer diameters of the plurality of lids and are hooked on the upper edge of each lid are separated from the ceiling by a predetermined interval. A heat insulating cover for steam traps, which is bent from a height to form a staircase. 帯板片の下端に各蓋体の適所に掛止可能な爪片を屈曲形成したことを特徴とする請求項1記載のスチームトラップの保温カバー。   The heat retaining cover for a steam trap according to claim 1, wherein a claw piece that can be hooked at an appropriate position of each lid is bent at the lower end of the strip piece.
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JP6477345B2 (en) * 2015-08-06 2019-03-06 株式会社オンダ製作所 Insulation cover of valve device

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JPH0722516Y2 (en) * 1990-04-10 1995-05-24 川崎重工業株式会社 Locking device for V-belt type automatic transmission
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JP3414508B2 (en) * 1994-07-15 2003-06-09 株式会社テイエルブイ Disc type steam trap
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