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JP5075869B2 - Rod material conveying and feeding device of metal forming machine - Google Patents
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JP5075869B2 - Rod material conveying and feeding device of metal forming machine - Google Patents

Rod material conveying and feeding device of metal forming machine Download PDF

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JP5075869B2
JP5075869B2 JP2009101136A JP2009101136A JP5075869B2 JP 5075869 B2 JP5075869 B2 JP 5075869B2 JP 2009101136 A JP2009101136 A JP 2009101136A JP 2009101136 A JP2009101136 A JP 2009101136A JP 5075869 B2 JP5075869 B2 JP 5075869B2
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守 宮川
武文 篠原
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Nissei Plastic Industrial Co Ltd
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この発明は、金属成形機の射出装置上に立設した溶解筒に、機台上の材料ストック部から棒状材料を搬送して供給する装置に関するものである。   The present invention relates to an apparatus for conveying and supplying a rod-shaped material from a material stock portion on a machine base to a melting cylinder standing on an injection apparatus of a metal forming machine.

溶融材料の保持槽の上に溶解筒を備え、その溶解筒によりマグネシウムやアルミニウム等の金属の丸棒材料を溶解して保持槽に蓄える材料溶解保持装置を、射出装置のシリンダの上に設置し、その保持槽からシリンダ内に1ショット分の溶融材料を供給して成形を行う金属成形機がある。
また射出加熱筒の溶体保持室の上部に保温貯留筒を立設し、その保温貯留筒の上部に横長に設けた加熱筒の外端に、材料供給装置を射出装置の後端部に高く設置して設け、その材料供給装置に横積みした丸棒材料を加熱筒内に押込みにより供給する手段を備えた金属成形機もある。
A melting tube is provided on the molten material holding tank, and a material melting and holding device that melts and stores the metal rod material such as magnesium and aluminum in the holding tank is installed on the cylinder of the injection device. There is a metal molding machine that performs molding by supplying one shot of molten material from the holding tank into a cylinder.
In addition, a heat retaining cylinder is erected at the upper part of the solution holding chamber of the injection heating cylinder, and a material supply device is installed at the rear end of the injection apparatus at the outer end of the horizontally long heating cylinder. There is also a metal forming machine provided with means for supplying a round bar material horizontally provided in the material supply device into the heating cylinder by pressing.

特開2005−40807号公報Japanese Patent Laying-Open No. 2005-40807 特開2008−149350号公報JP 2008-149350 A

上記材料溶解保持装置をシリンダ上に備えた金属成形機では溶解筒が長いので機械高さが必然的に高くなり、4本分の丸棒材料(60cm)を2本の溶解筒で溶解して保持する標準的な射出装置でも3mに近い高さとなる。また材料供給は溶解筒上端の開口に丸棒材料を立てて挿入する高所での作業となり、溶解筒と丸棒材料のクリアランスも加熱効率の上から1〜1.5mm程度であるので、人手による材料供給は行い難く、装置による自動供給が望まれている。   In the metal forming machine equipped with the material melting and holding device on the cylinder, the melting cylinder is long, so the machine height is inevitably high, and four round bar materials (60 cm) are melted by the two melting cylinders. Even a standard injection device to be held has a height close to 3 m. In addition, the material supply is performed at a high place where the round bar material is inserted into the opening at the upper end of the melting cylinder, and the clearance between the melting cylinder and the round bar material is about 1 to 1.5 mm from the viewpoint of heating efficiency. It is difficult to supply the material by means of automatic feeding by an apparatus.

上記保温貯留筒の上部に横長に設けた加熱筒への材料供給では、保持槽の上に溶解筒を立設した材料溶解保持装置よりも供給部位の高さが低く、また丸棒材料の供給も横向きであることから、押出装置の採用により直接供給ができ、設定も射出装置上に容易に行い得るが、溶解筒を立設した材料溶解保持装置では、供給部位の高さから射出装置上に材料供給装置を設置することは極めて困難なことである。   In the material supply to the heating cylinder provided horizontally in the upper part of the heat insulation storage cylinder, the height of the supply site is lower than that of the material dissolution holding apparatus in which the dissolution cylinder is erected on the holding tank, and the supply of the round bar material Since it is also horizontally oriented, it can be supplied directly by adopting an extrusion device, and setting can be easily performed on the injection device. It is extremely difficult to install a material supply device.

高所となる溶解筒への材料供給の手段としては、棒状材料を機台上からリフトにより溶解筒の上端開口まで搬送することが考えられるが、リフトの採用による材料搬送でも、溶解筒に棒状材料を立てにして挿入するという供給状態と、溶解筒の上端開口と丸棒材料の位置ぎめの確実性などから難しさがある。   As a means for supplying the material to the melting cylinder at a high place, it is conceivable to convey the rod-shaped material from the machine base to the upper end opening of the melting cylinder by lift. There are difficulties due to the supply state of inserting the material upright and the certainty of the positioning of the upper end opening of the melting tube and the round bar material.

この発明は上記課題を解決するために考えられたものであって、その目的は、リフトの採用により機台上にストックした棒状材料を搬送するものであっても、棒状材料をリフターにより直立状態で供給部位の高さに搬送することができ、またリフトから移したのちも、搬送機によりその状態を維持して射出装置上の溶解筒まで移送することができ、溶解筒上端の受給口と棒状材料の位置決めも射出装置と共に進退移動する溶解筒の位置にこだわらず常に確実に行い得る新たな棒状材料搬送供給装置を提供することにある。   The present invention has been conceived to solve the above-mentioned problems, and the purpose thereof is to lift the rod-shaped material upright by the lifter even if the rod-shaped material stocked on the machine base is transported by using a lift. Can be transported to the height of the supply site, and after being moved from the lift, it can be transported to the melting tube on the injection device while maintaining its state by the transporter. It is an object of the present invention to provide a new rod-shaped material conveying and feeding device that can always perform positioning of the rod-shaped material reliably without regard to the position of the melting cylinder that moves forward and backward together with the injection device.

上記目的によるこの発明は、射出装置上に溶解筒を立設した金属成形機の棒状材料搬送供給装置であって、射出装置に並設した機台上の材料ストック部及び材料リフト部と、材料ストック部と材料リフト部との間の機台上に配設した下部搬送部と、材料リフト部と射出装置の上部とにわたり配設した上部搬送部とからなり、
上記材料リフト部は、下部搬送部の反射出装置側の側部に立設したリフトシャフトと、そのリフトシャフトの昇降部材の内側に下部搬送部側に長く横設した台座と、台座上の可動部材により支持して下部搬送部の前位置に昇降自在に配置した材料挟持装置とを備えるリフターとからなり、
上記上部搬送部は、上記溶解筒の上端の高さ位置に射出装置と並行して架設した支持ビームと、支持ビーム上に前後移動自在に横架して射出装置と材料リフト部の上部にわたり設けた走行ビームと、走行ビーム上に可動自在に設けられて、材料リフト部から溶解筒の受給口部上に丸棒材料を直立状態で搬送し供給する搬送機とからなる、というものである。
The present invention according to the above object is a rod-shaped material conveyance and supply device of a metal forming machine in which a melting cylinder is erected on an injection device, and a material stock portion and a material lift portion on a machine base provided side by side with the injection device, It consists of a lower conveyance part arranged on the machine base between the stock part and the material lift part, and an upper conveyance part arranged over the material lift part and the upper part of the injection device,
The material lift unit includes a lift shaft erected on the side of the lower conveying unit on the reflecting device side, a pedestal that is long on the lower conveying unit side inside the lift member of the lift shaft, and a movable on the pedestal It consists of a lifter equipped with a material clamping device that is supported by a member and arranged to be movable up and down at the front position of the lower conveyance part,
The upper conveying section is provided at the upper end height of the melting cylinder in parallel with the injection apparatus, and is horizontally mounted on the support beam so as to be movable back and forth over the injection apparatus and the material lift section. A traveling beam, and a conveyor that is movably provided on the traveling beam and that conveys and supplies the round bar material in an upright state from the material lift unit onto the receiving port of the melting cylinder.

上記搬送機は、底部にシャッタプレート付きの開口を有し、そのシャッタプレート上に丸棒材料を直立状態で収容する前面開放の材料ケーシングと、その材料ケーシングの後面の支持部材と、走行ビーム上の移動台座に横向きに止着したベースプレートとからなり、そのベースプレートに支持部材をベースプレート側との間にばね部材を配して摺動自在に設置し、材料ケーシングの開放された前面を上記リフターの材料挟持装置と対向位置させてなる、というものである。   The carrier has an opening with a shutter plate at the bottom, and a material casing that is open on the front surface that accommodates the round bar material in an upright state on the shutter plate, a support member on the rear surface of the material casing, and a traveling beam A base plate fixed laterally to the movable pedestal, and a support member is slidably installed on the base plate between the base plate side and the open front of the material casing is attached to the lifter It is made to oppose the material clamping device.

上記材料ケーシングは、後面内中央に上記溶解筒の受給口部に立設した材料受けと対向位置する材料押えを、底部の開口縁上に内面を位置させて縦長に設けて備え、その材料押えと材料受けとにより材料ケーシング内の丸棒材料を受給口部にて挟持する構成からなる、というものである。   The material casing is provided with a material presser located at the center in the rear surface so as to be opposed to the material receiver erected at the receiving port of the melting tube, with the inner surface positioned on the opening edge of the bottom portion, and the material presser And the material receiver is configured to sandwich the round bar material in the material casing at the receiving port portion.

上記下部搬送部は、ベルトコンベア上に多数本の丸棒材料を立ててストックした材料ストック部と上記材料リフト部と間の機台上に移動自在に設けられ、丸棒材料を台板上に立てて材料ストック部側の材料挟持装置に運ぶ搬送台と、材料ストック部と搬送台との間の機台上部に配設した材料搬出装置とからなり、その材料搬出装置は移動自在に支持された搬出本体と、その搬出本体に下向きに設けた昇降シリンダのピストンロッド先端に吸着盤とを備え、そのピストンロッドの伸縮動作と吸着盤の吸着開放動作とにより、材料ストック部の丸棒材料の吊り上げ搬出と、上記搬送台の台板上への吊り下げ搬入とを行う構成からなる、というものである。   The lower transport unit is provided on a machine base between a material stock unit and a material lift unit, which are stocked by standing a large number of round bar materials on a belt conveyor, and the round bar material is placed on the base plate. It consists of a transport stand that stands up and transports to the material clamping device on the material stock section side, and a material unloading device that is disposed on the upper part of the machine base between the material stock section and the transport stand, and the material unloading apparatus is movably supported. And the suction rod at the tip of the piston rod of the lifting cylinder provided downward on the carry-out main body, and by the expansion and contraction operation of the piston rod and the suction release operation of the suction plate, That is, it is configured to perform lifting and unloading and hanging and loading onto the base plate of the transfer table.

上記下部搬送部は、多数本の丸棒材料を横向きに寝かせてストックした機台上の材料ストック部と、材料ストック部の前位置の機台上部に配設した材料挟持搬送装置との間に設けられ、その間を進退移動する搬出本体に、材料ストック部から横向きに搬出した丸棒材料を縦向きに回動変位して材料挟持搬送装置に搬出する材料架台を昇降自在に設けた材料搬出装置と、
材料ストック部の前部の機台上部に進退自在に設けられた搬送本体と、搬送本体に下向きに設けた昇降シリンダのピストンロッド下端に丸棒材料を水平に支持する挟持部材とを備える上記材料挟持搬送装置と、
その材料挟持搬送装置の前部機台上に設けた材料載置板と、材料載置板に沿い進退自在に設けて後端の押出板を材料載置板の後位に位置させた丸棒材料の送出部材とを備える材料送出装置と、
上記材料リフト部の材料挟持装置の挟持部材真下の機台上に横設した支軸と、その支軸に脚片を回動自在に支持して上記材料送出装置の前面位置に配置した側面形状がL状形の丸棒材料の起立台と、下端を可動自在に軸支して機台内に揺動自在に上向きに設け、ピストンロッドを起立板の下側の突片に回動自在に連結した起立シリンダとを備える材料起立装置とからなる、というものである。
The lower transport section is provided between a material stock section on a machine base in which a large number of round bar materials are laid sideways and stocked, and a material sandwiching and transporting device disposed on the upper stage of the machine base in front of the material stock section. A material unloading device that is provided with a material stand that can be moved up and down in a material holding unit that moves and moves back and forth between the material stock part and moves the round bar material in the vertical direction to the material holding and conveying device. When,
The above-mentioned material comprising: a conveyance main body provided in the upper part of the machine base at the front of the material stock part so as to be movable forward and backward; and a clamping member for horizontally supporting the round bar material at the lower end of the piston rod of the lifting cylinder provided downward in the conveyance main body Sandwiching and conveying device;
A material mounting plate provided on the front machine base of the material clamping and conveying device, and a round bar provided so that it can be moved forward and backward along the material mounting plate and the rear end extrusion plate is positioned at the rear of the material mounting plate A material delivery device comprising a material delivery member;
A supporting shaft horizontally provided on a machine base just below the clamping member of the material clamping device of the material lifting unit, and a side shape in which a leg piece is rotatably supported on the supporting shaft and arranged at the front position of the material feeding device. Is an upright stand of L-shaped round bar material, and the lower end is movably supported on the stand so that it can swing freely in the machine base, and the piston rod can be pivoted on the lower projecting piece It consists of a material standing device provided with a connected standing cylinder.

上記下部搬送部は、材料ストック部の前部の機台上部に、所要間隔を空けて機台長手方向に配設した左右のフレームと、フレーム上に進退自在に横架した可動ベース板と、その可動ベース板上に機台横方向に移動自在に設けた搬送本体と、本体前部に下向きに昇降自在に設けた一対の丸棒材料の挟持部材とからなる材料挟持搬送装置と、その材料挟持搬送装置のフレーム間の前部機台上に左右一対の材料載置板を設置した材料送出装置とを備え、その両方の材料載置板への丸棒材料の搬送を上記可動ベース板による搬出本体の縦方向移動と本体自体の横方向移動とにより行い得る構成からなる、というものである。   The lower transport unit includes a left and right frame disposed in the longitudinal direction of the machine base at a required interval on the upper part of the machine base at the front of the material stock part, and a movable base plate horizontally movably moved on the frame, A material sandwiching and transporting device comprising a transport body provided on the movable base plate so as to be movable in the horizontal direction of the machine base, and a pair of round bar material sandwiching members provided on the front portion of the body so as to be able to move up and down, and the material A material delivery device having a pair of left and right material placement plates installed on the front machine base between the frames of the sandwiching conveyance device, and transporting the round bar material to both material placement plates by the movable base plate It consists of the structure which can be performed by the vertical direction movement of the carrying-out main body and the horizontal direction movement of the main body itself.

上記下部搬送部は、上記搬送台の後退停止位置又は上記送出装置の材料載置板の設置位置に、丸棒材料の予備加熱装置を備える、というものである。   The lower conveyance section includes a round bar material preheating device at a position where the conveyance table is retracted or where the material placement plate of the delivery device is installed.

上記構成では、機台上にストックした棒状材料を材料挟持装置を備えるリフターにより、棒状材料を直立状態で供給部位の高さに搬送することがき、また棒状材料を直立状態でリフターから搬送機に移し、その状態を搬送機が保持して溶解筒上端の受給口部まで搬送するので、射出装置と共に進退移動する溶解筒の位置が変わっても位置決めが容易に行え、常に確実な棒状材料の搬送供給が可能となる。   In the above configuration, the rod-shaped material stocked on the machine base can be conveyed to the height of the supply site in an upright state by a lifter equipped with a material clamping device, and the rod-shaped material can be conveyed from the lifter to the conveyor in an upright state. Since the transfer is held by the transporter and transported to the receiving port at the upper end of the melting cylinder, positioning can be easily performed even if the position of the melting cylinder that moves forward and backward with the injection device changes. Supply becomes possible.

また上部搬送部の搬送機を、支持ビーム上を前後に移動する走行ビームに移動自在に設け、その走行ビームの移動と搬送機の相互移動により、搬送機を材料リフト部から溶解筒の受給口部に棒状材料を直立状態に保持して移送するので、搬送機を走行ビームの材料リフト部側のビーム端部から射出装置上のビーム端部まで移動し、その位置に停止しておくだけで、搬送機は走行ビームの移動により確実に受給口部の上に重合位置するので、給送供給に複雑な制御も要しない。   In addition, the transport unit of the upper transport unit is movably provided on the traveling beam that moves back and forth on the support beam, and the transport unit is moved from the material lift unit to the receiving port of the melting cylinder by the movement of the traveling beam and the mutual movement of the transport unit. Since the rod-shaped material is transported while being held upright on the part, the transporter is moved from the beam end on the material lift side of the traveling beam to the beam end on the injection device, and is only stopped at that position. In addition, since the transporting device is surely positioned on the receiving port portion by the movement of the traveling beam, complicated control is not required for feeding and feeding.

また搬送機は、底部にシャッタプレート付きの開口を有する前面開放の材料ケーシングを備え、その材料ケーシングの前面をリフターの材料挟持装置と対向位置するように、支持部材により走行ビーム上の移動台座に横向きに止着したベースプレートに、ばね部材を配して摺動自在に設置されていることから、材料挟持装置の挟持部材と正対した状態において、リフターの前進移動による挟持部材の挿入を許容し、挿入後に挟持部材から棒状材料をリリースするだけで受け渡しが済み、棒状材料は底部の開口に収まって直立状態に保持されることから、挟持部材から搬送機への材料移し替えに特別な操作を要せず、また棒状部材が傾いて収容されることもなく、受給口部における材料供給も、後面内に設けた材料押えと受給口部に立設した材料受けとにより棒状材料を挟持して行えるので、棒状材料の傾斜による供給トラブルにより装置の停止を来すようなこともない。   In addition, the transport device includes a front-open material casing having an opening with a shutter plate at the bottom, and the support member supports the moving base on the traveling beam so that the front surface of the material casing faces the material holding device of the lifter. Since the spring member is arranged on the base plate that is fixed sideways and is slidably installed, insertion of the clamping member by the forward movement of the lifter is allowed in a state of facing the clamping member of the material clamping device. Since the rod-shaped material is delivered by simply releasing the rod-shaped material from the clamping member after insertion, and the rod-shaped material is held in the upright state by being held in the opening at the bottom, a special operation is required for transferring the material from the clamping member to the conveyor. There is no need, the rod-shaped member is not tilted and accommodated, and the material supply at the receiving port part is the material presser provided in the rear surface and the material erected on the receiving port part Since performed by sandwiching the rod-like material by a receiving, nor that cause the stop of the device by the supply problems caused by the inclination of the rod-shaped material.

下部搬送部を、機台上部に配設した材料搬出装置によりベルトコンベア上に立ててストックした棒状材料を、搬出本体に下向きに設けた昇降シリンダのピストンロッド先端に備える吸着盤により吸着して、材料ストック部側の搬送台に吊下げて搬出できるようにしたので、ベルトコンベアと材料搬出装置及び搬送台の交互作動により、設定時間ごとの材料搬出と搬送とが行え、また必要に応じて搬送台の待機時間中に棒状材料の予備加熱が行えるので、溶解筒における材料溶解時間の短縮を図ることもできる。 The lower conveying part is adsorbed by a suction plate provided at the tip of the piston rod of the lifting cylinder provided downward on the carry-out main body, stocked by standing on the belt conveyor by the material carrying device arranged at the upper part of the machine base, since to be able to discharge suspended from the transport board material stock section side, by alternate operation of the belt conveyor and the material carry-out device and transfer table, can do the transported material out of each set time, and if necessary the transport Since the rod-shaped material can be preheated during the stand-by time of the stand, the material melting time in the melting tube can be shortened.

また下部搬送部を、機台上に横向きに寝かせてストックした丸棒材料を、搬出本体に昇降自在に設けた回動自在な材料架台により横向き状態で搬出し、その搬出材料を、回動変位により縦向きに向き変えして機台上部の挟持搬送装置の下に搬送し、その材料挟持搬送装置により棒状材料を挟持して前部の機台上の材料送出装置に搬送し、その材料送出装置から材料リフト部の材料挟持装置の挟持部材真下の機台上に回動自在に軸支した材料起立装置に送出し、材料起立台の回動により縦向きに送出された棒状材料を挟持部材間に立てに供給できるようにしたので、棒状材料を機台上に横積みでストックしても、直立状態で棒状材料を材料リフト部の挟持部材に搬送することができ、これにより棒状材料を1本ずつベルト上に立ててストックする場合よりもストック数が増し、材料ストック部への材料補給も投入するだけで済むので作業者による作業負担も少なくなる。   In addition, the round bar material stocked by placing the lower transfer unit horizontally on the machine base is unloaded in a horizontal state by a rotatable material stand that can be raised and lowered on the unloading body, and the unloaded material is rotated and displaced. It is turned vertically and conveyed under the holding and conveying device at the upper part of the machine base. The material holding and conveying apparatus holds the rod-shaped material and conveys it to the material delivery apparatus on the front machine table, and the material is sent out. The rod-shaped material sent from the device to the material erecting device pivotally supported on the machine table directly below the clamping member of the material clamping device of the material lift unit, and sent vertically by the rotation of the material erecting table Since the rod-shaped material can be supplied vertically, even if the rod-shaped material is stocked horizontally on the machine base, the rod-shaped material can be conveyed to the clamping member of the material lift part in an upright state, thereby Stock up one by one on the belt Stock number is better than the case, also reduced the work load by the operator so need only be material supply to the material stock section to introduce.

この発明に係わる棒状材料搬送供給装置と金属成形機の一部を省略した平面図である。It is the top view which abbreviate | omitted a part of rod-shaped material conveyance supply apparatus and metal forming machine concerning this invention. 棒状材料搬送供給装置の側面図である。It is a side view of a rod-shaped material conveyance supply apparatus. 同上の前端面図である。It is a front end elevation same as the above. 搬送機の射出装置上への移動を示す棒状材料搬送供給装置と金属成形機の一部を省略した平面図である。It is the top view which abbreviate | omitted one part of the rod-shaped material conveyance supply apparatus and metal forming machine which show the movement to the injection apparatus of a conveying machine. 搬送機の材料溶解保持槽上への移動を示す平面図である。It is a top view which shows the movement to the material melt | dissolution holding tank of a conveying machine. リフタ−から搬送機への棒状材料の移し替えを示すリフト上部における搬送機の縦断面図である。It is a longitudinal cross-sectional view of the conveyance machine in the lift upper part which shows transfer of the rod-shaped material from a lifter to a conveyance machine. 同上の平面図である。It is a top view same as the above. 棒状材料の投入供給状態を示す溶解筒上部と搬送機の縦断面図である。It is a longitudinal cross-sectional view of the melt | dissolution cylinder upper part and conveyance machine which show the injection supply state of a rod-shaped material. 同上の平面図である。It is a top view same as the above. 材料ストック部と下部搬送部とが他の構成からなる別実施形態の側面図である。It is a side view of another embodiment in which a material stock part and a lower conveyance part consist of other structures. 材料ストック部を省略した下部搬送部の平面図である。It is a top view of the lower conveyance part which abbreviate | omitted the material stock part. 別実施形態の斜視図である。It is a perspective view of another embodiment.

図中1は金属成形機の射出装置、2は支持フレームを省略した材料搬送供給装置で、射出装置1の反操作側に並行に設置してある。   In the figure, 1 is an injection device of a metal forming machine, 2 is a material conveying and supplying device in which a support frame is omitted, and is installed in parallel on the non-operation side of the injection device 1.

射出装置1は、加熱シリンダ12の先端のノズルを型締装置11に向けて機台上に進退自在に設置してあり、その加熱シリンダ12の軸線上には材料溶解保持槽13がシリンダ内と連通して立設してある。この材料溶解保持槽13の蓋部材上には、左右一対の溶解筒14が縦長に上端部をシリンダ後部上の支柱15の支持アーム15aに固着して並設してある。   The injection device 1 is installed so that the nozzle at the tip of the heating cylinder 12 can be moved forward and backward on the machine base toward the mold clamping device 11, and a material dissolution holding tank 13 is placed in the cylinder on the axis of the heating cylinder 12. It is erected in communication. On the lid member of the material dissolution holding tank 13, a pair of left and right melting cylinders 14 are vertically arranged and fixed in parallel with their upper ends fixed to the support arm 15 a of the support column 15 on the rear of the cylinder.

上記溶解筒14は、丸棒材料の2本を縦に収容できる長さの筒体、例えば、金属材料がマグネシウム基合金で長さ300mm、直径60mm(溶解時間:20分)の棒状材料では、余長部を加えた長さ850mm、内径62mmの鋼製の円筒体をもって形成され、その円筒体の外周囲に取付けたバンドヒータにより、筒体内の丸棒材料を液相線温度以上の温度又は液相線温度以下−固相線温度以上の温度に加熱して溶解する構成からなる。   The melting cylinder 14 is a cylindrical body having a length capable of vertically accommodating two round bar materials, for example, a rod-shaped material having a length of 300 mm and a diameter of 60 mm (melting time: 20 minutes) made of a magnesium-based metal material. It is formed with a steel cylinder having a length of 850 mm and an inner diameter of 62 mm with the extra length added, and a band heater attached to the outer periphery of the cylinder allows the round bar material in the cylinder to be heated to a temperature equal to or higher than the liquidus temperature. It consists of a structure in which it is heated to a temperature below the liquidus temperature and above the solidus temperature to dissolve.

また溶解筒14の筒体下端は材料溶解保持槽13の保持槽内に開口して、筒体内の溶融材料が重力により保持槽内に流下するようにしてあり、筒体上端にはシャッタ内装の受給装置16が取付けてある。この受給装置16は、筒体上端に嵌着した平面形状が四辺形のブロックによる受給口部16aと、側方から受給口部内に摺動自在に挿入したシャッタープレート16bと、受給口部16の側面に取付けた枠体にシリンダを固着してピストンをシャッタープレート16bの外端に連結した開閉シリンダ16cとからなる。   The lower end of the cylinder of the melting cylinder 14 opens into the holding tank of the material melting and holding tank 13 so that the molten material in the cylinder flows down into the holding tank by gravity, and the upper end of the shutter is equipped with a shutter. A receiving device 16 is attached. The receiving device 16 includes a receiving port portion 16a formed by a quadrilateral block fitted to the upper end of the cylindrical body, a shutter plate 16b slidably inserted into the receiving port portion from the side, and a receiving port portion 16 An open / close cylinder 16c having a cylinder fixed to a side frame and a piston connected to the outer end of the shutter plate 16b.

また受給口部16aの上部には縦長で厚肉の材料受部材17が、射出装置1のノズル側に臨む外面中央に佇立した細長い支持部材に取付けて設けてある。この材料受部材17は図8に示すように、上記棒状材料搬送供給装置2の後記する材料ケーシング48と対面する高さ位置に支持され、また内面を受給口部16aの開口縁上に位置させて縦長に垂設してある。 In addition, a vertically long and thick material receiving member 17 is provided on the upper portion of the receiving port portion 16a so as to be attached to an elongated support member standing upright at the center of the outer surface facing the nozzle side of the injection apparatus 1. As shown in FIG. 8, the material receiving member 17 is supported at a height position facing a material casing 48, which will be described later, and the inner surface is positioned on the opening edge of the receiving port portion 16a. It is vertically suspended.

上記材料搬送供給装置2は、機台上に設置した後部の材料ストック部20及び前部の材料リフト部30と、材料ストック部20と材料リフト部30との間の機台上と上部とに配設した下部搬送部24と、材料リフト部30と上記射出装置1の上部とにわたり配設した上部搬送部40とからなる。 The material transport and supply device 2 includes a rear material stock unit 20 and a front material lift unit 30 installed on a machine base, and a machine base and an upper part between the material stock unit 20 and the material lift unit 30. It consists of a lower transport unit 24 disposed, and an upper transport unit 40 disposed over the material lift unit 30 and the upper part of the injection apparatus 1.

上記材料ストック部20は、所要長さのベルトコンベア21に丸棒材料Mを個々にベルト上に立てて支持する多数のバケット22,22を、上記溶解筒14と間隔を同じくして左右2列にエンドレスに並設した循環ベルトと、各バケットごとに1本ずつ支持した丸棒材料Mを前方に間欠移動するモータ23からなる。   The material stock section 20 has a plurality of buckets 22 and 22 for supporting a round bar material M standing on a belt individually on a belt conveyor 21 having a required length, and two rows on the left and right sides of the melting cylinder 14 at the same interval. And a motor 23 that intermittently moves forward a round bar material M supported one by one for each bucket.

下部搬送部24は、機台上に敷設した左右一対のリニアガイドレール25により、材料ストック部20と材料リフト部30との間を往復移動する搬送台26と、機台上部に水平に前後に長く架設した左右一対のリニアガイドレール28aに両端のリニアガイドを嵌合して横架した可動板28bに搬送本体28′を取付けた材料搬出装置28とからなる。   The lower conveyance unit 24 includes a conveyance table 26 that reciprocates between the material stock unit 20 and the material lift unit 30 by a pair of left and right linear guide rails 25 laid on the machine base, and a horizontal front and back on the upper part of the machine base. It consists of a material unloading device 28 in which a linear guide rail 28a installed on a long side is fitted with linear guides on both ends and a movable body 28b is mounted on a horizontally movable plate 28b.

材料搬出装置28は、搬出本体下部の左右に下向きに設けた一対の昇降シリンダ29と、ピストンロッドの先端に取付けた吸着盤29′と、図では省略するがエア吸引装置とを備え、その吸着盤29′はピストンロッドの伸長により直下の丸棒材料Mの上端面と接したのちエア吸引により上端面に吸着して、可動板28bの作動により、丸棒材料Mを材料ストック部20のコンベア前端上から吊り上げて搬送台26の後退停止位置上に搬出する。   The material carry-out device 28 includes a pair of elevating cylinders 29 provided on the left and right sides of the lower part of the carry-out main body, a suction plate 29 ′ attached to the tip of the piston rod, and an air suction device (not shown). The plate 29 'comes into contact with the upper end surface of the immediately below round bar material M due to the extension of the piston rod, and then adsorbs to the upper end surface by air suction. It is lifted from above the front end and carried out onto the reverse stop position of the transport table 26.

上記搬送台26は、台板上の左右に丸棒材料Mを縦長に個々に支持する四角形の一対の支持ポット26′を備え、両ポットに同時に収容した丸棒材料Mの一対を直立状態で後退停止位置から前方の上記材料リフト部30の材料挟持装置33に搬送する構造からなる。   The transport table 26 includes a pair of square support pots 26 'for supporting the round bar material M vertically and individually on the left and right on the base plate, and the pair of round bar materials M accommodated simultaneously in both pots in an upright state. It consists of the structure which conveys to the material clamping apparatus 33 of the said material lift part 30 ahead from a backward stop position.

また搬送台26の後退停止位置には、必要に応じて丸棒材料Mの一対を停止時間中に加熱して予熱する装置27が設置してある。この予熱装置27は機台上に設置した支持部材27aと、その支持部材27aに取付けて搬送台26の両側と台板上の中央とに配置した縦長の加熱板27bとからなる。   Further, a device 27 for preheating by heating a pair of round bar materials M during the stop time is installed at the backward stop position of the transport table 26 as necessary. The preheating device 27 includes a support member 27a installed on the machine base, and a vertically long heating plate 27b attached to the support member 27a and disposed on both sides of the transport table 26 and the center on the base plate.

材料リフト部30は、下部搬送部24の搬出装置側の前面側部に機台内から機台上に立設した角柱体のリフトシャフト31と、そのリフトシャフト31に昇降自在に取付けたリフター32と、リフター32の後記するアーム部材38に設置した丸棒材料Mの材料挟持装置33とからなり、リフトシャフト31は、前後側面に取付けたガイドレール31aと、シャフト内側の面内に上端のプーリ31bと機台内の下端に設けたモータ34のプーリ34aとに巻回したリフトベルト35とを備える。 Material lift portion 30, a lifter 32 which is mounted the lift shaft 31 of the rectangular column erected from the machine base in on machine base on the front side of the carry-out device side of the lower conveying section 24, vertically movably in the lift shaft 31 And a material clamping device 33 of a round bar material M installed on an arm member 38 which will be described later of the lifter 32. The lift shaft 31 includes a guide rail 31a attached to the front and rear side surfaces, and an upper end pulley in the inner surface of the shaft. 31b and a lift belt 35 wound around a pulley 34a of a motor 34 provided at the lower end in the machine base.

上記リフター32は、前後側面板の内側に設けたガイドをガイドレール31aに嵌合し、シャフト側の側面に上記リフトベルト35の上下両端を連結してリフトシャフト31に取付けた昇降部材32aの内側に、下部搬送部側に長く横設した長尺の台座36を備える。この台座36の上面と内側面とには長手方向にリニアガイドレール36aが、また中央部にはガイドシャフト36bが取付けてあり、そのリニアガイドレール36aに下面と側面内とに設けたリニアガイドを嵌合し、ガイドシャフト36bに本体を挿通して可動部材37が台座上に進退自在に設けてある。   The lifter 32 has a guide provided on the inner side of the front and rear side plates fitted to the guide rail 31 a, and the inner side of the lifting member 32 a attached to the lift shaft 31 by connecting the upper and lower ends of the lift belt 35 to the side surface on the shaft side. In addition, a long pedestal 36 that is long and horizontally provided on the lower conveyance unit side is provided. A linear guide rail 36a is attached to the upper surface and the inner side surface of the pedestal 36 in the longitudinal direction, and a guide shaft 36b is attached to the center portion. A linear guide provided on the lower surface and the side surface of the linear guide rail 36a is provided. The movable member 37 is provided on the pedestal so that the movable member 37 can be moved forward and backward by fitting the main body through the guide shaft 36b.

この可動部材37には、角板材のアーム部材38が基端部を止着して下部搬送部24の前位置まで長く水平に取付けてあり、そのアーム部材38の先端部上に上記材料挟持装置33が開閉器33bを座板38aに載置固定して、左右一対の挟持部材33aを上記搬送台26に向け支持されている。   On the movable member 37, a square plate arm member 38 is attached to the base end portion of the arm member 38 in a long and horizontal position up to the front position of the lower conveying portion 24, and the material clamping device is disposed on the distal end portion of the arm member 38. 33 mounts and fixes the switch 33b on the seat plate 38a, and the pair of left and right clamping members 33a are supported toward the transport table 26.

上部搬送部40は、上記溶解筒14の上端位置と高さ位置を同じくして射出装置1と並行に架設した角梁材による所要長さの支持ビーム41と、支持ビーム上に前後移動自在に横架して射出装置1と材料リフト部30の上部にわたり長く設けた角梁材の走行ビーム45と、その走行ビームに可動自在に設けた搬送機47とからなり、その搬送機47は左右の間隔を材料間隔と同一にして並設した一対の材料ケーシング48を備える。   The upper transport unit 40 has a support beam 41 of a required length made of a square beam material installed in parallel with the injection apparatus 1 in the same height position as the upper end position of the melting cylinder 14, and can be moved back and forth on the support beam. A traveling beam 45 of a square beam material provided horizontally and extending over the upper part of the injection device 1 and the material lift unit 30 and a transport machine 47 provided movably on the travel beam. A pair of material casings 48 arranged in parallel with the same interval as the material interval are provided.

上記支持ビーム41は、ビーム本体上の片側に前端内のプーリ41aと、本体後端に設けたモータ42のプーリ42aと巻回して設けた駆動ベルト43と、その駆動ベルトと並行にビーム両側面に設けたガイドレール41bとを備え、そのビーム本体の上に走行台座44が射出装置1に沿って前後移動するように跨設してある。この走行台座44はビーム上に位置する座板と座板両側の下側板とからなり、下側板の下端内に設けたガイドを上記ガイドレール41bに、部材内を駆動ベルト43の前後端と連結してビーム本体上に設けられ、その走行台座44に上記走行ビーム45が直角に載置固定してある。   The support beam 41 includes a pulley 41a in the front end on one side of the beam main body, a drive belt 43 wound around a pulley 42a of a motor 42 provided at the rear end of the main body, and both side surfaces of the beam in parallel with the drive belt. The travel base 44 is straddled so as to move back and forth along the injection device 1 on the beam body. The traveling pedestal 44 is composed of a seat plate positioned on the beam and lower plates on both sides of the seat plate. A guide provided in the lower end of the lower plate is connected to the guide rail 41b, and the inside of the member is connected to the front and rear ends of the drive belt 43. The traveling beam 45 is mounted and fixed at a right angle on the traveling base 44.

上記走行ビーム45は、ビーム本体の上面中央に並設したガイドシャフト45aと、ビーム本体の両側面のリニアガイドレール45bとを備え、そのビーム本体の上に搬送機台座46が下部搬送部上と射出装置上の間を往復移動するように跨設してある。この搬送機台座46はビーム上に位置する台板と台板両側の下側板とからなり、下側板の下端内に設けたリニアガイドをリニアガイドレール45bに、台座内をガイドシャフト45aに挿通してビーム本体上に移動自在に設けられている。   The traveling beam 45 includes a guide shaft 45a arranged side by side in the center of the upper surface of the beam main body, and linear guide rails 45b on both side surfaces of the beam main body. It straddles so as to reciprocate between the injection devices. The transport machine base 46 is composed of a base plate positioned on the beam and lower plates on both sides of the base plate. The linear guide provided in the lower end of the lower plate is inserted into the linear guide rail 45b and the inside of the base is inserted into the guide shaft 45a. It is movably provided on the beam body.

上記搬送機47は、縦長で前面と上面が開放され、図6,7に示すように、横幅が上記挟持部材33aの開き幅とほぼ同じで、丸棒材料を挟持した部材の挿入を許容する材料ケーシング48と、その材料ケーシングの後面板に連結した支持プレート49と、その支持プレートを摺動自在に保持する長方形のベースプレート51からなり、その一対を材料間隔と同一間隔に材料ケーシング48を材料リフト部30側にベースプレート51を搬送機台座46に載置固定して、支持ビーム41と並行に横向きに設けてある。   The conveyor 47 is vertically long and has a front surface and an open top surface, and as shown in FIGS. 6 and 7, the lateral width is substantially the same as the opening width of the clamping member 33a and allows insertion of a member sandwiching a round bar material. The material casing 48 includes a support plate 49 connected to the rear plate of the material casing, and a rectangular base plate 51 that slidably holds the support plate. The pair of the material casing 48 is made of the same material interval. A base plate 51 is placed and fixed on the transport machine base 46 on the lift unit 30 side, and provided sideways in parallel with the support beam 41.

上記材料ケーシング48は、平面形状が上記溶解筒14の受給口部16aと同じ四辺形のブロックで同一径の開口を中央に有する底部48aを備え、その開口を閉塞するシャッタープレート48bが側方から底部内に摺動自在に挿入してある。このシャッタープレート48bには、底部48aの片側面に側方に長く設けた支持板にシリンダを固着した開閉シリンダ48cのピストンが連結してある。また材料ケーシング48の後面板の内側中央には、上記受給口部16aの材料受け17と対向位置する材料押え48′が内面を開口縁上に位置させて縦長に設けてあり、両側板の内側中央の下部には材料振れ止め48″が設けてある。   The material casing 48 includes a bottom portion 48a having a square block having the same diameter as that of the receiving port portion 16a of the melting tube 14 and having an opening of the same diameter in the center, and a shutter plate 48b that closes the opening from the side. It is slidably inserted into the bottom. The shutter plate 48b is connected to a piston of an open / close cylinder 48c in which a cylinder is fixed to a support plate that is long on one side of the bottom 48a. Further, in the center of the rear plate of the material casing 48, a material presser 48 'facing the material receiver 17 of the receiving port portion 16a is provided vertically with the inner surface positioned on the opening edge. A material steady rest 48 ″ is provided at the lower center.

上記支持プレート49は、中央の縦リブにより補強した長方形のプレートで後端が連結片49′に折曲形成され、下面後部の両側にガイド部材49aを備える。またベースプレート51は上面の前部両側にガイドレール51aを長手方向に備え、そのガイドレール51aにガイド部材49aを嵌合して,支持プレート49がベースプレート51に摺動自在に横向きに保持されている。また支持プレート49の連結片49′からベースプレート51の後端に折曲形成した受片51′には、移動制限用のピン52がベースプレート上のばね受片51″とばね部材53とを通して設けてある。   The support plate 49 is a rectangular plate reinforced by a central vertical rib, the rear end of which is bent to a connecting piece 49 ′, and guide members 49 a are provided on both sides of the lower rear portion. The base plate 51 is provided with guide rails 51a in the longitudinal direction on both sides of the front portion of the upper surface, and a guide member 49a is fitted to the guide rail 51a so that the support plate 49 is slidably held on the base plate 51 sideways. . A receiving piece 51 ′ bent from the connecting piece 49 ′ of the support plate 49 to the rear end of the base plate 51 is provided with a movement limiting pin 52 through a spring receiving piece 51 ″ on the base plate and a spring member 53. is there.

上記構成の材料搬送供給装置2では、上記材料ストック部20に一対ずつストックされた多数本の丸棒材料Mのうち、ベルトコンベア21の前端の一対が常に後退停止位置の材料搬出装置28のシリンダ直下に位置する。材料搬出装置28では昇降シリンダ29のピストンロッドの伸長作動により、ロッド先端の吸着盤29′が一対の丸棒材料Mの上端面までそれぞれ降下して圧接され、その後のエア吸引により上端面に吸着する。この状態で昇降シリンダ29のピストンロッドを同時に縮小作動して上昇すると、一対の丸棒材料Mがバケット22からコンベア上に同時に引出されて吊り持たれる。   In the material transport and supply device 2 having the above-described configuration, the front end pair of the belt conveyor 21 among the multiple round bar materials M stocked in pairs in the material stock unit 20 is always the cylinder of the material carry-out device 28 in the reverse stop position. Located directly below. In the material carry-out device 28, the piston rod of the elevating cylinder 29 is extended, and the suction plate 29 'at the tip of the rod is lowered to the upper end surface of the pair of round bar materials M to be in pressure contact with each other. To do. In this state, when the piston rod of the elevating cylinder 29 is simultaneously contracted and lifted, the pair of round bar materials M are simultaneously drawn from the bucket 22 onto the conveyor and suspended.

材料搬出装置28は、丸棒材料Mを吊下した状態で可動板28bの作動により前進移動し、上記搬送台26の後退停止位置上の前進停止位置まで丸棒材料Mを搬出して停止する。前進停止位置における一対の丸棒材料Mの直下には、後退停止位置にある搬送台26の支持ポット26′が位置しているので、昇降シリンダ29のピストンロッドを伸長作動して降下すると、丸棒材料Mの下端部が各個に台板上の支持ポット26′ポットに収まって支えられる。伸長作動後にエア吸引を解除して昇降シリンダ29のピストンロッドを縮小作動すると、吸着盤29′が離れて一対の丸棒材料Mはポットにより搬送台上に直立状態に保持される。   The material carry-out device 28 moves forward by the operation of the movable plate 28b in a state in which the round bar material M is suspended, and carries the round bar material M to the forward stop position on the reverse stop position of the transport table 26 and stops. . Since the support pot 26 ′ of the transport table 26 in the reverse stop position is located immediately below the pair of round bar materials M in the forward stop position, when the piston rod of the lift cylinder 29 is extended and lowered, the round The lower end portions of the bar material M are supported by being supported in support pots 26 'pots on the base plate. When air suction is released after the extension operation and the piston rod of the elevating cylinder 29 is reduced, the suction plate 29 'is separated and the pair of round bar materials M are held upright on the transport table by the pot.

搬送台26は、リニアガイドレール25の作動により一対の丸棒材料Mを、上記挟持部材33aの直下に設定された前進停止位置まで搬送する。前進停止位置では上記材料挟持装置33の開放された挟持部材33aの部材間に丸棒材料Mが直立状態で運び込まれる。   The transport table 26 transports the pair of round bar materials M to the forward stop position set immediately below the clamping member 33a by the operation of the linear guide rail 25. In the forward stop position, the round bar material M is carried upright between the opened clamping members 33a of the material clamping device 33.

材料挟持装置33は、挟持部材33aの閉作動により丸棒材料Mの両側面を挟んで掴む。挟持後にリフター32は上記モータ34によるリフトベルト35の上方駆動により、上部搬送部40の移送機47が停止位置する上昇停止位置まで上昇する。これにより一対の丸棒材料Mは搬送台26の支持ポット26′から同時に抜け出てリフター側に移り、上昇停止位置まで搬送されて材料ケーシング48の開口前面と正対する。また下部搬送部20では搬送台26と材料搬出装置28がリニアガイドレールの作動により元の後退停止位置に戻って、次の丸棒材料の搬出に備える。   The material clamping device 33 grips both sides of the round bar material M by closing the clamping member 33a. After the clamping, the lifter 32 is lifted to the lift stop position where the transfer machine 47 of the upper transport unit 40 is stopped by the upward drive of the lift belt 35 by the motor 34. As a result, the pair of round bar materials M simultaneously escapes from the support pot 26 ′ of the transport table 26, moves to the lifter side, is transported to the ascending stop position, and faces the opening front of the material casing 48. Moreover, in the lower conveyance part 20, the conveyance stand 26 and the material carrying-out apparatus 28 return to the original backward stop position by the action | operation of a linear guide rail, and prepare for carrying out of the next round bar material.

上昇停止位置のリフター32は、リフトベルト35の駆動停止によりその位置に保持される。ベルト停止後に上記台座36の可動部材37がリフトシャフト位置から搬送機47の方向に前進移動する。可動部材37の移動によりアーム部材38と共に材料挟持装置33が一対の丸棒材料Mを掴んだまま材料ケーシング48に向かって進み、図6及び図7に示すように、挟持部材33aが丸棒材料Mと共に材料ケーシング48に入り込む。丸棒材料Mの両側を挟持した状態では部材先端が開いているので、前進移動は上記材料押え48′が部材先端間に入り込んで丸棒材料Mと接するところまで行われる。   The lifter 32 at the ascending stop position is held at that position when the lift belt 35 is stopped. After the belt stops, the movable member 37 of the pedestal 36 moves forward from the lift shaft position toward the transport machine 47. The movement of the movable member 37 causes the material clamping device 33 together with the arm member 38 to move toward the material casing 48 while grasping the pair of round bar materials M, and as shown in FIGS. 6 and 7, the clamping member 33a becomes the round bar material. M enters the material casing 48 together with M. Since the end of the member is open in a state where both sides of the round bar material M are sandwiched, the forward movement is performed until the material presser 48 ′ enters between the ends of the member and comes into contact with the round bar material M.

可動部材37の移動停止後、挟持部材33aを僅かに開いて挟持を緩めると、材料押え48′の内面が底部48aの開口縁上に位置していることから、その内面に沿い丸棒材料Mが自重によりリリースして、底部48aの開口内に落ち込み、開口を閉塞しているシャッタプレート48bに直立状態で支えられて材料ケーシング48に収まる。   After the movement of the movable member 37 is stopped, when the clamping member 33a is slightly opened and the clamping is loosened, the inner surface of the material presser 48 'is positioned on the opening edge of the bottom portion 48a. Is released by its own weight, falls into the opening of the bottom portion 48a, and is supported in an upright state by the shutter plate 48b closing the opening and fits in the material casing 48.

丸棒材料Mのリリース後、可動部材37はリニアガイドレール36bの作動により台座上を元のリフトシャフト位置まで後退移動し、挟持部材33aは半閉状態で材料ケーシング48から抜け出す。後退停止後にリフター32はリフトベルト35の駆動により下部搬送部24の所まで降下し、その移動過程または降下後に挟持部材33aの開放が行われる。   After the release of the round bar material M, the movable member 37 moves backward on the pedestal to the original lift shaft position by the operation of the linear guide rail 36b, and the clamping member 33a comes out of the material casing 48 in a semi-closed state. After the retreat stop, the lifter 32 is lowered to the position of the lower transport unit 24 by driving the lift belt 35, and the clamping member 33a is opened after the moving process or the lowering.

搬送機47は、可動部材37の後退移動後に、リニアガイドレール45bの作動により搬送台座45と共に走行ビーム45上を射出装置上のビーム端部まで移動して、一対の材料ケーシング48に収容した丸棒材料Mを、上記一対の溶解筒14とそれぞれ対向する位置に搬送する(図4参照)。   After the reversing movement of the movable member 37, the transfer machine 47 moves on the traveling beam 45 to the beam end on the injection device together with the transfer pedestal 45 by the operation of the linear guide rail 45b, and is stored in a pair of material casings 48. The rod material M is transported to positions facing the pair of melting cylinders 14 (see FIG. 4).

搬送機47の停止後、走行ビーム45は上記支持ビーム41のモータ42による駆動ベルト43の作動により、走行台座44と共に支持ビーム上を前方へ走行する。これによりビーム端部の搬送機47も前方の溶解筒14に向かって移動する。この走行ビーム45の前方走行は図5及び図8に示すように、材料ケーシング48が溶解筒14の受給装置16の上に位置して、丸棒材料Mが静止している材料受部材17に押付けられて、底部48aと受給口部16aの開口の両方が重合位置するところまで行われる。   After the conveyance machine 47 is stopped, the traveling beam 45 travels forward on the support beam together with the travel base 44 by the operation of the drive belt 43 by the motor 42 of the support beam 41. As a result, the conveyor 47 at the beam end also moves toward the front melting cylinder 14. As shown in FIGS. 5 and 8, the traveling beam 45 travels forward on the material receiving member 17 in which the material casing 48 is positioned on the receiving device 16 of the melting tube 14 and the round bar material M is stationary. The pressing is performed until both the bottom portion 48a and the opening of the receiving port portion 16a are positioned.

この丸棒材料Mの押付けは、支持プレート49とベースプレート51との間の上記ばね部材53を圧縮しながら行われ、そのばね圧により丸棒材料Mは材料受部材17と材料押え48′とに挟まれて垂直に保持される。またばね部材53の圧縮により材料受部材17が材料当接時に受ける衝撃も緩衝されるようになる。走行ビーム45の走行停止後に、受給口部16aと底部48aのシャッタプレート16b,48bとを開作動し、支持ビーム41の駆動ベルト43により走行ビーム45を元の後方位置に低速で移動すると、その後退移動に伴いばね部材53の圧縮による押付力が除かれて、丸棒材料Mは自重で底部48aの開口から受給口部16aの開口を通して溶解筒14に落下供給される。   The pressing of the round bar material M is performed while compressing the spring member 53 between the support plate 49 and the base plate 51, and the round bar material M is applied to the material receiving member 17 and the material presser 48 'by the spring pressure. It is sandwiched and held vertically. Also, the impact received by the material receiving member 17 at the time of material contact is also buffered by the compression of the spring member 53. After the traveling beam 45 stops traveling, the receiving port portion 16a and the shutter plates 16b and 48b of the bottom portion 48a are opened, and the driving belt 43 of the support beam 41 moves the traveling beam 45 to the original rear position at a low speed. With the retraction, the pressing force due to the compression of the spring member 53 is removed, and the round bar material M is dropped and supplied from the opening of the bottom 48a to the melting cylinder 14 through the opening of the receiving port 16a by its own weight.

受給口部16aと底部48aの開口は丸棒材料Mの落下供給後にシャッタプレート16b,48bを閉作動して閉じられ、走行ビーム45は元の後方位置に戻される。搬送機47は走行ビーム45の停止後にリニアガイドレール45aの作動により材料挟持装置33と対面するリフトシャフト側のビーム端部に移動して停止し、次の丸棒材料の搬送供給に備える。   The openings of the receiving port portion 16a and the bottom portion 48a are closed by closing the shutter plates 16b and 48b after the round bar material M is dropped and supplied, and the traveling beam 45 is returned to the original rear position. After the traveling beam 45 is stopped, the conveyor 47 is moved to the beam end on the lift shaft side facing the material clamping device 33 by the operation of the linear guide rail 45a and stopped to prepare for the transportation and supply of the next round bar material.

上記走行ビーム45の前方走行は、上記射出装置1と並行に設置した支持ビーム41の長さが許容する範囲において行い得る。したがって、射出装置1と共に進退移動する材料溶解保持槽13の位置が、図8に鎖線に示す前方位置にあっても、溶解筒14への材料搬送と供給を任意に行い得る。これにより射出装置1を一定位置に停止して丸棒材料Mの搬送供給を行う必要はなく、溶解筒14の受給装置16に対する材料ケーシング45の位置決めにも手数を要しないことから、高所における材料供給を自動的に行い得るようになる。   The traveling beam 45 can travel forward in a range that the length of the support beam 41 installed in parallel with the injection apparatus 1 allows. Therefore, even if the position of the material dissolution holding tank 13 that moves forward and backward together with the injection device 1 is at the front position indicated by the chain line in FIG. 8, the material can be conveyed and supplied to the melting cylinder 14 arbitrarily. As a result, it is not necessary to stop the injection device 1 at a certain position to carry and feed the round bar material M, and it is not necessary to position the material casing 45 with respect to the receiving device 16 of the melting tube 14. Material supply can be performed automatically.

図10〜図12は、材料ストック手段と下部搬送部とが他の構成からなる材料搬送供給装置を示すもので、多数本の丸棒材料Mを機台長手方向に対して横方向(以下横向きという)に並べてストックする機台後部上の材料ストック部200と、その材料ストック部200から横向きに取り出した丸棒材料Mを、機台長手方向に向きを縦(以下縦向きという)に変えて上記搬送リフト部30に搬送したのち起立し、搬送リフト部30の材料挟持装置33に直立位置させる下部搬送部50とからなる。   10 to 12 show a material transport and supply device in which the material stock means and the lower transport unit have other configurations, and a large number of round bar materials M are arranged in a transverse direction (hereinafter referred to as a lateral orientation) with respect to the longitudinal direction of the machine base. The material stock part 200 on the rear part of the machine base to be stocked side by side and the round bar material M taken out from the material stock part 200 in the horizontal direction are changed to the vertical direction (hereinafter referred to as the vertical direction) in the machine base longitudinal direction. It consists of the lower conveyance part 50 which stands up after conveying to the said conveyance lift part 30, and makes it stand in the upright position on the material clamping apparatus 33 of the conveyance lift part 30.

上記材料ストック部200は、材料長さに対応した横幅の立方体形のフレーム201と、フレーム内につづら折りに斜設した複数段の床板の上側コーナを前後交互に開口し、最上段の床板の後端開口を材料投入口202aとして多数本の丸棒材料Mを各床板上に横に並べてストックできる傾斜床202とからなり、その傾斜床202の最下段の搬送リフト部側に臨む床板下端に、樋状の材料受け202bを横設し、その材料受け202bの手前に床板に材料ストッパ装置203を備える。   The material stock part 200 has a cubic frame 201 having a width corresponding to the material length and upper corners of a plurality of floor boards inclined diagonally in the frame. It is composed of an inclined floor 202 that can be stocked by arranging a large number of round bar materials M side by side on each floor board with the end opening as the material input port 202a, and at the lower end of the floor board facing the lowermost transport lift part side of the inclined floor 202, A bowl-shaped material receiver 202b is provided horizontally, and a material stopper device 203 is provided on the floor plate in front of the material receiver 202b.

この材料ストッパ装置203は、梃子板203aの支軸前後に下端を可動自在に取付けた前後一対のストッパと、梃子板の後端にピストンロッドを連結して機台フレームに下端を回動自在に軸承した駆動シリンダ203bとからなり、支軸を支点とする梃子板203aの上下動により、前後のストッパが床板上に交互に出没して、床板下端部のの前後の丸棒材料を交互に支える仕組みになっている。   This material stopper device 203 has a pair of front and rear stoppers having lower ends movably attached to the front and rear of the lever plate 203a, and a piston rod connected to the rear end of the lever plate so that the lower end of the machine frame can be rotated. It consists of a drive cylinder 203b that is supported by bearings, and by vertically moving the lever plate 203a with the support shaft as a fulcrum, the front and rear stoppers alternately appear and disappear on the floor plate to alternately support the front and rear round bar material at the lower end of the floor plate. It is structured.

下部搬送部50は、機台内の材料搬出装置51と、機台上部の材料挟持搬送装置61と、機台上面の材料送出装置71と、縦向きに送出された丸棒材料Mを前記構成の材料挟持装置33の挟持部材33aの間に直立状態に位置させる材料起立装置81とからなる。   The lower conveyance unit 50 includes the material unloading device 51 in the machine base, the material holding and conveying device 61 in the upper part of the machine base, the material delivery device 71 on the upper surface of the machine base, and the round bar material M sent in the vertical direction. The material elevating device 81 is positioned between the holding members 33a of the material nipping device 33 in an upright state.

材料搬出装置51は、材料ストック部200の前部下側から、機台上部の材料挟持搬送装置61の後部直下の機台内中央の左右一対のフレーム52上の敷設したガイドレール52aと、そのガイドレールに搬出本体の下側両側のガイドを嵌合して進退自在に設け、後端を機台フレームに水平に取付けた駆動シリンダ53のピストンロッドと連結した搬出台54と、搬出台前部に上向きに設けた昇降シリンダ55のピストンロッド先端に回動器56と共に取付けた材料架台57とからなり、その回動器56により材料架台57は水平に180°回転するようにしてある。   The material carry-out device 51 includes guide rails 52a laid on a pair of left and right frames 52 in the center of the machine base directly below the rear part of the material sandwiching and conveying device 61 at the upper part of the machine stock from the lower front side of the material stock unit 200, and its guides. A guide on both lower sides of the carry-out body is fitted to the rail so that the guide can be moved forward and backward, and a rear end is connected to the piston rod of the drive cylinder 53 mounted horizontally on the machine base frame, and the front of the carry-out stand The material frame 57 is attached to the tip of the piston rod of the elevating cylinder 55 provided upward together with the rotator 56, and the material frame 57 is rotated 180 ° horizontally by the rotator 56.

材料架台57は、板体の両端を上向きに折曲した支持片の上面を丸棒材料Mと同一曲面に弯曲形成したものからなり、その弯曲上面により上記材料受け202bに収まった丸棒材料Mを、昇降シリンダ55のピストンロッドの伸長による押し上げにより掛け外して水平に支持する形態からなる。   The material stand 57 is formed by bending the upper surface of the support piece bent upward at both ends of the plate body into the same curved surface as the round bar material M, and the round bar material M accommodated in the material receiver 202b by the curved upper surface. Is lifted and released horizontally by pushing the piston rod of the elevating cylinder 55 extended.

上記材料挟持搬送装置61は、材料ストック部200の前部の機台上部に、所要間隔を空けて機台長手方向に配設した左右のフレーム62と、一方(図では左側)のフレーム上に設けたリニアガイドレール63aと他方(図では右側)のフレーム上に設けたガイドシャフト63bに、一端部下側の嵌挿部材と他端部下側のリニアガイドとを、それぞれ挿通及び嵌合して進退自在に横架した可動ベース板64と、その可動ベース板上に移動自在に設けた材料挟持手段を備える搬送本体65とからなる。   The material clamping / conveying device 61 is provided on the upper part of the machine base at the front of the material stock unit 200, on the left and right frames 62 disposed in the longitudinal direction of the machine base with a required interval, and on one (left side in the figure) frame. The linear guide rail 63a provided and the guide shaft 63b provided on the other (right side in the drawing) frame are inserted into and fitted into the lower end of the one end and the lower side of the other end of the linear guide, respectively. It consists of a movable base plate 64 that is freely mounted horizontally, and a transfer body 65 that is provided with material clamping means that is movably provided on the movable base plate.

上記材料挟持手段は、搬送本体65の前部にピストンロッドを下向きにして縦設し昇降シリンダ66と、そのピストンロッドの下端に開閉器と共に取付けた丸棒材料Mを水平に挟持する部材66aとからなり、その材料挟持手段を上記材料送出装置71に向けて、搬送本体65は下側のリニアガイドと嵌挿部材とを、可動ベース板上に並設した長手方向のリニアガイドレール64aとガイドシャフト64bとにそれぞれ嵌合及び挿通して、機台横方向に移動自在に設けてある。   The material clamping means includes a lifting cylinder 66 which is vertically provided with a piston rod facing downward at the front portion of the transport body 65, and a member 66a which horizontally clamps a round bar material M attached to the lower end of the piston rod together with a switch. The conveying body 65 has a linear guide rail 64a in the longitudinal direction and a guide in which a lower linear guide and an insertion member are juxtaposed on the movable base plate with the material clamping means directed toward the material delivery device 71. They are respectively fitted and inserted into the shaft 64b so as to be movable in the horizontal direction of the machine base.

上記材料送出装置71は、図11に示すように、材料挟持搬送装置61の一対のフレーム62間の前部機台上に、片側(図では右側)の材料載置板72′を上記搬出装置51の延長線上に位置させて長手方向に並設した左右一対の材料載置板72′,72″と、材料載置板間に配設したリニアガイドレール73に細長い板体の先端下側に設けたリニアガイドを嵌合して、上向きに折曲形成した後端の押出板74aを両材料載置板72′,72″の後位に位置させ、その押出板74aにより材料載置台上に置かれた丸棒材料Mを前方に押し出す平面形状がT形の送出部材74とからなる。また図では省略したが、材料載置台72′,72″と機台とのスペースに加熱装置を設置することによって、丸棒材料Mの予備加熱を搬送待機時間内で行うことができるようにしてある。   As shown in FIG. 11, the material delivery device 71 has a material loading plate 72 ′ on one side (right side in the drawing) placed on the front machine base between a pair of frames 62 of the material clamping and conveying device 61. 51. A pair of left and right material mounting plates 72 'and 72 "arranged on the extension line 51 in the longitudinal direction and a linear guide rail 73 disposed between the material mounting plates on the lower side of the tip of the elongated plate body. The extruded plate 74a at the rear end, which is formed by fitting the provided linear guide and bent upward, is positioned at the rear of the material mounting plates 72 'and 72 ", and is placed on the material mounting table by the extruded plate 74a. A planar shape that pushes the placed round bar material M forward includes a T-shaped delivery member 74. Although not shown in the figure, by installing a heating device in the space between the material mounting tables 72 'and 72 "and the machine table, the round bar material M can be preheated within the transport standby time. is there.

上記材料起立装置81は、機台上の支軸82に回動自在に支持して材料載置台72′,72″の前面位置に配置した側面形状がL状形の板体による材料起立台83と、下端を可動自在に軸支して機台内に揺動自在に上向きに設け、ピストンロッドを起立板83′の下側の突片83aに回動自在に連結した起立シリンダ84とからなり、支軸82を上記材料リフト部30の材料挟持装置33の挟持部材33aの真下の機台上に軸受82aにより横設して、その支軸82に底板83″の外側に突設した脚片83bを回動自在に挿通し、ピストンロッドの伸縮動作により該支軸82を中心に上下に回転するようにしてある。   The material standing device 81 is rotatably supported by a support shaft 82 on a machine base and is disposed at the front position of the material mounting tables 72 ′ and 72 ″. And a standing cylinder 84 which is pivotably supported at the lower end and pivoted upward in the machine base, and the piston rod is pivotally connected to the lower projecting piece 83a of the standing plate 83 '. The support shaft 82 is horizontally provided by a bearing 82a on a machine base just below the holding member 33a of the material holding device 33 of the material lift section 30, and a leg piece protruding from the bottom plate 83 ″ on the support shaft 82. 83b is rotatably inserted and rotated up and down around the support shaft 82 by the expansion and contraction of the piston rod.

上記構成では、上記搬出台54の昇降シリンダ55を作動してピストンロッドを伸長すると、ロッド先端の回動器56と共に材料架台57が上昇し、材料受け202bの丸棒材料Mを押し上げて水平に支持する。材料支持後に駆動シリンダ53を作動してピストンロッドを伸長すると、搬送台54がそのまま丸棒材料Mを横向きに高く支持しながら鎖線で示す前進停止位置まで移動する。   In the above configuration, when the lifting cylinder 55 of the carry-out table 54 is operated to extend the piston rod, the material stand 57 rises together with the rotating device 56 at the tip of the rod, and the round bar material M of the material receiver 202b is pushed up to be horizontal. To support. When the piston cylinder is extended by operating the drive cylinder 53 after supporting the material, the transport base 54 moves to the forward stop position indicated by the chain line while supporting the round bar material M in the horizontal direction as it is.

搬出台54の前進停止位置は、機台上部の材料挟持搬送装置61の搬送本体65の後退停止位置の真下にあるので、その位置で材料架台57を回動器56により180°水平回動すると、横向きの丸棒材料Mが鎖線で示すように縦向き変わって、横に開いている挟持部材66aの部材間に位置するようになる。この状態で昇降シリンダ66を伸長作動すると、ピストンロッド先端の挟持部材66aが開いたまま降下して丸棒材料が部材間に位置するので、そこで挟持部材66aを開閉器により閉作動して挟持する。   Since the forward stop position of the carry-out base 54 is directly below the reverse stop position of the transport body 65 of the material clamping transport device 61 at the upper part of the machine base, when the material mount 57 is horizontally rotated 180 ° by the rotating device 56 at that position. The horizontal round bar material M changes its vertical direction as indicated by a chain line, and is positioned between the members of the holding member 66a that is open horizontally. When the elevating cylinder 66 is extended in this state, the holding member 66a at the tip of the piston rod is lowered and the round bar material is positioned between the members, so that the holding member 66a is closed and held by the switch. .

丸棒材料Mの挟持後に昇降シリンダ66を縮小作動すると、挟持部材66aが元の高さ位置まで戻って搬送本体65が丸棒材料Mを高く支持する。その後に搬送本体65は可動ベース板64の作動により、可動ベース板64と共に丸棒材料Mを掴んだまま鎖線で示す前進停止位置まで移動する。丸棒材料Mは鎖線で示すように右側の材料載置板72′の上に位置するので、停止後に再び昇降シリンダ66を伸長作動して丸棒材料Mを材料載置台72′に置き、挟持部材66aを開作動して材料載置台上に移す。   When the lifting / lowering cylinder 66 is reduced after the round bar material M is clamped, the clamping member 66a returns to the original height position, and the transport body 65 supports the round bar material M high. Thereafter, the transport main body 65 moves to the forward stop position indicated by the chain line while holding the round bar material M together with the movable base plate 64 by the operation of the movable base plate 64. Since the round bar material M is positioned on the right material mounting plate 72 'as shown by the chain line, the lifting cylinder 66 is again extended after stopping to place the round bar material M on the material mounting table 72' and sandwich it. The member 66a is opened and moved onto the material mounting table.

材料移し後に挟持部材66aは昇降シリンダ66の縮小作動により上昇して元に戻り、搬送本体65は挟持部材66aを開いたまま可動ベース板64の作動により、可動ベース板64と一緒に元の後退停止位置まで戻る。そして次の丸棒材料の搬送に備える、搬出台54により上記搬出順序で2本目の丸棒材料Mが搬出されてくると、材料挟持搬送装置61では再び挟持部材66aによる材料挟持が行われる。   After the material transfer, the holding member 66a is raised by the reduction operation of the elevating cylinder 66 and returned to the original state, and the transport body 65 is moved back together with the movable base plate 64 by the operation of the movable base plate 64 with the holding member 66a opened. Return to the stop position. When the second round bar material M is unloaded in the above-mentioned unloading order by the unloading table 54 in preparation for the next transfer of the round bar material, the material nipping / conveying device 61 again holds the material by the nipping member 66a.

2本目の丸棒材料Mを挟持した搬送本体65は作動により可動ベース板64の板上を機台横方向に移動して、他側(図では左側)の材料載置板72″に臨む位置で停止する。それから前回搬送と同様に可動ベース板64の作動により前進停止位置まで移動して停止し、挟持部材66aの降下と開作動とにより挟持した丸棒材料Mを左側の材料載置台72″の上に載置する。載置後に搬送本体65は可動ベース板64の作動により後退停止位置まで戻され、さらに搬送本体65の作動により横移動して右側の材料載置台72′に臨む待機位置に戻り、新たな棒状材料Mの搬送に備える。   The transport main body 65 sandwiching the second round bar material M is moved in the horizontal direction on the movable base plate 64 by the operation and faces the material placing plate 72 ″ on the other side (left side in the figure). Then, similarly to the previous transport, the movable base plate 64 is moved to the forward stop position by the operation of the movable base plate 64 and stopped, and the round bar material M sandwiched by the lowering and opening operation of the sandwiching member 66a is left. Place on top. After the placement, the transport main body 65 is returned to the retreat stop position by the operation of the movable base plate 64, and further moved laterally by the operation of the transport main body 65 to return to the standby position facing the right material mounting table 72 '. Prepare for M transport.

上記搬送本体65の可動ベース板上の横移動と、可動ベース板64による縦移動は同時に行ってもよく、この場合には搬送本体65が後退停止位置から左側の材料載置板72″に向かって斜めに移動し、また待機位置に斜めに戻ることになる。   The horizontal movement of the transfer main body 65 on the movable base plate and the vertical movement by the movable base plate 64 may be performed simultaneously. In this case, the transfer main body 65 moves from the retreat stop position toward the left material placing plate 72 ″. Will move diagonally and return to the standby position diagonally.

材料送出装置71では、左右一対の材料載置台72′,72″の上に丸棒材料Mが載せられると、送出部材74が作動によりリニアガイドレール73にガイドされて起立台側に前進移動し、後端の押出板74aが両材料載置台上の丸棒材料Mを、先端面が起立台83の底板83″に当たるまで押して同時に送り出す。   In the material delivery device 71, when the round bar material M is placed on the pair of left and right material placement tables 72 'and 72 ", the delivery member 74 is guided by the linear guide rail 73 by operation and moved forward to the upright side. The extrusion plate 74a at the rear end pushes the round bar material M on the both material mounting tables until the front end surface comes into contact with the bottom plate 83 ″ of the upright table 83 and feeds it simultaneously.

材料送出後に送出部材74を元の位置に後退移動してから、起立シリンダ84を作動してピストンロッドを伸長すると、起立台83が支軸82を支点に上方に90°回動し、受け入れた2本の棒状材料Mを起立板83′と底板83″とにより側面と先端面を支えながら、図10に鎖線で示すように、先端面を下側に逆立ちするよう立て起す。上記リフター32の降下により上記挟持部材33aが起立台上に位置して部材が左右に開いていると、起立台83の棒状材料Mのそれぞれが部材間に入り込んで直立状態で位置するようになる。   After the material is delivered, the delivery member 74 is moved back to the original position, and then, when the standing cylinder 84 is operated to extend the piston rod, the standing base 83 is rotated 90 ° upward with the support shaft 82 as a fulcrum and received. The two rod-like materials M are erected so that the front end surface is turned upside down as indicated by a chain line in FIG. 10 while supporting the side surface and the front end surface by the upright plate 83 ′ and the bottom plate 83 ″. When the holding member 33a is positioned on the upright stand and the members are opened to the left and right by descending, each of the rod-like materials M of the upright stand 83 enters between the members and comes to be in an upright state.

上記材料挟持装置33では、起立台83の回動停止後に挟持部材33aが閉作動して部材間に直立した丸棒材料Mを挟んで掴む。挟持後にリフター32は前記実施形態と同様に上限停止位置まで上昇し、丸棒材料Mは上記材料ケーシング48と正対する。また起立台83はリフター上昇後に起立シリンダ84の縮小作動により引っ張られて回動し、機台上の元の位置に戻されて次の材料搬送に備える。   In the material clamping device 33, after the stand 83 is stopped from rotating, the clamping member 33a is closed and holds the round bar material M upright between the members. After clamping, the lifter 32 rises to the upper limit stop position as in the above embodiment, and the round bar material M faces the material casing 48. Further, after the lifter is lifted, the stand 83 is pulled and rotated by the reduction operation of the standup cylinder 84 and is returned to the original position on the machine stand to prepare for the next material conveyance.

上記実施形態の棒状材料搬送供給装置は、いずれも射出装置1の材料溶解保持槽13が備える左右一対の溶解筒14に対応させて構成してなるが、単一の溶解筒に対しても同様な構成により丸棒材料Mの搬送供給が行えるので、この発明は図に示す左右一対の溶解筒を対象とした実施形態に限定されるものではない。   Each of the rod-shaped material conveyance and supply devices of the above embodiment is configured to correspond to the pair of left and right melting cylinders 14 included in the material melting and holding tank 13 of the injection apparatus 1, but the same applies to a single melting cylinder. Since the round bar material M can be conveyed and supplied with a simple configuration, the present invention is not limited to the embodiment for the pair of right and left melting cylinders shown in the drawing.

1 射出装置
2 棒状材料供給搬送装置
13 材料溶解保持槽
14 溶解筒
16 受給装置
16b シャッタープレート
17 材料受部材
20 材料ストック部
21 ベルトコンベヤ
24 下部搬送部
26 搬送台
27 予熱装置
28 材料搬出装置
30 材料リフト部
31 リフトシャフト
32 リフター
33 材料挟持装置
33a 挟持部材
36 台座
37 可動部材
38 アーム部材
40 上部搬送部
41 支持ビーム
45 走行ビーム
47 搬送機
48 材料ケーシング
50 下部搬送部
51 走行装置
53 駆動シリンダ
54 搬送台
57 材料架台
61 材料挟持搬送装置
64 可動ベース板
65 搬送本体
66a 挟持部材
71 送出装置
72′,72″ 材料載置台
74 材料送出部材
81 材料起立装置
83 起立台
84 起立シリンダ
200 材料ストック部
DESCRIPTION OF SYMBOLS 1 Injection apparatus 2 Rod-shaped material supply conveyance apparatus 13 Material melt | dissolution holding tank 14 Melting cylinder 16 Receiving apparatus 16b Shutter plate 17 Material receiving member 20 Material stock part 21 Belt conveyor 24 Lower conveyance part 26 Conveyance stand 27 Preheating apparatus 28 Material carry-out apparatus 30 Material Lift unit 31 Lift shaft 32 Lifter 33 Material clamping device 33a Nipping member 36 Base 37 Movable member 38 Arm member 40 Upper conveyance unit 41 Support beam 45 Travel beam 47 Conveyor 48 Material casing 50 Lower conveyance unit 51 Travel device 53 Drive cylinder 54 Conveyance Table 57 Material stand 61 Material holding and conveying device 64 Movable base plate 65 Transfer body 66a Holding member 71 Sending device 72 ', 72 "Material placing table 74 Material sending member 81 Material standing device 83 Standing table 84 Standing cylinder 200 Material stock section

Claims (7)

射出装置上に溶解筒を縦長に立設した金属成形機の棒状材料搬送供給装置であって、射出装置に並設した機台上の材料ストック部及び材料リフト部と、材料ストック部と材料リフト部との間の機台上に配設した下部搬送部と、材料リフト部と射出装置の上部とにわたり配設した上部搬送部とからなり、
上記材料リフト部は、下部搬送部の反射出装置側の側部に立設したリフトシャフトと、そのリフトシャフトの昇降部材の内側に下部搬送部側に横設した台座と、台座上の可動部材により支持して下部搬送部の前位置に昇降自在に配置した材料挟持装置とを備えるリフターとからなり、
上記上部搬送部は、上記溶解筒の上端位置に射出装置と並行して架設した支持ビームと、支持ビーム上に前後移動自在に横架して射出装置と材料リフト部の上部にわたり設けた走行ビームと、走行ビーム上に可動自在に設けられて、材料リフト部から溶解筒の受給口部上に丸棒材料を直立状態で搬送し供給する搬送機とからなることを特徴とする金属成形機における棒状材料搬送供給装置。
A rod-shaped material conveyance and supply device for a metal forming machine in which a melting cylinder is erected vertically on an injection device, and a material stock portion and a material lift portion on a machine stand arranged in parallel with the injection device, and a material stock portion and a material lift Consisting of a lower conveyance part arranged on the machine between the part and an upper conveyance part arranged over the material lift part and the upper part of the injection device,
The material lift unit includes a lift shaft erected on the side of the lower conveying unit on the reflecting device side, a pedestal horizontally disposed on the lower conveying unit side inside the lift member of the lift shaft, and a movable member on the pedestal And a lifter provided with a material clamping device arranged so as to be movable up and down at the front position of the lower conveyance unit,
The upper transport unit includes a support beam installed in parallel with the injection device at the upper end position of the melting cylinder, and a traveling beam provided horizontally over the support beam so as to be movable back and forth over the injection device and the material lift unit. And a conveying machine that is movably provided on the traveling beam and conveys and supplies the round bar material in an upright state from the material lift to the receiving port of the melting cylinder. Bar-shaped material conveyance and supply device.
上記搬送機は、底部にシャッタプレート付きの開口を有し、そのシャッタプレート上に丸棒材料を直立状態で収容する前面開放の材料ケーシングと、その材料ケーシングの後面の支持部材と、走行ビーム上の移動台座に横向きに止着したベースプレートとからなり、そのベースプレートに支持部材をベースプレート側との間にばね部材を配して摺動自在に設置し、材料ケーシングの開放された前面を上記リフターの材料挟持装置と対向位置させてなることを特徴とする請求項1記載の金属成形機の棒状材料搬送供給装置。   The carrier has an opening with a shutter plate at the bottom, and a material casing that is open on the front surface that accommodates the round bar material in an upright state on the shutter plate, a support member on the rear surface of the material casing, and a traveling beam A base plate fixed laterally to the movable pedestal, and a support member is slidably installed on the base plate between the base plate side and the open front of the material casing is attached to the lifter 2. The bar-shaped material conveying and supplying device for a metal forming machine according to claim 1, wherein the material is sandwiched between the material clamping device and the metal material conveying device. 上記材料ケーシングは、後面内中央に上記溶解筒の受給口部に立設した材料受けと対向位置する材料押えを、底部の開口縁上に内面を位置させて縦長に設けて備え、その材料押えと材料受けとにより材料ケーシング内の丸棒材料を受給口部にて挟持する構成からなることを特徴とする請求項2記載の金属成形機の棒状材料搬送供給装置。   The material casing is provided with a material presser located at the center in the rear surface so as to be opposed to the material receiver erected at the receiving port of the melting tube, with the inner surface positioned on the opening edge of the bottom portion, and the material presser 3. A bar-shaped material conveying and feeding apparatus for a metal forming machine according to claim 2, wherein the round bar material in the material casing is clamped at the receiving port by the material receiver. 上記下部搬送部は、ベルトコンベア上に丸棒材料を一対にして立ててストックした材料ストック部と、上記材料リフト部との間の機台上に移動自在に設けられ、丸棒材料を台板上に立てて材料ストック部側の材料挟持装置に運ぶ搬送台と、材料ストック部と搬送台との間の機台上部に配設した材料搬出装置とからなり、その材料搬出装置は移動自在に支持された搬出本体と、その搬出本体に下向きに設けた昇降シリンダのピストンロッド先端に吸着盤とを備え、そのピストンロッドの伸縮動作と吸着盤の吸着開放動作とにより、材料ストック部の丸棒材料の吊り上げ搬出と、上記搬送台の台板上への吊り下げ搬入とを行う構成からなることを特徴とする請求項1記載の金属成形機の棒状材料搬送供給装置。 The lower transport section includes a material stock section that stock upright by a pair of round bar material on the belt conveyor, disposed movably in the machine frame on between the material lift portion, the base plate of the round bar material It consists of a transport stand that stands up and transports to the material clamping device on the material stock section side, and a material unloading device that is placed on the top of the machine base between the material stock section and the transport stand. The material stock section round bar is provided with a supported unloading body and a suction disk at the tip of the piston rod of the lifting cylinder provided downward on the unloading body. 2. The rod-shaped material conveyance and supply device for a metal forming machine according to claim 1, wherein the material is configured to perform lifting and unloading of the material and hanging and conveying the material onto the base plate. 上記下部搬送部は、丸棒材料を横向きに寝かせてストックした機台上の材料ストック部と、
材料ストック部の前位置の機台上部に配設した材料挟持搬送装置との間に設けられ、その間を進退移動する搬出本体に、材料ストック部から横向きに搬出した丸棒材料を縦向きに回動変位して材料挟持搬送装置に搬出する材料架台を昇降自在に設けた材料搬出装置と、
材料ストック部の前部の機台上部に進退自在に設けられた搬送本体と、搬送本体に下向きに設けた昇降シリンダのピストンロッド下端に丸棒材料を水平に支持する挟持部材とを備える上記材料挟持搬送装置と、
その材料挟持搬送装置の前部機台上に設けた材料載置板と、材料載置板に沿い進退自在に設けて後端の押出板を材料載置板の後位に位置させた丸棒材料の送出部材とを備える材料送出装置と、
上記材料リフト部の材料挟持装置の挟持部材真下の機台上に横設した支軸と、その支軸に脚片を回動自在に支持して上記送出装置の前面位置に配置した側面形状がL状形の丸棒材料の起立台と、下端を可動自在に軸支して機台内に揺動自在に上向きに設け、ピストンロッドを起立板の下側の突片に回動自在に連結した起立シリンダとを備える材料起立装置とからなることを特徴とする請求項1記載の金属成形機の棒状材料搬送供給装置。
The lower conveying part is a material stocking part on a machine base in which a round bar material is laid sideways and stocked,
The round bar material that is unloaded horizontally from the material stock section is rotated vertically to the unloading body that is provided between the material sandwiching and conveying device disposed at the upper part of the machine base in front of the material stock section. A material unloading device provided with a material platform that is dynamically displaced and unloaded to the material holding and conveying device;
The above-mentioned material comprising: a conveyance main body provided in the upper part of the machine base at the front of the material stock part so as to be movable forward and backward; and a clamping member for horizontally supporting the round bar material at the lower end of the piston rod of the lifting cylinder provided downward in the conveyance main body Sandwiching and conveying device;
A material mounting plate provided on the front machine base of the material clamping and conveying device, and a round bar provided so that it can be moved forward and backward along the material mounting plate and the rear end extrusion plate is positioned at the rear of the material mounting plate A material delivery device comprising a material delivery member;
A supporting shaft horizontally provided on a machine base just below the clamping member of the material clamping device of the material lifting unit, and a side shape arranged at the front position of the delivery device with a leg piece rotatably supported on the supporting shaft. An upright stand of L-shaped round bar material and a lower end that is movably supported so as to swing upward in the machine base, and a piston rod is pivotally connected to the lower projecting piece of the upright plate 2. A rod-shaped material conveying and feeding device for a metal forming machine according to claim 1, wherein the material standing device comprises a standing cylinder.
上記下部搬送部は、材料ストック部の前部の機台上部に、所要間隔を空けて機台長手方向に配設した左右のフレームと、フレーム上に進退自在に横架した可動ベース板と、その可動ベース板上に機台横方向に移動自在に設けた搬送本体と、本体前部に下向きに昇降自在に設けた一対の丸棒材料の挟持部材とからなる材料挟持搬送装置と、その材料挟持搬送装置のフレーム間の前部機台上に左右一対の材料載置板を設置した材料送出装置とを備え、その両方の材料載置板への丸棒材料の搬送を上記可動ベース板による搬送本体の縦方向移動と本体自体の横方向移動とにより行い得る構成からなることを特徴とする請求項5記載の金属成形機の棒状材料搬送供給装置。   The lower transport unit includes a left and right frame disposed in the longitudinal direction of the machine base at a required interval on the upper part of the machine base at the front of the material stock part, and a movable base plate horizontally movably moved on the frame, A material sandwiching and transporting device comprising a transport body provided on the movable base plate so as to be movable in the horizontal direction of the machine base, and a pair of round bar material sandwiching members provided on the front portion of the body so as to be able to move up and down, and the material A material delivery device having a pair of left and right material placement plates installed on the front machine base between the frames of the sandwiching conveyance device, and transporting the round bar material to both material placement plates by the movable base plate 6. The bar-shaped material conveying and supplying apparatus for a metal forming machine according to claim 5, wherein the apparatus is configured to be able to be performed by a vertical movement of the conveying main body and a horizontal movement of the main body itself. 上記下部搬送部は、上記搬送台の後退停止位置又は上記送出装置の材料載置板の設置位置に、丸棒材料の予備加熱装置を備えることを特徴とする請求項4又は5記載の金属成形機の棒状材料搬送供給装置。   6. The metal forming according to claim 4 or 5, wherein the lower transport section is provided with a preheating device for round bar material at a retreat stop position of the transport table or a position where the material placing plate of the delivery device is installed. Machine for feeding and feeding rod-shaped materials.
JP2009101136A 2009-04-17 2009-04-17 Rod material conveying and feeding device of metal forming machine Expired - Fee Related JP5075869B2 (en)

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