JP5084491B2 - Double-sided protruding cylindrical part molding method from flat plate and double-sided protruding cylindrical part integrally molded product - Google Patents
Double-sided protruding cylindrical part molding method from flat plate and double-sided protruding cylindrical part integrally molded product Download PDFInfo
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Description
本発明は、平板からの両面突出円筒部成形方法、及び両面突出円筒部一体成形品に関するものである。 The present invention relates to a method for forming a double-sided protruding cylindrical part from a flat plate, and a double-sided protruding cylindrical part integrally molded product.
従来、平板材(平板金属板材)等を加工してこの平板材等の一部に例えば円筒状の軸受及び軸受ホルダを成形することが行われている。 2. Description of the Related Art Conventionally, a flat plate (a flat metal plate) or the like is processed to form, for example, a cylindrical bearing and a bearing holder on a part of the flat plate.
従来の一般的な成形手段としては、厚板からの削り出しや丸棒材の切削加工による所定の形状における円筒部の成形、中空スラグ材を縦方向から潰し込み、所定の形状における円筒部の成形、冷間鍛造による所定の形状の円筒部の成形等が知られている。 Conventional conventional forming means include forming a cylindrical part in a predetermined shape by cutting out from a thick plate or cutting a round bar, crushing a hollow slag material from the vertical direction, and forming a cylindrical part in a predetermined shape. Known are molding, molding of a cylindrical portion of a predetermined shape by cold forging, and the like.
しかし、これらの従来の各成形手段を採用しても平板材の両面に突出する円筒状の軸受及び軸受ホルダ等を成形することは極めて難しかった。また、プレス成形により平板材の両面に突出する円筒状の軸受及び軸受ホルダを成形することも極めて困難とされていた。 However, even if these conventional forming means are employed, it is extremely difficult to form cylindrical bearings and bearing holders that protrude from both sides of the flat plate material. In addition, it has been extremely difficult to form cylindrical bearings and bearing holders that protrude from both sides of a flat plate material by press molding.
特許文献1には、被加工部の上面側からのプレス加工によって、被加工部を押し潰して、薄肉板部、軸受凹部、遊星ギア軸等々を成形するキャリアギアの製造方法が提案されている。
しかし、特許文献1の場合も、平板材の両面に突出する円筒状の軸受及び軸受ホルダをプレス加工によって成形するようなものではない。
本発明が解決しようとする課題は、平板の両面に突出する円筒状部(例えば軸受及び軸受ホルダを構成する円筒状部)をプレス加工により一体成形する平板からの両面突出円筒部成形方法、及びプレス加工による両面突出円筒部一体成形品が存在しない点である。 The problem to be solved by the present invention is a method of forming a double-sided protruding cylindrical part from a flat plate by integrally forming a cylindrical part protruding from both sides of the flat plate (for example, a cylindrical part constituting a bearing and a bearing holder) by pressing, and There is no double-sided protruding cylindrical part integrally formed product by press working.
本発明は、平板素材を加工して両面に突出する突出円筒部を一体成形する平板からの両面突出円筒部成形方法であって、平板素材から円形状で中心孔を有する平板ブランクを成形するブランク抜き工程と、平板ブランクの中央部に必要厚分一面側へ断面台形状に盛り上がる両面突出円筒部用成形部を、その外側領域に平板ブランクの厚さより薄厚の外周側平坦部を、他面外周端縁全体に盛り上げ部を成形する前処理プレス成形工程と、両面突出円筒部用成形部に対して一面側に張り出した所定の内径を有する有底円筒部を成形するとともに、有底円筒部の張り出し端面に肉厚確保用のテーパー状潰し加工を施す第1張り出しプレス成形工程と、テーパー状潰し加工が施された有底円筒部に対して他面側への張り出しのための底抜き孔を設ける底抜きプレス成形工程と、前記有底円筒部に対して前記テーパー状潰し加工部分の最大径を基準とした所定の肉厚を残しつつ他面側に向けて膨出成形し、一面側に外側テーパー部を経て平板ブランクの一面に連なる予備円筒部を、他面側に端面が平坦で外周端縁部がR状を呈しつつ平板ブランクの他面に連なる逆向き膨出有底円筒部を一体に突出成形する第2張り出しプレス成形工程と、一体に連なる前記予備円筒部、逆向き膨出有底円筒部を製品寸法形状に成形し両面突出円筒部とするリストライク工程と、製品寸法形状となった前記両面突出円筒部における逆向き膨出有底円筒部に所定寸法の抜き孔を成形し、内周側に突出突出し止まり形状となる円形鍔部を成形する抜き孔プレス成形工程と、を含むことを最も主要な特徴とする。 The present invention relates to a method for forming a double-sided protruding cylindrical portion from a flat plate by integrally processing a protruding cylindrical portion protruding from both sides by processing a flat plate material, and a blank for forming a flat plate blank having a circular center hole from a flat plate material A punching step, a molded part for a double-sided protruding cylindrical part that swells in a trapezoidal cross-section toward the one side for the required thickness at the center part of the flat plate blank, an outer peripheral side flat part that is thinner than the thickness of the flat plate blank, A pre-processing press molding step for forming a raised portion on the entire edge, a bottomed cylindrical portion having a predetermined inner diameter projecting to one surface side with respect to the molded portion for the double-sided protruding cylindrical portion, and a bottomed cylindrical portion A first overhanging press forming process in which a taper-shaped crushing process for securing a wall thickness is performed on the overhang end surface, and a bottom hole for overhanging to the other surface side with respect to the bottomed cylindrical portion subjected to the taper-shaped crushing process. Provide A blanking press forming step, and bulging and forming toward the other side while leaving a predetermined thickness based on the maximum diameter of the tapered crushing portion with respect to the bottomed cylindrical portion, and an outer taper on one side The preliminarily cylindrical part connected to one surface of the flat plate blank through the part, and the oppositely bulging bottomed cylindrical part connected to the other surface of the flat plate blank while the end face is flat on the other surface side and the outer peripheral edge is rounded. The second overhanging press forming process for projecting molding, the restructuring process for forming the preliminarily cylindrical portion and the bulging bottom cylindrical portion in the opposite direction into a product size shape to form a double-sided projecting cylindrical portion, and the product size shape a vent hole press-molding process by molding the vent hole of predetermined dimension in a direction opposite bulging bottomed cylindrical portion, forming a circular flange portion serving as an inner circumferential side to the projecting projecting blind shape in the two-sided protrusion cylindrical portions, the Inclusion is the main feature.
請求項1記載の発明によれば、上記一連の工程を経て、平板ブランクを基に、その中央部に一面、他面双方に突出し止まり形状となる円形鍔部を備えた例えば軸受及び軸受ホルダを構成する両面突出円筒部をプレス成形のみにて確実に成形することができる平板からの両面突出円筒部成形方法を提供することができる。 According to the first aspect of the present invention, for example, a bearing and a bearing holder provided with a circular flange portion that protrudes from one side and the other side at the center and has a fixed shape based on a flat plate blank through the series of steps described above. It is possible to provide a method of forming a double-sided protruding cylindrical part from a flat plate that can reliably form the double-sided protruding cylindrical part to be formed only by press molding.
請求項2記載の発明によれば、請求項1記載の発明の場合と同様、上記一連の工程を経て、平板ブランクを基に、その中央部に一面、他面双方に突出し止まり形状となる円形鍔部を備えた例えば軸受及び軸受ホルダを構成する両面突出円筒部をプレス成形のみにて確実に成形することができる平板からの両面突出円筒部成形方法を提供することができる。 According to the second aspect of the invention, as in the case of the first aspect of the invention, the circular shape that goes through the above-described series of steps and protrudes from one side to the other side and the other side at the center, based on the flat plate blank. For example, it is possible to provide a method of forming a double-sided protruding cylindrical part from a flat plate, which can reliably form a double-sided protruding cylindrical part that constitutes, for example, a bearing and a bearing holder provided with a flange only by press molding.
請求項3記載の発明によれば、上記一連の工程を経て、平板ブランクを基に、その中央部に一面、他面双方に突出し止まり形状となる円形鍔部を備えた例えば軸受及び軸受ホルダを構成する両面突出円筒部を、その外周側に複数の円形配置の突起を有する外周側平坦部を備えた両面突出円筒部一体成形品をプレス成形のみにて確実に成形することができる平板からの両面突出円筒部成形方法を提供することができる。 According to a third aspect of the present invention, for example, a bearing and a bearing holder provided with a circular flange that protrudes from one side and the other side at the center and has a stationary shape based on a flat plate blank through the series of steps described above. The double-sided projecting cylindrical part is formed from a flat plate that can reliably form a double-sided projecting cylindrical part integrally formed product with a flat part on the outer peripheral side having a plurality of circularly arranged protrusions on the outer peripheral side only by press molding. A method for forming a double-sided protruding cylindrical part can be provided.
請求項4記載の発明によれば、円形の平板材の中央部に、一面、他面双方に突出し、かつ、他面側の突出端部に円形の抜き孔により画され内周側に突出し止まり形状となる円形鍔部を有する両面突出円筒部を備えることから、軸受及び軸受ホルダ等に用いて好適な両面突出円筒部一体成形品を提供することができる。
According to invention of
請求項5記載の発明によれば、請求項4記載の発明と同様、円形の平板材の中央部に、一面、他面双方に突出し、かつ、他面側の突出端部に円形の抜き孔により画され内周側に突出し止まり形状となる円形鍔部を有する両面突出円筒部を備えることから、軸受及び軸受ホルダ等に用いて好適な両面突出円筒部一体成形品を提供することができる。 According to the fifth aspect of the invention, as in the fourth aspect of the invention, a circular flat plate is projected at one central portion of the circular flat plate on both one side and the other side , and a circular punched hole is formed at the protruding end on the other side. By providing the double-sided protruding cylindrical part having a circular flange that protrudes to the inner peripheral side and has a stop shape, a double-sided protruding cylindrical part-integrated product suitable for use in bearings and bearing holders can be provided.
請求項6記載の発明によれば、円形の平板材の中央部に、一面、他面双方に突出し、かつ、他面側の突出端部に円形の抜き孔により画され内周側に突出し止まり形状となる円形鍔部を有する両面突出円筒部を、その外側に一面側から突出する断面凸形状凹孔を有する円形配置の複数の突起を備えることから、軸受及び軸受ホルダ等として、かつ、近接する要素への動力伝達を図ることができる部材として好適な両面突出円筒部一体成形品を提供することができる。
According to invention of
本発明は、平板の両面に突出する例えば軸受及び軸受ホルダを構成する円筒状部をプレス加工により一体成形する平板からの両面突出円筒部成形方法を提供するという目的を有するものである。 An object of the present invention is to provide a method for forming a double-sided protruding cylindrical part from a flat plate that integrally forms, for example, a cylindrical part constituting a bearing and a bearing holder protruding from both sides of the flat plate by pressing.
本発明は、上記目的を、平板素材を加工して両面に突出する突出円筒部を一体成形する平板からの両面突出円筒部成形方法であって、平板素材から円形状で中心孔を有する平板ブランクを成形するブランク抜き工程と、平板ブランクの中央部に必要厚分一面側へ断面台形状に盛り上がる両面突出円筒部用成形部を、その外側領域に平板ブランクの厚さより薄厚の外周側平坦部を、他面外周端縁全体に盛り上げ部を成形する前処理プレス成形工程と、両面突出円筒部用成形部に対して一面側に張り出した所定の内径を有する有底円筒部を成形するとともに、有底円筒部の張り出し端面に肉厚確保用のテーパー状潰し加工を施す第1張り出しプレス成形工程と、テーパー状潰し加工が施された有底円筒部に対して他面側への張り出しのための底抜き孔を設ける底抜きプレス成形工程と、前記有底円筒部に対して前記テーパー状潰し加工部分の最大径を基準とした所定の肉厚を残しつつ他面側に向けて膨出成形し、一面側に外側テーパー部を経て平板ブランクの一面に連なる予備円筒部を、他面側に端面が平坦で外周端縁部がR状を呈しつつ平板ブランクの他面に連なる逆向き膨出有底円筒部を一体に突出成形する第2張り出しプレス成形工程と、前記予備円筒部の外側テーパー部をR状に成形する予備円筒部外側プレス成形工程と、一体に連なる前記予備円筒部、逆向き膨出有底円筒部を製品寸法形状に成形し両面突出円筒部とする第1リストライク工程と、製品寸法形状となった前記予備円筒部の突出端内周部、逆向き膨出有底円筒部の内底周縁部を各々R状に成形する第2リストライク工程と、製品寸法形状となった前記両面突出円筒部における逆向き膨出有底円筒部に所定寸法の抜き孔を成形し、内周側に突出し止まり形状となる円形鍔部を成形する抜き孔プレス成形工程と、を含む構成により実現した。 The present invention is a method of forming a double-sided protruding cylindrical part from a flat plate by integrally processing a protruding cylindrical part protruding from both sides by processing a flat plate material, and is a flat blank having a circular shape and a center hole from the flat plate material A blank blanking step for forming a flat plate blank, a molded part for a double-sided protruding cylindrical part that rises in a trapezoidal cross section to the required thickness side at the central part of the flat plate blank, and an outer peripheral flat part that is thinner than the thickness of the flat blank in its outer region A pre-processing press molding step for forming a raised portion on the entire outer peripheral edge of the other surface, and forming a bottomed cylindrical portion having a predetermined inner diameter projecting to one side with respect to the molded portion for the double-sided protruding cylindrical portion, A first overhanging press forming process in which a taper-shaped crushing process for securing a wall thickness is performed on the projecting end surface of the bottom cylindrical part, and a bottomed cylindrical part subjected to the taper-shaped crushing process for projecting to the other surface side Bottom out A bottomed press forming step for providing a hole, and a swelled molding toward the other surface side while leaving a predetermined thickness based on the maximum diameter of the tapered crushing portion with respect to the bottomed cylindrical portion, A preliminarily cylindrical portion connected to one surface of the flat plate blank through the outer tapered portion on the side, and a reverse-side-extended bottomed cylinder connected to the other surface of the flat plate blank while the end surface is flat and the outer peripheral edge has an R shape on the other surface side A second overhanging press forming step for integrally projecting the portion, a pre-cylindrical outer side press forming step for forming the outer tapered portion of the pre-cylindrical portion into an R shape, and the pre-cylindrical portion integrally connected to the reverse cylindrical portion. A first wrist-like process in which the bottomed cylindrical part is formed into a product-sized shape to form a double-sided protruding cylindrical part, and the projecting end inner peripheral part of the preliminary cylindrical part that has become a product-sized shape, The second restructuring that forms the inner peripheral edge part into each R shape And click process, shaping the vent hole of predetermined dimension in a direction opposite bulging bottomed cylindrical portion of the double-sided protruding cylindrical portion became product dimensions, forming a circular flange portion serving as a protruding blind shape on the inner peripheral side This is realized by a configuration including a punched hole press forming step.
以下に、本発明の実施例に係る平板からの両面突出円筒部成形方法について図面を参照して詳細に説明する。 Hereinafter, a method for forming a double-sided protruding cylindrical portion from a flat plate according to an embodiment of the present invention will be described in detail with reference to the drawings.
本実施例に係る平板からの両面突出円筒部成形方法は、まず、図1に示すように、ブランク抜き工程として、熱間圧延鋼材等からなる平板素材から円形状(円板状)で中心孔2を有する平板ブランク1を成形する。 As shown in FIG. 1, the method of forming a double-sided protruding cylindrical part from a flat plate according to the present embodiment is a circular hole (disc-like) center hole formed from a flat plate material made of hot-rolled steel or the like, as shown in FIG. A flat blank 1 having 2 is formed.
次に、前処理プレス成形工程として、図2に示すように、成形型を使用して平板ブランク1の中央部に必要厚分一面(図2において下面)側へ断面台形状に盛り上がる両面突出円筒部用成形部3を、その外側領域に平板ブランク1の厚さより薄厚で、かつ、必要厚の外周側平坦部4を、他面(図2において上面)外周端縁全体に外周抜き溶きの肉ダレ量を抑制するため盛り上げ部5を成形する。
Next, as a pre-processing press molding step, as shown in FIG. 2, a double-sided protruding cylinder that rises in a trapezoidal shape in cross section toward the surface (lower surface in FIG. 2) by a necessary thickness at the center of the flat blank 1 using a mold. The
次に、第1張り出しプレス成形工程として、図3に示すように、両面突出円筒部用成形部3に対して成形型を用いて一面側に張り出した所定の内径を有し、外周を略テーパー面形状とした有底円筒部6を張り出し成形するとともに、有底円筒部6の張り出し端面に肉厚確保用のテーパー状潰し部7を加工する。このテーパー状潰し部7は、張り出し外周の肉厚確保、及び、次工程での成形パンチ導入促進を兼ねるためである。
Next, as shown in FIG. 3, the first projecting press molding process has a predetermined inner diameter projecting to the one surface side using a molding die with respect to the
次に、底抜きプレス成形工程として、図4に示すように、テーパー状潰し部7が加工が施された有底円筒部6に対して成形パンチを用いて他面側への張り出しのための底抜き孔8を打ち抜く。
Next, as a bottomed press molding process, as shown in FIG. 4, the bottomed
次に、第2張り出しプレス成形工程として、図5に示すように、前記有底円筒部6に対して成形型を用いて前記テーパー状潰し部7の最大径を基準とした所定の肉厚を残しつつ他面側に向けて膨出成形加工をプレスにて施す。これにより、一面側に外側テーパー部9aを経て平板ブランク1の一面に連なる予備円筒部9を、他面側に端面が平坦で外周端縁部10aがR状を呈しつつ平板ブランク1の他面に連なる逆向き膨出有底円筒部10を一体に突出成形する。前記外側テーパー部9aは、プレス成形時のクラック発生防止機能を発揮する。
Next, as a second overhang press forming step, as shown in FIG. 5, a predetermined thickness based on the maximum diameter of the tapered crushing
次に、予備円筒部外側プレス成形工程として、図6に示すように、前記予備円筒部9の外側テーパー部9aをR状部9bにプレス成形する。
Next, as shown in FIG. 6, as the preliminary cylindrical portion outer press forming step, the outer
次に、第1リストライク工程として、図7に示すように、一体に連なる前記予備円筒部9、逆向き膨出有底円筒部10に対し、成形型を用いて製品寸法形状にプレス成形し、これらを所望の両面突出円筒部11とする。
Next, as shown in FIG. 7, as the first restructuring process, the preliminary
次に、第2リストライク工程として、図8に示すように、製品寸法形状となった前記両面突出円筒部11における予備円筒部9の突出端内周部9c、逆向き膨出有底円筒部10の内底周縁部10bを各々成形型を用いてR状にプレス成形する。
Next, as a second wrist-like process, as shown in FIG. 8, the protruding end inner
次に、抜き孔プレス成形工程として、図9に示すように、製品寸法形状となった前記両面突出円筒部11における逆向き膨出有底円筒部10に成形パンチを用いて所定寸法の円形の抜き孔12を穿ち、内周側に突出する円形鍔部13をプレス成形する。この円形鍔部13の肉厚は、前記両面突出円筒部11に肉厚よりも薄くなるように設定している。
Next, as shown in FIG. 9, as a punching hole press forming step, a circular punch with a predetermined dimension is formed by using a forming punch in the oppositely bulging bottomed
次に、突起プレス成形工程として、図10に示すように、成形型を用いて前記外周側平坦部4の所定の位置に他面側に突出し、その内部に一面側からの断面凸形状の凹孔15を有する円形配置の複数の突起14をプレス成形する。更に、前記外周側平坦部4の所定の位置に長穴16を成形し、両面突出円筒部一体成形品20とする。この後、荒抜き、ハーフ抜き、仕上げ抜きが実行される。
Next, as shown in FIG. 10, as a protrusion press molding process, the outer peripheral side
このような凹孔15を内部に有する突起14の形状により、外周側平坦部4の板厚減少を最小限に抑えるとともに突起14と外周側平坦部4との接合部分の強度が確保され、また、後に実行される熱処理加工時の割れ防止を図ることができる。
Such a shape of the
このようにして、本実施例に係る平板からの両面突出円筒部成形方法によれば、上述した一連の工程により、平板ブランク1を基にして、中央部に、一面、他面双方に突出し円形鍔部13を備えた両面突出円筒部11を、その外周側に複数の円形配置の突起14を有する外周側平坦部4を備えた例えば軸受け及び軸受けホルダ部を構成する両面突出円筒部一体成形品20をプレス成形のみにて確実に成形することができる。
Thus, according to the double-sided protruding cylindrical part molding method from the flat plate according to the present embodiment, a circular shape protrudes from one side and the other side at the center part based on the flat plate blank 1 by the series of steps described above. The double-sided protruding
前記両面突出円筒部一体成形品20に対しては、この後熱処理等が実行され製品となる。
上述のようにして成形される本実施例に係る両面突出円筒部一体成形品20によれば、中央部に両面突出円筒部11を、その外周側に突起14を円形配置した外周が円形の外周側平坦部4を一体に備えるものであり、特に、前記両面突出円筒部11は、一面側が開口し、他面側に円形の抜き孔12により画される円形鍔部13を具備するいわゆる止まり形状としている。
The double-sided protruding cylindrical part integrated
According to the double-sided protruding cylindrical part integrated
従って、この両面突出円筒部11を円筒状軸受の保持力の大きい軸受ホルダ部等として活用でき、この場合に円形鍔部13を円筒状軸受の抜け止め用、圧入位置決め用として機能させることができる。
Therefore, this double-sided protruding
次に、前記両面突出円筒部一体成形品20の具体的使用例について、図11乃至図13を参照して説明する。
Next, a specific use example of the double-sided protruding cylindrical part integrated molded
すなわち、前記両面突出円筒部一体成形品20の外周部に一定間隔に図11、図12に示すように歯31aを刻んで太陽歯車(サイクロイドギヤ)31とし、図13に示すように両面突出円筒部11に回転軸40を軸支する軸受32を圧入して回転軸40を太陽歯車31の中心を貫通させ、太陽歯車31の歯31aに対して外歯車(サイクロイドギヤ)33の内歯33aを噛合し、更に、前記突起14を詳細は省略するがモータのロータ34の端面に係合させて前記太陽歯車31、ロータ34間の動力伝達を可能としたモータ付の歯車減速機構を示すものである。
That is, the
このような両面突出円筒部一体成形品20を加工した太陽歯車31によれば、両面突出円筒部11により確実、かつ、抜け止め防止を図りつつ軸受32を保持し、外歯車33と噛合して正確に回転することができる。また、前記突起14により太陽歯車31、ロータ34間の動力伝達を円滑に行うことができる。
According to the
本発明の両面突出円筒部一体成形品は、上述したような軸受及び軸受ホルダ部を有する歯車等に適用する他、モータ、ポンプ、その他各種機器の軸受及び軸受ホルダ部等として広範に応用可能である。 The double-sided projecting cylindrical part integrally molded product of the present invention can be widely applied as a bearing and bearing holder part of motors, pumps, and other various devices, in addition to being applied to a gear having the bearing and bearing holder part as described above. is there.
1 平板ブランク
2 中心孔
3 両面突出円筒部用成形部
4 外周側平坦部
5 盛り上げ部
6 有底円筒部
7 テーパー状潰し部
8 底抜き孔
9 予備円筒部
9a 外側テーパー部
9b R状部
9c 突出端内周部
10 逆向き膨出有底円筒部
10a 外周端縁部
10b 内底周縁部
11 両面突出円筒部
12 抜き孔
13 円形鍔部
14 突起
15 凹孔
16 長穴
20 両面突出円筒部一体成形品
31 太陽歯車
31a 歯
32 軸受
33 外歯車
33a 内歯
34 ロータ
40 回転軸
DESCRIPTION OF
Claims (6)
平板素材から円形状で中心孔を有する平板ブランクを成形するブランク抜き工程と、
平板ブランクの中央部に必要厚分一面側へ断面台形状に盛り上がる両面突出円筒部用成形部を、その外側領域に平板ブランクの厚さより薄厚の外周側平坦部を、他面外周端縁全体に盛り上げ部を成形する前処理プレス成形工程と、
両面突出円筒部用成形部に対して一面側に張り出した所定の内径を有する有底円筒部を成形するとともに、有底円筒部の張り出し端面に肉厚確保用のテーパー状潰し加工を施す第1張り出しプレス成形工程と、
テーパー状潰し加工が施された有底円筒部に対して他面側への張り出しのための底抜き孔を設ける底抜きプレス成形工程と、
前記有底円筒部に対して前記テーパー状潰し加工部分の最大径を基準とした所定の肉厚を残しつつ他面側に向けて膨出成形し、一面側に外側テーパー部を経て平板ブランクの一面に連なる予備円筒部を、他面側に端面が平坦で外周端縁部がR状を呈しつつ平板ブランクの他面に連なる逆向き膨出有底円筒部を一体に突出成形する第2張り出しプレス成形工程と、
一体に連なる前記予備円筒部、逆向き膨出有底円筒部を製品寸法形状に成形し両面突出円筒部とするリストライク工程と、
製品寸法形状となった前記両面突出円筒部における逆向き膨出有底円筒部に所定寸法の抜き孔を成形し、内周側に突出し止まり形状となる円形鍔部を成形する抜き孔プレス成形工程と、
を含むことを特徴とする平板からの両面突出円筒部成形方法。 A double-sided projecting cylindrical part molding method from a flat plate that integrally processes a projecting cylindrical part projecting on both sides by processing a flat plate material,
A blank punching process for forming a flat plate blank having a center hole in a circular shape from a flat plate material,
In the central part of the flat plate blank, the molded part for the double-sided protruding cylindrical part that rises in a trapezoidal shape to the one side by the required thickness, the outer peripheral flat part thinner than the thickness of the flat blank in the outer area, the entire outer peripheral edge of the other side A pre-processing press molding process for molding the raised portion;
First, a bottomed cylindrical portion having a predetermined inner diameter projecting to one surface side with respect to the double-sided protruding cylindrical portion molding portion is molded, and a tapered crushing process for securing a wall thickness is performed on the projecting end surface of the bottomed cylindrical portion. Overhang press molding process,
A bottoming press molding process in which a bottomed hole for projecting to the other surface side is provided to the bottomed cylindrical portion subjected to the taper crushing process;
The bottomed cylindrical portion is swelled toward the other side while leaving a predetermined thickness based on the maximum diameter of the tapered crushing portion, and the flat plate blank is passed through the outer tapered portion on one side. A second overhang that integrally projects a preliminarily cylindrical portion that is continuous with one surface, and a reversely bulging bottomed cylindrical portion that is continuous with the other surface of the flat plate blank while the end surface is flat on the other surface side and the outer peripheral edge is rounded. Press molding process;
A re-striking process in which the preliminary cylindrical portion continuously connected to the unit, and a reversely bulging bottomed cylindrical portion are molded into a product size shape to form a double-sided protruding cylindrical portion;
Molding the vent hole of predetermined dimension in a direction opposite bulging bottomed cylindrical portion of the double-sided protruding cylindrical portion became product dimensions, vent holes press-molding the circular flange portion serving as a protruding blind shape on the inner peripheral side molding Process,
A method of forming a double-sided protruding cylindrical part from a flat plate, comprising:
平板素材から円形状で中心孔を有する平板ブランクを成形するブランク抜き工程と、
平板ブランクの中央部に必要厚分一面側へ断面台形状に盛り上がる両面突出円筒部用成形部を、その外側領域に平板ブランクの厚さより薄厚の外周側平坦部を、他面外周端縁全体に盛り上げ部を成形する前処理プレス成形工程と、
両面突出円筒部用成形部に対して一面側に張り出した所定の内径を有する有底円筒部を成形するとともに、有底円筒部の張り出し端面に肉厚確保用のテーパー状潰し加工を施す第1張り出しプレス成形工程と、
テーパー状潰し加工が施された有底円筒部に対して他面側への張り出しのための底抜き孔を設ける底抜きプレス成形工程と、
前記有底円筒部に対して前記テーパー状潰し加工部分の最大径を基準とした所定の肉厚を残しつつ他面側に向けて膨出成形し、一面側に外側テーパー部を経て平板ブランクの一面に連なる予備円筒部を、他面側に端面が平坦で外周端縁部がR状を呈しつつ平板ブランクの他面に連なる逆向き膨出有底円筒部を一体に突出成形する第2張り出しプレス成形工程と、
前記予備円筒部の外側テーパー部をR状に成形する予備円筒部外側プレス成形工程と、
一体に連なる前記予備円筒部、逆向き膨出有底円筒部を製品寸法形状に成形し両面突出円筒部とする第1リストライク工程と、
製品寸法形状となった前記予備円筒部の突出端内周部、逆向き膨出有底円筒部の内底周縁部を各々R状に成形する第2リストライク工程と、
製品寸法形状となった前記両面突出円筒部における逆向き膨出有底円筒部に所定寸法の抜き孔を成形し、内周側に突出し止まり形状となる円形鍔部を成形する抜き孔プレス成形工程と、
を含むことを特徴とする平板からの両面突出円筒部成形方法。 A double-sided projecting cylindrical part molding method from a flat plate that integrally processes a projecting cylindrical part projecting on both sides by processing a flat plate material,
A blank punching process for forming a flat plate blank having a center hole in a circular shape from a flat plate material,
In the central part of the flat plate blank, the molded part for the double-sided protruding cylindrical part that rises in a trapezoidal shape to the one side by the required thickness, the outer peripheral flat part thinner than the thickness of the flat blank in the outer area, the entire outer peripheral edge of the other side A pre-processing press molding process for molding the raised portion;
First, a bottomed cylindrical portion having a predetermined inner diameter projecting to one surface side with respect to the double-sided protruding cylindrical portion molding portion is molded, and a tapered crushing process for securing a wall thickness is performed on the projecting end surface of the bottomed cylindrical portion. Overhang press molding process,
A bottoming press molding process in which a bottomed hole for projecting to the other surface side is provided to the bottomed cylindrical portion subjected to the taper crushing process;
The bottomed cylindrical portion is swelled toward the other side while leaving a predetermined thickness based on the maximum diameter of the tapered crushing portion, and the flat plate blank is passed through the outer tapered portion on one side. A second overhang that integrally projects a preliminarily cylindrical portion that is continuous with one surface, and a reversely bulging bottomed cylindrical portion that is continuous with the other surface of the flat plate blank while the end surface is flat on the other surface side and the outer peripheral edge is rounded. Press molding process;
A pre-cylindrical part outer press forming step for forming the outer tapered part of the pre-cylindrical part into an R shape;
A first wrist-like process in which the preliminary cylindrical portion that is integrally formed and a reverse-extended bottomed cylindrical portion is formed into a product size shape to form a double-sided protruding cylindrical portion;
A second wrist-like process in which the projecting end inner peripheral portion of the preliminary cylindrical portion and the inner bottom peripheral portion of the reversely bulging bottomed cylindrical portion that are in the product dimension shape are each formed into an R shape;
Molding the vent hole of predetermined dimension in a direction opposite bulging bottomed cylindrical portion of the double-sided protruding cylindrical portion became product dimensions, vent holes press-molding the circular flange portion serving as a protruding blind shape on the inner peripheral side molding Process,
A method of forming a double-sided protruding cylindrical part from a flat plate, comprising:
平板素材から円形状で中心孔を有する平板ブランクを成形するブランク抜き工程と、
平板ブランクの中央部に必要厚分一面側へ断面台形状に盛り上がる両面突出円筒部用成形部を、その外側領域に平板ブランクの厚さより薄厚の外周側平坦部を、他面外周端縁全体に盛り上げ部を成形する前処理プレス成形工程と、
両面突出円筒部用成形部に対して一面側に張り出した所定の内径を有する有底円筒部を成形するとともに、有底円筒部の張り出し端面に肉厚確保用のテーパー状潰し加工を施す第1張り出しプレス成形工程と、
テーパー状潰し加工が施された有底円筒部に対して他面側への張り出しのための底抜き孔を設ける底抜きプレス成形工程と、
前記有底円筒部に対して前記テーパー状潰し加工部分の最大径を基準とした所定の肉厚を残しつつ他面側に向けて膨出成形し、一面側に外側テーパー部を経て平板ブランクの一面に連なる予備円筒部を、他面側に端面が平坦で外周端縁部がR状を呈しつつ平板ブランクの他面に連なる逆向き膨出有底円筒部を一体に突出成形する第2張り出しプレス成形工程と、
前記予備円筒部の外側テーパー部をR状に成形する予備円筒部外側プレス成形工程と、
一体に連なる前記予備円筒部、逆向き膨出有底円筒部を製品寸法形状に成形し両面突出円筒部とする第1リストライク工程と、
製品寸法形状となった前記予備円筒部の突出端内周部、逆向き膨出有底円筒部の内底周縁部を各々R状に成形する第2リストライク工程と、
製品寸法形状となった前記両面突出円筒部における逆向き膨出有底円筒部に所定寸法の抜き孔を成形し、内周側に突出し止まり形状となる円形鍔部を成形する抜き孔プレス成形工程と、
前記外周側平坦部に、他面側に突出しその内部に一面側からの断面凸形状凹孔を有する円形配置の複数の突起を成形する突起プレス成形工程と、
を含むことを特徴とする平板からの両面突出円筒部成形方法。 A double-sided projecting cylindrical part molding method from a flat plate that integrally processes a projecting cylindrical part projecting on both sides by processing a flat plate material,
A blank punching process for forming a flat plate blank having a center hole in a circular shape from a flat plate material,
In the central part of the flat plate blank, the molded part for the double-sided protruding cylindrical part that rises in a trapezoidal shape to the one side by the required thickness, the outer peripheral flat part thinner than the thickness of the flat blank in the outer area, the entire outer peripheral edge of the other side A pre-processing press molding process for molding the raised portion;
First, a bottomed cylindrical portion having a predetermined inner diameter projecting to one surface side with respect to the double-sided protruding cylindrical portion molding portion is molded, and a tapered crushing process for securing a wall thickness is performed on the projecting end surface of the bottomed cylindrical portion. Overhang press molding process,
A bottoming press molding process in which a bottomed hole for projecting to the other surface side is provided to the bottomed cylindrical portion subjected to the taper crushing process;
The bottomed cylindrical portion is swelled toward the other side while leaving a predetermined thickness based on the maximum diameter of the tapered crushing portion, and the flat plate blank is passed through the outer tapered portion on one side. A second overhang that integrally projects a preliminarily cylindrical portion that is continuous with one surface, and a reversely bulging bottomed cylindrical portion that is continuous with the other surface of the flat plate blank while the end surface is flat on the other surface side and the outer peripheral edge is rounded. Press molding process;
A pre-cylindrical part outer press forming step for forming the outer tapered part of the pre-cylindrical part into an R shape;
A first wrist-like process in which the preliminary cylindrical portion that is integrally formed and a reverse-extended bottomed cylindrical portion is formed into a product size shape to form a double-sided protruding cylindrical portion;
A second wrist-like process in which the projecting end inner peripheral portion of the preliminary cylindrical portion and the inner bottom peripheral portion of the reversely bulging bottomed cylindrical portion that are in the product dimension shape are each formed into an R shape;
Molding the vent hole of predetermined dimension in a direction opposite bulging bottomed cylindrical portion of the double-sided protruding cylindrical portion became product dimensions, vent holes press-molding the circular flange portion serving as a protruding blind shape on the inner peripheral side molding Process,
A protrusion press molding step for forming a plurality of protrusions in a circular arrangement that protrudes on the outer peripheral side flat portion and protrudes on the other surface side and has a cross-sectional convex concave hole from one surface side therein, and
A method of forming a double-sided protruding cylindrical part from a flat plate, comprising:
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