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JP5084664B2 - Horizontal submersible electric mixer - Google Patents
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JP5084664B2 - Horizontal submersible electric mixer - Google Patents

Horizontal submersible electric mixer Download PDF

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JP5084664B2
JP5084664B2 JP2008210457A JP2008210457A JP5084664B2 JP 5084664 B2 JP5084664 B2 JP 5084664B2 JP 2008210457 A JP2008210457 A JP 2008210457A JP 2008210457 A JP2008210457 A JP 2008210457A JP 5084664 B2 JP5084664 B2 JP 5084664B2
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horizontal submersible
propeller
horizontal
submersible motor
edge
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JP2010046564A (en
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正彦 福田
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Tsurumi Manufacturing Co Ltd
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Tsurumi Manufacturing Co Ltd
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Description

本発明は、例えば汚水処理槽および貯水池等の処理水の攪拌や混合および対流等に用いられる、横型水中電動ミキサーに関するものである。   The present invention relates to a horizontal submersible electric mixer used for stirring, mixing and convection of treated water such as a sewage treatment tank and a reservoir.

従来の横型の水中攪拌機では、横設される水中モータのシャフト導出端に嵌着されたプロペラ形状の羽根車外周をドラフト環で囲繞し、該ドラフト環の上部から上記水中モータの後端まで該水中モータ上部を被うよう伏笠状に所定幅の遮蔽用のそらせ板を水平に張設することにより、低水位運転時の吸込み渦を遮蔽して水面からの空気吸込みを防止するよう構成された昇降式の水中攪拌機(例えば、特許文献1参照。)は公知である。
実開平4−102630号公報 (図1−2)
In a conventional horizontal submerged stirrer, the outer periphery of a propeller-shaped impeller fitted to the shaft outlet end of a horizontal submersible motor is surrounded by a draft ring, and from the upper part of the draft ring to the rear end of the submersible motor. It is configured to prevent the suction of air from the water surface by shielding the suction vortex during low water level operation by horizontally extending a shielding baffle with a predetermined width in the shape of a cape to cover the upper part of the submersible motor. A liftable underwater stirrer (see, for example, Patent Document 1) is known.
Japanese Utility Model Publication No. 4-102630 (Fig. 1-2)

しかしながら、従来の特許文献1の昇降式の横型水中攪拌機おいては、前記遮蔽用のそらせ板の側方および後方からの空気吸込みを防止するために、水中モータ上部を被う幅広で軸方に長い表面積の大きな伏笠状の遮蔽用のそらせ板を別途水平に張設しなければならず、移送水量の多いプロペラ形状の羽根車では、当然の如く上記表面積の大きな伏笠状の遮蔽用のそらせ板には、大きな力が作用するので強固な剛性を確保するために剛性率の大きな厚板の材料で形成しなければならないことから、該そらせ板の支承も強固な構造が要求されるので、必然的に水中攪拌機の重量も重く且つ大型化となるため、コストが嵩むと共に機器の取扱作業性も悪い。更に、メンテナンス等で昇降機構により水中攪拌機を槽内に降下設置する際に、水平に張設される伏笠状のそらせ板内部に空気溜まりが発生し、始動時に該空気溜まりの空気が吸込まれるため大きな負荷変動やキャビテーション等による異常振動が発生して、羽根車やシャフトやそらせ板およびドラフト環等の破損並びに異常摩耗等の事故を生来するおそれを有している。更にまた、モータの側方および下方が開放状態のため、モータの接水表面における流速を増大されることがないので、良好なモータの冷却作用が得られ難いという課題も有している。   However, in the up-and-down horizontal submerged stirrer of Patent Document 1, in order to prevent air suction from the side and the rear of the shielding baffle, it is wide and axially covering the upper part of the submersible motor. A large boulder-shaped shielding baffle with a long surface area must be separately stretched horizontally, and in the case of a propeller-shaped impeller with a large amount of water to be transferred, of course, the above-mentioned large-surface area boulder-shaped shielding baffle Since a large force acts on the baffle plate, the baffle plate must be formed of a thick plate material having a high rigidity to secure a strong rigidity. Inevitably, the weight of the underwater stirrer is heavy and the size of the agitator is increased, which increases the cost and the handling workability of the equipment. Furthermore, when the submerged stirrer is lowered and installed in the tank by the lifting mechanism for maintenance, etc., an air pocket is generated inside the horizontal stagnation-shaped baffle plate, and the air in the air pool is sucked in at the start-up. Therefore, there is a risk that abnormal vibrations due to large load fluctuations, cavitation, etc. may occur, causing damage to the impeller, shaft, baffle plate and draft ring, and accidents such as abnormal wear. Furthermore, since the sides and the lower side of the motor are in an open state, the flow velocity on the water contact surface of the motor is not increased, so that it is difficult to obtain a good motor cooling action.

本発明は前述の課題を解消して、低水位状態になった場合においても空気を巻込むことがなく、またメンテナンス等で昇降機構により横型水中電動ミキサーを攪拌槽内に降下設置してもガイドリング内に空気溜まりが生じることなく、十分な噴流攪拌効果が得られると共に振動を発生することがなく、プロペラやシャフトおよびガイドリング等の破損並びに異常摩耗等の事故を生じるおそれもなく、しかも吸水量の確保にも万全で、且つ安価で取扱い作業性も容易な小型軽量のモータの冷却効果に優れた、横型水中電動ミキサーを提供することを目的とする。   The present invention solves the above-mentioned problems, and does not entrain air even when the water level is low, and guides even if the horizontal submersible electric mixer is lowered into the stirring tank by a lifting mechanism for maintenance or the like. There is no air trapping in the ring, sufficient jet stirring effect is obtained, vibration is not generated, there is no risk of damage to the propeller, shaft, guide ring, etc. and abnormal wear, etc., and water absorption An object of the present invention is to provide a horizontal submersible electric mixer excellent in the cooling effect of a small and light motor that is sufficient for securing the amount, inexpensive, and easy to handle.

本発明では、横型水中モータのシャフト導出端にプロペラを嵌着し、前端を円孔状の吐水口として後端の吸込口の上縁開口端をプロペラ背面から最遠位置に吸込側に向けて下り勾配に傾斜付設する筒状のガイドリングをプロペラの外周に囲繞し、ガイドリングの後端は上縁部のみが横型水中モータのほぼ後方部まで導延され、下縁部は横型水中モータの前端下方部付近から斜上後方へ亘り切除して下方の傾斜縁を形成することにより、該傾斜縁を口縁とし横型水中モータの前端下方部付近からほぼ後方部にまで達する長孔状の吸込口を開口させたことを最も主要な特徴とする。 In the present invention, a propeller is fitted to the shaft outlet end of the horizontal submersible motor, the front end is a circular water outlet, and the upper edge opening end of the rear end suction port is directed to the suction side from the back of the propeller to the farthest position. the cylindrical guide ring inclined attached to a descending slope surrounds the outer periphery of the propeller, the rear end of the guide ring only upper portion is cast guide to near the rear portion of the horizontal submersible motor, the lower edge of the horizontal submersible motor Long hole suction that extends from the lower part of the front end of the horizontal submersible motor to the rear part by forming a lower inclined edge by cutting from the lower part of the front end obliquely upward and backward to form a lower inclined edge. The most important feature is the opening of the mouth.

本発明に係る横型水中電動ミキサーによれば、前端を円孔状の吐水口として後端の上縁部のみが横型水中モータのほぼ後方部まで導延された吸込側に向けて下り勾配に傾斜され、前端下方部付近から斜上後方へ亘り切除して下方の傾斜縁を形成された筒状のガイドリングにより、上縁吐水口の開口端から下方傾斜位置の上縁吸込口の開口端をプロペラ背面から最遠位置に構成したことにより、攪拌槽内が低水位状態となった場合においても空気を巻込むことがなく、プロペラの背面低圧部の上記下方の傾斜縁の長孔状に形成せられを口縁下方から吸込が行われるので沈澱物が堆積することなく、吐出口に向けて上り勾配に傾斜された筒状のガイドリングにより、メンテナンス等で昇降機構により横型水中電動ミキサーを攪拌槽内に降下設置してもガイドリング内に空気溜まりが生じることなく、十分な噴流攪拌効果が得られと共に振動を発生することがなく、プロペラやシャフトおよびガイドリング等の破損並びに異常摩耗等の事故を生じるおそれもなく、しかも吸水量の確保にも万全であると共に、ガイドリングが筒状に形成されていることから薄い板材でも十分な剛性が得られるので小型軽量の安価で取扱い作業性も容易であるという利点がある。   According to the horizontal submersible electric mixer according to the present invention, the front end is a circular spout, and only the upper edge of the rear end is inclined downward toward the suction side that is led to substantially the rear part of the horizontal submersible motor. The opening end of the upper edge suction port of the lower inclined position from the opening end of the upper edge spouting port is cut by a cylindrical guide ring which is cut from the lower part of the front end to the rear of the upper oblique direction to form the lower inclined edge. By configuring the farthest position from the back side of the propeller, even when the inside of the agitation tank is in a low water level state, air is not entrained, and it is formed in the shape of a long hole in the lower inclined edge of the low pressure part on the back side of the propeller The horizontal submersible electric mixer is agitated by a lifting mechanism for maintenance, etc., by a cylindrical guide ring inclined upward toward the discharge port without depositing, because suction is performed from below the mouth edge. Set down in the tank There is no air pool in the guide ring, sufficient jet stirring effect is obtained and vibration is not generated, and there is no possibility of causing accidents such as damage to the propeller, shaft and guide ring and abnormal wear, In addition, it is possible to secure the amount of water absorption, and since the guide ring is formed in a cylindrical shape, it is possible to obtain sufficient rigidity even with a thin plate material, so that there is an advantage that it is small and lightweight and easy to handle. .

更に、モータが筒状のガイドリング内に囲繞されていることから、該ガイドリング内周と水中モータ外周間の環状間隙が吸水路と成って、該水中モータ外周の接液表面における流速が増大されるので冷却効果に優れているという効果も有している。   Further, since the motor is enclosed in a cylindrical guide ring, an annular gap between the inner periphery of the guide ring and the outer periphery of the underwater motor forms a water absorption path, and the flow velocity on the wetted surface of the outer periphery of the underwater motor increases. Therefore, it has an effect of being excellent in cooling effect.

本発明の横型水中電動ミキサーの実施の形態を実施例に基づき、添付図面の図1ないし図3を参照して詳細に説明する。   An embodiment of a horizontal submersible electric mixer according to the present invention will be described in detail with reference to FIGS. 1 to 3 of the accompanying drawings based on examples.

図1ないし図3において、1は横型水中モータ、2は横型水中モータ1のシャフト導出端に嵌着されたプロペラ、3は前端を円孔状の吐水口4Aとして後端の吸込口4Bの上縁開口端をプロペラ2背面から最遠位置に吸込側に向けて下り勾配に傾斜付設する筒状のガイドリングであって、ステー等により横型水中モータ1の外側に定着せられ、前方の円筒状部をプロペラ2の外周に囲繞し、後端は上縁部のみが横型水中モータ1のほぼ後方部まで導延せられ、下縁部は横型水中モータ1の前端下方部付近から斜上後方へ亘り切除して下向きの傾斜縁5を形成することにより、該傾斜縁5を口縁とする長孔状の吸込口4Bが開口されている。そして該吸込口4Bは横型水中モータ1の前端下方部付近からほぼ後方部にまで達する縦長状の楕円形に形成されることになる。5Aは横型水中電動ミキサーを上下動させるための昇降ガイドレール、5Bは昇降ガイドアーム、6は吊下げチェーン繋着用の吊り金具、7は吊り金具6の取付孔である。
1 to 3, 1 is a horizontal submersible motor, 2 is a propeller fitted to the shaft outlet end of the horizontal submersible motor 1, and 3 is a top end of the suction port 4 </ b> B with a circular outlet spout 4 </ b> A. the edge open end a cylindrical guide ring inclined attached to a descending slope towards the suction side farthest position from the rear propeller 2, forced fixing to the outside of the horizontal submersible motor 1 by stays or the like, in front of the cylindrical Is surrounded by the outer periphery of the propeller 2, and only the upper edge of the rear end is extended to the substantially rear part of the horizontal submersible motor 1, and the lower edge is obliquely upward and rearward from the vicinity of the lower part of the front end of the horizontal submersible motor 1. By cutting away and forming the downward inclined edge 5, the long hole-shaped suction inlet 4B which makes this inclined edge 5 an opening edge is opened. The suction port 4B is formed in a vertically long elliptical shape that extends from the vicinity of the lower part of the front end of the horizontal submersible motor 1 to the substantially rear part. 5A is an elevating guide rail for moving the horizontal submersible electric mixer up and down, 5B is an elevating guide arm, 6 is a hanging metal fitting for hanging the hanging chain, and 7 is an attachment hole for the hanging metal fitting 6.

そして、攪拌槽内において横型水中モータ1の駆動によりプロペラ2が回転すれば、槽内の水は吸込口4Bからガイドリング3内に吸込まれ、横型水中モータ1の接液表面における流速を増大させると共に冷却作用を伴いつつ前進し吐水口4Aから攪拌流となって噴出される。吸込口4Bは傾斜縁5を口縁とする長孔状に形成され吸込有効径が実質上増大されているので十分な吸込量が得られ、また、吸込口4Bの下方部は横型水中モータ1の前端下方部付近に開口されていて、プロペラ2の背面低圧部の下方から吸込が行われるので沈澱物を堆積させることがない。他方、プロペラ2の背面低圧部の上方は後方へ導延され下り勾配に傾斜された筒状のガイドリング3により遮蔽されており、低水位時でも直接水面と接近することはないので空気を巻込むおそれはなく、また吐出口4Aに向けて上り勾配に傾斜された筒状のガイドリング3により、メンテナンス等で横型水中電動ミキサーを攪拌槽内に降下設置してもガイドリング3内に空気溜まりが生じるおそれもない。   And if the propeller 2 rotates by driving the horizontal submersible motor 1 in the stirring tank, the water in the tank is sucked into the guide ring 3 from the suction port 4B, and the flow velocity on the liquid contact surface of the horizontal submersible motor 1 is increased. At the same time, it moves forward with a cooling action and is ejected as a stirring flow from the water outlet 4A. The suction port 4B is formed in the shape of a long hole with the inclined edge 5 as the rim, and the suction effective diameter is substantially increased, so that a sufficient suction amount is obtained, and the lower portion of the suction port 4B is the horizontal submersible motor 1 The front end of the propeller 2 is opened and suction is performed from below the low-pressure part on the back side of the propeller 2, so that no sediment is deposited. On the other hand, the upper part of the back side low-pressure part of the propeller 2 is shielded by a cylindrical guide ring 3 that extends backward and is inclined downward, so that it does not approach the water surface directly even at low water levels. In addition, the cylindrical guide ring 3 that is inclined upward toward the discharge port 4 </ b> A causes air to remain in the guide ring 3 even when the horizontal submersible electric mixer is lowered into the stirring tank for maintenance or the like. There is also no risk of occurrence.

本発明に係る横型水中電動ミキサーの側面図である。It is a side view of the horizontal submersible electric mixer concerning the present invention. 本発明横型水中電動ミキサーにおけるガイドリングの背面図である。It is a rear view of the guide ring in the horizontal submersible electric mixer of the present invention. 本発明横型水中電動ミキサーにおけるガイドリングの底面図である。It is a bottom view of a guide ring in the horizontal submersible electric mixer of the present invention.

符号の説明Explanation of symbols

1 横型水中モータ
2 プロペラ
3 ガイドリング
4A 円孔状の吐水口
4B 長孔状の吸込口
5 下向きの傾斜縁
DESCRIPTION OF SYMBOLS 1 Horizontal submersible motor 2 Propeller 3 Guide ring 4A Circular water outlet 4B Long hole suction port 5 Downward inclined edge

Claims (1)

横型水中モータのシャフト導出端にプロペラを嵌着し、前端を円孔状の吐水口として後端の吸込口の上縁開口端をプロペラ背面から最遠位置に吸込側に向けて下り勾配に傾斜付設する筒状のガイドリングをプロペラの外周に囲繞し、ガイドリングの後端は上縁部のみが横型水中モータのほぼ後方部まで導延され、下縁部は横型水中モータの前端下方部付近から斜上後方へ亘り切除して下方の傾斜縁を形成することにより、該傾斜縁を口縁とし横型水中モータの前端下方部付近からほぼ後方部にまで達する長孔状の吸込口を開口させたことを特徴とする、横型水中電動ミキサー。 A propeller is fitted to the shaft lead-out end of the horizontal submersible motor, the front end is a circular water outlet, and the upper edge opening end of the rear end suction port is inclined farther down from the back of the propeller toward the suction side in a downward slope. The attached cylindrical guide ring is surrounded by the outer periphery of the propeller, and only the upper edge of the rear end of the guide ring is extended almost to the rear of the horizontal submersible motor, and the lower edge is near the lower part of the front end of the horizontal submersible motor. The slanted edge is cut from the top to the rear to form a slanted lower edge, with the slanted edge as the lip that opens a long hole-like suction port that extends from the lower part of the front end of the horizontal submersible motor to the rear part. A horizontal submersible electric mixer.
JP2008210457A 2008-08-19 2008-08-19 Horizontal submersible electric mixer Active JP5084664B2 (en)

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JP5084664B2 true JP5084664B2 (en) 2012-11-28

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Publication number Priority date Publication date Assignee Title
JP6230384B2 (en) * 2013-11-22 2017-11-15 株式会社鶴見製作所 Underwater mixer water supply test equipment
CN106495312A (en) * 2016-11-11 2017-03-15 亚太泵阀有限公司 The sliding submersible water impeller of rail is leaned in single-wheel
CN108889159B (en) * 2018-07-24 2021-02-12 苏州水木康桥环境工程技术有限公司 Underwater stirrer with self-protection function and working method thereof
CN115569619B (en) * 2022-09-27 2023-06-30 江苏华尔化工有限公司 Reaction tank for chemical production and processing and component thereof

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SE466737B (en) * 1990-09-25 1992-03-30 Flygt Ab Itt AIR BUCKING LIMITER PROVIDES A STIRRATOR PROVIDED UNDER A WATER SHUTTER WITH A PROPELLER ON A MAJOR HORIZONTALLY AXED
JP4323605B2 (en) * 1999-02-18 2009-09-02 株式会社鶴見製作所 Horizontal submersible electric mixer
JP4408594B2 (en) * 2001-07-30 2010-02-03 新明和工業株式会社 Underwater mixer
JP3939619B2 (en) * 2002-08-27 2007-07-04 新明和工業株式会社 Low water level underwater mixer

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