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JP5085941B2 - Cylindrical grinding machine and external grinding method using cylindrical grinding machine - Google Patents
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JP5085941B2 - Cylindrical grinding machine and external grinding method using cylindrical grinding machine - Google Patents

Cylindrical grinding machine and external grinding method using cylindrical grinding machine Download PDF

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JP5085941B2
JP5085941B2 JP2007000035A JP2007000035A JP5085941B2 JP 5085941 B2 JP5085941 B2 JP 5085941B2 JP 2007000035 A JP2007000035 A JP 2007000035A JP 2007000035 A JP2007000035 A JP 2007000035A JP 5085941 B2 JP5085941 B2 JP 5085941B2
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grindstone
workpiece
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outer peripheral
peripheral surface
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JP2008161997A (en
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秀和 平野
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本発明は、円筒研削盤と円筒研削盤による外面研削方法に関する。   The present invention relates to a cylindrical grinder and an outer surface grinding method using a cylindrical grinder.

円筒研削盤は、円盤状の砥石を支持して回転駆動する軸頭を、主軸台に支持されたワークに対して軸方向と径方向へ相対的に移動させて、ワークの周面や端面等の外面を研削するものであり、近年は、CNC装置による数値制御によって、砥石を支持する軸頭をワークの軸方向と径方向に相対移動させるものが多い。通常、ワークの周面と端面とは、別の砥石に交換するか、ワークを別の研削盤に取り付けるかして研削されている。   A cylindrical grinder moves the shaft head, which rotates and supports a disk-shaped grindstone, relative to the work supported by the headstock in the axial direction and the radial direction, so that the peripheral surface, end face, etc. of the work In recent years, the shaft head that supports the grindstone is often relatively moved in the axial direction and the radial direction of the workpiece by numerical control by a CNC device. Usually, the peripheral surface and the end surface of the workpiece are ground by exchanging them with different grindstones or attaching the workpiece to another grinder.

このような円筒研削盤には、研削作業を効率化するために、砥石を支持する軸頭の回転軸線を、ワークに対して相対的に回動可能として、ワークを支持する主軸台の回転軸線に対して適宜傾斜させ、ワークの周面と端面を含む外面を、同じ研削盤の一つの砥石で研削可能としたものがある(例えば、特許文献1参照)。特許文献1に記載されたものでは、砥石の外周面の断面形状を、適宜角度の複数のテーパ面から成る多角形状とし、ワークの周面や端面等の研削される外面の傾斜角に応じて軸頭の回転軸線を傾斜させ、これらのテーパ面のいずれかでワークの外面を研削するようにしている。   In such a cylindrical grinder, in order to improve the efficiency of the grinding operation, the rotation axis of the head supporting the grindstone can be rotated relative to the work, and the rotation axis of the headstock supporting the work is supported. The outer surface including the peripheral surface and the end surface of the workpiece can be ground with one grindstone of the same grinding machine (for example, see Patent Document 1). In what is described in Patent Document 1, the cross-sectional shape of the outer peripheral surface of the grindstone is a polygonal shape composed of a plurality of tapered surfaces with appropriate angles, and according to the inclination angle of the outer surface to be ground such as the peripheral surface and end surface of the workpiece. The axis of rotation of the shaft head is inclined, and the outer surface of the workpiece is ground by one of these tapered surfaces.

特開2003−291062号公報JP 2003-291062 A

特許文献1に記載された円筒研削盤は、同じ研削盤の一つの砥石でワークの周面と端面を含む外面を研削できるが、砥石を支持する軸頭をワークの軸方向と径方向へ相対的に移動させるほかに、軸頭をワークに対して相対的に回動可能とする必要があるので、軸頭の相対移動機構が複雑になる問題がある。また、砥石の外周面を形成する複数のテーパ面のうちの一つを、研削されるワークの外面の傾斜角度に応じて、これと平行にする必要があるので、軸頭の回動角度の調整にも手間がかかる。   The cylindrical grinder described in Patent Document 1 can grind the outer surface including the peripheral surface and the end surface of the workpiece with one grindstone of the same grinder, but the shaft head that supports the grindstone is relative to the axial direction and the radial direction of the workpiece. Since the shaft head needs to be rotatable relative to the workpiece, the relative movement mechanism of the shaft head is complicated. In addition, one of the plurality of tapered surfaces that form the outer peripheral surface of the grindstone needs to be parallel to the inclination angle of the outer surface of the workpiece to be ground. Adjustment also takes time.

そこで、本発明の課題は、砥石を支持する軸頭の相対移動機構を複雑にすることなく、ワークの周面と端面を含む外面を一つの砥石で簡単に研削できるようにすることである。   Accordingly, an object of the present invention is to enable easy grinding of an outer surface including a peripheral surface and an end surface of a workpiece with one grindstone without complicating a relative movement mechanism of a shaft head that supports the grindstone.

上記の課題を解決するために、本発明の円筒研削盤は、ワークを支持して回転駆動する主軸台と、砥石を支持して回転駆動する軸頭とを備え、前記主軸台に支持されたワークに対して、前記軸頭をワークの軸方向と径方向へ相対的に移動させることにより、前記ワークの外面を研削する円筒研削盤において、前記砥石をCBN砥石として、この砥石を支持する前記軸頭の回転軸線を、前記ワークを支持する主軸台の回転軸線に対して斜めに傾斜させ、前記砥石の外周面の断面形状をR形状とした構成を採用した。   In order to solve the above-described problems, a cylindrical grinding machine of the present invention includes a headstock that supports and rotates a workpiece, and a head that rotates and supports a grindstone, and is supported by the headstock. In a cylindrical grinding machine that grinds the outer surface of the workpiece by moving the shaft head relative to the workpiece in the axial direction and the radial direction of the workpiece, the grindstone is used as a CBN grindstone, and the grindstone is supported. A configuration was adopted in which the rotational axis of the shaft head was inclined obliquely with respect to the rotational axis of the headstock supporting the workpiece, and the cross-sectional shape of the outer peripheral surface of the grindstone was R-shaped.

また、本発明の円筒研削盤による外面研削方法は、回転駆動される円筒研削盤の主軸台にワークを支持し、砥石を支持して回転駆動される軸頭を、ワークの軸方向と径方向へ相対的に移動させることにより、ワークの外面を研削する円筒研削盤による外面研削方法において、前記砥石をCBN砥石として、その外周面の断面形状をR形状とし、この砥石を支持する前記軸頭の回転軸線を、前記ワークを支持する主軸台の回転軸線に対して斜めに傾斜させた方法を採用した。   Further, in the outer surface grinding method using the cylindrical grinder according to the present invention, the workpiece is supported on the spindle head of the rotationally driven cylindrical grinder, and the shaft head that is rotationally driven by supporting the grindstone is divided into the axial direction and the radial direction of the workpiece. In the outer surface grinding method using a cylindrical grinder that grinds the outer surface of the workpiece by moving the wheel relative to each other, the grindstone is a CBN grindstone, the cross-sectional shape of the outer peripheral surface is an R shape, and the shaft head supports the grindstone A method was adopted in which the rotation axis of the was inclined obliquely with respect to the rotation axis of the headstock supporting the workpiece.

すなわち、砥石を磨耗の非常に少ないCBN砥石として、この砥石を支持する軸頭の回転軸線を、ワークを支持する主軸台の回転軸線に対して斜めに傾斜させ、砥石の外周面の断面形状をR形状とすることにより、砥石の外周面をR形状のいずれかの点で、任意の傾斜角を有するワークの周面や端面等の外面と点接触させて研削し、かつ、この点接触で研削する砥石の磨耗を抑制して、砥石を支持する軸頭の相対移動機構を複雑にすることなく、ワークの周面と端面を含む外面を一つの砥石で簡単に研削できるようにした。   That is, the grindstone is a CBN grindstone with very little wear, and the rotational axis of the head that supports the grindstone is inclined obliquely with respect to the rotational axis of the headstock that supports the workpiece, so that the cross-sectional shape of the outer peripheral surface of the grindstone is By adopting the R shape, the outer peripheral surface of the grindstone is ground at any point of the R shape by making point contact with the outer surface such as the peripheral surface or end surface of the workpiece having an arbitrary inclination angle, and by this point contact By suppressing the wear of the grinding wheel to be ground, the outer surface including the peripheral surface and the end surface of the workpiece can be easily ground with a single grinding stone without complicating the relative movement mechanism of the shaft head that supports the grinding wheel.

本発明の円筒研削盤および円筒研削盤による外面研削方法は、砥石を磨耗の非常に少ないCBN砥石として、この砥石を支持する軸頭の回転軸線を、ワークを支持する主軸台の回転軸線に対して斜めに傾斜させ、砥石の外周面の断面形状をR形状とすることにより、砥石の外周面をR形状のいずれかの点で、任意の傾斜角を有するワークの周面や端面等の外面と点接触させて研削し、かつ、この点接触で研削する砥石の磨耗を抑制するようにしたので、砥石を支持する軸頭の相対移動機構を複雑にすることなく、ワークの周面と端面を含む外面を一つの砥石で簡単に研削することができる。   The cylindrical grinding machine and the external grinding method using the cylindrical grinding machine according to the present invention are such that the grindstone is a CBN grindstone with very little wear, and the rotation axis of the head that supports the grindstone is set to the rotation axis of the headstock that supports the workpiece. The outer peripheral surface of the grindstone is formed in an R shape so that the outer peripheral surface of the grindstone is an outer surface such as a peripheral surface or an end surface of a workpiece having an arbitrary inclination angle at any point of the R shape. The surface of the workpiece and the end surface of the workpiece are made without complicating the relative movement mechanism of the shaft head that supports the wheel. Can be easily ground with one grindstone.

また、この円筒研削盤は、CNC装置による数値制御によって、砥石を支持する軸頭をワークの軸方向と径方向へ相対移動させるものとすれば、CBN砥石の磨耗が非常に少ないので、先に研削した加工終了後、または取代を残した加工終了前のワークのポストゲージを使用して、次のワークを高い精度で追い込み研削することができる。   Also, if this cylindrical grinder moves the shaft head that supports the grindstone relative to the workpiece in the axial direction and radial direction by numerical control by the CNC device, the wear of the CBN grindstone is very small. By using the post gauge of the workpiece after finishing the grinding or before finishing the machining with the machining allowance, the next workpiece can be driven and ground with high accuracy.

以下、図面に基づき、本発明の実施形態を説明する。この円筒研削盤は、図1に示すように、ワーク10を支持して回転駆動する主軸台1および心押し台2と、砥石3を支持して回転駆動する軸頭4とを備え、主軸台1と心押し台2のセンタ1a、2aに両端を支持されたワーク10に対して、CNC装置(図示省略)による数値制御によって、軸頭4がワーク10の軸方向(X方向)と径方向(Z方向)に移動させられるようになっている。また、軸頭4の回転軸線Tは、主軸台1の回転軸線Wに対して斜めに傾斜しており、砥石3が磨耗の非常に少ないCBN砥石とされ、その外周面3aの断面形状はR形状とされている。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. As shown in FIG. 1, this cylindrical grinding machine includes a headstock 1 and a tailstock 2 that support and rotate a workpiece 10, and a head 4 that supports and rotates a grindstone 3. 1 and the workpiece 10 supported at both ends by the centers 1a and 2a of the tailstock 2 are subjected to numerical control by a CNC device (not shown) so that the shaft head 4 is in the axial direction (X direction) and radial direction of the workpiece 10. It can be moved in the (Z direction). The rotation axis T A of spindle head 4 is inclined obliquely relative to the axis of rotation W A of the headstock 1, the grinding wheel 3 is very small CBN wheel wear, cross-sectional shape of the outer peripheral surface 3a Is R-shaped.

前記ワーク10は軸受部品の円筒ころであり、軸頭4に支持された砥石3は、図1中に実線で示した位置Aから、一点鎖線で示した各位置B、C、Dへと順次移動させられ、砥石3の外周面3aがR形状のいずれかの点で、ワーク10の端面10a、一方の肩部10b、外周面10cおよび他方の肩部10dと点接触しながら、これらのワーク10の外面を研削する。   The workpiece 10 is a cylindrical roller as a bearing component, and the grindstone 3 supported by the shaft head 4 is sequentially moved from the position A indicated by the solid line in FIG. 1 to the positions B, C, and D indicated by the one-dot chain line. While the outer peripheral surface 3a of the grindstone 3 is moved and is in point contact with the end surface 10a of the workpiece 10, one shoulder 10b, the outer peripheral surface 10c, and the other shoulder 10d at any point of the R shape, these workpieces 10 outer surfaces are ground.

上述した実施形態では、ワークを円筒ころとしたが、本発明に係る円筒研削盤は、円錐面、太鼓面、段差面等を有する任意の形状のワークの外面を一つの砥石で研削することができる。   In the embodiment described above, the workpiece is a cylindrical roller, but the cylindrical grinding machine according to the present invention can grind the outer surface of a workpiece having an arbitrary shape having a conical surface, a drum surface, a stepped surface, etc. with a single grindstone. it can.

円筒研削盤の実施形態を示す平面図Plan view showing an embodiment of a cylindrical grinding machine

符号の説明Explanation of symbols

1 主軸台
2 心押し台
1a、2a センタ
3 砥石
3a 外周面
4 軸頭
10 ワーク
10a 端面
10b、10d 肩部
10c 外周面
DESCRIPTION OF SYMBOLS 1 Main shaft stand 2 Tailstock 1a, 2a Center 3 Grinding wheel 3a Outer peripheral surface 4 Shaft head 10 Work 10a End surface 10b, 10d Shoulder part 10c Outer peripheral surface

Claims (3)

ワークを支持して回転駆動する主軸台と、砥石を支持して回転駆動する軸頭とを備え、前記主軸台に支持されたワークに対して、前記軸頭をワークの軸方向と径方向へ相対的に移動させることにより、ワークの外周面である円筒面、その円筒面の軸方向と交差する端面、およびその円筒面と端面の間の肩部を研削する円筒研削盤において、前記砥石をCBN砥石として、その外周面の断面形状をR形状とし、この砥石を支持する前記軸頭の回転軸線を、前記ワークを支持する主軸台の回転軸線に対して斜めに傾斜させ、その傾斜角度を保持したまま前記砥石を平行移動させることにより、前記砥石の外周面がR形状のいずれかの点で、前記ワークの円筒面、両方の肩部および一方の端面のうちの円筒面を含む少なくとも2つの隣り合う面と順次点接触しながら研削するようにしたことを特徴とする円筒研削盤。 A spindle head that supports and rotates the workpiece, and a spindle head that rotates and supports the grindstone. The workpiece is supported by the spindle table in the axial direction and the radial direction of the workpiece. In a cylindrical grinder that grinds the cylindrical surface that is the outer peripheral surface of the workpiece, the end surface that intersects the axial direction of the cylindrical surface, and the shoulder between the cylindrical surface by moving the grindstone, As a CBN grindstone, the cross-sectional shape of its outer peripheral surface is an R shape, and the rotation axis of the head that supports the grindstone is inclined obliquely with respect to the rotation axis of the headstock that supports the workpiece, and the inclination angle is By moving the grindstone in parallel while being held, the outer peripheral surface of the grindstone includes at least two of the cylindrical surface of the workpiece, the cylindrical surface of both the shoulders, and one end surface at any point of the R shape. Two adjacent faces and order Cylindrical grinding machine, characterized in that so as to grind with point contact. 回転駆動される円筒研削盤の主軸台にワークを支持し、砥石を支持して回転駆動される軸頭を、ワークの軸方向と径方向へ相対的に移動させることにより、ワークの外周面である円筒面、その円筒面の軸方向と交差する端面、およびその円筒面と端面の間の肩部を研削する円筒研削盤による外面研削方法において、前記砥石をCBN砥石として、その外周面の断面形状をR形状とし、この砥石を支持する前記軸頭の回転軸線を、前記ワークを支持する主軸台の回転軸線に対して斜めに傾斜させ、その傾斜角度を保持したまま前記砥石を平行移動させることにより、前記砥石の外周面がR形状のいずれかの点で、前記ワークの円筒面、両方の肩部および一方の端面のうちの円筒面を含む少なくとも2つの隣り合う面と順次点接触しながら研削することを特徴とする円筒研削盤による外面研削方法。 By supporting the work on the spindle head of a rotationally driven cylindrical grinder and moving the shaft head, which is driven to rotate by supporting the grindstone, in the axial and radial directions of the work , In an outer surface grinding method using a cylindrical grinder for grinding a cylindrical surface, an end surface intersecting the axial direction of the cylindrical surface, and a shoulder between the cylindrical surface and the end surface, a cross-section of an outer peripheral surface of the grindstone is a CBN grindstone The shape is an R shape, and the rotation axis of the head supporting the grindstone is inclined obliquely with respect to the rotation axis of the headstock supporting the workpiece, and the grindstone is translated while maintaining the inclination angle. In this way, the outer peripheral surface of the grindstone is in point contact with at least two adjacent surfaces including the cylindrical surface of the workpiece, both the shoulder portions, and the cylindrical surface of the one end surface at any point of the R shape. be ground while Outer surface grinding method according to cylindrical grinding machine, characterized in that. 前記ワークは軸受部品の円筒ころであり、前記砥石は、前記ワークの一方の端面、一方の肩部、外周面および他方の肩部と順次点接触しながら、ワークの外面を研削することを特徴とする請求項2に記載の円筒研削盤による外面研削方法。
The workpiece is a cylindrical roller of a bearing component, and the grindstone grinds the outer surface of the workpiece while sequentially making point contact with one end surface, one shoulder portion, an outer peripheral surface and the other shoulder portion of the workpiece. An outer surface grinding method using a cylindrical grinder according to claim 2.
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