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JP5091002B2 - Ignition coil for internal combustion engine - Google Patents
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JP5091002B2 - Ignition coil for internal combustion engine - Google Patents

Ignition coil for internal combustion engine Download PDF

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JP5091002B2
JP5091002B2 JP2008121790A JP2008121790A JP5091002B2 JP 5091002 B2 JP5091002 B2 JP 5091002B2 JP 2008121790 A JP2008121790 A JP 2008121790A JP 2008121790 A JP2008121790 A JP 2008121790A JP 5091002 B2 JP5091002 B2 JP 5091002B2
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igniter
internal combustion
case
lead
combustion engine
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JP2009270490A (en
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博巳 井出
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Hitachi Astemo Hanshin Ltd
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Hitachi Automotive Systems Hanshin Ltd
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Description

本発明は、自動車等の内燃機関の点火プラグに高電圧を供給し、火花放電を発生させるための内燃機関用点火コイルに関し、特に、イグナイタのリード部の位置がずれることがなくなって、イグナイタのリード部と外部端子との溶接、半田付け等による接続を確実に行うことができる内燃機関用点火コイルに関する。   The present invention relates to an ignition coil for an internal combustion engine for supplying a high voltage to an ignition plug of an internal combustion engine such as an automobile to generate a spark discharge, and in particular, the position of a lead portion of the igniter is not shifted, and The present invention relates to an ignition coil for an internal combustion engine that can reliably connect a lead portion and an external terminal by welding, soldering, or the like.

内燃機関用点火コイルは、一般に、一次コイル、二次コイルおよび鉄心で電磁気回路を形成し、イグナイタにより一次コイルへの導通、遮断を制御することにより、形成した電磁気回路に発生する磁束の励磁方向を大きく変化させて電磁誘導を引き起こし、この電磁誘導により発生した逆起電力を一次コイルと二次コイルとの巻回数比で昇圧し、二次コイルに高電圧を発生させて、この高電圧を二次コイルから内燃機関の点火プラグへ供給するものである。   In general, an ignition coil for an internal combustion engine forms an electromagnetic circuit with a primary coil, a secondary coil, and an iron core, and controls the conduction and blocking of the primary coil by an igniter, thereby exciting the magnetic flux generated in the formed electromagnetic circuit. Is greatly changed to increase the counter electromotive force generated by the electromagnetic induction by the turn ratio of the primary coil and the secondary coil, and a high voltage is generated in the secondary coil. The secondary coil supplies the spark plug of the internal combustion engine.

このため、図3に示す通り、従来の内燃機関用点火コイル1は、絶縁ケース2内に、電磁気回路を形成するための、図示しない一次コイルと、この一次コイルの外側に配設される図示しない二次コイルと、この二次コイルおよび一次コイルの内側に配設され、これらのコイルを磁気的に結合する図示しない鉄心と、が少なくとも収容されている。さらに、一次コイルへの導通、遮断を制御するイグナイタ3を収容したイグナイタケース4が、絶縁ケース2に嵌め込まれ、絶縁ケース2内に図示しない絶縁樹脂が注入されて硬化し、絶縁ケース2内の必要な絶縁が維持されている。
イグナイタ3は、三つの端子で構成されるリード部3aおよびモールド部3bを有し、リード部3aの三つの端子のうちの一の端子が一次コイルの一端に接続され、リード部3aがイグナイタケース4のコネクタケース部41が備える外部端子4aに接続されて、イグナイタケース4のイグナイタ収容部42に収容されるものである。イグナイタケース4は、上記コネクタケース部41と、このコネクタケース部41に連設され、イグナイタ3のモールド部3bを収納するモールド部収納部分421、および、イグナイタ3のリード部3aを収納するリード部収納部分422からなるイグナイタ収容部42とで構成されている。
For this reason, as shown in FIG. 3, the conventional ignition coil 1 for an internal combustion engine includes a primary coil (not shown) for forming an electromagnetic circuit in an insulating case 2 and an illustration provided on the outside of the primary coil. At least a secondary coil that is not shown, and an iron core (not shown) that is disposed inside the secondary coil and the primary coil and magnetically couples these coils. Furthermore, an igniter case 4 that houses an igniter 3 that controls conduction to and disconnection from the primary coil is fitted into the insulating case 2, and an insulating resin (not shown) is injected into the insulating case 2 and hardened. Necessary insulation is maintained.
The igniter 3 has a lead portion 3a composed of three terminals and a mold portion 3b. One of the three terminals of the lead portion 3a is connected to one end of the primary coil, and the lead portion 3a is an igniter case. 4 is connected to an external terminal 4 a included in the connector case part 41 of 4 and accommodated in the igniter accommodating part 42 of the igniter case 4. The igniter case 4 includes the connector case portion 41, a mold portion storage portion 421 that is connected to the connector case portion 41 and stores the mold portion 3 b of the igniter 3, and a lead portion that stores the lead portion 3 a of the igniter 3. The igniter accommodating part 42 which consists of the accommodating part 422 is comprised.

なお、上記イグナイタ3と、混合気の燃焼によって生じるイオン電流を検出するイオン電流検出回路、および、このイオン電流検出回路によって検出されたイオン電流を示す信号を処理する処理回路が形成された回路基板とが一体的に絶縁ケース内に収容され、イオン電流の確実な検出により、内燃機関の失火を判断する精度を向上させた内燃機関用点火コイルに係る発明が、下記特許文献1にて提案されている。
特開2003−83220号公報
The circuit board on which the igniter 3, an ion current detection circuit for detecting an ion current generated by combustion of the air-fuel mixture, and a processing circuit for processing a signal indicating the ion current detected by the ion current detection circuit are formed. Is disclosed in Japanese Patent Application Laid-Open No. 2004-228688, in which an ignition coil for an internal combustion engine with improved accuracy in determining misfire of the internal combustion engine by reliably detecting an ionic current is housed in an insulating case. ing.
JP 2003-83220 A

ここで、従来の内燃機関用点火コイル1では、イグナイタ3がリード部3aを外部端子4aに接続させながらイグナイタケース4のイグナイタ収容部42に収容される際、モールド部3bがイグナイタケース4の、特に、イグナイタ収容部42のモールド部収納部分421の内面に当てるようにして収容されることにより、イグナイタ3の位置決めを行っている。このため、図4に示す通り、イグナイタ3のリード部3aは、公差等部品のガタつきにより、外部端子4aとの接続がずれて溶接、半田付けされる場合が生じ、接続不良を起こす恐れがあるという問題があった。   Here, in the conventional ignition coil 1 for an internal combustion engine, when the igniter 3 is accommodated in the igniter accommodating portion 42 of the igniter case 4 while the lead portion 3a is connected to the external terminal 4a, the mold portion 3b of the igniter case 4 is In particular, the igniter 3 is positioned by being housed so as to be in contact with the inner surface of the mold portion housing portion 421 of the igniter housing portion 42. For this reason, as shown in FIG. 4, the lead part 3a of the igniter 3 may be welded or soldered due to the backlash of parts such as tolerance, and the connection with the external terminal 4a may be shifted, which may cause poor connection. There was a problem that there was.

そこで、本発明は、上記実情に鑑み提案され、イグナイタのリード部と外部端子との接続を確実なものとするようなイグナイタの位置決めを行うことにより、イグナイタのリード部と外部端子との溶接、半田付け等による接続を確実に実行することができ、接続不良を起こす恐れがなくなって、品質向上に寄与することができる内燃機関用点火コイルを提供することを目的とする。   Therefore, the present invention has been proposed in view of the above circumstances, and by positioning the igniter so as to ensure the connection between the lead part of the igniter and the external terminal, welding between the lead part of the igniter and the external terminal, An object of the present invention is to provide an ignition coil for an internal combustion engine that can reliably perform connection by soldering or the like, eliminate the possibility of causing connection failure, and contribute to quality improvement.

上記目的を達成するために、本発明は、イグナイタのモールド部を収納するモールド部収納部分、および、前記イグナイタのリード部を収納するリード部収納部分からなるイグナイタ収容部と、このイグナイタ収容部に連設され、前記イグナイタを外部電源と接続するための外部端子を備えたコネクタケース部と、を有、前記コネクタケース部から前記イグナイタ収容部の前記リード部収納部分へ前記外部端子の一端を突出させて、この一端に前記イグナイタの前記リード部を接続させるイグナイタケースを備えた内燃機関用点火コイルにおいて、前記イグナイタケースの前記リード部収納部分の対向する内面に突部を設け、この突部により前記イグナイタのうち、前記外部端子に接続される前記リード部を位置決めした、ことを特徴とする。 In order to achieve the above object, the present invention provides a mold part housing part for housing an igniter mold part, an igniter housing part comprising a lead part housing part for housing the lead part of the igniter, and the igniter housing part. It is continuously provided, and a connector case portion with an external terminal for connecting the igniter to an external power source, have a, one end of the external terminals from the connector case portion to the lead portion housing portion of the igniter receiving portion In the ignition coil for an internal combustion engine having an igniter case that protrudes and connects the lead portion of the igniter to one end thereof, a protrusion is provided on the inner surface of the igniter case facing the lead portion storage portion. wherein one of the igniter, and positioning the lead portion connected to said external terminal, to characterized in that the .

本発明に係る内燃機関用点火コイルでは、イグナイタケースにおけるイグナイタ収容部のリード部収納部分の対向する内面に突部を設け、この突部によりイグナイタのリード部を位置決めしたので、イグナイタのリード部とイグナイタケースにおけるコネクタケース部が備える外部端子との接続部に近い位置にてイグナイタのリード部を位置決めすることができるため、イグナイタのリード部とイグナイタケースが備える外部端子との接続の位置がずれることを抑えることができ、イグナイタのリード部と外部端子との溶接、半田付け等による接続を確実に実行することができ、接続不良を起こす恐れがなくなって、品質向上に寄与することができる。 In an internal combustion engine ignition coil according to the present invention, a projection provided on opposing inner surfaces of the lead portion housing portion of the igniter receiving portion in the igniter case, since the positioning of the leads of the igniter by the protrusion, and the lead portion of the igniter since at a position close to the connection portion between the external terminals provided in the connector case portion in the igniter case it is possible to position the lead portion of the igniter, the position of connection to an external terminal provided in the lead and the igniter case of the igniter is deviated Therefore, the connection between the lead portion of the igniter and the external terminal by welding, soldering, or the like can be reliably performed, and there is no possibility of causing a connection failure, which can contribute to quality improvement.

したがって、本発明により、イグナイタのリード部と外部端子との接続を確実なものとすることが可能で、イグナイタのリード部と外部端子との溶接、半田付け等による接続を確実に実行することができて、接続不良を起こすことのない、品質が向上した内燃機関用点火コイルを提供することができる。 Accordingly, the present invention, in the possible be made reliable connection between the lead and the external terminal of the igniter, the welding between the lead portion and the external terminals of the igniter, possible to reliably perform the connection by soldering or the like Therefore, it is possible to provide an ignition coil for an internal combustion engine with improved quality that does not cause poor connection.

以下、実施形態を示す図面に基づいて本発明を詳細に説明する。
図1は、本発明の一の実施形態に係る内燃機関用点火コイルにおける、イグナイタケースにイグナイタが収容された状態を示す説明図、図2は、参考例に係る内燃機関用点火コイルにおける、イグナイタケースにイグナイタが収容された状態を示す説明図である。なお、図3および図4に従来例として示した部分と同一又は相当部分には、同一符号を付して説明を省略する。
Hereinafter, the present invention will be described in detail with reference to the drawings illustrating embodiments.
FIG. 1 is an explanatory view showing a state where an igniter is housed in an igniter case in an ignition coil for an internal combustion engine according to an embodiment of the present invention, and FIG. 2 is an igniter in the ignition coil for an internal combustion engine according to a reference example . It is explanatory drawing which shows the state in which the igniter was accommodated in the case. 3 and FIG. 4 that are the same as or equivalent to those shown as conventional examples are given the same reference numerals, and description thereof is omitted.

本発明に係る内燃機関用点火コイルは、図1に示す通り、イグナイタケース4におけるイグナイタ収容部42のリード部収納部分422に突部4Xを設け、この突部4Xによりイグナイタ3を位置決めしたものである。特に、上記突部4Xは、イグナイタケース4のリード部収納部分422の対向する内面423に設けられている。換言すれば、本発明に係る内燃機関用点火コイルは、イグナイタ3のリード部3aとイグナイタケース4におけるコネクタケース部41が備える外部端子4aとの接続部の極近傍であるイグナイタ3のリード部3aにてイグナイタ3を位置決めするため、イグナイタケース4におけるイグナイタ収容部42のリード部収納部分422の対向する内面423に、上記突部4Xを設けたものである。   As shown in FIG. 1, the ignition coil for an internal combustion engine according to the present invention is provided with a protrusion 4X in a lead portion storage portion 422 of an igniter storage portion 42 in an igniter case 4 and the igniter 3 is positioned by the protrusion 4X. is there. In particular, the protrusion 4X is provided on the inner surface 423 of the igniter case 4 facing the lead portion storage portion 422. In other words, the ignition coil for an internal combustion engine according to the present invention has a lead portion 3a of the igniter 3 that is in the vicinity of a connection portion between the lead portion 3a of the igniter 3 and the external terminal 4a of the connector case portion 41 of the igniter case 4. In order to position the igniter 3, the protrusion 4 </ b> X is provided on the inner surface 423 of the igniter housing portion 42 of the igniter housing 4 facing the lead portion housing portion 422.

そうすると、本発明に係る内燃機関用点火コイルでは、イグナイタ3のリード部3aとイグナイタケース4におけるコネクタケース部41が備える外部端子4aとの接続部の極近傍にて、イグナイタ3が位置決されるため、イグナイタ3のリード部3aとイグナイタケース4におけるコネクタケース部41が備える外部端子4aとの接続の位置がずれることがなくなる、若しくは、最小限に抑えられる。したがって、イグナイタ3のリード部3aと外部端子4aとの溶接、半田付け等による接続が確実に実行され、接続不良を起こす恐れが解消される。   Then, in the ignition coil for an internal combustion engine according to the present invention, the igniter 3 is positioned in the vicinity of the connection portion between the lead portion 3a of the igniter 3 and the external terminal 4a included in the connector case portion 41 of the igniter case 4. Therefore, the position of the connection between the lead portion 3a of the igniter 3 and the external terminal 4a included in the connector case portion 41 in the igniter case 4 is not shifted or minimized. Therefore, the connection between the lead portion 3a of the igniter 3 and the external terminal 4a is reliably performed by welding, soldering, or the like, and the possibility of causing a connection failure is eliminated.

また、参考例に係る内燃機関用点火コイルは、図2に示す通り、イグナイタケース4におけるイグナイタ収容部42のリード部収納部分422の、イグナイタ3が収納された状態におけるイグナイタ3のリード部3aに挟まれる位置に突部4Xを設けたものである。換言すれば、本発明の他の実施形態に係る内燃機関用点火コイルは、イグナイタ3のリード部3aとイグナイタケース4におけるコネクタケース部41が備える外部端子4aとの接続部の極近傍であるイグナイタ3のリード部3aにてイグナイタ3を位置決めするため、イグナイタケース4におけるイグナイタ収容部42のリード部収納部分422に収納されるリード部3aに挟まれる位置に、上記突部4Xを設けたものである。 Further, as shown in FIG. 2, the ignition coil for the internal combustion engine according to the reference example is provided in the lead portion 3 a of the igniter 3 in the state where the igniter 3 is housed in the lead portion housing portion 422 of the igniter housing portion 42 in the igniter case 4. The protrusions 4X are provided at the sandwiched positions. In other words, the ignition coil for an internal combustion engine according to another embodiment of the present invention is an igniter that is in the immediate vicinity of a connection portion between the lead portion 3a of the igniter 3 and the external terminal 4a included in the connector case portion 41 of the igniter case 4. In order to position the igniter 3 with the three lead portions 3a, the protrusion 4X is provided at a position between the lead portion 3a accommodated in the lead portion accommodating portion 422 of the igniter accommodating portion 42 in the igniter case 4. is there.

そうすると、参考例に係る内燃機関用点火コイルでは、イグナイタ3のリード部3aとイグナイタケース4におけるコネクタケース部41が備える外部端子4aとの接続部の極近傍にて、イグナイタ3が位置決されるため、イグナイタ3のリード部3aとイグナイタケース4におけるコネクタケース部41が備える外部端子4aとの接続の位置がずれることがなくなる、若しくは、最小限に抑えられる。したがって、イグナイタ3のリード部3aと外部端子4aとの溶接、半田付け等による接続が確実に実行され、接続不良を起こす恐れが解消される。 Then, in the ignition coil for an internal combustion engine according to the reference example , the igniter 3 is positioned in the vicinity of the connection portion between the lead portion 3a of the igniter 3 and the external terminal 4a included in the connector case portion 41 of the igniter case 4. Therefore, the position of the connection between the lead portion 3a of the igniter 3 and the external terminal 4a included in the connector case portion 41 in the igniter case 4 is not shifted or minimized. Therefore, the connection between the lead portion 3a of the igniter 3 and the external terminal 4a is reliably performed by welding, soldering, or the like, and the possibility of causing a connection failure is eliminated.

以上、本発明の実施形態を詳述したが、本発明は、特許請求の範囲に記載された事項を逸脱することがなければ、上記実施形態に限定されることなく、種々の設計変更を行うことが可能である。 Have been described in detail with implementation forms of the present invention, the present invention is, if there is no departing from the matters described in the claims, is not limited to the above embodiments, and various modifications in design Is possible.

すなわち、本発明は、イグナイタケースのリード部収納部分の対向する内面に突部を設け、この突部によりイグナイタのリード部を位置決めした構成であって、イグナイタのリード部とイグナイタケースが備える外部端子との接続部の極近傍にてイグナイタのリード部を位置決めをするものである限り、イグナイタのリード部とイグナイタケースが備える外部端子との接続の位置がずれるということをなくし、若しくは、最小限に抑え、イグナイタのリード部と外部端子との溶接、半田付け等による接続を確実に実行することができ、接続不良を起こす恐れがなくなって、品質向上に寄与することができるので、本発明の範囲に属する内燃機関用点火コイルとなる。 That is, the present invention has a configuration in which a protrusion is provided on the inner surface of the lead portion storage portion of the igniter case facing each other and the lead portion of the igniter is positioned by this protrusion, and the igniter lead portion and the external terminal provided in the igniter case as long as it positioning the lead portion of the igniter in close proximity of the connection portion between the position of connection to an external terminal provided in the lead and the igniter case of the igniter eliminating that deviates, or minimize Therefore, the connection between the lead portion of the igniter and the external terminal by welding, soldering, etc. can be reliably performed, and there is no risk of poor connection, which can contribute to quality improvement. An ignition coil for an internal combustion engine belonging to

本発明の一の実施形態に係る内燃機関用点火コイルにおける、イグナイタケースにイグナイタが収容された状態を示す説明図である。It is explanatory drawing which shows the state in which the igniter was accommodated in the igniter case in the ignition coil for internal combustion engines which concerns on one Embodiment of this invention. 参考例に係る内燃機関用点火コイルにおける、イグナイタケースにイグナイタが収容された状態を示す説明図である。It is explanatory drawing which shows the state by which the igniter was accommodated in the igniter case in the ignition coil for internal combustion engines which concerns on a reference example . 従来の内燃機関用点火コイルの概略を示す概略平面図である。It is a schematic plan view which shows the outline of the conventional ignition coil for internal combustion engines. 従来の内燃機関用点火コイルにおける、イグナイタケースにイグナイタが収容された状態を示す説明図である。It is explanatory drawing which shows the state by which the igniter was accommodated in the igniter case in the conventional ignition coil for internal combustion engines.

1 内燃機関用点火コイル
2 絶縁ケース
3 イグナイタ
3a リード部
3b モールド部
4 イグナイタケース
41 コネクタケース部
42 イグナイタ収容部
421 モールド部収納部分
422 リード部収納部分
423 リード部収納部分の内面
4a 外部端子
4X 突部
DESCRIPTION OF SYMBOLS 1 Ignition coil for internal combustion engines 2 Insulating case 3 Igniter 3a Lead part 3b Mold part 4 Igniter case 41 Connector case part 42 Igniter accommodating part 421 Mold part accommodating part 422 Lead part accommodating part 423 Inner surface of lead part accommodating part 4a External terminal 4X Projection Part

Claims (1)

イグナイタのモールド部を収納するモールド部収納部分、および、前記イグナイタのリード部を収納するリード部収納部分からなるイグナイタ収容部と、このイグナイタ収容部に連設され、前記イグナイタを外部電源と接続するための外部端子を備えたコネクタケース部と、を有、前記コネクタケース部から前記イグナイタ収容部の前記リード部収納部分へ前記外部端子の一端を突出させて、この一端に前記イグナイタの前記リード部を接続させるイグナイタケースを備えた内燃機関用点火コイルにおいて、
前記イグナイタケースの前記リード部収納部分の対向する内面に突部を設け、この突部により前記イグナイタのうち、前記外部端子に接続される前記リード部を位置決めした、
ことを特徴とする内燃機関用点火コイル。
An igniter housing part comprising a mold part housing part for housing the mold part of the igniter, and a lead part housing part for housing the lead part of the igniter, and connected to the igniter housing part for connecting the igniter to an external power source possess a connector case portion having an external terminal, a for the said from the connector case portion to the lead portion housing portion of the igniter receiving portion is protruded at one end of the external terminals, the leads of the igniter to the end In the ignition coil for an internal combustion engine provided with an igniter case for connecting the parts,
Protruding portions are provided on the inner surfaces of the igniter case facing the lead portion storage portion , and the protruding portions positioned the lead portions of the igniter connected to the external terminals .
An ignition coil for an internal combustion engine.
JP2008121790A 2008-05-08 2008-05-08 Ignition coil for internal combustion engine Expired - Fee Related JP5091002B2 (en)

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JPH0454281A (en) * 1990-06-25 1992-02-21 Hitachi Ltd Ignition device for internal combustion engine
JPH0917662A (en) * 1995-06-30 1997-01-17 Hitachi Ltd Ignition device for internal combustion engine
JP3550631B2 (en) * 1996-03-22 2004-08-04 株式会社デンソー Ignition coil and method of manufacturing the same
JP2001297927A (en) * 2000-04-14 2001-10-26 Toshiba Lighting & Technology Corp Electromagnetic equipment, discharge lamp lighting device and lighting equipment
JP4079317B2 (en) * 2002-03-07 2008-04-23 株式会社デンソー Ignition device for internal combustion engine
JP4260760B2 (en) * 2005-02-28 2009-04-30 三菱電機株式会社 Ignition device for internal combustion engine
JP4457926B2 (en) * 2005-03-14 2010-04-28 株式会社デンソー Ignition coil
JP2006328990A (en) * 2005-05-24 2006-12-07 Hanshin Electric Co Ltd Ignition coil for internal combustion engine
JP3891208B2 (en) * 2005-07-12 2007-03-14 株式会社デンソー Ignition coil and manufacturing method thereof
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