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JP5111929B2 - Plate grinding wheel, mold machining method, and workpiece machining method - Google Patents
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JP5111929B2 - Plate grinding wheel, mold machining method, and workpiece machining method - Google Patents

Plate grinding wheel, mold machining method, and workpiece machining method Download PDF

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JP5111929B2
JP5111929B2 JP2007114366A JP2007114366A JP5111929B2 JP 5111929 B2 JP5111929 B2 JP 5111929B2 JP 2007114366 A JP2007114366 A JP 2007114366A JP 2007114366 A JP2007114366 A JP 2007114366A JP 5111929 B2 JP5111929 B2 JP 5111929B2
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plate
grindstone
inorganic long
reinforced resin
resin body
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JP2008264976A (en
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修平 林
俊 松下
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Xebec Technology Co Ltd
Taimei Chemicals Co Ltd
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Xebec Technology Co Ltd
Taimei Chemicals Co Ltd
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Description

本発明は、無機長繊維強化樹脂体を用いた板状砥石、この板状砥石を用いて金型などのワークを加工する方法に関するものである。   The present invention relates to a plate-like grindstone using an inorganic long fiber reinforced resin body and a method for processing a workpiece such as a mold using the plate-like grindstone.

従来、研削や研磨などに用いる砥石のうち、無機長繊維強化樹脂体を用いたものとしては、厚さ方向において無機長繊維の繊維束が複数本、積層されている無機長繊維強化樹脂体からなる回転工具が提案されている(例えば、特許文献1参照)。
特開2003−285272号公報
Conventionally, among grindstones used for grinding, polishing, etc., those using inorganic long fiber reinforced resin bodies include inorganic long fiber reinforced resin bodies in which a plurality of fiber bundles of inorganic long fibers are laminated in the thickness direction. A rotating tool is proposed (see, for example, Patent Document 1).
JP 2003-285272 A

ここに、本願発明者は、図8(a)、(b)に示すように、特許文献1に開示の無機長繊維強化樹脂体などを用いて板状砥石を構成し、狭い隙間内などでも容易に研磨を行えるようにすることを提案するものである。しかしながら、図8(b)に示すように、放電加工により形成されたプラスチック成形用金型の凹部110は、奥に進むに従って隙間寸法が狭く、かつ、最も奥が0.5mm程度の狭い隙間寸法になっているため、厚さが1mmの等厚の板状砥石1で凹部110の内面111を加工しようとした際、凹部110の奥まで板状砥石1が届かない。かといって、図8(c)に示すように、厚さを0.5mmまで薄くした等厚の板状砥石1では、板状砥石1の長さ方向の全体にわたって腰が弱く、研磨を効率よく行うことができないという問題点がある。また、図8(c)に示す板状砥石1は、腰が弱いため、研磨の際に力を加えると、板状砥石1が長さ方向の全体にわたって大きく撓むので、板状砥石1が凹部110の開口縁112に接してしまう結果、開口縁112を研磨してしまい、形状がだれてしまうという問題点がある。さらに、図8(a)、(b)、(c)に示す板状砥石1では、厚さ方向において無機長繊維の繊維束が複数本、積層されている構造になっているので、上面1eおよび下面1fでは、無機長繊維の先端部が露出していない。このため、図8(a)、(b)に示す板状砥石1は、上面1eおよび下面1fには研磨能力が殆どなく、先端部1aのみでしか研磨できないという問題点もある。   Here, as shown in FIGS. 8 (a) and 8 (b), the inventor of the present application forms a plate-like grindstone using the inorganic long fiber reinforced resin body disclosed in Patent Document 1, and the like even in a narrow gap. It is proposed that polishing can be performed easily. However, as shown in FIG. 8 (b), the recess 110 of the plastic molding die formed by electric discharge machining has a narrow gap dimension as it goes deeper and the innermost gap dimension is about 0.5 mm. Therefore, when processing the inner surface 111 of the recess 110 with the plate-like grindstone 1 having an equal thickness of 1 mm, the plate-like grindstone 1 does not reach the back of the recess 110. However, as shown in FIG. 8 (c), the plate-shaped grindstone 1 having a thickness as thin as 0.5 mm is weak in the entire length of the plate-shaped grindstone 1, and polishing is efficient. There is a problem that cannot be done well. Further, since the plate-like grindstone 1 shown in FIG. 8 (c) is weak, if a force is applied during polishing, the plate-like grindstone 1 is greatly bent over the entire length direction. As a result of coming into contact with the opening edge 112 of the recess 110, there is a problem that the opening edge 112 is polished and the shape is distorted. Further, the plate-like grindstone 1 shown in FIGS. 8A, 8B, and 8C has a structure in which a plurality of fiber bundles of inorganic long fibers are laminated in the thickness direction. And in the lower surface 1f, the front-end | tip part of an inorganic long fiber is not exposed. For this reason, the plate-like grindstone 1 shown in FIGS. 8A and 8B has a problem that the upper surface 1e and the lower surface 1f have almost no polishing ability and can be polished only by the tip portion 1a.

以上の問題点に鑑みて、本発明の課題は、狭い隙間内でも研磨を行うことができるとともに、腰が強く、かつ、端部に加えて上面あるいは下面でも研磨を行うことのできる板状砥石、この板状砥石を用いた金型の加工方法、およびワークの加工方法を提供することにある。   In view of the above problems, the problem of the present invention is that a plate-like grindstone that can be polished even in a narrow gap, is firm, and can be polished on the upper surface or the lower surface in addition to the end portion. Another object of the present invention is to provide a die machining method and a workpiece machining method using the plate-like grindstone.

上記課題を解決するため、本発明では、厚さ方向において無機長繊維の繊維束が積層されている板状の無機長繊維強化樹脂体を備え、前記無機長繊維強化樹脂体の長さ方向および幅方向のうちの長さ方向における途中位置から先端部までには、当該無機長繊維強化樹脂体の厚さを先端側に向かうに従って薄くするとともに前記無機長繊維の端部を露出させるテーパ面が前記無機長繊維強化樹脂体の上面および下面のうちの一方の面のみに形成され、前記無機長繊維強化樹脂体において前記テーパ面以外の部分は等厚になっていることを特徴とする。 In order to solve the above problems, the present invention comprises a plate-like inorganic long fiber reinforced resin body in which fiber bundles of inorganic long fibers are laminated in the thickness direction, and the length direction of the inorganic long fiber reinforced resin body and From the middle position in the length direction of the width direction to the tip portion, there is a taper surface that exposes the end portion of the inorganic long fiber while reducing the thickness of the inorganic long fiber reinforced resin body toward the tip side. The inorganic long fiber reinforced resin body is formed only on one surface of the upper surface and the lower surface, and a portion other than the tapered surface in the inorganic long fiber reinforced resin body has an equal thickness .

本発明に係る板状砥石は、上面あるいは下面に、先端側の厚さを薄くするテーパ面が形成されているので、狭い隙間内でも板状砥石の端部を挿入させることができる。また、板状砥石の端部は、狭い隙間内に挿入できるように薄くなっているが、板厚が厚い部分は腰が強い。このため、本発明の板状砥石によれば、研磨を効率よく行うことができる。また、本発明の板状砥石は、腰が強いので、研磨の際に力を加えても、適度に撓むだけであり、隙間の開口縁などといった余計な場所に接することがなく、余計な場所を研磨してしまうという事態が発生しない。また、板状砥石では、厚さ方向において無機長繊維の繊維束が複数本、積層されている構造になっているので、そのままでは、上面および下面において無機長繊維の先端部が露出せず、研磨能力がないが、本発明の板状砥石において、テーパ面では無機長繊維の先端部が露出している。それ故、本発明によれば、端面だけでなく、上面あるいは下面にも研磨能力を備えた板状砥石を提供することができる。 In the plate-like grindstone according to the present invention, the taper surface for reducing the thickness on the tip side is formed on the upper surface or the lower surface, so that the end of the plate-like grindstone can be inserted even in a narrow gap. Moreover, although the edge part of a plate-shaped grindstone is thin so that it can insert in a narrow clearance gap, the part with thick plate | board thickness is strong. For this reason, according to the plate-shaped grindstone of this invention, grinding | polishing can be performed efficiently. Further, since the plate-like grindstone of the present invention is strong, even if a force is applied during polishing, the plate-like grindstone only bends moderately, and does not come into contact with an extra place such as an opening edge of a gap. The situation of polishing the place does not occur. Further, in the plate-like grindstone, since a plurality of fiber bundles of inorganic long fibers are laminated in the thickness direction, the tip of the inorganic long fibers is not exposed on the upper surface and the lower surface as it is, Although there is no polishing ability, in the plate-like grindstone of the present invention, the tip of the inorganic long fiber is exposed on the tapered surface. Therefore, according to the present invention, it is possible to provide a plate-like grindstone having a polishing ability not only on the end face but also on the upper surface or the lower surface.

また、テーパ面は、前記無機長繊維強化樹脂体の長さ方向における途中位置から当該無機長繊維強化樹脂体の先端部まで形成され、前記無機長繊維強化樹脂体において前記テーパ面以外の部分は等厚になっている。このため、板状砥石においてテーパ面以外の部分、およびテーパ面でも等厚部分に近い部分は、強い腰を備えているので、先端側を強い力でワークに押し付けることができ、研磨を効率よく行うことができる。また、等厚部を超音波工具、エアー工具、電動工具などでチャックすることが容易となり、研磨効率を向上することができる。さらに、本発明の板状砥石は、腰が強いので、研磨の際に力を加えても、適度に撓むだけであり、隙間の開口縁などといった余計な場所に接して研磨してしまうという事態が発生しない。 Further, the taper surface is formed from a midway position in the length direction of the inorganic long fiber reinforced resin body to the tip of the inorganic long fiber reinforced resin body, and the portion other than the taper surface in the inorganic long fiber reinforced resin body is It is the same thickness . For this reason, the portion other than the tapered surface in the plate-like grinding stone and the portion close to the equal thickness portion on the tapered surface have a strong waist, so the tip side can be pressed against the workpiece with a strong force, and polishing is efficiently performed It can be carried out. Further, it becomes easy to chuck the equal thickness portion with an ultrasonic tool, an air tool, an electric tool, etc., and the polishing efficiency can be improved. Furthermore, since the plate-like grindstone of the present invention is strong, even if a force is applied during polishing, it only bends moderately, and it will be polished in contact with extra places such as the opening edge of the gap. Things don't happen.

本発明において、前記無機長繊維は、アルミナ繊維、炭化ケイ素繊維、ボロン繊維、およびガラス繊維からなる群から選ばれた無機長繊維である。   In the present invention, the inorganic long fibers are inorganic long fibers selected from the group consisting of alumina fibers, silicon carbide fibers, boron fibers, and glass fibers.

本発明において、前記無機長繊維強化樹脂体は、厚さが3mm以下であることが好ましい。このように構成すると、無機長繊維強化樹脂体は、面外方向への可撓性を備えることになるので、板状砥石を撓ませた際の反発力を利用して、板状砥石をワークに確実に当接させることができる。   In the present invention, the inorganic long fiber reinforced resin body preferably has a thickness of 3 mm or less. If comprised in this way, since an inorganic long fiber reinforced resin body will be equipped with the flexibility to an out-of-plane direction, a plate-shaped grindstone is made into a workpiece | work using the repulsive force at the time of bending a plate-shaped grindstone. Can be reliably brought into contact with each other.

本発明において、前記無機長繊維強化樹脂体は、面外方向への可撓性を備えていることが好ましい。このように構成すると、板状砥石を撓ませた際の反発力を利用して、板状砥石をワークに確実に当接させることができる。   In this invention, it is preferable that the said inorganic continuous fiber reinforced resin body is equipped with the flexibility to an out-of-plane direction. If comprised in this way, a plate-shaped grindstone can be reliably contact | abutted to a workpiece | work using the repulsive force at the time of bending a plate-shaped grindstone.

本発明において、前記無機長繊維強化樹脂体は、前記繊維束として、所定の間隔をあけて第1の方向に配向された複数本の第1の繊維束と、所定の間隔をあけて前記第1の繊維束と交差する第2の方向に配列された複数本の第2の繊維束とを有し、前記第1の繊維束および前記第2の繊維束は、一方の繊維束の間に他方の繊維束が部分的に入り込んだ状態にあることが好ましい。このように構成すると、第1の繊維束と第2の繊維束は、明確な層構造を構成していないので、楔のような機能を発揮し、層間の接着が強力である。それ故、研磨を行っている際に、上層側の繊維束が下層側の繊維束から剥がれるという不具合(層間剥離)が起こりにくいので、板状砥石の寿命が長い。   In the present invention, the inorganic long fiber reinforced resin body includes a plurality of first fiber bundles oriented in a first direction with a predetermined interval as the fiber bundle, and the first bundle with a predetermined interval. A plurality of second fiber bundles arranged in a second direction intersecting with one fiber bundle, and the first fiber bundle and the second fiber bundle are interposed between one fiber bundle and the other. It is preferable that the fiber bundle is partially in the state. If comprised in this way, since the 1st fiber bundle and the 2nd fiber bundle do not comprise the clear layer structure, the function like a wedge is exhibited and the adhesion between layers is strong. Therefore, the failure of the upper-layer side fiber bundles from the lower-layer side fiber bundles (delamination) is unlikely to occur during polishing, so the life of the plate-like grindstone is long.

本発明を適用した板状砥石を用いたワークの加工方法では、前記板状砥石において前記テーパ面が形成されている面側をワークの被加工面に押し当てた状態で当該板状砥石とワークとを相対移動させることを特徴とする。例えば、本発明を適用した板状砥石を用いた金型の加工方法では、金型において溝状に形成された成形用凹部の内面に対して前記板状砥石において前記テーパ面が形成されている面側を押し当てた状態で当該板状砥石と金型とを相対移動させることを特徴とする。   In the workpiece processing method using the plate-like grindstone to which the present invention is applied, the plate-like grindstone and the workpiece in a state where the surface side on which the tapered surface is formed is pressed against the work surface of the workpiece. Are moved relative to each other. For example, in a die processing method using a plate-like grindstone to which the present invention is applied, the taper surface is formed in the plate-like grindstone with respect to the inner surface of a molding recess formed in a groove shape in the die. The plate-like grindstone and the mold are relatively moved in a state where the surface side is pressed.

本発明では、板状砥石の上面あるいは下面に、端部に向かって厚さを薄くするテーパ面が形成されているので、狭い隙間内でも板状砥石の端部を挿入させることができる。また、板状砥石の端部は、狭い隙間内に挿入できるように薄くなっているが、板厚が厚い部分は腰が強い。このため、本発明の板状砥石によれば、研磨を効率よく行うことができる。また、本発明の板状砥石は、腰が強いので、研磨の際に力を加えても、適度に撓むだけであり、隙間の開口縁などといった余計な場所に接することがなく、余計な場所を研磨してしまうという事態が発生しない。また、板状砥石では、厚さ方向において無機長繊維の繊維束が複数本、積層されている構造になっているので、そのままでは、上面および下面において無機長繊維の先端部が露出せず、研磨能力が殆どないが、本発明の板状砥石においては、テーパ面で無機長繊維の先端部が露出している。それ故、本発明によれば、端面だけでなく、上面あるいは下面にも研磨能力を備えた板状砥石を提供することができる。 In the present invention, since the tapered surface is formed on the upper surface or the lower surface of the plate-shaped grindstone so that the thickness decreases toward the end portion , the end portion of the plate-shaped grindstone can be inserted even in a narrow gap. Moreover, although the edge part of a plate-shaped grindstone is thin so that it can insert in a narrow clearance gap, the part with thick plate | board thickness is strong. For this reason, according to the plate-shaped grindstone of this invention, grinding | polishing can be performed efficiently. Further, since the plate-like grindstone of the present invention is strong, even if a force is applied during polishing, the plate-like grindstone only bends moderately, and does not come into contact with an extra place such as an opening edge of a gap. The situation of polishing the place does not occur. Further, in the plate-like grindstone, since a plurality of fiber bundles of inorganic long fibers are laminated in the thickness direction, the tip of the inorganic long fibers is not exposed on the upper surface and the lower surface as it is, Although there is almost no polishing ability, in the plate-like grindstone of the present invention, the tip of the inorganic long fiber is exposed on the tapered surface. Therefore, according to the present invention, it is possible to provide a plate-like grindstone having a polishing ability not only on the end face but also on the upper surface or the lower surface.

図面を参照して、本発明の実施の形態を説明する。なお、以下の説明では、図8(a)、(b)、(c)を参照して説明した構成との対応関係が分かりやすいように、対応する部分には同一の符号を付して説明する。また、以下の説明で参照する図においては、各層や各部材を図面上で認識可能な程度の大きさとするため、各層や各部材毎に縮尺を相違させてある。また、以下に参照する図面においては、無機長繊維の先端が達している領域には小さなドットを付してある。   Embodiments of the present invention will be described with reference to the drawings. In the following description, corresponding parts are denoted by the same reference numerals so that the correspondence with the structure described with reference to FIGS. 8A, 8B, and 8C can be easily understood. To do. In the drawings referred to in the following description, the scales of the respective layers and members are made different from each other in order to make each layer and each member recognizable on the drawing. In the drawings referred to below, a small dot is attached to a region where the tip of the inorganic long fiber has reached.

[実施の形態1]
(全体構成)
図1(a)、(b)、(c)は各々、本発明の実施の形態1に係る板状砥石の斜視図、平面図、および側面図である。
[Embodiment 1]
(overall structure)
FIGS. 1A, 1B, and 1C are a perspective view, a plan view, and a side view, respectively, of a plate-like grindstone according to Embodiment 1 of the present invention.

図1(a)、(b)、(c)に示す板状砥石1は、図2、図3および図4を参照して後述するように、厚さ方向(矢印tで示す方向)において、アルミナ繊維、炭化ケイ素繊維、ボロン繊維、ガラス繊維などの無機長繊維の繊維束が積層された無機長繊維強化樹脂体10からなる。   The plate-like grindstone 1 shown in FIGS. 1 (a), 1 (b) and 1 (c) has a thickness direction (direction indicated by an arrow t) as described later with reference to FIGS. 2, 3 and 4. It consists of an inorganic long fiber reinforced resin body 10 in which fiber bundles of inorganic long fibers such as alumina fibers, silicon carbide fibers, boron fibers, and glass fibers are laminated.

また、本形態において、板状砥石1の上面1eには、端部のうち、先端側の厚さを薄くするテーパ面1tが形成されており、かかるテーパ面1tは、板状砥石1の長さ方向の一部に形成されている。すなわち、板状砥石1において、テーパ面1tは、長さ方向における途中位置から先端部1aまで形成され、テーパ面1t以外の基端部分1bは等厚になっている。例えば、板状砥石1は、基端部分1bは厚さが1mmの等厚であるのに対して、上面1eでは、その中間部分から先端側に傾き角が約2°のテーパ面1tになっており、先端部1aの厚さが0.3mmになっている。なお、板状砥石1は、基端部1bの厚さが0.5mm、0.8mm、1.5mm、2.0mm、3.0mmとして構成される場合もあり、これらの厚さ範囲において、板状砥石1は、面外方向において適度な可撓性を備えている。また、板状砥石1は、例えば4〜10mmの幅寸法、および100〜150mmの長さ寸法で形成される。   Further, in this embodiment, the upper surface 1 e of the plate-like grindstone 1 is formed with a tapered surface 1 t that reduces the thickness of the tip side of the end portion. The taper surface 1 t is the length of the plate-like grindstone 1. It is formed in a part of the vertical direction. That is, in the plate-like grindstone 1, the taper surface 1t is formed from a midway position in the length direction to the distal end portion 1a, and the base end portion 1b other than the taper surface 1t has an equal thickness. For example, in the plate-like grindstone 1, the base end portion 1b has an equal thickness of 1 mm, while the upper surface 1e has a tapered surface 1t having an inclination angle of about 2 ° from the middle portion to the tip side. The thickness of the tip 1a is 0.3 mm. In addition, the plate-like grindstone 1 may be configured such that the thickness of the base end portion 1b is 0.5 mm, 0.8 mm, 1.5 mm, 2.0 mm, and 3.0 mm. It has moderate flexibility in the out-of-plane direction. The plate-like grindstone 1 is formed with a width dimension of 4 to 10 mm and a length dimension of 100 to 150 mm, for example.

(無機長繊維強化樹脂体の構成およびその製造方法)
図2(a)、(b)は各々、本発明を適用した板状砥石を構成する無機長繊維強化樹脂体の説明図、およびこの無機長繊維強化樹脂体内での繊維束の位置関係を拡大して示す説明図である。図3(a)、(b)、(c)は各々、本発明に係る板状砥石の製造工程のうち、繊維束の第1の巻き取り工程を示す説明図、第2の巻き取り工程を示す説明図、および巻き取り工程により得た成形材料を回転体の軸線方向にカットする様子を示す説明図である。図4(a)、(b)、(c)、(d)、(e)は各々、図3(c)に示す成形材料をカットした後、加熱加圧プレスして得た無機長繊維強化樹脂体の説明図、その表面などを拡大して示す説明図、無機長繊維強化樹脂体をカットした小片の説明図、この小片をスライスした薄板の説明図、および薄板にテーパ面を形成した板状砥石の説明図である。
(Structure of inorganic long fiber reinforced resin body and production method thereof)
2 (a) and 2 (b) are explanatory views of the inorganic long fiber reinforced resin body constituting the plate-like grindstone to which the present invention is applied, respectively, and the positional relationship of the fiber bundles in the inorganic long fiber reinforced resin body is enlarged. It is explanatory drawing shown. 3 (a), 3 (b) and 3 (c) are explanatory views showing the first winding process of the fiber bundle and the second winding process in the manufacturing process of the plate-like grindstone according to the present invention. It is explanatory drawing shown and explanatory drawing which shows a mode that the molding material obtained by the winding-up process is cut in the axial direction of a rotary body. 4 (a), 4 (b), 4 (c), 4 (d), and 4 (e) are respectively reinforced with inorganic long fibers obtained by cutting the molding material shown in FIG. An explanatory view of a resin body, an explanatory view showing an enlarged surface thereof, an explanatory view of a small piece cut from an inorganic long fiber reinforced resin body, an explanatory view of a thin plate obtained by slicing this small piece, and a plate having a tapered surface formed on the thin plate It is explanatory drawing of a shape grindstone.

図1(a)、(b)、(c)に示す板状砥石は、無機長繊維の繊維束に対して熱硬化性樹脂が含浸された無機長繊維強化樹脂体10からなり、この無機長繊維強化樹脂体10は、図2(a)、(b)に示すように、所定の間隔をあけて第1の方向に配向された複数本の第1の繊維束6aと、所定の間隔をあけて第1の繊維束6aと交差する第2の方向に配列された複数本の第2の繊維束6bとを有している、また、第1の繊維束6aおよび第2の繊維束6bは、一方の繊維束の間に他方の繊維束が部分的に入り込んだ状態にある。なお、図2(b)には、隣接する第1の繊維束6aの間に対して、第2の繊維束6bが部分的に入り込んでいる様子を模式的に示してある。   1 (a), (b), and (c) includes an inorganic long fiber reinforced resin body 10 in which a fiber bundle of inorganic long fibers is impregnated with a thermosetting resin. As shown in FIGS. 2 (a) and 2 (b), the fiber reinforced resin body 10 has a plurality of first fiber bundles 6a oriented in a first direction with a predetermined interval, and a predetermined interval. A plurality of second fiber bundles 6b arranged in a second direction that are open and intersect with the first fiber bundle 6a, and the first fiber bundle 6a and the second fiber bundle 6b. Is in a state where the other fiber bundle partially enters between one fiber bundle. FIG. 2 (b) schematically shows a state in which the second fiber bundle 6b partially enters between the adjacent first fiber bundles 6a.

無機長繊維は、被研磨材に対して相対的に研磨性を有する材料、すなわち、研磨する材料よりも硬くてかつ脆い材料であれば特に限定されるものではないが、例えば、アルミナ繊維、炭化ケイ素繊維、ボロン繊維、あるいはガラス繊維が用いられ、中でもアルミナ繊維、炭化ケイ素繊維は、鉄系、非鉄系金属に対する研磨性が非常によい。なお、研磨する材料によってはこれらが混合していてもよい。   The inorganic long fiber is not particularly limited as long as it is a material that is relatively abrasive to the material to be polished, that is, a material that is harder and more brittle than the material to be polished. Silicon fibers, boron fibers, or glass fibers are used, and among them, alumina fibers and silicon carbide fibers have very good polishing properties for ferrous and non-ferrous metals. Depending on the material to be polished, these may be mixed.

無機長繊維としては、単繊維の平均繊維径が10〜50μm程度のものが使用され、繊維束重量は、例えば、250〜3000Tex程度のものが使用される。樹脂の含浸性からは、500Tex程度の細い繊維束を多数本、樹脂に含浸させた後に引き揃えて繊維束とするのが理想であるが、繊維の含浸性がよい場合は1500Texの繊維束や3000Texの繊維束をそのまま樹脂中に含浸させて使うことも可能である。熱硬化性樹脂は、無機長繊維を固めるための結合剤であり、エポキシ樹脂、不飽和ポリエステル樹脂、ビニルエステル樹脂、ビスマレイミド樹脂、フェノール樹脂等が使用される。   As the inorganic long fiber, those having an average fiber diameter of about 10 to 50 μm are used, and the fiber bundle weight is, for example, about 250 to 3000 Tex. From the viewpoint of the resin impregnation property, it is ideal to impregnate a large number of thin fiber bundles of about 500 Tex and impregnate the resin into a fiber bundle, but if the fiber impregnation property is good, the fiber bundle of 1500 Tex It is also possible to impregnate the resin with a 3000 Tex fiber bundle as it is. The thermosetting resin is a binder for solidifying the inorganic long fiber, and epoxy resin, unsaturated polyester resin, vinyl ester resin, bismaleimide resin, phenol resin, or the like is used.

このような無機長繊維強化樹脂体10および板状砥石1を製造するにあたっては、まず、図3(a)に示すように、熱硬化性樹脂が含浸された無機長繊維の第1の繊維束6aを回転体20の回転方向に沿ってその外周面21に対して第1の方向に傾いた状態に所定の間隔を空けながら巻き取る第1の巻き取り工程と、図3(b)に示すように、熱硬化性樹脂が含浸された無機長繊維の繊維束6bを回転体20の回転方向に沿ってその外周面21に対して、第1の巻き取り工程の第1の方向に対して反対側の第2の方向に傾いた状態に所定の間隔を空けながら巻き取る第2の巻き取り工程とを各々少なくとも1工程ずつ行う。   In producing such an inorganic long fiber reinforced resin body 10 and the plate-like grindstone 1, first, as shown in FIG. 3A, a first fiber bundle of inorganic long fibers impregnated with a thermosetting resin is used. FIG. 3B shows a first winding process in which 6a is wound in a state inclined with respect to the outer peripheral surface 21 in the first direction along the rotational direction of the rotating body 20 with a predetermined interval. Thus, the fiber bundle 6b of the inorganic long fiber impregnated with the thermosetting resin with respect to the outer peripheral surface 21 along the rotation direction of the rotating body 20 with respect to the first direction of the first winding step At least one second winding step is performed for each winding step with a predetermined interval in a state inclined in the second direction on the opposite side.

その際、樹脂組成物として、エポキシ樹脂(DER383J ダウケミカル)100部、テトラヒドロメチル無水フタル酸(HN2200 日立化成)80部、イミダゾール(2E4MZ−CN四国化成)1部を配合したものを準備し、この樹脂組成物の入った樹脂槽の中を500フィラメントからなるアルミナ繊維の40μm径の繊維束6a、6bを通して樹脂を含浸し、これを1本、あるいは数本引き揃え、回転体20の外周面21に対して、周方向に10°から20°傾けながら数mmの間隔をあけて巻き付ける。その際、一方方向に巻き付けた後(第1の巻き付け工程)、ターンして他方方向に巻き付けるときは(第2の巻き付け工程)、第1の巻き付け工程とは反対側に10°から20°傾けながら数mmの間隔をあけて巻き付ける。そして、数往復で全面が覆われることになるが、必要に応じて、第1の巻き取り工程、および第2の巻き取り工程を数回、あるいは10数回以上、繰り返す。ここで、無機長繊維の傾きを第1の繊維束6aと第2の繊維束6bとの間において、傾ける角度を対称とすれば、安定した研磨能力を発揮することができる。   At that time, a resin composition was prepared by blending 100 parts of an epoxy resin (DER383J Dow Chemical), 80 parts of tetrahydromethylphthalic anhydride (HN2200 Hitachi Chemical) and 1 part of imidazole (2E4MZ-CN Shikoku Chemicals). The resin tank containing the resin composition is impregnated with resin through 40 μm-diameter fiber bundles 6 a and 6 b of alumina fibers made of 500 filaments. On the other hand, the wire is wound with an interval of several mm while being inclined by 10 ° to 20 ° in the circumferential direction. At that time, after winding in one direction (first winding step), when turning and winding in the other direction (second winding step), tilt 10 ° to 20 ° to the opposite side of the first winding step Wrap it with a few mm gap. Then, although the entire surface is covered by several round trips, the first winding step and the second winding step are repeated several times, or 10 times or more, as necessary. Here, if the inclination angle of the inorganic long fibers is symmetric between the first fiber bundle 6a and the second fiber bundle 6b, a stable polishing ability can be exhibited.

次に、図3(c)に示すように、回転体20上に巻き取った成形材料11を回転体20の軸線方向210にカットして切り開いてシート状とし、このシートを単層あるいは複数層、例えば、100kg/cm2の圧力で加熱、加圧プレスすることにより硬化させて、図4(a)に示すような無機長繊維強化樹脂体10とする。 Next, as shown in FIG. 3 (c), the molding material 11 wound on the rotating body 20 is cut in the axial direction 210 of the rotating body 20 and cut into a sheet shape, and this sheet is formed into a single layer or a plurality of layers. For example, it is cured by heating and pressing at a pressure of 100 kg / cm 2 to obtain an inorganic long fiber reinforced resin body 10 as shown in FIG.

このようにして得た無機長繊維強化樹脂体10では、図4(b)に拡大して示すように、第1の繊維束6a、および第2の繊維束6bは、いずれも所定の間隔をあけて配列されているので、加熱、加圧プレスすると、第1の繊維束6aの間に第2の繊維束6bが部分的に入り込み、第2の繊維束6bの間に第1の繊維束6aが部分的に入り込む。このため、第1の繊維束6aと第2の繊維束6bは、明確な層構造を構成していない。   In the inorganic long fiber reinforced resin body 10 obtained in this way, as shown in an enlarged view in FIG. 4B, the first fiber bundle 6a and the second fiber bundle 6b both have a predetermined interval. Since they are arranged open, when heated and pressed, the second fiber bundle 6b partially enters the first fiber bundle 6a, and the first fiber bundle is interposed between the second fiber bundles 6b. 6a partially enters. For this reason, the first fiber bundle 6a and the second fiber bundle 6b do not constitute a clear layer structure.

次に、無機長繊維強化樹脂体10を、図4(c)に示すように、小片状の無機長繊維強化樹脂体1yに切断加工した後、小片状の無機長繊維強化樹脂体1yをスライスして、図4(d)に示すように、薄板状の無機長繊維強化樹脂体1zにする。しかる後には、図4(e)に示すように、薄板状の無機長繊維強化樹脂体1zの上面をダイヤモンド砥石で研磨して、図1(a)、(b)、(c)を参照して説明したように、テーパ面1tを備えた板状砥石1を得る。   Next, as shown in FIG. 4C, the inorganic long fiber reinforced resin body 10 is cut into small pieces of the inorganic long fiber reinforced resin body 1y, and then the small pieces of the inorganic long fiber reinforced resin body 1y. As shown in FIG. 4D, a thin plate-like inorganic long fiber reinforced resin body 1z is obtained. After that, as shown in FIG. 4 (e), the upper surface of the thin plate-like inorganic long fiber reinforced resin body 1z is polished with a diamond grindstone, and FIGS. 1 (a), (b) and (c) are referred to. As described above, the plate-like grindstone 1 having the tapered surface 1t is obtained.

(ワークに対する加工方法)
本形態の板状砥石1において、第1の繊維束6aおよび第2の繊維束6bは、互いに交差する方向に配列されているので、図1(a)、(b)、(c)に示す板状砥石1の先端部1aおよび側端面1cのいずれにおいても無機長繊維の先端が達している状態にあり、無機長繊維の先端が刃先となってワーク表面に研磨を行うことができる。また、本形態の板状砥石1において、テーパ面1tでも、無機長繊維の先端が露出しているので、無機長繊維の先端が刃先となってワークを研磨することができる。
(Processing method for workpiece)
In the plate-like grindstone 1 of the present embodiment, the first fiber bundle 6a and the second fiber bundle 6b are arranged in a direction crossing each other, and thus are shown in FIGS. 1 (a), (b), and (c). The tip of the inorganic long fiber is in a state of reaching the tip 1a and the side end face 1c of the plate-like grindstone 1, and the tip of the inorganic long fiber can be used as a cutting edge to polish the workpiece surface. Moreover, in the plate-shaped grindstone 1 of this embodiment, since the tip of the inorganic long fiber is exposed even on the tapered surface 1t, the tip of the inorganic long fiber can be used as a cutting edge to polish the workpiece.

そこで、図5を参照して、本形態の板状砥石1を用いて、樹脂成形用の金型(ワーク)に放電加工により形成された隙間の内面を平坦化する加工方法を説明する。   A processing method for flattening the inner surface of the gap formed by electric discharge machining on a resin molding die (work) using the plate-like grindstone 1 of this embodiment will be described with reference to FIG.

図5(a)、(b)、(c)は各々、樹脂成形用の金型(ワーク)の説明図、金型の隙間に板状砥石1の先端側を挿入した様子を示す説明図、および板状砥石1を移動させている様子を示す説明図である。   FIGS. 5 (a), (b), and (c) are explanatory views of a mold (work) for resin molding, and explanatory views showing a state in which the tip side of the plate-like grindstone 1 is inserted into a gap between the molds, It is explanatory drawing which shows a mode that the plate-shaped grindstone 1 is moved.

図5(a)に示す金型100には、リブなどを形成するための溝状の凹部110が放電加工により形成されている。凹部110は、奥に進むに従って隙間寸法が狭くなっており、最も奥が0.5mmの隙間寸法になっている。このような凹部110の内面111のうち、例えば、上面を研磨するにあたって、本形態では、図1(a)、(b)、(c)に示す板状砥石1を用いる。ここで、板状砥石1は、基端部分1bの厚さが1mmの等厚であるのに対して、上面1eに傾き角が約2°のテーパ面1tが形成され、先端部1aの厚さが0.3mmになっている。このため、図5(b)に示すように、金型100の凹部110の奥まで板状砥石1の先端側を挿入することができる。その際、金型100の凹部110の内部のうち、これから研磨を行う内面111(上面)に対して、テーパ面1tの側に向くように、板状砥石1を挿入する。   In the mold 100 shown in FIG. 5A, a groove-like recess 110 for forming a rib or the like is formed by electric discharge machining. The concave portion 110 has a gap size that becomes narrower as it goes deeper, and the innermost portion has a gap size of 0.5 mm. In polishing the upper surface of the inner surface 111 of the concave portion 110, for example, in this embodiment, the plate-like grindstone 1 shown in FIGS. 1 (a), (b), and (c) is used. Here, the plate-like grindstone 1 has a base end portion 1b having an equal thickness of 1 mm, whereas a top surface 1e is formed with a tapered surface 1t having an inclination angle of about 2 °, and the tip portion 1a has a thickness. Is 0.3mm. For this reason, as shown in FIG. 5B, the tip side of the plate-like grindstone 1 can be inserted to the back of the concave portion 110 of the mold 100. At this time, the plate-like grindstone 1 is inserted so as to face the tapered surface 1t side with respect to the inner surface 111 (upper surface) to be polished in the concave portion 110 of the mold 100.

そして、金型100の凹部110の内面111に対して、板状砥石1が当接するように力を加えながら、図5(b)、(c)に示すように、板状砥石1を金型100に対して往復移動させ、金型100の凹部110の内面111を板状砥石1が先端部1aで削るように研磨する。また、板状砥石1を傾けてテーパ面1tを金型100の凹部110の内面111に当接させ、この状態のまま、図5(b)、(c)に示すように、板状砥石1を金型100に対して往復移動させ、金型100の凹部110の内面111を板状砥石1の先端部1aおよびテーパ面1tで削るように研磨する。これらいずれの形態でも、板状砥石1は適度に撓むので、その反発力によって、板状砥石1を金型100の凹部110の内面111に弾性をもって押し付けることができる。それ故、金型100の凹部110の内面111を効率よく研磨することができる。   Then, while applying a force so that the plate-like grindstone 1 abuts against the inner surface 111 of the concave portion 110 of the mold 100, the plate-like grindstone 1 is moved to the die as shown in FIGS. By reciprocating with respect to 100, the inner surface 111 of the concave portion 110 of the mold 100 is polished so that the plate-like grindstone 1 is scraped by the tip portion 1a. Further, the plate-like grindstone 1 is tilted so that the tapered surface 1t is brought into contact with the inner surface 111 of the concave portion 110 of the mold 100, and in this state, as shown in FIGS. Is reciprocated with respect to the mold 100, and the inner surface 111 of the recess 110 of the mold 100 is polished so as to be scraped by the tip 1a and the tapered surface 1t of the plate-like grindstone 1. In any of these forms, the plate-like grindstone 1 bends moderately, so that the plate-like grindstone 1 can be elastically pressed against the inner surface 111 of the recess 110 of the mold 100 by its repulsive force. Therefore, the inner surface 111 of the recess 110 of the mold 100 can be polished efficiently.

なお、かかる加工は、板状砥石1を手動で動かしてもよいが、板状砥石1の基端部分1bを超音波工具、エアー工具、電動工具などでチャックし、往復移動と振動とを組み合わせた加工を行ってもよい。   In this process, the plate-like grindstone 1 may be moved manually, but the base end portion 1b of the plate-like grindstone 1 is chucked with an ultrasonic tool, air tool, electric tool, etc., and a combination of reciprocation and vibration is combined. May be processed.

(本形態の主な効果)
以上説明したように、本形態の板状砥石1の上面1eには、先端側の厚さを薄くするテーパ面1tが形成されているので、金型100のリブ成形用の凹部110などといった狭い隙間内でも板状砥石1の先端側を挿入させることができる。また、板状砥石1のうち、先端側は、狭い隙間内に挿入できるように薄くなっているが、基端側では厚さが厚いので、腰が強い。このため、本形態の板状砥石1によれば、研磨を効率よく行うことができる。
(Main effects of this form)
As described above, the upper surface 1e of the plate-like grindstone 1 of the present embodiment is formed with the tapered surface 1t that reduces the thickness on the front end side. The tip side of the plate-like grindstone 1 can be inserted even in the gap. Moreover, although the front end side is thin so that it can insert in a narrow clearance gap among the plate-shaped grindstones 1, since the thickness is thick on the base end side, it is firm. For this reason, according to the plate-shaped grindstone 1 of this form, grinding | polishing can be performed efficiently.

また、本形態の板状砥石1は、腰が強いので、研磨の際に力を加えても、適度に撓むだけであり、凹部110の開口縁などといった余計な場所に接することがなく、余計な場所を研磨してしまうという事態が発生しない。   Further, since the plate-like grindstone 1 of this embodiment is strong, even if a force is applied during polishing, it only bends moderately, without touching an extra place such as the opening edge of the recess 110, The situation that the extra place is ground does not occur.

また、板状砥石1では、厚さ方向において無機長繊維の繊維束が複数本、積層されている構造になっているので、そのままでは、上面1eでは無機長繊維の先端部が露出せず、研磨能力がないが、本形態の板状砥石1においては、テーパ面1tで無機長繊維の先端部が露出している。それ故、本形態の板状砥石1によれば、先端部1aや側端面1cだけでなく、上面1eにも研磨能力を備えている。   Moreover, since the plate-like grindstone 1 has a structure in which a plurality of fiber bundles of inorganic long fibers are laminated in the thickness direction, the tip of the inorganic long fibers is not exposed on the upper surface 1e as it is, Although there is no polishing capability, in the plate-like grindstone 1 of this embodiment, the tip of the inorganic long fiber is exposed at the tapered surface 1t. Therefore, according to the plate-like grindstone 1 of the present embodiment, not only the front end portion 1a and the side end surface 1c but also the upper surface 1e has a polishing ability.

さらに、本形態では、図2(a)、(b)を参照して説明したように、第1の繊維束6a、および第2の繊維束6bは、いずれも所定の間隔をあけて配列されているので、第1の繊維束6aの間に第2の繊維束6bが部分的に入り込み、第2の繊維束6bの間に第1の繊維束6aが部分的に入り込んでいる。このため、第1の繊維束6aと第2の繊維束6bは、明確な層構造を構成していないため、研削や研磨などを行っている際に、上層側の繊維束が下層側の繊維束から剥がれるという不具合(層間剥離)が起こりにくい。   Furthermore, in this embodiment, as described with reference to FIGS. 2A and 2B, the first fiber bundle 6a and the second fiber bundle 6b are all arranged at a predetermined interval. Therefore, the second fiber bundle 6b partially enters between the first fiber bundles 6a, and the first fiber bundle 6a partially enters between the second fiber bundles 6b. For this reason, since the first fiber bundle 6a and the second fiber bundle 6b do not constitute a clear layer structure, the fiber bundle on the upper layer side is the fiber on the lower layer side during grinding or polishing. The problem of peeling from the bundle (delamination) is unlikely to occur.

[実施の形態2]
図6(a)、(b)、(c)は各々、本発明の実施の形態2に係る板状砥石の斜視図、平面図、および側面図である。上記実施の形態1では、板状砥石1の平面形状は長方形であり、先端部1aが側端面1cに対して直角であったが、図6(a)、(b)、(c)に示す板状砥石1Aでは、先端部1aが側端面1cに対して斜めになっている。このように構成すると、図5(b)を参照して説明した加工を行う際、先端部1aがバリなどの凸部に対して斜めに当たるため、凸部を効率よく除去することができる。なお、板状砥石1Aも、実施の形態1と同様、厚さ方向において無機長繊維の繊維束が積層されている板状の無機長繊維強化樹脂体10からなるなど、他の構成は、実施の形態1と同様であるため、共通する部分には同一の符号を付して図示することにしてそれらの説明を省略する。
[Embodiment 2]
FIGS. 6A, 6B, and 6C are a perspective view, a plan view, and a side view, respectively, of a plate-like grindstone according to Embodiment 2 of the present invention. In the first embodiment, the planar shape of the plate-like grindstone 1 is a rectangle, and the front end portion 1a is perpendicular to the side end face 1c, but these are shown in FIGS. 6 (a), 6 (b), and 6 (c). In the plate-like grindstone 1A, the tip end portion 1a is inclined with respect to the side end face 1c. If comprised in this way, when performing the process demonstrated with reference to FIG.5 (b), since the front-end | tip part 1a contacts diagonally with respect to convex parts, such as a burr | flash, a convex part can be removed efficiently. The plate-like grindstone 1A is also composed of a plate-like inorganic long fiber reinforced resin body 10 in which fiber bundles of inorganic long fibers are laminated in the thickness direction as in the first embodiment. Therefore, the same reference numerals are assigned to the common parts, and the description thereof is omitted.

(その他の形態)
上記形態の板状砥石1では、板状砥石1の長さ方向の途中位置から先端部1aまでテーパ面1tが形成されている構成であったが、図7(a)、(b)、(c)に示す板状砥石1Bのように、幅方向の途中位置から一方の側端面1cに向けてテーパ面1tが形成され、幅方向の他の部分1hは等厚部1hになっている構成を採用してもよい。なお、板状砥石1Bも、実施の形態1と同様、厚さ方向において無機長繊維の繊維束が積層されている板状の無機長繊維強化樹脂体10からなるなど、他の構成は、実施の形態1と同様であるため、共通する部分には同一の符号を付して図示することにしてそれらの説明を省略する。
(Other forms)
In the plate-like grindstone 1 of the above embodiment, although a configuration in which a tapered surface 1t from the middle position in the length direction of the plate-like grindstone 1 to the tip portion 1a is formed, FIG. 7 (a), (b) , ( As in the plate-like grindstone 1B shown in c), a tapered surface 1t is formed from one halfway position in the width direction toward one side end face 1c, and the other portion 1h in the width direction is an equal thickness portion 1h. May be adopted. As in the first embodiment, the plate-like grindstone 1B is composed of a plate-like inorganic long fiber reinforced resin body 10 in which fiber bundles of inorganic long fibers are laminated in the thickness direction. Therefore, the same reference numerals are assigned to the common parts, and the description thereof is omitted.

上記形態では、第1の繊維束6aおよび第2の繊維束6bは、いずれも所定の間隔をあけて配列されているので、第1の繊維束6aの間に第2の繊維束6bが部分的に入り込んだ構造になっていたが、第1の繊維束6aおよび第2の繊維束6bが隙間無く配列された結果、繊維束が層構造をもって積層されている無機長繊維強化樹脂体を用いた板状砥石に本発明を適用してもよい。 In the above embodiment, since the first fiber bundle 6a and the second fiber bundle 6b are both arranged at a predetermined interval, the second fiber bundle 6b is a part between the first fiber bundle 6a. However, as a result of arranging the first fiber bundle 6a and the second fiber bundle 6b without gaps, an inorganic long fiber reinforced resin body in which the fiber bundles are laminated with a layer structure is used. The present invention may be applied to a plate-like grindstone.

(a)、(b)、(c)は各々、本発明の実施の形態1に係る板状砥石の斜視図、平面図、および側面図である。(a), (b), (c) is a perspective view, a plan view, and a side view, respectively, of the plate-like grindstone according to Embodiment 1 of the present invention. (a)、(b)は各々、本発明を適用した板状砥石を構成する無機長繊維強化樹脂体の説明図、およびこの無機長繊維強化樹脂体内での繊維束の位置関係を拡大して示す説明図である。(a), (b), respectively, is an explanatory view of an inorganic long fiber reinforced resin body constituting a plate-like grindstone to which the present invention is applied, and an enlarged positional relationship of fiber bundles in the inorganic long fiber reinforced resin body. It is explanatory drawing shown. (a)、(b)、(c)は各々、本発明に係る板状砥石の製造工程のうち、繊維束の第1の巻き取り工程を示す説明図、第2の巻き取り工程を示す説明図、および巻き取り工程により得た成形材料を回転体の軸線方向にカットする様子を示す説明図である。(a), (b), (c) is an explanatory view showing a first winding process of a fiber bundle, and an explanation showing a second winding process in the manufacturing process of a plate-like grindstone according to the present invention. It is explanatory drawing which shows a mode that the molding material obtained by the figure and the winding process is cut in the axial direction of a rotary body. (a)、(b)、(c)、(d)、(e)は各々、図3(c)に示す成形材料をカットした後、加熱加圧プレスして得た無機長繊維強化樹脂体の説明図、その表面などを拡大して示す説明図、無機長繊維強化樹脂体をカットした小片の説明図、この小片をスライスした薄板の説明図、および薄板にテーパ面を形成した板状砥石の説明図である。(a), (b), (c), (d), (e) are inorganic long fiber reinforced resin bodies obtained by cutting the molding material shown in FIG. , Explanatory view showing the surface thereof in an enlarged manner, an explanatory view of a small piece cut from the inorganic long fiber reinforced resin body, an explanatory view of a thin plate obtained by slicing the small piece, and a plate-like grindstone in which a tapered surface is formed on the thin plate It is explanatory drawing of. (a)、(b)、(c)は各々、樹脂成形用の金型(ワーク)の説明図、金型の隙間に板状砥石の先端側を挿入した様子を示す説明図、および板状砥石を移動させている様子を示す説明図である。(a), (b), (c) is an explanatory view of a mold (work) for resin molding, an explanatory view showing a state in which the tip side of a plate-like grindstone is inserted into the gap of the die, and a plate-like shape It is explanatory drawing which shows a mode that the grindstone is moved. (a)、(b)、(c)は各々、本発明の実施の形態2に係る板状砥石の斜視図、平面図、および側面図である。(a), (b), (c) is a perspective view, a plan view, and a side view, respectively, of a plate-like grindstone according to Embodiment 2 of the present invention. (a)、(b)、(c)は各々、本発明の参考例に係る板状砥石の斜視図、平面図、および側面図である。(a), (b), (c) is a perspective view, a plan view, and a side view, respectively, of a plate-like grindstone according to a reference example of the present invention. 本発明の参考例に係る板状砥石の説明図である。It is explanatory drawing of the plate-shaped grindstone which concerns on the reference example of this invention.

符号の説明Explanation of symbols

1、1A、1B 板状砥石
1a 板状砥石の先端部
1b 板状砥石の基端部
1c 板状砥石の側端面
1e 板状砥石の上面
1t 板状砥石のテーパ面
6a、6b 無機長繊維の繊維束
10 無機長繊維強化樹脂体
DESCRIPTION OF SYMBOLS 1, 1A, 1B Plate-shaped grindstone 1a Plate-shaped grindstone tip 1b Plate-shaped grindstone base end 1c Plate-shaped grindstone side end surface 1e Plate-shaped grindstone upper surface 1t Plate-shaped grindstone taper surface 6a, 6b Inorganic long fiber Fiber bundle 10 Inorganic long fiber reinforced resin body

Claims (7)

厚さ方向において無機長繊維の繊維束が積層されている板状の無機長繊維強化樹脂体を備え、
前記無機長繊維強化樹脂体の長さ方向および幅方向のうちの長さ方向における途中位置から先端部までには、当該無機長繊維強化樹脂体の厚さを先端側に向かうに従って薄くするとともに前記無機長繊維の端部を露出させるテーパ面が前記無機長繊維強化樹脂体の上面および下面のうちの一方の面のみに形成され、
前記無機長繊維強化樹脂体において前記テーパ面以外の部分は等厚になっていることを特徴とする板状砥石。
A plate-like inorganic long fiber reinforced resin body in which fiber bundles of inorganic long fibers are laminated in the thickness direction,
From the middle position in the length direction of the length direction and the width direction of the inorganic long fiber reinforced resin body to the tip portion, the thickness of the inorganic long fiber reinforced resin body is reduced toward the tip side and the above A tapered surface exposing the end of the inorganic long fiber is formed only on one of the upper surface and the lower surface of the inorganic long fiber reinforced resin body,
In the inorganic long fiber reinforced resin body, a portion other than the tapered surface has an equal thickness .
前記無機長繊維は、アルミナ繊維、炭化ケイ素繊維、ボロン繊維、およびガラス繊維からなる群から選ばれた無機長繊維であることを特徴とする請求項1に記載の板状砥石。 The plate-like grindstone according to claim 1, wherein the inorganic long fibers are inorganic long fibers selected from the group consisting of alumina fibers, silicon carbide fibers, boron fibers, and glass fibers . 前記無機長繊維強化樹脂体は、厚さが3mm以下であることを特徴とする請求項1または2に記載の板状砥石。 The plate-like grindstone according to claim 1 or 2, wherein the inorganic long fiber reinforced resin body has a thickness of 3 mm or less . 前記無機長繊維強化樹脂体は、面外方向への可撓性を備えていることを特徴とする請求項1乃至3の何れか一項に記載の板状砥石。 The plate-like grindstone according to any one of claims 1 to 3, wherein the inorganic long fiber reinforced resin body has flexibility in an out-of-plane direction . 前記無機長繊維強化樹脂体は、前記繊維束として、所定の間隔をあけて第1の方向に配向された複数本の第1の繊維束と、所定の間隔をあけて前記第1の繊維束と交差する第2の方向に配列された複数本の第2の繊維束とを有し、
前記第1の繊維束および前記第2の繊維束は、一方の繊維束の間に他方の繊維束が部分的に入り込んだ状態にあることを特徴とする請求項1乃至4の何れか一項に記載の板状砥石。
The inorganic long fiber reinforced resin body includes, as the fiber bundle, a plurality of first fiber bundles oriented in a first direction at a predetermined interval, and the first fiber bundle at a predetermined interval. A plurality of second fiber bundles arranged in a second direction intersecting with
5. The first fiber bundle and the second fiber bundle are in a state in which the other fiber bundle partially enters between one fiber bundle. 6. Plate-shaped grinding wheel.
請求項1乃至5の何れか一項に記載の板状砥石を用いた金型の加工方法であって、A die processing method using the plate-like grindstone according to any one of claims 1 to 5,
金型において溝状に形成された成形用凹部の内面に対して前記板状砥石において前記テーパ面が形成されている面側を押し当てた状態で当該板状砥石と金型とを相対移動させることを特徴とする金型の加工方法。The plate-shaped grindstone and the mold are relatively moved in a state where the surface side of the plate-shaped grindstone on which the tapered surface is formed is pressed against the inner surface of the molding recess formed in a groove shape in the mold. A mold processing method characterized by the above.
請求項1乃至の何れか一項に記載の板状砥石を用いたワークの加工方法であって、
前記板状砥石において前記テーパ面が形成されている面側をワークの被加工面に押し当てた状態で当該板状砥石とワークとを相対移動させることを特徴とするワークの加工方法。
A workpiece processing method using the plate-like grindstone according to any one of claims 1 to 5 ,
A workpiece machining method, wherein the plate-like grindstone and the workpiece are moved relative to each other in a state in which the surface side on which the tapered surface is formed is pressed against the workpiece surface .
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