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JP5113665B2 - Eddy current flaw detection sensor jig and eddy current flaw detection sensor - Google Patents
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JP5113665B2 - Eddy current flaw detection sensor jig and eddy current flaw detection sensor - Google Patents

Eddy current flaw detection sensor jig and eddy current flaw detection sensor Download PDF

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JP5113665B2
JP5113665B2 JP2008201825A JP2008201825A JP5113665B2 JP 5113665 B2 JP5113665 B2 JP 5113665B2 JP 2008201825 A JP2008201825 A JP 2008201825A JP 2008201825 A JP2008201825 A JP 2008201825A JP 5113665 B2 JP5113665 B2 JP 5113665B2
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eddy current
flaw detection
bobbin
current flaw
detection sensor
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JP2010038724A (en
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明郎 小崎
昌直 金内
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Central Research Institute of Electric Power Industry
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Description

本発明は、渦電流探傷センサー用治具並びに渦電流探傷センサーに関する。さらに詳述すると、本発明は、送電線、電柱間に架設されたメッセンジャーワイヤ、並びに光ファイバー複合架空地線(OPGWとも呼ばれる)用アルミ管などのような空中に架設された線状や管状の検査対象物の劣化状況を渦電流探傷によって定量的に検出するに際し、測定精度向上のために渦電流探傷センサーに取り付けて用いられる治具ならびに当該治具を備える渦電流探傷センサーに関する。   The present invention relates to a jig for an eddy current flaw detection sensor and an eddy current flaw detection sensor. More specifically, the present invention relates to a linear or tubular inspection installed in the air such as an aluminum pipe for a power transmission line, a messenger wire installed between power poles, and an optical fiber composite aerial ground wire (also called OPGW). The present invention relates to a jig used by being attached to an eddy current flaw sensor to improve measurement accuracy when quantitatively detecting the deterioration state of an object by eddy current flaw detection, and an eddy current flaw sensor equipped with the jig.

磁性体部材を有する線状や管状の検査対象物における磁性体部材の損傷を電磁誘導による渦電流を利用して検出する従来の渦電流探傷センサーとしては、例えば、図8(A)に示すように、センサコイル101と該センサコイル101を巻き付けた円筒状のコイルボビン102とを有し、コイルボビン102の貫通孔103に管状の検査対象物(具体的には鋼線束)104を貫通させて設置されて検査対象物104の磁性体部材(具体的には鋼線)105の損傷を検出するものがある(特許文献1)。   As a conventional eddy current flaw detection sensor for detecting damage of a magnetic member in a linear or tubular inspection object having a magnetic member by using eddy current due to electromagnetic induction, for example, as shown in FIG. Are provided with a sensor coil 101 and a cylindrical coil bobbin 102 around which the sensor coil 101 is wound, and a tubular inspection object (specifically, a steel wire bundle) 104 is installed in the through hole 103 of the coil bobbin 102. In some cases, damage to a magnetic member (specifically, a steel wire) 105 of the inspection object 104 is detected (Patent Document 1).

特開2004−333330号JP 2004-333330 A

しかしながら、特許文献1の渦電流探傷センサーは、センサコイル101を巻き付けたコイルボビン102の貫通孔103に検査対象物104を貫通させて測定を行うものであり(図8(A))、検査対象物104が貫通孔103の中央に位置している場合には損傷の検出誤差は小さい一方で、検査対象物104が貫通孔103の中心から大きくずれてしまうとノイズが発生して検出誤差が大きくなってしまうという問題があり、損傷の検出の信頼性が高いとは言い難い。特に、コイルボビン102の貫通孔103の直径と比べて検査対象物104の外径が極端に小さい場合には、検査対象物104が貫通孔103の中心から大きくずれ(図8(B))、ノイズが発生して損傷の検出の信頼性が低くなってしまうという問題がある。   However, the eddy current flaw sensor disclosed in Patent Document 1 performs measurement by passing the inspection object 104 through the through hole 103 of the coil bobbin 102 around which the sensor coil 101 is wound (FIG. 8A). While the damage detection error is small when 104 is located at the center of the through hole 103, noise is generated and the detection error is large when the inspection object 104 is greatly displaced from the center of the through hole 103. It is difficult to say that the detection of damage is highly reliable. In particular, when the outer diameter of the inspection object 104 is extremely small compared to the diameter of the through-hole 103 of the coil bobbin 102, the inspection object 104 is greatly displaced from the center of the through-hole 103 (FIG. 8B), and noise is generated. This causes a problem that the reliability of damage detection is lowered.

すなわち、検査対象物の腐食などによる劣化状況を定量的に精度良く検出するためには、検査対象物が渦電流探傷センサー内の所定の位置に常に位置決めされている必要がある。検査対象物が位置決めされていないと、得られる信号強度(即ち電圧)が変化し、検査対象物における損傷の検出に伴う信号変化とセンサー内における検査対象物の位置の相違による信号変化とが混在し、検査対象物の劣化状況を定量的に精度良く検出することができないという問題が生じる。   That is, in order to quantitatively and accurately detect the deterioration state due to corrosion of the inspection object, it is necessary that the inspection object is always positioned at a predetermined position in the eddy current flaw detection sensor. If the inspection object is not positioned, the signal strength (ie, voltage) obtained changes, and a signal change due to the detection of damage in the inspection object and a signal change due to a difference in the position of the inspection object in the sensor are mixed. However, there arises a problem that the deterioration state of the inspection object cannot be detected quantitatively and accurately.

さらに、一般に、渦電流探傷用コイルの直径が変化すると同じ外径の検査対象物であっても得られる出力信号(即ち電圧)が異なってくるので、コイルの直径が異なる渦電流探傷センサー毎に、出力信号から検査対象物の劣化量を推定するための較正曲線を種々用意しなければならない。このため、測定条件等によって直径の異なるコイルを用いることは測定にかかる手間の増加に繋がるという問題がある。   Further, generally, when the diameter of the eddy current flaw detection coil changes, the output signal (that is, the voltage) obtained even if the inspection object has the same outer diameter is different. Various calibration curves for estimating the degradation amount of the inspection object from the output signal must be prepared. For this reason, there is a problem that the use of coils having different diameters depending on measurement conditions or the like leads to an increase in labor for measurement.

そこで、本発明は、渦電流探傷用コイルの直径が変化しない単一のセンサーを用いるものでありながら検査対象物の種々の外径に対応することができ、かつ、劣化状況の定量的検出を高い精度で行うことを可能にすると共に測定にかかる手間を低減することを可能にする渦電流探傷センサー用治具並びに渦電流探傷センサーを提供することを目的とする。   Therefore, the present invention uses a single sensor in which the diameter of the coil for eddy current flaw detection does not change, can cope with various outer diameters of the inspection object, and can quantitatively detect the deterioration state. An object of the present invention is to provide an eddy current flaw detection sensor jig and an eddy current flaw detection sensor that can be performed with high accuracy and can reduce the time and effort required for measurement.

かかる目的を達成するため、請求項1記載の渦電流探傷センサー用治具は、非導電性材料によって形成され、貫通孔を有する円筒状のボビンと該ボビンに巻き回される円環状の渦電流探傷用コイルとを少なくとも有する渦電流探傷センサーのボビンの貫通孔に嵌められる本体部と、ボビンの貫通孔の径よりも大きな外径に形成され本体部の軸方向両側端部のそれぞれの周縁の少なくとも一部に設けられるフランジ部とを有すると共に、本体部の軸心位置に検査対象物の外径よりも大きい幅で形成されて渦電流探傷用コイルの中心位置に検査対象物の位置固定しつつ摺動可能に保持するU形溝と本体部の軸心位置を頂点として形成されてU形溝と連通する扇形断面の切り欠き部分とからなる検査対象物位置固定凹部を設けるようにしている。 In order to achieve this object, the eddy current flaw detection sensor jig according to claim 1 is formed of a non-conductive material and has a cylindrical bobbin having a through hole and an annular eddy current wound around the bobbin. A body portion fitted into a through hole of a bobbin of an eddy current flaw detection sensor having at least a coil for flaw detection, and an outer diameter larger than the diameter of the through hole of the bobbin, and fixed and having a flange portion provided on at least a part, the position of the axis test object inspection object to the center position of the eddy current coils are formed in a width larger than the outer diameter of the position of the body portion and a central axial position of the U-shaped groove and the body portion for slidably holding is formed as the vertex so as to provide an inspection object position fixing recess comprising a notch portion of the fan-shaped cross section which communicates with the U-shaped groove while Yes.

また、請求項記載の渦電流探傷センサーは、貫通孔を有する円筒状のボビンと該ボビンに巻き回される円環状の渦電流探傷用コイルとを有し、さらに、ボビンの貫通孔に、非導電性材料によって形成されてボビンの貫通孔に嵌められる本体部とボビンの貫通孔の径よりも大きな外径に形成され本体部の軸方向両側端部のそれぞれの周縁の少なくとも一部に設けられるフランジ部とを有すると共に本体部の軸心位置に検査対象物の外径よりも大きい幅で形成されて渦電流探傷用コイルの中心位置に検査対象物の位置固定しつつ摺動可能に保持するU形溝と本体部の軸心位置を頂点として形成されてU形溝と連通する扇形断面の切り欠き部分とからなる検査対象物位置固定凹部が設けられている治具を備えるようにしている。 The eddy current flaw detection sensor according to claim 2 has a cylindrical bobbin having a through hole and an annular eddy current flaw detection coil wound around the bobbin, and further, in the through hole of the bobbin, A main body formed of a non-conductive material and fitted in the through hole of the bobbin, and formed on an outer diameter larger than the diameter of the through hole of the bobbin, and provided on at least a part of the peripheral edge of each axial side end of the main body And is formed at a position larger than the outer diameter of the inspection object at the axial position of the main body, and can be slid while fixing the position of the inspection object at the center position of the eddy current flaw detection coil. A jig provided with a U-shaped groove to be held and an inspection object position fixing concave portion formed of a notch portion having a fan-shaped cross section that is formed with the axial center position of the main body portion as a vertex and communicates with the U-shaped groove is provided. ing.

したがって、この渦電流探傷センサー用治具並びに渦電流探傷センサーによると、渦電流探傷用コイルが巻き回されるボビンの貫通孔に嵌められる治具本体部の軸心位置に検査対象物を摺動可能に保持する底部としてのU形溝を有する検査対象物位置固定凹部を設けるようにしているので、検査対象物を渦電流探傷センサー用治具の中心溝である凹部に嵌め合わせることにより検査対象物の位置が渦電流探傷用コイルの中心位置に固定される。 Therefore, according to the eddy current flaw detection sensor jig and the eddy current flaw detection sensor, the object to be inspected is slid to the axial center position of the jig main body portion fitted in the through-hole of the bobbin around which the eddy current flaw detection coil is wound. Since an inspection object position fixing recess having a U-shaped groove as a bottom portion that can be held is provided, the inspection object is fitted into the recess that is the central groove of the jig for the eddy current flaw detection sensor. The position of the object is fixed at the center position of the eddy current flaw detection coil.

また、請求項1記載の渦電流探傷センサー用治具、検査対象物位置固定凹部がU形溝と当該U形溝と連通する扇形断面の切り欠き部分とからなるようにしている。この場合には、検査対象物である架線等が接続部や付属物などがあることによって部分的に太くなっていても、検査対象物を検査対象物位置固定凹部の底部であるU形溝から一旦外し、検査対象物位置固定凹部の底部であるU形溝と比べて幅が広くなっている扇形断面の切り欠き部分を使って検査対象物の太くなっている部分を通過させることができる。 Further,請 Motomeko 1 eddy current sensor jig description, the inspection object position fixing recess is set to be from the notch portion of the fan-shaped cross section which communicates with the U-shaped groove and the U-shaped groove. In this case, even if the overhead wire or the like that is the inspection object is partially thick due to the presence of a connection portion or an accessory, the inspection object is removed from the U-shaped groove that is the bottom of the inspection object position fixing recess. Once removed, the thickened portion of the inspection object can be passed using the cutout portion of the fan-shaped cross section that is wider than the U- shaped groove that is the bottom of the inspection object position fixing recess.

さらに、請求項記載の渦電流探傷センサー、治具の検査対象物位置固定凹部がU形溝と当該U形溝と連通する扇形断面の切り欠き部分とからなるようにしている。この場合には、検査対象物である架線等が接続部や付属物などがあることによって部分的に太くなっていても、検査対象物を検査対象物位置固定凹部の底部であるU形溝から一旦外し、検査対象物位置固定凹部の底部であるU形溝と比べて幅が広くなっている扇形断面の切り欠き部分を使って検査対象物の太くなっている部分を通過させることができる。 Moreover, eddy current sensors Motomeko second aspect, the inspection object position fixing recess of the jig is made to be from the notch portion of the fan-shaped cross section which communicates with the U-shaped groove and the U-shaped groove. In this case, even if the overhead wire or the like that is the inspection object is partially thick due to the presence of a connection portion or an accessory, the inspection object is removed from the U-shaped groove that is the bottom of the inspection object position fixing recess. Once removed, the thickened portion of the inspection object can be passed using the cutout portion of the fan-shaped cross section that is wider than the U- shaped groove that is the bottom of the inspection object position fixing recess.

本発明の渦電流探傷センサー用治具並びに渦電流探傷センサーによれば、検査対象物の位置が渦電流探傷用コイルの中心位置に常に固定されるという位置決め機能を有するので、検査対象物の腐食などによる劣化状況を定量的に高い精度で検出することが可能であり、損傷の検出の信頼性の向上を図ることができる。   According to the eddy current flaw detection sensor jig and the eddy current flaw detection sensor of the present invention, since the position of the inspection object is always fixed to the center position of the eddy current flaw detection coil, the inspection object is corroded. It is possible to detect the deterioration state due to the above quantitatively with high accuracy, and it is possible to improve the reliability of damage detection.

また、本発明によれば、渦電流探傷用コイルを巻き付けるボビンの直径を検査対象物の外径に合わせて変化させた多数のセンサーを準備する必要がなく、検査対象物の外径が様々であっても単一の渦電流探傷センサーを用いて検査対象物の劣化状況を定量的に高い精度で検出することができる。すなわち、検査対象物の外径が様々であってもボビンの貫通孔に嵌め合わせる治具のみを複数準備すれば良いのでセンサー製作のコストを抑制することができる。   Further, according to the present invention, it is not necessary to prepare a large number of sensors in which the diameter of the bobbin around which the coil for eddy current testing is wound is changed according to the outer diameter of the inspection object, and the outer diameter of the inspection object varies. Even in such a case, it is possible to quantitatively detect the deterioration state of the inspection object using a single eddy current flaw detection sensor. That is, even if the inspection object has various outer diameters, it is only necessary to prepare a plurality of jigs that fit into the through-holes of the bobbin, so that the cost of sensor production can be suppressed.

さらに、本発明によれば、検査対象物の外径が様々であっても単一の渦電流探傷センサーによって測定を行うことができ、検査対象物の外径が様々であってもコイルの直径は一定であるので、出力信号から検査対象物の劣化量を推定するための較正曲線は一つで足り、較正曲線作成のコストと手間とを抑制することができる。   Furthermore, according to the present invention, measurement can be performed by a single eddy current flaw detection sensor even when the outer diameter of the inspection object is varied, and the diameter of the coil can be obtained even when the outer diameter of the inspection object is varied. Therefore, only one calibration curve is required for estimating the amount of deterioration of the inspection object from the output signal, and the cost and labor of creating the calibration curve can be suppressed.

また、本発明によれば、検査対象物が部分的に太くなっていても、検査対象物を検査対象物位置固定凹部の底部であるU形溝から一旦外し、検査対象物位置固定凹部の底部であるU形溝と比べて幅が広くなっている扇形断面の切り欠き部分を使って検査対象物の太くなっている部分を通過させることができるので、検査対象物に巻き回して取り付けている渦電流探傷センサーのボビンやコイルを検査対象物の太くなっている部分を通過させるたびにわざわざ取り外す必要がなく、測定の手間を低減することができる。 Further, according to the present invention, even if the inspection object is partially thick, the inspection object is temporarily removed from the U-shaped groove that is the bottom of the inspection object position fixing recess, and the bottom of the inspection object position fixing recess Since the thickened part of the inspection object can be passed using the cutout part of the fan-shaped cross section which is wider than the U- shaped groove , it is wound around and attached to the inspection object It is not necessary to remove the bobbin or coil of the eddy current flaw detection sensor every time the thickened portion of the inspection object is passed, and the labor of measurement can be reduced.

以下、本発明の構成を図面に示す最良の形態に基づいて詳細に説明する。   Hereinafter, the configuration of the present invention will be described in detail based on the best mode shown in the drawings.

図1から図7に、本発明の渦電流探傷センサー用治具並びに渦電流探傷センサーの実施形態の一例を示す。   1 to 7 show an example of an embodiment of an eddy current flaw detection sensor jig and an eddy current flaw detection sensor according to the present invention.

この渦電流探傷センサー2は、貫通孔3aを有する円筒状のボビン3と該ボビン3に巻き回される渦電流探傷用コイル4とを有し、さらに、ボビン3の貫通孔3aに渦電流探傷センサー用治具1を備えるものである。   The eddy current flaw detection sensor 2 includes a cylindrical bobbin 3 having a through hole 3 a and an eddy current flaw detection coil 4 wound around the bobbin 3. Further, the eddy current flaw detection sensor 2 is provided in the through hole 3 a of the bobbin 3. A sensor jig 1 is provided.

そして、渦電流探傷センサー用治具1は、非導電性材料によって形成され、渦電流探傷センサー2のボビン3の貫通孔3aに嵌められる本体部1aと、ボビン3の貫通孔3aの径よりも大きな外径に形成され本体部1aの軸方向両側端部の周縁に設けられるフランジ部1cとを有すると共に、本体部1aの軸心位置に検査対象物を摺動可能に保持する部分を底部1bとする検査対象物位置固定凹部1dが設けられている。   The eddy current flaw detection sensor jig 1 is formed of a non-conductive material, and is larger than the diameter of the main body 1a fitted in the through hole 3a of the bobbin 3 of the eddy current flaw detection sensor 2 and the through hole 3a of the bobbin 3. A flange portion 1c formed at a large outer diameter and provided at the peripheral edge of both end portions in the axial direction of the main body portion 1a, and a portion that holds the object to be slidable at the axial center position of the main body portion 1a. The inspection object position fixing recess 1d is provided.

本発明の渦電流探傷センサー用治具1は、例えばポリアセタール等の合成樹脂などの非導電性材料によって形成される。   The eddy current flaw detection sensor jig 1 of the present invention is formed of a non-conductive material such as a synthetic resin such as polyacetal.

また、本実施形態の渦電流探傷センサー用治具1は、本体部1aに該当する円柱の軸方向両端にフランジ部1cに該当する円板を取り付け、円柱と両端の円板との軸方向の全体に亘って円柱の軸心位置を頂点とする扇形を断面とする部分を切り取ると共に検査対象物を円柱の軸心位置に摺動可能に保持する部分であるU形溝を切り取った形状に形成される。   Further, the eddy current flaw detection sensor jig 1 of the present embodiment has a disk corresponding to the flange portion 1c attached to both ends in the axial direction of the cylinder corresponding to the main body portion 1a, and an axial direction between the cylinder and the disks at both ends. Formed into a shape with a U-shaped groove that is a part that holds the object to be slidably held at the axial position of the cylinder while cutting out a section having a sector shape with the axial center position of the cylinder as the apex. Is done.

これにより、本実施形態では、U形溝と扇形断面の切り欠き部分とで検査対象物位置固定凹部1dが構成され、U形溝の部分が検査対象物位置固定凹部1dの底部1bに該当する。また、本体部1aの軸方向両側端部の周縁にフランジ部1cが形成される。   As a result, in this embodiment, the U-shaped groove and the cutout portion of the fan-shaped cross section constitute the inspection object position fixing recess 1d, and the U-shaped groove corresponds to the bottom 1b of the inspection object position fixing recess 1d. . Moreover, the flange part 1c is formed in the periphery of the axial direction both ends of the main-body part 1a.

また、本実施形態では、上述の構成により、検査対象物位置固定凹部1dの開口部の幅が底部1bの幅(即ちU形溝の幅)よりも広くなっている。   Moreover, in this embodiment, the width | variety of the opening part of the test object position fixed recessed part 1d is wider than the width | variety of the bottom part 1b (namely, width | variety of a U-shaped groove | channel) by the above-mentioned structure.

本体部1aの外径は渦電流探傷センサー用治具1を取り付ける渦電流探傷センサー2のボビン3の貫通孔3aの直径よりも僅かに小さくなるように調整される。   The outer diameter of the main body 1a is adjusted to be slightly smaller than the diameter of the through hole 3a of the bobbin 3 of the eddy current flaw detection sensor 2 to which the eddy current flaw detection sensor jig 1 is attached.

検査対象物位置固定凹部1dの底部1bの大きさ(具体的にはU形溝としての幅)は線状・管状の検査対象物の外径よりも僅かに大きくなるように調整される。   The size (specifically, the width of the U-shaped groove) of the bottom 1b of the inspection object position fixing recess 1d is adjusted to be slightly larger than the outer diameter of the linear / tubular inspection object.

なお、底部1bの周囲に設けられている貫通孔1e(本実施形態では三つ)は、渦電流探傷センサー用治具1の重量を軽減すると共に、空中架線での測定に際して渦電流探傷センサー2の着脱時における地上への落下防止のための吊紐を通すために設けられているものであり、当該貫通孔1eの数や大きさは適宜調整され得るものであると共に場合によっては設けられなくても良い。   The through-holes 1e (three in the present embodiment) provided around the bottom 1b reduce the weight of the eddy current flaw sensor jig 1, and at the time of measurement with an aerial overhead wire, the eddy current flaw sensor 2 It is provided for passing a hanging strap for preventing falling to the ground when attaching and detaching, and the number and size of the through-holes 1e can be adjusted as appropriate and may not be provided in some cases. May be.

本実施形態の渦電流探傷センサー2は、大きくは、ボビン3と渦電流探傷用コイル4と接続端子固定部材5とからなる。   The eddy current flaw detection sensor 2 according to the present embodiment mainly includes a bobbin 3, an eddy current flaw detection coil 4, and a connection terminal fixing member 5.

ボビン3は、貫通孔3aを有する円筒状に形成される。ボビン3は例えばポリアセタール等の合成樹脂などの非導電性材料によって形成される。また、ボビン3は、軸方向の中央付近において、周壁に、周方向に一回りする環状の溝3cを有する。そして、ボビン3の溝3cの両側に、即ちボビン3の軸方向両側端部に、フランジ部3bが形成される。   The bobbin 3 is formed in a cylindrical shape having a through hole 3a. The bobbin 3 is formed of a nonconductive material such as a synthetic resin such as polyacetal. Further, the bobbin 3 has an annular groove 3c that makes one turn in the circumferential direction on the peripheral wall near the center in the axial direction. And the flange part 3b is formed in the both sides of the groove | channel 3c of the bobbin 3, ie, the axial direction both sides edge part of the bobbin 3. As shown in FIG.

ボビン3は、軸心を通る平面によって軸方向に二分割され、貫通孔3a内に検査対象物を挟み込んで装着されるように構成される。   The bobbin 3 is divided into two in the axial direction by a plane passing through the axial center, and is configured to be mounted with the inspection object sandwiched in the through hole 3a.

このため、ボビン3の軸方向両側のフランジ部3bのそれぞれに蝶番3dが設けられ、ボビン3の二分割された部分同士が連結されると共にボビン3が開閉可能に構成される。   For this reason, the hinge 3d is provided in each of the flange portions 3b on both axial sides of the bobbin 3, and the two divided portions of the bobbin 3 are connected to each other and the bobbin 3 can be opened and closed.

また、接続端子固定部材5を固定するための取付部3eが、ボビン3のフランジ部3bの蝶番3dを設けた位置と対向する箇所に設けられる。   In addition, the attachment portion 3e for fixing the connection terminal fixing member 5 is provided at a location facing the position where the hinge 3d of the flange portion 3b of the bobbin 3 is provided.

渦電流探傷用コイル4は、帯状の絶縁性コイル(以下、単に入出力コイルと呼ぶ)4aと、入出力コイル4aの両端に取り付けられた矩形の接続端子基板4bとから構成される。そして、入出力コイル4aの配線の一端は入出力コイル4aの一方の接続端子基板4bの端子に電気的に接続し、配線の他端は入出力コイル4aの他方の接続端子基板4bの端子に電気的に接続する。   The eddy current flaw detection coil 4 includes a strip-like insulating coil (hereinafter simply referred to as an input / output coil) 4a and rectangular connection terminal substrates 4b attached to both ends of the input / output coil 4a. One end of the wiring of the input / output coil 4a is electrically connected to a terminal of one connection terminal substrate 4b of the input / output coil 4a, and the other end of the wiring is connected to a terminal of the other connection terminal substrate 4b of the input / output coil 4a. Connect electrically.

ここで、入出力コイル4aは接続端子基板4bに対して着脱自在に接続される。具体的には例えば、接続端子基板4bを、長手方向に端子が設けられた平板と該平板に重ね合わせるもう一枚の平板とで構成すると共に、この二枚の平板が開閉可能なように長手方向の一辺が接続された構造とする。そして、重ね合わされている二枚の平板を開いて一方の平板に設けられた端子と入出力コイル4aの配線の端部とを合わせた状態で平板を閉じ合わせて二枚の平板の間に入出力コイル4aの端部を挟み込んで固定する。このように、入出力コイル4aを接続端子基板4bに対して着脱自在に接続することにより、入出力コイル4aが劣化したり損傷したりして検出能力が低下若しくは検出不能になった場合に、入出力コイル4aのみを交換して他の部品・部材はそのまま継続して使用することが可能になる。これにより、機器メンテナンスのコストを抑制することができる。   Here, the input / output coil 4a is detachably connected to the connection terminal board 4b. Specifically, for example, the connection terminal board 4b is composed of a flat plate provided with terminals in the longitudinal direction and another flat plate superimposed on the flat plate, and the two flat plates can be opened and closed. A structure in which one side of the direction is connected. Then, the two stacked flat plates are opened and the terminals provided on one flat plate are aligned with the ends of the wiring of the input / output coil 4a so that the flat plates are closed and placed between the two flat plates. The end of the output coil 4a is sandwiched and fixed. As described above, when the input / output coil 4a is detachably connected to the connection terminal board 4b, the input / output coil 4a is deteriorated or damaged, so that the detection capability is reduced or cannot be detected. Only the input / output coil 4a is replaced, and other parts / members can be used as they are. Thereby, the cost of apparatus maintenance can be suppressed.

接続端子固定部材5は、測定を行うために渦電流探傷センサー2が組み立てられた状態において対向する二枚の固定板5aと、一方の固定板5aの両端部寄りの位置に取り付けられる取付部材5bと(以降では、適宜、二枚の固定板5aのうち、取付部材5bが取り付けられている方の固定板5aを第一の固定板5aと呼び、もう一方の固定板5aを第二の固定板5aとも呼ぶ)、各固定板5aのほぼ中央位置に固定板5aを貫通した状態で固定されると共に他方の固定板5aに取り付けられたものと嵌め合わせて電気的に接続されることと取り外されることとが自在の入出力端子5cと、第一の固定板5aの中央上端に設けられて入出力端子5cと電気的に接続される電源・信号用コネクタ5dと、第一の固定板5aに取り付けられるガイドピン5e並びに第二の固定板5aに設けられるガイドピン貫通孔5fとから構成される。   The connection terminal fixing member 5 includes two fixing plates 5a that face each other in an assembled state of the eddy current flaw detection sensor 2 for measurement, and an attachment member 5b that is attached to a position near both ends of the one fixing plate 5a. (In the following, the fixing plate 5a to which the mounting member 5b is attached, of the two fixing plates 5a, will be referred to as the first fixing plate 5a, and the other fixing plate 5a will be referred to as the second fixing plate. A plate 5a), fixed to the center of each fixing plate 5a in a state of passing through the fixing plate 5a, and fitted and electrically connected to the one attached to the other fixing plate 5a. Input / output terminal 5c that can be freely connected, a power / signal connector 5d that is provided at the center upper end of the first fixing plate 5a and is electrically connected to the input / output terminal 5c, and the first fixing plate 5a. Guy attached to Pin 5e and constituted by a second guide pin through holes 5f provided in the fixing plate 5a.

軸方向に二分割されたうちの一方のボビン3のフランジ部3bに設けられた取付部3eに接続端子固定部材5の取付部材5bが取り付けられて固定板5aがボビン3の外周面に対して直立した状態で接続端子固定部材5がボビン3に対して固定される。本実施形態では、取付部材5bは、取付部3eに螺子によって取り付けられると共に、第一の固定板5aを螺子によって固定して支持する。なお、第二の固定版5aは、入出力端子5c同士が嵌め合わされ、取付部材5bに支持される第一の固定板5aに対して固定される。   The attachment member 5b of the connection terminal fixing member 5 is attached to the attachment portion 3e provided on the flange portion 3b of one of the bobbins 3 divided in the axial direction, and the fixing plate 5a is attached to the outer peripheral surface of the bobbin 3. The connection terminal fixing member 5 is fixed to the bobbin 3 in an upright state. In the present embodiment, the attachment member 5b is attached to the attachment portion 3e with screws and supports the first fixing plate 5a with screws. The second fixed plate 5a is fixed to the first fixed plate 5a supported by the mounting member 5b by fitting the input / output terminals 5c to each other.

渦電流探傷用コイル4の入出力コイル4aは、ボビン3の溝3c部分に巻き回されると共に、両端の接続端子基板4bの端子が接続端子固定部材5の入出力端子5cに嵌め合わされて入出力端子5cと電気的に接続される。   The input / output coil 4 a of the eddy current testing coil 4 is wound around the groove 3 c of the bobbin 3, and the terminals of the connection terminal board 4 b at both ends are fitted into the input / output terminals 5 c of the connection terminal fixing member 5. It is electrically connected to the output terminal 5c.

電源・信号用コネクタ5dは、図示していない電源及び信号処理装置からのケーブルを接続するための端子である。そして、電源・信号用コネクタ5dは入出力端子5cと電気的に接続される。   The power / signal connector 5d is a terminal for connecting a power source and a cable from a signal processing device (not shown). The power / signal connector 5d is electrically connected to the input / output terminal 5c.

ガイドピン5eは、本実施形態では、二枚の固定板5aのうち取付部材5bに支持される第一の固定板5aに取り付けられる。そして、第二の固定板5aにガイドピン貫通孔5fが設けられる。   In this embodiment, the guide pin 5e is attached to the first fixing plate 5a supported by the attachment member 5b among the two fixing plates 5a. The second fixing plate 5a is provided with guide pin through holes 5f.

本実施形態では、二本のガイドピン5eが、第一の固定板5aの対角線位置付近に、入出力端子5cを挟む位置関係で設けられる。また、本実施形態では、ガイドピン5eは、第一の固定板5aを貫通して取り付けられ、ガイドピン5eの中間の凸部とナットとによって第一の固定板5aを挟んで固定される。   In the present embodiment, the two guide pins 5e are provided in a positional relationship that sandwiches the input / output terminal 5c near the diagonal position of the first fixing plate 5a. In the present embodiment, the guide pin 5e is attached through the first fixing plate 5a, and is fixed with the first fixing plate 5a sandwiched between the intermediate convex portion of the guide pin 5e and the nut.

ガイドピン貫通孔5fは、ガイドピン5eを差し込んで固定するための孔である。このため、ガイドピン貫通孔5fは、ガイドピン5eを摺動させて差し込ませることができると共に一旦差し込まれたガイドピン5eをぐらつくことなく且つ簡単には抜けない程度に締め付けて固定することができる大きさに調整される。ガイドピン貫通孔5fは、各固定板5aに設けられた入出力端子5c同士を嵌め合わせ位置にした状態におけるガイドピン5eの位置に合わせて設けられる。   The guide pin through hole 5f is a hole for inserting and fixing the guide pin 5e. For this reason, the guide pin through hole 5f can be inserted by sliding the guide pin 5e, and can be fastened and fixed to an extent that the guide pin 5e once inserted does not wobble and cannot be easily removed. It is adjusted to the size. The guide pin through hole 5f is provided in accordance with the position of the guide pin 5e in a state where the input / output terminals 5c provided in the respective fixing plates 5a are in the fitting position.

ガイドピン5e及び差し込まれたガイドピン5eを固定するガイドピン貫通孔5fを備えるようにすることにより、測定操作毎や渦電流探傷センサー用治具1の取り換え操作毎に入出力端子5cの嵌め合わせと取り外しとを繰り返すことによって端子接続部分が摩耗などして入出力端子5c同士の接続の力が弱まっても、ガイドピン5eとガイドピン貫通孔5fとによって二枚の固定板5a同士を安定して固定することができる。これにより、嵌め合わされた入出力端子5cがぐらついて出力信号にノイズが入ってしまうことや入出力端子5cが外れて測定不能になってしまうことなどを防いで安定した状態で測定を行うことができる。さらに、ガイドピン5eとガイドピン貫通孔5fとを備えるようにすることにより、ガイドピン5eをガイドピン貫通孔5fに差し込むことによって位置合わせがなされた二枚の固定板5aのそれぞれに固定された入出力端子5c同士を嵌め合わせることになるので、入出力端子5cを直接目視することができなくても入出力端子5c同士を容易に嵌め合わせることができる。   By providing the guide pin 5e and the guide pin through-hole 5f for fixing the inserted guide pin 5e, the input / output terminal 5c is fitted each time the measurement operation and the eddy current flaw detection sensor jig 1 are replaced. Even if the terminal connection part is worn away by repeating the step and the removal, the connection force between the input / output terminals 5c is weakened, so that the two fixing plates 5a are stabilized by the guide pin 5e and the guide pin through hole 5f. Can be fixed. As a result, it is possible to perform measurement in a stable state by preventing the fitted input / output terminal 5c from wobbling and causing noise in the output signal and the input / output terminal 5c coming off and becoming unmeasurable. it can. Furthermore, by providing the guide pin 5e and the guide pin through hole 5f, the guide pin 5e is fixed to each of the two fixed plates 5a aligned by inserting the guide pin 5e into the guide pin through hole 5f. Since the input / output terminals 5c are fitted to each other, the input / output terminals 5c can be easily fitted to each other even if the input / output terminals 5c cannot be directly observed.

本実施形態の渦電流探傷センサー用治具1は、ボビン3の貫通孔3aに嵌められて用いられる。具体的には、嵌め合わされている入出力端子5cを一旦取り外してボビン3の溝3cに巻き回されている入出力コイル4aをほどくと共にボビン3を開いた状態で(図5(A))、貫通孔3aの軸心の方向と検査対象物位置固定凹部1dの底部1bの軸方向とを合わせて貫通孔3aに渦電流探傷センサー用治具1の本体部1aを嵌め合わせる(図5(B))。なお、図5においては、渦電流探傷用コイル4、並びに、第二の固定板5aは図示していない。   The eddy current flaw detection sensor jig 1 of the present embodiment is used by being fitted into the through hole 3 a of the bobbin 3. Specifically, with the input / output terminal 5c being fitted once removed, the input / output coil 4a wound around the groove 3c of the bobbin 3 is unwound and the bobbin 3 is opened (FIG. 5A), The body 1a of the eddy current flaw detection sensor jig 1 is fitted into the through hole 3a by aligning the axial center of the through hole 3a with the axial direction of the bottom 1b of the inspection object position fixing recess 1d (FIG. 5B )). In FIG. 5, the eddy current flaw detection coil 4 and the second fixing plate 5a are not shown.

そして、渦電流探傷センサー用治具1の検査対象物位置固定凹部1dの開口部から進入させて底部1bに線状・管状の検査対象物を嵌め合わせる。   Then, the inspection object position fixing recess 1d of the eddy current flaw detection sensor jig 1 is entered from the opening, and the linear / tubular inspection object is fitted to the bottom 1b.

その後、ボビン3を閉じてからボビン3の溝3cに入出力コイル4aを巻き回し、ガイドピン5eとガイドピン貫通孔5fとによって二枚の固定板5a同士の位置合わせをしながら入出力端子5c同士を嵌め合わせ、検査対象物の損傷検出のための測定を開始する。ここで、渦電流探傷センサー用治具1のフランジ部1cはボビン3の貫通孔3aの径よりも大きな外径を有するので、線状・管状の検査対象物の損傷検出の測定の際に渦電流探傷センサー2を検査対象物に沿わせて移動させても渦電流探傷センサー用治具1がボビン3の貫通孔3aから外れてしまうことがない。   After that, after closing the bobbin 3, the input / output coil 4a is wound around the groove 3c of the bobbin 3, and the input / output terminal 5c is aligned with the two fixing plates 5a by the guide pin 5e and the guide pin through hole 5f. They are fitted together and measurement for detecting damage to the inspection object is started. Here, since the flange portion 1c of the jig 1 for eddy current flaw detection sensor has an outer diameter larger than the diameter of the through hole 3a of the bobbin 3, the eddy current is detected at the time of measurement of damage detection of the linear / tubular inspection object. Even if the current flaw detection sensor 2 is moved along the object to be inspected, the eddy current flaw detection sensor jig 1 is not detached from the through hole 3 a of the bobbin 3.

以上の構成を有する本発明の渦電流探傷センサー用治具1によれば、測定中常に検査対象物の位置を渦電流探傷用コイル4の中心位置に固定することができる。このため、検査対象物の腐食などによる劣化状況を定量的に高い精度で検出することが可能であり、渦電流探傷センサー2による損傷の検出の信頼性の向上を図ることができる。また、検査対象物の外径が様々であっても単一の渦電流探傷センサー2を用いて検査対象物の劣化状況を定量的に高い精度で検出することができる。このため、検査対象物の外径が様々であってもボビン3の貫通孔3aに嵌め合わせる治具1のみを準備すれば良いのでセンサー製作のコストを抑制することができる。   According to the eddy current flaw detection sensor jig 1 of the present invention having the above configuration, the position of the inspection object can be fixed at the center position of the eddy current flaw detection coil 4 at all times during measurement. For this reason, it is possible to detect the deterioration state due to corrosion of the inspection object with high accuracy, and to improve the reliability of detection of damage by the eddy current flaw detection sensor 2. Even if the outer diameter of the inspection object varies, the deterioration state of the inspection object can be quantitatively detected with high accuracy using the single eddy current flaw detection sensor 2. For this reason, even if the outer diameters of the inspection objects are various, it is only necessary to prepare the jig 1 to be fitted in the through hole 3a of the bobbin 3, so that the cost for manufacturing the sensor can be suppressed.

なお、上述の形態は本発明の好適な形態の一例ではあるがこれに限定されるものではなく、本発明の要旨を逸脱しない範囲において種々変形実施可能である。例えば、本実施形態では、渦電流探傷センサー2のボビン3が軸心を通る平面によって軸方向に二分割されて開閉可能に構成されているので渦電流探傷センサー用治具1は本体部1aとフランジ部1cとが一体のものとして構成されるものであって構わないが、渦電流探傷センサー2のボビン3が開閉可能でない場合でもボビン3に渦電流探傷センサー用治具1を取り付けることができるように渦電流探傷センサー用治具1の本体部1aと本体部1aの軸方向両側端部のフランジ部1cの少なくとも一方とが着脱自在に分割されるようにしたり、または、本体部1aが軸心と直角の平面によって着脱自在に分割されるようにしたりしても良い。   In addition, although the above-mentioned form is an example of the suitable form of this invention, it is not limited to this, A various deformation | transformation implementation is possible in the range which does not deviate from the summary of this invention. For example, in this embodiment, since the bobbin 3 of the eddy current flaw detection sensor 2 is configured to be opened and closed by being divided into two in the axial direction by a plane passing through the axial center, the eddy current flaw detection sensor jig 1 includes the main body 1a. The flange portion 1c may be integrated with the flange portion 1c, but the eddy current flaw detection sensor jig 1 can be attached to the bobbin 3 even when the bobbin 3 of the eddy current flaw detection sensor 2 cannot be opened and closed. Thus, the main body 1a of the eddy current flaw detection sensor jig 1 and at least one of the flanges 1c at both ends in the axial direction of the main body 1a are detachably divided, or the main body 1a is pivoted. It may be configured to be detachably divided by a plane perpendicular to the center.

また、本実施形態では、渦電流探傷センサー用治具1の検査対象物位置固定凹部1dの開口部を除く本体部1aの軸方向両側端部の周縁の全体に亘ってフランジ部1cが設けられるようにしているが、これに限られるものではなく、フランジ部1cは本体部1aの軸方向両側端部のそれぞれの周縁の少なくとも一部に設けられていれば良い。端部周縁のたとえ一部であってもフランジ部1cとして突起していれば、測定の際に渦電流探傷センサー2を線状・管状の検査対象物に沿ってボビン3の貫通孔3aの軸心方向に移動させても渦電流探傷センサー用治具1が貫通孔3aから外れてしまうことはない。   Moreover, in this embodiment, the flange part 1c is provided over the whole periphery of the axial direction both-sides edge part of the main-body part 1a except the opening part of the test object position fixed recessed part 1d of the jig | tool 1 for eddy current flaw detection sensors. However, the present invention is not limited to this, and the flange portion 1c only needs to be provided on at least a part of each peripheral edge of both end portions in the axial direction of the main body portion 1a. Even if part of the peripheral edge of the end portion protrudes as the flange portion 1c, the axis of the through hole 3a of the bobbin 3 is moved along the linear / tubular inspection object at the time of measurement. Even if it is moved in the direction of the heart, the eddy current flaw detection sensor jig 1 is not detached from the through hole 3a.

また、本実施形態では、検査対象物位置固定凹部1dは本体部1aの軸心位置に検査対象物を摺動可能に保持する底部1bと本体部1aの軸心位置を頂点とする扇形とを合わせた形状であって検査対象物位置固定凹部1dの底部1bから開口部まで凹部の幅が連続的に徐々に拡がる形状で設けられているが(図6(A))、これに限られるものではなく、開口部の幅が底部1bの幅と同じであって検査対象物位置固定凹部1dの幅が変化せず全体としてU形溝であるようにしても良いし(図6(B))、底部1bから開口部まで段階的に凹部の幅が拡がるようにしても良い(図6(C))。なお、検査対象物が実際に供用中の架線等ではなくて試験片である場合には、検査対象物を摺動可能に保持する構造としては凹部ではなくて試験片の外径に合わせた貫通孔であっても良い。   In the present embodiment, the inspection object position fixing recess 1d has a bottom 1b for slidably holding the inspection object at the axial center position of the main body 1a and a sector shape having the axial center position of the main body 1a as a vertex. Although it is a combined shape and is provided in a shape in which the width of the recess gradually and gradually expands from the bottom 1b to the opening of the inspection object position fixing recess 1d (FIG. 6 (A)), it is limited to this. Instead, the width of the opening may be the same as the width of the bottom 1b, and the width of the inspection object position fixing recess 1d may not be changed, and may be a U-shaped groove as a whole (FIG. 6B). The width of the recess may be gradually increased from the bottom 1b to the opening (FIG. 6C). If the test object is not an actual working overhead wire or the like but a test piece, the structure for holding the test object in a slidable manner is not a recess but a penetration that matches the outer diameter of the test piece. It may be a hole.

また、本実施形態では、ボビン3と渦電流探傷センサー用治具1とを別体のものとして構成すると共に貫通孔3aに渦電流探傷センサー用治具1の本体部1aを嵌め合わせるようにしているが、これに限られず、渦電流探傷センサー用治具とボビンの一部とを一体のものとして構成するようにしても良い。具体的には、図7に示すように、軸方向に二分割されたボビンのうち接続端子固定部材5が取り付けられていない方のボビン(ボビンとして機能するものの一部)と渦電流探傷センサー用治具とを一体のものとして渦電流探傷センサー用治具1’を構成するようにしても良い。この場合は、接続端子固定部材5が取り付けられているボビン3’に対して渦電流探傷センサー用治具1’を蝶番3dによって回転可能に連結したり取り外したりできるように構成する。また、この場合は、本体部1aの軸方向両側端部にフランジ部を設ける必要はない。そして、この構成の場合も上述の実施形態の渦電流探傷センサー用治具1と同様に、検査対象物の位置を渦電流探傷用コイル4の中心位置に固定することができるので検査対象物の劣化状況を高い精度で検出することが可能であると共に、検査対象物の外径が様々であっても治具のみを準備すれば良いのでセンサー製作のコストを抑制することができる。   In the present embodiment, the bobbin 3 and the eddy current flaw detection sensor jig 1 are configured as separate bodies, and the body portion 1a of the eddy current flaw detection sensor jig 1 is fitted into the through hole 3a. However, the present invention is not limited to this, and the eddy current flaw detection sensor jig and a part of the bobbin may be configured integrally. Specifically, as shown in FIG. 7, among the bobbins divided in the axial direction, the bobbin on which the connection terminal fixing member 5 is not attached (part of the one functioning as a bobbin) and the eddy current flaw detection sensor The jig 1 ′ for the eddy current flaw detection sensor may be configured by integrating the jig. In this case, the eddy current flaw detection sensor jig 1 'can be rotatably connected to or removed from the bobbin 3' to which the connection terminal fixing member 5 is attached by a hinge 3d. In this case, it is not necessary to provide flange portions at both end portions in the axial direction of the main body 1a. In the case of this configuration, the position of the inspection object can be fixed at the center position of the eddy current flaw detection coil 4 in the same manner as the eddy current flaw detection sensor jig 1 of the above-described embodiment. It is possible to detect the deterioration state with high accuracy, and even if the outer diameter of the object to be inspected varies, it is only necessary to prepare a jig, so that the cost of sensor production can be suppressed.

また、本実施形態では、検査対象物を本体部1aの軸心位置に摺動可能に保持するように底部1bが設けられているが、これに限られるものではなく、検査対象物を本体部1aの概ね軸心位置に保持するように底部1bは設けられていれば良い。厳密に本体部1aの軸心位置でなくても軸心近辺の位置であって一定の位置に検査対象物を位置決めすることによって高い精度で測定することができる。   In the present embodiment, the bottom 1b is provided so as to slidably hold the inspection object at the axial center position of the main body 1a. However, the present invention is not limited to this. The bottom part 1b should just be provided so that it may hold | maintain in the substantially axial center position of 1a. Even if it is not strictly the axial center position of the main body 1a, it is possible to measure with high accuracy by positioning the inspection object at a certain position in the vicinity of the axial center.

また、本実施形態では、二枚の固定板5aのうち取付部材5bに支持される第一の固定板5aにガイドピン5eが取り付けられると共にもう第二の固定板5aにガイドピン貫通孔5fが設けられるようにしているが、これに限られるものではなく、第一の固定板5aにガイドピン貫通孔5fが設けられると共にもう第二の固定板5aにガイドピン5eが取り付けられるようにしても良いし、或いは、各固定板にガイドピン5eが取り付けられると共にガイドピン貫通孔5fが設けられるようにしても良い。   In this embodiment, the guide pin 5e is attached to the first fixing plate 5a supported by the attachment member 5b of the two fixing plates 5a, and the guide pin through hole 5f is provided in the second fixing plate 5a. However, the present invention is not limited to this. The guide pin through hole 5f is provided in the first fixing plate 5a, and the guide pin 5e is attached to the second fixing plate 5a. Alternatively, the guide pin 5e may be attached to each fixing plate and the guide pin through hole 5f may be provided.

また、本実施形態では、ガイドピン5eは二本取り付けられるようにしているが、ガイドピン5eの本数はこれに限られるものではなく、ガイドピン5eの本数は一本でも良いし、三本以上でも良い。   In this embodiment, two guide pins 5e are attached, but the number of guide pins 5e is not limited to this, and the number of guide pins 5e may be one, or three or more. But it ’s okay.

また、本発明の渦電流探傷センサー用治具1は、貫通孔を有する円筒状のボビンと該ボビンに巻き回される渦電流探傷用コイルとを少なくとも有する渦電流探傷センサーに取り付けて用いることによって所望の効果を発揮するものであり、本発明の治具1を適用することが可能な渦電流探傷センサーは本実施形態において詳細に説明した渦電流探傷センサー2に限られるものではない。   Moreover, the eddy current flaw detection sensor jig 1 of the present invention is used by being attached to an eddy current flaw detection sensor having at least a cylindrical bobbin having a through hole and an eddy current flaw detection coil wound around the bobbin. The eddy current flaw detection sensor that exhibits the desired effect and to which the jig 1 of the present invention can be applied is not limited to the eddy current flaw detection sensor 2 described in detail in the present embodiment.

本発明の渦電流探傷センサー用治具の実施形態の一例を示す斜視図である。It is a perspective view which shows an example of embodiment of the jig for eddy current flaw detection sensors of this invention. 実施形態の渦電流探傷センサー用治具を装着した状態の渦電流探傷センサーの側面図である。It is a side view of the eddy current flaw detection sensor in a state where the eddy current flaw detection sensor jig of the embodiment is mounted. 実施形態の渦電流探傷センサー用治具を装着した状態の渦電流探傷センサーの縦断面図である。It is a longitudinal cross-sectional view of the eddy current flaw detection sensor in a state where the eddy current flaw detection sensor jig of the embodiment is mounted. 実施形態の渦電流探傷センサー用治具を装着した状態の渦電流探傷センサーの底面図である。It is a bottom view of an eddy current flaw detection sensor in a state where the eddy current flaw detection sensor jig of the embodiment is mounted. 実施形態の渦電流探傷センサー用治具の渦電流探傷センサーへの取り付けを説明する図である。(A)は渦電流探傷センサーのボビンを開いた状態の図である。(B)はボビンの貫通孔に渦電流探傷センサー用治具の本体部を嵌め合わせた状態の図である。It is a figure explaining attachment to the eddy current flaw detection sensor of the jig for eddy current flaw detection sensors of an embodiment. (A) is the figure of the state which opened the bobbin of the eddy current flaw detection sensor. (B) is the figure of the state which fitted the main-body part of the jig | tool for eddy current flaw detection sensors in the through-hole of the bobbin. 本発明の渦電流探傷センサーの検査対象物位置固定凹部の形状を説明する図である。(A)は検査対象物位置固定凹部の幅が開口部に向かって連続的に徐々に拡がる形状の場合の図である。(B)は検査対象物位置固定凹部の幅が変化しない形状の場合の図である。(C)は検査対象物位置固定凹部の幅が開口部に向かって段階的に拡がる形状の場合の図である。It is a figure explaining the shape of the inspection object position fixed recessed part of the eddy current flaw detection sensor of this invention. (A) is a figure in the case of the shape where the width | variety of a test object position fixed recessed part expands gradually gradually toward an opening part. (B) is a figure in the case of the shape where the width | variety of a test object position fixed recessed part does not change. (C) is a figure in the case of the shape where the width | variety of a test object position fixed recessed part expands in steps toward an opening part. ボビンの一部と渦電流探傷センサー用治具とを一体のものとして構成した場合の渦電流探傷センサー用治具を示す図である。It is a figure which shows the jig | tool for eddy current test sensors at the time of comprising a part of bobbin and the jig | tool for eddy current test sensors as one. 従来の渦電流探傷センサーによる探傷の状況を説明する図である。(A)は検査対象物がコイルボビンの貫通孔の概ね中央に位置する場合の図である。(B)は検査対象物がコイルボビンの貫通孔の中心から大きくずれている場合の図である。It is a figure explaining the condition of the flaw detection by the conventional eddy current flaw detection sensor. (A) is a figure in case a test subject is located in the approximate center of the through-hole of a coil bobbin. (B) is a figure in case a test subject has shifted | deviated largely from the center of the through-hole of a coil bobbin.

符号の説明Explanation of symbols

1 渦電流探傷センサー用治具
1a 本体部
1b 底部
1c フランジ部
1d 検査対象物位置固定凹部
1e 貫通孔
2 渦電流探傷センサー
3 ボビン
3a 貫通孔
3b フランジ部
3c 溝
3d 蝶番
3e 取付部
4 渦電流探傷用コイル
4a 入出力コイル
4b 接続端子基板
5 接続端子固定部材
5a 固定板
5b 取付部材
5c 入出力端子
5d 電源・信号用コネクタ
5e ガイドピン
5f ガイドピン貫通孔
DESCRIPTION OF SYMBOLS 1 Jig for eddy current flaw detection sensor 1a Main body part 1b Bottom part 1c Flange part 1d Inspection object position fixing recessed part 1e Through hole 2 Eddy current flaw detection sensor 3 Bobbin 3a Through hole 3b Flange part 3c Groove 3d Hinge 3e Mounting part 4 Eddy current flaw detection Coil 4a Input / output coil 4b Connection terminal board 5 Connection terminal fixing member 5a Fixing plate 5b Mounting member 5c Input / output terminal 5d Power / signal connector 5e Guide pin 5f Guide pin through hole

Claims (2)

非導電性材料によって形成され、貫通孔を有する円筒状のボビンと該ボビンに巻き回される円環状の渦電流探傷用コイルとを少なくとも有する渦電流探傷センサーの前記ボビンの貫通孔に嵌められる本体部と、前記ボビンの貫通孔の径よりも大きな外径に形成され前記本体部の軸方向両側端部のそれぞれの周縁の少なくとも一部に設けられるフランジ部とを有すると共に、前記本体部の軸心位置に検査対象物の外径よりも大きい幅で形成されて前記渦電流探傷用コイルの中心位置に前記検査対象物の位置固定しつつ摺動可能に保持するU形溝と前記本体部の軸心位置を頂点として形成されて前記U形溝と連通する扇形断面の切り欠き部分とからなる検査対象物位置固定凹部が設けられていることを特徴とする渦電流探傷センサー用治具。 A main body that is formed of a non-conductive material and is fitted into a through hole of the bobbin of an eddy current flaw detection sensor that has at least a cylindrical bobbin having a through hole and an annular eddy current flaw detection coil wound around the bobbin. And a flange portion formed at an outer diameter larger than the diameter of the through hole of the bobbin and provided at at least a part of each peripheral edge of both axial end portions of the main body portion, and the shaft of the main body portion wherein a U-groove body portion is formed with a width greater than the outer diameter of the test object in mind the position slidably held while fixing the position of the test object to the center position of the eddy current coils An eddy current flaw detection sensor jig characterized in that a test object position fixing concave portion is provided which is formed with an axial center position of the vertices as a vertex and is formed by a cutout portion of a fan-shaped cross section communicating with the U-shaped groove . 貫通孔を有する円筒状のボビンと該ボビンに巻き回される円環状の渦電流探傷用コイルとを有し、さらに、前記ボビンの貫通孔に、非導電性材料によって形成されて前記ボビンの貫通孔に嵌められる本体部と前記ボビンの貫通孔の径よりも大きな外径に形成され前記本体部の軸方向両側端部のそれぞれの周縁の少なくとも一部に設けられるフランジ部とを有すると共に前記本体部の軸心位置に検査対象物の外径よりも大きい幅で形成されて前記渦電流探傷用コイルの中心位置に前記検査対象物の位置固定しつつ摺動可能に保持するU形溝と前記本体部の軸心位置を頂点として形成されて前記U形溝と連通する扇形断面の切り欠き部分とからなる検査対象物位置固定凹部が設けられている治具を備えることを特徴とする渦電流探傷センサー。 A cylindrical bobbin having a through-hole and an annular eddy current flaw detection coil wound around the bobbin; and formed in the through-hole of the bobbin by a non-conductive material to penetrate the bobbin A main body portion fitted into the hole, and a flange portion formed at an outer diameter larger than the diameter of the through hole of the bobbin and provided at at least a part of each peripheral edge of the axially opposite end portions of the main body portion, and the main body a U-shaped groove for slidably holding is formed with a width greater than the outer diameter of the test object in a central axial position of the part while fixing the position of the test object to the center position of the eddy current coils A vortex comprising a jig provided with an inspection object position fixing recess formed by a notch portion having a fan-shaped cross section formed with the axial center position of the main body portion as a vertex and communicating with the U-shaped groove. Current flaw detection sensor.
JP2008201825A 2008-08-05 2008-08-05 Eddy current flaw detection sensor jig and eddy current flaw detection sensor Expired - Fee Related JP5113665B2 (en)

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