JP5114831B2 - Method for diagnosing contamination state of membrane separator and cleaning method for membrane separator - Google Patents
Method for diagnosing contamination state of membrane separator and cleaning method for membrane separator Download PDFInfo
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本発明は、膜分離装置に備えられた膜の汚染状態を診断する診断方法、診断装置、および膜分離装置の洗浄方法に関し、特に逆浸透膜のような水処理用の分離膜を備える膜分離装置の汚染状態の診断方法、診断装置、および洗浄方法に関する。 The present invention relates to a diagnostic method for diagnosing a contamination state of a membrane provided in a membrane separation device, a diagnostic device, and a cleaning method for the membrane separation device, and more particularly, a membrane separation including a separation membrane for water treatment such as a reverse osmosis membrane. The present invention relates to a diagnostic method, a diagnostic device, and a cleaning method for a contamination state of an apparatus.
半導体製品の洗浄用水や医薬品製造用水等を製造する造水プラント等には、従来、逆浸透膜、限外濾過膜、または精密濾過膜等の分離膜を備える膜分離装置が設けられている。このような膜分離装置の運転を継続すると、分離膜の表面には様々な汚染物質が付着する。汚染物質は大きく無機物と有機物とに分けられ、無機物としては例えば被処理液に含まれるカルシウムによる炭酸カルシウムスケール等が挙げられ、有機物としては例えば被処理液に含まれる濁質、界面活性剤、および膜分離装置等で増殖した細菌等が挙げられる。 2. Description of the Related Art Conventionally, a water separation plant or the like that manufactures washing water for semiconductor products, pharmaceutical production water, and the like has been provided with a membrane separation device that includes a separation membrane such as a reverse osmosis membrane, an ultrafiltration membrane, or a microfiltration membrane. When the operation of such a membrane separation apparatus is continued, various contaminants adhere to the surface of the separation membrane. Contaminants are roughly divided into inorganic substances and organic substances. Examples of inorganic substances include calcium carbonate scales due to calcium contained in the liquid to be treated.Examples of organic substances include turbid substances, surfactants, and Examples include bacteria grown on a membrane separation device.
このような分離膜の汚染に対し、従来、膜分離装置の定期的な洗浄が行われてきた。しかし、定期的な洗浄では必ずしも分離膜の汚染状態に応じた洗浄が行われず、分離膜の劣化や膜分離装置の運転効率の低下といった問題が生じる場合がある。このため、特許文献1では膜分離装置に供給する被処理液の圧力と、膜分離装置に取り付けられた分離膜の被処理液供給側表面(第1膜面)の浸透圧と、分離膜を透過する透過液の流量とに基づき、膜の汚れを診断して分離膜の洗浄時期を適正化する方法が提案されている。
Conventionally, the membrane separator has been regularly cleaned against such contamination of the separation membrane. However, periodic cleaning does not necessarily perform cleaning according to the contamination state of the separation membrane, and may cause problems such as degradation of the separation membrane and reduction in operating efficiency of the membrane separation apparatus. For this reason, in
一方、分離膜に付着する汚染物質を特定する方法としては、走査型電子顕微鏡(SEM)を用いて膜表面の観察を行なう方法、蛍光X線分析装置を用いて膜表面に付着した無機成分の分析を行なう方法、および赤外吸収分光装置(IR)を用いて有機物の分析を行う方法等がある。
ところで特許文献1に記載された方法では汚染物質が特定されないことから、膜分離装置の洗浄に用いる洗浄薬品や洗浄方法は必ずしも汚染物質の性状に適したものではない場合がある。
By the way, since the pollutant is not specified in the method described in
また膜表面の汚染は、無機物による汚染と有機物による汚染とが複合して起こっていることが多いため、IR等の分析装置を用いて膜の汚染物質を特定するだけでは分離膜の汚染状態を正確に把握するために充分な情報が得られない場合がある。例えば、蛍光X線分析装置を用いた分析により炭酸カルシウムスケールが汚染物質に含まれていることが判明した場合、従来は、スケールに対して洗浄効果が高い酸を用いた洗浄が行われているが、酸洗浄の効果が低い場合もある。 In addition, since contamination of the membrane surface is often caused by a combination of inorganic contamination and organic contamination, simply identifying the contamination of the membrane using an analyzer such as an IR will change the contamination state of the separation membrane. In some cases, sufficient information cannot be obtained for accurate understanding. For example, when it is found by analysis using a fluorescent X-ray analyzer that the calcium carbonate scale is contained in the pollutant, conventionally, the scale is cleaned with an acid having a high cleaning effect. However, the effect of acid cleaning may be low.
さらに、SEMによる膜表面の観察やIRによる有機物分析では、濁質や微生物といった特定の汚染物質を判別することはできるが、これら以外の有機物や無機物を特定すること、複合汚染の原因物質を特定すること、あるいは汚染状態を総合的に判断することは困難であった。さらに、SEMやIR等の分析装置を用いる分析は操作が煩雑であり、正確な分析を行うためには熟練を要する上、被処理液の水質を考慮して汚染物質を特定するためには多岐に渡る知識や経験を要するという問題もある。 Furthermore, observation of the film surface by SEM and analysis of organic substances by IR can identify specific pollutants such as turbidity and microorganisms, but identify other organic and inorganic substances, and identify the causative substances of complex pollution. It was difficult to comprehensively judge the contamination status. Furthermore, analysis using an analyzer such as SEM or IR is complicated in operation, requiring skill to perform an accurate analysis, and in order to identify pollutants in consideration of the water quality of the liquid to be treated. There is also a problem of requiring knowledge and experience.
本発明は上記課題に対し、様々な種類の汚染物質が付着した分離膜であっても、容易に高い精度で分離膜の汚染状態を診断できる膜分離装置の診断方法、およびこの診断方法を用いた膜分離装置の洗浄方法を提供することを目的とする。 In view of the above problems, the present invention uses a diagnosis method for a membrane separation apparatus that can easily diagnose the contamination state of a separation membrane with high accuracy even with a separation membrane to which various types of contaminants adhere, and uses this diagnosis method. It is an object of the present invention to provide a cleaning method for a conventional membrane separator.
本発明の発明者らは、分離膜に付着する汚染物質の種類によって分離膜の表面形状の変化パターンが異なることを見出し、本発明を完成させた。具体的には発明者らは、分離膜の被処理液側の表面(第1膜面)の表面粗さの変化と、分離膜に付着する有機の汚染物質、または無機の汚染物質のいずれか一方または両方の付着量とを指標とすることにより、分離膜の汚染状態をパターン化して把握できることを見出し、本発明を完成させた。より具体的には本発明は以下を提供する。 The inventors of the present invention have found that the change pattern of the surface shape of the separation membrane differs depending on the type of contaminant adhering to the separation membrane, and have completed the present invention. Specifically, the inventors have changed the surface roughness of the surface of the separation membrane to be treated (the first membrane surface) and either organic contaminants or inorganic contaminants adhering to the separation membrane. The inventors have found that by using one or both of the adhesion amounts as an index, it is possible to grasp the contamination state of the separation membrane in a pattern, and the present invention has been completed. More specifically, the present invention provides the following.
(1) 不純物を含む被処理液に面する第1膜面と、前記第1膜面の反対側面であって前記被処理液から不純物が除去された透過液に面する第2膜面と、を有する分離膜を備える膜分離装置の汚染状態の診断方法であって、
前記第1膜面の表面粗さの変化と、前記第1膜面に付着した無機物付着量と、を計測してそれぞれの計測値を得る計測工程と、前記計測工程の後に、前記第1膜面の表面粗さの変化と、前記無機物付着量と、をそれぞれ座標軸とする平面図に前記計測工程で得られた計測値をプロットして二次元プロット図を作成する二次元プロット工程を設け、前記二次元プロット図に示された計測値に基づき、前記表面粗さの変化の値が第1の所定の基準値より低く、かつ、と前記無機物付着量の値が第2の所定の基準値より低い場合は、汚染物質の主体は有機物と診断し、前記表面粗さの変化の値が前記第1の所定の基準値より低い一方、前記無機物付着量の値が前記第2の所定の基準値より高い場合は、有機物と無機物とが結合した汚染のタイプと診断し、さらに、前記表面粗さの変化の値が前記第1の所定の基準値より高く、かつ、前記無機物付着量の値が前記第2の所定の基準値より高い場合は、汚染物質の主体は無機物と診断する診断工程とを含む膜分離装置の汚染状態の診断方法。
(1) a first film surface facing a liquid to be treated containing impurities, a second film surface opposite to the first film surface and facing a permeated liquid from which impurities have been removed from the liquid to be treated; A method for diagnosing a contamination state of a membrane separation apparatus comprising a separation membrane having
A measurement step of measuring a change in surface roughness of the first film surface and an inorganic material adhesion amount attached to the first film surface to obtain respective measurement values; and after the measurement step, the first film A two-dimensional plotting step for creating a two-dimensional plot diagram by plotting the measurement values obtained in the measurement step on a plan view with the change in surface roughness of the surface and the amount of inorganic matter attached as coordinate axes, Based on the measured values shown in the two-dimensional plot, the change value of the surface roughness is lower than a first predetermined reference value, and the value of the inorganic substance adhesion amount is a second predetermined reference value. If lower, the contamination principal substances diagnosed with organics, the one value of the change of surface roughness is lower than the first predetermined reference value, the value of the inorganic deposition amount is the second predetermined reference higher than the value, seen as the type of pollution organic and the inorganic substances bound And, further, the value of the change of the surface roughness is first higher than a predetermined reference value, and, when the value of the inorganic adhesion amount is higher than the second predetermined reference value, mainly contaminants Is a method for diagnosing the contamination state of a membrane separation apparatus, comprising a diagnostic step for diagnosing inorganic substances.
本発明は、分離膜として精密濾過膜を精密濾過膜装置、限外濾過膜を備える限外濾過膜装置、および逆浸透膜を備える逆浸透膜装置等の任意の膜分離装置に適用できる。膜分離装置の膜モジュール形式も特に限定されず、平膜型、チューブラー型、スパイラル型、および中空糸型などのいずれの形式にも適用できる。 The present invention can be applied to any membrane separation device such as a microfiltration membrane device as a separation membrane, an ultrafiltration membrane device including an ultrafiltration membrane, and a reverse osmosis membrane device including a reverse osmosis membrane. The membrane module format of the membrane separator is not particularly limited, and can be applied to any format such as a flat membrane type, a tubular type, a spiral type, and a hollow fiber type.
膜分離装置は、第1膜面側に不純物を含む被処理液を供給し、第2膜面側に液体を選択的に透過させることにより被処理液から不純物が除去された透過液を得るものであり、被処理液と接する第1膜面の表面には被処理液に含まれる不純物等の汚染物質が付着する。第1膜面の表面粗さはかかる汚染物質の付着により変化し、本発明では汚染物質の付着による第1膜面の表面粗さの変化を分離膜の汚染状態を診断する指標のひとつとする。 The membrane separation device supplies a liquid to be processed containing impurities to the first film surface side, and selectively transmits the liquid to the second film surface side to obtain a permeated liquid from which impurities have been removed from the liquid to be processed. In addition, contaminants such as impurities contained in the liquid to be processed adhere to the surface of the first film surface in contact with the liquid to be processed. The surface roughness of the first membrane surface changes due to the adhesion of such contaminants, and in the present invention, the change in the surface roughness of the first membrane surface due to the adhesion of contaminants is one of the indicators for diagnosing the contamination state of the separation membrane. .
本発明では、第1膜面の表面粗さの変化と、第1膜面における無機物の付着量との関係から、分離膜が複数の汚染物質により複合的に汚染されている場合であっても、簡易かつ確実に汚染タイプを把握して汚染状態を診断できる。 In the present invention, even if the separation membrane is complexly contaminated with a plurality of contaminants from the relationship between the change in surface roughness of the first membrane surface and the amount of inorganic matter deposited on the first membrane surface. The contamination type can be diagnosed by simply and reliably grasping the contamination type.
表面粗さの変化は、レーザー顕微鏡、原子間力顕微鏡、摩擦力顕微鏡、走査型トンネル顕微鏡(STM)、SEM、および透過型電子顕微鏡等を用いた計測で得られた計測値から求められ、例えばJIS規格による粗さ形状パラメータ(JIS規格番号B0601:2001)として数値化できる。また表面粗さの変化は、二乗平均粗さ(RMS)、平均凹凸高さ(Rc)、あるいはピークカウント(Pc)等のJIS規格以外のパラメータを用いて数値化してもよい。さらに、汚染物質が付着していない未使用の分離膜(以下、「新膜」)の表面積と、診断対象である汚染物質が付着した分離膜の表面積との比として、表面粗さの変化を数値化することもできる。 The change in surface roughness is determined from the measurement values obtained by measurement using a laser microscope, atomic force microscope, friction force microscope, scanning tunneling microscope (STM), SEM, transmission electron microscope, etc. It can be quantified as a roughness shape parameter (JIS standard number B0601: 2001) according to the JIS standard. The change in surface roughness may be quantified using parameters other than JIS standards such as root mean square roughness (RMS), average unevenness height (Rc), or peak count (Pc). Furthermore, the surface roughness changes as the ratio of the surface area of the unused separation membrane (hereinafter referred to as “new membrane”) to which the contaminants are not attached to the surface area of the separation membrane to which the contaminants to be diagnosed are attached. It can also be digitized.
表面粗さの変化を表すJIS規格のパラメータとしては、任意のものを用いることができ、例えば算術平均高さ(Ra)、または最大高さ(Rz)等の値を用いることができる。例えば算術平均高さ(Ra)は次式に従い求められる。なお、式中、「f(x)」は粗さ曲線の平均線を基準線としたときの基準線上の粗さ曲線の高さを意味し、「l」は測定する基準線の長さである。 Arbitrary parameters can be used as parameters of the JIS standard representing changes in surface roughness. For example, values such as arithmetic average height (Ra) or maximum height (Rz) can be used. For example, the arithmetic average height (Ra) is obtained according to the following equation. In the formula, “f (x)” means the height of the roughness curve on the reference line when the average line of the roughness curve is the reference line, and “l” is the length of the reference line to be measured. is there.
本発明ではまた、第1膜面に付着した汚染物質の付着量を計測し、計測値を得る。汚染物質としては、無機物を測定対象としてもよい。 In the present invention, the amount of contaminants attached to the first film surface is also measured to obtain a measured value. As the pollutant, an inorganic substance may be measured.
無機物の付着量は、例えば蛍光X線分析装置、原子スペクトル分析装置、およびプラズマ発光分析装置(ICP)等を単独または併用し、1または2以上の無機物についてそれぞれの付着量を求めることができる。有機物の付着量は、IR、質量分析装置(GC−MAS)、および核磁気共鳴装置(NMR)等の任意の測定装置を単独または併用し、付着量を求めることができる。汚染物質は分離膜上に付着した状態のまま、例えばIRを用いて付着量を求めてもよく、アルカリ溶液や有機溶媒等を用いて分離膜から付着物を溶解し、紫外線測定装置等を用いて溶解液中の有機物(TOC)量を測定してもよい。なお、有機物の一種である界面活性剤は一般に被処理液に含まれる濃度は低いが、膜の汚染状態に影響を与えるため、他の有機物とは別に測定してもよい。 As for the amount of inorganic substances attached, for example, a fluorescent X-ray analyzer, an atomic spectrum analyzer, a plasma emission analyzer (ICP), etc. can be used alone or in combination, and the amount of each inorganic substance attached can be determined. The adhesion amount of the organic substance can be determined by using any measuring device such as IR, mass spectrometer (GC-MAS), and nuclear magnetic resonance apparatus (NMR) alone or in combination. For example, IR may be used to determine the amount of contaminants left attached to the separation membrane, and the deposits may be dissolved from the separation membrane using an alkaline solution or an organic solvent, and an ultraviolet ray measuring device or the like may be used. Then, the amount of organic matter (TOC) in the solution may be measured. Note that a surfactant, which is a kind of organic substance, generally has a low concentration in the liquid to be treated, but it affects the contamination state of the film, so it may be measured separately from other organic substances.
計測工程は上述した方法により行なわれ、(1)記載の発明では、第1膜面の表面粗さの変化、および、無機物の付着量をX軸およびY軸とした二次元座標に、計測工程で求められた計測値をプロットする。計測値がプロットされた二次元プロット図は、図中に記された計測値を表す点の分散パターンに基づき、分離膜の汚染状態を診断するために用いる。本発明によれば、無機物の付着量を求めるだけで分離膜の汚染状態を診断できる。
The measurement process is performed by the above-described method. In the invention described in (1) , the measurement process is performed on the two-dimensional coordinates in which the surface roughness of the first film surface is changed and the amount of inorganic substances attached is X and Y axes. Plot the measured values obtained in
以下、無機物または有機物のいずれか一方の付着量に代え、第1膜面に付着した汚染物質全体の付着量である付着全量を指標として作成される二次元プロット図を、(1)記載の発明により作成される二次元プロット図と区別するため、前者を特に「付着全量プロット図」と称する場合がある。 In the following, the two-dimensional plot diagram created by using the total amount of adhesion, which is the total amount of contaminants adhering to the first film surface, as an index instead of the amount of either inorganic or organic substances , the invention according to (1) In order to distinguish from the two-dimensional plot created by the above, the former may be particularly referred to as an “adhesion total amount plot”.
(2) 前記診断工程において、前記二次元プロット図に示された計測値に基づき、前記二次元プロット図のうち、前記表面粗さの変化の値が前記第1の所定の基準値より低く、かつ、前記無機物付着量の値が前記第2の所定の基準値より低い領域を第1の領域とし、前記表面粗さの変化の値が前記第1の所定の基準値より低い一方、前記無機物付着量の値が前記第2の所定の基準値より高い領域を第2の領域とし、さらに、前記表面粗さの変化の値が前記第1の所定の基準値より高く、かつ、前記無機物付着量の値が前記第2の所定の基準値より高い領域を第3の領域に分類することを含む(1)に記載の膜分離装置の汚染状態の診断方法。
(3) 前記計測工程において、前記第1膜面の表面粗さの変化と、前記第1膜面に付着した無機物付着量と、前記第1膜面に付着した有機物付着量と、を計測してそれぞれの計測値を得、前記計測工程の後に、前記表面粗さの変化と、前記無機物付着量と、前記有機物付着量と、をそれぞれ座標軸とする三次元図に前記計測値をプロットして三次元プロット図を作成する三次元プロット工程を設け、前記診断工程に加えて、前記三次元プロット図を用いて前記分離膜の汚染状態を診断する診断工程をさらに含む(1)に記載の膜分離装置の汚染状態の診断方法。
(2) In the diagnostic step, based on the measurement value shown in the two-dimensional plot diagram, the value of the change in surface roughness is lower than the first predetermined reference value in the two-dimensional plot diagram, And the area | region where the value of the said inorganic substance adhesion amount is lower than the said 2nd predetermined reference value is made into the 1st area | region, and while the value of the said surface roughness change is lower than the said 1st predetermined reference value, the said inorganic substance A region having an adhesion amount value higher than the second predetermined reference value is defined as a second region, and further, the surface roughness change value is higher than the first predetermined reference value, and the inorganic substance adhesion The method for diagnosing a contamination state of a membrane separation apparatus according to (1), comprising classifying a region having a quantity value higher than the second predetermined reference value as a third region.
(3) In the measurement step, a change in surface roughness of the first film surface, an inorganic material adhesion amount adhering to the first film surface, and an organic material adhesion amount adhering to the first film surface are measured. give each measurement value each, after the measurement step, a change in the surface roughness, and the inorganic adhesion amount, by plotting the measured values and the organic material deposition amount, the three-dimensional view of the coordinate axes dimensional plot step of creating a three-dimensional plot provided, in addition to the diagnostic process, film according to further comprising (1) a diagnostic step of diagnosing the contamination state of the separation membrane by using the three-dimensional plot A method for diagnosing the contamination status of a separator.
(3)記載の発明では、第1膜面の表面粗さの変化、有機物付着量、および無機物付着量をそれぞれ座標軸とする三次元図面に、上述した計測方法により求められた計測値をプロットする。本発明によれば、分離膜の汚染状態をより正確に、また総合的に診断することができる。
In the invention described in (3) , the measurement values obtained by the above-described measurement method are plotted on a three-dimensional drawing in which the change in surface roughness of the first film surface, the organic matter adhesion amount, and the inorganic matter adhesion amount are coordinate axes. . According to the present invention, the contamination state of the separation membrane can be diagnosed more accurately and comprehensively.
(4) 前記二次元プロット図に基づく診断工程において、前記二次元プロット図に示された計測値に基づき、前記二次元プロット図のうち、前記表面粗さの変化の値が前記第1の所定の基準値より低く、かつ、前記無機物付着量の値が前記第2の所定の基準値より低い領域を第1の領域とし、前記表面粗さの変化の値が前記第1の所定の基準値より低い一方、前記無機物付着量の値が前記第2の所定の基準値より高い領域を第2の領域とし、さらに、前記表面粗さの変化の値が前記第1の所定の基準値より高く、かつ、前記無機物付着量の値が前記第2の所定の基準値より高い領域を第3の領域に分類することを含む(3)に記載の膜分離装置の汚染状態の診断方法。
(5) 前記診断工程において、前記三次元プロット図の座標軸となる前記有機物付着量を非イオン界面活性剤付着量とした場合に、前記二次元プロット図に示される計測値が前記第3の領域にあり、さらに、前記三次元プロット図に示される前記有機物付着量の計測値が第3の所定の基準値より低い場合には、前記膜分離装置の汚染状態を無機物主体型の汚染タイプであり、非イオン界面活性剤による軽度の汚染があると診断する(4)に記載の膜分離装置の汚染状態の診断方法。
(6) 前記診断工程において、前記三次元プロット図の座標軸となる前記有機物付着量を非イオン界面活性剤付着量とした場合に、前記二次元プロット図に示される計測値が前記第1の領域にあり、さらに、前記三次元プロット図に示される前記非イオン界面活性剤付着量の計測値が0である場合には、前記膜分離装置の汚染状態を有機物主体型の汚染タイプであり、非イオン界面活性剤による汚染は実質的にないと診断する(4)に記載の膜分離装置の汚染状態の診断方法。
(7) 前記診断工程において、前記三次元プロット図の座標軸となる前記有機物付着量を非イオン界面活性剤付着量とした場合に、前記二次元プロット図に示される計測値が前記第2の領域にあり、さらに、前記三次元プロット図に示される前記非イオン界面活性剤付着量の計測値が前記第3の所定の基準値より低い場合には、前記膜分離装置の汚染状態を有機物と無機物とが結合した結合型の汚染タイプであって、非イオン界面活性剤による軽度の汚染があると診断する(4)に記載の膜分離装置の汚染状態の診断方法。
(8) 前記診断工程において、前記三次元プロット図の座標軸となる前記有機物付着量を非イオン界面活性剤付着量とした場合に、前記二次元プロット図に示される計測値が前記第2の領域にあり、さらに、前記三次元プロット図に示される前記非イオン界面活性剤付着量の計測値が0である場合には、前記膜分離装置の汚染状態を有機物と無機物とが結合した結合型の汚染タイプであって、非イオン界面活性剤による汚染は実質的にないと診断する(4)に記載の膜分離装置の汚染状態の診断方法。
(9) 前記診断工程において、前記三次元プロット図の座標軸となる前記有機物付着量を非イオン界面活性剤付着量とした場合に、前記二次元プロット図に示される計測値が前記第1の領域にあり、さらに、前記三次元プロット図に示される前記非イオン界面活性剤付着量の計測値が前記第3の所定の基準値より高い場合には、前記膜分離装置の汚染状態を有機物主体型の汚染タイプであって、非イオン界面活性剤による強度の汚染があると診断する(4)に記載の膜分離装置の汚染状態の診断方法。
(10) 前記分離膜は、逆浸透膜である(1)から(9)のいずれか一つに記載の膜分離装置の汚染状態の診断方法。
(4) In the diagnostic step based on the two-dimensional plot diagram, based on the measured value shown in the two-dimensional plot diagram, the value of the change in the surface roughness of the two-dimensional plot diagram is the first predetermined value. A region where the value of the inorganic substance adhesion amount is lower than the second predetermined reference value is defined as a first region, and the change value of the surface roughness is the first predetermined reference value. while lower, the value of the inorganic deposition amount is the second predetermined higher than the reference value region as a second region, further, the value of the change in the surface roughness is higher than the first predetermined reference value The method for diagnosing a contamination state of a membrane separation apparatus according to (3) , further comprising classifying a region having a value of the inorganic substance adhesion amount higher than the second predetermined reference value as a third region.
(5) In the diagnosis step, when the organic substance adhesion amount serving as a coordinate axis of the three-dimensional plot diagram is a nonionic surfactant adhesion amount, the measured value shown in the two-dimensional plot diagram is the third region. Further, when the measured value of the organic substance adhesion amount shown in the three-dimensional plot diagram is lower than a third predetermined reference value , the contamination state of the membrane separation device is an inorganic-based contamination type. The method for diagnosing a contamination state of a membrane separation apparatus according to (4) , wherein a diagnosis is made that there is mild contamination with a nonionic surfactant.
(6) In the diagnosis step, when the organic substance adhesion amount serving as the coordinate axis of the three-dimensional plot diagram is a nonionic surfactant adhesion amount, the measured value shown in the two-dimensional plot diagram is the first region. Furthermore, when the measured value of the nonionic surfactant adhesion amount shown in the three-dimensional plot is 0, the contamination state of the membrane separation device is an organic matter-based contamination type, The diagnosis method for the contamination state of the membrane separation apparatus according to (4) , wherein the diagnosis is substantially free from contamination by an ionic surfactant.
(7) In the diagnostic step, when the organic substance adhesion amount serving as the coordinate axis of the three-dimensional plot diagram is a nonionic surfactant adhesion amount, the measured value shown in the two-dimensional plot diagram is the second region. In addition, when the measured value of the nonionic surfactant adhesion amount shown in the three-dimensional plot diagram is lower than the third predetermined reference value , the contamination state of the membrane separation device is determined as an organic substance and an inorganic substance. (4) The diagnosis method of the contamination state of the membrane separation apparatus according to (4) , wherein the contamination type is a combined contamination type in which
(8) In the diagnosis step, when the organic substance adhesion amount serving as the coordinate axis of the three-dimensional plot diagram is a nonionic surfactant adhesion amount, the measured value shown in the two-dimensional plot diagram is the second region. Furthermore, when the measured value of the nonionic surfactant adhesion amount shown in the three-dimensional plot diagram is 0, the contamination state of the membrane separation device is a combined type in which an organic substance and an inorganic substance are combined. The method for diagnosing a contamination state of a membrane separation apparatus according to (4) , wherein the contamination type is diagnosed as being substantially free from contamination by a nonionic surfactant.
(9) In the diagnosis step, when the organic substance adhesion amount serving as the coordinate axis of the three-dimensional plot diagram is a nonionic surfactant adhesion amount, the measured value shown in the two-dimensional plot diagram is the first region. Further, when the measured value of the nonionic surfactant adhesion amount shown in the three-dimensional plot diagram is higher than the third predetermined reference value , the contamination state of the membrane separation device is determined as an organic matter-based type. The method for diagnosing the state of contamination of the membrane separation apparatus according to (4) , wherein the contamination type is diagnosed as having severe contamination by a nonionic surfactant.
(10) The method for diagnosing a contamination state of a membrane separation apparatus according to any one of (1) to (9) , wherein the separation membrane is a reverse osmosis membrane.
本発明は本来、分離膜の膜材質によらず適用可能であるが、被処理液中のイオンまで分離する逆浸透膜は様々な汚染物質による複合汚染が起こりやすいため、本発明を特に好適に適用できる。 Although the present invention is originally applicable regardless of the membrane material of the separation membrane, the reverse osmosis membrane that separates even ions in the liquid to be treated is likely to be complexly contaminated by various contaminants. Applicable.
(11) 前記逆浸透膜は、ポリアミドで構成されるスキン層を含む(10)に記載の膜分離装置の汚染状態の診断方法。
(11) The method for diagnosing a contamination state of a membrane separation device according to (10) , wherein the reverse osmosis membrane includes a skin layer made of polyamide.
逆浸透膜の膜材質としては、酢酸セルロース、ポリアミド、ポリビニルアルコール、およびポリフッ化ビニリデン等が用いられており、本発明はこれら任意の材質の分離膜に適用できる。これらの膜材質の中でも特に架橋前芳香族ポリアミド系の分離膜は、膜面粗さの変化と汚染物質の付着量との相関が強く、かつ膜面粗さの変化が明瞭であることから、本発明を好適に適用できる。 As the membrane material of the reverse osmosis membrane, cellulose acetate, polyamide, polyvinyl alcohol, polyvinylidene fluoride and the like are used, and the present invention can be applied to separation membranes of these arbitrary materials. Among these membrane materials, especially aromatic polyamide-based separation membranes before cross-linking have a strong correlation between changes in membrane surface roughness and the amount of contaminants attached, and changes in membrane surface roughness are clear. The present invention can be suitably applied.
(12) 前記逆浸透膜は、前記スキン層と、多孔質体で構成され前記スキン層を支持する支持体層と、を含む複合膜であって、前記スキン層が前記第1膜面側、前記支持体層が前記第2膜面側に位置する(11)に記載の膜分離装置の汚染状態の診断方法。
(12) The reverse osmosis membrane is a composite membrane comprising the skin layer and a support layer that is composed of a porous body and supports the skin layer, wherein the skin layer is on the first membrane surface side, The method for diagnosing a contamination state of a membrane separation device according to (11) , wherein the support layer is located on the second membrane surface side.
多孔質な支持体層の片側表面に、脱塩等の選択的透過機能を備えるスキン層が形成された非対称膜は、脱塩機能を有するスキン層を被処理液と接する第1膜面とし、スキン層を支持する支持体層を第2膜面として膜モジュールに取り付けられる。かかる非対称の複合膜は、単一素材で構成された分離膜に比して、スキン層部分の素材を変更することにより、様々な機能を付加することができ、また、スキン層を250〜500Å程度の極めて薄い層にすることができるため、透過速度を大きくすることができるといった利点がある。 An asymmetric membrane in which a skin layer having a selective permeation function such as desalting is formed on one surface of a porous support layer is a skin layer having a desalting function as a first membrane surface in contact with the liquid to be treated. The support layer that supports the skin layer is attached to the membrane module as the second membrane surface. Such an asymmetric composite membrane can add various functions by changing the material of the skin layer portion as compared with a separation membrane composed of a single material. Since an extremely thin layer can be obtained, there is an advantage that the transmission speed can be increased.
本発明は、第1膜面となるスキン層の表面粗さの変化と、スキン層に付着した汚染物質の付着量とから汚染状態を診断できることから、極めて薄いスキン層を有する複合膜にも好適に使用できる。また、近年、スキン層を三次元的に成長させて「ヒダ状構造」にすることにより、表面積を増大させ、透過液量を増大させる膜が使用されている。本発明は、スキン層の表面粗さの変化から汚染状態を診断できることから、このようなヒダ状構造を有する膜に対して特に好適に使用できる。 The present invention can diagnose the contamination state from the change in the surface roughness of the skin layer serving as the first film surface and the amount of the contaminant adhering to the skin layer, and is therefore suitable for a composite film having an extremely thin skin layer. Can be used for In recent years, membranes that increase the surface area and increase the amount of permeate by using a “folded structure” by three-dimensionally growing a skin layer have been used. Since the contamination state can be diagnosed from the change in the surface roughness of the skin layer, the present invention can be particularly suitably used for a film having such a pleated structure.
(13)不純物を含む被処理液に面する第1膜面と、前記第1膜面の反対側面である第2膜面と、を有する分離膜の汚染状態を診断する診断工程と、この診断工程の結果に基づいて前記分離膜を洗浄する洗浄工程と、を含む膜分離装置の洗浄方法であって、前記診断工程において(1)から(12)のいずれか一つに記載の膜分離装置の汚染状態の診断方法により分離膜の汚染状態を診断する膜分離装置の洗浄方法。
(13) A diagnostic process for diagnosing a contamination state of a separation membrane having a first membrane surface facing a liquid to be treated containing impurities and a second membrane surface opposite to the first membrane surface, and this diagnosis And a cleaning step for cleaning the separation membrane based on a result of the step, wherein the membrane separation device according to any one of (1) to (12) in the diagnosis step Cleaning method for a membrane separation device for diagnosing the contamination state of a separation membrane by a method for diagnosing the contamination state of
上記(1)〜(12)の診断方法により汚染状態を診断した分離膜は、汚染状態に応じて採用される適切な洗浄方法により洗浄することで、機能を回復させることができる。かかる診断工程と、この診断工程に続いて実施される洗浄工程とは、膜分離装置の運転管理工程の中に組み込むことができる。本発明では、分離膜の汚染状態を診断することにより、適切な洗浄薬品および洗浄方法を選択できるため、洗浄効果を高め、また分離膜の洗浄に要する薬品使用量を低減できる効果を有する。
The function of the separation membrane diagnosed by the diagnostic methods (1) to (12) can be restored by washing it with an appropriate washing method employed according to the contaminated state. Such a diagnostic process and a cleaning process performed subsequent to this diagnostic process can be incorporated into the operation management process of the membrane separation apparatus. In the present invention, since an appropriate cleaning chemical and cleaning method can be selected by diagnosing the contamination state of the separation membrane, the cleaning effect is enhanced and the amount of chemical used for cleaning the separation membrane can be reduced.
上記(1)〜(13)記載の発明は、SEMのような分離膜表面の粗さを計測する機器を表面粗さ測定手段とし、IR、GC−MAS、ICP等の分析装置を付着物測定手段とし、さらに中央演算処理装置(CPU)等の演算手段を備え、表面粗さと付着物量とから汚染状態を判定するコンピュータ等の情報処理手段を診断手段として備える装置によって実施できる。表面粗さ測定手段と付着物測定手段と診断手段とは、それぞれ離隔した場所に設けていてもよく、両手段を膜分離装置に隣接して配置してもよい。
In the inventions described in (1) to (13) above, an instrument such as SEM for measuring the roughness of the separation membrane surface is used as a surface roughness measuring means, and an analyzer such as IR, GC-MAS, or ICP is used to measure the deposits. Further, it can be implemented by an apparatus provided with arithmetic means such as a central processing unit (CPU), and information processing means such as a computer for determining a contamination state from the surface roughness and the amount of deposits as diagnostic means. The surface roughness measuring means, the adhering matter measuring means, and the diagnostic means may be provided at separate locations, or both means may be arranged adjacent to the membrane separation device.
本発明によれば、簡易かつ高精度で分離膜の汚染状態を診断することができる。特に、本発明では、分離膜が2以上の汚染物質により複合的に汚染されている場合にも汚染タイプを適切に診断して、最適な洗浄方法を選択することができる。 According to the present invention, the contamination state of the separation membrane can be diagnosed easily and with high accuracy. In particular, in the present invention, even when the separation membrane is complexly contaminated with two or more contaminants, it is possible to appropriately diagnose the contamination type and select an optimal cleaning method.
次に、図面を用いて本発明について詳細に説明する。図1は、膜分離装置を構成するスパイラル型の膜モジュール1の分解模式図である。膜モジュール1は、分離膜としての逆浸透膜で構成された膜体10と、膜体10の片側表面に配置される網状のスペーサ20と、不純物が除去された透過液が集められる集液管30と、備えている。膜体10とスペーサ20とは、一端縁が集液管30に接続され、膜モジュール1は膜体10とスペーサ20とが集液管30を軸として巻きつけられることにより略円柱状をなす。
Next, the present invention will be described in detail with reference to the drawings. FIG. 1 is an exploded schematic view of a
膜分離装置は例えば膜モジュール1が、略円筒状の容器(図示せず)の内側に収容されて構成される。かかる膜分離装置においては、略円筒状の容器内部に被処理液が導入され、逆浸透膜11を透過した透過液が集液管30から取り出されることより、不純物が除去された脱塩水等の透過液が得られる。
For example, the membrane separation apparatus is configured such that the
図2は、図1に示す破線に沿って膜体10の一部を切り取った模式図である。膜体10は集液管30に接続される端縁を除き周縁が接着剤等で閉じられた略袋状の逆浸透膜11で構成され、膜体10の内部には透過液の流れを促進するために網状の透過液スペーサ40が配置されている。
FIG. 2 is a schematic view in which a part of the
図3は図2においてAで示した部分における逆浸透膜11の断面を拡大した模式図である。本態様では逆浸透膜11は、図3に示すように、例えば架橋前芳香族ポリアミドで構成されたスキン層12と、このスキン層12を支持するポリスルホンで構成された支持体層13とを有する複合膜であり、図2に示すようにスキン層12を外側、支持体層13を内側として袋状となっている。
FIG. 3 is an enlarged schematic view of the cross section of the
被処理液は、上記袋状の膜体10の外側に供給され、逆浸透膜11を透過した透過液が袋状の膜体10内部から集液管30に集められる。かかる膜モジュール1において、被処理液と接する第1膜面12sは逆浸透膜11のスキン層12で構成される面であり、透過液と接する第2膜面13sは支持体層13で構成される面である。
The liquid to be treated is supplied to the outside of the bag-
このような膜モジュールを備える膜分離装置においては、運転時間の経過に伴い、被処理液に含まれる不純物等が被処理液と接する第1膜面の表面に付着する。本発明の発明者らは、次に説明するように、第1膜面に付着する汚染物質の付着状況は汚染物質の種類ごとに異なっていることを見出した。 In a membrane separation apparatus having such a membrane module, as the operating time elapses, impurities and the like contained in the liquid to be treated adhere to the surface of the first membrane surface in contact with the liquid to be treated. As described below, the inventors of the present invention have found that the state of adhesion of contaminants adhering to the first film surface differs depending on the type of contaminant.
図4は、上記逆浸透膜11のスキン層12の表面、すなわち第1膜面12sにおいて、汚染物質として界面活性剤もしくはタンパク質等の有機物、または水酸化アルミニウムPが付着した状態を模式化した図面である。図4に示すように、有機物、または水酸化アルミニウムPは第1膜面12s全体に薄く吸着されるため、膜面形状をほとんど変化させず、第1膜面12sの表面粗さの変化は少ない。無機系の汚染物質であっても水酸化アルミニウムは有機物Pと同様に膜面形状をほとんど変化させない。
FIG. 4 is a schematic view showing a state where an organic substance such as a surfactant or protein, or aluminum hydroxide P is attached as a contaminant on the surface of the
一方、無機物を主体とする汚染物質が第1膜面に付着した場合は膜面形状の変化が大きくなる。図5は、炭酸カルシウム等の無機のスケール物質Sが第1膜面12sに付着した状態を模式化した図である。図5に示すように、炭酸カルシウム等のスケール物質Sは、第1膜面12sの面方向に対して垂直な方向に成長することから、スケール物質Sが付着した第1膜面12sには、スケール物質Sで構成される凹凸が形成され、表面積が増加する。
On the other hand, when a contaminant mainly composed of an inorganic substance adheres to the first film surface, the change in the film surface shape becomes large. FIG. 5 is a diagram schematically showing a state in which an inorganic scale substance S such as calcium carbonate adheres to the
また、図6に示すように、有機物であるフミン等の高分子有機物Pのカルボキシル基に、カルシウムイオン等の多価カチオンCが結合すると、有機物Pが積層して第1膜面12sの凹凸が少なくなるという表面粗さの変化が生じる。
In addition, as shown in FIG. 6, when a polyvalent cation C such as calcium ion is bonded to a carboxyl group of a polymer organic substance P such as humic that is an organic substance, the organic substance P is laminated and the unevenness of the
本発明は上記知見に基づき、第1膜面12sの表面形状の変化と、第1膜面12sの有機または無機のいずれか一方または両方の汚染物質の付着量を測定し、逆浸透膜11の汚染状態を診断する。以下、診断方法の一実施態様について説明する。本実施態様では、汚染物質により汚染された分離膜(以下、「汚染膜」)を診断対象とし、汚染膜と新膜との表面積の比から表面積の変化を数値化し、汚染膜の汚染状態を診断する。
Based on the above findings, the present invention measures the change in the surface shape of the
具体的な方法としては、汚染膜をまず25℃程度の室温で自然乾燥させる。次に測定工程として、レーザー顕微鏡(例えば超深度カラー形状測定顕微鏡)を用いて単位膜面積(例えば汚染膜1μm2当たり)の第1膜面12sの実表面積を測定する。第1膜面12sの表面積は部位によって異なるため、測定対称部位を5〜20箇所程度として、複数の測定値を求め、これら複数の測定値の平均値を汚染膜の表面積の値(Vf)とすることが好ましい。
As a specific method, the contaminated film is first naturally dried at a room temperature of about 25 ° C. Next, as a measurement step, the actual surface area of the
同様に、診断対象の分離膜と同種の分離膜であって、汚染物質が付着していない未使用の新膜についても表面積(V0)を求めておく。第1膜面12sの表面形状の変化(V)は、上記方法により求められた汚染膜の表面積Vf(μm2/μm2)と新膜の表面積V0(μm2/μm2)に基づく表面積比として、下記に示す数式2により求められる。
なお、表面形状の変化は、たとえばJIS規格0601番の算術平均高さ(Ra)等で表してもよく、上述した架橋前芳香族ポリアミドからなるスキン層12を有する未使用の逆浸透膜11の場合、スキン層12の算術平均高さRaは例えば0.3μm以上程度である。
The change in the surface shape may be expressed by, for example, the arithmetic average height (Ra) of JIS standard 0601, etc., and the unused
一方、汚染物質の付着量については、例えば蛍光X線分析装置を用いて第1膜面12sに付着している無機物Sの付着量を測定する。蛍光X線分析法による測定においては、各元素の感度によって検出される蛍光強度が異なるため、例えば、次に示す数式3により、カルシウムを基準として無機物Sがカルシウムである場合の付着量を1とした場合における無機物Sの付着量比Mを相対的に数値化して表すとよい。なお式中、「Ka」は元素aの換算係数(/kcps)、Xaは元素aの蛍光強度(kcps)であり、以下同様に「Kb」は元素bの換算係数、Xbは元素bの蛍光強度を意味する。
なお、分離膜の膜材質に由来する硫黄(S)、塩素は無機物の付着量比Mを求める計算式から除外してもよく、同様に、アルミニウムは両性金属であって酸洗浄およびアルカリ洗浄のどちらでも効率的に洗浄できることから、無機物の付着量比Mを算出する数式3から除外してもよい。 In addition, sulfur (S) and chlorine derived from the membrane material of the separation membrane may be excluded from the calculation formula for obtaining the adhesion amount ratio M of the inorganic substance. Similarly, aluminum is an amphoteric metal and is used for acid cleaning and alkali cleaning. Since either can be efficiently cleaned, it may be excluded from Equation 3 for calculating the adhesion amount ratio M of the inorganic substance.
汚染物質として無機物の付着量のみを算出する場合は、例えば表面粗さの変化を横軸(対数軸)、無機物付着量を縦軸とする平面座標に、上記方法により得られた計測値を書き込み、二次元プロット図を作成する。図7は、表面粗さの変化を示す表面積比Vを横軸(対数軸)、無機物付着量比Mを縦軸とする平面座標とした二次元プロット図であり、表面積比Vと無機物の付着量比Mの値が共に低い場合(領域Z内にプロットされる場合)は、上述したとおり汚染物質の主体は有機物と診断され、表面積比Vの値は低い一方、無機物の付着量比Mは比較的高い場合(領域W内にプロットされる場合)は、有機物のカルボキシル基にカルシウムイオン等が結合した汚染のタイプと診断できる。さらに、表面積比Vと無機物の付着量比Mの値が共に高い場合(領域Y内にプロットされる場合)は、無機のスケールが多く付着している汚染状態と診断される。 When calculating only the amount of inorganic matter deposited as a pollutant, for example, write the measured value obtained by the above method on a plane coordinate with the horizontal axis (logarithmic axis) representing the change in surface roughness and the vertical axis representing the amount of inorganic matter deposited. Create a 2D plot. FIG. 7 is a two-dimensional plot diagram in which the surface area ratio V showing the change in surface roughness is a plane coordinate with the horizontal axis (logarithmic axis) and the inorganic substance adhesion amount ratio M as the vertical axis, and the surface area ratio V and the inorganic substance adhesion. When both of the quantity ratios M are low (when plotted in the region Z), as described above, the main contaminant is diagnosed as an organic substance, and the surface area ratio V is low, while the inorganic adhesion quantity ratio M is When it is relatively high (when plotted within the region W), it can be diagnosed as a contamination type in which calcium ions or the like are bound to the carboxyl group of the organic substance. Further, when both the surface area ratio V and the inorganic adhesion amount ratio M are high (when plotted in the region Y), it is diagnosed as a contamination state in which a large amount of inorganic scale is adhered.
上記方法により汚染状態のタイプが診断されれば、汚染状態に応じて分離膜の洗浄に用いる洗浄薬品や洗浄順序等を適宜、選択して分離膜を洗浄する洗浄工程を実施する。例えば、領域Z内にプロットされる有機物主体型の汚染タイプであればアルカリ洗浄、または有機溶媒もしくはポリオールなどを用いた洗浄が効果的であり、領域W内にプロットされる結合型の汚染タイプであればアルカリ洗浄と硝酸洗浄との組合せが効果的である。また、領域Y内にプロットされる無機物主体型の汚染タイプにはシュウ酸や塩酸を用いた酸洗浄、または酸洗浄とアルカリ洗浄の組合せが効果的である。 If the type of the contamination state is diagnosed by the above method, a cleaning process for cleaning the separation membrane is performed by appropriately selecting a cleaning chemical or a cleaning order used for cleaning the separation membrane according to the contamination state. For example, if it is an organic matter-based contamination type plotted in the region Z, alkali cleaning or cleaning using an organic solvent or polyol is effective, and a combined contamination type plotted in the region W If present, a combination of alkali cleaning and nitric acid cleaning is effective. In addition, for an inorganic-based contamination type plotted in the region Y, acid cleaning using oxalic acid or hydrochloric acid, or a combination of acid cleaning and alkali cleaning is effective.
かかる診断工程および洗浄工程を組み込んだ膜分離装置の運転管理方法においては、さらに、膜分離装置から回収される透過液の回収率、添加薬品の添加量、添加順序等を適宜変更して分離膜の汚染を防止する対策を講じてもよい。 In the operation management method of the membrane separation apparatus incorporating such a diagnostic process and a washing process, the separation membrane is further modified by appropriately changing the recovery rate of the permeate collected from the membrane separation apparatus, the amount of additive chemical added, the order of addition, etc. You may take measures to prevent contamination.
なお、本発明は分離膜の第1膜面の表面粗さの変化と、汚染物質の付着量との関係に着目して、これらの関係を分離膜の汚染状態の診断に用いる点に技術的な特徴があり、表面粗さの変化を数値化する数式や、数値化された表面粗さの変化等から図面を作成することは、これらの関係を可視化する手段であり、診断方法は上記数式を用いるものに限られない。 Note that the present invention focuses on the relationship between the change in the surface roughness of the first membrane surface of the separation membrane and the amount of contaminants attached, and is technically used to diagnose the contamination state of the separation membrane. Creating a drawing from numerical formulas that express changes in surface roughness, changes in surface roughness, etc. is a means of visualizing these relationships, and the diagnostic method is the above formula It is not restricted to what uses.
次に実施例に基づき、本発明をさらに詳しく説明する。 Next, based on an Example, this invention is demonstrated in more detail.
[実施例1]
分離膜として、ポリスルホン系の支持体層に芳香族ポリアミドで構成されたスキン層を有する複合膜である逆浸透膜を備えるスパイラル型の膜モジュール(日東電工株式会社製、NTR−759HR)で構成された膜分離装置を用い、被処理液として機械製造工場排水を用いた膜分離法による排水処理を行なった。排水は4.6mg/Lの濃度のTOC成分と、80mg/Lの濃度のカルシウム成分と、16mg/Lの濃度のシリカを含み、pHは9.5であった。また、未使用の膜モジュールが配置された膜分離装置の純水透過流速は、操作圧力1.2MPaで1.0〜1.2m3/(m2・日)であり、操作圧力1.2MPaで排水処理を行なったところ、逆浸透膜に汚染物質が付着して透過流速が0.19m3/(m2・日)まで低下した。そこで、膜モジュールを分解して汚染物質が付着した分離膜を汚染膜Aとした。
[Example 1]
The separation membrane is composed of a spiral membrane module (NTR-759HR, manufactured by Nitto Denko Corporation) having a reverse osmosis membrane which is a composite membrane having a skin layer composed of aromatic polyamide on a polysulfone-based support layer. Using the membrane separation apparatus, wastewater treatment was performed by a membrane separation method using machine manufacturing factory wastewater as the liquid to be treated. The wastewater contained a TOC component having a concentration of 4.6 mg / L, a calcium component having a concentration of 80 mg / L, and silica having a concentration of 16 mg / L, and the pH was 9.5. Moreover, the pure water permeation | transmission flow rate of the membrane separation apparatus by which an unused membrane module is arrange | positioned is 1.0-1.2m < 3 > / (m < 2 > * day) at the operating pressure of 1.2 MPa, and the operating pressure of 1.2 MPa. When the wastewater treatment was performed, the contaminants adhered to the reverse osmosis membrane, and the permeation flow rate decreased to 0.19 m 3 / (m 2 · day). Therefore, the separation membrane on which the membrane module was disassembled and the contaminants adhered was designated as a contamination membrane A.
次に汚染膜Aの第1膜面であるスキン層の表面を、超深度カラー形状測定顕微鏡(株式会社キーエンス製、VK−9500)を用いて計測し、上述した方法により、新膜と汚染膜Aの表面積比Vとして汚染膜Aの表面粗さの変化を数値化した。また、蛍光X線分析装置(フィリップス社製、PW1404)を用い、無機物としてシリカおよびカルシウムの合計付着量比Mを上述した方法により求めた。 Next, the surface of the skin layer, which is the first film surface of the contamination film A, is measured using an ultra-deep color shape measurement microscope (manufactured by Keyence Corporation, VK-9500). The change in surface roughness of the contaminated film A was quantified as the surface area ratio V of A. Further, using a fluorescent X-ray analyzer (manufactured by Philips, PW1404), the total adhesion amount ratio M of silica and calcium as an inorganic substance was determined by the method described above.
また、有機物として特に界面活性剤の付着量を求めることとし、汚染膜Aの一部を水酸化ナトリウム水溶液(pH12)に60分間浸漬して45kHzの超音波をかけながら処理した。この処理により得られた液体のアルキルフェニルエーテル型非イオン界面活性剤濃度をAPE−ELISA キット(武田薬品工業株式会社製)により測定し、測定に供した汚染膜Aの表面積で除した値を非イオン界面活性剤付着量(mg/cm2)とした。 Further, the amount of the surfactant adhered as an organic substance was determined, and a part of the contaminated film A was immersed in an aqueous sodium hydroxide solution (pH 12) for 60 minutes and treated while applying 45 kHz ultrasonic waves. The liquid alkylphenyl ether type nonionic surfactant concentration obtained by this treatment was measured with an APE-ELISA kit (manufactured by Takeda Pharmaceutical Co., Ltd.), and the value obtained by dividing the value by the surface area of the contaminated membrane A subjected to the measurement The amount of ionic surfactant adhered (mg / cm 2 ) was used.
得られた表面積比Vと無機物付着量比Mの値を基に、汚染膜Aの汚染状態を示す点Aを図7に示す二次元平面プロット図にプロットしたところ、領域Y内にプロットされた。また、表面積比VをX軸、無機物付着量比MをY軸、非イオン界面活性剤付着量をZ軸とする三次元図に測定値をプロットしたところ、図8に示す三次元プロット図が得られた。 On the basis of the obtained surface area ratio V and inorganic matter adhesion ratio M, the point A indicating the contamination state of the contaminated film A is plotted in the two-dimensional plane plot diagram shown in FIG. . Further, when the measured values are plotted on a three-dimensional diagram in which the surface area ratio V is the X axis, the inorganic substance adhesion amount M is the Y axis, and the nonionic surfactant adhesion amount is the Z axis, the three-dimensional plot diagram shown in FIG. Obtained.
これらのプロット図から汚染膜Aはスケール物質を多く含む無機物主体型の汚染タイプで、また、非イオン界面活性剤による軽度の汚染があると診断された。そこで、汚染膜Aをクエン酸の2質量%水溶液と水酸化ナトリウム(pH12)とを用いた酸洗浄と、アルカリ洗浄との組合せで洗浄した。 From these plots, it was diagnosed that the contaminated film A is an inorganic-based contamination type containing a large amount of scale substance and that there is a slight contamination by a nonionic surfactant. Therefore, the contaminated film A was cleaned by a combination of acid cleaning using a 2% by mass aqueous solution of citric acid and sodium hydroxide (pH 12) and alkali cleaning.
洗浄は、各洗浄液に汚染膜Aを24時間浸漬することで行い、各洗浄液での洗浄終了後に純水を用いた透過流速試験を行ない、汚染物質の除去効果を確認した。実施例1では、
酸洗浄後の透過流速は0.8m3/(m2・日)、アルカリ洗浄後の透過流速は0.98m3/(m2・日)となり、新膜と同程度まで透過流速が回復された。
Cleaning was performed by immersing the contaminated film A in each cleaning solution for 24 hours, and a permeation flow rate test using pure water was performed after the cleaning with each cleaning solution to confirm the effect of removing contaminants. In Example 1,
The permeation flow rate after acid cleaning is 0.8 m 3 / (m 2 · day), and the permeation flow rate after alkali cleaning is 0.98 m 3 / (m 2 · day), and the permeation flow rate is restored to the same level as the new membrane. It was.
[実施例2]
被処理液として機械製造工場排水の代わりに分子量数万程度の牛血清タンパク質(BSA)を10mg/Lの濃度で含む模擬排水を用いた以外は実施例1と同様の条件で試験を行なった。模擬排水の処理を継続した結果、逆浸透膜に汚染物質が付着して透過流速が0.75m3/(m2・日)まで低下した。そこで、膜モジュールを分解して汚染物質が付着した分離膜を取り出し、汚染膜Bとした。
[Example 2]
The test was conducted under the same conditions as in Example 1 except that a simulated wastewater containing bovine serum protein (BSA) having a molecular weight of about tens of thousands of tens of thousands mg / L was used as the liquid to be treated instead of the wastewater from the machine manufacturing factory. As a result of continuing the treatment of the simulated waste water, contaminants adhered to the reverse osmosis membrane, and the permeation flow rate decreased to 0.75 m 3 / (m 2 · day). Therefore, the membrane module was disassembled and the separation membrane to which the contaminant was attached was taken out and used as the contamination membrane B.
この汚染膜Bの第1膜面であるスキン層の表面を、実施例1と同様の方法で測定し、汚染膜Bの表面粗さの変化を示す表面積比Vと、無機物の付着量比Mを求め、汚染膜Bの汚染状態を示す点Bを図7に示す二次元平面プロット図にプロットしたところ、点Bは領域Z内にプロットされた。また、非イオン界面活性剤付着量についても実施例1と同様の方法で測定し、図8に示す三次元プロット図にプロットした。これらのプロット図から汚染膜Bは有機物を主体とする有機物主体型の汚染タイプであって非イオン界面活性剤による汚染は実質的にないタイプと診断された。そこで、汚染膜Bを水酸化ナトリウム(pH12)によりアルカリ洗浄した。アルカリ洗浄は実施例1と同様にして実施し、洗浄終了後に純水を用いた透過流速試験を行なったところ、洗浄後の透過流速は1.06m3/(m2・日)となった。 The surface of the skin layer, which is the first film surface of the contaminated film B, is measured by the same method as in Example 1, and the surface area ratio V indicating the change in surface roughness of the contaminated film B and the adhesion amount ratio M of the inorganic substance. When the point B indicating the contamination state of the contamination film B is plotted in the two-dimensional plane plot diagram shown in FIG. 7, the point B is plotted in the region Z. Moreover, the nonionic surfactant adhesion amount was also measured by the same method as in Example 1, and plotted in the three-dimensional plot diagram shown in FIG. From these plots, the contaminated film B was diagnosed as an organic matter-based contamination type mainly composed of organic matter and substantially free from contamination by nonionic surfactants. Therefore, the contaminated film B was alkali washed with sodium hydroxide (pH 12). Alkali washing was carried out in the same manner as in Example 1, and when a permeation flow rate test using pure water was performed after the completion of washing, the permeation flow rate after washing was 1.06 m 3 / (m 2 · day).
[実施例3]
被処理液として機械製造工場排水の代わりにグルコースを主体とする有機物源を10mg/Lの濃度で含む模擬排水を用いた以外は実施例1と同様の条件で試験を行なった。模擬排水は、TOC濃度4mg/L、窒素濃度0.4mg/L、リン濃度0.04mg/L、およびカルシウム濃度50mg/Lであった。この模擬排水の処理を継続した結果、逆浸透膜に汚染物質が付着して透過流速が0.67m3/(m2・日)まで低下した。そこで、膜モジュールを分解して汚染物質が付着した分離膜を取り出し、汚染膜Cとした。
[Example 3]
The test was performed under the same conditions as in Example 1 except that a simulated wastewater containing an organic substance source mainly composed of glucose at a concentration of 10 mg / L was used as the liquid to be treated instead of the wastewater from the machine manufacturing factory. The simulated waste water had a TOC concentration of 4 mg / L, a nitrogen concentration of 0.4 mg / L, a phosphorus concentration of 0.04 mg / L, and a calcium concentration of 50 mg / L. As a result of continuing the treatment of the simulated waste water, contaminants adhered to the reverse osmosis membrane, and the permeation flow rate decreased to 0.67 m 3 / (m 2 · day). Therefore, the membrane module was disassembled and the separation membrane to which the contaminants adhered was taken out and used as the contamination membrane C.
この汚染膜Cの第1膜面であるスキン層の表面を、実施例1と同様の方法で測定し、汚染膜Cの表面粗さの変化を示す表面積比Vと、無機物の付着量比Mを求め、汚染膜Cの汚染状態を示す点Cを図7に示す二次元平面プロット図にプロットしたところ、点Cは領域Z内にプロットされた。また、非イオン界面活性剤付着量についても実施例1と同様の方法で測定し、図8に示す三次元プロット図にプロットした。これらのプロット図から汚染膜Cは有機物を主体とする有機物主体型の汚染タイプであって非イオン界面活性剤による汚染は実質的にないタイプと診断された。 The surface of the skin layer, which is the first film surface of the contaminated film C, is measured by the same method as in Example 1, and the surface area ratio V indicating the change in surface roughness of the contaminated film C and the inorganic substance adhesion amount ratio M When the point C indicating the contamination state of the contamination film C is plotted in the two-dimensional plane plot diagram shown in FIG. 7, the point C is plotted in the region Z. Moreover, the nonionic surfactant adhesion amount was also measured by the same method as in Example 1, and plotted in the three-dimensional plot diagram shown in FIG. From these plots, the contamination film C was diagnosed as an organic matter-based contamination type mainly composed of organic matter and substantially free from contamination by nonionic surfactants.
グルコースは透過流速を低下させないと考えられるため、汚染膜Cの汚染物質の主体は有機物の中でも微生物を主体とするものと考えられた。そこで、汚染膜Cを水酸化ナトリウム(pH12)によりアルカリ洗浄した。アルカリ洗浄は実施例1と同様にして実施し、洗浄終了後に純水を用いた透過流速試験を行なったところ、洗浄後の透過流速は1.02m3/(m2・日)となった。 Since glucose is thought not to decrease the permeation flow rate, it was considered that the main contaminants of the contaminated membrane C were mainly microorganisms among organic substances. Therefore, the contaminated film C was alkali washed with sodium hydroxide (pH 12). Alkali washing was carried out in the same manner as in Example 1, and when a permeation flow rate test using pure water was performed after the completion of washing, the permeation flow rate after washing was 1.02 m 3 / (m 2 · day).
[実施例4]
被処理液として機械製造工場排水の代わりに色素材料製造工場排水を用い、膜分離装置として、東レ株式会社製の逆浸透膜(架橋ポリアミド系のスキン層を有する複合膜)を備えるスパイラル型の膜モジュール(SU−720)を用いた以外は実施例1と同様の試験を行なった。排水は1.82mg/Lの濃度のTOC成分と、アルミニウム(Al)、シリカ(Si)、リン(P)、カルシウム(Ca)、および鉄(Fe)を含み、導伝率87μS/cm、pHは6.0であった。また、未使用の膜モジュールが配置された膜分離装置の純水透過流速は、実施例1の膜分離装置と同じであり、実施例1と同様の試験を行なった結果、透過流速が0.47m3/(m2・日)まで低下した。そこで、膜モジュールを分解して汚染物質が付着した分離膜を取り出し、汚染膜Dとした。
[Example 4]
Spiral membrane with reverse osmosis membrane (composite membrane with cross-linked polyamide skin) manufactured by Toray Industries, Ltd. as membrane separator, using dye material production plant wastewater instead of machine production plant wastewater as the liquid to be treated The same test as in Example 1 was performed except that the module (SU-720) was used. The wastewater contains a TOC component having a concentration of 1.82 mg / L, aluminum (Al), silica (Si), phosphorus (P), calcium (Ca), and iron (Fe), and has a conductivity of 87 μS / cm, pH Was 6.0. Moreover, the pure water permeation | transmission flow rate of the membrane separation apparatus by which an unused membrane module is arrange | positioned is the same as the membrane separation apparatus of Example 1, As a result of performing the test similar to Example 1, the permeation | transmission flow rate is set to 0. It decreased to 47 m 3 / (m 2 · day). Therefore, the membrane module was disassembled and the separation membrane to which the contaminants adhered was taken out and used as the contamination membrane D.
この汚染膜Dの第1膜面であるスキン層の表面を、実施例1と同様の方法で測定し、汚染膜Dの表面粗さの変化を示す表面積比Vと、無機物の付着量比Mを求め、汚染膜Dの汚染状態を示す点Dを図7に示す二次元平面プロット図にプロットしたところ、点Dは領域W内にプロットされた。また、非イオン界面活性剤付着量についても実施例1と同様の方法で測定し、図8に示す三次元プロット図にプロットした。これらのプロット図から汚染膜Dは有機物と無機物とが結合した結合型の汚染タイプであって、非イオン界面活性剤による軽度の汚染があるタイプと診断された。 The surface of the skin layer, which is the first film surface of the contaminated film D, is measured by the same method as in Example 1, and the surface area ratio V indicating the change in surface roughness of the contaminated film D and the inorganic substance adhesion amount ratio M When the point D indicating the contamination state of the contamination film D was plotted on the two-dimensional plane plot diagram shown in FIG. 7, the point D was plotted in the region W. Moreover, the nonionic surfactant adhesion amount was also measured by the same method as in Example 1, and plotted in the three-dimensional plot diagram shown in FIG. From these plots, it was diagnosed that the contaminated film D is a combined contamination type in which an organic substance and an inorganic substance are combined, and there is a slight contamination by a nonionic surfactant.
そこで、汚染膜Dを水酸化ナトリウム(pH12)、5質量%濃度の硝酸水溶液、さらに水酸化ナトリウム(pH12)の順で洗浄した。洗浄は実施例1と同様にして実施し、洗浄終了後に純水を用いた透過流速試験を行なったところ、洗浄後の透過流速は1.10m3/(m2・日)まで回復した。 Therefore, the contaminated film D was washed with sodium hydroxide (pH 12), a 5% by mass nitric acid aqueous solution, and then sodium hydroxide (pH 12) in this order. Washing was carried out in the same manner as in Example 1, and a permeation flow rate test using pure water was carried out after the completion of washing. As a result, the permeation flow rate after washing recovered to 1.10 m 3 / (m 2 · day).
[実施例5]
被処理液として機械製造工場排水の代わりに市水を用い、膜分離装置として、日東電工株式会社製の逆浸透膜(全芳香族ポリアミド系のスキン層を有する複合膜)を備えるスパイラル型の膜モジュール(ES−20)を用いた以外は実施例1と同様の試験を行なった。被処理液は0.5mg/Lの濃度のTOC成分と、0.08mg/Lの濃度のアルミニウムとを含み、pHは6.0であった。また、未使用の膜モジュールが配置された膜分離装置の純水透過流速は、操作圧力0.75Mpaで1.0〜1.2m3/(m2・日)であり、排水処理は操作圧力を1.2Mpaとする代わりに0.75Mpaとして実施した。その結果、透過流速が0.5m3/(m2・日)まで低下した。そこで、膜モジュールを分解して汚染物質が付着した分離膜を取り出し、汚染膜Eとした。
[Example 5]
Spiral type membrane with reverse osmosis membrane (composite membrane with wholly aromatic polyamide-based skin layer) manufactured by Nitto Denko Corporation as membrane separator, using city water as the liquid to be treated instead of machine factory wastewater The same test as in Example 1 was performed except that the module (ES-20) was used. The liquid to be treated contained a TOC component having a concentration of 0.5 mg / L and aluminum having a concentration of 0.08 mg / L, and the pH was 6.0. Moreover, the pure water permeation | transmission flow rate of the membrane separation apparatus by which an unused membrane module is arrange | positioned is 1.0-1.2m < 3 > / (m < 2 > * day) at the operating pressure of 0.75Mpa, and waste water treatment is the operating pressure. Was carried out at 0.75 Mpa instead of 1.2 Mpa. As a result, the permeation flow rate decreased to 0.5 m 3 / (m 2 · day). Therefore, the membrane module was disassembled and the separation membrane to which the contaminants adhered was taken out and used as the contamination membrane E.
この汚染膜Eの第1膜面であるスキン層の表面を、実施例1と同様の方法で測定し、汚染膜Eの表面粗さの変化を示す表面積比Vと、無機物の付着量比Mを求め、汚染膜Eの汚染状態を示す点Eを図7に示す二次元平面プロット図にプロットしたところ、点Eは領域Z内にプロットされた。また、非イオン界面活性剤付着量についても実施例1と同様の方法で測定し、図8に示す三次元プロット図にプロットした。これらのプロット図から汚染膜Eは有機物主体型の汚染タイプであって非イオン界面活性剤による汚染は実質的にないタイプと診断された。汚染膜Eについては、被処理液のTOC濃度が1mg/Lに満たない低い濃度であることから、水酸化アルミニウムによる汚染があると考えられた。 The surface of the skin layer, which is the first film surface of the contaminated film E, is measured by the same method as in Example 1, and the surface area ratio V indicating the change in surface roughness of the contaminated film E and the adhesion amount ratio M of the inorganic substance. When the point E indicating the contamination state of the contamination film E is plotted on the two-dimensional plane plot diagram shown in FIG. 7, the point E is plotted in the region Z. Moreover, the nonionic surfactant adhesion amount was also measured by the same method as in Example 1, and plotted in the three-dimensional plot diagram shown in FIG. From these plots, it was diagnosed that the contaminated film E was an organic matter-based contamination type and was substantially free from contamination by nonionic surfactants. Contamination film E was considered to be contaminated with aluminum hydroxide because the TOC concentration of the liquid to be treated was a low concentration less than 1 mg / L.
このため、水酸化ナトリウム(pH12)を用いて実施例1と同様にして汚染膜Eの洗浄を実施し、洗浄終了後は透過液の回収率を90%から70%に変更したところ、回収率変更前と同じ期間処理を継続しても透過流速は0.8m3/(m2・日)であり、透過流速の低下が抑制できた。 For this reason, the contaminated membrane E was washed in the same manner as in Example 1 using sodium hydroxide (pH 12), and after the washing was completed, the permeate collection rate was changed from 90% to 70%. Even if the process was continued for the same period as before the change, the permeation flow rate was 0.8 m 3 / (m 2 · day), and a decrease in the permeation flow rate could be suppressed.
[実施例6]
被処理液として実施例1の排水に代えて、TOC成分5.3mg/L、カルシウム成分134mg/Lを含む別の機械製造工場排水を用い、膜分離装置として、日東電工株式会社製の逆浸透膜(全芳香族ポリアミドとポリビニルアルコール系素材を複合化した複合膜)を備えるスパイラル型の膜モジュール(LF−10)を用いた以外は実施例1と同様の試験を行なった。未使用の膜モジュールが配置された膜分離装置の純水透過流速は、操作圧力1.2Mpaで1.0〜1.2m3/(m2・日)であり、操作圧力を1.2Mpaとして排水処理を実施した結果、透過流速が0.62m3/(m2・日)まで低下した。そこで、膜モジュールを分解して汚染物質が付着した分離膜を取り出し、汚染膜Fとした。
[Example 6]
Instead of the wastewater of Example 1 as the liquid to be treated, another machine manufacturing factory wastewater containing 5.3 mg / L of TOC component and 134 mg / L of calcium component was used, and reverse osmosis made by Nitto Denko Corporation as a membrane separator. The same test as in Example 1 was performed except that a spiral membrane module (LF-10) provided with a membrane (a composite membrane obtained by combining a wholly aromatic polyamide and a polyvinyl alcohol-based material) was used. The pure water permeation flow rate of the membrane separation apparatus in which unused membrane modules are arranged is 1.0 to 1.2 m 3 / (m 2 · day) at an operating pressure of 1.2 Mpa, and the operating pressure is 1.2 Mpa. As a result of the waste water treatment, the permeation flow rate was reduced to 0.62 m 3 / (m 2 · day). Therefore, the membrane module was disassembled and the separation membrane to which the contaminants adhered was taken out and used as the contamination membrane F.
この汚染膜Fの第1膜面であるスキン層の表面を、実施例1と同様の方法で測定し、汚染膜Fの表面粗さの変化を示す表面積比Vと、無機物の付着量比Mを求め、汚染膜Fの汚染状態を示す点Fを図7に示す二次元平面プロット図にプロットしたところ、点Fは領域W内にプロットされた。また、非イオン界面活性剤付着量についても実施例1と同様の方法で測定し、図8に示す三次元プロット図にプロットした。これらのプロット図から汚染膜Fは結合型の汚染タイプであるが、非イオン界面活性剤による汚染は実質的にないタイプと診断された。 The surface of the skin layer, which is the first film surface of the contaminated film F, is measured by the same method as in Example 1, and the surface area ratio V indicating the change in the surface roughness of the contaminated film F and the inorganic matter adhesion ratio M. When the point F indicating the contamination state of the contamination film F is plotted in the two-dimensional plane plot diagram shown in FIG. 7, the point F is plotted in the region W. Moreover, the nonionic surfactant adhesion amount was also measured by the same method as in Example 1, and plotted in the three-dimensional plot diagram shown in FIG. From these plots, it was diagnosed that the contaminated film F is a binding type contamination type, but is not substantially contaminated by a nonionic surfactant.
実施例6については被処理液のカルシウムイオン濃度が高いため、被処理液を膜分離装置で処理する前に炭酸カルシウムとして析出させて除去し、膜分離装置に供給する被処理液のカルシウム濃度を38mg/Lとしたところ、診断前までの処理時間と同じ期間処理を継続しても透過流速は0.78m3/(m2・日)となり、透過流速の低下が抑制できた。 In Example 6, since the calcium ion concentration of the treatment liquid is high, the treatment liquid is deposited and removed as calcium carbonate before being processed by the membrane separation device, and the calcium concentration of the treatment liquid supplied to the membrane separation device is determined. When the treatment time was 38 mg / L, the permeation flow rate was 0.78 m 3 / (m 2 · day) even if the treatment was continued for the same period as the treatment time before diagnosis, and a decrease in the permeation flow rate could be suppressed.
[実施例7]
被処理液として実施例1の排水に代えて、アルキルフェニルエーテル型非イオン界面活性剤(ポリオキシエチレン(8.5)ノニルフェニルエーテル)を10mg/Lの濃度で含む模擬排水を用いた以外は実施例1と同様の条件で試験を行なった。模擬排水の処理を継続した結果、逆浸透膜に汚染物質が付着して透過流速が0.4m3/(m2・日)まで低下した。そこで、膜モジュールを分解して汚染物質が付着した分離膜を取り出し、汚染膜Gとした。
[Example 7]
Instead of the wastewater of Example 1 as the liquid to be treated, a simulated wastewater containing an alkylphenyl ether type nonionic surfactant (polyoxyethylene (8.5) nonylphenyl ether) at a concentration of 10 mg / L was used. The test was performed under the same conditions as in Example 1. As a result of continuing the treatment of the simulated waste water, contaminants adhered to the reverse osmosis membrane, and the permeation flow rate decreased to 0.4 m 3 / (m 2 · day). Therefore, the membrane module was disassembled and the separation membrane with the contaminants attached was taken out and used as the contamination membrane G.
この汚染膜Gの第1膜面であるスキン層の表面を、実施例1と同様の方法で測定し、汚染膜Gの表面粗さの変化を示す表面積比Vと、無機物の付着量比Mを求め、汚染膜Gの汚染状態を示す点Gを図7に示す二次元平面プロット図にプロットしたところ、点Gは領域Z内にプロットされた。また、非イオン界面活性剤付着量についても実施例1と同様の方法で測定し、図8に示す三次元プロット図にプロットした。これらのプロット図から汚染膜Gは有機物を主体とする有機物主体型の汚染タイプであって非イオン界面活性剤による強度の汚染があるタイプと診断された。 The surface of the skin layer, which is the first film surface of the contaminated film G, is measured by the same method as in Example 1, and the surface area ratio V indicating the change in surface roughness of the contaminated film G and the adhesion amount ratio M of the inorganic substance. When the point G indicating the contamination state of the contamination film G is plotted in the two-dimensional plane plot diagram shown in FIG. 7, the point G is plotted in the region Z. Moreover, the nonionic surfactant adhesion amount was also measured by the same method as in Example 1, and plotted in the three-dimensional plot diagram shown in FIG. From these plots, it was diagnosed that the contaminated film G is an organic matter-based contamination type mainly composed of organic matter and a strong contamination by a nonionic surfactant.
非イオン界面活性剤による汚染は、軽度であれば水酸化ナトリウム等の従来のアルカリ洗浄で膜性能を回復できるが、強度の汚染の場合、ポリオールなどを用いて洗浄を行うことがよい(国際公開第WO2004−076040号パンフレット参照)。そこで、国際公開第WO2004−076040号パンフレットを参照し、汚染膜Gについてはプロピレングリコール濃度が50質量%となるように水酸化ナトリウム水溶液(pH12)と混合した溶液を用いて実施例1と同様にして洗浄を行い、洗浄終了後に純水を用いた透過流速試験を行なったところ、洗浄後の透過流速は1.08m3/(m2・日)まで回復した。 If the contamination with a nonionic surfactant is mild, the membrane performance can be recovered by conventional alkali cleaning such as sodium hydroxide. However, in the case of strong contamination, it is better to use a polyol or the like (International publication) (See pamphlet of WO2004-0776040). Therefore, referring to the pamphlet of International Publication No. WO2004-0776040, the contamination film G is the same as in Example 1 using a solution mixed with a sodium hydroxide aqueous solution (pH 12) so that the propylene glycol concentration becomes 50% by mass. When the permeation flow rate test using pure water was performed after the washing was completed, the permeation flow rate after washing recovered to 1.08 m 3 / (m 2 · day).
[比較例1]
実施例1の汚染膜Aを、汚染状態を確認せず、水酸化ナトリウム(pH12)による定期的洗浄を実施した。しかし、洗浄後の透過流速は0.28m3/(m2・日)であり、アルカリ洗浄では透過流速を回復させることができなかった。
[Comparative Example 1]
The contamination film A of Example 1 was periodically cleaned with sodium hydroxide (pH 12) without confirming the contamination state. However, the permeation flow rate after washing was 0.28 m 3 / (m 2 · day), and the permeation flow rate could not be recovered by alkali washing.
[比較例2]
実施例2の汚染膜Bを、汚染状態を確認せず、0.1質量%のシュウ酸水溶液で洗浄した。しかし、洗浄後の透過流速は0.72m3/(m2・日)であり、酸洗浄では透過流速を回復させることができず、むしろ、タンパク質などの高分子有機物が酸により不溶化して透過流速が低下した。
[Comparative Example 2]
The contamination film B of Example 2 was washed with a 0.1 mass% oxalic acid aqueous solution without confirming the contamination state. However, the permeation flow rate after washing is 0.72 m 3 / (m 2 · day), and the permeation flow rate cannot be recovered by acid washing. Rather, polymer organic substances such as proteins are insolubilized by acid and permeate. The flow rate decreased.
[比較例3]
実施例3の汚染膜Cを、汚染状態を確認せず、0.1質量%のシュウ酸水溶液で洗浄した。しかし、洗浄後の透過流速は0.60m3/(m2・日)であり、酸洗浄では透過流速を回復させることができず、比較例2と同様にむしろ透過流速が低下した。
[Comparative Example 3]
The contamination film C of Example 3 was washed with a 0.1 mass% oxalic acid aqueous solution without confirming the contamination state. However, the permeation flow rate after washing was 0.60 m 3 / (m 2 · day), and the permeation flow rate could not be recovered by acid washing, and the permeation flow rate was rather lowered as in Comparative Example 2.
[比較例4]
実施例4の汚染膜Dを、汚染状態を確認せず、水酸化ナトリウム(pH12)、0.1量%のシュウ酸水溶液、および水酸化ナトリウム(pH12)で洗浄した。しかし、洗浄後の透過流速は0.65m3/(m2・日)であり、透過流速を回復させることができなかった。
[Comparative Example 4]
The contamination film D of Example 4 was washed with sodium hydroxide (pH 12), 0.1% by weight oxalic acid aqueous solution, and sodium hydroxide (pH 12) without confirming the contamination state. However, the permeation flow rate after washing was 0.65 m 3 / (m 2 · day), and the permeation flow rate could not be recovered.
[比較例5]
実施例7の汚染膜Gを、汚染状態を確認せず、水酸化ナトリウム(pH12)、0.1量%で洗浄した。しかし、洗浄後の透過流速は0.80m3/(m2・日)であり、透過流速を十分に回復させることができなかった。
[Comparative Example 5]
The contamination film G of Example 7 was washed with sodium hydroxide (pH 12), 0.1% by weight without confirming the contamination state. However, the permeation flow rate after washing was 0.80 m 3 / (m 2 · day), and the permeation flow rate could not be sufficiently recovered.
このように、実施例1〜7では分離膜の汚染状態を診断して適切な洗浄方法または膜分離装置の運転状況を選択することで、分離膜の汚染を効果的に除去し、または分離膜の汚染を防止できた。しかし、分離膜の汚染状態を診断せずに、分離膜を洗浄した比較例1〜5では、効果的な洗浄が行えず、場合によっては分離膜の劣化を進める結果となった。 Thus, in Examples 1 to 7, the contamination state of the separation membrane is diagnosed, and an appropriate cleaning method or operation state of the membrane separation device is selected to effectively remove the contamination of the separation membrane, or the separation membrane. It was possible to prevent contamination. However, in Comparative Examples 1 to 5 in which the separation membrane was cleaned without diagnosing the contamination state of the separation membrane, effective cleaning could not be performed, and as a result, the degradation of the separation membrane was advanced.
本発明は、純水製造装置等に用いられる膜分離装置の運転管理の効率化、適正化を図るために用いることができる。 INDUSTRIAL APPLICABILITY The present invention can be used to improve the efficiency and optimization of the operation management of a membrane separator used in a pure water production apparatus or the like.
1 膜モジュール
10 膜体
11 逆浸透膜
12 スキン層
12s 第1膜面
13s 第2膜面
13 支持体層
20 スペーサ
30 集液管
40 透過液スペーサ
DESCRIPTION OF
Claims (14)
前記第1膜面の表面粗さの変化と、前記第1膜面に付着した無機物付着量と、を計測してそれぞれの計測値を得る計測工程と、
前記計測工程の後に、前記第1膜面の表面粗さの変化と、前記無機物付着量と、をそれぞれ座標軸とする平面図に前記計測工程で得られた計測値をプロットして二次元プロット図を作成する二次元プロット工程を設け、
前記二次元プロット図に示された計測値に基づき、前記表面粗さの変化の値が第1の所定の基準値より低く、かつ、前記無機物付着量の値が第2の所定の基準値より低い場合は、汚染物質の主体は有機物と診断し、前記表面粗さの変化の値が前記第1の所定の基準値より低い一方、前記無機物付着量の値が前記第2の所定の基準値より高い場合は、有機物と無機物とが結合した汚染のタイプと診断し、さらに、前記表面粗さの変化の値が前記第1の所定の基準値より高く、かつ、前記無機物付着量の値が前記第2の所定の基準値より高い場合は、汚染物質の主体は無機物と診断する診断工程とを含む膜分離装置の汚染状態の診断方法。 A separation having a first film surface facing a liquid to be treated containing impurities, and a second film surface opposite to the first film surface and facing a permeated liquid from which impurities have been removed from the liquid to be treated A method for diagnosing the contamination state of a membrane separation device comprising a membrane,
A measurement step of measuring the change in surface roughness of the first film surface and the amount of inorganic matter adhered to the first film surface to obtain respective measurement values;
After the measurement step, the measured values obtained in the measurement step are plotted on a plan view with the change in surface roughness of the first film surface and the inorganic substance adhesion amount as coordinate axes, respectively, and a two-dimensional plot diagram Provide a two-dimensional plotting process to create
Based on the measured values shown in the two-dimensional plot, the value of the change in surface roughness is lower than the first predetermined reference value, and the value of the inorganic substance adhesion amount is lower than the second predetermined reference value. If it is low, the main contaminant is diagnosed as an organic substance, and the value of the change in surface roughness is lower than the first predetermined reference value, while the value of the inorganic substance adhesion amount is the second predetermined reference value. when enhanced diagnoses and type of organic material and the inorganic material is bonded pollution, further, the value of the change in the surface roughness is higher than the first predetermined reference value, and the value of the inorganic deposition amount A method for diagnosing a contamination state of a membrane separation apparatus, comprising a diagnosis step of diagnosing that the main contaminant is an inorganic substance when the second predetermined reference value is higher.
前記計測工程の後に、前記表面粗さの変化と、前記無機物付着量と、前記有機物付着量と、をそれぞれ座標軸とする三次元図に前記計測値をプロットして三次元プロット図を作成する三次元プロット工程を設け、
前記診断工程に加えて、前記三次元プロット図を用いて前記分離膜の汚染状態を診断する診断工程をさらに含む請求項1に記載の膜分離装置の汚染状態の診断方法。 In the measurement step, a change in surface roughness of the first film surface, an inorganic material adhesion amount adhered to the first film surface, and an organic material adhesion amount adhered to the first film surface are measured to Get the measured value,
After said measuring step, and a change in the surface roughness, and the inorganic adhesion amount, a three to create the measurement value three-dimensional plot by plotting the organic matter deposition amount, the three-dimensional view of the coordinate axes order Establish original plotting process,
In addition to the diagnostic process, the diagnostic method of the contamination state of the membrane separation apparatus according to claim 1, further comprising a diagnostic step of diagnosing the contamination state of the separation membrane by using the three-dimensional plot.
前記スキン層が前記第1膜面側、前記支持体層が前記第2膜面側に位置する請求項11に記載の膜分離装置の汚染状態の診断方法。 The reverse osmosis membrane is a composite membrane comprising the skin layer and a support layer composed of a porous body and supporting the skin layer,
The method for diagnosing a contamination state of a membrane separation device according to claim 11 , wherein the skin layer is located on the first membrane surface side and the support layer is located on the second membrane surface side.
前記診断工程において請求項1から12のいずれか一つに記載の膜分離装置の汚染状態の診断方法により分離膜の汚染状態を診断する膜分離装置の洗浄方法。 A diagnostic step for diagnosing the contamination state of the separation membrane having a first membrane surface facing the liquid to be treated containing impurities and a second membrane surface opposite to the first membrane surface; and a result of the diagnostic step A cleaning process for cleaning the separation membrane based on
A method for cleaning a membrane separation apparatus, wherein the contamination state of the separation membrane is diagnosed by the diagnosis method for a contamination state of the membrane separation apparatus according to any one of claims 1 to 12 in the diagnosis step.
In the diagnosis step, the contamination state of the separation membrane is diagnosed by the method for diagnosing the contamination state of the membrane separation apparatus according to claim 4 , and the measured value shown in the two-dimensional plot diagram is in the first region. Is acid cleaning, or a combination of acid cleaning and alkali cleaning, and when the measured value shown in the two-dimensional plot is in the second region, a combination of alkali cleaning and acid cleaning, and the two-dimensional plot. The membrane separation apparatus cleaning method according to claim 13 , wherein when the measured value shown in the figure is in the third region, alkali cleaning or cleaning using an organic solvent or polyol is performed.
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| JP5094000B2 (en) * | 2005-08-03 | 2012-12-12 | 国立大学法人 東京大学 | Membrane permeability prediction method |
| JP2009061416A (en) * | 2007-09-07 | 2009-03-26 | Asahi Kasei Chemicals Corp | Filtration membrane, filtration membrane cleaning method and pretreatment means selection method |
| WO2012081746A1 (en) * | 2010-12-16 | 2012-06-21 | 광주과학기술원 | System and method for membrane fouling diagnosis in a water-treatment process using a kalman filter algorithm |
| JP5677476B2 (en) * | 2013-01-18 | 2015-02-25 | 株式会社東芝 | Membrane fouling diagnosis / control device, membrane fouling diagnosis / control method, and membrane fouling diagnosis / control program |
| JP6567274B2 (en) * | 2014-12-10 | 2019-08-28 | 水ing株式会社 | Method for analyzing contamination state of separation membrane, and method for evaluating water quality of filtration target water using the method |
| JP6142937B1 (en) * | 2016-03-18 | 2017-06-07 | 栗田工業株式会社 | Reverse osmosis membrane device operation management method and reverse osmosis membrane treatment system |
| KR101892261B1 (en) | 2016-12-23 | 2018-08-27 | 울산과학기술원 | Spiral wound type reverse osmosis module for optical coherence tomography, seawater desalination equipment and method for monitoring containing spiral wound type reverse osmosis module |
| JP6864291B2 (en) * | 2017-07-14 | 2021-04-28 | 三菱重工業株式会社 | Deterioration evaluation method for separation membrane equipment |
| US20240279060A1 (en) * | 2021-06-22 | 2024-08-22 | Mitsubishi Gas Chemical Company, Inc. | Method for producing purified aqueous hydrogen peroxide solution |
| CN115105964B (en) * | 2022-06-14 | 2024-04-02 | 厦门牧云数据技术有限公司 | Method for improving membrane performance based on fault diagnosis expert system |
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