JP5115321B2 - Resin composition and film-forming material containing the same - Google Patents
Resin composition and film-forming material containing the same Download PDFInfo
- Publication number
- JP5115321B2 JP5115321B2 JP2008127620A JP2008127620A JP5115321B2 JP 5115321 B2 JP5115321 B2 JP 5115321B2 JP 2008127620 A JP2008127620 A JP 2008127620A JP 2008127620 A JP2008127620 A JP 2008127620A JP 5115321 B2 JP5115321 B2 JP 5115321B2
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- Prior art keywords
- resin
- resin composition
- group
- thermosetting resin
- compound
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims description 50
- 239000000463 material Substances 0.000 title claims description 19
- 229920005989 resin Polymers 0.000 claims description 87
- 239000011347 resin Substances 0.000 claims description 87
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 32
- 229920001721 polyimide Polymers 0.000 claims description 29
- 239000003822 epoxy resin Substances 0.000 claims description 25
- 229920000647 polyepoxide Polymers 0.000 claims description 25
- 125000004018 acid anhydride group Chemical group 0.000 claims description 21
- 229920001187 thermosetting polymer Polymers 0.000 claims description 17
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 claims description 16
- 229910001701 hydrotalcite Inorganic materials 0.000 claims description 16
- 229960001545 hydrotalcite Drugs 0.000 claims description 16
- 239000000377 silicon dioxide Substances 0.000 claims description 16
- 239000002253 acid Substances 0.000 claims description 13
- 239000011256 inorganic filler Substances 0.000 claims description 13
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 13
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 11
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 10
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 9
- 125000004432 carbon atom Chemical group C* 0.000 claims description 8
- 230000001681 protective effect Effects 0.000 claims description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 7
- 239000004642 Polyimide Substances 0.000 claims description 7
- 125000002947 alkylene group Chemical group 0.000 claims description 6
- 125000000962 organic group Chemical group 0.000 claims description 5
- 239000011889 copper foil Substances 0.000 claims description 4
- 239000004814 polyurethane Substances 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 150000001408 amides Chemical class 0.000 claims description 2
- -1 isocyanate compound Chemical class 0.000 description 63
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 41
- 239000004962 Polyamide-imide Substances 0.000 description 39
- 229920002312 polyamide-imide Polymers 0.000 description 39
- 150000001875 compounds Chemical class 0.000 description 38
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 24
- 239000010408 film Substances 0.000 description 24
- 238000006243 chemical reaction Methods 0.000 description 21
- 239000002904 solvent Substances 0.000 description 18
- 125000003118 aryl group Chemical group 0.000 description 16
- 238000000034 method Methods 0.000 description 16
- 238000007639 printing Methods 0.000 description 16
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 15
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 14
- 239000010419 fine particle Substances 0.000 description 13
- 239000000047 product Substances 0.000 description 13
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 13
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 125000005442 diisocyanate group Chemical group 0.000 description 12
- 239000000126 substance Substances 0.000 description 12
- 239000012948 isocyanate Substances 0.000 description 11
- 239000009719 polyimide resin Substances 0.000 description 11
- 239000003960 organic solvent Substances 0.000 description 10
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 9
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 9
- 229920000515 polycarbonate Polymers 0.000 description 9
- 239000004417 polycarbonate Substances 0.000 description 9
- 238000003786 synthesis reaction Methods 0.000 description 9
- 238000000576 coating method Methods 0.000 description 7
- 238000007650 screen-printing Methods 0.000 description 7
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 6
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 6
- 239000004593 Epoxy Substances 0.000 description 6
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 6
- 150000008065 acid anhydrides Chemical class 0.000 description 6
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 6
- 230000007423 decrease Effects 0.000 description 6
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 6
- 239000002243 precursor Substances 0.000 description 6
- 239000000758 substrate Substances 0.000 description 6
- 239000002966 varnish Substances 0.000 description 6
- 239000004952 Polyamide Substances 0.000 description 5
- 239000005062 Polybutadiene Substances 0.000 description 5
- 229910010413 TiO 2 Inorganic materials 0.000 description 5
- 239000002585 base Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 150000002009 diols Chemical class 0.000 description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 5
- 150000002576 ketones Chemical class 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 239000012766 organic filler Substances 0.000 description 5
- 229920002647 polyamide Polymers 0.000 description 5
- 229920002857 polybutadiene Polymers 0.000 description 5
- 239000005056 polyisocyanate Substances 0.000 description 5
- 229920001228 polyisocyanate Polymers 0.000 description 5
- 230000035484 reaction time Effects 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 4
- MTHSVFCYNBDYFN-UHFFFAOYSA-N anhydrous diethylene glycol Natural products OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 239000012024 dehydrating agents Substances 0.000 description 4
- 238000006297 dehydration reaction Methods 0.000 description 4
- 125000003700 epoxy group Chemical group 0.000 description 4
- 229920006015 heat resistant resin Polymers 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- HHVIBTZHLRERCL-UHFFFAOYSA-N sulfonyldimethane Chemical compound CS(C)(=O)=O HHVIBTZHLRERCL-UHFFFAOYSA-N 0.000 description 4
- 239000008096 xylene Substances 0.000 description 4
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 3
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 125000003277 amino group Chemical group 0.000 description 3
- UTTHLMXOSUFZCQ-UHFFFAOYSA-N benzene-1,3-dicarbohydrazide Chemical compound NNC(=O)C1=CC=CC(C(=O)NN)=C1 UTTHLMXOSUFZCQ-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 230000018044 dehydration Effects 0.000 description 3
- 125000004177 diethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 3
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical group CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229920006122 polyamide resin Polymers 0.000 description 3
- 229920001296 polysiloxane Chemical group 0.000 description 3
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 3
- 229910052623 talc Inorganic materials 0.000 description 3
- KVNYFPKFSJIPBJ-UHFFFAOYSA-N 1,2-diethylbenzene Chemical compound CCC1=CC=CC=C1CC KVNYFPKFSJIPBJ-UHFFFAOYSA-N 0.000 description 2
- RTTZISZSHSCFRH-UHFFFAOYSA-N 1,3-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC(CN=C=O)=C1 RTTZISZSHSCFRH-UHFFFAOYSA-N 0.000 description 2
- RRQYJINTUHWNHW-UHFFFAOYSA-N 1-ethoxy-2-(2-ethoxyethoxy)ethane Chemical compound CCOCCOCCOCC RRQYJINTUHWNHW-UHFFFAOYSA-N 0.000 description 2
- KIAMPLQEZAMORJ-UHFFFAOYSA-N 1-ethoxy-2-[2-(2-ethoxyethoxy)ethoxy]ethane Chemical compound CCOCCOCCOCCOCC KIAMPLQEZAMORJ-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- VLSVVMPLPMNWBH-UHFFFAOYSA-N Dihydro-5-propyl-2(3H)-furanone Chemical compound CCCC1CCC(=O)O1 VLSVVMPLPMNWBH-UHFFFAOYSA-N 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- AMNPXXIGUOKIPP-UHFFFAOYSA-N [4-(carbamothioylamino)phenyl]thiourea Chemical compound NC(=S)NC1=CC=C(NC(N)=S)C=C1 AMNPXXIGUOKIPP-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000002518 antifoaming agent Substances 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- 235000010290 biphenyl Nutrition 0.000 description 2
- 239000002981 blocking agent Substances 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N butadiene group Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- VHRGRCVQAFMJIZ-UHFFFAOYSA-N cadaverine Chemical compound NCCCCCN VHRGRCVQAFMJIZ-UHFFFAOYSA-N 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- DMEGYFMYUHOHGS-UHFFFAOYSA-N cycloheptane Chemical group C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 2
- CCAFPWNGIUBUSD-UHFFFAOYSA-N diethyl sulfoxide Chemical compound CCS(=O)CC CCAFPWNGIUBUSD-UHFFFAOYSA-N 0.000 description 2
- 229940019778 diethylene glycol diethyl ether Drugs 0.000 description 2
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 2
- 239000003759 ester based solvent Substances 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 description 2
- JBFHTYHTHYHCDJ-UHFFFAOYSA-N gamma-caprolactone Chemical compound CCC1CCC(=O)O1 JBFHTYHTHYHCDJ-UHFFFAOYSA-N 0.000 description 2
- GAEKPEKOJKCEMS-UHFFFAOYSA-N gamma-valerolactone Chemical compound CC1CCC(=O)O1 GAEKPEKOJKCEMS-UHFFFAOYSA-N 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- 150000003949 imides Chemical class 0.000 description 2
- AWJUIBRHMBBTKR-UHFFFAOYSA-N isoquinoline Chemical compound C1=NC=CC2=CC=CC=C21 AWJUIBRHMBBTKR-UHFFFAOYSA-N 0.000 description 2
- 239000005453 ketone based solvent Substances 0.000 description 2
- 150000002596 lactones Chemical class 0.000 description 2
- 229910052451 lead zirconate titanate Inorganic materials 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 229920003986 novolac Polymers 0.000 description 2
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 239000002798 polar solvent Substances 0.000 description 2
- 229920005575 poly(amic acid) Polymers 0.000 description 2
- 229920002492 poly(sulfone) Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 description 2
- 238000006798 ring closing metathesis reaction Methods 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 238000004528 spin coating Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000008719 thickening Effects 0.000 description 2
- FYSNRJHAOHDILO-UHFFFAOYSA-N thionyl chloride Chemical compound ClS(Cl)=O FYSNRJHAOHDILO-UHFFFAOYSA-N 0.000 description 2
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- XFNJVJPLKCPIBV-UHFFFAOYSA-N trimethylenediamine Chemical compound NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
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Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Description
本発明は、樹脂組成物及びそれを含む被膜形成材料、特に、スクリーン印刷機、ディスペンサ、スピンコータ、などの塗布方法に適したチクソトロピー性を有する樹脂組成物及びそれを含む被膜形成材料に関する。 The present invention relates to a resin composition and a film-forming material containing the same, and more particularly to a resin composition having thixotropy suitable for a coating method such as a screen printer, a dispenser, a spin coater, and a film-forming material containing the same.
近年、電子部品の分野においては、小型化、薄型化、高速化への対応から、耐熱性、電気特性及び耐湿性に優れる樹脂として、エポキシ樹脂に代わり、ポリイミド樹脂、ポリアミドイミド樹脂、ポリアミド樹脂が使用されている。これらの樹脂は、樹脂構造が剛直であり薄膜基材に用いた場合、硬化後の基材が大きく反り、硬化膜は柔軟性に欠け、屈曲性に劣る問題がある。 In recent years, in the field of electronic components, polyimide resin, polyamide imide resin, and polyamide resin are used as resins excellent in heat resistance, electrical characteristics, and moisture resistance in response to miniaturization, thinning, and high speed, instead of epoxy resin. in use. These resins have a rigid resin structure, and when used as a thin film substrate, the cured substrate is greatly warped, and the cured film lacks flexibility and has poor flexibility.
そこで、低反り性、柔軟性を改善するために、樹脂を可撓化及び低弾性率化し変性されたポリアミドイミド樹脂(特許文献1、特許文献2及び特許文献3)が提案されている。これらの樹脂では、印刷性や作業性を向上させるために、無機フィラーや有機フィラー等を樹脂溶液に分散させている。また、基材と樹脂やフィラーと樹脂同士の密着性を向上させるために、各種カップリング剤や表面処理剤等の添加剤が使用されている。 Therefore, in order to improve the low warpage and flexibility, a polyamideimide resin (Patent Document 1, Patent Document 2, and Patent Document 3) in which the resin is made flexible and modified to have a low elastic modulus has been proposed. In these resins, in order to improve printability and workability, inorganic fillers, organic fillers, and the like are dispersed in the resin solution. In addition, additives such as various coupling agents and surface treatment agents are used to improve the adhesion between the substrate and the resin or between the filler and the resin.
しかしながら、上記特許文献1から3記載の被膜形成材料は、高温高湿下で通電した場合、電気特性を低下させる一因であると懸念されている。 However, there is a concern that the film forming materials described in Patent Documents 1 to 3 are one of the causes for lowering electrical characteristics when energized at high temperature and high humidity.
また、これらの被膜形成材料をスクリーン印刷後硬化したものを巻き取る際、フレキシブル配線板(銅配線が施されたポリイミドフィルム)の銅配線が施されていない反対面と被膜形成材料が貼り付くという問題があり、従来ではポリイミドフィルムと被膜材料間にスペーサを設けているのが実情である。 In addition, when winding the film-cured material after screen printing, the opposite surface of the flexible wiring board (polyimide film coated with copper wiring) to which copper wiring is not applied and the film-forming material stick. There is a problem, and it is the actual situation that spacers are conventionally provided between the polyimide film and the coating material.
上記課題は例えばイソシアネートを末端に有する樹脂に酸無水物を結合させるなどで硬化を促進させることで改善することもできるが、保存安定性が悪化し、スクリーン印刷時に増粘による不具合を生じさせる。 The above problem can be improved by accelerating curing by, for example, bonding an acid anhydride to a resin having an isocyanate terminal, but storage stability is deteriorated, and a problem due to thickening occurs during screen printing.
また、上記特許文献1から3記載の被膜形成材料は、高温高湿下で通電した場合、電気特性を低下させる一因であると懸念されている。 Further, the film-forming materials described in Patent Documents 1 to 3 are concerned that they may be a cause of lowering electrical characteristics when energized under high temperature and high humidity.
本発明の樹脂組成物は、高温高湿下において安定した電気特性を得ることができ、更に保存安定性が良好で、硬化後のポリイミドフィルムとの張り付き性を低減できる。この樹脂組成物はフレキシブル配線板などの電子部品に好適に用いることができ、信頼性の高い電子部品が得られるという効果を奏する。 The resin composition of the present invention can obtain stable electrical characteristics under high temperature and high humidity, has good storage stability, and can reduce stickiness with a cured polyimide film. This resin composition can be suitably used for electronic components such as flexible wiring boards, and has the effect of obtaining highly reliable electronic components.
本発明は、(A)少なくとも1つの酸無水物基及び/又はカルボキシル基を有する樹脂、(B)ハイドロタルサイト及びシリカを含む無機フィラー及び(C)エポキシ樹脂、を含有し、前記(B)ハイドロタルサイト及びシリカを含む無機フィラー含有量が、前記(A)樹脂100重量部に対して、50〜100重量%であり、前記無機フィラー中に占めるハイドロタルサイトの含有率が20〜50質量%であり、更にシリカの含有率が10〜30質量%である熱硬化性樹脂組成物に関する。
また、本発明は、(A)少なくとも1つの酸無水物基及び/又はカルボキシル基を有する樹脂が、下記一般式(I)
また、本発明は、前記(A)成分が、イソシアネート残基を、酸無水物基を有する3価以上のポリカルボン酸またはその誘導体で反応せしめて得られるイミド結合、アミドイミド結合、アミド樹脂から選択される少なくとも1種の結合を有する樹脂である前記熱硬化性樹脂組成物に関する。
また、本発明は、前記(B)成分が硫酸バリウムを更に含む、前記熱硬化性樹脂組成物に関する。
また、本発明は、銅箔をポリイミド基材に積層したフレキシブルプリント基板の保護膜用である前記熱硬化性樹脂組成物に関する。
The present invention contains (A) a resin having at least one acid anhydride group and / or carboxyl group, (B) an inorganic filler containing hydrotalcite and silica, and (C) an epoxy resin, and (B) The content of the inorganic filler containing hydrotalcite and silica is 50 to 100% by weight with respect to 100 parts by weight of the resin (A), and the content of hydrotalcite in the inorganic filler is 20 to 50 mass. Further, the present invention relates to a thermosetting resin composition having a silica content of 10 to 30% by mass .
In the present invention, (A) the resin having at least one acid anhydride group and / or carboxyl group is represented by the following general formula (I):
In the present invention, the component (A) is selected from an imide bond, an amide imide bond, and an amide resin obtained by reacting an isocyanate residue with a trivalent or higher polycarboxylic acid having an acid anhydride group or a derivative thereof. It is related with the said thermosetting resin composition which is resin which has at least 1 sort of coupling | bonding .
Moreover, this invention relates to the said thermosetting resin composition in which the said (B) component further contains barium sulfate .
Moreover, this invention relates to the said thermosetting resin composition which is an object for the protective films of the flexible printed circuit board which laminated | stacked copper foil on the polyimide base material.
本発明の樹脂組成物は、高温高湿下において安定した電気特性を得ることができ、更に保存安定性が良好で、硬化後のポリイミドフィルムとの張り付き性を低減できる。この樹脂組成物はフレキシブル配線板などの電子部品に好適に用いることができ、信頼性の高い電子部品が得られるという効果を奏する。 The resin composition of the present invention can obtain stable electrical characteristics under high temperature and high humidity, has good storage stability, and can reduce stickiness with a cured polyimide film. This resin composition can be suitably used for electronic components such as flexible wiring boards, and has the effect of obtaining highly reliable electronic components.
以下に、本発明にかかる樹脂組成物及び被膜形成材料の一実施の形態を詳細に説明する。なお、この一実施の形態により本発明が限定されるものではない。
本発明の樹脂組成物は、(A)少なくとも1つの酸無水物基を有する樹脂、(B)エポキシ樹脂、(C)シリカを含む無機フィラーを必須成分として含有する。
Hereinafter, an embodiment of a resin composition and a film forming material according to the present invention will be described in detail. Note that the present invention is not limited to the embodiment.
The resin composition of the present invention contains (A) a resin having at least one acid anhydride group, (B) an epoxy resin, and (C) an inorganic filler containing silica as essential components.
[(A)成分:少なくとも1つの酸無水物基を有する樹脂]
(A)成分の少なくとも1つの酸無水物基を有する樹脂としては、ブタジエン構造やシリコーン構造を有するエポキシ樹脂、フェノール樹脂、アクリル樹脂、ポリウレタン、ポリブタジエン、水添加ポリブタジエン、ポリエステル、ポリカーボネート、ポリエーテル、ポリスルホン、ポリテトラフルオロ樹脂、ポリシリコーン、メラミン樹脂、ポリアミド、ポリアミドイミド、ポリイミド等の樹脂の主鎖及び/又は側鎖に酸無水物基を導入したものが挙げられる。これらは、単独又は2種類以上組み合わせて使用することができる。また、酸無水物基を有する樹脂と酸無水物を有さない樹脂を併用することもできる。
酸無水物基を導入する方法としては、ブタジエン構造やシリコーン構造を有するエポキシ樹脂、フェノール樹脂、アクリル樹脂、ポリウレタン、ポリブタジエン、水添加ポリブタジエン、ポリエステル、ポリカーボネート、ポリエーテル、ポリスルホン、ポリテトラフルオロ樹脂、ポリシリコーン、メラミン樹脂、ポリアミド、ポリアミドイミド、ポリイミド樹脂由来のエポキシ残基、イソシアネート残基、水酸基残基及びカルボキシル基等と下記一般式(I)及び/又は一般式(II)を反応させて得ることができる。
(式(I)中、Z1は有機基を表し、Wは、水酸基、イソシネート基、カルボキシル基、エポキシ基、グリシジル基を表す。)
(式(II)中、Z2は下記有機基を表す。Wは、水酸基、イソシネート基、カルボキシル基、エポキシ基、グリシジル基を表す。)
[(A) component: resin having at least one acid anhydride group]
As the resin having at least one acid anhydride group as the component (A), epoxy resin having a butadiene structure or silicone structure, phenol resin, acrylic resin, polyurethane, polybutadiene, water-added polybutadiene, polyester, polycarbonate, polyether, polysulfone , Polytetrafluororesins, polysilicones, melamine resins, polyamides, polyamideimides, polyimides, and other resins having acid anhydride groups introduced into the main chain and / or side chains. These can be used alone or in combination of two or more. Further, a resin having an acid anhydride group and a resin not having an acid anhydride can be used in combination.
As a method for introducing an acid anhydride group, epoxy resin having a butadiene structure or silicone structure, phenol resin, acrylic resin, polyurethane, polybutadiene, hydrogenated polybutadiene, polyester, polycarbonate, polyether, polysulfone, polytetrafluororesin, poly Obtained by reacting the following general formula (I) and / or general formula (II) with epoxy residue, isocyanate residue, hydroxyl group residue, carboxyl group, etc. derived from silicone, melamine resin, polyamide, polyamideimide, polyimide resin Can do.
(In formula (I), Z 1 represents an organic group, and W represents a hydroxyl group, an isocyanate group, a carboxyl group, an epoxy group, or a glycidyl group.)
(In formula (II), Z 2 represents the following organic group. W represents a hydroxyl group, an isocyanate group, a carboxyl group, an epoxy group, or a glycidyl group.)
また、本発明の(A)樹脂は、主にフレキシブル基板にも対応させるため、可撓性及び低弾性率であることが好ましい。(A)樹脂を可撓性及び低弾性率にするためには、樹脂の主鎖に可撓性を向上できる成分を導入することが挙げられ、例えば、ポリブタジエン骨格、シリコーン樹脂骨格及び/又はポリカーボネート骨格を有する樹脂が好ましい。 In addition, the (A) resin of the present invention is preferably flexible and has a low elastic modulus so as to mainly correspond to a flexible substrate. (A) In order to make the resin flexible and have a low elastic modulus, it is possible to introduce a component capable of improving flexibility into the main chain of the resin. For example, a polybutadiene skeleton, a silicone resin skeleton and / or a polycarbonate A resin having a skeleton is preferred.
また、耐熱性、電気特性、耐湿性、耐溶剤性及び耐薬品性を向上させるためには、樹脂の主鎖中に耐熱性を向上できる成分を導入することが挙げられ、例えば、ポリイミド、ポリアミドイミド若しくはポリアミド又はこれらの骨格を有する樹脂が好ましい。中でも、可撓化、低弾性率化及び高耐熱性化の観点から、ポリカーボネート骨格及びイミド骨格を有する樹脂が好ましい。 In order to improve heat resistance, electrical properties, moisture resistance, solvent resistance and chemical resistance, it is possible to introduce a component capable of improving heat resistance into the main chain of the resin. For example, polyimide, polyamide Preference is given to imides or polyamides or resins having these skeletons. Among them, a resin having a polycarbonate skeleton and an imide skeleton is preferable from the viewpoint of flexibility, low elastic modulus, and high heat resistance.
本発明において、(A)成分として使用することができるポリカーボネート骨格を含む樹脂は、通常、1,6−ヘキサンジオール系ポリカーボネートジオール等を、末端にカルボキシル基を有する化合物、酸無水物を有する化合物及び/又は末端にイソシアネート基を有する化合物と反応させることで得られる。 In the present invention, the resin containing a polycarbonate skeleton that can be used as the component (A) is usually a 1,6-hexanediol-based polycarbonate diol, a compound having a carboxyl group at the terminal, a compound having an acid anhydride, and It can be obtained by reacting with a compound having an isocyanate group at the terminal.
また、本発明において、(A)成分として使用することができるイミド結合を含む樹脂は、通常、(a)酸無水物基を有する三価のポリカルボン酸及びその誘導体、並びに酸無水物基を有する4価のポリカルボン酸から選ばれる1種以上の化合物と、(b)イソシアネート化合物又はアミン化合物とを反応させて得られる。 In the present invention, the resin containing an imide bond that can be used as the component (A) usually contains (a) a trivalent polycarboxylic acid having an acid anhydride group and a derivative thereof, and an acid anhydride group. It can be obtained by reacting one or more compounds selected from tetravalent polycarboxylic acids having (b) an isocyanate compound or an amine compound.
(a)成分の酸無水物基を有する三価のポリカルボン酸及びその誘導体は、特に限定されないが、例えば、式(III)及び(IV):
(式(III)及び(IV)中、R’は、水素、炭素数1〜10のアルキル基又はフェニル基を示し、Y1は、−CH2−、−CO−、−SO2−、又は−O−である)
で示される化合物を使用することができる。
(In the formulas (III) and (IV), R ′ represents hydrogen, an alkyl group having 1 to 10 carbon atoms or a phenyl group, and Y 1 represents —CH 2 —, —CO—, —SO 2 —, or -O-)
The compound shown by these can be used.
耐熱性、コスト面等から、トリメリット酸無水物が、特に好ましい。酸無水物基を有する4価のポリカルボン酸は、特に限定されないが、例えば、式(V):
(式中、Y2は、式(V)で示される基:
である)で示されるテトラカルボン酸二無水物を使用することができる。これらは、単独で又は2種類以上を組み合わせて使用することができる。
Trimellitic anhydride is particularly preferable from the viewpoint of heat resistance and cost. Although the tetravalent polycarboxylic acid having an acid anhydride group is not particularly limited, for example, the formula (V):
(In the formula, Y 2 represents a group represented by the formula (V):
Can be used. These can be used alone or in combination of two or more.
また、これらのほかに必要に応じて、酸成分として、脂肪族ジカルボン酸(コハク酸、グルタル酸、アジピン酸、アゼライン酸、スベリン酸、セバシン酸、デカン二酸、ドデカン二酸、ダイマー酸等)、芳香族ジカルボン酸(イソフタル酸、テレフタル酸、フタル酸、ナフタレンジカルボン酸、オキシジ安息香酸等)等を併用することができる。この場合、分子鎖中にアミド結合も形成される。 In addition to these, as necessary, an aliphatic dicarboxylic acid (succinic acid, glutaric acid, adipic acid, azelaic acid, suberic acid, sebacic acid, decanedioic acid, dodecanedioic acid, dimer acid, etc.) Aromatic dicarboxylic acids (isophthalic acid, terephthalic acid, phthalic acid, naphthalenedicarboxylic acid, oxydibenzoic acid, etc.) can be used in combination. In this case, an amide bond is also formed in the molecular chain.
(b)成分のイソシアネート化合物は、例えば、式(VII):
(式中、複数個のRは、それぞれ独立に炭素数1〜18のアルキレン基であり、m及びnは、それぞれ独立に1〜20の整数である)
で示されるジイソシアネート類を用いることができる(以下、(b−1)化合物とする)。
The isocyanate compound as the component (b) is, for example, the formula (VII):
(In the formula, a plurality of R's are each independently an alkylene group having 1 to 18 carbon atoms, and m and n are each independently an integer of 1 to 20).
Can be used (hereinafter referred to as (b-1) compound).
上記式(VII)で示される化合物は、式(VIII):
(式中、Rは、独立に炭素数1〜18のアルキレン基であり、mは、1〜20の整数である)
で示されるカーボネートジオール類と、式(IX):
OCN−X−NCO (IX)
(式中、Xは、二価の有機基である)
で示されるジイソシアネート類を反応させることにより得られる。
The compound represented by the formula (VII) is represented by the formula (VIII):
(In the formula, R is independently an alkylene group having 1 to 18 carbon atoms, and m is an integer of 1 to 20).
Carbonate diols represented by formula (IX):
OCN-X-NCO (IX)
(Wherein X is a divalent organic group)
It can be obtained by reacting a diisocyanate represented by the following formula.
式(IX)のジイソシアネート類のXは、例えば、炭素数1〜20のアルキレン基、又は非置換若しくはメチル基等の炭素数1〜5の低級アルキル基で置換されているフェニレン基等のアリーレン基が挙げられる。アルキレン基の炭素数は、より好ましくは1〜18である。ジフェニルメタン−4,4’−ジイル基、ジフェニルスルホン−4,4’−ジイル基等の芳香族環を2つ有する基も好ましい。 X of the diisocyanates of the formula (IX) is, for example, an arylene group such as an alkylene group having 1 to 20 carbon atoms or an unsubstituted or phenylene group substituted with a lower alkyl group having 1 to 5 carbon atoms such as a methyl group. Is mentioned. The number of carbon atoms of the alkylene group is more preferably 1-18. A group having two aromatic rings such as a diphenylmethane-4,4'-diyl group and a diphenylsulfone-4,4'-diyl group is also preferable.
上記の式(VIII)で示されるカーボネートジオール類としては、例えば、α,ω−ポリ(ヘキサメチレンカーボネート)ジオール、α,ω−ポリ(3−メチル−ペンタメチレンカーボネート)ジオール等が挙げられ、市販されているものとしては、ダイセル化学(株)製の商品名PLACCEL、CD−205、205PL、205HL、210、210PL、210HL、220、220PL、220HL等が挙げられる。これらを単独で又は2種類以上を組み合わせて使用することができる。 Examples of the carbonate diols represented by the above formula (VIII) include α, ω-poly (hexamethylene carbonate) diol, α, ω-poly (3-methyl-pentamethylene carbonate) diol, and the like. Examples of such products include trade names PLACEL, CD-205, 205PL, 205HL, 210, 210PL, 210HL, 220, 220PL, and 220HL manufactured by Daicel Chemical Industries. These can be used alone or in combination of two or more.
また、上記式(IX)で示されるジイソシアネート類としては、例えば、ジフェニルメタン−2,4’−ジイソシアネート;3,2’−、3,3’−、4,2’−、4,3’−、5,2’−、5,3’−、6,2’−又は6,3’−ジメチルジフェニルメタン−2,4’−ジイソシアネート;3,2’−、3,3’−、4,2’−、4,3’−、5,2’−、5,3’−、6,2’−又は6,3’−ジエチルジフェニルメタン−2,4’−ジイソシアネート;3,2’−、3,3’−、4,2’−、4,3’−、5,2’−、5,3’−、6,2’−又は6,3’−ジメトキシジフェニルメタン−2,4’−ジイソシアネート;ジフェニルメタン−4,4’−ジイソシアネート;ジフェニルメタン−3,3’−ジイソシアネート;ジフェニルメタン−3,4’−ジイソシアネート;ジフェニルエーテル−4、4’−ジイソシアネート;ベンゾフェノン−4,4’−ジイソシアネート;ジフェニルスルホン−4,4’−ジイソシアネート;トリレン−2,4−ジイソシアネート;トリレン−2,6−ジイソシアネート;m−キシリレンジイソシアネート;p−キシリレンジイソシアネート;ナフタレン−2,6−ジイソシアネート;4,4’−[2,2ビス(4−フェノキシフェニル)プロパン]ジイソシアネート等が挙げられる。これらのジイソシアネート類において、式(IX)におけるXが芳香族環を有する芳香族ポリイソシアネートを使用することが好ましい。これらは、単独で又は2種類以上を組み合わせて使用することができる。 Examples of the diisocyanates represented by the above formula (IX) include diphenylmethane-2,4′-diisocyanate; 3,2′-, 3,3′-, 4,2′-, 4,3′-, 5,2'-, 5,3'-, 6,2'- or 6,3'-dimethyldiphenylmethane-2,4'-diisocyanate; 3,2'-, 3,3'-, 4,2'- 4,3'-, 5,2'-, 5,3'-, 6,2'- or 6,3'-diethyldiphenylmethane-2,4'-diisocyanate; 3,2'-, 3,3 ' -, 4,2'-, 4,3'-, 5,2'-, 5,3'-, 6,2'- or 6,3'-dimethoxydiphenylmethane-2,4'-diisocyanate; diphenylmethane-4 , 4'-diisocyanate; diphenylmethane-3,3'-diisocyanate; diphenyl Diphenyl ether-4,4'-diisocyanate; benzophenone-4,4'-diisocyanate; diphenylsulfone-4,4'-diisocyanate; tolylene-2,4-diisocyanate; tolylene-2,6 -Diisocyanate; m-xylylene diisocyanate; p-xylylene diisocyanate; naphthalene-2,6-diisocyanate; 4,4 '-[2,2bis (4-phenoxyphenyl) propane] diisocyanate. In these diisocyanates, it is preferable to use an aromatic polyisocyanate in which X in the formula (IX) has an aromatic ring. These can be used alone or in combination of two or more.
また、式(IX)で示されるジイソシアネート類としては、本発明の目的の範囲内で、ヘキサメチレンジイソシアネート、2,2,4−トリメチルヘキサメチレンジイソシアネート、イソホロンジイソシアネート、4,4’−ジシクロヘキシルメタンジイソシアネート、トランスシクロヘキサン−1,4−ジイソシアネート、水添m−キシリレンジイソシアネート、リジンジイソシアネート等の脂肪族又は脂環式イソシアネート、あるいは三官能以上のポリイソシアネートを使用することができる。式(IX)で示されるジイソシアネート類は、経日変化を避けるために必要なブロック剤で安定化したものを使用してもよい。ブロック剤としては、アルコール、フェノール、オキシム等があるが、特に制限はない。 Further, as the diisocyanate represented by the formula (IX), within the scope of the object of the present invention, hexamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, isophorone diisocyanate, 4,4′-dicyclohexylmethane diisocyanate, Aliphatic or alicyclic isocyanates such as transcyclohexane-1,4-diisocyanate, hydrogenated m-xylylene diisocyanate, and lysine diisocyanate, or trifunctional or higher polyisocyanates can be used. As the diisocyanate represented by the formula (IX), a diisocyanate stabilized with a blocking agent necessary for avoiding aging may be used. Examples of the blocking agent include alcohol, phenol and oxime, but there is no particular limitation.
上記の式(VI)で示されるカーボネートジオール類と式(IX)で示されるジイソシアネート類との配合割合は、水酸基数とイソシアネート基数の比率が、イソシアネート基/水酸基=1.01以上になるようにすることが好ましい。 The mixing ratio of the carbonate diols represented by the above formula (VI) and the diisocyanates represented by the formula (IX) is such that the ratio of the number of hydroxyl groups to the number of isocyanate groups is isocyanate group / hydroxyl group = 1.01 or more. It is preferable to do.
上記の式(VIII)で示されるカーボネートジオール類と式(IX)で示されるジイソシアネート類との反応は、無溶媒あるいは有機溶媒の存在下で行うことができる。反応温度は、60〜200℃とすることが好ましく、より好ましくは80〜180℃である。反応時間は、バッチの規模、採用される反応条件等により適宜選択することができる。例えば、1〜5L(リットル)のフラスコスケールで2〜5時間とすることができる。 The reaction between the carbonate diols represented by the above formula (VIII) and the diisocyanates represented by the formula (IX) can be carried out without solvent or in the presence of an organic solvent. The reaction temperature is preferably 60 to 200 ° C, more preferably 80 to 180 ° C. The reaction time can be appropriately selected depending on the scale of the batch, the reaction conditions employed, and the like. For example, it can be 2 to 5 hours on a flask scale of 1 to 5 L (liter).
このようにして得られる化合物(b−1)のイソシアネート化合物の数平均分子量は、500〜10,000であることが好ましく、1,000〜9,500であることがより好ましく、1,500〜9,000であることが特に好ましい。数平均分子量が500未満であると、反り性が悪化する傾向があり、10,000を超えると、イソシアネート化合物の反応性が低下し、ポリイミド樹脂化することが困難となる傾向がある。 The number average molecular weight of the isocyanate compound of the compound (b-1) thus obtained is preferably 500 to 10,000, more preferably 1,000 to 9,500, and 1,500 to Particularly preferred is 9,000. When the number average molecular weight is less than 500, the warping property tends to be deteriorated. When the number average molecular weight exceeds 10,000, the reactivity of the isocyanate compound is lowered, and it tends to be difficult to obtain a polyimide resin.
なお、本明細書において、数平均分子量は、ゲルパーミエーションクロマトグラフィー(GPC)によって測定し、標準ポリスチレンの検量線を用いて換算した値とする。また、本発明の数平均分子量及び分散度は、以下のように定義される。
a)数平均分子量(Mn)
Mn=Σ(NiMi)/Ni=ΣXiMi
(Xi=分子量Miの分子のモル分率=Ni/ΣNi)
b)重量平均分子量
Mw=Σ(NiMi 2)/ΣNiMi=ΣWiMi
(Wi=分子量Miの分子の重量分率=NiMi/ΣNiMi)
c)分子量分布(分散度)
分散度=Mw/Mn
In the present specification, the number average molecular weight is a value measured by gel permeation chromatography (GPC) and converted using a standard polystyrene calibration curve. Moreover, the number average molecular weight and dispersion degree of this invention are defined as follows.
a) Number average molecular weight (M n )
M n = Σ (N i M i ) / N i = ΣX i M i
(X i = Mole fraction of molecules with molecular weight M i = N i / ΣN i )
b) Weight average molecular weight M w = Σ (N i M i 2 ) / ΣN i M i = ΣW i M i
(W i = weight fraction of molecules of molecular weight M i = N i M i / ΣN i M i )
c) Molecular weight distribution (dispersity)
Dispersity = M w / M n
(b)成分のイソシアネート化合物として、化合物(b−1)以外の化合物(以下、化合物(b−2)とする)を使用することもできる。化合物(b−2)としては、化合物(b−1)以外のイソシアネート化合物であれば特に限定されず、例えば、式(IX)で示されるジイソシアネート類、三価以上のポリイソシアネート類等が挙げられる。これらは、単独で又は2種類以上を組み合わせて使用することができる。化合物(b−2)のイソシアネート化合物の数平均分子量の好ましい範囲は、上記の化合物(b−1)と同様である。 As the isocyanate compound of component (b), a compound other than compound (b-1) (hereinafter referred to as compound (b-2)) can also be used. The compound (b-2) is not particularly limited as long as it is an isocyanate compound other than the compound (b-1), and examples thereof include diisocyanates represented by the formula (IX), trivalent or higher polyisocyanates, and the like. . These can be used alone or in combination of two or more. A preferred range of the number average molecular weight of the isocyanate compound of the compound (b-2) is the same as that of the compound (b-1).
特に耐熱性の点から、化合物(b−1)と化合物(b−2)とを併用することが好ましい。なお、化合物(b−1)及び化合物(b−2)をそれぞれ単独で用いる場合は、フレキシブル配線板用の保護膜としての柔軟性、反り性等の点から、化合物(b−1)を使用することが好ましい。 In particular, from the viewpoint of heat resistance, it is preferable to use the compound (b-1) and the compound (b-2) in combination. In addition, when using a compound (b-1) and a compound (b-2) each independently, a compound (b-1) is used from points, such as a softness | flexibility as a protective film for flexible wiring boards, and curvature property. It is preferable to do.
化合物(b−2)としては、その総量の50〜100重量%が芳香族ポリイソシアネートであることが好ましく、耐熱性、溶解性、機械特性、コスト面等のバランスを考慮すれば、4,4’−ジフェニルメタンジイソシアネートが特に好ましい。 As compound (b-2), 50 to 100% by weight of the total amount is preferably aromatic polyisocyanate, and considering the balance of heat resistance, solubility, mechanical properties, cost, etc., 4, 4 '-Diphenylmethane diisocyanate is particularly preferred.
化合物(b−1)と化合物(b−2)を併用する場合、化合物(b−1)/化合物(b−2)の当量比で0.1/0.9〜0.9/0.1とすることが好ましく、0.2/0.8〜0.8/0.2とすることがより好ましく、0.3/0.7〜0.7/0.3とすることが特に好ましい。当量比がこの範囲にあると、良好な反り性、密着性と良好な耐熱性等の膜特性をともに得ることができる。 When the compound (b-1) and the compound (b-2) are used in combination, the equivalent ratio of compound (b-1) / compound (b-2) is 0.1 / 0.9 to 0.9 / 0.1. Is preferable, 0.2 / 0.8 to 0.8 / 0.2 is more preferable, and 0.3 / 0.7 to 0.7 / 0.3 is particularly preferable. When the equivalence ratio is within this range, film properties such as good warpage, adhesion and good heat resistance can be obtained.
(b)成分のうちアミン化合物としては、上記の(b)成分のイソシアネート化合物におけるイソシアナト基をアミノ基に転換した化合物が挙げられる。イソシアナト基のアミノ基への転換は、公知の方法により行うことができる。アミン化合物の数平均分子量の好ましい範囲は、上記の化合物(b−1)と同様である。 Among the components (b), examples of the amine compound include compounds obtained by converting the isocyanate group in the isocyanate compound of the component (b) to an amino group. Conversion of the isocyanato group to an amino group can be performed by a known method. The preferred range of the number average molecular weight of the amine compound is the same as that of the above compound (b-1).
また、(a)成分の酸無水物基を有する三価のポリカルボン酸又はその誘導体及び/又は酸無水物基を有する4価のポリカルボン酸の配合割合は、(b)成分中のイソシアネート基の総数に対する(a)成分中のカルボキシル基と酸無水物基の総数の比が、0.6〜1.4となるようにすることが好ましく、0.7〜1.3となるようにすることがより好ましく、0.8〜1.2となるようにすることが特に好ましい。この比が0.6未満又は1.4を超えると、ポリイミド結合を含む樹脂の分子量を高くすることが困難となる傾向がある。 The blending ratio of the trivalent polycarboxylic acid or derivative thereof having an acid anhydride group of the component (a) and / or the tetravalent polycarboxylic acid having acid anhydride group is the isocyanate group in the component (b). Preferably, the ratio of the total number of carboxyl groups and acid anhydride groups in component (a) to the total number of is 0.6 to 1.4, preferably 0.7 to 1.3. It is more preferable that the ratio is 0.8 to 1.2. When this ratio is less than 0.6 or exceeds 1.4, it tends to be difficult to increase the molecular weight of the resin containing polyimide bonds.
なお、(a)成分として式(I)で示される化合物、(b)成分として化合物(b−1)を用いた場合、次の式(X):
(式中、R、X、m、nは上記で定義したとおりである)
で示される繰り返し単位を有するポリアミドイミド樹脂を得ることができる。
When the compound represented by formula (I) is used as the component (a) and the compound (b-1) is used as the component (b), the following formula (X):
(Wherein R, X, m and n are as defined above)
The polyamideimide resin which has a repeating unit shown by can be obtained.
また、(a)成分として式(IV)で示される化合物、(b)成分として化合物(b−1)を用いた場合、次の式(XI):
(式中、R、X、m、n、Y1は上記で定義したとおりである)
で示される繰り返し単位を有するポリアミドイミド樹脂を得ることができる。
When the compound represented by the formula (IV) is used as the component (a) and the compound (b-1) is used as the component (b), the following formula (XI):
(Wherein R, X, m, n and Y 1 are as defined above)
The polyamideimide resin which has a repeating unit shown by can be obtained.
また、(a)成分として式(V)で示される化合物、(b)成分として化合物(b−1)を用いた場合、次の式(XII):
(式中、R、X、m、n、Y2は上記で定義したとおりである)
で示される繰り返し単位を有するポリイミド樹脂を得ることができる。
When the compound represented by the formula (V) is used as the component (a) and the compound (b-1) is used as the component (b), the following formula (XII):
(Wherein R, X, m, n and Y 2 are as defined above)
The polyimide resin which has a repeating unit shown by can be obtained.
本発明において、(A)成分として使用されるイミド結合を含む樹脂の製造方法における(a)酸無水物基を有する三価のポリカルボン酸及びその誘導体、並びに酸無水物基を有する4価のポリカルボン酸から選ばれる1種以上の化合物と、(b)イソシアネート化合物又はアミン化合物との反応は、有機溶媒、好ましくは非含窒素系極性溶媒の存在下に、遊離発生してくる炭酸ガスを反応系より除去しながら加熱縮合させることにより行うことができる。 In the present invention, (a) a trivalent polycarboxylic acid having an acid anhydride group and a derivative thereof, and a tetravalent having an acid anhydride group in the process for producing a resin containing an imide bond used as the component (A). The reaction between one or more compounds selected from polycarboxylic acids and (b) an isocyanate compound or an amine compound is carried out by using a carbon dioxide gas generated free in the presence of an organic solvent, preferably a non-nitrogen-containing polar solvent. It can be carried out by heat condensation while removing from the reaction system.
上記非含窒素系極性溶媒としては、エーテル系溶媒、例えば、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、トリエチレングリコールジメチルエーテル、トリエチレングリコールジエチルエーテル;含硫黄系溶媒、例えば、ジメチルスルホキシド、ジエチルスルホキシド、ジメチルスルホン、スルホラン;エステル系溶媒、例えば、γ−ブチロラクトン、酢酸セロソルブ;ケトン系溶媒、例えば、シクロヘキサノン、メチルエチルケトン;芳香族炭化水素系溶媒、例えば、トルエン、キシレン等が挙げられ、これらは単独で又は2種類以上組み合わせて使用することができる。 Examples of the non-nitrogen-containing polar solvent include ether solvents such as diethylene glycol dimethyl ether, diethylene glycol diethyl ether, triethylene glycol dimethyl ether, triethylene glycol diethyl ether; sulfur-containing solvents such as dimethyl sulfoxide, diethyl sulfoxide, dimethyl sulfone, Sulfolane; ester solvents such as γ-butyrolactone, cellosolve acetate; ketone solvents such as cyclohexanone, methyl ethyl ketone; aromatic hydrocarbon solvents such as toluene, xylene, etc., which may be used alone or in combination of two or more. Can be used in combination.
生成する樹脂を溶解する溶剤を、選択して使用するのが好ましい。合成後、そのままペーストの溶媒として好適なものを使用することが好ましい。高揮発性であって、低温硬化性を付与でき、かつ効率良く均一系で反応を行うためには、γ−ブチロラクトンが最も好ましい。溶媒の使用量は、生成するイミド結合を含む樹脂の0.8〜5.0倍(重量比)とすることが好ましい。0.8倍未満では、合成時の粘度が高すぎて、攪拌不能により合成が困難となる傾向があり、5.0倍を超えると、反応速度が低下する傾向がある。 It is preferable to select and use a solvent that dissolves the resulting resin. After the synthesis, it is preferable to use a suitable paste solvent as it is. Γ-Butyrolactone is the most preferable because it is highly volatile, can impart low-temperature curability, and reacts efficiently in a homogeneous system. It is preferable that the usage-amount of a solvent shall be 0.8 to 5.0 times (weight ratio) of resin containing the imide bond to produce | generate. If it is less than 0.8 times, the viscosity at the time of synthesis is too high, and the synthesis tends to be difficult due to the inability to stir. If it exceeds 5.0 times, the reaction rate tends to decrease.
反応温度は、80〜210℃とすることが好ましく、100〜190℃とすることがより好ましく、120〜180℃とすることが特に好ましい。80℃未満では反応時間が長くなり過ぎ、210℃を超えると反応中に三次元化反応が生じてゲル化が起こり易い。反応時間は、バッチの規模、採用される反応条件により適宜選択することができる。 The reaction temperature is preferably 80 to 210 ° C, more preferably 100 to 190 ° C, and particularly preferably 120 to 180 ° C. If it is less than 80 ° C., the reaction time becomes too long, and if it exceeds 210 ° C., a three-dimensional reaction occurs during the reaction and gelation tends to occur. The reaction time can be appropriately selected depending on the scale of the batch and the reaction conditions employed.
また、必要に応じて、三級アミン類、アルカリ金属、アルカリ土類金属、スズ、亜鉛、チタニウム、コバルト等の金属又は半金属化合物等の触媒存在下に反応を行っても良い。 If necessary, the reaction may be performed in the presence of a catalyst such as a tertiary amine, an alkali metal, an alkaline earth metal, a metal such as tin, zinc, titanium, cobalt, or a metalloid compound.
このようにして得られた樹脂の数平均分子量は、22,000〜50,000であり、24,000〜45,000であることがより好ましく、26,000〜40,000であることが特に好ましく、その時の分散度は1.5〜3.5が好ましく、2.0〜3.0がより好ましい。数平均分子量が22,000未満であると、ポリイミドフィルムとの貼り付きが生じやすい傾向にあり、数平均分子量が50,000を超えると、樹脂の粘性が高くなり、無機フィラー及び/又は有機フィラーの混合性やスクリーン印刷等の作業性が低下する傾向があり好ましくない。 The number average molecular weight of the resin thus obtained is 22,000 to 50,000, more preferably 24,000 to 45,000, and particularly preferably 26,000 to 40,000. Preferably, the degree of dispersion at that time is preferably 1.5 to 3.5, and more preferably 2.0 to 3.0. When the number average molecular weight is less than 22,000, sticking to the polyimide film tends to occur, and when the number average molecular weight exceeds 50,000, the viscosity of the resin increases, and the inorganic filler and / or the organic filler. There is a tendency that workability such as screen printing and workability such as screen printing tend to deteriorate, which is not preferable.
上記のイミド結合を含む樹脂の場合、熱硬化性を向上させるために、(A)成分以外に各種エポキシ樹脂を添加することもできる。硬化剤としてのエポキシ樹脂としては、例えば、ビスフェノールA型エポキシ樹脂(油化シェルエポキシ(株)製の商品名エピコート828等)、ビスフェノールF型エポキシ樹脂(東都化成(株)製の商品名YDF−170等)、フェノールノボラック型エポキシ樹脂(油化シェルエポキシ(株)性の商品名エピコート152、154;日本化薬(株)製の商品名EPPN−201;ダウケミカル社製の商品名DEN−438等)、o−クレゾールノボラック型エポキシ樹脂(日本化薬(株)製の商品名EOCN−125S、103S、104S等)、多官能エポキシ樹脂(油化シェルエポキシ(株)製の商品名Epon1031S;チバ・スペシャルティ・ケミカルズ(株)製の商品名アラルダイト0163;ナガセ化成(株)製の商品名デナコールEX−611、EX−614、EX−614B、EX−622、EX−512、EX−521、EX−421、EX−411、EX−321等)、アミン型エポキシ樹脂(油化シェルエポキシ(株)製の商品名エピコート604;東都化成(株)製の商品名YH434;三菱ガス化学(株)製の商品名TETRAD−X、TERRAD−C;日本化薬(株)製の商品名GAN;住友化学(株)製の商品名ELM−120等)、複素環含有エポキシ樹脂(チバ・スペシャルティ・ケミカルズ(株)製の商品名アラルダイトPT810等)、脂環式エポキシ樹脂(UCC社製のERL4234、4299、4221、4206等)等が挙げられ、これらを単独で又は2種類以上組合せて使用することができる。これらのエポキシ樹脂のうち、1分子中にエポキシ基を3個以上有するアミン型エポキシ樹脂は、耐溶剤性、耐薬品性、耐湿性の向上の点で特に好ましい。 In the case of the resin containing the imide bond, various epoxy resins can be added in addition to the component (A) in order to improve thermosetting. Examples of the epoxy resin as the curing agent include bisphenol A type epoxy resin (trade name Epicoat 828 manufactured by Yuka Shell Epoxy Co., Ltd.) and bisphenol F type epoxy resin (trade name YDF- manufactured by Tohto Kasei Co., Ltd.). 170, etc.), phenol novolac type epoxy resin (Oilized Shell Epoxy Co., Ltd. trade name Epicoat 152, 154; Nippon Kayaku Co., Ltd. trade name EPPN-201; Dow Chemical Co., Ltd. trade name DEN-438 Etc.), o-cresol novolac type epoxy resins (trade names EOCN-125S, 103S, 104S, etc., manufactured by Nippon Kayaku Co., Ltd.), polyfunctional epoxy resins (trade names, Epon 1031S, manufactured by Yuka Shell Epoxy Co., Ltd.)・ Product name Araldite 0163 manufactured by Specialty Chemicals Co., Ltd .; Product manufactured by Nagase Kasei Co., Ltd. Denacol EX-611, EX-614, EX-614B, EX-622, EX-512, EX-521, EX-421, EX-411, EX-321, etc., amine type epoxy resin (oilification shell epoxy (stock) ) Product name Epicoat 604; Toto Kasei Co., Ltd. product name YH434; Mitsubishi Gas Chemical Co., Ltd. product names TETRAD-X and TERRAD-C; Nippon Kayaku Co., Ltd. product name GAN; Sumitomo Chemical brand name ELM-120, etc.), heterocyclic-containing epoxy resins (Ciba Specialty Chemicals brand name Araldite PT810, etc.), alicyclic epoxy resins (UCL ERL4234, 4299) , 4221, 4206, etc.), and these can be used alone or in combination of two or more. Among these epoxy resins, amine-type epoxy resins having 3 or more epoxy groups in one molecule are particularly preferable in terms of improving solvent resistance, chemical resistance, and moisture resistance.
これらのエポキシ樹脂は、1分子中にエポキシ基を1個だけ有するエポキシ化合物を含んでいてもよい。このようなエポキシ化合物は、(A)成分であるイミド結合を含む樹脂全量に対して0〜20重量%の範囲で使用することが好ましい。このようなエポキシ化合物としては、n−ブチルグリシジルエーテル、フェニルグリシジルエーテル、ジブロモフェニルグシジルエーテル、ジブロモクレジルグリシジルエーテル等がある。また、3,4−エポキシシクロヘキシル、メチル(3,4−エポキシシクロヘキサン)カルボキシレート等の脂環式エポキシ化合物を使用することができる。 These epoxy resins may contain an epoxy compound having only one epoxy group in one molecule. Such an epoxy compound is preferably used in the range of 0 to 20% by weight with respect to the total amount of the resin containing an imide bond as the component (A). Examples of such an epoxy compound include n-butyl glycidyl ether, phenyl glycidyl ether, dibromophenyl glycidyl ether, and dibromocresyl glycidyl ether. In addition, alicyclic epoxy compounds such as 3,4-epoxycyclohexyl and methyl (3,4-epoxycyclohexane) carboxylate can be used.
これらのエポキシ樹脂の使用量は、(A)成分であるイミド結合を含む樹脂100重量部に対して好ましくは1〜50重量部、より好ましくは2〜45重量部、さらに好ましくは3〜40重量部とされる。エポキシ樹脂の配合量が1重量部未満では、硬化性、耐溶剤性、耐薬品性、耐湿性が低下する傾向にあり、50重量部を超えると、耐熱性及び粘度安定性が低下する傾向にある。 The amount of these epoxy resins used is preferably 1 to 50 parts by weight, more preferably 2 to 45 parts by weight, and even more preferably 3 to 40 parts by weight with respect to 100 parts by weight of the resin containing an imide bond as the component (A). Part. When the compounding amount of the epoxy resin is less than 1 part by weight, the curability, solvent resistance, chemical resistance and moisture resistance tend to decrease, and when it exceeds 50 parts by weight, the heat resistance and viscosity stability tend to decrease. is there.
エポキシ樹脂の添加方法としては、添加するエポキシ樹脂を(A)成分であるイミド結合を含む樹脂を溶解する有機溶剤と同一の有機溶剤に溶解してから添加してもよく、また、直接添加してもよい。 As an addition method of the epoxy resin, the epoxy resin to be added may be added after being dissolved in the same organic solvent as the component (A) that dissolves the resin containing an imide bond, or added directly. May be.
[(B)成分:無機フィラー]
本発明における(B)成分として用いられる無機フィラーは、ハイドロタルサイト及びシリカを含むものである。また、本発明の効果を損ねない程度にハイドロタルサイトやシリカ以外の無機フィラー及び/又は有機フィラーを加えることができる。
[(B) component: inorganic filler]
The inorganic filler used as the component (B) in the present invention contains hydrotalcite and silica. Moreover, inorganic fillers and / or organic fillers other than hydrotalcite and silica can be added to such an extent that the effects of the present invention are not impaired.
ハイドロタルサイト及びシリカ以外の無機フィラーとしては、例えば、アルミナ(Al2O3)、チタニア(TiO2)、酸化タンタル(Ta2O5)、ジルコニア(ZrO2)、窒化ケイ素(Si3N4)、チタン酸バリウム(BaO・TiO2)、炭酸バリウム(BaCO3)、チタン酸鉛(PbO・TiO2)、チタン酸ジルコン酸鉛(PZT)、チタン酸ジルコン酸ランタン鉛(PLZT)、酸化ガリウム(Ga2O3)、スピネル(MgO・Al2O3)、ムライト(3Al2O3・2SiO2)、コーディエライト(2MgO・2Al2O3/5SiO2)、タルク(3MgO・4SiO2・H2O)、チタン酸アルミニウム(TiO2−Al2O3)、イットリア含有ジルコニア(Y2O3−ZrO2)、ケイ酸バリウム(BaO・8SiO2)、窒化ホウ素(BN)、炭酸カルシウム(CaCO3)、硫酸カルシウム(CaSO4)、酸化亜鉛(ZnO)、チタン酸マグネシウム(MgO・TiO2)、硫酸バリウム(BaSO4)、有機ベントナイト、カーボン(C)、ハイドロタルサイト(Mg4Al2(OH)12CO3・3H2O)等を使用することができ、これらの1種又は2種以上を使用することもできる。 Examples of inorganic fillers other than hydrotalcite and silica include alumina (Al 2 O 3 ), titania (TiO 2 ), tantalum oxide (Ta 2 O 5 ), zirconia (ZrO 2 ), silicon nitride (Si 3 N 4). ), Barium titanate (BaO · TiO 2 ), barium carbonate (BaCO 3 ), lead titanate (PbO · TiO 2 ), lead zirconate titanate (PZT), lead lanthanum zirconate titanate (PLZT), gallium oxide (Ga 2 O 3 ), spinel (MgO.Al 2 O 3 ), mullite (3Al 2 O 3 .2SiO 2 ), cordierite (2MgO.2Al 2 O 3 / 5SiO 2 ), talc (3MgO.4SiO 2. H 2 O), aluminum titanate (TiO 2 —Al 2 O 3 ), yttria-containing zirconia (Y 2 O 3 —ZrO 2 ), barium silicate (Ba O.8SiO 2 ), boron nitride (BN), calcium carbonate (CaCO 3 ), calcium sulfate (CaSO 4 ), zinc oxide (ZnO), magnesium titanate (MgO · TiO 2 ), barium sulfate (BaSO 4 ), organic Bentonite, carbon (C), hydrotalcite (Mg 4 Al 2 (OH) 12 CO 3 .3H 2 O) and the like can be used, and one or more of these can also be used.
これらの中でも特に、スクリーン印刷性、電気特性をも良好にできる観点から、硫酸バリウムを含むことが好ましい。 Among these, it is preferable to contain barium sulfate from the viewpoint of improving the screen printability and electrical characteristics.
有機フィラーとしては、アミド結合、イミド結合、エステル結合又はエーテル結合を有する耐熱性樹脂の微粒子が好ましい。このような耐熱性樹脂としては、耐熱性と機械特性の観点から好ましくはポリイミド樹脂若しくはその前駆体、ポリアミドイミド樹脂若しくはその前駆体、又はポリアミド樹脂の微粒子が用いられる。 As the organic filler, fine particles of a heat resistant resin having an amide bond, an imide bond, an ester bond or an ether bond are preferable. As such a heat-resistant resin, polyimide resin or a precursor thereof, polyamideimide resin or a precursor thereof, or fine particles of polyamide resin are preferably used from the viewpoint of heat resistance and mechanical properties.
有機フィラーとしての耐熱性樹脂は、以下のようにして製造することができる。
まず、ポリイミド樹脂は、(a)芳香族テトラカルボン酸二無水物と(b)芳香族ジアミン化合物とを反応させて得ることができる。
The heat resistant resin as the organic filler can be produced as follows.
First, a polyimide resin can be obtained by reacting (a) an aromatic tetracarboxylic dianhydride and (b) an aromatic diamine compound.
(a)芳香族テトラカルボン酸二無水物としては、例えば、無水ピロメリット酸、3,3’,4,4’−ビフェニルテトラカルボン酸二無水物、2,2’,3,3’−ビスフェニルテトラカルボン酸二無水物、2,2’,3,3’−ビフェニルテトラカルボン酸二無水物、2,3,3’,4’−ビフェニルテトラカルボン酸二無水物、2,2−ビス(3,4−ジカルボキシフェニル)プロパン二無水物、1,1−ビス(3,4−ジカルボキシフェニル)エタン二無水物、ビス(2,3−ジカルボキシフェニル)メタン二無水物、ビス(3,4−ジカルボキシフェニル)メタン二無水物、ビス(3,4−ジカルボキシフェニル)スルホン二無水物、3,4,9,10−ペリレンテトラカルボン酸二無水物、ビス(3,4−ジカルボキシフェニル)エーテル二無水物、ベンゼン−1,2,3,4−テトラカルボン酸二無水物、3,4,3’,4’−ベンゾフェノンテトラカルボン酸二無水物、2,3,2’,3’−ベンゾフェノンテトラカルボン酸二無水物、2,3,3’,4’−ベンゾフェノンテトラカルボン酸二無水物、1,2,5,6−ナフタレンテトラカルボン酸二無水物、2,3,6,7−ナフタレンテトラカルボン酸二無水物、1,2,4,5−ナフタレンテトラカルボン酸二無水物、1,4,5,8−ナフタレンテトラカルボン酸二無水物、2,6−ジクロルナフタレン−1,4,5,8−テトラカルボン酸二無水物、2,7−ジクロルナフタレン−1,4,5,8−テトラカルボン酸二無水物、2,3,6,7−テロラクロルナフタレン−1,4,5,8−テトラカルボン酸二無水物、フェナンスレン−1,8,9,10−テトラカルボン酸二無水物、ビス(3,4−ジカルボキシフェニル)ジメチルシラン二無水物、ビス(3,4−ジカルボキシフェニル)メチルフェニルシラン二無水物、ビス(3,4−ジカルボキシフェニル)ジフェニルシラン二無水物、1,4−ビス(3,4−ジカルボキシフェニルジメチルシリル)ベンゼン二無水物、1,3−ビス(3,4−ジカルボキシフェニル)−1,1,3,3−テトラメチルジシクロヘキサン二無水物、p−フェニレンビス(トリメリット酸モノエステル酸無水物)、2,2−ビス(3,4−ジカルボキシフェニル)ヘキサフルオロプロパン二無水物、2,2−ビス{4−(3,4−ジカルボキシフェノキシ)フェニル}ヘキサフルオロプロパン二無水物、2,2−ビス{4−(3,4−ジカルボキシフェノキシ)フェニル}プロパン二無水物、4,4−ビス(3,4−ジカルボキシフェノキシ)ジフェニルスルフィド二無水物、1,4−ビス(2−ヒドロキシヘキサフルオロイソプロピル)ベンゼンビス(トリメリテート無水物)、1,3−ビス(2−ヒドロキシヘキサフルオロイソプロピル)ベンゼンビス(トリメリテート無水物)、1,2−(エチレン)ビス(トリメリテート無水物)、1,3−(トリメチレン)ビス(トリメリテート無水物)、1,4−(テトラメチレン)ビス(トリメリテート無水物)、1,5−(ペンタメチレン)ビス(トリメリテート無水物)、1,6−(ヘキサメチレン)ビス(トリメリテート無水物)、1,7−(ヘプタメチレン)ビス(トリメリテート無水物)、1,8−(オクタメチレン)ビス(トリメリテート無水物)、1,9−(ノナメチレン)ビス(トリメリテート無水物)、1,10−(デカメチレン)ビス(トリメリテート無水物)、1,12−(ドデカメチレン)ビス(トリメリテート無水物)、1,16−(ヘキサデカメチレン)ビス(トリメリテート無水物)、1,18−(オクタデカメチレン)ビス(トリメリテート無水物)等が挙げられ、これらを混合して用いてもよい。 (A) As aromatic tetracarboxylic dianhydride, for example, pyromellitic anhydride, 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride, 2,2 ′, 3,3′-bis Phenyltetracarboxylic dianhydride, 2,2 ′, 3,3′-biphenyltetracarboxylic dianhydride, 2,3,3 ′, 4′-biphenyltetracarboxylic dianhydride, 2,2-bis ( 3,4-dicarboxyphenyl) propane dianhydride, 1,1-bis (3,4-dicarboxyphenyl) ethane dianhydride, bis (2,3-dicarboxyphenyl) methane dianhydride, bis (3 , 4-Dicarboxyphenyl) methane dianhydride, bis (3,4-dicarboxyphenyl) sulfone dianhydride, 3,4,9,10-perylenetetracarboxylic dianhydride, bis (3,4-di Carboxyphenyl Ether dianhydride, benzene-1,2,3,4-tetracarboxylic dianhydride, 3,4,3 ′, 4′-benzophenone tetracarboxylic dianhydride, 2,3,2 ′, 3′- Benzophenone tetracarboxylic dianhydride, 2,3,3 ′, 4′-benzophenone tetracarboxylic dianhydride, 1,2,5,6-naphthalene tetracarboxylic dianhydride, 2,3,6,7- Naphthalenetetracarboxylic dianhydride, 1,2,4,5-naphthalenetetracarboxylic dianhydride, 1,4,5,8-naphthalenetetracarboxylic dianhydride, 2,6-dichloronaphthalene-1, 4,5,8-tetracarboxylic dianhydride, 2,7-dichloronaphthalene-1,4,5,8-tetracarboxylic dianhydride, 2,3,6,7-terolachlornaphthalene-1, 4,5,8-tetracar Acid dianhydride, phenanthrene-1,8,9,10-tetracarboxylic dianhydride, bis (3,4-dicarboxyphenyl) dimethylsilane dianhydride, bis (3,4-dicarboxyphenyl) methyl Phenylsilane dianhydride, bis (3,4-dicarboxyphenyl) diphenylsilane dianhydride, 1,4-bis (3,4-dicarboxyphenyldimethylsilyl) benzene dianhydride, 1,3-bis (3 , 4-Dicarboxyphenyl) -1,1,3,3-tetramethyldicyclohexane dianhydride, p-phenylenebis (trimellitic acid monoester anhydride), 2,2-bis (3,4-di Carboxyphenyl) hexafluoropropane dianhydride, 2,2-bis {4- (3,4-dicarboxyphenoxy) phenyl} hexafluoropropane dianhydride, 2,2-bis {4- (3,4-dicarboxyphenoxy) phenyl} propane dianhydride, 4,4-bis (3,4-dicarboxyphenoxy) diphenyl sulfide dianhydride, 1,4-bis ( 2-hydroxyhexafluoroisopropyl) benzene bis (trimellitate anhydride), 1,3-bis (2-hydroxyhexafluoroisopropyl) benzene bis (trimellitate anhydride), 1,2- (ethylene) bis (trimellitate anhydride), 1,3- (trimethylene) bis (trimellitic anhydride), 1,4- (tetramethylene) bis (trimellitic anhydride), 1,5- (pentamethylene) bis (trimellitic anhydride), 1,6- (hexa Methylene) bis (trimellitic anhydride), 1,7- (heptamethylene) bis (trimellitate anhydrous) ), 1,8- (octamethylene) bis (trimellitic anhydride), 1,9- (nonamethylene) bis (trimellitic anhydride), 1,10- (decamethylene) bis (trimellitic anhydride), 1,12- ( Dodecamemethylene) bis (trimellitate anhydride), 1,16- (hexadecamethylene) bis (trimellitate anhydride), 1,18- (octadecamethylene) bis (trimellitate anhydride), and the like. May be used.
上記(a)芳香族テトラカルボン酸二無水物には、目的に応じて芳香族テトラカルボン酸二無水物以外のテトラカルボン酸二無水物を、芳香族テトラカルボン酸二無水物の50モル%を超えない範囲で用いることができる。このようなテトラカルボン酸二無水物としては、例えば、エチレンテトラカルボン酸二無水物、1,2,3,4−ブタンテトラカルボン酸二無水物、ピラジン−2,3,5,6−テトラカルボン酸二無水物、チオフェン−2,3,4,5−テトラカルボン酸二無水物、デカヒドロナフタレン−1,4,5,8−テトラカルボン酸二無水物、4,8−ジメチル−1,2,3,5,6,7−ヘキサヒドロナフタレン−1,2,5,6−テトラカルボン酸二無水物、シクロペンタン−1,2,3,4−テトラカルボン酸二無水物、ピロリジン−2,3,4,5−テトラカルボン酸二無水物、1,2,3,4−シクロブタンテトラカルボン酸二無水物、ビス{エキソービシクロ[2,2,1]ヘプタン−2,3−ジカルボン酸無水物}スルホン、ビシクロ−(2,2,2)−オクト(7)−エン−2,3,5,6−テトラカルボン酸二無水物、5−(2,5−ジオキソテトラヒドロフリル)−3−メチル−3−シクロヘキサン−1,2−ジカルボン酸無水物、テトラヒドロフラン−2,3,4,5−テトラカルボン酸二無水物等が挙げられる。 In the above (a) aromatic tetracarboxylic dianhydride, a tetracarboxylic dianhydride other than the aromatic tetracarboxylic dianhydride is added according to the purpose, and 50 mol% of the aromatic tetracarboxylic dianhydride is added. It can be used within a range not exceeding. Examples of such tetracarboxylic dianhydrides include ethylene tetracarboxylic dianhydride, 1,2,3,4-butanetetracarboxylic dianhydride, pyrazine-2,3,5,6-tetracarboxylic Acid dianhydride, thiophene-2,3,4,5-tetracarboxylic dianhydride, decahydronaphthalene-1,4,5,8-tetracarboxylic dianhydride, 4,8-dimethyl-1,2 , 3,5,6,7-hexahydronaphthalene-1,2,5,6-tetracarboxylic dianhydride, cyclopentane-1,2,3,4-tetracarboxylic dianhydride, pyrrolidine-2, 3,4,5-tetracarboxylic dianhydride, 1,2,3,4-cyclobutanetetracarboxylic dianhydride, bis {exobicyclo [2,2,1] heptane-2,3-dicarboxylic anhydride Thing} sulfone, bishi Rho- (2,2,2) -oct (7) -ene-2,3,5,6-tetracarboxylic dianhydride, 5- (2,5-dioxotetrahydrofuryl) -3-methyl-3 -Cyclohexane-1,2-dicarboxylic anhydride, tetrahydrofuran-2,3,4,5-tetracarboxylic dianhydride and the like.
次に、(b)芳香族ジアミン化合物としては、例えば、o−フェニレンジアミン、m−フェニレンジアミン、p−フェニレンジアミン、3,3’−ジアミノジフェニルエーテル、4,4’−ジアミノジフェニルエーテル、3,4’−ジアミノジフェニルエーテル、3,3’−ジアミノジフェニルメタン、3,4’−ジアミノジフェニルメタン、4,4’−ジアミノジフェニルメタン、3,3’−ジアミノジフェニルジフルオロメタン、4,4’−ジアミノジフェニルジフルオロメタン、3,3’−ジアミノジフェニルスルホン、3,4’−ジアミノジフェニルスルホン、4,4’−ジアミノジフェニルスルホン、3,3’−ジアミノジフェニルスルフィド、3,3’−ジアミノジフェニルケトン、3,4’−ジアミノジフェニルケトン、4,4’−ジアミノジフェニルケトン、2,2−ビス(3−アミノフェニル)プロパン、2,2−ビス(3,4’−ジアミノフェニル)プロパン、2,2−ビス(4−アミノフェニル)プロパン、2,2−ビス(3−アミノフェニル)ヘキサフルオロプロパン、2,2−ビス(3,4’−ジアミノフェニル)ヘキサフルオロプロパン、2,2−ビス(4−アミノフェニル)ヘキサフルオロプロパン、1,3−ビス(3−アミノフェニル)ベンゼン、1,4−ビス(4−アミノフェニル)ベンゼン、3,3’−[1,4−フェニレンビス(1−メチルエチリデン)]ビスアニリン、3,4’−[1,4−フェニレンビス(1−メチルエチリデン)]ビスアニリン、4,4’−[1,4−フェニレンビス(1−メチルエチリデン)]ビスアニリン、2,2−ビス[4−(3−アミノフェノキシ)フェニル]プロパン、2,2−ビス[4−(4−アミノフェノキシ)フェニル]プロパン、2,2−ビス[4−(3−アミノフェノキシ)フェニル]ヘキサフルオプロパン、2,2−ビス[4−(4−アミノフェノキシ)フェニル]ヘキサフルオロプロパン、ビス[4−(3−アミノフェノキシ)フェニル]スルフィド、ビス[4−(4−アミノフェノキシ)フェニル]スルフィド、ビス[4−(3−アミノフェノキシ)フェニル]スルホン、ビス[4−(4−アミノフェノキシ)フェニル]スルホン等が挙げられ、これらを混合して用いてもよい。 Next, as the (b) aromatic diamine compound, for example, o-phenylenediamine, m-phenylenediamine, p-phenylenediamine, 3,3′-diaminodiphenyl ether, 4,4′-diaminodiphenyl ether, 3,4 ′ -Diaminodiphenyl ether, 3,3'-diaminodiphenylmethane, 3,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, 3,3'-diaminodiphenyldifluoromethane, 4,4'-diaminodiphenyldifluoromethane, 3, 3'-diaminodiphenyl sulfone, 3,4'-diaminodiphenyl sulfone, 4,4'-diaminodiphenyl sulfone, 3,3'-diaminodiphenyl sulfide, 3,3'-diaminodiphenyl ketone, 3,4'-diaminodiphenyl Ketone, 4, '-Diaminodiphenyl ketone, 2,2-bis (3-aminophenyl) propane, 2,2-bis (3,4'-diaminophenyl) propane, 2,2-bis (4-aminophenyl) propane, 2, 2-bis (3-aminophenyl) hexafluoropropane, 2,2-bis (3,4'-diaminophenyl) hexafluoropropane, 2,2-bis (4-aminophenyl) hexafluoropropane, 1,3- Bis (3-aminophenyl) benzene, 1,4-bis (4-aminophenyl) benzene, 3,3 ′-[1,4-phenylenebis (1-methylethylidene)] bisaniline, 3,4 ′-[1 , 4-phenylenebis (1-methylethylidene)] bisaniline, 4,4 ′-[1,4-phenylenebis (1-methylethylidene)] bisaniline, 2 2-bis [4- (3-aminophenoxy) phenyl] propane, 2,2-bis [4- (4-aminophenoxy) phenyl] propane, 2,2-bis [4- (3-aminophenoxy) phenyl] Hexafluoropropane, 2,2-bis [4- (4-aminophenoxy) phenyl] hexafluoropropane, bis [4- (3-aminophenoxy) phenyl] sulfide, bis [4- (4-aminophenoxy) phenyl] Examples thereof include sulfide, bis [4- (3-aminophenoxy) phenyl] sulfone, and bis [4- (4-aminophenoxy) phenyl] sulfone. These may be used in combination.
上記(b)芳香族ジアミン化合物には、目的に応じて芳香族ジアミン化合物以外のジアミン化合物を芳香族ジアミン化合物の50モル%を超えない範囲で用いることができる。このようなジアミン化合物としては、例えば、1,2−ジアミノエタン、1,3−ジアミノプロパン、1,4−ジアミノブタン、1,5−ジアミノペンタン、1,6−ジアミノヘキサン、1,7−ジアミノヘプタン、1,8−ジアミノオクタン、1,9−ジアミノノナン、1,10−ジアミノデカン、1,11−ジアミノウンデカン、1,3−ビス(3−アミノプロピル)テトラメチルジシロキサン、1,3−ビス(3−アミノプロピル)テトラメチルポリシロキサン等が挙げられる。上記(a)芳香族テトラカルボン酸二無水物と上記(b)芳香族ジアミン化合物とは、ほぼ等モルで反応させることが膜特性の点で好ましい。 For the (b) aromatic diamine compound, a diamine compound other than the aromatic diamine compound can be used in a range not exceeding 50 mol% of the aromatic diamine compound depending on the purpose. Examples of such diamine compounds include 1,2-diaminoethane, 1,3-diaminopropane, 1,4-diaminobutane, 1,5-diaminopentane, 1,6-diaminohexane, 1,7-diamino. Heptane, 1,8-diaminooctane, 1,9-diaminononane, 1,10-diaminodecane, 1,11-diaminoundecane, 1,3-bis (3-aminopropyl) tetramethyldisiloxane, 1,3-bis (3-aminopropyl) tetramethylpolysiloxane and the like. The (a) aromatic tetracarboxylic dianhydride and the (b) aromatic diamine compound are preferably reacted in an approximately equimolar amount from the viewpoint of film characteristics.
(a)芳香族テトラカルボン酸二無水物と(b)芳香族ジアミン化合物との反応は、有機溶媒中で行う。有機溶媒としては、例えば、N−メチル−2−ピロリドン、ジメチルアセトアミド、ジメチルホルムアミド、1,3−ジメチル−3,4,5,6−テトラヒドロ2(1H)−ピリミジノン、1,3−ジメチル−2−イミダゾリジノン等の含窒素化合物;スルホラン、ジメチルスルホキシド等の硫黄化合物;γ−ブチロラクトン、γ−バレロラクトン、γ−カプロラクトン、γ−ヘプタラクトン、α−アセチル−γ−ブチロラクトン、ε−カプロラクトン等のラクトン類;ジオキサン、1,2−ジメトキシエタン、ジエチレングリコ−ルジメチル(又はジエチル、ジプロピル、ジブチル)エーテル、トリエチレングリコール(又はジエチル、ジプロピル、ジブチル)エーテル、テトラエチレングリコールジメチル(又はジエチル、ジプロピル、ジブチル)エーテル等のエーテル類;メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン、アセトフェノン等のケトン類;ブタノール、オクチルアルコール、エチレングリコール、グリセリン、ジエチレングリコールモノメチル(又はモノエチル)エーテル、トリエチレングリコールモノメチル(又はモノエチル)エーテル、テトラエチレングリコールモノメチル(又はモノエチル)エーテル等のアルコール類;フェノール、クレゾール、キシレノール等のフェノール類;酢酸エチル、酢酸ブチル、エチルセロソルブアセテート、ブチルセロソルブアセテート等のエステル類;トルエン、キシレン、ジエチルベンゼン、シクロヘキサン等の炭化水素類;トリクロロエタン、テトタクロロエタン、モノクロロベンゼン等のハロゲン化炭化水素類等が用いられる。これらの有機溶媒は、単独又は混合して用いられる。溶解性、低吸湿性、低温硬化性、環境安全性等を考慮するとラクトン類、エーテル類、ケトン類等を用いることが好ましい。 The reaction between (a) aromatic tetracarboxylic dianhydride and (b) aromatic diamine compound is carried out in an organic solvent. Examples of the organic solvent include N-methyl-2-pyrrolidone, dimethylacetamide, dimethylformamide, 1,3-dimethyl-3,4,5,6-tetrahydro-2 (1H) -pyrimidinone, 1,3-dimethyl-2. -Nitrogen-containing compounds such as imidazolidinone; sulfur compounds such as sulfolane and dimethyl sulfoxide; γ-butyrolactone, γ-valerolactone, γ-caprolactone, γ-heptalactone, α-acetyl-γ-butyrolactone, ε-caprolactone, etc. Lactones; dioxane, 1,2-dimethoxyethane, diethylene glycol dimethyl (or diethyl, dipropyl, dibutyl) ether, triethylene glycol (or diethyl, dipropyl, dibutyl) ether, tetraethylene glycol dimethyl (or diethyl, dipropyl, dibutyl) E) ethers such as ether; ketones such as methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, acetophenone; butanol, octyl alcohol, ethylene glycol, glycerin, diethylene glycol monomethyl (or monoethyl) ether, triethylene glycol monomethyl (or monoethyl) ether, Alcohols such as tetraethylene glycol monomethyl (or monoethyl) ether; phenols such as phenol, cresol, xylenol; esters such as ethyl acetate, butyl acetate, ethyl cellosolve acetate, butyl cellosolve acetate; toluene, xylene, diethylbenzene, cyclohexane, etc. Hydrocarbons: Halogenated charcoal such as trichloroethane, tetotachloroethane, monochlorobenzene Hydrogen fluorides and the like are used. These organic solvents are used alone or in combination. In consideration of solubility, low hygroscopicity, low temperature curability, environmental safety, etc., it is preferable to use lactones, ethers, ketones and the like.
反応温度は80℃以下、好ましくは0〜50℃で行う。反応が進行するにつれ反応液は徐々に増粘する。この場合、ポリイミド樹脂の前駆体であるポリアミド酸が生成する。このポリアミド酸を部分的にイミド化してもよく、これもポリイミド樹脂の前駆体に含まれる。 The reaction temperature is 80 ° C or lower, preferably 0 to 50 ° C. As the reaction proceeds, the reaction solution gradually thickens. In this case, polyamic acid which is a precursor of the polyimide resin is generated. This polyamic acid may be partially imidized, and this is also included in the polyimide resin precursor.
ポリイミド樹脂は、上記反応物(ポリアミド酸)を脱水閉環して得られる。脱水閉環は、120℃〜250℃で熱処理する方法(熱イミド化)や脱水剤を用いて行う方法(化学イミド化)で行うことができる。120℃〜250℃で熱処理する方法の場合、脱水反応で生じる水を系外に除去しながら行うことが好ましい。この際、ベンゼン、トルエン、キシレン等を用いて水を共沸除去してもよい。 The polyimide resin is obtained by dehydrating and ring-closing the reactant (polyamide acid). Dehydration ring closure can be performed by a method of heat treatment at 120 ° C. to 250 ° C. (thermal imidization) or a method of using a dehydrating agent (chemical imidization). In the case of the heat treatment at 120 ° C. to 250 ° C., it is preferable to carry out while removing water generated by the dehydration reaction out of the system. At this time, water may be removed azeotropically using benzene, toluene, xylene or the like.
脱水剤を用いて脱水閉環を行う方法は、脱水剤として無水酢酸、無水プロピオン酸、無水安息香酸等の酸無水物、ジシクロヘキシルカルボジイミド等のカルボジイミド化合物等を用いるのが好ましい。このとき必要に応じてピリジン、イソキノリン、トリメチルアミン、アミノピリジンイミダゾール等の脱水触媒を用いてもよい。脱水剤又は脱水触媒は、芳香族テトラカルボン酸二無水物1モルに対し、それぞれ1〜8モルの範囲で用いることが好ましい。 In the method of performing dehydration and ring closure using a dehydrating agent, it is preferable to use an acid anhydride such as acetic anhydride, propionic anhydride or benzoic acid, a carbodiimide compound such as dicyclohexylcarbodiimide, or the like as the dehydrating agent. At this time, if necessary, a dehydration catalyst such as pyridine, isoquinoline, trimethylamine, or aminopyridineimidazole may be used. The dehydrating agent or the dehydrating catalyst is preferably used in an amount of 1 to 8 moles per mole of aromatic tetracarboxylic dianhydride.
ポリアミドイミド樹脂又はその前駆体は、前記ポリイミド樹脂又はその前駆体の製造において、芳香族テトラカルボン酸二無水物の代わりに、トリメリット酸無水物又はトリメリット酸無水物誘導体(トリメリット酸無水物のクロライド等)等の三価のトリカルボン酸無水物又はその誘導体を使用して製造することができる。また、芳香族ジアミン化合物及びその他のジアミン化合物の代わりに、アミノ基以外の残基がそのジアミン化合物に対応するジイソシアネート化合物を使用して製造することもできる。使用できるジイソシアネート化合物としては、前記芳香族ジアミン化合物又はその他のジアミン化合物とホスゲン又は塩化チオニルを反応させて得られるものがある。 Polyamideimide resin or precursor thereof is trimellitic anhydride or trimellitic anhydride derivative (trimellitic anhydride derivative) instead of aromatic tetracarboxylic dianhydride in the production of polyimide resin or precursor thereof. And the like, and trivalent tricarboxylic acid anhydrides or derivatives thereof. Moreover, it can also manufacture using the diisocyanate compound corresponding to the diamine compound in which residues other than an amino group replace with an aromatic diamine compound and another diamine compound. Diisocyanate compounds that can be used include those obtained by reacting the aromatic diamine compound or other diamine compounds with phosgene or thionyl chloride.
ポリアミド樹脂は、テレフタル酸、イソフタル酸、フタル酸等の芳香族ジカルボン酸、これらのジクロライド、酸無水物等の誘導体と前記した芳香族ジアミン化合物又はこれと他のジアミン化合物を反応させることにより製造することができる。 Polyamide resins are produced by reacting aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid, and phthalic acid, derivatives of these dichlorides, acid anhydrides, etc. with the above-mentioned aromatic diamine compounds or other diamine compounds. be able to.
エステル結合を有する耐熱性樹脂としては、例えばポリエステル樹脂が挙げられ、ポリエステル樹脂としては、上記のテレフタル酸、イソフタル酸、フタル酸等の芳香族ジカルボン酸、これらのジクロライド、酸無水物等の誘導体と1,4−ジヒドロキシベンゼン、ビスフェノールF、ビスフェノールA、4,4’−ジヒドロキシビフェニル等の芳香族ジオール化合物を反応させて得られるものがある。 Examples of the heat resistant resin having an ester bond include a polyester resin, and examples of the polyester resin include aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid, and phthalic acid, derivatives of these dichlorides, acid anhydrides, and the like. Some are obtained by reacting aromatic diol compounds such as 1,4-dihydroxybenzene, bisphenol F, bisphenol A, and 4,4′-dihydroxybiphenyl.
また、ポリアミドイミド樹脂としては、芳香族テトラカルボン酸二無水物と、イソフタル酸ジヒドラジドを必須成分として含有する芳香族ジアミン化合物とを反応させて得られるポリアミドイミド樹脂が好ましく用いられる。芳香族テトラカルボン酸二無水物及び芳香族ジアミン化合物としては、前記のものが用いられる。イソフタル酸ジヒドラジドの芳香族ジアミン化合物中のモル比は1〜100モル%とすることが好ましい。1モル%未満では変性ポリアミドイミド樹脂に対する耐溶解性が低下する傾向にあり、イソフタル酸ジヒドラジドの含有量が多いと本発明のペーストによって形成される層の耐湿性が低下する傾向にあるので10〜80モル%がより好ましく、20〜70モル%が特に好ましく用いられる。このポリアミドイミド樹脂は芳香族テトラカルボン酸二無水物と芳香族ジアミン化合物との配合比、使用有機溶媒、合成法等を前記ポリイミド樹脂の合成と同様にして得ることができる。 As the polyamideimide resin, a polyamideimide resin obtained by reacting an aromatic tetracarboxylic dianhydride and an aromatic diamine compound containing isophthalic acid dihydrazide as an essential component is preferably used. As the aromatic tetracarboxylic dianhydride and the aromatic diamine compound, those described above are used. The molar ratio of isophthalic acid dihydrazide in the aromatic diamine compound is preferably 1 to 100 mol%. If it is less than 1 mol%, the solubility in the modified polyamideimide resin tends to decrease, and if the content of isophthalic acid dihydrazide is large, the moisture resistance of the layer formed by the paste of the present invention tends to decrease. 80 mol% is more preferable, and 20-70 mol% is used especially preferably. This polyamide-imide resin can be obtained in the same manner as the synthesis of the polyimide resin, with respect to the compounding ratio of the aromatic tetracarboxylic dianhydride and the aromatic diamine compound, the organic solvent used, the synthesis method, and the like.
トリメリット酸無水物及び必要に応じてジカルボン酸とポリイソシアネートを反応させて得られるポリアミドイミド樹脂は、加熱することにより有機溶剤に不溶性になりやすく、このポリアミドイミド樹脂からなる有機微粒子を使用することもできる。このポリアミドイミド樹脂の製造方法については、前記したポリアミドイミド樹脂の製造方法と同様にして製造することができる。 The polyamideimide resin obtained by reacting trimellitic anhydride and, if necessary, dicarboxylic acid and polyisocyanate is likely to become insoluble in organic solvents when heated, and organic fine particles made of this polyamideimide resin should be used. You can also. About the manufacturing method of this polyamideimide resin, it can manufacture similarly to the manufacturing method of an above described polyamideimide resin.
微粒子化の方法としては、例えば、非水分散重合法(特公昭60−48531号公報、特開昭59−230018号公報)、沈殿重合法(特開昭59−108030号公報、特開昭60−221425号公報)、樹脂溶液から改修した粉末を機械粉砕する方法、樹脂溶液を貧触媒に加えながら高せん断下に微粒子化する方法、樹脂溶液の噴霧溶液を乾燥して微粒子を得る方法、洗剤又は樹脂溶液中で溶剤に対して溶解性の温度依存性を持つ樹脂を析出微粒子化する方法等がある。 Examples of the fine particle forming method include a non-aqueous dispersion polymerization method (Japanese Patent Publication No. 60-48531, Japanese Patent Laid-Open No. 59-230018), and a precipitation polymerization method (Japanese Patent Laid-Open No. 59-108030, Japanese Patent Laid-Open No. 60). No. -22425), a method of mechanically pulverizing powder modified from a resin solution, a method of finely pulverizing a resin solution while adding the resin solution to a poor catalyst, a method of obtaining fine particles by drying a spray solution of a resin solution, a detergent Alternatively, there is a method in which a resin having a temperature dependency of solubility in a solvent in a resin solution is formed into fine particles.
本発明における無機微粒子及び/又は有機微粒子としては、平均粒子径50μm以下、最大粒子径100μm以下の粒子径をもつものが好ましく用いられる。平均粒子径が50μmを超えると後述するチキソトロピー係数が1.1以上のペーストが得られにくくなり、最大粒子径が100μmを超えると塗膜の外観、密着性が不十分となる傾向がある。平均粒子径は、より好ましくは、30μm以下、さらに好ましくは10μm以下、特に好ましくは1μm以下であり、最大粒子径はより好ましくは80μm以下、さらに好ましくは60μm以下、特に好ましくは40μm以下である。 As the inorganic fine particles and / or organic fine particles in the present invention, those having an average particle size of 50 μm or less and a maximum particle size of 100 μm or less are preferably used. When the average particle diameter exceeds 50 μm, it becomes difficult to obtain a paste having a thixotropic coefficient of 1.1 or more, which will be described later, and when the maximum particle diameter exceeds 100 μm, the appearance and adhesion of the coating film tend to be insufficient. The average particle size is more preferably 30 μm or less, further preferably 10 μm or less, particularly preferably 1 μm or less, and the maximum particle size is more preferably 80 μm or less, still more preferably 60 μm or less, particularly preferably 40 μm or less.
[樹脂組成物]
本発明の樹脂組成物は、(A)成分である樹脂を有機溶剤に溶解して樹脂溶液とし、(B)成分である無機微粒子及び/又は有機微粒子を分散させて製造することができる。
[Resin composition]
The resin composition of the present invention can be produced by dissolving the resin as component (A) in an organic solvent to obtain a resin solution and dispersing the inorganic fine particles and / or organic fine particles as the component (B).
本発明の樹脂組成物において、(B)成分として用いる無機微粒子及び/又は有機微粒子の含有量は、(A)成分100重量部に対して1〜250重量部とすることが好ましく、30〜200重量部とすることがより好ましく、50〜100重量部とすることが特に好ましい。(B)成分の含有量がこれよりも少ない場合、ペーストの粘度及びチキソトロピー係数が低くなり、ペーストの糸引きが増加するとともに印刷後のペーストの流れ出しが大きくなり、膜厚も薄膜化する傾向があり、電気特性が劣る傾向になる。また、(B)成分の含有量がこれより多い場合、ペーストの粘度及びチキソトロピー係数が高くなり、ペーストの基材への転写性が低下するとともに印刷膜中のボイド及びピンホールが増加する傾向がある。 In the resin composition of the present invention, the content of inorganic fine particles and / or organic fine particles used as the component (B) is preferably 1 to 250 parts by weight with respect to 100 parts by weight of the component (A), preferably 30 to 200. It is more preferable to set it as a weight part, and it is especially preferable to set it as 50-100 weight part. When the content of the component (B) is less than this, the viscosity and thixotropy coefficient of the paste are lowered, the stringing of the paste is increased, the flow of the paste after printing is increased, and the film thickness tends to be reduced. Yes, electrical characteristics tend to be inferior. Moreover, when there is more content of (B) component, the viscosity of a paste and a thixotropy coefficient become high, and there exists a tendency for the void and pinhole in a printing film to increase while the transferability to the base material of a paste falls. is there.
(A)成分の樹脂を溶解する有機溶剤としては、非含窒素系極性溶媒としてエーテル系溶媒、例えば、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、トリエチレングリコールジメチルエーテル、トリエチレングリコールジエチルエーテル;含硫黄系溶媒、例えば、ジメチルスルホキシド、ジエチルスルホキシド、ジメチルスルホン、スルホラン;エステル系溶媒、例えば、γ−ブチロラクトン、酢酸セロソルブ;ケトン系溶媒、例えば、シクロヘキサノン、メチルエチルケトン;芳香族炭化水素系溶媒、例えば、トルエン、キシレン等が挙げられ、これらは単独で又は2種類以上組み合わせて使用することができる。生成する樹脂により溶解性が異なるので、樹脂を溶解可能な溶剤を選択して使用する。 As the organic solvent for dissolving the resin of component (A), an ether solvent such as diethylene glycol dimethyl ether, diethylene glycol diethyl ether, triethylene glycol dimethyl ether, triethylene glycol diethyl ether; a sulfur-containing solvent; For example, dimethyl sulfoxide, diethyl sulfoxide, dimethyl sulfone, sulfolane; ester solvents such as γ-butyrolactone, cellosolve acetate; ketone solvents such as cyclohexanone, methyl ethyl ketone; aromatic hydrocarbon solvents such as toluene, xylene, etc. These may be used alone or in combination of two or more. Since the solubility varies depending on the resin to be produced, a solvent capable of dissolving the resin is selected and used.
熱硬化性樹脂の溶液に無機及び/又は有機の微粒子を分散させる方法としては、通常、塗料分野で行われているロール練り、ミキサー混合等が適用され、十分な分散が行われる方法であれば良い。 As a method of dispersing inorganic and / or organic fine particles in a thermosetting resin solution, roll kneading, mixer mixing, etc., which are usually performed in the paint field, are applied and sufficient dispersion is performed. good.
本発明の樹脂組成物には、塗工時の作業性及び被膜形成前後の膜特性を向上させるため、消泡剤、レベリング剤等の界面活性剤類、染料又は顔料等の着色剤類、熱安定剤、酸化防止剤、難燃剤、滑剤を添加することもできる。 In the resin composition of the present invention, surfactants such as antifoaming agents and leveling agents, colorants such as dyes and pigments, heat, Stabilizers, antioxidants, flame retardants, and lubricants can also be added.
本発明の樹脂組成物は、回転型粘度計での粘度が25℃で20Pa・s〜80Pa・sであり、特に30〜50Pa・sであることが好ましい。また、チキソトロピー係数が1.1以上であることが好ましい。粘度が20Pa・s未満であると、印刷後のペーストの流れ出しが大きくなるとともに膜厚が薄膜化する傾向があり、粘度が80Pa・sを超えるとペーストの基材への転写性が低下するとともに印刷膜中のボイド及びピンホールが増加する傾向がある。またチキソトロピー係数が1.1未満であると、ペーストの糸引きが増加するとともに印刷後のペーストの流れ出しが大きくなり、膜厚も薄膜化する傾向がある。 The resin composition of the present invention has a viscosity at 25 ° C. of 20 Pa · s to 80 Pa · s, particularly preferably 30 to 50 Pa · s, at 25 ° C. Moreover, it is preferable that a thixotropy coefficient is 1.1 or more. When the viscosity is less than 20 Pa · s, the flow of the paste after printing tends to increase and the film thickness tends to be reduced, and when the viscosity exceeds 80 Pa · s, the transferability of the paste to the substrate decreases. There is a tendency for voids and pinholes in the printed film to increase. When the thixotropy coefficient is less than 1.1, the stringing of the paste increases, the flow of the paste after printing increases, and the film thickness also tends to be reduced.
ここで、樹脂組成物の粘度は、E型粘度計(東機産業社製、RE80U型)を用いて、試料量0.2ml又は0.5mlで測定した回転数10rpmの粘度として表される。またペーストのチキソトロピ−係数(TI値)はE型粘度計(東機産業社製、RE80U型)を用いて、試料量0.2ml又は0.5mlで測定した回転数1rpmと10rpmのペーストのみかけ粘度、η1とη10の比η1/η10として表される。 Here, the viscosity of the resin composition is expressed as a viscosity at a rotation speed of 10 rpm measured with a sample amount of 0.2 ml or 0.5 ml using an E-type viscometer (manufactured by Toki Sangyo Co., Ltd., RE80U type). Also, the thixotropy coefficient (TI value) of the paste was applied only to the paste at the rotation speeds of 1 rpm and 10 rpm measured with a sample amount of 0.2 ml or 0.5 ml using an E-type viscometer (manufactured by Toki Sangyo Co., Ltd., model RE80U). Viscosity is expressed as the ratio η1 / η10 of η1 and η10.
本発明は、また上記の樹脂組成物を、フレキシブル配線板の配線パターンにスクリーン印刷した後、熱硬化させて硬化膜を形成し、保護膜としたフレキシブル配線板に好適に使用できる。特に、配線パターン部の全てがメッキ処理されたフレキシブル配線板の表面の保護膜用途に適している。熱硬化の条件は、メッキ層の拡散を防ぎ、かつ保護膜として好適な反り性、柔軟性を得る観点から、好ましくは、80℃〜130℃、特に好ましくは90℃〜120℃であるが、この範囲には限定されず、例えば、50〜200℃、中でも、50〜140℃の範囲で硬化させることもできる。また、加熱時間は、メッキ層の拡散を防ぎ、かつ保護膜として好適な反り性、柔軟性を得る観点から、60〜150分、好ましくは、80〜120分であるが、この範囲には限定されず、1〜1,000分、例えば、5〜300分、中でも、10〜150分の範囲で硬化させることもできる。 The present invention can also be suitably used for a flexible wiring board in which the above resin composition is screen-printed on a wiring pattern of a flexible wiring board and then thermally cured to form a cured film to form a protective film. In particular, it is suitable for use as a protective film on the surface of a flexible wiring board in which all of the wiring pattern portion is plated. The conditions for thermosetting are preferably 80 ° C. to 130 ° C., particularly preferably 90 ° C. to 120 ° C., from the viewpoint of preventing the diffusion of the plating layer and obtaining warpage and flexibility suitable as a protective film. It is not limited to this range, For example, it can also be made to harden | cure in the range of 50-200 degreeC, especially 50-140 degreeC. In addition, the heating time is 60 to 150 minutes, preferably 80 to 120 minutes from the viewpoint of preventing the plating layer from being diffused and obtaining warpage and flexibility suitable as a protective film, but is limited to this range. However, it can be cured in the range of 1 to 1,000 minutes, for example, 5 to 300 minutes, especially 10 to 150 minutes.
[被膜形成材料]
本発明の樹脂組成物は、上述した樹脂組成物を含み、各種電気製品や電子部品の被膜形成材料としてスクリーン印刷、ディスペンサ、スピンコートなどの塗布方法に好適に用いられる。特に、スクリーン印刷に好適に用いられる。
[Film-forming material]
The resin composition of the present invention contains the above-described resin composition, and is suitably used for coating methods such as screen printing, dispenser, and spin coating as film forming materials for various electric products and electronic parts. In particular, it is suitably used for screen printing.
本発明による樹脂組成物は、例えば、半導体素子、プリント基板分野などの電子部品用オーバーコート材、液状封止材、層間絶縁膜、表面保護膜、ソルダレジスト層、接着層などとして好適に用いられる。また、エナメル線用ワニス、電気絶縁用含浸ワニス、注型ワニス、マイカ、ガラスクロス等の基材と組み合わせたシート用ワニス、MCL積層板用ワニス、摩擦材料用ワニスなどにも使用できる。また、樹脂被膜が回路基板等から剥離することなく、基材と樹脂同士の密着性及び印刷作業性に優れるため、信頼性の高い電子部品が得られる。 The resin composition according to the present invention is suitably used, for example, as an overcoat material for electronic components in the field of semiconductor elements, printed circuit boards, etc., a liquid sealing material, an interlayer insulating film, a surface protective film, a solder resist layer, an adhesive layer, etc. . It can also be used for sheet varnishes, varnishes for MCL laminates, varnishes for friction materials, etc. in combination with a base material such as enameled wire varnish, impregnating varnish for electrical insulation, cast varnish, mica, glass cloth. In addition, since the resin coating is not peeled off from the circuit board or the like, the adhesion between the base material and the resin and the printing workability are excellent, so that a highly reliable electronic component can be obtained.
以下、本発明を実施例により詳細に説明するが、本発明はこれらに制限されるものではない。 EXAMPLES Hereinafter, although an Example demonstrates this invention in detail, this invention is not restrict | limited to these.
合成例1
[高分子樹脂の合成]
攪拌機、油分分離機付冷却管、窒素導入管及び温度計を備えた3リットルの四つ口フラスコに、γ-ブチロラクトン61.72g、プラクセルCD−220(ダイセル化学工業株式会社製、1,6−ヘキサンジオール系ポリカーボネートジオールの商品名)74.64g(0.37モル)、4,4’−ジフェニルメタンジイソシアネート125.14g(0.46モル)トルエンジイソシアネート58.4g(0.34モル)を仕込み、150℃まで昇温した。150℃で4時間反応させた。
Synthesis example 1
[Synthesis of polymer resin]
In a 3 liter four-necked flask equipped with a stirrer, a condenser with an oil separator, a nitrogen inlet tube and a thermometer, 61.72 g of γ-butyrolactone, Plaxel CD-220 (manufactured by Daicel Chemical Industries, Ltd., 1,6- Hexanediol-based polycarbonate diol trade name) 74.64 g (0.37 mol), 4,4′-diphenylmethane diisocyanate 125.14 g (0.46 mol) toluene diisocyanate 58.4 g (0.34 mol), 150 The temperature was raised to ° C. The reaction was carried out at 150 ° C. for 4 hours.
次いで、無水トリメリット酸88.4g(0.46モル)を仕込み70℃で3時間反応させた。次いで再び4,4’−ジフェニルメタンジイソシアネート6.76g(0.027モル)トルエンジイソシアネート0.0034g(0.00002モル)を仕込み、120℃で1時間、180℃で3時間反応させた。反応後、γ-ブチロラクトンを341.6g仕込み冷却し、2−ブタノンオキシム(和光純薬工業株式会社製)を9.5g(0.11モル)を仕込み、120℃で3時間反応させて、数平均分子量38,000の樹脂を得た。数平均分子量は、反応時間毎に反応溶液を少量採取し、ガードナー製の気泡粘度計による粘度変化率を観察することで調整することができる。得られた樹脂をγ-ブチロラクトンで希釈し、不揮発分50重量%のポリカーボネート変性ポリアミドイミド樹脂溶液を得た。 Next, 88.4 g (0.46 mol) of trimellitic anhydride was charged and reacted at 70 ° C. for 3 hours. Subsequently, 6.76 g (0.027 mol) of 4,4′-diphenylmethane diisocyanate was added again and 0.0034 g (0.00002 mol) of toluene diisocyanate was reacted at 120 ° C. for 1 hour and at 180 ° C. for 3 hours. After the reaction, 341.6 g of γ-butyrolactone was charged and cooled, 9.5 g (0.11 mol) of 2-butanone oxime (manufactured by Wako Pure Chemical Industries, Ltd.) was charged, and reacted at 120 ° C. for 3 hours. A resin having an average molecular weight of 38,000 was obtained. The number average molecular weight can be adjusted by collecting a small amount of the reaction solution for each reaction time and observing the rate of change in viscosity using a Gardner bubble viscometer. The obtained resin was diluted with γ-butyrolactone to obtain a polycarbonate-modified polyamideimide resin solution having a nonvolatile content of 50% by weight.
(合成例2)
攪拌機、油分分離機付冷却管、窒素導入管及び温度計を備えた3リットルの四つ口フラスコに、γ-ブチロラクトン61.72g、1,6−ヘキサンジオール系ポリカーボネートジオール(ダイセル化学工業株式会社製、商品名「プラクセルCD−220」)74.64g(0.37モル)、4,4’−ジフェニルメタンジイソシアネート125.14g(0.46モル)トルエンジイソシアネート58.4g(0.34モル)を仕込み、150℃まで昇温し、150℃で4時間反応させた。
(Synthesis Example 2)
In a 3 liter four-necked flask equipped with a stirrer, a condenser with an oil separator, a nitrogen inlet tube and a thermometer, 61.72 g of γ-butyrolactone, 1,6-hexanediol-based polycarbonate diol (manufactured by Daicel Chemical Industries, Ltd.) , 74.64 g (0.37 mol) of trade name “Placcel CD-220”, 125.14 g (0.46 mol) of 4,4′-diphenylmethane diisocyanate, 58.4 g (0.34 mol) of toluene diisocyanate, The temperature was raised to 150 ° C. and reacted at 150 ° C. for 4 hours.
次いで、上記反応物に、無水トリメリット酸88.4g(0.46モル)を仕込み70℃で3時間反応させた。次いで再び4,4’−ジフェニルメタンジイソシアネート6.76g(0.027モル)、トルエンジイソシアネート0.0034g(0.00002モル)を仕込み、120℃で1時間、180℃で3時間反応させた。反応後、γ‐ブチロラクトンを341.6g仕込み冷却し、さらに無水ピロメリット酸0.02g(0.0001モル)を仕込み、120℃で3時間反応させて、数平均分子量38,000の樹脂(ポリカーボネート変性ポリアミドイミド樹脂:本発明の(A)成分)を得た。数平均分子量は、反応時間毎に反応溶液を少量採取し、ガードナー製の気泡粘度計による粘度変化率を観察することで調整することができる。得られた樹脂をγ-ブチロラクトンで希釈し、不揮発分50重量%のポリカーボネート変性ポリアミドイミド樹脂溶液を得た。 Next, 88.4 g (0.46 mol) of trimellitic anhydride was added to the reaction product and reacted at 70 ° C. for 3 hours. Subsequently, 6.76 g (0.027 mol) of 4,4′-diphenylmethane diisocyanate and 0.0034 g (0.00002 mol) of toluene diisocyanate were charged again and reacted at 120 ° C. for 1 hour and at 180 ° C. for 3 hours. After the reaction, 341.6 g of γ-butyrolactone was charged and cooled, and 0.02 g (0.0001 mol) of pyromellitic anhydride was further charged and reacted at 120 ° C. for 3 hours to give a resin having a number average molecular weight of 38,000 (polycarbonate) Modified polyamideimide resin: (A) component of the present invention) was obtained. The number average molecular weight can be adjusted by collecting a small amount of the reaction solution for each reaction time and observing the rate of change in viscosity using a Gardner bubble viscometer. The obtained resin was diluted with γ-butyrolactone to obtain a polycarbonate-modified polyamideimide resin solution having a nonvolatile content of 50% by weight.
実施例1
合成例1で得られた数平均分子量が38,000のポリカーボネート変性ポリアミドイミド樹脂溶液を混合し、樹脂分100重量部に対して、溶剤処理液を1重量部、消泡剤(A)(楠本化成工業株式会社製 商品名:ディスパロン230)0.1重量部、20℃で30分間攪拌した。更に、硫酸バリウム(堺化学工業株式会社製 商品名:B−31)を70重量部、ハイドロタルサイト(堺化学株式会社製 商品名:HT−P)20重量部、シリカ(日本アエロジル株式会社製 商品名:R−974)10重量部を予めビーズミルで分散したものを配合し、必要に応じてγ−ブチロラクトン等の溶剤を加えて20℃で1時間攪拌し、更に、アミン型エポキシ樹脂(東都化成株式会社製 商品名:YH−434L)を10重量部加え、20℃で1時間攪拌し、ポリカーボネート変性ポリアミドイミド樹脂組成物を得た。
Example 1
The polycarbonate-modified polyamideimide resin solution having a number average molecular weight of 38,000 obtained in Synthesis Example 1 is mixed, and 1 part by weight of the solvent treatment liquid is added to 100 parts by weight of the resin component. Kasei Kogyo Co., Ltd. product name: Disparon 230) was stirred at 0.1 parts by weight at 20 ° C. for 30 minutes. Furthermore, 70 parts by weight of barium sulfate (trade name: B-31 manufactured by Sakai Chemical Industry Co., Ltd.), 20 parts by weight of hydrotalcite (trade name: HT-P manufactured by Sakai Chemical Co., Ltd.), silica (manufactured by Nippon Aerosil Co., Ltd.) Product name: R-974) 10 parts by weight previously dispersed in a bead mill is blended. If necessary, a solvent such as γ-butyrolactone is added and stirred at 20 ° C. for 1 hour. Further, an amine type epoxy resin (Toto) 10 parts by weight of Kasei Co., Ltd. product name: YH-434L) was added and stirred at 20 ° C. for 1 hour to obtain a polycarbonate-modified polyamideimide resin composition.
実施例2
実施例1においてハイドロタルサイトを30重量部にした以外は、実施例1と全く同様の操作を行いポリカーボネート変性ポリアミドイミド樹脂組成物を得た。
Example 2
Except that hydrotalcite was changed to 30 parts by weight in Example 1, the same operation as in Example 1 was performed to obtain a polycarbonate-modified polyamideimide resin composition.
実施例3
実施例1においてハイドロタルサイトを50重量部にした以外は、実施例1と全く同様の操作を行いポリカーボネート変性ポリアミドイミド樹脂組成物を得た。
Example 3
Except that hydrotalcite was changed to 50 parts by weight in Example 1, the same operation as in Example 1 was performed to obtain a polycarbonate-modified polyamideimide resin composition.
実施例4
実施例1においてシリカを20重量部にした以外は、実施例1と全く同様の操作を行いポリカーボネート変性ポリアミドイミド樹脂組成物を得た。
Example 4
Except for using 20 parts by weight of silica in Example 1, the same operation as in Example 1 was performed to obtain a polycarbonate-modified polyamideimide resin composition.
実施例5
実施例1においてシリカを30重量部にした以外は、実施例1と全く同様の操作を行いポリカーボネート変性ポリアミドイミド樹脂組成物を得た。
Example 5
Except for using 30 parts by weight of silica in Example 1, the same operation as in Example 1 was performed to obtain a polycarbonate-modified polyamideimide resin composition.
比較例1
実施例1においてハイドロタルサイトを配合しない以外は実施例1全く同様の操作を行いポリカーボネート変性ポリアミドイミド樹脂組成物を得た。
Comparative Example 1
Except that hydrotalcite was not blended in Example 1, the same operation as in Example 1 was performed to obtain a polycarbonate-modified polyamideimide resin composition.
比較例2
実施例1においてシリカを配合しない以外は実施例1全く同様の操作を行いポリカーボネート変性ポリアミドイミド樹脂組成物を得た。
Comparative Example 2
Except that silica was not blended in Example 1, the same operation as in Example 1 was performed to obtain a polycarbonate-modified polyamideimide resin composition.
比較例3
実施例1においてシリカの代わりにタルク(日本タルク株式会社製 商品名:ST−200)を配合した以外は実施例1全く同様の操作を行いポリカーボネート変性ポリアミドイミド樹脂組成物を得た。
Comparative Example 3
Except that talc (trade name: ST-200 manufactured by Nippon Talc Co., Ltd.) was used instead of silica in Example 1, the same operation as in Example 1 was performed to obtain a polycarbonate-modified polyamideimide resin composition.
比較例4
合成例2で得られた数平均分子量が38,000のポリカーボネート変性ポリアミドイミド樹脂溶液を混合し、樹脂分100重量部に対して、溶剤処理液を1重量部、消泡剤(A)(楠本化成工業株式会社製 商品名:ディスパロン230)0.1重量部、20℃で30分間攪拌した。更に、硫酸バリウム(堺化学工業株式会社製 商品名:B−31)を70重量部、ハイドロタルサイト(堺化学株式会社製 商品名:HT−P)20重量部を予めビーズミルで分散したものを配合し、必要に応じてγ−ブチロラクトン等の溶剤を加えて20℃で1時間攪拌し、更に、アミン型エポキシ樹脂(東都化成株式会社製 商品名:YH−434L)を10重量部加え、20℃で1時間攪拌し、ポリカーボネート変性ポリアミドイミド樹脂組成物を得た。
上記の実施例及び比較例で得られたポリカーボネート変性ポリアミドイミド樹脂組成物及びポリアミドイミド樹脂組成物のポリイミドフィルムとの張り付き特性を下記の方法で測定し、結果を表1に示した。
Comparative Example 4
The polycarbonate-modified polyamide-imide resin solution having a number average molecular weight of 38,000 obtained in Synthesis Example 2 is mixed, and 1 part by weight of the solvent treatment liquid is added to 100 parts by weight of the resin, and the antifoaming agent (A) (Enomoto Kasei Kogyo Co., Ltd. product name: Disparon 230) was stirred at 0.1 parts by weight at 20 ° C. for 30 minutes. Furthermore, 70 parts by weight of barium sulfate (trade name: B-31, manufactured by Sakai Chemical Industry Co., Ltd.) and 20 parts by weight of hydrotalcite (trade name: HT-P, manufactured by Sakai Chemical Co., Ltd.) were previously dispersed in a bead mill. Add, if necessary, a solvent such as γ-butyrolactone and stir at 20 ° C. for 1 hour, and add 10 parts by weight of an amine-type epoxy resin (trade name: YH-434L, manufactured by Tohto Kasei Co., Ltd.). The mixture was stirred at 0 ° C. for 1 hour to obtain a polycarbonate-modified polyamideimide resin composition.
The adhesion properties of the polycarbonate-modified polyamideimide resin composition and the polyamideimide resin composition obtained in the above Examples and Comparative Examples to the polyimide film were measured by the following methods, and the results are shown in Table 1.
印刷性
35μmの銅箔上に、得られたポリカーボネート変性ポリアミドイミド樹脂組成物を印刷機(ニューロング株式会社製 商品名:LS―34GX)とメッシュ版(株式会社ムラカミ製 150メッシュ)により、印刷速度100mm/secで30mm角を印刷し、印刷直後のレベリング性及び樹脂組成物の糸引きを目視で観察した。レベリングが良好で且つ糸引きがない場合を○、レベリングが若干悪く、糸引きもある場合を△、レベリング、糸引きが顕著にある場合を×とする。
印刷外観
35μmの銅箔上に、得られたポリカーボネート変性ポリアミドイミド樹脂組成物を印刷機(ニューロング株式会社製 商品名:LS―34GX)とメッシュ版(株式会社ムラカミ製 150メッシュ)により、印刷速度100mm/secで30mm角を印刷し、
印刷後の外観(泡跡、凝集物など)を100倍率の顕微鏡で観察した。泡跡、凝集物がない場合を○、若干ある場合を△、顕著にある場合を×とする。
Printability The printing speed of the polycarbonate-modified polyamideimide resin composition obtained on a 35 μm copper foil is increased by a printing machine (trade name: LS-34GX, manufactured by Neurong Co., Ltd.) and a mesh plate (150 mesh, manufactured by Murakami Co., Ltd.). A 30 mm square was printed at 100 mm / sec, and leveling properties immediately after printing and stringing of the resin composition were visually observed. The case where the leveling is good and there is no threading is indicated by ◯, the case where the leveling is slightly bad and the threading is also indicated by Δ, and the case where the leveling and threading are remarkable is indicated by ×.
Printing appearance The obtained polycarbonate-modified polyamideimide resin composition is printed on a 35 μm copper foil by a printing machine (trade name: LS-34GX, manufactured by Neurong Co., Ltd.) and a mesh plate (150 mesh, manufactured by Murakami Co., Ltd.). Print 30mm square at 100mm / sec,
The appearance after printing (foam marks, aggregates, etc.) was observed with a 100-power microscope. The case where there are no bubble marks and aggregates is indicated as ◯, the case where there is a slight amount as Δ, and the case where it is noticeable as X.
電気特性
ポリイミド基材上にライン幅15μm、スペース幅15μmでくし型状にスズメッキされた銅電極を覆うように、得られたポリカーボネート変性ポリアミドイミド樹脂組成物を印刷機(ニューロング株式会社製 商品名:LS−34GX)とメッシュ版(株式会社ムラカミ製 150メッシュ)で印刷速度100mm/secで印刷し、空気雰囲気下で120℃、60分加熱硬化してポリカーボネート変性ポリアミドイミド樹脂被膜付きポリイミド基材くし型電極を得た。得られたポリカーボネート変性ポリアミドイミド樹脂被膜付きポリイミド基材くし型電極を連続抵抗測定機(IMV株式会社製 商品名:Ion Migration Tester MIG−8600)と不飽和型プレッシャークッカ(株式会社平山製作所製 商品名:HAST PC−422R8D)を用いて温度120℃、湿度85%、印加電圧60V、印加時間100時間の条件で通電後の108Ω以上の抵抗の保持を確認する。評価は同条件で3回行ない、3回とも抵抗の保持が確認できれば良好である。
Electrical properties A printing machine (manufactured by Neurong Co., Ltd.) was applied to the obtained polycarbonate-modified polyamideimide resin composition so as to cover a copper electrode tin-plated in a comb shape with a line width of 15 μm and a space width of 15 μm. : LS-34GX) and a mesh plate (150 mesh manufactured by Murakami Co., Ltd.), printing at a printing speed of 100 mm / sec, heating and curing in an air atmosphere at 120 ° C. for 60 minutes, and a polyimide substrate comb with a polycarbonate-modified polyamideimide resin coating A mold electrode was obtained. The resulting polyimide base comb-coated electrode with a polycarbonate-modified polyamide-imide resin film was subjected to a continuous resistance measuring machine (trade name: Ion Migration Tester MIG-8600, manufactured by IMV Corporation) and unsaturated pressure cooker (trade name, manufactured by Hirayama Manufacturing Co., Ltd.). : HAST PC-422R8D), and holding of a resistance of 10 8 Ω or more after energization is confirmed under conditions of a temperature of 120 ° C., a humidity of 85%, an applied voltage of 60 V, and an applied time of 100 hours. The evaluation is performed three times under the same conditions, and it is good if the resistance can be confirmed three times.
貼り付き性
印刷後のポリカーボネート変性ポリアミドイミド樹脂組成物を空気環境下で120℃、60分で硬化させた試験片をリール状のポリイミドフィルムに挟み、巻き取った後500gの荷重をかけ、25℃で48時間放置する。所定時間放置した後の試験片をポリイミドフィルムから剥がれる荷重を測定する。フィルムから剥がれる荷重はゼロに近いほど良好である。
Adhesiveness A test piece obtained by curing a polycarbonate-modified polyamideimide resin composition after printing in an air environment at 120 ° C. for 60 minutes is sandwiched between reel-shaped polyimide films, wound up, and subjected to a load of 500 g, and 25 ° C. Leave for 48 hours. The load at which the test piece after leaving for a predetermined time is peeled off from the polyimide film is measured. The closer the load that peels from the film is to zero, the better.
保存安定性
作製したポリカーボネート変性ポリアミドイミド樹脂組成物を25℃の温度下でE型粘度計の10rpmで粘度を測定する。測定後設定温度7℃の冷蔵庫内に保管し、1ヶ月後に同条件で粘度を測定し、下記に示す式で作製時からの増粘率を算出した。
増粘率=1ヶ月後の粘度/作製時の粘度
Storage Stability Viscosity of the produced polycarbonate-modified polyamideimide resin composition is measured at 10 rpm with an E-type viscometer at a temperature of 25 ° C. After measurement, it was stored in a refrigerator at a set temperature of 7 ° C., and after 1 month, the viscosity was measured under the same conditions, and the viscosity increase rate from the time of preparation was calculated according to the following formula.
Thickening rate = viscosity after 1 month / viscosity at the time of preparation
以上の結果から、次のことが判った。
樹脂組成物中にハイドロタルサイト及びシリカを配合することで、高温高湿下において安定した電気特性を得ることができ、更に保存安定性が良好で、硬化後のポリイミドフィルムとの張り付き性を低減できる。しかし、過剰な配合量は消泡性、レベリング性の悪化など印刷外観上不具合を生じ、好ましくない。
From the above results, we found the following.
By blending hydrotalcite and silica in the resin composition, stable electrical properties can be obtained under high temperature and high humidity, and storage stability is good, and the adhesiveness with the cured polyimide film is reduced. it can. However, an excessive blending amount is not preferable because it causes problems in printing appearance such as defoaming property and deterioration of leveling property.
以上説明したように、本発明による樹脂組成物及び被膜形成材料は、各種電気製品や電子部品の被膜形成材料としてスクリーン印刷、ディスペンサ、スピンコートなどの塗布方法に好適に用いられる。また、硬化後のポリイミドフィルムとの貼り付きが生じにくいことから、ポリイミドフィルムと硬化膜間のスペーサを排除できるなど作業性、コスト面で有用である可能性がある。
As described above, the resin composition and the film-forming material according to the present invention are suitably used for coating methods such as screen printing, dispenser, and spin coating as film-forming materials for various electric products and electronic parts. Moreover, since it is hard to stick with the polyimide film after hardening, there exists a possibility that it may be useful in terms of workability and cost, such as eliminating the spacer between a polyimide film and a cured film.
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