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JP5124438B2 - Tank reinforcement structure and construction method thereof - Google Patents
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JP5124438B2 - Tank reinforcement structure and construction method thereof - Google Patents

Tank reinforcement structure and construction method thereof Download PDF

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JP5124438B2
JP5124438B2 JP2008331519A JP2008331519A JP5124438B2 JP 5124438 B2 JP5124438 B2 JP 5124438B2 JP 2008331519 A JP2008331519 A JP 2008331519A JP 2008331519 A JP2008331519 A JP 2008331519A JP 5124438 B2 JP5124438 B2 JP 5124438B2
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tank
reinforcing
reinforcing member
horizontal
plate
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JP2010149903A (en
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大祐 青木
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株式会社森松総合研究所
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本発明は、例えば飲料水等の流体を収容する大型給水タンクなどとして使用されるタンクの補強構造及びその構築方法に関する。   The present invention relates to a tank reinforcing structure used as, for example, a large-sized water supply tank that contains a fluid such as drinking water and a construction method thereof.

従来、この種の大型タンクは、例えば1m四方の正方形パネル、縦1m、横2mの長方形パネル又は縦1m、横1.5mの長方形パネルを複数枚溶接して構成されている。係る大型タンクの補強は、タンクの内部において水平補強バーと垂直補強バーとを用いて行われていた。すなわち、各パネルには四辺それぞれに接合用フランジが折曲げ形成され、隣接する接合用フランジがタンク内部において溶接され、対向する接合用フランジ間に水平補強バーが縦横にかつ上下複数段に架設連結されると共に、タンクの底板と屋根板(天井板)との間に垂直補強バーが立設され、前記水平補強バーと連結されている。   Conventionally, this type of large tank is constructed by, for example, welding a plurality of 1 m square panels, 1 m long and 2 m long rectangular panels, or 1 m long and 1.5 m wide rectangular panels. Such large tanks have been reinforced using a horizontal reinforcing bar and a vertical reinforcing bar inside the tank. That is, each panel is formed with bending flanges on each of the four sides, adjacent flanges are welded inside the tank, and horizontal reinforcing bars are vertically and horizontally connected between the opposing flanges in multiple stages. In addition, a vertical reinforcing bar is erected between the bottom plate of the tank and the roof plate (ceiling plate), and is connected to the horizontal reinforcing bar.

このような従来の大型タンクの補強構造では、垂直補強バーの長さが一定に設定されているため、大きな水圧を受ける上下方向のスパンが長くなる。その結果、垂直補強バーの剛性を大きくして大重量のものを使用しなければならず、材料費も嵩むという問題があった。そのような欠点を解消するために、本願出願人はタンクの内部補強構造に関する提案を行った(特許文献1を参照)。すなわち、当該タンクの内部補強構造は、タンク内に水平補強バー及び垂直補強バーに加えて、底板と最下部の水平補強バーとの間にトラス式の補強部材を設け、該補強部材の中間部と水平補強バーの水平方向の中間部とを傾斜補強バーで連結したものである。この内部補強構造によれば、上下方向の水圧を分担するスパンが従来のスパンに比べて例えば2分の1になり、トラス式の補強部材の重量を大幅に軽減して材料費を節約することができると共に、溶接作業を容易に行うことができる。
特開2001−315891号公報(第2頁、第4頁及び第5頁)
In such a conventional large tank reinforcing structure, the vertical reinforcing bar is set to have a constant length, so that the vertical span receiving a large water pressure becomes long. As a result, there is a problem in that the rigidity of the vertical reinforcing bar has to be increased to use a heavy bar and the material cost is increased. In order to eliminate such drawbacks, the applicant of the present application has proposed a tank internal reinforcement structure (see Patent Document 1). That is, the internal reinforcing structure of the tank is provided with a truss-type reinforcing member between the bottom plate and the lowermost horizontal reinforcing bar in addition to the horizontal reinforcing bar and the vertical reinforcing bar, and an intermediate portion of the reinforcing member. And a horizontal intermediate portion of the horizontal reinforcing bar are connected by an inclined reinforcing bar. According to this internal reinforcement structure, the span sharing the vertical water pressure is, for example, half that of the conventional span, greatly reducing the weight of the truss-type reinforcing member and saving material costs. In addition, the welding operation can be easily performed.
JP 2001-315891 A (page 2, page 4 and page 5)

ところが、前記特許文献1に記載されているタンクの内部補強構造においては、トラス式の補強部材がタンクを形成するパネルに直接設けられていることから、補強構造を構築する場合には水平補強バー、傾斜補強バー等をパネルに溶接する作業など、トラス構造を形成するために必要な作業をタンク内で行わなければならない。そのため、補強構造を構築するための作業性が悪く、補強構造を完成するまでに長時間を要し、効率が悪いという問題があった。   However, in the internal reinforcement structure of the tank described in Patent Document 1, since the truss-type reinforcement member is directly provided on the panel forming the tank, the horizontal reinforcement bar is used when constructing the reinforcement structure. The work necessary to form the truss structure, such as the work of welding the inclined reinforcing bar or the like to the panel, must be performed in the tank. Therefore, the workability for constructing the reinforcing structure is poor, and it takes a long time to complete the reinforcing structure, resulting in poor efficiency.

本発明は、このような従来技術に存在する問題点に着目してなされたものであり、その目的とするところは、補強構造を構築するための作業性に優れると共に、補強構造を効率良く構築することができるタンクの補強構造及びその構築方法を提供することにある。   The present invention has been made paying attention to such problems existing in the prior art, and the object thereof is excellent in workability for constructing a reinforcing structure and efficiently constructing a reinforcing structure. Another object of the present invention is to provide a tank reinforcing structure and a method for constructing the same.

上記の目的を達成するために、請求項1に記載のタンクの補強構造は、底板の周縁に複数のパネルを接合した側板を立設し、その上に屋根板を被せて流体を貯留するタンクを構成し、該タンクを補強するものである。そして、底板と屋根板との間に該屋根板を支持すべく立設された長い垂直補強材と、該垂直補強材より短い垂直補強材との間に斜め補強材が順に傾斜方向を変えて接合され、長い垂直補強材側がパネル側になるように構成されたトラス構造体が前記側板とは別体で形成されるとともに、平面から見て縦横に配置され、流体圧により側板の外側方への変形を防止する水平補強材が対向するパネル間に架設され、前記トラス構造体が水平補強材に連結されていることを特徴とする。 In order to achieve the above object, the tank reinforcing structure according to claim 1 is a tank in which a side plate having a plurality of panels joined to the periphery of a bottom plate is erected and a roof plate is placed thereon to store fluid. To reinforce the tank. And the diagonal reinforcing material changes the inclination direction in order between the long vertical reinforcing material erected to support the roofing plate between the bottom plate and the roofing plate, and the vertical reinforcing material shorter than the vertical reinforcing material. The truss structure joined so that the long vertical reinforcing material side becomes the panel side is formed separately from the side plate, and is arranged vertically and horizontally as seen from the plane, and outwards of the side plate by fluid pressure A horizontal reinforcing material for preventing the deformation of the steel frame is installed between opposing panels, and the truss structure is connected to the horizontal reinforcing material .

請求項2に記載のタンクの補強構造は、請求項1に係る発明において、水平補強材はトラス構造体の垂直補強材と斜め補強材との交差部を通る上下複数位置に配設され、最下段の交差部には前記水平補強材が配設されず、その交差部より外方には延出部を有する水平補強材が配設され、前記延出部がパネルに接合されていることを特徴とする。 The tank reinforcing structure according to claim 2 is the invention according to claim 1, wherein the horizontal reinforcing member is disposed at a plurality of upper and lower positions passing through the intersection of the vertical reinforcing member and the oblique reinforcing member of the truss structure. The horizontal reinforcing material is not disposed at the lower intersection, the horizontal reinforcing material having an extending portion is disposed outward from the intersecting portion, and the extending portion is joined to the panel. Features.

請求項3に記載のタンクの補強構造は、請求項1又は請求項2に係る発明において、前記垂直補強材と斜め補強材との交差部には、水平補強材が接合されるジョイントプレートが接合固定されていることを特徴とする。 The tank reinforcing structure according to claim 3 is the invention according to claim 1 or 2, wherein a joint plate to which a horizontal reinforcing material is joined is joined to an intersection of the vertical reinforcing material and the diagonal reinforcing material. It is fixed.

請求項に記載のタンクの補強構造の構築方法は、請求項1から請求項3のいずれか1項に記載のタンクの補強構造を構築する方法であって、前記トラス構造体をタンク外で構築した後、該トラス構造体をタンク内に収容し、トラス構造体を水平補強材に連結することを特徴とする。 A method for constructing a tank reinforcement structure according to claim 4 is a method for constructing a tank reinforcement structure according to any one of claims 1 to 3, wherein the truss structure is disposed outside the tank. After the construction, the truss structure is housed in a tank, and the truss structure is connected to a horizontal reinforcing member.

本発明によれば、次のような効果を発揮することができる。
請求項1に係るタンクの補強構造では、底板と屋根板との間に該屋根板を支持すべく立設された長い垂直補強材と、該垂直補強材より短い垂直補強材との間に斜め補強材が順に傾斜方向を変えて接合され、長い垂直補強材側がパネル側になるように構成されたトラス構造体が前記側板とは別体で構成されている。このため、トラス構造体はタンク外で予め構築した後、タンク内に収容することができる。その後、該トラス構造体水平補強材に連結することができる。
According to the present invention, the following effects can be exhibited.
In the tank reinforcing structure according to claim 1 , a slant is provided between a long vertical reinforcing material standing to support the roof plate between the bottom plate and the roof plate, and a vertical reinforcing material shorter than the vertical reinforcing material. A truss structure configured such that the reinforcing members are joined in the inclined direction in order and the long vertical reinforcing member side becomes the panel side is formed separately from the side plate . For this reason, the truss structure after pre-built outside the tank, can be accommodated in the tank. Then, it is possible to connect the truss structure in the horizontal reinforcements.

従って、請求項1に記載の発明によれば、補強構造を構築するための作業性に優れると共に、係る補強構造を効率良く構築することができる。
請求項2に係るタンクの補強構造では、水平補強材はトラス構造体の垂直補強材と斜め補強材との交差部を通る上下複数位置に配設され、最下段の交差部には前記水平補強材が配設されず、その交差部より外方には延出部を有する水平補強材が配設され、前記延出部がパネルに接合されている。このため、請求項1に係る発明の効果に加え、トラス構造体が垂直補強材と斜め補強材とにより構成されていることから、タンク外で構築されるトラス構造体の構造を簡易化することができ、製作を容易にすることができる。
Therefore, according to the first aspect of the invention, the workability for constructing the reinforcing structure is excellent, and the reinforcing structure can be constructed efficiently.
In the tank reinforcing structure according to claim 2, the horizontal reinforcing member is disposed at a plurality of positions above and below the crossing portion of the vertical reinforcing member and the diagonal reinforcing member of the truss structure , and the horizontal reinforcing member is disposed at the lowest crossing portion. No material is disposed, and a horizontal reinforcing material having an extending portion is disposed outward from the intersecting portion, and the extending portion is joined to the panel. For this reason, in addition to the effect of the invention according to claim 1, since the truss structure is composed of the vertical reinforcing material and the diagonal reinforcing material, the structure of the truss structure constructed outside the tank is simplified. Can be manufactured easily.

請求項3に係るタンクの補強構造では、前記垂直補強材と斜め補強材との交差部には、水平補強材が接合されるジョイントプレートが接合固定されている。このため、請求項1又は請求項2に係る発明の効果に加えて、ジョイントプレートを利用し、トラス構造体を水平補強材に容易に接合させることができる。 In the tank reinforcing structure according to claim 3, a joint plate to which a horizontal reinforcing material is bonded is fixedly bonded to an intersection of the vertical reinforcing material and the diagonal reinforcing material. For this reason, in addition to the effect of the invention concerning Claim 1 or Claim 2 , a truss structure can be easily joined to a horizontal reinforcement using a joint plate.

請求項に係るタンクの補強構造の構築方法では、トラス構造体をタンク外で構築した後、該トラス構造体をタンク内に収容し、トラス構造体を水平補強材に連結するものである。このため、トラス構造体を構成するための溶接等の作業をタンク外で容易に行うことができ、作業性に優れると共に、タンクの補強構造を効率良く構築することができる。 In the method for constructing a tank reinforcing structure according to claim 4 , after the truss structure is constructed outside the tank, the truss structure is housed in the tank, and the truss structure is connected to the horizontal reinforcing material . For this reason, work such as welding for constituting the truss structure can be easily performed outside the tank, and the workability is excellent, and the tank reinforcing structure can be efficiently constructed.

以下、本発明の最良と思われる実施形態を図面に基づいて詳細に説明する。
(第1実施形態)
図1及び図3に示すように、給水タンク等のタンク10は、底板11の周縁に図4に示すようなパネル12が上下及び左右に溶接されて側板13が立設されると共に、該側板13の上端部に屋根板14が被せられ溶接されて四角箱状に形成されている。本実施形態では、タンク10はパネル12が上下方向の3段に接合された構造が採用されている。パネル12には断面山型状をなす縦リブ15が一定間隔をおいて設けられ、強度向上が図られている。また、各パネル12の上端部には、パネル12の厚さより幅広の断面横L字状をなす繋ぎプレート16が溶接されている。上記底板11、側板13及び屋根板14はステンレス鋼により形成されている。このタンク10内には、飲料水、消火用水、温水、工業用水等の流体が貯留される。該タンク10には、その内部に補強構造が構築されている。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, an embodiment that is considered to be the best of the present invention will be described in detail with reference to the drawings.
(First embodiment)
As shown in FIGS. 1 and 3, a tank 10 such as a water supply tank has a side plate 13 erected on a peripheral edge of a bottom plate 11 by welding a panel 12 as shown in FIG. A roof plate 14 is put on the upper end portion of 13 and welded to form a square box shape. In this embodiment, the tank 10 has a structure in which the panels 12 are joined in three stages in the vertical direction. The panel 12 is provided with vertical ribs 15 having a mountain-shaped cross section at regular intervals to improve the strength. In addition, a connecting plate 16 having a transverse L-shaped cross section wider than the thickness of the panel 12 is welded to the upper end portion of each panel 12. The bottom plate 11, the side plate 13 and the roof plate 14 are made of stainless steel. In the tank 10, fluids such as drinking water, fire-fighting water, warm water, and industrial water are stored. The tank 10 has a reinforcing structure built therein.

図1に示すように、屋根板14の端部は前記パネル12の上端部に固定された繋ぎプレート16上に載せられて溶接されている。また、図5に示すように、屋根板14には一定間隔をおいて断面円弧状をなす突条17が設けられて強度向上が図られると共に、端部には接合用の折曲げ部18が設けられている。この折曲げ部18は、後述する垂直補強材20の上端部に接合された連結金具19に溶接されている。   As shown in FIG. 1, the end portion of the roof plate 14 is placed on and welded to a connecting plate 16 fixed to the upper end portion of the panel 12. In addition, as shown in FIG. 5, the roof plate 14 is provided with protrusions 17 having a circular arc cross section at regular intervals to improve the strength, and a bent portion 18 for joining is provided at the end. Is provided. The bent portion 18 is welded to a connecting fitting 19 joined to an upper end portion of a vertical reinforcing member 20 described later.

図1に示すように、前記底板11と屋根板14との間には、該屋根板14を支持すべくアングル材(L型鋼)により形成された垂直補強材20が所定間隔をおいて立設されている。該垂直補強材20はタンク10内の外周部に側板13に沿って2列に配設されている。垂直補強材20のうち最も外周側に位置する垂直補強材20は、側板13から所定距離例えば1000mm以下だけ離間した位置に設けられている。垂直補強材20には上下に一定の間隔をおいて正面菱形状、正面五角形状、正面三角形状等の形状をなすジョイントプレート21が溶接されている。   As shown in FIG. 1, between the bottom plate 11 and the roof plate 14, a vertical reinforcing member 20 formed of an angle material (L-shaped steel) is installed at a predetermined interval so as to support the roof plate 14. Has been. The vertical reinforcing members 20 are arranged in two rows along the side plate 13 on the outer periphery of the tank 10. The vertical reinforcing member 20 located on the outermost peripheral side of the vertical reinforcing member 20 is provided at a position separated from the side plate 13 by a predetermined distance, for example, 1000 mm or less. A joint plate 21 having a front rhombus shape, a front pentagon shape, a front triangle shape, or the like is welded to the vertical reinforcing member 20 at a certain interval in the vertical direction.

係る垂直補強材20のジョイントプレート21には、その高さ方向の1つおきにアングル材により形成された水平補強材22が溶接され、該水平補強材22の間に位置するジョイントプレート21には同じくアングル材により形成された中間水平補強材23が溶接されている。このようにジョイントプレート21は、垂直補強材20と水平補強材22又は中間水平補強材23との交差部に設けられている。本実施形態では、水平補強材22は2つの高さ位置に配設され、中間水平補強材23は3つの高さ位置に配設されている。水平補強材22には、最も外周側に位置する垂直補強材20より外周側へ延出された延出部22aが設けられている。これらの水平補強材22及び中間水平補強材23は、平面から見て縦横に配置されている(図3参照)。   A horizontal reinforcing material 22 formed of an angle material is welded to every other joint in the height direction of the joint plate 21 of the vertical reinforcing material 20, and the joint plate 21 positioned between the horizontal reinforcing materials 22 is welded to the joint plate 21. Similarly, an intermediate horizontal reinforcing member 23 formed of an angle member is welded. Thus, the joint plate 21 is provided at the intersection of the vertical reinforcing member 20 and the horizontal reinforcing member 22 or the intermediate horizontal reinforcing member 23. In the present embodiment, the horizontal reinforcing member 22 is disposed at two height positions, and the intermediate horizontal reinforcing member 23 is disposed at three height positions. The horizontal reinforcing member 22 is provided with an extending portion 22a extending to the outer peripheral side from the vertical reinforcing member 20 positioned on the outermost peripheral side. These horizontal reinforcing material 22 and intermediate horizontal reinforcing material 23 are arranged vertically and horizontally as viewed from above (see FIG. 3).

タンク10内の内周側に位置する垂直補強材20に溶接されたジョイントプレート21には、引張補強材24が溶接されて水平方向に張設されている。これらの引張補強材24は、水平補強材22及び中間水平補強材23の内方への延長線上に設けられ、側板13が外側方へ傾かないように保持している。図2に示すように、水平補強材22の延出部22aの先端は前記パネル12の上端部に固定された繋ぎプレート16上に載せられて溶接されている。このようにしてタンク10の側板13が水平補強材22に連結されることにより、流体圧に基づく側板13の外側方への変形を防止するようになっている。   A tensile reinforcement 24 is welded to the joint plate 21 welded to the vertical reinforcement 20 located on the inner peripheral side in the tank 10 and stretched in the horizontal direction. These tensile reinforcing members 24 are provided on the inward extension lines of the horizontal reinforcing member 22 and the intermediate horizontal reinforcing member 23, and hold the side plate 13 so as not to be inclined outward. As shown in FIG. 2, the end of the extending portion 22 a of the horizontal reinforcing member 22 is placed on and welded to a connecting plate 16 fixed to the upper end portion of the panel 12. In this way, the side plate 13 of the tank 10 is connected to the horizontal reinforcing member 22 to prevent the side plate 13 from being deformed outwardly based on the fluid pressure.

図1に示すように、前記垂直補強材20に取付けられたジョイントプレート21のうち斜めに対向するジョイントプレート21間には斜め補強材25が溶接され、前記垂直補強材20、水平補強材22、中間水平補強材23及び斜め補強材25によりトラス構造体26が構成されている。すなわち、垂直補強材20、水平補強材22又は中間水平補強材23及び斜め補強材25によって三角形に基づくトラス構造体26が構成され、強度(剛性)の高い構造が形成されている。このトラス構造体26は、前記パネル12を接合して得られた側板13とは別体で構成されている。   As shown in FIG. 1, among the joint plates 21 attached to the vertical reinforcement member 20, diagonal reinforcement members 25 are welded between the diagonally opposing joint plates 21, and the vertical reinforcement member 20, the horizontal reinforcement member 22, The intermediate horizontal reinforcing member 23 and the diagonal reinforcing member 25 constitute a truss structure 26. That is, the truss structure 26 based on the triangle is constituted by the vertical reinforcing member 20, the horizontal reinforcing member 22, or the intermediate horizontal reinforcing member 23 and the diagonal reinforcing member 25, and a structure having high strength (rigidity) is formed. The truss structure 26 is configured separately from the side plate 13 obtained by joining the panels 12.

なお、図3に示すように、タンク10の中央部にはタンク10を2等分に分割する区画壁27が設けられ、2つの貯留室28,29が区画形成されている。これら2つの貯留室28,29に貯留される流体の種類、貯留量などに応じ、2つの貯留室28,29におけるトラス構造体26に基づく補強構造を変更することもできる。   As shown in FIG. 3, a partition wall 27 that divides the tank 10 into two equal parts is provided at the center of the tank 10, and two storage chambers 28, 29 are formed. The reinforcing structure based on the truss structure 26 in the two storage chambers 28 and 29 can be changed according to the type of the fluid stored in the two storage chambers 28 and 29, the storage amount, and the like.

次に、上記のように構成されたタンク10の補強構造の構築方法について説明する。
図6に示すように、まず前記トラス構造体26をタンク10外、例えば工場内で構築する。すなわち、各垂直補強材20について高さ方向に所定間隔をおいてジョイントプレート21を溶接する。続いて、これらのジョイントプレート21に対して、水平方向に水平補強材22又は中間水平補強材23、斜め方向に斜め補強材25を配置して溶接する。この場合、水平補強材22には外周側に位置する垂直補強材20より外周側へ一定長さだけ延出する延出部22aを形成する。これらの作業は、予めタンク10外で行うことができるため、タンク10内で行う場合に比べて容易かつ迅速に行うことができる。このようにして、トラス構造体26を構成する。
Next, the construction method of the reinforcing structure of the tank 10 configured as described above will be described.
As shown in FIG. 6, the truss structure 26 is first constructed outside the tank 10, for example, in a factory. That is, the joint plate 21 is welded at a predetermined interval in the height direction for each vertical reinforcing member 20. Subsequently, the horizontal reinforcing material 22 or the intermediate horizontal reinforcing material 23 is arranged in the horizontal direction and the oblique reinforcing material 25 is arranged in the oblique direction and welded to these joint plates 21. In this case, the horizontal reinforcing member 22 is formed with an extending portion 22a extending from the vertical reinforcing member 20 positioned on the outer peripheral side to the outer peripheral side by a certain length. Since these operations can be performed outside the tank 10 in advance, they can be performed easily and quickly as compared with the case where the operations are performed inside the tank 10. In this way, the truss structure 26 is configured.

一方、図7に示すように、タンク10の側板13を底板11の周縁において立設する。すなわち、周方向に隣接する複数のパネル12の端部間を溶接すると共に、各パネル12の上端部に繋ぎプレート16を溶接する。さらに、その上に同様にしてパネル12の端部間を溶接し、パネル12上に繋ぎプレート16を溶接する。このようにして、パネル12を上下3段に積み上げて側板13を構成する。なお、このとき、取り外し可能な倒れ防止用の治具を用い、パネル12を底板11に連結しておくことが望ましい。   On the other hand, as shown in FIG. 7, the side plate 13 of the tank 10 is erected on the periphery of the bottom plate 11. That is, while welding between the edge parts of the several panel 12 adjacent to the circumferential direction, the connection plate 16 is welded to the upper end part of each panel 12. As shown in FIG. Further, the end portions of the panel 12 are welded in the same manner, and the connecting plate 16 is welded onto the panel 12. In this way, the side plates 13 are configured by stacking the panels 12 in three upper and lower stages. At this time, it is desirable to connect the panel 12 to the bottom plate 11 using a detachable jig for preventing falling.

次いで、図8に示すように、前記トラス構造体26をタンク10内に収容する。このとき、水平補強材22の延出部22aはタンク10の側板13の繋ぎプレート16から離間された位置にある。その状態から、トラス構造体26をタンク10内の外周側へ移動させ、水平補強材22の延出部22aを繋ぎプレート16上に載せる。その状態で、水平補強材22の延出部22aを繋ぎプレート16に溶接することにより、トラス構造体26をタンク10の側板13に連結することができる。その後、引張補強材24をタンク10内の内周側に位置する垂直補強材20に設けられたジョイントプレート21に溶接して水平方向に張設する。このようにして、タンク10の補強構造を構築することができる。   Next, as shown in FIG. 8, the truss structure 26 is accommodated in the tank 10. At this time, the extending portion 22 a of the horizontal reinforcing member 22 is located at a position separated from the connecting plate 16 of the side plate 13 of the tank 10. From this state, the truss structure 26 is moved to the outer peripheral side in the tank 10, and the extending portion 22 a of the horizontal reinforcing member 22 is placed on the connecting plate 16. In this state, the truss structure 26 can be connected to the side plate 13 of the tank 10 by welding the extending portion 22 a of the horizontal reinforcing member 22 to the connecting plate 16. Thereafter, the tensile reinforcement member 24 is welded to the joint plate 21 provided on the vertical reinforcement member 20 located on the inner peripheral side in the tank 10 and stretched in the horizontal direction. In this way, the reinforcing structure of the tank 10 can be constructed.

以上の第1実施形態によって発揮される作用及び効果を以下にまとめて記載する。
・ 本実施形態のタンク10の補強構造では、前記垂直補強材20と、該垂直補強材20に連結される水平補強材22と、斜め補強材25とよりトラス構造体26が構成され、該トラス構造体26が前記側板13とは別体で独立して構成されている。このため、トラス構造体26を予めタンク10外でタンク10の制約を受けることなく、速やかに構築した後、タンク10内に収容することができる。そして、該トラス構造体26から少なくとも一部の水平補強材22の延出部22aを側板13に溶接固定することができる。
The actions and effects exhibited by the above first embodiment will be collectively described below.
-In the reinforcement structure of the tank 10 of this embodiment, the truss structure body 26 is comprised from the said vertical reinforcement material 20, the horizontal reinforcement material 22 connected with this vertical reinforcement material 20, and the diagonal reinforcement material 25, and this truss The structure 26 is configured separately from the side plate 13 and independently. For this reason, the truss structure 26 can be housed in the tank 10 after it is quickly constructed without being restricted by the tank 10 outside the tank 10 in advance. Then, at least a part of the extended portion 22 a of the horizontal reinforcing member 22 can be welded and fixed to the side plate 13 from the truss structure body 26.

従って、タンク10の補強構造を構築するための作業が極めて容易で作業性に優れると共に、係る補強構造を短時間のうちに効率良く構築することができる。そして、トラス構造体26により、流体圧に基づく側板13の外側方への力を垂直補強材20及び水平補強材22のほかに斜め補強材25に分散させて受けることができ、側板13の外側方への変形を抑えることができるなどタンク10を強固に補強することができる。   Therefore, the work for constructing the reinforcement structure of the tank 10 is extremely easy and excellent in workability, and the reinforcement structure can be constructed efficiently in a short time. The truss structure body 26 can receive the outward force of the side plate 13 based on the fluid pressure while being distributed to the diagonal reinforcing material 25 in addition to the vertical reinforcing material 20 and the horizontal reinforcing material 22. The tank 10 can be strongly reinforced, for example, deformation to the direction can be suppressed.

・ 各パネル12の上端部にパネル12の厚さより幅広の繋ぎプレート16を接合し、該繋ぎプレート16上に水平補強材22の延出部22aを載せて溶接するように構成したことから、水平補強材22を側板13に簡単に接合することができる。   Since the connecting plate 16 wider than the thickness of the panel 12 is joined to the upper end of each panel 12 and the extending portion 22a of the horizontal reinforcing member 22 is mounted on the connecting plate 16 and welded, the horizontal The reinforcing material 22 can be easily joined to the side plate 13.

・ 上部位置と下部位置の水平補強材22間に中間水平補強材23を配設し、該中間水平補強材23及び垂直補強材20との交差部のジョイントプレート21と水平補強材22及び垂直補強材20との交差部のジョイントプレート21間に斜め補強材25を配置した。この場合、トラス構造体26を構成する三角形をより小さく、密にすることができ、タンク10を一層強固に補強することができる。   An intermediate horizontal reinforcing member 23 is disposed between the horizontal reinforcing member 22 at the upper position and the lower position, and the joint plate 21, the horizontal reinforcing member 22, and the vertical reinforcing member at the intersection of the intermediate horizontal reinforcing member 23 and the vertical reinforcing member 20. An oblique reinforcing material 25 is disposed between the joint plates 21 at the intersections with the material 20. In this case, the triangles constituting the truss structure 26 can be made smaller and denser, and the tank 10 can be reinforced more firmly.

・ 中間水平補強材23及び垂直補強材20の交差部のジョイントプレート21から中間水平補強材23の内方への延長線上に引張補強材24を配置した。そのため、側板13を内方へ保持する力が増し、流体圧による側板13の外側方への変形をさらに抑制することができる。   The tensile reinforcement member 24 is disposed on an extension line from the joint plate 21 at the intersection of the intermediate horizontal reinforcement member 23 and the vertical reinforcement member 20 to the inside of the intermediate horizontal reinforcement member 23. For this reason, the force for holding the side plate 13 inward increases, and deformation of the side plate 13 toward the outside due to fluid pressure can be further suppressed.

・ 垂直補強材20の水平補強材22又は中間水平補強材23との交差部には、水平補強材22、中間水平補強材23又は斜め補強材25が接合されるジョイントプレート21を接合固定した。従って、垂直補強材20に接合された面積の広いジョイントプレート21に対して水平補強材22、中間水平補強材23又は斜め補強材25を簡単に溶接することができ、接合を容易かつ速やかに行うことができる。   A joint plate 21 to which the horizontal reinforcing member 22, the intermediate horizontal reinforcing member 23, or the diagonal reinforcing member 25 is bonded is fixed to the intersection of the vertical reinforcing member 20 with the horizontal reinforcing member 22 or the intermediate horizontal reinforcing member 23. Accordingly, the horizontal reinforcing member 22, the intermediate horizontal reinforcing member 23 or the diagonal reinforcing member 25 can be easily welded to the joint plate 21 having a large area joined to the vertical reinforcing member 20, and the joining is performed easily and quickly. be able to.

・ 垂直補強材20、水平補強材22、中間水平補強材23及び斜め補強材25を断面L型のアングル材で構成したことから、各補強材の強度を高めることができ、ひいてはタンク10の補強構造を強固なものにすることができる。   Since the vertical reinforcing member 20, the horizontal reinforcing member 22, the intermediate horizontal reinforcing member 23, and the diagonal reinforcing member 25 are made of angle members having an L-shaped cross section, the strength of each reinforcing member can be increased, and the tank 10 is reinforced. The structure can be made strong.

・ また、タンク10の補強構造の構築方法では、トラス構造体26をタンク10外で構築した後、該トラス構造体26をタンク10内に収容し、水平補強材22の延出部22aを側板13に連結するものである。このため、トラス構造体26を構成するための溶接等の作業をタンク10外でタンク10の制約を受けることなく容易に行うことができ、作業性に優れると共に、タンク10の補強構造を短時間で効率良く構築することができる。
(第2実施形態)
次に、本発明を具体化した第2実施形態について図10及び図11に基づいて説明する。なお、この第2実施形態では、主に第1実施形態と異なる部分について説明し、同一部分には同一の部材番号を付して説明を省略する。
In the method for constructing the reinforcing structure of the tank 10, after the truss structure 26 is constructed outside the tank 10, the truss structure 26 is accommodated in the tank 10, and the extending portion 22a of the horizontal reinforcing member 22 is disposed on the side plate. 13 is connected. For this reason, work such as welding for constituting the truss structure 26 can be easily performed outside the tank 10 without being restricted by the tank 10, and the workability is excellent, and the reinforcing structure of the tank 10 is shortened for a short time. Can be built efficiently.
(Second Embodiment)
Next, a second embodiment embodying the present invention will be described with reference to FIGS. In the second embodiment, parts different from those in the first embodiment will be mainly described, and the same parts will be denoted by the same member numbers and the description thereof will be omitted.

図10及び図11に示すように、水平補強材22は対向するパネル12間に架設され、平面から見て格子状に形成され、かつ上下2段に配設されている。この水平補強材22は最下段には配設されていない。タンク10外で構築されるトラス構造体26は、長い垂直補強材20aと短い垂直補強材20bとの間に4本の斜め補強材25が順に傾斜方向を変えてジョイントプレート21に接合されて構成されている。このトラス構造体26は、長い垂直補強材20a側がパネル12側になるように配設されることから、図10の左端部のトラス構造体26と右端部のトラス構造体26とは左右逆向きに示されている。   As shown in FIGS. 10 and 11, the horizontal reinforcing member 22 is installed between the opposing panels 12, is formed in a lattice shape when viewed from above, and is arranged in two upper and lower stages. The horizontal reinforcing material 22 is not disposed at the lowest level. The truss structure 26 constructed outside the tank 10 is constructed by joining four diagonal reinforcing members 25 in order to the joint plate 21 between the long vertical reinforcing member 20a and the short vertical reinforcing member 20b while changing the inclination direction. Has been. Since this truss structure 26 is disposed so that the long vertical reinforcing member 20a side is the panel 12 side, the left end truss structure 26 and the right end truss structure 26 in FIG. Is shown in

そして、このトラス構造体26は、図11の二点鎖線に示すように、タンク10内の格子状に配設された水平補強材22の近傍位置に降され、そこから該水平補強材22側へ移動される。このとき、トラス構造体26の垂直補強材20aは、パネル12に設けられた繋ぎプレート16にほぼ接触した状態にある。その状態で、トラス構造体26の各ジョイントプレート21に各水平補強材22が溶接されて接合される。   The truss structure 26 is dropped to a position near the horizontal reinforcing member 22 arranged in a lattice shape in the tank 10 as shown by a two-dot chain line in FIG. Moved to. At this time, the vertical reinforcing member 20 a of the truss structure 26 is in a state of being substantially in contact with the connecting plate 16 provided on the panel 12. In this state, the horizontal reinforcing members 22 are welded and joined to the joint plates 21 of the truss structure 26.

なお、トラス構造体26を形成する短い垂直補強材20bの下端部におけるジョイントプレート21の部分には、延出部22aを有する水平補強材22bが溶接され、その延出部22aの端部がパネル12の繋ぎプレート16上に載せられて溶接される。但し、図10の二点鎖線に示すように、短い垂直補強材20bがタンク10の底板11まで延びている場合には、上記水平補強材22bが省略される。また、図10の二点鎖線に示すように、最下段に水平補強材22が配設されている場合にも、上記水平補強材22bは省略される。   A horizontal reinforcing member 22b having an extending portion 22a is welded to the joint plate 21 at the lower end portion of the short vertical reinforcing member 20b forming the truss structure 26, and the end of the extending portion 22a is a panel. It is placed on the twelve connecting plates 16 and welded. However, when the short vertical reinforcing member 20b extends to the bottom plate 11 of the tank 10, as shown by a two-dot chain line in FIG. 10, the horizontal reinforcing member 22b is omitted. Further, as shown by a two-dot chain line in FIG. 10, the horizontal reinforcing member 22 b is also omitted when the horizontal reinforcing member 22 is disposed at the lowermost stage.

上記のように、この第2実施形態によれば、タンク10外で構築されるトラス構造体26が垂直補強材20a、20bと斜め補強材25とにより構成されていることから、タンク10外で構築されるトラス構造体26の構造を簡易化することができ、製作を容易にすることができる。加えて、水平補強材22がタンク10内の対向するパネル12間に架設されていることから、パネル12が倒れるのを防止できると共に、タンク10外で構築されたトラス構造体26をタンク10内に降ろして水平補強材22及びパネル12に接合すればよいため、タンク10の補強構造を容易に構築することができる。   As described above, according to the second embodiment, the truss structure 26 constructed outside the tank 10 is constituted by the vertical reinforcing members 20a and 20b and the diagonal reinforcing member 25. The structure of the truss structure 26 to be constructed can be simplified, and the manufacture can be facilitated. In addition, since the horizontal reinforcing member 22 is installed between the opposing panels 12 in the tank 10, the panel 12 can be prevented from falling down, and the truss structure 26 constructed outside the tank 10 can be disposed inside the tank 10. Therefore, the reinforcing structure of the tank 10 can be easily constructed.

なお、前記各実施形態を次のように変更して具体化することも可能である。
・ 図9に示すように、中間水平補強材23、該中間水平補強材23が取付けられるジョイントプレート21、さらに該ジョイントプレート21に取付けられる斜め補強材25を省略することができる。そして、これらの斜め補強材25に代えて、水平補強材22が取付けられているジョイントプレート21に斜め補強材25を溶接することができる。加えて、引張補強材24を省略することができる。
It should be noted that the embodiments described above can be modified and embodied as follows.
As shown in FIG. 9, the intermediate horizontal reinforcing member 23, the joint plate 21 to which the intermediate horizontal reinforcing member 23 is attached, and the oblique reinforcing member 25 attached to the joint plate 21 can be omitted. In place of these diagonal reinforcing members 25, the diagonal reinforcing members 25 can be welded to the joint plate 21 to which the horizontal reinforcing members 22 are attached. In addition, the tensile reinforcement 24 can be omitted.

・ 水平補強材22の延出部22aは、全ての水平補強材22に設ける必要はなく、少なくとも1つすなわち所望の数の水平補強材22に設けることができる。
・ トラス構造体26を構成する水平補強材22、中間水平補強材23及び斜め補強材25を取付けるためのジョイントプレート21を省略し、これらの水平補強材22、中間水平補強材23及び斜め補強材25を垂直補強材20に直接溶接することも可能である。
-The extension part 22a of the horizontal reinforcement 22 does not need to be provided in all the horizontal reinforcements 22, but can be provided in at least one, ie, a desired number of horizontal reinforcements 22.
The joint plate 21 for attaching the horizontal reinforcing member 22, the intermediate horizontal reinforcing member 23 and the diagonal reinforcing member 25 constituting the truss structure 26 is omitted, and the horizontal reinforcing member 22, the intermediate horizontal reinforcing member 23 and the diagonal reinforcing member are omitted. It is also possible to weld 25 directly to the vertical reinforcement 20.

・ タンク10の側板13は、パネル12を上下方向に2段又は4段以上に接合して構成することもできる。
・ 垂直補強材20、水平補強材22、中間水平補強材23及び斜め補強材25を構成するアングル材は、断面L型に限らず、断面凹状、断面H状等の形状であっても差し支えない。
The side plate 13 of the tank 10 can be configured by joining the panel 12 in two or more stages in the vertical direction.
The angle members constituting the vertical reinforcement member 20, the horizontal reinforcement member 22, the intermediate horizontal reinforcement member 23, and the diagonal reinforcement member 25 are not limited to the L-shaped cross section, and may have a concave shape, a H shape, or the like. .

・ ジョイントプレート21に対する水平補強材22、中間水平補強材23、斜め補強材25等の接合及び繋ぎプレート16に対する水平補強材22の延出部22aの接合は、溶接のほかに、ボルト、ナットによる締結、リベットによる固定等による方法であってもよい。   The joint of the horizontal reinforcing member 22, the intermediate horizontal reinforcing member 23, the diagonal reinforcing member 25 and the like to the joint plate 21 and the joining of the extending portion 22a of the horizontal reinforcing member 22 to the connecting plate 16 are performed by bolts and nuts in addition to welding. A method by fastening, fixing by rivets, or the like may be used.

・ 第1実施形態において、タンク10の内周側に位置する垂直補強材20の下端部、すなわち最下段のジョイントプレート21と底板11との間の垂直補強材20を省略することができる。   In the first embodiment, the lower end portion of the vertical reinforcing member 20 located on the inner peripheral side of the tank 10, that is, the vertical reinforcing member 20 between the lowermost joint plate 21 and the bottom plate 11 can be omitted.

次に、前記実施形態より把握できる技術的思想について以下に記載する。
〇 前記トラス構造体は側板から離間した位置にあることを特徴とする請求項1から請求項のいずれか1項に記載のタンクの補強構造。このように構成した場合、請求項1から請求項のいずれかに係る発明の効果に加えて、トラス構造体を構築した後タンク内に収容し、タンクの側板と連結する作業を容易に行うことができる。
Next, the technical idea that can be grasped from the embodiment will be described below.
The tank reinforcement structure according to any one of claims 1 to 3 , wherein the truss structure body is located at a position separated from the side plate. In such a case, in addition to the effects of the invention according to any one of claims 1 to 3 , after the truss structure is constructed, the truss structure is housed in the tank and is easily connected to the side plate of the tank. be able to.

〇 前記トラス構造体をタンク内に収容した後、パネルの端部に接合された繋ぎプレート上に、延出された水平補強材の延出部を載せて接合することを特徴とする請求項4に記載のタンクの補強構造の構築方法。このように構成した場合、請求項4に係る発明の効果に加えて、水平補強材をパネルに簡単に接合することができる。 After housing the 〇 said truss structure to the tank, according to claim 4 in bonded joint plates to the ends of the panels, characterized by bonding by placing the extending portion of the horizontal reinforcement that extends method for constructing a reinforcing structure of the tank according to. When comprised in this way, in addition to the effect of the invention which concerns on Claim 4 , a horizontal reinforcing material can be easily joined to a panel.

第1実施形態におけるタンクの補強構造を示す縦断面図。The longitudinal cross-sectional view which shows the reinforcement structure of the tank in 1st Embodiment. 水平補強材の延出部をタンクの側板に接合する状態を示す部分平断面図。The partial plane sectional view which shows the state which joins the extension part of a horizontal reinforcing material to the side plate of a tank. タンクの全体を模式的に示す平面図。The top view which shows the whole tank typically. 側板を形成するパネルを示す斜視図。The perspective view which shows the panel which forms a side plate. 垂直補強材に対する屋根板の取付構造を示す部分断面図。The fragmentary sectional view which shows the attachment structure of the roof board with respect to a vertical reinforcement. トラス構造体を構築した状態を示す縦断面図。The longitudinal cross-sectional view which shows the state which constructed | assembled the truss structure. 底板及び側板を有するタンクを示す縦断面図。The longitudinal cross-sectional view which shows the tank which has a baseplate and a side plate. 図7に示すタンク内に図6に示すトラス構造体を収容した状態を示す縦断面図。The longitudinal cross-sectional view which shows the state which accommodated the truss structure shown in FIG. 6 in the tank shown in FIG. 本発明の別例を示す図であって、中間水平補強材等を省略した状態のタンクの補強構造を示す縦断面図。It is a figure which shows another example of this invention, Comprising: The longitudinal cross-sectional view which shows the reinforcement structure of the tank of the state which abbreviate | omitted the intermediate | middle horizontal reinforcement material etc. 第2実施形態におけるタンクの補強構造の構築方法を示すための縦断面を示す説明図。Explanatory drawing which shows the longitudinal cross-section for showing the construction method of the reinforcement structure of the tank in 2nd Embodiment. 第2実施形態におけるタンクの全体を模式的に示す平面図。The top view which shows typically the whole tank in 2nd Embodiment.

符号の説明Explanation of symbols

10…タンク、11…底板、12…パネル、13…側板、14…屋根板、16…繋ぎプレート、20、20a、20b…垂直補強材、21…ジョイントプレート、22、22b…水平補強材、22a…延出部、23…中間水平補強材、24…引張補強材、25…斜め補強材、26…トラス構造体。   DESCRIPTION OF SYMBOLS 10 ... Tank, 11 ... Bottom plate, 12 ... Panel, 13 ... Side plate, 14 ... Roof plate, 16 ... Connecting plate, 20, 20a, 20b ... Vertical reinforcing material, 21 ... Joint plate, 22, 22b ... Horizontal reinforcing material, 22a ... Extension part, 23 ... Intermediate horizontal reinforcement, 24 ... Tensile reinforcement, 25 ... Diagonal reinforcement, 26 ... Truss structure.

Claims (4)

底板の周縁に複数のパネルを接合した側板を立設し、その上に屋根板を被せて流体を貯留するタンクを構成し、該タンクを補強するタンクの補強構造であって、
前記底板と屋根板との間に該屋根板を支持すべく立設された長い垂直補強材と、該垂直補強材より短い垂直補強材との間に斜め補強材が順に傾斜方向を変えて接合され、長い垂直補強材側がパネル側になるように構成されたトラス構造体が前記側板とは別体で形成されるとともに、平面から見て縦横に配置され、流体圧により側板の外側方への変形を防止する水平補強材が対向するパネル間に架設され、前記トラス構造体が水平補強材に連結されていることを特徴とするタンクの補強構造。
A side plate in which a plurality of panels are joined to the periphery of the bottom plate, and a tank for storing fluid by covering the roof plate on the side plate is configured, and a tank reinforcing structure for reinforcing the tank,
An oblique reinforcing material is joined to the bottom plate and the roof plate between the long vertical reinforcing material erected to support the roof plate and the vertical reinforcing material shorter than the vertical reinforcing material in order of the inclination direction. The truss structure configured so that the long vertical reinforcing material side is the panel side is formed separately from the side plate, and is arranged vertically and horizontally as viewed from the plane, and is applied to the outside of the side plate by fluid pressure. A tank reinforcing structure , wherein a horizontal reinforcing member for preventing deformation is installed between opposing panels, and the truss structure is connected to the horizontal reinforcing member .
前記水平補強材はトラス構造体の垂直補強材と斜め補強材との交差部を通る上下複数位置に配設され、最下段の交差部には前記水平補強材が配設されず、その交差部より外方には延出部を有する水平補強材が配設され、前記延出部がパネルに接合されていることを特徴とする請求項1に記載のタンクの補強構造 The horizontal reinforcing members are arranged at a plurality of upper and lower positions passing through the intersecting portion of the vertical reinforcing member and the oblique reinforcing member of the truss structure, and the horizontal reinforcing member is not disposed at the lowermost intersecting portion. 2. The tank reinforcing structure according to claim 1 , wherein a horizontal reinforcing material having an extending portion is disposed further outward, and the extending portion is joined to a panel . 前記垂直補強材と斜め補強材との交差部には、水平補強材が接合されるジョイントプレートが接合固定されていることを特徴とする請求項1又は請求項2に記載のタンクの補強構造。3. The tank reinforcing structure according to claim 1, wherein a joint plate to which a horizontal reinforcing material is bonded is bonded and fixed at an intersection between the vertical reinforcing material and the diagonal reinforcing material. 請求項1から請求項3のいずれか1項に記載のタンクの補強構造を構築する方法であって、前記トラス構造体をタンク外で構築した後、該トラス構造体をタンク内に収容し、トラス構造体を水平補強材に連結することを特徴とするタンクの補強構造の構築方法。A method for constructing a tank reinforcing structure according to any one of claims 1 to 3, wherein after the truss structure is constructed outside the tank, the truss structure is accommodated in the tank, A method for constructing a reinforcing structure for a tank, wherein the truss structure is connected to a horizontal reinforcing material.
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