JP5127690B2 - Fiber and non-woven fabric - Google Patents
Fiber and non-woven fabric Download PDFInfo
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Description
本発明は、初期親水性および耐久親水性に優れる繊維及びかかる繊維を含む不織布に関する。 The present invention relates to a fiber excellent in initial hydrophilicity and durable hydrophilicity and a nonwoven fabric including such a fiber.
ポリプロピレン不織布は通気性、柔軟性、軽量性に優れることから各種用途に幅広く用いられている。そのため、不織布には、その用途に応じた各種の特性が求められるとともに、その特性の向上が要求されている。
一方、ポリプロピレン不織布は、本質的に疎水性であるので、紙おむつ、生理用ナプキン等の衛生材料のトップシート、ワイパーなどに使用するには、親水処理することが必須である。
Polypropylene nonwoven fabrics are widely used in various applications because of their excellent breathability, flexibility and lightness. For this reason, the nonwoven fabric is required to have various properties according to its use and to improve the properties.
On the other hand, since a polypropylene nonwoven fabric is essentially hydrophobic, it is essential to perform a hydrophilic treatment in order to use it as a top sheet of sanitary materials such as disposable diapers and sanitary napkins, wipers and the like.
ポリプロピレン不織布を親水化する方法としては、複数の非イオン界面活性剤を含む処理剤で、ポリプロピレン不織布の表面を処理する方法(例えば、特許文献1;特開2007−107131号公報、特許文献2;特開2003−52752号公報)、界面活性剤を混入したスパンボンド不織布を少なくとも30秒以上加熱処理する方法(特許文献3;特開昭63−211350号公報)、あるいは複合繊維の鞘部に界面活性剤を含有させる方法(特許文献4:特開平2−221448号公報)等、幾多の方法が提案されている。 As a method of hydrophilizing a polypropylene nonwoven fabric, a method of treating the surface of the polypropylene nonwoven fabric with a treatment agent containing a plurality of nonionic surfactants (for example, Patent Document 1; JP 2007-107131 A, Patent Document 2; JP 2003-52752 A), a method of heat-treating a spunbonded nonwoven fabric mixed with a surfactant for at least 30 seconds (Patent Document 3; JP 63-21350 A), or an interface on the sheath of a composite fiber A number of methods have been proposed, such as a method of containing an activator (Patent Document 4: JP-A-2-221448).
しかしながら、ポリプロピレン不織布の表面を界面活性剤で処理する方法は、初期親水性は優れるものの、界面活性剤が流出し易く、繰り返し使用した場合に親水性が低下する虞あり、ポリプロピレン不織布に界面活性剤を練り込む方法は、親水性の発現に時間がかかり、初期親水性に劣る虞がある。特に、プロピレン単独重合体からなる不織布は、親水性の発現に長時間を要し、しかも不織布を他の部材と積層するために、熱処理した場合は親水性の回復に数日間を要することから、紙おむつ、生理用ナプキン等の衛生材料のトップシートに使用するには、更なる親水性の改良が望まれている。 However, the method of treating the surface of the polypropylene nonwoven fabric with the surfactant is excellent in initial hydrophilicity, but the surfactant is likely to flow out, and there is a possibility that the hydrophilicity is lowered when repeatedly used. In the method of kneading, the development of hydrophilicity takes time, and there is a possibility that the initial hydrophilicity is inferior. In particular, a non-woven fabric made of a propylene homopolymer requires a long time for the expression of hydrophilicity, and in order to laminate the non-woven fabric with other members, it takes several days to recover the hydrophilicity when heat treated. Further improvement in hydrophilicity is desired for use in top sheets of sanitary materials such as disposable diapers and sanitary napkins.
本発明者らは、不織布の製造後短時間に親水性(初期親水性)が発現し、しかも、不織布を熱処理しても短時間に親水性が回復(耐久親水性)するという、初期親水性および耐久親水性が共に優れるポリプロピレン不織布に好適な繊維及び不織布を開発することを目的とし、種々検討した結果、プロピレン系重合体として、エチレン・α−オレフィンランダム共重合体を用い、しかも、界面活性剤として特定の非イオン系界面活性剤を含む混合物を添加・混合することにより、本発明の目的を達成し得ることを見出した。 The inventors of the present invention show that hydrophilicity (initial hydrophilicity) develops in a short time after the production of the nonwoven fabric, and that the hydrophilicity is restored (durable hydrophilicity) in a short time even if the nonwoven fabric is heat-treated. As a result of various studies aimed at developing fibers and nonwoven fabrics suitable for polypropylene nonwoven fabrics that are both excellent in durability and hydrophilic properties, ethylene / α-olefin random copolymers were used as the propylene-based polymer, and surface activity was also achieved. It has been found that the object of the present invention can be achieved by adding and mixing a mixture containing a specific nonionic surfactant as an agent.
本発明は、
(1)融点(Tm)が125〜155℃の範囲にあるプロピレン・α−オレフィンランダム共重合体100重量部に対して、下記のA成分、B成分及びC成分を含有する非イオン系界面活性剤混合物を0.5〜5重量部含むプロピレン共重合体組成物からなる繊維及び当該繊維を含む不織布。
A成分:ポリオキシエチレンアルキルエーテル
B成分:ポリオキシエチレンアルキルアミド
C成分:グリセリンモノ脂肪酸エステル
及び、
(2)芯部が融点(Tm)が125〜155℃の範囲にあるプロピレン・α−オレフィンランダム共重合体、および下記のA成分、B成分及びC成分を含有する非イオン系界面活性剤混合物を含むプロピレン共重合体組成物、鞘部が融点(Tm)が125〜155℃の範囲にあるプロピレン・α−オレフィンランダム共重合体からなる芯鞘複合繊維であり、当該芯鞘構造複合繊維全体に含まれるプロピレン・α−オレフィンランダム共重合体合計100重量部に対して、非イオン系界面活性剤混合物を0.5〜5重量部含む繊維及び当該繊維を含む不織布。
A成分:ポリオキシエチレンアルキルエーテル
B成分:ポリオキシエチレンアルキルアミド
C成分:グリセリンモノ脂肪酸エステル
を提供するものである。
The present invention
(1) Nonionic surface activity containing the following A component, B component and C component with respect to 100 parts by weight of a propylene / α-olefin random copolymer having a melting point (Tm) in the range of 125 to 155 ° C. A fiber comprising a propylene copolymer composition containing 0.5 to 5 parts by weight of the agent mixture and a nonwoven fabric containing the fiber.
Component A: Polyoxyethylene alkyl ether Component B: Polyoxyethylene alkylamide Component C: Glycerin monofatty acid ester and
(2) Propylene / α-olefin random copolymer having a core melting point (Tm) in the range of 125 to 155 ° C., and a nonionic surfactant mixture containing the following components A, B and C A core-sheath composite fiber comprising a propylene / α-olefin random copolymer whose sheath has a melting point (Tm) in the range of 125 to 155 ° C., and the core-sheath structure composite fiber as a whole A non-ionic surfactant mixture containing 0.5 to 5 parts by weight of a non-ionic surfactant mixture and 100% by weight of the propylene / α-olefin random copolymer in total, and a non-woven fabric containing the fiber.
Component A: Polyoxyethylene alkyl ether Component B: Polyoxyethylene alkylamide Component C: A glycerin monofatty acid ester is provided.
本発明の繊維及び当該繊維を含む不織布は、製造後の親水性の発現時間が3時間以下と極めて短く、しかも、80℃で2時間熱処理した後も、直ちに親水性が回復し、初期親水性および耐久親水性が共に優れる。 The fiber of the present invention and the nonwoven fabric containing the fiber have a very short hydrophilic expression time of 3 hours or less after production, and the hydrophilicity immediately recovers even after heat treatment at 80 ° C. for 2 hours. And excellent durability and hydrophilicity.
また、製造時の環境衛生の点より、本発明の芯鞘複合繊維及び当該繊維を含む不織布は、上記特徴に加え、繊維を製造する際に、押出された溶融樹脂繊維表面からの非イオン系界面活性剤の蒸発が抑制される、発煙等が少ないという特徴を有している。 In addition to the above characteristics, the core-sheath composite fiber of the present invention and the non-woven fabric containing the fiber are non-ionic from the surface of the extruded molten resin fiber when the fiber is manufactured in terms of environmental hygiene at the time of manufacture. It has the feature that the evaporation of the surfactant is suppressed, and the generation of smoke and the like is small.
<プロピレン・α−オレフィンランダム共重合体>
本発明の繊維および当該繊維を含む不織布を形成するプロピレン・α−オレフィンランダム共重合体は、融点(Tm)が125〜155℃、好ましくは130〜147℃の範囲にあるプロピレンと少量のエチレン、1−ブテン、1−ペンテン、1−ヘキセン、1−オクテン、4−メチル−1−ペンテン等の炭素数2以上、好ましくは2〜8の1種または2種以上のα−オレフィンとの共重合体、好ましくはランダム共重合体である。プロピレン・α−オレフィンランダム共重合体におけるα−オレフィンの含有量は、融点(Tm)が上記範囲にある限り、特に限定はされないが、通常1〜10モル%の範囲にある。
<Propylene / α-olefin random copolymer>
The propylene / α-olefin random copolymer forming the fiber of the present invention and the nonwoven fabric containing the fiber has a melting point (Tm) of 125 to 155 ° C., preferably 130 to 147 ° C., and a small amount of ethylene, Copolymerization with 1-butene, 1-pentene, 1-hexene, 1-octene, 4-methyl-1-pentene or the like, preferably 2-8, one or more α-olefins A polymer, preferably a random copolymer. The α-olefin content in the propylene / α-olefin random copolymer is not particularly limited as long as the melting point (Tm) is in the above range, but is usually in the range of 1 to 10 mol%.
本発明に係るプロピレン・α−オレフィンランダム共重合体は、通常、メルトフローレート(MFR)(ASTM D−1238、230℃、荷重2160g)が20〜100g/10分、好ましくは40〜80g/10分の範囲にある。MFRが20g/10分未満のプロピレン・α−オレフィンランダム共重合体は、溶融粘度が高く紡糸性に劣る虞があり、一方、100g/10分を超えるプロピレン・α−オレフィンランダム共重合体は、得られる繊維及び当該繊維を含む不織布の引張強度等が劣る虞がある。 The propylene / α-olefin random copolymer according to the present invention usually has a melt flow rate (MFR) (ASTM D-1238, 230 ° C., load 2160 g) of 20 to 100 g / 10 minutes, preferably 40 to 80 g / 10. In the range of minutes. A propylene / α-olefin random copolymer having an MFR of less than 20 g / 10 minutes may have a high melt viscosity and poor spinnability, while a propylene / α-olefin random copolymer having an MFR of more than 100 g / 10 minutes is There exists a possibility that the tensile strength etc. of the fiber obtained and the nonwoven fabric containing the said fiber may be inferior.
融点(Tm)が155℃を超えるプロピレン重合体は、後述の非イオン系界面活性剤混合物を添加しても、得られる繊維および当該繊維を含む不織布は初期親水性および耐久親水性が劣る。一方、融点(Tm)が125℃未満のプロピレン共重合体は、後述の非イオン系界面活性剤混合物を添加すると得られる繊維及び当該繊維を含む不織布の初期親水性および耐久親水性は優れるものの、成形加工性や機械強度が劣る。 A propylene polymer having a melting point (Tm) exceeding 155 ° C. is inferior in initial hydrophilicity and durable hydrophilicity to the resulting fiber and the nonwoven fabric containing the fiber even when a nonionic surfactant mixture described later is added. On the other hand, a propylene copolymer having a melting point (Tm) of less than 125 ° C. is excellent in initial hydrophilicity and durable hydrophilicity of fibers obtained by adding a nonionic surfactant mixture described later and a nonwoven fabric containing the fibers, Formability and mechanical strength are inferior.
本発明に係るプロピレン・α−オレフィンランダム共重合体の融点(Tm)は、示差走査熱量計(DSC)を用い、昇温速度;10℃/分で昇温したときの融解吸熱曲線の極値を与える温度より50℃程度高い温度まで昇温して、この温度で10分間保持した後、降温速度;10℃/分で30℃まで冷却し、再度、昇温速度;10℃/分で所定の温度まで昇温したときの融解曲線を測定し、かかる融解曲線から、ASTM D3418の方法に倣い、融解吸熱曲線の極値を与える温度(Tp)を求め、かかるピーク温度の吸熱ピークを融点(Tm)とした。 The melting point (Tm) of the propylene / α-olefin random copolymer according to the present invention is the extreme value of the melting endothermic curve when the temperature is increased at a rate of temperature increase of 10 ° C./min using a differential scanning calorimeter (DSC). The temperature is raised to a temperature about 50 ° C. higher than the temperature at which the temperature is given, and is kept at this temperature for 10 minutes. The melting curve is measured when the temperature is raised to the above temperature, and the temperature (Tp) giving the extreme value of the melting endothermic curve is obtained from the melting curve according to the method of ASTM D3418, and the endothermic peak of the peak temperature is determined as the melting point ( Tm).
<非イオン系界面活性剤混合物>
本発明に係る非イオン系界面活性剤混合物は、A成分としてポリオキシエチレンアルキルエーテル、B成分としてポリオキシエチレンアルキルアミド、及びC成分としてグリセリンモノ脂肪酸エステルを含む。本発明に係る非イオン系界面活性剤混合物は、A成分、B成分及びC成分を含む限り、特に限定はされないが、通常、A成分を30〜60重量%、B成分を20〜50重量%、及びC成分を20〜50重量%〔A成分+B成分+C成分=100重量%〕の範囲で含む。
<Nonionic surfactant mixture>
The nonionic surfactant mixture according to the present invention contains polyoxyethylene alkyl ether as the A component, polyoxyethylene alkylamide as the B component, and glycerin monofatty acid ester as the C component. The nonionic surfactant mixture according to the present invention is not particularly limited as long as it contains the A component, the B component, and the C component. Usually, the A component is 30 to 60% by weight, and the B component is 20 to 50% by weight. And C component in a range of 20 to 50 wt% [A component + B component + C component = 100 wt%].
<A成分>
本発明に係る非イオン系界面活性剤混合物に含まれるA成分は、ポリオキシエチレンアルキルエーテルであり、通常、AEと呼称されている脂肪族アルコールのエチレンオキサイド付加物である。本発明に係るポリオキシエチレンアルキルエーテルは、好ましくは、下記一般式(1)で表される化合物である。
R−O−(CH2CH2O)x−H 式(1)
(式中、Rは炭素数12〜30の直鎖飽和炭化水素基を示し;xは1〜20の整数である)
<A component>
The component A contained in the nonionic surfactant mixture according to the present invention is polyoxyethylene alkyl ether, and is usually an ethylene oxide adduct of an aliphatic alcohol called AE. The polyoxyethylene alkyl ether according to the present invention is preferably a compound represented by the following general formula (1).
R—O— (CH 2 CH 2 O) x —H Formula (1)
(In the formula, R represents a linear saturated hydrocarbon group having 12 to 30 carbon atoms; x is an integer of 1 to 20)
<B成分>
本発明に係る非イオン系界面活性剤混合物に含まれるB成分は、ポリオキシエチレンアルキルアミドである。本発明に係るポリオキシエチレンアルキルアミドは、好ましくは、下記一般式(2)で表される化合物である。
R1CON−(CH2CH2O)y−H 式(2)
(CH2CH2O)z−H
(式中、R1は炭素数16〜18の直鎖飽和炭化水素基を示し;y及びzは、それぞれ同一であっても、異なっていてもよい1以上の整数であり、x+yは5以上10以下である。)
<B component>
The B component contained in the nonionic surfactant mixture according to the present invention is polyoxyethylene alkylamide. The polyoxyethylene alkylamide according to the present invention is preferably a compound represented by the following general formula (2).
R 1 CON- (CH 2 CH 2 O) y -H Formula (2)
(CH 2 CH 2 O) z -H
(In the formula, R 1 represents a linear saturated hydrocarbon group having 16 to 18 carbon atoms; y and z are each an integer of 1 or more which may be the same or different, and x + y is 5 or more. 10 or less.)
<C成分>
本発明に係る非イオン系界面活性剤混合物に含まれるC成分は、グリセリンモノ脂肪酸エステルある。本発明に係るグリセリンモノ脂肪酸エステルは、好ましくは直鎖飽和脂肪酸の炭素数が16〜18のグリセリンモノ脂肪酸エステルである。
<C component>
The C component contained in the nonionic surfactant mixture according to the present invention is glycerin monofatty acid ester. The glycerin monofatty acid ester according to the present invention is preferably a glycerin monofatty acid ester having 16 to 18 carbon atoms of a linear saturated fatty acid.
本発明に係る非イオン系界面活性剤混合物には、本発明の目的を損なわない範囲で、脂肪酸のアルキレンオキサイド付加物、または脂肪酸アミドのアルキレンオキサオド付加物等の他の非イオン系界面活性剤を必要に応じて配合してもよい。 The nonionic surfactant mixture according to the present invention includes other nonionic surfactants such as an alkylene oxide adduct of a fatty acid or an alkylene oxide adduct of a fatty acid amide within the range not impairing the object of the present invention. You may mix | blend as needed.
<プロピレン共重合体組成物>
本発明の繊維および当該繊維を含む不織布を形成するプロピレン共重合体組成物は、前記プロピレン・α−オレフィンランダム共重合体100重量部に対して、前記非イオン系界面活性剤混合物を0.5〜5重量部、好ましくは1〜3重量部含む組成物である。
<Propylene copolymer composition>
The propylene copolymer composition forming the fiber of the present invention and the nonwoven fabric containing the fiber is 0.5 parts of the nonionic surfactant mixture with respect to 100 parts by weight of the propylene / α-olefin random copolymer. It is a composition containing -5 parts by weight, preferably 1-3 parts by weight.
非イオン系界面活性剤混合物の量が0.5重量部未満では、親水性が劣る。一方、上限は特に限定はされないが、5重量部を超えると、親水性が飽和するともに、得られる繊維及び当該繊維を含む不織布の表面に滲み出す界面活性剤の量が多くなり、成形加工性が低下する。 When the amount of the nonionic surfactant mixture is less than 0.5 parts by weight, the hydrophilicity is poor. On the other hand, the upper limit is not particularly limited, but when it exceeds 5 parts by weight, the hydrophilicity is saturated and the amount of the surfactant that exudes to the surface of the obtained fiber and the nonwoven fabric containing the fiber increases, and the molding processability Decreases.
本発明に係るプロピレン共重合体組成物を用意する場合は、前記非イオン系界面活性剤混合物を、5重量%を超える、例えば、10〜70重量%と高濃度に含むペレット状のマスターバッチとしておくと、繊維及び不織布の製造時に非イオン系界面活性剤混合物の添加および前記プロピレン・α−オレフィンランダム共重合体との混合が容易となるので好ましい。非イオン系界面活性剤混合物のマスターバッチに用いるプロピレン系重合体は、前記プロピレン・α−オレフィンランダム共重合体に限らず、プロピレンの単独重合体あるいは融点(Tm)が上記範囲外のプロピレン・α−オレフィンランダム共重合体を用いてもよい。かかるプロピレン系重合体は目的とする繊維及び当該繊維を含む不織布に応じて、MFRを適宜選択し得る。 When preparing the propylene copolymer composition according to the present invention, the nonionic surfactant mixture as a pellet-like masterbatch containing 5% by weight, for example, containing 10 to 70% by weight in a high concentration It is preferable to add a nonionic surfactant mixture and mix with the propylene / α-olefin random copolymer during the production of fibers and nonwoven fabrics. The propylene polymer used in the master batch of the nonionic surfactant mixture is not limited to the propylene / α-olefin random copolymer, but propylene homopolymer or propylene / α having a melting point (Tm) outside the above range. -An olefin random copolymer may be used. Such a propylene-based polymer can appropriately select MFR depending on the target fiber and the nonwoven fabric containing the fiber.
本発明に係るプロピレン共重合体組成物には、本発明の目的を損なわない範囲で、通常用いられる酸化防止剤、耐候安定剤、耐光安定剤、ブロッキング防止剤、滑剤、核剤、顔料等の添加剤或いはプロピレン単独重合体、エチレン系重合体等の他の重合体を必要に応じて配合することができる。 In the propylene copolymer composition according to the present invention, usually used antioxidants, weathering stabilizers, light stabilizers, antiblocking agents, lubricants, nucleating agents, pigments, etc., as long as the object of the present invention is not impaired. Additives or other polymers such as propylene homopolymers and ethylene polymers can be blended as required.
<繊維及び不織布>
本発明の繊維及び当該繊維を含む不織布は、前記プロピレン・α−オレフィンランダム共重合体と前記非イオン系界面活性剤混合物を含むプロピレン共重合体組成物の繊維及び当該繊維を含む不織布である。
<Fiber and non-woven fabric>
The fiber of this invention and the nonwoven fabric containing the said fiber are the nonwoven fabric containing the fiber of the propylene copolymer composition containing the said propylene alpha-olefin random copolymer and the said nonionic surfactant mixture, and the said fiber.
また、本発明の繊維及び当該繊維を含む不織布の別の一態様としては、芯部が前記プロピレン・α−オレフィンランダム共重合体と前記非イオン系界面活性剤混合物を含むプロピレン共重合体組成物を含み、鞘部が前記プロピレン・α−オレフィンランダム共重合体からなる芯鞘複合繊維及び当該複合繊維を含む不織布である。本発明の芯鞘複合繊維は、通常、芯部/鞘部の重量比が10/90〜50/50の範囲にある。前記非イオン系界面活性剤混合物を含むプロピレン共重合体組成物からなる芯部の割合が10未満の場合は、製造後の親水性の発現時間が長くなる虞がある。本発明の芯鞘複合繊維は、前記非イオン系界面活性剤混合物を含まない鞘部が繊維表面の大部分を覆う限り、同芯、偏芯のいずれでも良いが、製造時に前記非イオン系界面活性剤混合物の蒸発による発煙を抑制する場合は、同芯が好ましい。 Moreover, as another aspect of the fiber of this invention and the nonwoven fabric containing the said fiber, the propylene copolymer composition in which a core part contains the said propylene * alpha-olefin random copolymer and the said nonionic surfactant mixture. And a sheath is a core-sheath conjugate fiber made of the propylene / α-olefin random copolymer and a nonwoven fabric containing the conjugate fiber. The core-sheath conjugate fiber of the present invention usually has a core / sheath weight ratio in the range of 10/90 to 50/50. When the ratio of the core part which consists of a propylene copolymer composition containing the said nonionic surfactant mixture is less than 10, there exists a possibility that the hydrophilic expression time after manufacture may become long. The core-sheath conjugate fiber of the present invention may be either concentric or eccentric as long as the sheath part that does not contain the nonionic surfactant mixture covers most of the fiber surface. A concentric core is preferred when suppressing fuming due to evaporation of the activator mixture.
本発明の繊維及び当該繊維を含む不織布として、芯鞘複合繊維を用いる場合は、当該芯鞘複合繊維全体に含まれる前記プロピレン・α−オレフィンランダム共重合体100重量部に前記非イオン系界面活性剤混合物を0.5〜5重量部、好ましくは1〜3重量部の範囲で含む。したがって、芯部となる前記プロピレン・α−オレフィンランダム共重合体と前記非イオン系界面活性剤混合物を含む組成物に含まれる非イオン系界面活性剤混合物の量は、芯鞘複合繊維の芯部/鞘部の重量比(10/90〜50/50)に応じて、前記範囲に比べて多く含むことになる。 When using the core-sheath conjugate fiber as the fiber of the present invention and the nonwoven fabric containing the fiber, the nonionic surfactant is added to 100 parts by weight of the propylene / α-olefin random copolymer contained in the entire core-sheath conjugate fiber. The agent mixture is included in the range of 0.5 to 5 parts by weight, preferably 1 to 3 parts by weight. Therefore, the amount of the nonionic surfactant mixture contained in the composition containing the propylene / α-olefin random copolymer and the nonionic surfactant mixture to be the core is the core of the sheath-core composite fiber. Depending on the weight ratio of the sheath part (10/90 to 50/50), it will be contained more than the above range.
本発明の繊維は、通常、繊度が0.5〜5デニール、好ましくは0.5〜3デニールの範囲にある。本発明の繊維は短繊維であってもよいが、長繊維であることが、得られる不織布からの繊維の脱落等がないので好ましい。 The fiber of the present invention usually has a fineness of 0.5 to 5 denier, preferably 0.5 to 3 denier. Although the fiber of the present invention may be a short fiber, it is preferable that the fiber is a long fiber because the fiber does not fall off from the resulting nonwoven fabric.
本発明の不織布は、通常、目付が3〜100g/m2、好ましくは7〜60g/m2の範囲にある。本発明の不織布は、長繊維不織布であれば繊維の脱落等がないので好ましい。
本発明の不織布は、用途により、種々公知の交絡方法、例えば、ニードルパンチ、ウォータージェット、超音波等の手段を用いる方法、あるいはエンボスロールを用いる熱エンボス加工またはホットエアースルーを用いることにより一部熱融着する方法により交絡しておいてもよい。かかる交絡方法は単独でも複数の交絡方法を組み合わせて用いてもよい。
The nonwoven fabric of the present invention usually has a basis weight of 3 to 100 g / m 2 , preferably 7 to 60 g / m 2 . The non-woven fabric of the present invention is preferably a long-fiber non-woven fabric because there is no loss of fibers.
The nonwoven fabric of the present invention is partially used by various known entanglement methods, for example, a method using means such as needle punching, water jet, and ultrasonic waves, or hot embossing using an embossing roll or hot air through. It may be entangled by a method of heat fusion. Such entanglement methods may be used alone or in combination with a plurality of entanglement methods.
熱エンボス加工により熱融着する場合は、通常、エンボス面積率が5〜30%、好ましくは5〜20%の範囲にある。刻印形状は、円、楕円、長円、正方、菱、長方、四角やそれら形状を基本とする連続した形が例示される。 When heat-sealing by hot embossing, the embossed area ratio is usually in the range of 5 to 30%, preferably 5 to 20%. Examples of the stamped shape include a circle, an ellipse, an ellipse, a square, a rhombus, a rectangle, a square, and a continuous shape based on these shapes.
本発明の不織布は、種々用途により、単独でも他の層と積層して用いてもよい。
本発明の不織布と積層される他の層は、具体的には、例えば、編布、織布、不織布、フィルム等を挙げることができる。本発明の不織布と他の層を積層する(貼り合せる)場合は、熱エンボス加工、超音波融着等の熱融着法、ニードルパンチ、ウォータージェット等の機械的交絡法、ホットメルト接着剤、ウレタン系接着剤等の接着剤による方法、押出しラミネート等をはじめ、種々公知の方法を採り得る。本発明の不織布は、ホットメルト接着剤や押出しラミネート等、高温物質と接触する工程を経た後も、短時間に親水性が回復するので、製品の品質管理上、利便性が高い。
The nonwoven fabric of the present invention may be used alone or laminated with other layers depending on various applications.
Specifically, the other layer laminated | stacked with the nonwoven fabric of this invention can mention a knitted fabric, a woven fabric, a nonwoven fabric, a film etc., for example. When laminating (bonding) the nonwoven fabric of the present invention and other layers, thermal embossing, thermal fusion methods such as ultrasonic fusion, mechanical entanglement methods such as needle punch and water jet, hot melt adhesive, Various known methods such as a method using an adhesive such as a urethane-based adhesive, extrusion lamination, and the like can be adopted. The non-woven fabric of the present invention is highly convenient in terms of product quality control because the hydrophilicity is restored in a short time even after a process of contacting with a high-temperature substance such as a hot-melt adhesive or an extrusion laminate.
本発明の不織布と積層される不織布としては、他のスパンボンド不織布、メルトブロー不織布、湿式不織布、乾式不織布、乾式パルプ不織布、フラッシュ紡糸不織布、開繊不織布等、種々公知の不織布を挙げることができる。 Examples of the nonwoven fabric laminated with the nonwoven fabric of the present invention include other known nonwoven fabrics such as other spunbond nonwoven fabrics, melt blown nonwoven fabrics, wet nonwoven fabrics, dry nonwoven fabrics, dry pulp nonwoven fabrics, flash spun nonwoven fabrics, and spread nonwoven fabrics.
かかる不織布を構成する材料としては、種々公知の熱可塑性樹脂、例えば、エチレン、プロピレン、1−ブテン、1−ヘキセン、4−メチル−1−ペンテンおよび1−オクテン等のα−オレフィンの単独若しくは共重合体である高圧法低密度ポリエチレン、線状低密度ポリエチレン(所謂LLDPE)、高密度ポリエチレン、ポリプロピレン、ポリプロピレンランダム共重合体、ポリ1−ブテン、ポリ4−メチル−1−ペンテン、エチレン・プロピレンランダム共重合体、エチレン・1−ブテンランダム共重合体、プロピレン・1−ブテンランダム共重合体等のポリオレフィン、ポリエステル(ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート等)、ポリアミド(ナイロン−6、ナイロン−66、ポリメタキシレンアジパミド等)、ポリ塩化ビニル、ポリイミド、エチレン・酢酸ビニル共重合体、ポリアクリロニトリル、ポリカーボネート、ポリスチレン、アイオノマー、熱可塑性ポリウレタンあるいはこれらの混合物等を例示することができる。これらのうちでは、高圧法低密度ポリエチレン、線状低密度ポリエチレン(所謂LLDPE)、高密度ポリエチレン、ポリプロピレン、ポリプロピレンランダム共重合体、ポリエチレンテレフタレート、ポリアミド等が好ましい。 Examples of the material constituting such a nonwoven fabric include various known thermoplastic resins such as ethylene, propylene, 1-butene, 1-hexene, 4-methyl-1-pentene, and 1-octene. High pressure low density polyethylene, linear low density polyethylene (so-called LLDPE), high density polyethylene, polypropylene, polypropylene random copolymer, poly 1-butene, poly 4-methyl-1-pentene, ethylene / propylene random Polyolefin such as copolymer, ethylene / 1-butene random copolymer, propylene / 1-butene random copolymer, polyester (polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, etc.), polyamide (nylon-6, nylon- 66, poly Data xylene adipamide, etc.), polyvinyl chloride, polyimide, ethylene-vinyl acetate copolymer, polyacrylonitrile, polycarbonate can be exemplified polystyrene, ionomers, thermoplastic polyurethane, or mixtures thereof. Among these, high pressure method low density polyethylene, linear low density polyethylene (so-called LLDPE), high density polyethylene, polypropylene, polypropylene random copolymer, polyethylene terephthalate, polyamide and the like are preferable.
本発明の不織布と積層される他のスパンボンド不織布として、捲縮繊維より成る不織布を用いると、得られる積層体は、柔軟性、嵩高性、および触感に優れる。また、熱可塑性樹脂および熱可塑性エラストマーそれぞれの長繊維の混合繊維より成る不織布を延伸加工したものを用いると、得られる積層体は、前記特徴に加えて、伸縮性に優れる。 When a nonwoven fabric made of crimped fibers is used as another spunbond nonwoven fabric laminated with the nonwoven fabric of the present invention, the resulting laminate is excellent in flexibility, bulkiness, and touch. Moreover, when the thing which extended | stretched the nonwoven fabric which consists of a mixed fiber of each thermoplastic resin and thermoplastic elastomer is used, in addition to the said characteristic, the laminated body obtained is excellent in a stretching property.
本発明の不織布を使い捨ておむつのトップシート、セカンドシートあるいは吸収体を包むシート(コアラップ)に用いる場合、非イオン系界面活性剤混合物を0.7〜3重量部、繊度を0.5〜3デニール、目付を7〜30g/m2の範囲とすることが好ましい。 When the nonwoven fabric of the present invention is used for a disposable diaper top sheet, a second sheet or a sheet (core wrap) for wrapping an absorbent body, 0.7 to 3 parts by weight of a nonionic surfactant mixture and a fineness of 0.5 to 3 denier The basis weight is preferably in the range of 7 to 30 g / m 2 .
また、本発明の不織布を吸収性物品の吸収体を含むシート(コアラップ)を用いる場合は、前記メルトブロー不織布と積層して用いてもよい。
本発明の不織布と積層されるフィルムとしては、本発明の不織布の特徴である親水性を生かす、通気性(透湿性)フィルムが好ましい。かかる通気性フィルムとしては、種々公知の通気性フィルム、例えば、透湿性を有するポリウレタン系エラストマー、ポリエステル系エラストマー、ポリアミド系エラストマー等の熱可塑性エラストマーからなるフィルム、無機あるいは有機微粒子を含む熱可塑性樹脂からなるフィルムを延伸して多孔化してなる多孔フィルム等を挙げることができる。多孔フィルムに用いる熱可塑性樹脂としては、高圧法低密度ポリエチレン、線状低密度ポリエチレン(所謂LLDPE)、高密度ポリエチレン、ポリプロピレン、ポリプロピレンランダム共重合体あるいはそれらの組成物等のポリオレフィンが好ましい。
Moreover, when using the sheet | seat (core wrap) containing the absorber of an absorbent article, you may laminate | stack and use the nonwoven fabric of this invention with the said melt blown nonwoven fabric.
The film laminated with the nonwoven fabric of the present invention is preferably a breathable (moisture permeable) film that takes advantage of the hydrophilicity that is characteristic of the nonwoven fabric of the present invention. Examples of such a breathable film include various known breathable films, for example, films made of thermoplastic elastomers such as moisture-permeable polyurethane elastomers, polyester elastomers, polyamide elastomers, and thermoplastic resins containing inorganic or organic fine particles. Examples thereof include a porous film formed by stretching a film to be porous. The thermoplastic resin used for the porous film is preferably a polyolefin such as high-pressure method low-density polyethylene, linear low-density polyethylene (so-called LLDPE), high-density polyethylene, polypropylene, polypropylene random copolymer, or a composition thereof.
<不織布の製造方法>
不織布の原料として短繊維を用いる場合は、種々公知の製造方法、例えば、湿式法あるいは乾式法(カード)により製造し得る。
<Nonwoven Fabric Manufacturing Method>
When short fibers are used as the raw material for the nonwoven fabric, they can be produced by various known production methods, for example, a wet method or a dry method (card).
<長繊維不織布の製造方法>
本発明の長繊維不織布は、種々公知の不織布の製造方法により製造し得るが、スパンボンド法により製造する方法が、生産性に優れる点で好ましい。
<Method for producing long-fiber nonwoven fabric>
The long-fiber nonwoven fabric of the present invention can be produced by various known methods for producing nonwoven fabrics, but the method produced by the spunbond method is preferred in terms of excellent productivity.
本発明の長繊維不織布をスパンボンド法により製造する場合は、プロピレン共重合体組成物の単繊維からなるスパンボンド不織布を製造する場合は1つの押出機で、芯鞘複合繊維からなるスパンボンド不織布を製造する場合は、芯部を形成する前記プロピレン・α−オレフィンランダム共重合体と前記非イオン系界面活性剤混合物を含むプロピレン共重合体組成物と、鞘部を形成する前記プロピレン・α−オレフィンランダム共重合体とを、それぞれ別個の押出機で180〜250℃、好ましくは190〜230℃で溶融し、(複合)紡糸ノズルを有する180〜250℃、好ましくは190〜230℃に設定した紡糸口金から0.4〜1.5 g/分、好ましく0.5〜0.8g/分の単孔吐出量で吐出させて、(複合)繊維を紡出し、紡出した(複合)繊維を10〜40℃、好ましくは20〜30℃の冷却用エアにより冷却するとともに、2000〜7000m/分、好ましく3000〜6000m/分の高速エアにより(複合)繊維を牽引細化して所定の繊度とし、捕集ベルト上に捕集して所定の厚さ(目付)に堆積させた後、ニードルパンチ、ウォータージェット、超音波等の手段を用いる方法、あるいはエンボスロールを用いる熱エンボス加工またはホットエアースルーを用いることにより一部熱融着する方法等の交絡方法で交絡することにより製造し得る。 When producing the long-fiber nonwoven fabric of the present invention by the spunbond method, when producing a spunbond nonwoven fabric composed of single fibers of the propylene copolymer composition, the spunbond nonwoven fabric composed of core-sheath composite fibers with one extruder. Is produced, the propylene / α-olefin random copolymer forming the core and the propylene copolymer composition containing the nonionic surfactant mixture, and the propylene / α- forming the sheath. The olefin random copolymer was melted at 180 to 250 ° C., preferably 190 to 230 ° C., in separate extruders, and set to 180 to 250 ° C., preferably 190 to 230 ° C. having a (composite) spinning nozzle. A (composite) fiber is spun and spun by discharging from the spinneret at a single hole discharge rate of 0.4 to 1.5 g / min, preferably 0.5 to 0.8 g / min. The (composite) fiber is cooled by cooling air at 10 to 40 ° C., preferably 20 to 30 ° C., and the (composite) fiber is pulled and thinned by high-speed air at 2000 to 7000 m / min, preferably 3000 to 6000 m / min. And then using a method such as needle punching, water jet, ultrasonic, etc., or hot embossing using an embossing roll. It can be manufactured by entanglement by an entanglement method such as a method of partially heat-sealing by using processing or hot air through.
以下、実施例に基づいて本発明をさらに具体的に説明するが、本発明はこれらの実施例に限定されるものではない。
なお、実施例および比較例における物性値等は、以下の方法により測定した。また、以下(1)繰り返し吸収率、(2)液流れ距離の測定では、人工尿として、表面張力が70+/−2mN/m塩化ナトリウムの水溶液(9g/リットル)を用いた。
EXAMPLES Hereinafter, although this invention is demonstrated further more concretely based on an Example, this invention is not limited to these Examples.
In addition, the physical-property value etc. in an Example and a comparative example were measured with the following method. Further, in the following measurement of (1) repeated absorption rate and (2) liquid flow distance, an aqueous solution (9 g / liter) having a surface tension of 70 +/− 2 mN / m sodium chloride was used as artificial urine.
また、(1)繰り返し吸収率、(2)液流れ距離の測定は、長繊維不織布を製造してから24時間経過後48時間以内(加熱処理なし)、および長繊維不織布を製造してから24時間以上経過した長繊維不織布を設定温度80℃で2時間加熱処理した後取り出して2時間以内(加熱処理あり)の2条件で測定した。 The measurement of (1) repeated absorption rate and (2) liquid flow distance is within 48 hours (no heat treatment) after 24 hours from the production of the long fiber nonwoven fabric, and 24 after the long fiber nonwoven fabric is produced. The long-fiber non-woven fabric that had passed for more than an hour was subjected to heat treatment at a set temperature of 80 ° C. for 2 hours and then taken out and measured under two conditions within 2 hours (with heat treatment).
(1)繰り返し吸収率
長繊維不織布より試料(50mm×200mm)を採取した。アドバンテック社製No.2濾紙を10枚重ね、その上に試料を水平に置いた。試料面より約10mmの高さからスポイトにて人工尿を1滴(約0.3ml)ずつ、20mm間隔で10箇所に静置し、2秒以内に吸収される液滴の数を測定した。これを3分おきに3回繰り返し、吸収された液滴の合計数を30で除し、繰り返し吸収率(%)とした。この数値が大きいほど、親水性が優れると評価した。
(1) Repeating absorption rate A sample (50 mm × 200 mm) was collected from the long fiber nonwoven fabric. No. made by Advantech Two 10 filter papers were stacked and the sample was placed horizontally on it. One drop (about 0.3 ml) of artificial urine was left at 10 points with a dropper from a height of about 10 mm above the sample surface, and the number of drops absorbed within 2 seconds was measured. This was repeated three times every 3 minutes, and the total number of absorbed liquid droplets was divided by 30 to obtain a repetition rate (%). It was evaluated that the larger this value, the better the hydrophilicity.
(2)液流れ距離
長繊維不織布より試料(50mm×200mm)を採取した。45度に傾斜させて固定した板上に、アドバンテック社製No.2濾紙を5枚重ねて置き、その上に試料を置いて、試料の長手方向の両端を前記濾紙と一緒に板上に固定した。試料面より約10mmの高さからスポイトにて人工尿を1滴(約0.3ml)落下させ、液滴の落下点から液滴が完全に吸収された点までの距離を計測し、液流れ距離(mm)とした。この数値が小さいほど、親水性が優れると評価した。
(2) Liquid flow distance A sample (50 mm x 200 mm) was collected from the long fiber nonwoven fabric. No. made by Advantech Co., Ltd. on a plate fixed at an angle of 45 degrees. Two pieces of two filter papers were placed on top of each other, a sample was placed thereon, and both ends in the longitudinal direction of the sample were fixed on the plate together with the filter paper. Drop one drop (about 0.3 ml) of artificial urine with a dropper from a height of about 10 mm above the sample surface, measure the distance from the drop point to the point where the drop is completely absorbed, and the liquid flow The distance (mm) was used. The smaller this value, the better the hydrophilicity.
(3)目付け(g/m2)
長繊維不織布の任意の位置から100mm×100mmの試料を10枚採取し、それぞれの質量(g)を測定した。それらの平均値を求め、1m2当りの質量に換算して目付け(g/m2)とした。
(3) Weight per unit (g / m 2 )
Ten samples of 100 mm × 100 mm were collected from an arbitrary position of the long fiber nonwoven fabric, and each mass (g) was measured. Their average values were obtained and converted to mass per 1 m 2 to obtain basis weight (g / m 2 ).
[実施例1]
A成分として、ポリオキシエチレン(5モル)ステアリルエーテル:50重量%、B成分としてポリオキシエチレン(10モル)ステアリルアミド:25%及びC成分としてグリセリンモノステアレート:25重量%を含む非イオン系界面活性剤混合物:20重量%、およびMFR:60g/10分のプロピレン単独重合体:80重量%に酸化防止剤(Ciba社製、商品名Irgafos 168)を0.05重量部加え、230℃で溶融混練して押出し、ペレット状のマスターバッチ(親水剤―1)を用意した。
[Example 1]
Nonionic system containing polyoxyethylene (5 mol) stearyl ether: 50% by weight as component A, polyoxyethylene (10 mol) stearyl amide: 25% as component B, and glycerin monostearate: 25% by weight as component C Surfactant mixture: 20% by weight, MFR: 60 g / 10 min propylene homopolymer: 80% by weight of an antioxidant (Ciba, trade name Irgafos 168) was added at 0.05 parts by weight, at 230 ° C. The mixture was melt-kneaded and extruded to prepare a pellet master batch (hydrophilic agent-1).
次いで、融点(Tm):142℃、MFR:60g/10分のプロピレン・エチレンランダム共重合体(PP−1)100重量部に対して、前記親水剤−1を8.1重量部加えて混合し、長繊維不織布製造用のプロピレン共重合体組成物(組成物−1)を用意した。 Next, 8.1 parts by weight of the hydrophilic agent-1 was added to 100 parts by weight of the propylene / ethylene random copolymer (PP-1) having a melting point (Tm): 142 ° C. and an MFR: 60 g / 10 min and mixed. And the propylene copolymer composition (composition-1) for long-fiber nonwoven fabric manufacture was prepared.
次いで、組成物−1をスパンボンド法により溶融紡糸し、長繊維を得た。このとき、紡糸ノズル出口より、親水剤−1に由来する白煙が発生した。紡糸に続いて、熱エンボス加工を行い、目付けが20g/m2の長繊維不織布を得た。次いで、刻印形状が菱形、エンボス面積率が18%、エンボス面積(刻印一つ当たりの面積)が0.41mm2のエンボスロールを用いて、エンボスロールおよび平滑ロールの温度を125℃、線圧力を60N/mmとして、熱エンボス加工した。長繊維不織布を製造してから24時間経過後、48時間以内に繰り返し吸収率、および液流れ距離を測定した(加熱処理なし)。また、製造してから24時間以上経過した長繊維不織布をオーブン(エスペック社製、タバイセイフティオーブン STS222)内の中央付近に吊り下げ、設定温度80℃で2時間加熱処理した後、取り出して2時間以内に同様の測定を行った(加熱処理あり)。結果を表1に示す。 Subsequently, composition-1 was melt-spun by a spunbond method to obtain long fibers. At this time, white smoke derived from the hydrophilic agent-1 was generated from the spinning nozzle outlet. Subsequent to spinning, hot embossing was performed to obtain a long fiber nonwoven fabric having a basis weight of 20 g / m 2 . Next, using an embossing roll with an engraved shape of rhombus, an embossed area ratio of 18%, and an embossed area (area per imprinted) of 0.41 mm 2 , the temperature of the embossing roll and the smooth roll was 125 ° C., and the linear pressure was Heat embossing was performed at 60 N / mm. After 24 hours from the production of the long fiber nonwoven fabric, the absorption rate and the liquid flow distance were measured repeatedly within 48 hours (no heat treatment). In addition, a long-fiber non-woven fabric that has passed 24 hours or more after production is hung near the center in an oven (Espec Corp., Tabai Safety Oven STS222), heat-treated at a set temperature of 80 ° C. for 2 hours, and then taken out for 2 hours. The same measurement was performed within (with heat treatment). The results are shown in Table 1.
[比較例1]
実施例1において、PP−1の代わりに融点:162℃、MFR:60g/10分のプロピレン単独重合体(PP−2)を用い、エンボスロールおよび平滑ロールの温度を133℃とする以外は、実施例1と同様にして長繊維不織布を得た。得られた長繊維不織布について、実施例1と同様の測定を行った。結果を表1に示す。
[Comparative Example 1]
In Example 1, a propylene homopolymer (PP-2) having a melting point of 162 ° C. and MFR of 60 g / 10 min was used instead of PP-1, and the temperature of the embossing roll and the smooth roll was 133 ° C. A long fiber nonwoven fabric was obtained in the same manner as in Example 1. About the obtained long fiber nonwoven fabric, the same measurement as Example 1 was performed. The results are shown in Table 1.
[実施例2]
実施例1において、PP−1:100重量部に対して親水剤−1を33.3重量部加えて混合し、長繊維不織布製造用のプロピレン共重合体組成物(組成物―2)とし、芯鞘型複合ノズルを用いて芯部を組成物−2、鞘部をPP−1、芯部/鞘部の重量比を30/70として複合溶融紡糸する以外は、実施例1と同様にして長繊維不織布を得た。このとき、紡糸ノズル出口で、白煙は発生しなかった。得られた長繊維不織布について、実施例1と同様の測定を行った。結果を表1に示す。
[Example 2]
In Example 1, 33.3 parts by weight of hydrophilic agent-1 was added to 100 parts by weight of PP-1 and mixed to obtain a propylene copolymer composition (composition-2) for producing a long-fiber nonwoven fabric. Except for composite melt spinning using a core-sheath type composite nozzle with the core as composition-2, the sheath as PP-1, and the core / sheath weight ratio as 30/70, the same as in Example 1. A long fiber nonwoven fabric was obtained. At this time, no white smoke was generated at the spinning nozzle outlet. About the obtained long fiber nonwoven fabric, the same measurement as Example 1 was performed. The results are shown in Table 1.
表1から、融点が162℃のプロピレン単独重合体(PP−2)に親水剤として(親水剤−1)を添加して得た長繊維不織布(比較例1)は、加熱処理の有無に関わらず、繰り返し吸収率が0%、液流れ距離試験では吸収せず、初期親水性および耐久親水性に劣ることが明らかである。
それに対して、融点(Tm)が142℃のプロピレン・エチレンランダム共重合体(PP−1)を用いた長繊維不織布(実施例1)は、加熱処理前の繰り返し吸収率が100%、液流れ距離が15mmと初期親水性に優れ、加熱処理した後も、繰り返し吸収率は100%を維持し、しかも液流れ距離の低下も見られず、耐久親水性に優れることが明らかである。
また、融点(Tm)が142℃のプロピレン・エチレンランダム共重合体(PP−1)に親水剤−1を添加した組成物−2を芯部に用い、鞘部にPP−1に親水剤を添加せずに得られた芯鞘複合長繊維からなる長繊維不織布(実施例2)は、加熱処理後の繰り返し吸収率が100%、および液流れ距離が短いのに加え、長繊維不織布の製造時の白煙発生を防止できるという特徴を有していることが明らかである。
From Table 1, the long-fiber non-woven fabric (Comparative Example 1) obtained by adding (Hydrophilic Agent-1) as a hydrophilic agent to a propylene homopolymer (PP-2) having a melting point of 162 ° C. is related to the presence or absence of heat treatment. It is clear that the repetitive absorption rate is 0%, the liquid flow distance test does not absorb, and the initial hydrophilicity and durability hydrophilicity are poor.
On the other hand, the long-fiber nonwoven fabric (Example 1) using the propylene / ethylene random copolymer (PP-1) having a melting point (Tm) of 142 ° C. has a repetitive absorption rate of 100% before the heat treatment, and the liquid flow. The distance is 15 mm, which is excellent in initial hydrophilicity, and even after heat treatment, the repetitive absorption rate is maintained at 100%, and the liquid flow distance is not decreased, and it is clear that the hydrophilicity is excellent.
Also, composition-2, in which hydrophilic agent-1 is added to propylene / ethylene random copolymer (PP-1) having a melting point (Tm) of 142 ° C., is used for the core portion, and the hydrophilic agent is added to PP-1 for the sheath portion. The long-fiber non-woven fabric (Example 2) composed of core-sheath composite long fibers obtained without addition has a 100% repeat absorption rate after heat treatment and a short liquid flow distance, and also produces a long-fiber non-woven fabric. It is clear that it has the feature that the generation of white smoke at the time can be prevented.
本発明の長繊維不織布は、初期親水性は勿論のこと耐久親水性にも優れるので、使い捨ておむつや生理用品等の吸収性物品のトップシート、セカンドシートあるいは吸収体を包むシート(コア・ラップ)として特に有用であり、医療用、衛生材用、包装材、産業資材などの用途に好適に用いられる。具体的用途として、シーツ、ペットシート、野菜等のつゆ吸収シート、肉・魚類のドリップシート、コーヒーフィルター、ガウン、おしぼり、パップ剤、作業着、ワイパー、ウェットティッシュ、ガーゼ、布巾、タオル、お尻拭き、トイレクリーナー、フローリングクリーナー、レンジクリーナー、化粧落とし、眼鏡拭き等が挙げられる。 The long fiber nonwoven fabric of the present invention is excellent not only in the initial hydrophilicity but also in the durable hydrophilicity. Therefore, the top sheet of the absorbent article such as disposable diapers and sanitary products, the second sheet or the sheet (core / wrap) that wraps the absorbent body It is particularly useful as a medical device, a sanitary material, a packaging material, an industrial material and the like. Specific applications include sheets, pet sheets, vegetable soup dipping sheets, meat and fish drip sheets, coffee filters, gowns, towels, poultices, work clothes, wipers, wet tissues, gauze, cloths, towels, buttocks Wipes, toilet cleaners, flooring cleaners, range cleaners, makeup removers, glasses wipes, and the like.
Claims (5)
A成分:ポリオキシエチレンアルキルエーテル
B成分:ポリオキシエチレンアルキルアミド
C成分:グリセリンモノ脂肪酸エステル A nonionic surfactant mixture containing the following A component, B component and C component with respect to 100 parts by weight of a propylene / α-olefin random copolymer having a melting point (Tm) in the range of 125 to 155 ° C. A fiber comprising a propylene copolymer composition containing 0.5 to 5 parts by weight.
Component A: Polyoxyethylene alkyl ether Component B: Polyoxyethylene alkylamide Component C: Glycerin monofatty acid ester
A成分:ポリオキシエチレンアルキルエーテル
B成分:ポリオキシエチレンアルキルアミド
C成分:グリセリンモノ脂肪酸エステル A propylene copolymer comprising a propylene / α-olefin random copolymer having a core having a melting point (Tm) in the range of 125 to 155 ° C. and a nonionic surfactant mixture containing the following components A, B and C: Polymer composition, core-sheath composite fiber comprising a propylene / α-olefin random copolymer having a sheath part having a melting point (Tm) in the range of 125 to 155 ° C., and propylene contained in the core-sheath composite fiber -The fiber which contains 0.5-5 weight part of nonionic surfactant mixtures with respect to a total of 100 weight part of (alpha) -olefin random copolymers.
Component A: Polyoxyethylene alkyl ether Component B: Polyoxyethylene alkylamide Component C: Glycerin monofatty acid ester
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| KR101581521B1 (en) * | 2011-04-27 | 2015-12-30 | 미쓰이 가가쿠 가부시키가이샤 | Fiber, non-woven fabric, and use thereof |
| CN102560904A (en) * | 2012-03-07 | 2012-07-11 | 厦门延江工贸有限公司 | Abnormal-shape filament non-woven fabric and manufacture technology thereof |
| CN102587041A (en) * | 2012-03-07 | 2012-07-18 | 厦门延江工贸有限公司 | Filament nonwoven fabric and production process thereof |
| JP6415402B2 (en) * | 2015-06-30 | 2018-10-31 | ユニ・チャーム株式会社 | Absorbent sheet |
| KR102006816B1 (en) * | 2018-01-26 | 2019-10-01 | 도레이첨단소재 주식회사 | Nonwoven fabric having an excellent hygroscopicity |
| JP7048150B2 (en) * | 2018-03-29 | 2022-04-05 | 三井化学株式会社 | Non-woven fabric |
| JP2021139079A (en) * | 2020-03-09 | 2021-09-16 | 花王株式会社 | Nonwoven fabric |
| JP2022154780A (en) * | 2021-03-30 | 2022-10-13 | ユニ・チャーム株式会社 | Composite sheet for absorbent article and for waist part of absorbent article |
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| JP2845755B2 (en) * | 1994-06-24 | 1999-01-13 | 日本製紙株式会社 | Aqueous resin composition |
| JP2003313724A (en) * | 2002-02-22 | 2003-11-06 | Sanyo Chem Ind Ltd | Polyolefin-based nonwoven fabric |
| US20050159067A1 (en) * | 2003-11-07 | 2005-07-21 | Mitsui Chemicals, Inc. | Hydrophilic nonwoven fabric |
| JP4331056B2 (en) * | 2004-06-09 | 2009-09-16 | 三井化学株式会社 | Hydrophilic conjugate fiber and hydrophilic nonwoven fabric comprising the fiber |
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