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JP5148963B2 - Continuous casting nozzle - Google Patents
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JP5148963B2 - Continuous casting nozzle - Google Patents

Continuous casting nozzle Download PDF

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JP5148963B2
JP5148963B2 JP2007262959A JP2007262959A JP5148963B2 JP 5148963 B2 JP5148963 B2 JP 5148963B2 JP 2007262959 A JP2007262959 A JP 2007262959A JP 2007262959 A JP2007262959 A JP 2007262959A JP 5148963 B2 JP5148963 B2 JP 5148963B2
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layer
refractory layer
inner hole
refractory
outer peripheral
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JP2009090319A (en
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勝美 森川
昭成 佐々木
有人 溝部
秀明 川邊
義隆 平岩
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Krosaki Harima Corp
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Krosaki Harima Corp
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Priority to PCT/JP2008/061928 priority patent/WO2009047936A1/en
Priority to AU2008310427A priority patent/AU2008310427B2/en
Priority to KR1020107009113A priority patent/KR101171367B1/en
Priority to EP08790791A priority patent/EP2198992B1/en
Priority to CN2008801107032A priority patent/CN101821037B/en
Priority to BRPI0819083A priority patent/BRPI0819083B1/en
Priority to CA2701848A priority patent/CA2701848C/en
Priority to US12/198,683 priority patent/US20090090481A1/en
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Description

本発明は、溶鋼等の溶融金属が通過する内孔を軸方向に有する管状耐火物構造体からなる連続鋳造用ノズルの損傷防止技術に関する。なお、本発明において「管状」とは、その軸方向に直角な方向の断面は円形状に限らず、楕円、多角形等を含む。   The present invention relates to a technique for preventing damage to a continuous casting nozzle made of a tubular refractory structure having an inner hole through which molten metal such as molten steel passes in the axial direction. In the present invention, “tubular” means that the cross section in the direction perpendicular to the axial direction is not limited to a circular shape but includes an ellipse, a polygon, and the like.

取鍋からタンディッシュに溶鋼を排出するロングノズルやタンディッシュから連続鋳造用モールドに溶融金属を注入する浸漬ノズルなどの連続鋳造用ノズルは、その軸方向中央付近に溶鋼が通過する内孔を有する管状耐火物構造体から構成されており、溶鋼が内孔を通過する際には内孔側と外周側で温度勾配が生じる。とくに溶鋼の排出・通過開始時には、内孔側又は外周側が急激に昇温されるので、その現象は顕著になる。   Continuous casting nozzles such as long nozzles that discharge molten steel from a ladle into a tundish and immersion nozzles that inject molten metal from a tundish into a continuous casting mold have an inner hole through which the molten steel passes in the vicinity of the center in the axial direction. It is composed of a tubular refractory structure, and when the molten steel passes through the inner hole, a temperature gradient is generated on the inner hole side and the outer peripheral side. In particular, when the molten steel starts to be discharged and passed, the inner hole side or the outer peripheral side is rapidly heated, and this phenomenon becomes remarkable.

このような温度勾配は、管状耐火物構造体を構成する耐火物が単層であるか複数層であるかにかかわらず耐火物の内部に応力の歪みを生じさせ、外周面部分の割れ等の破壊を生じる原因の一つになっており、温度勾配が大きいほどその危険性は高い。   Such a temperature gradient causes stress distortion inside the refractory regardless of whether the refractory constituting the tubular refractory structure is a single layer or a plurality of layers, and cracks in the outer peripheral surface portion, etc. This is one of the causes of destruction, and the greater the temperature gradient, the higher the risk.

このような熱応力に起因する破壊の対策としては、従来、連続鋳造用ノズル(管状耐火物構造体)を構成する耐火物に黒鉛を多量に含有させたり、熱膨張量の小さい溶融シリカなどを添加したりすることによって、耐火物の高熱伝導率化、低膨張化、かつ低弾性率化を図ることにより熱応力破壊を防止することが一般的である。しかし、一方で黒鉛や溶融シリカの増量は耐酸化性の低下や溶鋼成分との反応性が増すため、耐食性や耐摩耗性等の低下による耐用性低下を招く弊害がある。そこで、これまでは、耐熱衝撃性に優れた材質の耐火物を管状耐火物構造体の基礎部分とし、流速や乱れの大きい溶鋼流と接触することで摩耗等の影響が大きい内孔側には耐摩耗性の高い材質を必要最低限の厚みで設置し、溶鋼への浸漬部分などのスラグ等との化学的侵蝕の影響の大きい部位には耐食性に優れる材質を設置する等、部位毎の損傷形態に応じた適正材質をモザイク状に配設することで連続鋳造用ノズルの寿命延長を図ってきた。   As countermeasures against destruction caused by such thermal stress, conventionally, a refractory constituting a continuous casting nozzle (tubular refractory structure) contains a large amount of graphite, or fused silica having a small thermal expansion amount. In general, it is possible to prevent thermal stress failure by increasing the thermal conductivity, lowering the expansion, and lowering the elastic modulus of the refractory by adding them. However, on the other hand, increasing the amount of graphite or fused silica has a detrimental effect of reducing the durability due to a decrease in corrosion resistance, wear resistance, etc., due to a decrease in oxidation resistance and an increase in reactivity with molten steel components. So far, the refractory material with excellent thermal shock resistance has been used as the basic part of the tubular refractory structure. Damage to each part, for example, by installing a highly wear-resistant material with the minimum necessary thickness and installing a material with excellent corrosion resistance on the part that is affected by chemical erosion with slag, etc., immersed in molten steel The lifetime of the continuous casting nozzle has been extended by arranging appropriate materials according to the shape in a mosaic pattern.

しかし、近年の連続鋳造用ノズルへの高耐用化や安定鋳造、さらには溶鋼の清浄度の向上等の要求が高まる中で、これらの要求に応じる形で、とくに連続鋳造用ノズルの内孔側に関しては外周側の耐火物よりもさらなる低炭素化や高機能化が進められている。最近では、黒鉛を全く含まない材質や成分的に耐摩耗性、耐溶損性、又は内孔面へのアルミナ等の介在物の付着抑制機能に優れる塩基性成分を含む材質を内孔側に適用することも珍しくなく、内孔側にCaO成分、MgO成分、ZrO成分を含有する耐火物層を内装した浸漬ノズルなどの適用が増える傾向にある。 However, in recent years, there has been a growing demand for continuous casting nozzles with high durability, stable casting, and improved cleanliness of molten steel. In response to these demands, the inner hole side of continuous casting nozzles in particular. As for, refractories on the outer peripheral side are being further reduced in carbon and functionality. Recently, materials that do not contain graphite at all, and materials that contain basic components that are excellent in wear resistance, erosion resistance, or adhesion prevention of inclusions such as alumina on the inner surface are applied to the inner hole side. It is not uncommon, and there is a tendency to increase the application of immersion nozzles and the like in which a refractory layer containing a CaO component, an MgO component, and a ZrO 2 component is provided on the inner hole side.

ところが、これらの高耐用化や安定化に関わる内孔側耐火物層の材質に係る技術の方向は、上述したように低カーボン化(Al成分の高含有化)、塩基性化等であるために高熱膨張化を伴う。したがって、これらの材質を外周側耐火物層の強化層として内孔側に設置した場合は、外周側耐火物層は、とくに鋳造初期に、管状耐火物構造体の半径方向の温度差により生じる熱膨張差に起因する熱応力に加えて、熱膨張性の大きい内孔側耐火物層の膨張に伴う、内孔側耐火物層からの押し割り(半径方向の圧縮応力)を受けることになる。その結果、外周側耐火物層に縦方向や横方向の亀裂の発生ないし破壊が生じやすくなる。 However, the direction of technology related to the material of the inner-hole-side refractory layer related to high durability and stabilization is, as described above, low carbonization (high Al 2 O 3 component content), basicity, etc. Therefore, high thermal expansion is accompanied. Therefore, when these materials are installed on the inner hole side as the reinforcing layer of the outer refractory layer, the outer refractory layer is a heat generated by the temperature difference in the radial direction of the tubular refractory structure, particularly in the initial stage of casting. In addition to the thermal stress resulting from the difference in expansion, the inner hole side refractory layer having a large thermal expansibility is subject to a crack (radial compressive stress) from the inner hole side refractory layer. As a result, cracks or breaks in the vertical direction or the horizontal direction are likely to occur in the outer peripheral refractory layer.

これに対して例えば特許文献1には、高耐食性等を指向しつつ熱応力による破壊を防止するために、内孔側にのみカーボンを含まない高熱膨脹性、高耐食性の耐火物層を設置し、それ以外の外周側にはカーボン含有の耐スポーリング性に優れる耐火物層を設置して2層構造とし、この2層構造の耐火物層間の接触面の少なくとも80%以上を、ポリプロピレン、ナイロン等の可燃物を成形時にセットしそれを焼失させて形成される分離層によって分離した鋳造用ノズルが開示されている。   On the other hand, for example, in Patent Document 1, in order to prevent destruction due to thermal stress while aiming at high corrosion resistance and the like, a refractory layer having high thermal expansion and corrosion resistance not containing carbon is provided only on the inner hole side. In addition, a carbon-containing refractory layer with excellent spalling resistance is provided on the outer peripheral side to form a two-layer structure, and at least 80% or more of the contact surface between the refractory layers of this two-layer structure is made of polypropylene or nylon. A casting nozzle is disclosed which is separated by a separation layer formed by setting a combustible material such as the like at the time of molding and burning it off.

しかし、この特許文献1の鋳造用ノズルでは、耐火物層間の接触面の20%未満が接着されている。仮に僅かな接着部分であっても、この接着部分を介して内孔側耐火物層から外周側耐火物層へと押し割り応力の伝達が行われるため割れ現象の基点となってしまう。また、接着部分が0%の場合は、内孔側耐火物層を構造体として保持できなくなる基本的な問題が生じる。さらに、分離層には溶鋼が容易に浸入し、温度変化を受けた際に溶鋼の凝固収縮や加熱時の鋼の膨張により耐火物に亀裂が発生したり、内孔側耐火物層が外周側耐火物層と接着していないために剥落するといった問題が発生する。   However, in the casting nozzle of Patent Document 1, less than 20% of the contact surface between the refractory layers is bonded. Even if it is a slight adhesion portion, the cracking stress is transmitted from the inner hole side refractory layer to the outer periphery side refractory layer through this adhesion portion, so that it becomes the starting point of the cracking phenomenon. Further, when the bonded portion is 0%, there arises a basic problem that the inner hole side refractory layer cannot be held as a structure. Furthermore, the molten steel easily enters the separation layer, and when subjected to temperature changes, cracks occur in the refractory due to solidification shrinkage of the molten steel and expansion of the steel during heating, and the inner hole side refractory layer is on the outer peripheral side. There is a problem of peeling off because it is not bonded to the refractory layer.

一方、特許文献2には、介在物の付着抑制を目的にCaOを70wt%以上含有し見掛け気孔率が50%以下のCaOノズルを浸漬ノズルに内装し、このCaOノズルと母材ノズルとの間にCaOノズルの熱膨張量に応じた間隙を設けることが開示されている。また、必要に応じて、CaOノズルの端部と母材ノズルとの間に薄いセラミックファイバーもしくは少量のモルタルを詰め込んでCaOノズルを固定することも開示されている。   On the other hand, in Patent Document 2, a CaO nozzle containing 70 wt% or more of CaO and having an apparent porosity of 50% or less is incorporated in an immersion nozzle for the purpose of suppressing the adhesion of inclusions, and between this CaO nozzle and the base material nozzle. It is disclosed that a gap corresponding to the thermal expansion amount of the CaO nozzle is provided. Further, it is also disclosed that a CaO nozzle is fixed by packing a thin ceramic fiber or a small amount of mortar between the end of the CaO nozzle and the base material nozzle as necessary.

しかしながら、このように内孔側のCaOノズル(内孔側耐火物層)と外周側の母材ノズル(外周側耐火物層)との間にCaOノズルの熱膨張代に相当した間隙を設けた構造では、高膨張なCaOノズルによる外周側の母材ノズルの押し割り現象は抑制できるものの、特許文献2の段落0022に予熱時にCaOノズル外径の3%以上の間隙を設けることが好ましいと記述されているように、内孔側のCaOノズルと外周側の母材ノズルとは熱間では密着していないと考えられる(CaO系の材料の熱膨張率は、約1500℃でほぼCaOのみにより成る熱膨張率が最高レベルの材質でも約2%以下である。)。熱間すなわちノズル使用時にCaOノズルと母材ノズルとが密着していないと、内装ノズルが、使用時に受ける圧縮応力により、ずれたり、脱落したりする危険がある。また、CaOノズルとノズル母材との間隙に溶鋼が容易に浸入するため、温度変化を受けた場合、溶鋼の凝固収縮や鋼の熱膨張によりCaOノズルや外周側のノズル母材を破損する危険性を伴う。   However, a gap corresponding to the thermal expansion allowance of the CaO nozzle is provided between the inner hole side CaO nozzle (inner hole side refractory layer) and the outer peripheral side base material nozzle (outer peripheral side refractory layer). In the structure, it is described that it is preferable to provide a gap of 3% or more of the outer diameter of the CaO nozzle during preheating in paragraph 0022 of Patent Document 2, although it is possible to suppress the splitting phenomenon of the outer peripheral base metal nozzle due to the highly expanded CaO nozzle. It is considered that the inner hole side CaO nozzle and the outer peripheral side base material nozzle are not in close contact with each other (the thermal expansion coefficient of the CaO-based material is almost only CaO at about 1500 ° C.). The material with the highest coefficient of thermal expansion is about 2% or less.) If the CaO nozzle and the base material nozzle are not in close contact with each other during hot use, that is, when the nozzle is used, there is a risk that the internal nozzle will be displaced or dropped due to the compressive stress received during use. Also, since molten steel easily enters the gap between the CaO nozzle and the nozzle base material, the risk of damaging the CaO nozzle and the nozzle base material on the outer peripheral side due to solidification shrinkage of the molten steel and thermal expansion of the steel when subjected to temperature changes Accompanying sex.

このように、特許文献1の分離層や特許文献2の間隙といった、内孔側耐火物層と外周側耐火物層との間の目地部の設計が広すぎる場合には、目地部への溶鋼浸入による内孔側耐火物層の剥落や損傷、外周側耐火物層の損傷に繋がる危険性がある。また狭すぎる場合には、内孔側耐火物層の熱膨張により外周側耐火物層で円周方向に働く引張り応力により管状耐火物構造体の軸方向に縦割れが発生したり、横方向の割れ損傷(軸方向に対し角度を有する方向の割れ、いわゆる折れ等)が発生しやすくなる。   Thus, when the design of the joint part between the inner hole side refractory layer and the outer peripheral side refractory layer, such as the separation layer of Patent Document 1 and the gap of Patent Document 2, is too wide, the molten steel to the joint part There is a risk of peeling or damage to the inner refractory layer due to intrusion and damage to the outer refractory layer. If it is too narrow, vertical cracks may occur in the axial direction of the tubular refractory structure due to the tensile stress acting in the circumferential direction on the outer refractory layer due to thermal expansion of the inner refractory layer, Cracking damage (breaking in a direction having an angle with respect to the axial direction, so-called folding, etc.) is likely to occur.

このように内孔側耐火物層を外周側耐火物層に内装した2層構造の管状耐火物構造体の場合には、外周側耐火物層が内孔側耐火物層からの応力の影響を強く受けるようになるため、目地構造の設計は非常に重要な技術になってきているが、管状耐火物構造体の破損防止のための詳細な目地設計その他の対策は殆どなされていない。
特開昭60−152362号公報 特開平7−232249号公報
Thus, in the case of a tubular refractory structure having a two-layer structure in which the inner hole side refractory layer is built in the outer peripheral side refractory layer, the outer peripheral side refractory layer is affected by the stress from the inner hole side refractory layer. The joint structure design has become a very important technology because it is strongly received, but there are few detailed joint designs and other measures for preventing damage to the tubular refractory structure.
JP 60-152362 A Japanese Patent Laid-Open No. 7-232249

本発明が解決しようとする課題は、内孔側耐火物層と外周側耐火物層の2層構造を備える管状耐火物構造体からなる連続鋳造用ノズルにおいて、軸方向の縦割れや横割れなどの損傷を防止することにある。   A problem to be solved by the present invention is a continuous casting nozzle comprising a tubular refractory structure having a two-layer structure of an inner hole side refractory layer and an outer periphery side refractory layer. Is to prevent damage.

本発明者は、上記課題を解決するために、管状耐火物構造体の損傷は、その周方向を主とする応力と、軸方向を主とする応力の2つの異なる方向性を有する応力を主たる要素として、それぞれに異なる損傷形態があることに着目した。   In order to solve the above-mentioned problems, the present inventor mainly deals with stress having two different directivities, namely stress mainly in the circumferential direction and stress mainly in the axial direction. We paid attention to the fact that each element has different damage forms.

耐火物の熱膨張は、一部のジルコニア質を除いて、ほぼ温度の上昇に伴って大きくなる。したがって、本発明が対象とする管状耐火物構造体からなる連続鋳造用ノズルでは、内孔側が外周側よりも高温になることから、同じ均一な材質の単層からなる場合であっても内孔側の熱膨張が外周側の熱膨張よりも大きくなる。その傾向は、複数の異なる耐火物層からなる構造で、内孔側に外周側よりも相対的に熱膨脹率が大きい材質の層を設置する場合により顕著になる。   The thermal expansion of the refractory increases with increasing temperature, except for some zirconia. Therefore, in the continuous casting nozzle made of the tubular refractory structure targeted by the present invention, the inner hole side is at a higher temperature than the outer peripheral side, so that the inner hole can be formed even when the inner hole side is made of the same uniform material. The thermal expansion on the side becomes larger than the thermal expansion on the outer peripheral side. This tendency becomes more conspicuous when a layer composed of a plurality of different refractory layers and a layer of a material having a relatively higher thermal expansion coefficient than the outer peripheral side is installed on the inner hole side.

周方向の応力は、内孔側が高温度になるためその熱膨脹により外周側が半径方向に圧縮され、それが外周側の周方向の引張り応力に転換することにより生じ、主として軸方向の縦割れを生じさせる。   The stress in the circumferential direction is caused by the high temperature on the inner hole side, and the outer peripheral side is compressed in the radial direction due to thermal expansion, which is converted into the tensile stress in the circumferential direction on the outer peripheral side, which mainly causes longitudinal cracks in the axial direction. Let

一方、溶鋼の通過等により内孔の温度が上昇するのに伴って管状耐火物構造体は軸方向にも膨脹するが、内孔側耐火物層の熱膨張率が外周側耐火物層の熱膨張率よりも大きい場合は、内孔側耐火物層には軸方向に強い圧縮応力が生じる。その圧縮応力が外周側耐火物層に軸方向の剪断応力として作用し、外周側耐火物層内部の引張り応力に転換して外周側耐火物層を軸方向に引き裂く。すなわち、軸方向の応力は、主として横方向の亀裂や割れ、折れ等の横割れを顕著に生じさせる。従来、これらの軸方向の圧縮応力及び引張り応力と横割れ等についてはほとんど論じられていない。   On the other hand, the tubular refractory structure expands in the axial direction as the temperature of the inner hole rises due to the passage of molten steel, etc., but the thermal expansion coefficient of the inner hole side refractory layer is higher than that of the outer refractory layer. When it is larger than the expansion coefficient, a strong compressive stress is generated in the inner hole side refractory layer in the axial direction. The compressive stress acts on the outer peripheral refractory layer as an axial shear stress, which is converted into a tensile stress inside the outer peripheral refractory layer to tear the outer peripheral refractory layer in the axial direction. That is, the axial stress mainly causes lateral cracks such as lateral cracks, cracks, and folds. Conventionally, these axial compressive stresses, tensile stresses, transverse cracks and the like are hardly discussed.

先に背景技術の欄で述べたように、近年、外周側耐火物層よりも高熱膨張性の内孔側耐火物層を内装した連続鋳造用ノズルの適用が進められており、とくに鋳造初期の外周側耐火物層は、その材料内部の温度差に伴う熱応力に加えて、上述のように高熱膨張性の内孔側耐火物層の熱膨張に伴う、周方向の引張り応力と軸方向の剪断応力の両方を顕著に受けることになる。このため、内孔側に外周側よりも相対的に高熱膨脹性の層を有する場合は、これらの応力に起因するそれぞれの耐火物層の歪み量の差が破壊を誘引し、それが顕著になる。なお、外周側耐火物層にはこれら周方向の引張り応力と軸方向の剪断応力が影響し合って斜め方向の割れなども発生する。   As described in the background section above, in recent years, the application of continuous casting nozzles with an inner-hole-side refractory layer having higher thermal expansion than the outer-side refractory layer has been promoted. In addition to the thermal stress associated with the temperature difference inside the material, the outer peripheral refractory layer has a tensile stress in the circumferential direction and an axial direction associated with the thermal expansion of the highly thermally expansible inner refractory layer as described above. Both shear stresses will be prominently received. For this reason, when the inner hole side has a layer having a higher thermal expansion than the outer peripheral side, the difference in the strain amount of each refractory layer caused by these stresses induces destruction, which is notable. Become. Note that the circumferential refractory layer is affected by the tensile stress in the circumferential direction and the shearing stress in the axial direction, and cracks in the oblique direction also occur.

本発明者は、上述のような管状耐火物構造体からなる連続鋳造用ノズルにおいては、次の条件を満たすことで周方向の引張り応力と軸方向の剪断応力を低減でき、連続鋳造用ノズルの損傷を防止することができることを見出した。   The present inventor can reduce the tensile stress in the circumferential direction and the shear stress in the axial direction by satisfying the following conditions in the continuous casting nozzle composed of the tubular refractory structure as described above. It has been found that damage can be prevented.

(条件1)
内孔側耐火物層による外周側耐火物層への圧縮応力を抑制すること。すなわち、予熱や鋳造途中に外周側耐火物層の内部に発生し、主に縦割れを発生させる周方向の引張り応力が、外周側耐火物層の破壊強度未満となるように、内孔側耐火物層と外周側耐火物層との間に適度な厚みの空間層を設けること。
(Condition 1)
To suppress the compressive stress on the outer refractory layer by the inner hole refractory layer. That is, the inner hole side refractory is so formed that the tensile stress in the circumferential direction that occurs inside the outer peripheral refractory layer during preheating and casting and mainly causes vertical cracking is less than the fracture strength of the outer peripheral refractory layer. Provide a space layer with an appropriate thickness between the physical layer and the outer refractory layer.

(条件2)
鋳造時の熱間においては、内孔側耐火物層を外周側耐火物層に保持し、前記条件1の空間層へ溶鋼が浸入することを防止するために、内孔側耐火物層と外周側耐火物層との間は空間が存在しない密着状態とすること。
(Condition 2)
In order to keep the inner hole side refractory layer in the outer periphery side refractory layer and prevent intrusion of molten steel into the space layer of the above condition 1 during the casting, the inner hole side refractory layer and the outer periphery Make sure that there is no space between the side refractory layers.

(条件3)
内孔側耐火物層と外周側耐火物層との間が、各耐火物層の破壊(引張り)強度を超えない程度以下の剪断応力で滑り、軸方向に相対的にずれることにより、外周側耐火物層に発生する軸方向の剪断応力を緩和すること。
(Condition 3)
By slipping between the inner hole side refractory layer and the outer periphery side refractory layer with a shear stress of not more than the breaking (tensile) strength of each refractory layer, and shifting relative to the axial direction, To relieve the axial shear stress generated in the refractory layer.

これらの各条件は次のような作用効果をもたらす。
(条件1)
内孔側耐火物層の熱膨脹が空間層により吸収され、内孔側耐火物層が外周側耐火物層に及ぼす半径方向の圧縮応力が抑制され、その半径方向の圧縮応力が外周側耐火物層内部で転換して生じる周方向の引張り応力が外周側耐火物層の破壊(引張り)強度未満に抑制され、外周側耐火物層内部に生じる周方向の引張り応力に起因する、外周側耐火物層の縦方向の破壊が防止される。
Each of these conditions brings about the following effects.
(Condition 1)
The thermal expansion of the inner hole side refractory layer is absorbed by the space layer, the radial compressive stress exerted on the outer peripheral side refractory layer by the inner hole side refractory layer is suppressed, and the radial compressive stress is reduced to the outer peripheral side refractory layer. The outer peripheral refractory layer is caused by the tensile stress in the circumferential direction that is generated by the conversion inside and less than the fracture (tensile) strength of the outer refractory layer, and is caused by the tensile stress in the peripheral direction generated inside the outer refractory layer. Is prevented from breaking in the vertical direction.

(条件2)
熱間において内孔側耐火物層と外周側耐火物層の間に隙間がなく密着した状態にあることで、内孔側耐火物層は外周側耐火物層に対して圧縮応力が均等に分布されるように適正な位置に配置及び固定される。このような配置及び固定により、鋳造時の溶鋼通過等に起因する振動その他の原因によって内孔側耐火物層の一部が外周側耐火物層の一部に局部的に接触し、その局部に圧縮応力が集中することが防止される。さらには、管状耐火物構造体の押し割れ等の原因となる溶鋼等の耐火物層間への侵入が防止される。
(Condition 2)
The inner hole side refractory layer is in close contact with the outer hole side refractory layer without any gap between the inner hole side refractory layer and the inner hole side refractory layer is evenly distributed with the outer side refractory layer. Placed and fixed in the proper position. By such arrangement and fixation, a part of the inner hole side refractory layer locally contacts a part of the outer peripheral side refractory layer due to vibration or other causes caused by passage of molten steel at the time of casting, and the local Concentration of compressive stress is prevented. Furthermore, the penetration | invasion between refractory layers, such as molten steel which causes a push crack etc. of a tubular refractory structure, is prevented.

(条件3)
予熱時や鋳造時などに急激な温度変化が加わって、内周側耐火物層と外周側耐火物層との間の接触面(境界部分)で、不均一かつ局部的な圧縮応力の分布が生じることがあっても、また内周側耐火物層と外周側耐火物層との間の接触面で凹凸等の摩擦抵抗を上昇させるような要因が存在していても、内孔側耐火物層と外周側耐火物層との間に、外周側耐火物層の破壊(引張り)強度未満の剪断応力で滑ることができる潤滑機能を有することで、内孔側耐火物層が外周側耐火物層に対して独立して軸方向にスムーズに伸縮し移動することが可能となる。このように内孔側耐火物層と外周側耐火物層との挙動が分離されることにより、外周側耐火物層内部に生じる軸方向の引張り応力が、外周側耐火物層の破壊(引張り)強度未満に抑制され、外周側耐火物層内部に生じる軸方向の引張り応力に起因する外周側耐火物層の横方向の破壊が防止される。
(Condition 3)
A sudden temperature change is applied during preheating or casting, and uneven and localized distribution of compressive stress occurs at the contact surface (boundary part) between the inner and outer refractory layers. Even if there is a factor that increases the frictional resistance such as irregularities on the contact surface between the inner refractory layer and the outer refractory layer, The inner hole side refractory layer has an outer side refractory layer by having a lubrication function capable of sliding with a shear stress less than the fracture (tensile) strength of the outer peripheral side refractory layer between the outer layer refractory layer and the outer refractory layer. It becomes possible to expand and contract smoothly in the axial direction independently of the layer. By separating the behavior of the inner hole side refractory layer and the outer periphery side refractory layer in this way, the axial tensile stress generated inside the outer periphery side refractory layer causes the outer peripheral side refractory layer to break (tensile). The strength is suppressed to less than the strength, and the lateral destruction of the outer peripheral refractory layer due to the axial tensile stress generated inside the outer peripheral refractory layer is prevented.

ここで、上記条件1については、背景技術の欄で述べたとおり、従来から耐火物層間に空間を設置することが開示されている。しかし、条件2及び条件3についてはこれまで開示も示唆もされていない。   Here, regarding the above condition 1, as described in the background art section, it has been disclosed that a space is conventionally provided between refractory layers. However, the conditions 2 and 3 have not been disclosed or suggested so far.

すなわち、本発明は、上記条件1〜条件3のすべてを満足するように構成されたもので、具体的には、溶融金属が通過する内孔を軸方向に有する管状耐火物構造体からなり、この管状耐火物構造体の一部又は全部の領域が、内孔に面する内孔側耐火物層とこの内孔側耐火物層の外周側に位置する外周側耐火物層とを備え、内孔側耐火物層の熱膨張率が外周側耐火物層の熱膨張率よりも大きい連続鋳造用ノズルにおいて、内孔側耐火物層と外周側耐火物層との間に、前記各耐火物層の破壊強度を超えない剪断応力以下で前記各耐火物層が相互に滑ることができる固体潤滑機能を有する潤滑層と、内孔が溶融金属温度レベルの熱間で前記各耐火物層が密着して厚みがゼロとなり、かつ内孔側耐火物層の熱膨張による外周側耐火物層への発生応力を外周側耐火物層の破壊強度未満にするために必要な常温での厚みを有する空間層とを設けていることを特徴とするものである。   That is, the present invention is configured so as to satisfy all of the above conditions 1 to 3, specifically, a tubular refractory structure having an inner hole through which molten metal passes in the axial direction, A part or all of the region of the tubular refractory structure includes an inner hole side refractory layer facing the inner hole and an outer peripheral side refractory layer positioned on the outer peripheral side of the inner hole side refractory layer, In the continuous casting nozzle in which the thermal expansion coefficient of the hole side refractory layer is larger than the thermal expansion coefficient of the outer peripheral side refractory layer, each refractory layer is interposed between the inner hole side refractory layer and the outer peripheral side refractory layer. The refractory layers having a solid lubricating function that allows the refractory layers to slide relative to each other under a shear stress not exceeding the fracture strength of the refractory layer, and the refractory layers are in close contact with each other between the heat of the inner hole of the molten metal temperature level. Therefore, the stress generated on the outer refractory layer due to thermal expansion of the inner refractory layer is reduced. And it is characterized in that it provided a space layer having a thickness of at normal temperature required to be less than the fracture strength of the peripheral side refractory layer.

本発明においては、内孔側耐火物層と外周側耐火物層との間に空間層を設ける代わりに、空間層と同様の可縮性と潤滑層と同様の固体潤滑機能とを兼ね備えた可縮性潤滑層を設けてもよい。具体的には、内孔側耐火物層と外周側耐火物層との間に、前記各耐火物層の破壊強度を超えない剪断応力以下で前記各耐火物層が相互に滑ることができる固体潤滑機能と、内孔側耐火物層の熱膨張による外周側耐火物層への発生応力を外周側耐火物層の破壊強度未満にするために必要な可縮性とを兼ね備えた可縮性潤滑層を設ける。   In the present invention, instead of providing a space layer between the inner hole side refractory layer and the outer periphery side refractory layer, the compressibility that is the same as that of the space layer and the same solid lubricating function as that of the lubrication layer is provided. A compressible lubricating layer may be provided. Specifically, between the inner hole side refractory layer and the outer peripheral side refractory layer, the solids that can slide with each other at a shear stress or less not exceeding the breaking strength of each refractory layer. Retractable lubrication that combines the lubrication function and the contractibility required to reduce the stress generated on the outer refractory layer by thermal expansion of the inner refractory layer to less than the fracture strength of the outer refractory layer Provide a layer.

また、内孔側耐火物層と外周側耐火物層との間は、上述の潤滑層と空間層とを設けた領域、あるいは上述の可縮性潤滑層を設けた領域のみで構成してもよいし、これらの領域を複合して構成してもよい。   Further, the space between the inner hole side refractory layer and the outer periphery side refractory layer may be constituted only by a region provided with the above-described lubrication layer and space layer, or a region provided with the above-described contractible lubricant layer. Alternatively, these regions may be combined.

本発明により、連続鋳造用ノズルを構成する管状耐火物構造体の損傷や破壊を防止することができる。とくに、潤滑層がなく内孔側耐火物層と外周側耐火物層が一体的に接着して成形されている場合や、空目地といわれる単純な空間層を内孔側耐火物層と外周側耐火物層との間に形成している場合又は耐火性骨材を主体としたモルタルなどで内孔側耐火物層が外周側耐火物層に接着して内装セットされている場合などでは解決できなかった、横方向の亀裂や割れによる損傷や破壊をも防止することができる。   According to the present invention, damage and destruction of the tubular refractory structure constituting the continuous casting nozzle can be prevented. In particular, when there is no lubrication layer and the inner hole side refractory layer and the outer peripheral side refractory layer are integrally bonded and molded, or a simple space layer called a void joint is formed on the inner hole side refractory layer and the outer peripheral side. It can be solved when it is formed between the refractory layer or when the inner hole side refractory layer is bonded to the outer periphery side refractory layer with mortar mainly composed of refractory aggregate. It is also possible to prevent damage and destruction due to lateral cracks and cracks.

まず、上記の条件1〜条件3について詳しく説明する。   First, conditions 1 to 3 will be described in detail.

連続鋳造用ノズルの予熱時及び鋳造時の温度分布を考慮すると、上記の条件1及び条件2を満たすための空間層の常温での厚みt(mm)は次式(1)で表すことができる。   Considering the temperature distribution during preheating and casting of the continuous casting nozzle, the thickness t (mm) at room temperature of the space layer for satisfying the above conditions 1 and 2 can be expressed by the following equation (1). .

(D/2)×(Δα/100−σ/E) < t <(D/2)×α/100 …(1)
ここで、αは1500℃での内孔側耐火物層の非酸化雰囲気中でのJIS R 2207に準じた測定・評価方法による熱膨張率(線膨張率)(%)、Δαは1500℃での内孔側耐火物層と外周側耐火物層との熱膨張率差(%)、Dは内孔側耐火物層の外径(mm)、σは外周側耐火物層の特許第3459029号の測定方法による引張り強度(MPa)、Eは内孔側耐火物層の圧縮弾性率(MPa)を表す。
(D / 2) × (Δα / 100−σ / E) <t <(D / 2) × α / 100 (1)
Here, α is the thermal expansion coefficient (linear expansion coefficient) (%) according to the measurement / evaluation method according to JIS R 2207 in the non-oxidizing atmosphere of the inner-hole-side refractory layer at 1500 ° C., and Δα is 1500 ° C. Difference in thermal expansion (%) between the inner hole side refractory layer and the outer peripheral side refractory layer, D is the outer diameter (mm) of the inner hole side refractory layer, and σ is the outer peripheral refractory layer patent No. 3459029 The tensile strength (MPa) by the measuring method of E, E represents the compression elastic modulus (MPa) of the inner hole side refractory layer.

前記の「圧縮弾性率E」は、材料試験機を用いて、例えばφ30×H100mmの試験片を常温にてクロスヘッド移動速度0.001〜0.01mm/secの範囲で圧縮して、その荷重P(N)と変位を測定し、次式(a)により算出することができる。または、前記の試験片の側面に歪みゲージを貼付しておき、その試験片を前記と同様の材料試験機を用いて、前記と同様に圧縮して得たその歪ゲージの歪み測定値を使用して算出することもできる。   The above-mentioned “compression elastic modulus E” is obtained by compressing a test piece of, for example, φ30 × H100 mm at a room temperature within a range of a crosshead moving speed of 0.001 to 0.01 mm / sec using a material testing machine. P (N) and displacement can be measured and calculated by the following equation (a). Alternatively, a strain gauge is affixed to the side surface of the test piece, and the measured value of the strain gauge obtained by compressing the test piece using the same material testing machine as described above is used. Can also be calculated.

E=−((P1−P2)/S)/((L1−L2)/L1) …(a)
ここで、Sは圧縮前の試験片の断面積(m)、L1は圧縮前の試験片の高さ(m)、L2は圧縮後の試験片の高さ(m)、P1は初期荷重(N)、P2は印加状態の荷重値(N)を表す。
E =-((P1-P2) / S) / ((L1-L2) / L1) (a)
Here, S is the cross-sectional area (m 2 ) of the test piece before compression, L1 is the height (m) of the test piece before compression, L2 is the height (m) of the test piece after compression, and P1 is the initial load. (N) and P2 represent load values (N) in the applied state.

上記式(1)で規定される空間層の厚みtの上限値は、連続鋳造中の温度に相当する約1500℃での内孔側耐火物層の熱膨張代(半径方向長さ変化)の値に等しい。   The upper limit value of the thickness t of the space layer defined by the above formula (1) is the thermal expansion allowance (change in radial direction length) of the inner hole side refractory layer at about 1500 ° C. corresponding to the temperature during continuous casting. Equal to the value.

空間層の厚みtの下限値は、下記式(b)及び(c)の関係式から導くことができる。すなわち、式(b)左辺は、内孔側耐火物層に歪みを与えた場合の発生応力値を示しており、式(b)はこの発生応力値が外周側耐火物層の引張り強度値を超えない条件を示す。一方、内孔側耐火物層の歪みεは、1500℃での内孔側耐火物層と外周側耐火物層との熱膨張差から、式(c)で表すことができる。   The lower limit value of the thickness t of the space layer can be derived from the following relational expressions (b) and (c). That is, the left side of the formula (b) shows the generated stress value when the inner hole side refractory layer is distorted. In the formula (b), the generated stress value indicates the tensile strength value of the outer refractory layer. Indicates a condition not exceeded. On the other hand, the strain ε of the inner hole side refractory layer can be expressed by the formula (c) from the difference in thermal expansion between the inner hole side refractory layer and the outer peripheral side refractory layer at 1500 ° C.

E・ε < σ …(b)   E · ε <σ (b)

ε=((D/2)×Δα/100−t)/(D/2) …(c)
ここで、εは内孔側耐火物層の歪みである。
ε = ((D / 2) × Δα / 100−t) / (D / 2) (c)
Here, ε is the strain of the inner hole side refractory layer.

式(b)及び式(c)より下記式(d)のとおり、上記式(1)で規定される空間層の厚みtの下限値を得ることができる。   The lower limit value of the thickness t of the space layer defined by the above formula (1) can be obtained from the formula (b) and the formula (c) as the following formula (d).

(D/2)×(Δα/100−σ/E) < t …(d)   (D / 2) × (Δα / 100−σ / E) <t (d)

また、空間層に代えて可縮性潤滑層を設置する場合、上記の条件1及び条件2を満たすための、次式(3)で表される可縮代tg(mm)は、空間層の厚みと同様の考え方により次式(4)で表すことができる。   When a contractible lubricating layer is installed instead of the space layer, the contractible allowance tg (mm) represented by the following equation (3) for satisfying the above conditions 1 and 2 is It can be expressed by the following formula (4) based on the same idea as the thickness.

tg = W × K/100 …(3)
K:可縮性潤滑層の可縮率(%)
(1000℃還元焼成後の試料の常温又は1000℃の熱間での測定値)
W:内孔側耐火物層と外周側耐火物層との常温での間隙(mm)
(Wは、基本的には可縮性潤滑層の初期厚みであるが、さらに空間が併存する場合を含む。)
tg = W × K / 100 (3)
K: Shrinkage ratio (%) of the shrinkable lubricating layer
(Measured value of the sample after 1000 ° C reduction firing at normal temperature or 1000 ° C hot)
W: A gap (mm) between the inner hole side refractory layer and the outer peripheral side refractory layer at room temperature
(W is basically the initial thickness of the contractible lubricating layer, but includes the case where space coexists.)

(D/2)×(Δα/100−σ/E) < tg < (D/2)×α/100 …(4)   (D / 2) × (Δα / 100−σ / E) <tg <(D / 2) × α / 100 (4)

次に上記条件3を満たすために、本発明では内孔側耐火物層と外周側耐火物層との間に潤滑層を設置する。すなわち、この潤滑層により、内孔側耐火物層と外周側耐火物層との間で相対的に「滑り」を生じさせることができるようにし、各耐火物層の軸方向の熱膨脹差に伴い管状耐火物構造体の内部に生じる応力の緩和及び耐火物の破壊の防止を図る。   Next, in order to satisfy the above condition 3, in the present invention, a lubricating layer is provided between the inner hole side refractory layer and the outer peripheral side refractory layer. In other words, this lubrication layer allows relative “slip” between the inner hole side refractory layer and the outer periphery side refractory layer, and the axial thermal expansion difference of each refractory layer. To alleviate stress generated inside the tubular refractory structure and prevent destruction of the refractory.

より詳しく説明すると、潤滑層が存在することで、高温となって膨脹し軸方向に伸びた内孔側耐火物層は、その内孔側耐火物層よりも伸び代の小さい外周側耐火物層とは独立して軸方向に伸びることができる。すなわち、外周側耐火物層の破壊(引張り)強度を超える引張り応力を外周側耐火物層に発生させることなく、内孔側耐火物層内部の圧縮応力を低減しつつ、外周側耐火物層の軸方向の引張り応力の発生を著しく抑制することができる。   More specifically, the inner-hole-side refractory layer that expands in the axial direction and expands in the axial direction due to the presence of the lubricating layer is the outer peripheral-side refractory layer whose elongation margin is smaller than that of the inner-hole-side refractory layer. Can extend in the axial direction independently. That is, without generating a tensile stress exceeding the fracture (tensile) strength of the outer refractory layer on the outer refractory layer, while reducing the compressive stress inside the inner refractory layer, Generation of axial tensile stress can be remarkably suppressed.

さらに本発明者は、この潤滑層に必要な潤滑機能の程度を表す指標として、潤滑層を介して存在する各耐火物層間の熱間1500℃における圧縮剪断強度shと外周側耐火物層の割れ現象との関係を実験的に調査した結果、上記の圧縮剪断強度Sh(MPa)が次式(2)を満足した場合に外周側耐火物層に割れ現象が発生しないことを見いだした。なお、この圧縮剪断強度Sh(MPa)は、言い換えると、熱間1500℃における内孔側耐火物層と外周側耐火物層との間の潤滑層を介した滑り特性を表している。
0 < Sh ≦ 1.5 …(2)
Furthermore, the present inventor used the compressive shear strength sh at 1500 ° C. between each refractory layer existing through the lubricating layer and cracking of the outer refractory layer as an index representing the degree of the lubricating function required for the lubricating layer. As a result of experimental investigation of the relationship with the phenomenon, it has been found that when the compression shear strength Sh (MPa) satisfies the following formula (2), no cracking phenomenon occurs in the outer refractory layer. In other words, this compressive shear strength Sh (MPa) represents the slip characteristic through the lubricating layer between the inner hole side refractory layer and the outer peripheral side refractory layer at a hot temperature of 1500 ° C.
0 <Sh ≦ 1.5 (2)

上記式(2)に表されているように、熱間1500℃において1.5MPa以下の圧縮剪断応力で内孔側耐火物層と外周側耐火物層との間とで滑りが発生するような固体潤滑機構を有する潤滑層を設けることで、予熱時や鋳造時等の温度変化により内孔側耐火物層が軸方向に容易に膨張、収縮することが可能となるため軸方向の応力が緩和され、また、外周側耐火物層に局所的な応力集中も起こり難くなって外周側耐火物層の破断を実質的に皆無にできる。   As represented by the above formula (2), slip occurs between the inner hole side refractory layer and the outer peripheral side refractory layer with a compressive shear stress of 1.5 MPa or less at 1500 ° C. in the hot state. By providing a lubrication layer with a solid lubrication mechanism, the inner-hole refractory layer can easily expand and contract in the axial direction due to temperature changes during preheating, casting, etc., so axial stress is relieved. In addition, local stress concentration is less likely to occur in the outer refractory layer, and the outer refractory layer can be substantially free from breakage.

この熱間での圧縮剪断強度Sh(MPa)は、例えば図6に示すように外周側耐火物層1に潤滑層3を介して内孔側耐火物層が内装された構造を持つ管状耐火物構造体の供試料を用い、この供試料全体を炉内にて1500℃まで加熱して温度が安定するまで保持し、この状態でクロスヘッドHにて内孔側耐火物層2のみを移動速度0.001〜0.01mm/secの範囲で圧縮し、その最大荷重P(N)と変位を測定し、次式(e)により求めることができる。   This hot compressive shear strength Sh (MPa) is, for example, as shown in FIG. 6, a tubular refractory having a structure in which an outer refractory layer 1 is provided with an inner refractory layer via a lubricating layer 3. Using the structural sample, heat the entire sample up to 1500 ° C. in the furnace until the temperature stabilizes, and in this state, move only the inner hole side refractory layer 2 with the crosshead H. It compresses in the range of 0.001-0.01 mm / sec, the maximum load P (N) and displacement are measured, and it can obtain | require by following Formula (e).

Sh=P/A …(e)
ここで、Aは内孔側耐火物層と外周側耐火物層との接触部分の面積(m)を表す。
Sh = P / A (e)
Here, A represents the area (m 2 ) of the contact portion between the inner hole side refractory layer and the outer peripheral side refractory layer.

この圧縮剪断強度の測定において供試料の形状についてはとくに限定はなく、製品(実形状)から切り出して得ることも、専用に製作することも可能である。なお、接触部分の面積Aが大きい方が測定誤差は小さくなる傾向となるが、最大荷重も大きくなるため、供試料の高さは約100mm程度以内でもよい。また、測定雰囲気は非酸化雰囲気が好ましいが、酸化防止剤を供試料表面に塗布することにより、酸化雰囲気での測定も可能である。   In the measurement of the compressive shear strength, the shape of the sample is not particularly limited, and it can be cut out from the product (actual shape) or can be produced exclusively. Note that the measurement error tends to decrease as the area A of the contact portion increases, but the maximum load also increases, so the height of the sample may be within about 100 mm. The measurement atmosphere is preferably a non-oxidizing atmosphere, but by applying an antioxidant to the surface of the sample, measurement in an oxidizing atmosphere is possible.

次に、本発明の連続鋳造用ノズルの具体的構成と製造方法について説明する。   Next, a specific configuration and manufacturing method of the continuous casting nozzle of the present invention will be described.

図1は、本発明の連続鋳造用ノズルの一例を示し、(a)はその全体の断面図、(b)〜(f)は外周側耐火物層と内孔側耐火物層との間の構成例を示す拡大断面図である。   FIG. 1 shows an example of a continuous casting nozzle according to the present invention, in which (a) is a sectional view of the entire nozzle, and (b) to (f) are between an outer refractory layer and an inner hole refractory layer. It is an expanded sectional view showing an example of composition.

図1に示す連続鋳造用ノズルは、外周側耐火物層1の一部に内孔側耐火物層2を内装した管状耐火物構造体からなる。外周側耐火物層1と内孔側耐火物層2との間には、図1(b)〜(e)の例では潤滑層3及び空間層4が設置され、図1(f)の例では可縮性潤滑層5が設置されている。   The continuous casting nozzle shown in FIG. 1 is composed of a tubular refractory structure in which an inner hole side refractory layer 2 is housed in a part of the outer peripheral side refractory layer 1. In the example of FIGS. 1B to 1E, the lubricating layer 3 and the space layer 4 are installed between the outer peripheral side refractory layer 1 and the inner hole side refractory layer 2, and the example of FIG. Then, the contractible lubricating layer 5 is provided.

潤滑層3は、先に説明したとおり、外周側耐火物層1及び内孔側耐火物層2の破壊強度を超えない剪断応力以下で各耐火物層1,2が相互に滑ることができる固体潤滑機能を有する。   As described above, the lubricating layer 3 is a solid in which the refractory layers 1 and 2 can slide relative to each other under a shear stress not exceeding the fracture strength of the outer refractory layer 1 and the inner hole refractory layer 2. Has a lubricating function.

この潤滑層3は、より具体的には、一部又は全部が潤滑機能を有する材料で構成された耐火物の層であって、各耐火物層1,2の軸方向(長手方向)のずり応力に対して、その内部又は外面で塑性変形か弾性変形かを問わず「滑り」や「ずれ(剪断)」を生じる機能を有する層である。   More specifically, the lubricating layer 3 is a refractory layer partly or entirely made of a material having a lubricating function, and the axial direction (longitudinal direction) of the refractory layers 1 and 2 is sheared. It is a layer having a function of causing “sliding” and “displacement (shearing)” regardless of whether it is plastic deformation or elastic deformation inside or outside its surface against stress.

このような潤滑層は、鱗状黒鉛、窒化硼素、滑石、マイカ等のように層状又は平板状の形状を有し、それ自体が固体潤滑機能を有する原料(固体潤滑性原料)を主体にした耐火材により構成することが好ましい。   Such a lubricating layer has a layered or flat shape such as scaly graphite, boron nitride, talc, mica, etc., and itself has a fire resistance mainly composed of a raw material having a solid lubricating function (solid lubricating raw material). It is preferable to use a material.

これらの固体潤滑性原料は、高温度下においても安定して固体潤滑機能を維持するためには、その摩擦係数が小さい方が、また管状耐火物構造体の温度分布の均一化すなわち発生応力の抑制等のためには、その熱伝導率は高い方が好ましい。この点から、黒鉛原料がとくに好ましい。具体的には、炭素の純度が80%以上の土状黒鉛、鱗状黒鉛、膨張黒鉛、人造黒鉛、カーボンブラック、結晶化カーボンブラックなどが使用可能である。とくに純度90%以上の鱗状黒鉛は熱伝導率がより高く、潤滑性もより高いため最も好ましい。また、窒化硼素粉末や滑石、マイカなども潤滑性骨材として使用可能である。   In order to stably maintain the solid lubricating function even at high temperatures, these solid lubricating raw materials have a smaller coefficient of friction, more uniform temperature distribution of the tubular refractory structure, that is, the generated stress. For suppression or the like, it is preferable that the thermal conductivity is high. In this respect, a graphite raw material is particularly preferable. Specifically, earthy graphite, scaly graphite, expanded graphite, artificial graphite, carbon black, crystallized carbon black and the like having a carbon purity of 80% or more can be used. In particular, scaly graphite having a purity of 90% or more is most preferable because it has higher thermal conductivity and higher lubricity. Boron nitride powder, talc, mica, etc. can also be used as the lubricating aggregate.

これらの固体潤滑性原料は1種又は複数種を任意の割合で混合して使用することができる。これらの固体潤滑性原料の含有割合は高い方がよいが、潤滑層として高温下の密着状態においてもその表面の固体潤滑性を安定的に維持し又は向上させるためには、70質量%以上であればよく、90質量%以上がより好ましい。固体潤滑性原料が70質量%未満の場合は、熱間での潤滑性が十分でなく上記式(2)を満足する潤滑性が得られないことがある。   These solid lubricating raw materials can be used by mixing one kind or plural kinds at an arbitrary ratio. Although the content ratio of these solid lubricating raw materials is preferably high, in order to stably maintain or improve the solid lubricating property of the surface even in a close contact state at a high temperature as a lubricating layer, it is 70% by mass or more. 90 mass% or more is more preferable. When the solid lubricating material is less than 70% by mass, the hot lubricity is not sufficient, and the lubricity satisfying the above formula (2) may not be obtained.

固体潤滑性原料以外の残部には、バインダー成分や金属粉末、金属酸化物などのうちの1種以上を含有することができる。   The balance other than the solid lubricating raw material can contain one or more of binder components, metal powders, metal oxides, and the like.

バインダー成分としては、アクリル系樹脂、酢酸ビニール系樹脂、フェノール樹脂、ピッチ、タール系などの有機系結合材が使用可能であり、水ガラス等の珪酸塩溶液、金属成分含有のコロイダルバインダー、燐酸アルミニウム、金属アルコラート等の無機系、あるいは無機系成分を含む結合材の使用や有機バインダーとの併用もできる。   As binder components, organic binders such as acrylic resin, vinyl acetate resin, phenol resin, pitch, and tar can be used. Silicate solution such as water glass, colloidal binder containing metal components, aluminum phosphate In addition, it is possible to use a binder containing an inorganic component such as a metal alcoholate or an inorganic component, or a combination with an organic binder.

ただし、構成原料の潤滑性能を低下させないためにはこれらバインダーの添加量は必要最小限にすべきであり、潤滑機能を有する原料が多い場合はバインダー成分が無くても潤滑層の形成は可能である(例えば鱗状黒鉛のみでも、一定の条件の下で加圧成形することで原料粒相互の絡み合い等により保形性等を得ることが可能である。)。   However, in order not to lower the lubricating performance of the constituent raw materials, the amount of these binders should be kept to the minimum necessary.If there are many raw materials having a lubricating function, a lubricating layer can be formed even without the binder component. (For example, even with scaly graphite alone, shape retention and the like can be obtained by entanglement of raw material grains by press molding under certain conditions.)

なお、潤滑層を管状耐火物構造体に設置するには、後述するように、バインダー成分が潤滑層に保形性を付与するに必要な程度の熱処理又は乾燥処理を経さえすればよく、管状耐火物構造体とともに例えば1000℃程度の熱処理を行ってもよい。したがって、潤滑層内におけるこれらのバインダー成分は、各バインダー毎にそれらが変化する熱処理時の温度等の条件により異なるが、潤滑層を低温度で熱処理した場合は、硬化した状態での原料段階の成分をほぼ維持して存在し、高温度で熱処理した場合には、一部又は全部が、無定形炭素を中心とする炭素、金属炭化物や金属酸化物等の化合物として存在する。   In order to install the lubricating layer on the tubular refractory structure, it is sufficient that the binder component undergoes a heat treatment or a drying treatment to an extent necessary for imparting shape retention to the lubricating layer. For example, heat treatment at about 1000 ° C. may be performed together with the refractory structure. Therefore, these binder components in the lubricating layer vary depending on conditions such as the temperature during the heat treatment in which they vary for each binder, but when the lubricating layer is heat treated at a low temperature, it is in the raw material stage in the cured state. When the components are substantially maintained and heat-treated at a high temperature, some or all of them are present as compounds such as carbon centering on amorphous carbon, metal carbides and metal oxides.

潤滑層部分の耐食性や耐酸化性能を高めるためには、Al、MgO、SiO等の金属酸化物粉末や、Al、Mg、Si、Ti、B成分の一種以上からなる金属粉末を添加することができる。金属粉末は、耐酸化性や、鋳造後の外周側耐火物層による内孔側耐火物層の保持強度を向上させるが、過剰な添加は潤滑性能を低下させるので好ましくなく、10質量%未満での添加が好ましい。 In order to improve the corrosion resistance and oxidation resistance performance of the lubricating layer portion, a metal oxide powder such as Al 2 O 3 , MgO, and SiO 2 or a metal powder composed of one or more of Al, Mg, Si, Ti, and B components is used. Can be added. The metal powder improves the oxidation resistance and the holding strength of the inner hole side refractory layer by the outer peripheral side refractory layer after casting, but excessive addition is not preferable because it reduces the lubrication performance, and is less than 10% by mass. Is preferable.

管状耐火物構造体の内孔側耐火物層と外周側耐火物層の間に潤滑層を形成するには、予め固体潤滑性原料を70質量%以上含む粉末原料をバインダー成分と混合してシート状に成形した後、管状耐火物構造体の各耐火物層を構成する耐火物の成形時に、前記シート状の潤滑層をパイプ形状にして外周側耐火物層と内孔側耐火物層との間に配置し、同時に加圧して一体的に成形し、熱処理する方法を採ることができる。   In order to form a lubricating layer between the inner hole side refractory layer and the outer peripheral side refractory layer of the tubular refractory structure, a powder raw material containing 70% by mass or more of a solid lubricating raw material is mixed with a binder component in advance. After forming the refractory layer constituting each refractory layer of the tubular refractory structure, the sheet-like lubrication layer is formed into a pipe shape to form the outer peripheral side refractory layer and the inner hole side refractory layer. It is possible to adopt a method of arranging them in between and simultaneously pressing them to form them integrally and heat-treating them.

さらに予め固体潤滑性原料を70質量%以上含む粉末原料をバインダー成分と混合したはい土をシート状に成形せずに、管状耐火物構造体の各耐火物層を構成する耐火物の成形時に、はい土のまま外周側耐火物層と内孔側耐火物層との間に充填し、同時に加圧して一体的に成形し、熱処理する方法を採ることもできる。   Further, when forming a refractory that constitutes each refractory layer of the tubular refractory structure without forming a soil in which a powder raw material containing 70 mass% or more of a solid lubricating raw material is mixed with a binder component into a sheet shape, It is also possible to use a method of filling between the outer periphery side refractory layer and the inner hole side refractory layer while being earthen and simultaneously pressurizing and integrally forming and heat-treating.

上記のほか、内孔側耐火物層、外周側耐火物層及び潤滑層を別々に成形し、焼成、加工を経た各層を、空間を形成させつつ、一部をモルタル等の接着材で固定する等により、管状耐火物構造体を形成することも可能である。   In addition to the above, the inner hole side refractory layer, the outer periphery side refractory layer, and the lubrication layer are separately molded, and each layer that has undergone firing and processing is fixed with an adhesive such as mortar while forming a space. It is also possible to form a tubular refractory structure by, for example.

潤滑層の厚みは、内孔側耐火物層又は外周側耐火物層の成形時の充填性に起因する凹凸(圧縮による寸法変化の程度が部位により異なるために生じる凹凸)や各耐火物層中の原料形状等による凹凸の影響を考慮すると、0.3mm以上とすることが好ましい。   The thickness of the lubrication layer is unevenness due to filling properties during molding of the inner hole side refractory layer or outer periphery side refractory layer (unevenness caused by the degree of dimensional change due to compression depending on the part) and in each refractory layer In view of the influence of unevenness due to the shape of the raw material, the thickness is preferably 0.3 mm or more.

ただし、潤滑層は、例えば連続鋳造用ノズルの製造工程での半径方向の貫通孔形成のための加工等又は意図的な設計による構造等により、製品状態(全ての製造工程を経た最終的な形態)として、溶鋼と接触する面において外部に開放して存在する可能性もあることから、広すぎると溶鋼の侵入ないしはその侵入した鋼の膨脹による外周側耐火物層の破壊等の原因になったりするため、必要最小限の厚さとすべきである。また、限られた管状耐火物構造体の外径、内径の中では、潤滑層の厚みを増すと内孔側耐火物層や外周側耐火物層の肉厚を小さくせざるを得なくなる。そのため、内孔側耐火物層の侵食や摩耗に伴う耐用性の低下、外周側耐火物層の構造体としての強度(断面係数)の低下、また酸化による潤滑層自体の劣化等を抑制する等の観点から、潤滑層の半径方向の厚みは、3mm以下であることが好ましい。   However, the lubrication layer may be in a product state (final form after all manufacturing processes) due to, for example, processing for forming radial through holes in the manufacturing process of nozzles for continuous casting or a structure by intentional design. ) May be open to the outside on the surface in contact with the molten steel. If it is too wide, it may cause the penetration of the molten steel or the destruction of the outer refractory layer due to the expansion of the penetrated steel. Therefore, it should be the minimum necessary thickness. Further, within the limited outer diameter and inner diameter of the tubular refractory structure, if the thickness of the lubricating layer is increased, the thickness of the inner hole side refractory layer and the outer peripheral side refractory layer must be reduced. For this reason, it is possible to suppress deterioration in durability due to erosion and wear of the inner hole side refractory layer, reduction in strength (section modulus) of the outer peripheral side refractory layer as a structure, and deterioration of the lubricating layer itself due to oxidation, etc. In view of the above, the radial thickness of the lubricating layer is preferably 3 mm or less.

ここで、内孔側耐火物層と外周側耐火物層の熱膨張による伸び代の差が大きい場合は、これらの軸方向両端部を固定するとその固定部分付近に応力が集中して管状耐火物構造体(とくに外周側耐火物層)が破壊する危険が高まる。したがって、内孔側耐火物層と外周側耐火物層とは、少なくとも一方の軸方向端部においては相互に強固に固定しないような構造とし、熱膨張代の大きい内孔側耐火物層が熱膨張の小さい外周側耐火物層を軸方向に圧縮する応力を生じさせないか緩和する構造にすることが好ましい。   Here, when there is a large difference in elongation allowance due to thermal expansion between the inner hole side refractory layer and the outer peripheral side refractory layer, when these axial ends are fixed, stress concentrates in the vicinity of the fixed portion and the tubular refractory The risk of destruction of the structure (especially the outer refractory layer) is increased. Therefore, the inner hole side refractory layer and the outer peripheral side refractory layer are structured such that they are not firmly fixed to each other at least at one axial end, and the inner hole side refractory layer having a large thermal expansion margin is heated. It is preferable that the outer peripheral refractory layer having a small expansion is made to have a structure that does not cause or relaxes the stress compressing in the axial direction.

具体的には、図1に示すように内孔側耐火物層が非拘束状態であるものの一方の端部が外周側耐火物層と連続する組織に当接する場合に他の一方の端部(ここでは上端部)に空間(又は空間に相当する可縮代を得ることができる可縮性の材料等)を設置する構造や、図2に示すような以下の構造である。   Specifically, as shown in FIG. 1, when the inner hole side refractory layer is in an unconstrained state, when one end portion comes into contact with the tissue continuous with the outer peripheral side refractory layer, the other end portion ( Here, there is a structure in which a space (or a contractible material capable of obtaining a contractible allowance corresponding to the space) is installed in the upper end portion, or the following structure as shown in FIG.

(1)熱膨張による伸び代の小さい外周側層耐火物層1を熱膨張による伸び代の大きい内孔耐火物層1の少なくとも一方の端部の軸方向延長線上に設置しない(図2(a)) (1) The outer peripheral refractory layer 1 having a small elongation allowance due to thermal expansion is not placed on the axial extension line of at least one end of the inner-hole refractory layer 1 having a large elongation allowance due to thermal expansion (FIG. 2 (a ))

(2)熱膨張による伸び代の小さい外周側層耐火物層1を熱膨張による伸び代の大きい内孔耐火物層1の軸方向延長線上にも設置する場合には、その両者の間に伸び代の差に相当する空間6を設ける(図2(b))。この空間6は、溶鋼が浸入しにくい部位に設けることが好ましい。 (2) When the outer circumferential side refractory layer 1 having a small elongation allowance due to thermal expansion is also installed on the axial extension line of the inner-hole refractory layer 1 having a large elongation allowance due to thermal expansion, it is stretched between the two. A space 6 corresponding to the difference in cost is provided (FIG. 2B). This space 6 is preferably provided at a site where molten steel is difficult to enter.

(3)上記(2)の構造において、空間6の代わりに、各耐火物層1,2の伸び代の差に相当する収縮代を得ることができるだけの可縮能を有する耐火物7等を設置する(図2(c))。 (3) In the structure of (2) above, instead of the space 6, a refractory 7 having a contractible capacity sufficient to obtain a contraction allowance corresponding to a difference in elongation allowance between the refractory layers 1 and 2 is provided. Install (FIG. 2C).

また、図3に示すように、各耐火物層1,2の軸方向の一方の端部を固定し(以下この端部を「固定側端部」という。)、他方の端部を相互に強固に固定しない(以下この端部を「開放側端部」という。)場合は、熱膨張による伸び代の小さい外周側耐火物層1の内径と熱膨張による伸び代の大きい内孔側耐火物層2の外径とは、固定側端部から開放側端部に向かって拡径するか又は直線状(軸方向に平行な方向)の形状とし、熱膨張による伸び代の大きい内孔側耐火物層2の熱膨張による伸びが、熱膨張による伸び代の外周側耐火物層1に引張り応力を生じさせないようにすることが好ましい。   Also, as shown in FIG. 3, one end of each refractory layer 1, 2 in the axial direction is fixed (hereinafter, this end is referred to as "fixed side end"), and the other ends are mutually connected. When not firmly fixed (hereinafter, this end portion is referred to as “open side end portion”), the inner diameter of the outer peripheral side refractory layer 1 having a small elongation margin due to thermal expansion and the inner hole side refractory having a large elongation margin due to thermal expansion. The outer diameter of the layer 2 means that the diameter increases from the fixed side end toward the open side end or is linear (in the direction parallel to the axial direction), and the inner hole side refractory has a large expansion allowance due to thermal expansion. It is preferable that the elongation due to the thermal expansion of the physical layer 2 does not cause the tensile stress to be generated in the outer peripheral refractory layer 1 whose elongation is due to the thermal expansion.

次に、図1に示した空間層4について詳しく説明する。   Next, the spatial layer 4 shown in FIG. 1 will be described in detail.

空間層4は常温で上記式(1)を満足する厚みを有するように設置するが、具体的には図1(b)〜(d)に示すように、管状耐火物構造体の製品状態としての常温で、潤滑層3と外周側耐火物層1との間、潤滑層3と内孔側耐火物層2との間、又は潤滑層3の両側あるいは潤滑層3どうしの間のいずれかの形態で存在していればよい。なお、図1(d)に示すように空間層4を複数設ける場合、これらの空間層の合計の厚みが上記式(1)を満足するようにする。   The space layer 4 is installed so as to have a thickness that satisfies the above formula (1) at room temperature. Specifically, as shown in FIGS. 1B to 1D, the product state of the tubular refractory structure is shown. Between the lubricating layer 3 and the outer refractory layer 1, between the lubricating layer 3 and the inner hole refractory layer 2, or between both sides of the lubricating layer 3 or between the lubricating layers 3. It only has to exist in a form. When a plurality of space layers 4 are provided as shown in FIG. 1D, the total thickness of these space layers satisfies the above formula (1).

このような空間層を形成する方法としては、以下の方法を採用できる。   As a method for forming such a space layer, the following method can be employed.

(1)上述したシート状の潤滑層をパイプ形状にして外周側耐火物層と内孔側耐火物層との間に配置して同時に一体的に成形する際に、空間層を設置する領域のパイプ形状の潤滑層又は内孔側耐火物層若しくは外周側耐火物層表面に、焼成工程(約1000℃程度まで)の温度において消失するような可燃性又は揮発性の物質(例えば紙やパラフィン等の有機系素材のシート)を、上記式(1)を満足する厚さで貼り付けて成形し、その後の管状耐火物構造体の熱処理工程により可燃性又は揮発性の物質を消失させて、潤滑層と空間層を形成する。 (1) When the above-described sheet-like lubricating layer is formed into a pipe shape and disposed between the outer peripheral refractory layer and the inner hole refractory layer and integrally molded at the same time, A flammable or volatile substance that disappears at the temperature of the firing step (up to about 1000 ° C.) on the surface of the pipe-shaped lubrication layer or the inner-hole-side refractory layer or outer-periphery-side refractory layer (for example, paper or paraffin) The sheet of organic material) is pasted and formed to a thickness satisfying the above formula (1), and then the combustible or volatile substance is eliminated by the heat treatment step of the tubular refractory structure, and lubrication is performed. Forming a layer and a space layer;

(2)潤滑層をパイプ形状にしないで、はい土として同時に一体的に成形する際に、上述と同様に潤滑層と内孔側耐火物層、又は潤滑層と外周側耐火物層の間にシート状の可燃性又は揮発性の物質を配置して成形し、その後の管状耐火物構造体の熱処理工程により可燃性又は揮発性の物質を消失させて、潤滑層と空間層を形成する。 (2) When forming the lubricating layer integrally as a soil without pipe-like shape, between the lubricating layer and the inner hole side refractory layer or between the lubricating layer and the outer peripheral side refractory layer as described above. A sheet-like flammable or volatile substance is arranged and molded, and then the flammable or volatile substance is eliminated by a heat treatment step of the tubular refractory structure to form a lubricating layer and a space layer.

(3)内孔側耐火物層、外周側耐火物層及び潤滑層を別々に成形し、焼成、加工を経た各層を組み合わせて管状耐火物構造体を形成する方法において、上述と同様に潤滑層と内孔側耐火物層、又は潤滑層と外周側耐火物層の間にシート状又は液状若しくは粉体状の可燃性又は揮発性の物質を貼り付け、塗布等の方法で配置しておき、管状耐火物構造体の熱処理工程にて可燃性又は揮発性の物質を消失させて空間層を形成する。すなわち、外周側耐火物層、内孔側耐火物層、潤滑層をそれぞれ別々の「部品」として準備し、空間層を形成する材料と共にモルタルや接着材で組み立てる。 (3) In the method of forming the tubular refractory structure by separately forming the inner hole side refractory layer, the outer peripheral side refractory layer and the lubricating layer, and combining the fired and processed layers, the lubricating layer as described above And a flammable or volatile substance in the form of a sheet or liquid or powder between the inner hole side refractory layer or the lubrication layer and the outer peripheral side refractory layer, and arranged by a method such as coating, In the heat treatment process of the tubular refractory structure, the flammable or volatile substance is eliminated to form a space layer. That is, the outer peripheral side refractory layer, the inner hole side refractory layer, and the lubrication layer are prepared as separate “parts” and assembled together with the material forming the space layer with mortar or adhesive.

なお、空間層を形成するための消失するような材料は、管状耐火物構造体の製造における熱処理工程により消失させる代わりに、管状耐火物構造体の製品としての使用前の予熱において消失させることも可能である。この場合は熱応力が高まり始める約800℃程度までの温度以下で消失させることが好ましく、約500℃程度の温度以下で消失させることがさらに好ましい。   It should be noted that the disappearing material for forming the space layer may be eliminated by preheating before use as a product of the tubular refractory structure instead of disappearing by the heat treatment step in the production of the tubular refractory structure. Is possible. In this case, it is preferable that the thermal stress disappears at a temperature of about 800 ° C. or less, more preferably about 500 ° C. or less.

次に、図1(f)に示した可縮性潤滑層5について詳しく説明する。   Next, the contractible lubricating layer 5 shown in FIG.

可縮性潤滑層5は、各耐火物層1,2の破壊強度を超えない剪断応力以下で各耐火物層1,2が相互に滑ることができる固体潤滑機能と、熱間で内孔側耐火物層2の熱膨張による外周側耐火物層1への発生応力を外周側耐火物層1の破壊強度未満にするために必要な可縮性とを兼ね備えており、その1000℃での可縮代は上記式(4)を満足する。すなわち、可縮性潤滑層5は、上述の潤滑層3と空間層4の両方の機能を兼ね備えたものであり、約1500℃の溶鋼通過時を含む1000℃以上の熱間において、内孔側耐火物層と外周側耐火物層の間の密着性を維持しつつ、外周側耐火物層にその破壊強度を超える応力を発生させない機能を得ることができる。   The compressible lubricating layer 5 has a solid lubricating function that allows the refractory layers 1 and 2 to slide relative to each other under a shear stress not exceeding the fracture strength of the refractory layers 1 and 2, and the inner hole side between the heat. Combined with the contractibility required to make the stress generated on the outer refractory layer 1 due to the thermal expansion of the refractory layer 2 less than the fracture strength of the outer refractory layer 1, its resistance at 1000 ° C. The reduction allowance satisfies the above formula (4). That is, the contractible lubricating layer 5 has the functions of both the lubricating layer 3 and the space layer 4 described above, and the inner hole side is heated between 1000 ° C. and higher, including when the molten steel passes through about 1500 ° C. While maintaining the adhesion between the refractory layer and the outer refractory layer, it is possible to obtain a function that does not generate stress exceeding the breaking strength of the outer refractory layer.

このような可縮性潤滑層を形成するには、まず、上述の潤滑層を形成する際に使用するものと同じ固体潤滑性原料を70質量%以上含む粉末原料に、熱処理により消失するポリエチレンやポリプロピレンなどの有機系粉末を必要量添加して混合する。次に、ミキサーにてこの混合粉末にバインダーを添加し、混練−造粒−整粒化を行って顆粒状の二次粒子を得る。そして、この二次粒子からなるはい土を管状耐火物構造体の成形時に内孔側耐火物層と外周側耐火物層との間に充填して成形し、その後所定の熱処理を行う。これによって、上述の有機系粉末が消失し、その消失した部分の空気相が内部に分散して存在することになり、上記式(4)を満たす可縮性と上記式(2)を満たす潤滑性を兼ね備えた可縮性潤滑層が得られる。   In order to form such a contractible lubricating layer, first, polyethylene powder that disappears by heat treatment is added to a powder raw material containing 70% by mass or more of the same solid lubricating raw material as used in forming the lubricating layer described above. Add the required amount of organic powder such as polypropylene and mix. Next, a binder is added to this mixed powder with a mixer, and kneading-granulating-sizing is performed to obtain granular secondary particles. Then, the soil composed of the secondary particles is filled and molded between the inner hole side refractory layer and the outer peripheral side refractory layer at the time of forming the tubular refractory structure, and then a predetermined heat treatment is performed. As a result, the above-mentioned organic powder disappears, and the air phase of the disappeared portion is dispersed inside and presents the compressibility that satisfies the above formula (4) and the lubrication that satisfies the above formula (2). A contractible lubricating layer having properties is obtained.

この場合の熱処理温度は、それぞれの具体的な製品に応じて設定される温度でよいが、少なくとも上述の有機系粉末が消失する温度以上であることが必要である。また、この有機系粉末の配合量を調整することで、可縮性潤滑層中の空気相の体積割合を調整することができ、これによって可縮性潤滑層が上記式(4)を満たす可縮性(可縮代tg)を持つように調整することができる。   The heat treatment temperature in this case may be a temperature set according to each specific product, but it is necessary to be at least the temperature at which the above-mentioned organic powder disappears. Further, by adjusting the blending amount of the organic powder, the volume ratio of the air phase in the contractible lubricating layer can be adjusted, whereby the contractible lubricating layer can satisfy the above formula (4). It can be adjusted to have a contractibility (contractable allowance tg).

上記式(4)における可縮代tgは、上記式(3)に示すとおり可縮性潤滑層の可縮率Kを測定することにより求めることができる。   The contractible allowance tg in the above formula (4) can be obtained by measuring the contractible ratio K of the contractible lubricating layer as shown in the above formula (3).

この可縮率Kを測定するには、温度、雰囲気を制御することができる材料試験機を用いて予め所定の成形圧力でシート状に形成された可縮性潤滑層を、例えばφ20×50mmLの耐火物片の端面に貼り付け、シート状の可縮性潤滑層の表面にさらにφ20×50mmLの耐火物試験片(同形状の耐火物片)をのせて、可縮性潤滑層を耐火物片の間に挟み込んだ測定用試験片を作製する。そして、無加重の状態で初期の可縮性潤滑層の厚みtg0(mm)を測定する。   In order to measure the shrinkable ratio K, a compressible lubricating layer formed in a sheet shape with a predetermined molding pressure in advance using a material testing machine capable of controlling the temperature and atmosphere is, for example, φ20 × 50 mmL. Affixed to the end face of the refractory piece, put a refractory test piece (same refractory piece) of φ20 × 50mmL on the surface of the sheet-like shrinkable lubricant layer, and put the shrinkable lubricant layer into the refractory piece A test specimen for measurement sandwiched in between is prepared. Then, the thickness tg0 (mm) of the initial contractible lubricating layer is measured in an unweighted state.

この試験片を常温又は所定の温度(1000℃)に保持した後に、クロスヘッド移動速度0.001〜0.01mm/secの範囲で上下方向から圧縮して所定圧力(管状構造体の形状、各層の熱膨張特性等により適宜設定する)まで加圧した際の試験片変位量h1(mm)を測定する。   After holding this test piece at room temperature or a predetermined temperature (1000 ° C.), it is compressed from above and below in the range of a crosshead moving speed of 0.001 to 0.01 mm / sec to obtain a predetermined pressure (the shape of the tubular structure, each layer The test piece displacement amount h1 (mm) is measured when the pressure is increased to the appropriate value depending on the thermal expansion characteristics of the test piece.

同材質耐火物片の同荷重、同温度でのブランク値を測定するために、可縮性潤滑層を挟まない状態で同条件にて加圧し、変位量h2(mm)を測定する。   In order to measure the blank value at the same load and the same temperature of the refractory piece of the same material, pressurization is performed under the same conditions without sandwiching the compressible lubricating layer, and the displacement h2 (mm) is measured.

可縮性潤滑層の可縮率K(%)は、次式(e)で得られる。   The contractible ratio K (%) of the contractible lubricating layer is obtained by the following formula (e).

K = (h1−h2)/tg0×100 …(e)   K = (h1-h2) / tg0 × 100 (e)

[実施例A]
図4に示すようなフランジ部を持つロングノズルA(外径300mm、内径210mm、長さ1200mm)において、外周側耐火物層1をAl−C質(Al=69質量%、炭素=31質量%、1500℃における熱膨張率α=0.65%)とし、内孔側耐火物層2を耐食性に強く熱膨張率が大きなMgO−C質(MgO=77%、FC=23%、1500℃における熱膨張率α=1.1%)とし、このロングノズルの内孔側に上記の内孔側耐火物層2を厚さ15mmで内孔面の軸方向全面に内装した。
[Example A]
In a long nozzle A (an outer diameter of 300 mm, an inner diameter of 210 mm, and a length of 1200 mm) having a flange portion as shown in FIG. 4, the outer peripheral refractory layer 1 is made of Al 2 O 3 —C material (Al 2 O 3 = 69 mass%). , Carbon = 31 mass%, and thermal expansion coefficient α = 0.65% at 1500 ° C., and the inner hole side refractory layer 2 is highly resistant to corrosion and has a large thermal expansion coefficient (MgO = 77%, FC = 23%, thermal expansion coefficient α at 1500 ° C. = 1.1%), and the inner hole side refractory layer 2 having a thickness of 15 mm is provided on the inner surface of the long nozzle on the entire inner surface in the axial direction. .

潤滑層としては黒鉛シート(0.4mm厚さ、炭素成分99質量%)を用意し、この表面に厚さが異なる数種類の可燃性シート(0.2mm、0.5mm、0.7mm、1.0mm、1.2mm、1.3mm)を貼り付け、それぞれのシートを円筒状に加工した。この円筒状に加工した黒鉛シート及び可燃性シートを、成形用のラバーモールド中のAl−C質の外周側耐火物層のはい土とMgO−C質の内孔側耐火物のはい土との間に挿入した後に、CIP(Cold Isostatic Pressing=冷間等方圧加工法)により成形し、熱処理後、上記各可燃性シート厚に応じた厚みの空間層を形成した。 As the lubricating layer, a graphite sheet (0.4 mm thickness, 99% by mass of carbon component) is prepared, and several types of combustible sheets (0.2 mm, 0.5 mm, 0.7 mm, 1. 0 mm, 1.2 mm, and 1.3 mm) were attached, and each sheet was processed into a cylindrical shape. The graphite sheet and the flammable sheet processed into a cylindrical shape are mixed with the Al 2 O 3 —C outer periphery refractory layer of the earth mold and the MgO—C inner hole side refractory yes in the rubber mold for molding. After inserting between soils, it was molded by CIP (Cold Isostatic Pressing = cold isostatic pressing), and after heat treatment, a space layer having a thickness corresponding to the thickness of each combustible sheet was formed.

比較のため、黒鉛シートを内装せず、上記と同厚みの可燃性シートのみを同様の方法で内装し、成形−熱処理後に同様の厚みの空間層を形成した。   For comparison, only a combustible sheet having the same thickness as that described above was provided in the same manner without providing a graphite sheet, and a space layer having the same thickness was formed after molding and heat treatment.

ここで、本実施例のロングノズルAにおいては、1500℃での内孔側耐火物層2の熱膨張率α=1.1%、1500℃での外周側耐火物層1と内孔側耐火物層2との熱膨張率差Δα=0.45%、内孔側耐火物層2の外径D=240mm、外周側耐火物層1の引張り強度σ=5(MPa)、内孔側耐火物層2の常温での圧縮弾性率E=3.0GPaであるから、上記式(1)に示した空間層の厚みtの範囲は、0.3〜1.3mmとなる。すなわち、本実施例のロングノズルAにおいて、内孔の温度が1500℃以上の熱間では各耐火物層1,2が密着して厚みがゼロとなり、かつ内孔側耐火物層2の熱膨張による外周側耐火物層3への発生応力を外周側耐火物層2の破壊強度未満にするために必要な常温での厚みは0.3〜1.3mmの範囲にあり、これが本実施例における本発明の空間層の範囲である。   Here, in the long nozzle A of this embodiment, the thermal expansion coefficient α of the inner hole side refractory layer 2 at 1500 ° C. is 1.1%, and the outer peripheral side refractory layer 1 and inner hole side refractory resistance at 1500 ° C. Thermal expansion coefficient difference Δα = 0.45% with the physical layer 2, outer diameter D = 240 mm of the inner hole side refractory layer 2, tensile strength σ = 5 (MPa) of the outer peripheral side refractory layer 1, inner hole side refractory Since the compression elastic modulus E at room temperature of the physical layer 2 is 3.0 GPa, the range of the thickness t of the space layer shown in the above formula (1) is 0.3 to 1.3 mm. That is, in the long nozzle A of the present embodiment, the refractory layers 1 and 2 are in close contact with each other when the temperature of the inner hole is 1500 ° C. or higher, and the thickness becomes zero, and the thermal expansion of the inner hole side refractory layer 2 The thickness at normal temperature required to make the stress generated on the outer refractory layer 3 less than the fracture strength of the outer refractory layer 2 is in the range of 0.3 to 1.3 mm. It is the range of the space layer of the present invention.

このように作製した実施例及び比較例の各ロングノズルについて、図5に模式的に示す試験装置を用い、1500℃の溶融した銑鉄を各例のロングノズルAに注入し、熱衝撃を与えた後にロングノズルAを溶銑から引き上げ、常温まで冷却後、同様の注湯試験を繰り返す方法で、内孔側耐火物層の耐久性、外周側耐火物層の亀裂等破壊の有無を調査した。   For each of the long nozzles of Examples and Comparative Examples produced in this way, using a test apparatus schematically shown in FIG. 5, molten iron at 1500 ° C. was injected into the long nozzle A of each example, and thermal shock was applied. Later, the long nozzle A was lifted from the hot metal, cooled to room temperature, and then subjected to a similar pouring test to investigate the durability of the inner hole side refractory layer and the presence or absence of cracks in the outer peripheral side refractory layer.

また、これらのロングノズルから切り出した高さ100mmの試料にて、先に図6で説明した方法により熱間1500℃での圧縮剪断強度Shを測定した。この圧縮剪断強度Shは、潤滑層が各耐火物層の破壊強度を超えない剪断応力以下で各耐火物層が相互に滑ることができる固体潤滑機能を提供できるかどうかの判断指標になるのもので、上記式(2)を満たすこと、すなわち0<Sh≦1.5であることが本実施例における本発明の剪断応力の範囲である。   Further, the compression shear strength Sh at a hot temperature of 1500 ° C. was measured with a sample having a height of 100 mm cut out from these long nozzles by the method described above with reference to FIG. This compressive shear strength Sh serves as an indicator for determining whether or not the lubricating layer can provide a solid lubricating function that allows each refractory layer to slide relative to each other under a shear stress that does not exceed the fracture strength of each refractory layer. Thus, satisfying the above formula (2), that is, 0 <Sh ≦ 1.5 is the range of the shear stress of the present invention in this example.

結果を表1に示す。   The results are shown in Table 1.

Figure 0005148963
Figure 0005148963

表1において、実施例1〜5は空間層の厚み及び圧縮剪断強度Shともに本発明の範囲内にあり、3回の注湯試験で亀裂の発生もなく良好な結果を得た。   In Table 1, Examples 1 to 5 have both the thickness of the space layer and the compressive shear strength Sh within the scope of the present invention, and good results were obtained without occurrence of cracks in the three pouring tests.

これに対して、比較例1では、空間厚みが1.4mmと内孔側耐火物層が外周側耐火物層と密着しない状態であり、初回使用では問題がなかったものの、2回目鋳造テストで目地部に浸入していたメタルが原因で欠損に至った。また、比較例2〜7では、適正な空間層の厚みは確保されているものの、横亀裂を伴う亀裂が発生した。これは、1.8MPa以上の圧縮剪断強度値が示すように、内孔側耐火物層が自由に伸縮できず、内孔側耐火物層と外周側耐火物層との摩擦力が局所的に大きくなったために発生したと考えられる。   On the other hand, in Comparative Example 1, the space thickness is 1.4 mm and the inner hole side refractory layer is not in close contact with the outer peripheral side refractory layer, and there was no problem in the first use, but in the second casting test The metal that had entered the joints led to a defect. Moreover, in Comparative Examples 2-7, although the thickness of the appropriate space layer was ensured, the crack accompanying a horizontal crack generate | occur | produced. This is because, as indicated by a compressive shear strength value of 1.8 MPa or more, the inner hole side refractory layer cannot freely expand and contract, and the frictional force between the inner hole side refractory layer and the outer peripheral side refractory layer is locally increased. It is thought that it occurred because it became large.

また、潤滑層として黒鉛シートを設置した実施例1〜5と、同じ空間層の厚みで黒鉛シートを設置していない比較例2〜6とを比較すると、黒鉛シートの設置により圧縮剪断強度Shが低下しており、実施例1〜5では黒鉛シートの設置により十分な固体潤滑機能が得られている。   Moreover, when Examples 1-5 which installed the graphite sheet as a lubrication layer and Comparative Examples 2-6 which did not install the graphite sheet by the thickness of the same space layer, compression shear strength Sh is set by installation of a graphite sheet. In Examples 1 to 5, a sufficient solid lubrication function is obtained by installing the graphite sheet.

一方、潤滑層として黒鉛シートを設置しているが上記式(2)の条件を満たしていない比較例8では、2回目の鋳造で空間層に浸入した溶銑の影響と思われる、内孔側耐火物層の欠損現象が発生した。この比較例8の圧縮剪断強度Shの測定値はゼロであったが、これは空間層の厚みが大きすぎて本発明の範囲外にあり、熱間1500℃において内孔側耐火物層と外周側耐火物層とが密着状態に無いことが原因と推定される。   On the other hand, in Comparative Example 8 in which a graphite sheet is installed as a lubricating layer but does not satisfy the condition of the above formula (2), the inner hole side refractory, which is considered to be the influence of the hot metal that has entered the space layer in the second casting. The defect phenomenon of the material layer occurred. The measured value of the compressive shear strength Sh of Comparative Example 8 was zero, but this was outside the scope of the present invention because the thickness of the space layer was too large, and the inner hole side refractory layer and the outer periphery were hot at 1500 ° C. It is estimated that this is because the side refractory layer is not in close contact.

また、比較例9では、空間層の厚み小さすぎるため、潤滑層の存在下でも圧縮剪断強度Shが1.7MPaとなり、外周側耐火物層に1回目の鋳造後で縦亀裂が発生した。   In Comparative Example 9, since the thickness of the space layer was too small, the compressive shear strength Sh was 1.7 MPa even in the presence of the lubricating layer, and vertical cracks occurred in the outer refractory layer after the first casting.

なお、外径が130mm、内径が80mmの円筒状の耐火物についても上記と同様の試験を行ったが、同様の結果が得られ本発明の妥当性を確認することができた。   A test similar to the above was performed on a cylindrical refractory having an outer diameter of 130 mm and an inner diameter of 80 mm. The same result was obtained, and the validity of the present invention could be confirmed.

[実施例B]
潤滑層における黒鉛含有量と圧縮剪断強度Shの関係を調査する目的で、表2の実施例6〜10及び比較例10に示した割合で0.4mm厚さの黒鉛シートを成形した。
[Example B]
For the purpose of investigating the relationship between the graphite content and the compressive shear strength Sh in the lubricating layer, a 0.4 mm thick graphite sheet was formed at the ratios shown in Examples 6 to 10 and Comparative Example 10 in Table 2.

これらの黒鉛シートを実施例Aと同様に、同形状のロングノズルの外周側耐火物層と内孔側耐火物層間に配置し、空間層の厚みが0.6mmとなるようにして同時成形した。その後、焼成したロングノズルから、高さ100mmで切り出した試料を用いて圧縮剪断強度Shを測定した。   Similar to Example A, these graphite sheets were arranged between the outer peripheral side refractory layer and the inner hole side refractory layer of the same long nozzle, and were simultaneously formed so that the thickness of the space layer was 0.6 mm. . Thereafter, the compression shear strength Sh was measured using a sample cut out at a height of 100 mm from the fired long nozzle.

実施例6〜10では圧縮剪断強度Shが1.5MPa以内で本発明の範囲内にあり、良好な固体潤滑機能が得られた。一方、比較例10は黒鉛量を65質量%と減じた黒鉛シートを使用したものであり、成形段階での円筒状加工の際に黒鉛シートを円筒状にするための可撓性が十分でなく、亀裂が入りやすく、結果として圧縮剪断強度Shが1.5MPaを超え、本発明の範囲外となった。   In Examples 6 to 10, the compression shear strength Sh was within 1.5 MPa within the range of the present invention, and a good solid lubricating function was obtained. On the other hand, Comparative Example 10 uses a graphite sheet with the graphite amount reduced to 65% by mass, and the flexibility to make the graphite sheet cylindrical at the time of cylindrical processing at the molding stage is not sufficient. , Cracks easily occur, and as a result, the compressive shear strength Sh exceeded 1.5 MPa, which was outside the scope of the present invention.

Figure 0005148963
Figure 0005148963

[実施例C]
本実施例では、上述の潤滑層と空間層の機能を兼ね備えた可縮性潤滑層を設置した。
[Example C]
In this example, a contractible lubricating layer having the functions of the lubricating layer and the space layer described above was installed.

まず、固体潤滑性を示す鱗状黒鉛、熱処理により消失して空間を形成する有機系粉末(ポリプロピレン粉末)、耐火性粉末(Al粉末)及び熱間で結合力を発現する金属粉末(Al−Mg合金粉末)、常温から高温度域までの保形性及び結合力を付与するバインダーとしてのフェノール樹脂からなる原料を表3に示す割合で配合し、ハイスピードミキサーにて混練及び造粒を行って二次粒子(以下、この二次粒子を「可縮性二次粒子」という。)を得た。 First, scaly graphite exhibiting solid lubricity, organic powder (polypropylene powder) that disappears by heat treatment to form a space, refractory powder (Al 2 O 3 powder), and metal powder (Al -Mg alloy powder), a raw material composed of a phenol resin as a binder that imparts shape retention and bonding strength from room temperature to high temperature range is blended in the proportions shown in Table 3, and kneaded and granulated with a high speed mixer Then, secondary particles (hereinafter referred to as “contractable secondary particles”) were obtained.

Figure 0005148963
Figure 0005148963

各原料粒子の比重より計算した可縮性二次粒子の還元焼成後の可縮率は、最密充填下での有機系粉末の体積割合が60vol%であることから、計算上は20%である。   The shrinkable ratio after reduction firing of the contractible secondary particles calculated from the specific gravity of each raw material particle is 20% in the calculation because the volume ratio of the organic powder under the closest packing is 60 vol%. is there.

この可縮性二次粒子を実製品用に成形する条件と同じ成形圧力(50MPa程度)でシート状に成形して還元焼成を行った試料の可縮率Kを、上記式(e)により実測値に基づき求めたところ18%となり、計算により設定した目標値(20%)とほぼ同じ可縮率が得られた。   Measure the shrinkable ratio K of the sample that was molded into a sheet shape under the same molding pressure (about 50 MPa) as the conditions for molding the contractible secondary particles for the actual product, using the above formula (e). It was found to be 18% based on the value, and a contractible rate almost the same as the target value (20%) set by calculation was obtained.

この可縮率18%の可縮性二次粒子のはい土を、2重円筒を用いて外周側耐火物層用はい土と内孔側耐火物層用はい土の間に焼成後の厚みが3mmとなるように配置し、CIPにより一体成形した。そして、成形体を乾燥させ、還元雰囲気下で熱処理した。   The thickness of the shrinkable secondary particles having a shrinkage ratio of 18% is set between the outer periphery side refractory layer and the inner hole side refractory layer using a double cylinder. It arranged so that it might be set to 3 mm, and it integrally formed by CIP. And the molded object was dried and heat-processed in reducing environment.

このようにして、外周側耐火物層と内孔側耐火物層との間に潤滑性と可縮性を兼ね備えた3mmの可縮性潤滑層を有する連続鋳造用ノズルを得た。すなわち、この可縮性潤滑層の可縮代tgは上記式(4)を満たし、この可縮性潤滑層を設置した連続鋳造用ノズルは上記式(2)を満たした。   In this way, a continuous casting nozzle having a 3 mm contractible lubricating layer having both lubricity and contractibility between the outer peripheral side refractory layer and the inner hole side refractory layer was obtained. That is, the contractible allowance tg of this contractible lubricating layer satisfied the above formula (4), and the continuous casting nozzle provided with this contractible lubricating layer satisfied the above formula (2).

得られた連続鋳造用ノズルを実施例Aと同様の方法で、3回の注湯試験に供したところ、亀裂、剥落、メタル浸入等の問題は発生せず良好な結果が得られた。   When the obtained continuous casting nozzle was subjected to three pouring tests in the same manner as in Example A, problems such as cracks, peeling, and metal intrusion did not occur and good results were obtained.

本発明の連続鋳造用ノズルの一例を示し、(a)はその全体の断面図、(b)〜(f)は外周側耐火物層と内孔側耐火物層との間の構成例を示す拡大断面図である。An example of the nozzle for continuous casting of this invention is shown, (a) is the whole sectional drawing, (b)-(f) shows the structural example between an outer peripheral side refractory layer and an inner-hole side refractory layer. It is an expanded sectional view. 本発明における外周側耐火物層と内孔側耐火物層との好ましい配置例を示す断面図である。It is sectional drawing which shows the preferable example of arrangement | positioning with the outer peripheral side refractory layer and inner-hole side refractory layer in this invention. 本発明における外周側耐火物層と内孔側耐火物層との好ましい他の配置例を示す断面図である。It is sectional drawing which shows the other preferable example of arrangement | positioning with the outer peripheral side refractory layer and inner-hole side refractory layer in this invention. 本発明の連続鋳造用ノズルの実施例を示す断面図である。It is sectional drawing which shows the Example of the nozzle for continuous casting of this invention. 連続鋳造用ノズル(ロングノズル)による注湯試験装置を示す模式図である。It is a schematic diagram which shows the pouring test apparatus by the nozzle for continuous casting (long nozzle). 内孔側耐火物層と外周側耐火物層との間の圧縮剪断強度を測定する装置を示す模式図である。It is a schematic diagram which shows the apparatus which measures the compressive shear strength between an inner-hole side refractory layer and an outer peripheral side refractory layer.

符号の説明Explanation of symbols

1 外周側耐火物層
2 内孔側耐火物層
3 潤滑層
4 空間層
5 可縮性潤滑層
6 空間
7 可縮能を有する耐火物
DESCRIPTION OF SYMBOLS 1 Outer peripheral side refractory layer 2 Inner hole side refractory layer 3 Lubrication layer 4 Spatial layer 5 Retractable lubrication layer 6 Space 7 Refractory which has contractibility

Claims (8)

溶融金属が通過する内孔を軸方向に有する管状耐火物構造体からなり、この管状耐火物構造体の一部又は全部の領域が、内孔に面する内孔側耐火物層とこの内孔側耐火物層の外周側に位置する外周側耐火物層とを備え、内孔側耐火物層の熱膨張率が外周側耐火物層の熱膨張率よりも大きい連続鋳造用ノズルにおいて、
内孔側耐火物層と外周側耐火物層との間に、前記各耐火物層の破壊強度を超えない剪断応力以下で前記各耐火物層が相互に滑ることができる固体潤滑機能を有する潤滑層と、常温での厚みt(mm)が、次式(1)を満足する空間層とを設けていることを特徴とする連続鋳造用ノズル。
(D/2)×(Δα/100−σ/E) < t <(D/2)×α/100 …(1)
α:1500℃での内孔側耐火物層の熱膨張率(%)
Δα:1500℃での内孔側耐火物層と外周側耐火物層との熱膨張率差(%)
D:内孔側耐火物層の外径(mm)
σ:外周側耐火物層の引張り強度(MPa)
E:内孔側耐火物層の圧縮弾性率(MPa)
It consists of a tubular refractory structure having an inner hole through which molten metal passes in the axial direction, and a part or all of the region of the tubular refractory structure has an inner hole-side refractory layer facing the inner hole and the inner hole. In a continuous casting nozzle comprising an outer peripheral refractory layer located on the outer peripheral side of the side refractory layer, the thermal expansion coefficient of the inner hole side refractory layer being larger than the thermal expansion coefficient of the outer peripheral side refractory layer,
Lubrication having a solid lubrication function between the inner hole side refractory layer and the outer peripheral side refractory layer so that the refractory layers can slide relative to each other under a shear stress not exceeding the breaking strength of the refractory layers. A continuous casting nozzle, characterized in that a layer and a space layer having a thickness t (mm) at room temperature satisfying the following formula (1) are provided.
(D / 2) × (Δα / 100−σ / E) <t <(D / 2) × α / 100 (1)
α: Thermal expansion coefficient of inner-hole refractory layer at 1500 ° C (%)
Δα: Difference in thermal expansion coefficient (%) between the inner hole side refractory layer and the outer peripheral side refractory layer at 1500 ° C.
D: Outer diameter of inner hole side refractory layer (mm)
σ: Tensile strength of outer refractory layer (MPa)
E: Compression elastic modulus (MPa) of the inner hole side refractory layer
1500℃における内孔側耐火物層と外周側耐火物層との間の圧縮剪断強度Sh(MPa)が、次式(2)を満足する請求項に記載の連続鋳造用ノズル。
0 < Sh ≦ 1.5 …(2)
The nozzle for continuous casting according to claim 1 , wherein the compressive shear strength Sh (MPa) between the inner hole side refractory layer and the outer peripheral side refractory layer at 1500 ° C satisfies the following formula (2).
0 <Sh ≦ 1.5 (2)
前記潤滑層が、黒鉛、窒化硼素、滑石及びマイカの群から選択される一種以上を合計で70質量%以上含有し、残部がバインダー成分、金属粉末及び金属酸化物粉末の群から選択される一種以上並びに不可避成分からなる請求項1又は請求項2に記載の連続鋳造用ノズル。 The lubricating layer contains at least 70% by mass in total of at least one selected from the group consisting of graphite, boron nitride, talc and mica, and the balance is selected from the group consisting of binder component, metal powder and metal oxide powder The nozzle for continuous casting according to claim 1 or 2 comprising the above and inevitable components. 溶融金属が通過する内孔を軸方向に有する管状耐火物構造体からなり、この管状耐火物構造体の一部又は全部の領域が、内孔に面する内孔側耐火物層とこの内孔側耐火物層の外周側に位置する外周側耐火物層とを備え、内孔側耐火物層の熱膨張率が外周側耐火物層の熱膨張率よりも大きい連続鋳造用ノズルにおいて、
内孔側耐火物層と外周側耐火物層との間に、前記各耐火物層の破壊強度を超えない剪断応力以下で前記各耐火物層が相互に滑ることができる固体潤滑機能と可縮性とを兼ね備えた可縮性潤滑層を設けており、次式(3)で表される可縮性潤滑層の可縮代tg(mm)が、次式(4)を満足することを特徴とする連続鋳造用ノズル。
tg = W × K/100 …(3)
K:可縮性潤滑層の可縮率(%)
(1000℃還元焼成後の試料の常温又は1000℃の熱間での測定値)
W:内孔側耐火物層と外周側耐火物層との常温での間隙(mm)
(D/2)×(Δα/100−σ/E)<tg<(D/2)×α/100 …(4)
α:1500℃での内孔側耐火物層の熱膨張率(%)
Δα:熱間1500℃での外周側耐火物層と内孔側耐火物層の熱膨張率差(%)
D:内孔側耐火物層の外径(mm)
σ:外周側耐火物層の引張り強度(MPa)
E:内孔側耐火物層の圧縮弾性率(MPa)
It consists of a tubular refractory structure having an inner hole through which molten metal passes in the axial direction, and a part or all of the region of the tubular refractory structure has an inner hole-side refractory layer facing the inner hole and the inner hole. In a continuous casting nozzle comprising an outer peripheral refractory layer located on the outer peripheral side of the side refractory layer, the thermal expansion coefficient of the inner hole side refractory layer being larger than the thermal expansion coefficient of the outer peripheral side refractory layer,
A solid lubricating function that allows the refractory layers to slide relative to each other under a shear stress that does not exceed the breaking strength of the refractory layers between the inner hole side refractory layers and the outer periphery side refractory layers ; A compressible lubricating layer having compressibility is provided , and the contractible allowance tg (mm) of the compressible lubricating layer represented by the following formula (3) satisfies the following formula (4). A nozzle for continuous casting.
tg = W × K / 100 (3)
K: Shrinkage ratio (%) of the shrinkable lubricating layer
(Measured value of the sample after 1000 ° C reduction firing at normal temperature or 1000 ° C hot)
W: A gap (mm) between the inner hole side refractory layer and the outer peripheral side refractory layer at room temperature
(D / 2) × (Δα / 100−σ / E) <tg <(D / 2) × α / 100 (4)
α: Thermal expansion coefficient of inner-hole refractory layer at 1500 ° C (%)
Δα: Thermal expansion coefficient difference (%) between the outer refractory layer and the inner hole refractory layer at 1500 ° C.
D: Outer diameter of inner hole side refractory layer (mm)
σ: Tensile strength of outer refractory layer (MPa)
E: Compression elastic modulus (MPa) of the inner hole side refractory layer
1500℃における内孔側耐火物層と外周側耐火物層との間の圧縮剪断強度Sh(MPa)が、次式(2)を満足することを特徴とする請求項に記載の連続鋳造用ノズル。
0 < Sh ≦ 1.5 …(2)
5. For continuous casting according to claim 4 , wherein the compressive shear strength Sh (MPa) between the inner hole side refractory layer and the outer peripheral side refractory layer at 1500 ° C. satisfies the following formula (2). nozzle.
0 <Sh ≦ 1.5 (2)
前記可縮性潤滑層が、黒鉛、窒化硼素、滑石及びマイカの群から選択される一種以上を合計で70質量%以上含有し、残部がバインダー成分、金属粉末及び金属酸化物粉末の群から選択される一種以上並びに不可避成分からなる請求項4又は請求項5に記載の連続鋳造用ノズル。 The contractible lubricating layer contains at least 70% by mass in total of at least one selected from the group consisting of graphite, boron nitride, talc and mica, and the balance is selected from the group of binder component, metal powder and metal oxide powder The nozzle for continuous casting according to claim 4 or 5 , comprising at least one of the above and inevitable components. 前記内孔側耐火物層の少なくとも一方の軸方向端部が、前記外周側耐火物層に対して軸方向に非拘束状態である請求項1から請求項のいずれかに記載の連続鋳造用ノズル。 At least one axial end of the inner bore-side refractory layer, for continuous casting according to any one of claims 1 to 6 in the axial direction is a non-constrained state with respect to the outer circumference side refractory layer nozzle. 外周側耐火物層及び内孔側耐火物層の軸方向の一方の端部は固定され、他方の端部は相互に固定されておらず、外周側耐火物層の内径及び内孔側耐火物層の外径が、前記一方の端部から他方の端部に向かって拡径するか又は軸方向に平行に形成されている請求項に記載の連続鋳造用ノズル。 One end in the axial direction of the outer peripheral side refractory layer and the inner hole side refractory layer is fixed, and the other end is not fixed to each other, the inner diameter of the outer peripheral side refractory layer and the inner hole side refractory continuous casting nozzle according outer diameter, to claim 7, which is formed in parallel from said one end to, or axially diameter increases toward the other end of the layer.
JP2007262959A 2007-10-09 2007-10-09 Continuous casting nozzle Expired - Fee Related JP5148963B2 (en)

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JP2007262959A JP5148963B2 (en) 2007-10-09 2007-10-09 Continuous casting nozzle
AU2008310427A AU2008310427B2 (en) 2007-10-09 2008-07-01 Nozzle for continuous casting and method for manufacturing the same
KR1020107009113A KR101171367B1 (en) 2007-10-09 2008-07-01 Nozzle for continuous casting and method for manufacturing the same
EP08790791A EP2198992B1 (en) 2007-10-09 2008-07-01 Nozzle for continuous casting
PCT/JP2008/061928 WO2009047936A1 (en) 2007-10-09 2008-07-01 Nozzle for continuous casting and method for manufacturing the same
CN2008801107032A CN101821037B (en) 2007-10-09 2008-07-01 Continuous casting nozzle and production method therefor
BRPI0819083A BRPI0819083B1 (en) 2007-10-09 2008-07-01 continuous casting nozzle
CA2701848A CA2701848C (en) 2007-10-09 2008-07-01 Continuous casting nozzle and production method therefor
US12/198,683 US20090090481A1 (en) 2007-10-09 2008-08-26 Continuous casting nozzle and production method therefor

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