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JP5155902B2 - Mixing valve device - Google Patents
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JP5155902B2 - Mixing valve device - Google Patents

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JP5155902B2
JP5155902B2 JP2009027332A JP2009027332A JP5155902B2 JP 5155902 B2 JP5155902 B2 JP 5155902B2 JP 2009027332 A JP2009027332 A JP 2009027332A JP 2009027332 A JP2009027332 A JP 2009027332A JP 5155902 B2 JP5155902 B2 JP 5155902B2
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water
valve body
temperature
hot water
relief
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JP2010181007A (en
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英伸 志岐
猛 行武
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Daiden Co Inc
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Daiden Co Inc
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Description

本発明は、水と湯をその混合割合を適宜調整しつつ混合して所定温度の混合水として取出せるようにする混合弁装置に関する。   The present invention relates to a mixing valve device that mixes water and hot water while appropriately adjusting the mixing ratio so that the water can be taken out as mixed water at a predetermined temperature.

水と湯の供給を受け、これら水と湯の割合を調整しつつ混合状態とし、所定温度の混合水として送出す混合弁のうち、ロータリ型のものは、ハウジング内に配設された略円筒状の弁体を手動又は自動で回動させて湯水の混合割合を調整制御し、使用者の所望する温度の混合水を得る機構を有しており、こうした従来の混合弁の一例として、特開2008−57666号公報に開示されるものがある。   Of the mixing valves that receive the supply of water and hot water, adjust the ratio of the water and hot water to make a mixed state, and send it out as mixed water of a predetermined temperature, the rotary type is a substantially cylinder disposed in the housing The valve body is rotated manually or automatically to adjust and control the mixing ratio of hot and cold water to obtain mixed water at the temperature desired by the user. Some are disclosed in Japanese Unexamined Patent Publication No. 2008-57666.

特開2008−57666号公報JP 2008-57666 A

従来の混合弁は前記特許文献に示される構成となっており、混合水を所望の温度に適宜調節できる仕組みであるが、水の供給を水道など他の水使用機器と共有している場合、他の機器での水使用に伴って水の供給量が急に低下したり供給が停止することもある。こうした状況では、ほとんど湯のみが混合弁内部に供給され、電動式など自動で弁体を移動させて調整を行う場合、混合水温度の検知部が異常な高温を検出してから強制的に弁体を動かして湯の流入量を減らしたり、別途設けた制御弁で混合水の送出を停止するまでに多少時間がかかることから、高温の湯が混合弁より下流側に流出するのを完全には止められず、こうした湯に人が接触する危険をはらんでいるという課題を有していた。   The conventional mixing valve has a configuration shown in the above-mentioned patent document, and is a mechanism that can appropriately adjust the mixed water to a desired temperature, but when the water supply is shared with other water-using devices such as waterworks, As the water is used in other equipment, the amount of water supplied may suddenly drop or stop supplying. In such a situation, almost only hot water is supplied to the inside of the mixing valve. When adjustment is performed by automatically moving the valve body, such as an electric motor, the valve body is forcibly detected after the mixed water temperature detector detects an abnormally high temperature. To reduce the amount of inflow of hot water or to stop sending mixed water with a separate control valve, so it is completely impossible for hot water to flow downstream from the mixing valve. There was a problem that it was impossible to stop and there was a danger of people coming into contact with such hot water.

本発明は前記課題を解消するためになされたもので、弁への水供給が滞っても高温の湯のみが誤って流出することが無く、安全性を確保できる混合弁装置を提供することを目的とする。   The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a mixing valve device that can ensure safety without causing only hot water to accidentally flow out even when water supply to the valve is delayed. And

本発明に係る混合弁装置は、外部から内部の空隙部に通じる水と湯の各流入口を穿設されてなるハウジングと、周側面に複数の孔を穿設されて前記ハウジングの空隙部に回動可能に配設される略円筒状で中空の弁体とを有し、前記ハウジングにおける水と湯の各流入口に対し、前記弁体が前記各流入口と各孔との連通状態を変化させるよう回転角度調整され、各々供給される水と湯の弁体内中空部分への流入量の割合を調整して得られる所定温度の混合水をハウジング外に送出可能とする混合弁装置において、前記弁体が、少なくとも前記湯の流入口に対し弁体長手方向へ孔をずらして連通させない位置まで所定範囲移動可能とされ、前記弁体とハウジングに両端をそれぞれ当接させて、弁体を前記湯の流入口に前記孔を連通させる位置から連通させない位置に向けて弁体長手方向の一方へ押圧付勢する配置で配設される弁体移動用ばねと、前記弁体端部に配設され、供給される水からの水圧を前記弁体移動用ばねの付勢方向と逆向きに受ける受圧部と、前記ハウジング内で水の流入口から前記受圧部へ水を導いて受圧部に水圧を付与可能とする水導入路とを備え、前記水の流入口に水が供給されて前記受圧部が水圧を受ける状態では、弁体が前記各流入口に前記各孔を連通可能な長手方向位置に保持される一方、水の流入口に水が供給されない状態では、前記弁体移動用ばねの付勢力に伴って弁体が少なくとも前記湯の流入口に孔を連通させない位置へ移動するものである。   The mixing valve device according to the present invention includes a housing in which water and hot water inflow ports leading from the outside to an internal space are formed, and a plurality of holes formed in a peripheral side surface in the space of the housing. A substantially cylindrical and hollow valve body that is rotatably arranged, and the valve body communicates with each inlet and each hole with respect to each inlet of water and hot water in the housing. In the mixing valve device, the rotation angle is adjusted so as to change, and the mixed water at a predetermined temperature obtained by adjusting the ratio of the amount of water and hot water supplied to the hollow part of the valve body can be sent out of the housing. The valve body is movable within a predetermined range to a position where the valve body is displaced at least in the longitudinal direction of the valve body with respect to the hot water inlet, and the valve body and the housing are brought into contact with both ends, respectively. From the position where the hole communicates with the hot water inlet A valve body moving spring disposed in an arrangement that presses and urges the valve body in the longitudinal direction toward a position where the valve body is not allowed to pass; A pressure receiving portion that is received in a direction opposite to the urging direction of the body moving spring, and a water introduction path that guides water from the water inflow port to the pressure receiving portion in the housing so that water pressure can be applied to the pressure receiving portion. In a state in which water is supplied to the water inlet and the pressure receiving portion receives water pressure, the valve body is held at a longitudinal position where the holes can communicate with the inlets, while the water inlet In a state where water is not supplied, the valve body moves to a position where at least the hole does not communicate with the hot water inlet in accordance with the biasing force of the valve body moving spring.

このように本発明によれば、混合水を構成する水と湯が正常に供給されている状態では、水の水圧により弁体が外周の孔とハウジングにおける水と湯の各流入口を連通させられる位置となり、弁体の回転で水と湯の流入割合を調整できる一方、水の供給に不具合が生じる場合には、受圧部に十分な水圧が加わらないことで弁体が弁体移動用ばねの付勢に伴い長手方向に移動し、弁体が少なくとも湯の流入口を閉鎖することにより、水が流入口に達しないような異常状態では、端部の受圧部で適切な水圧を受けなくなった弁体を弁体移動用ばねがその付勢力で直ちに移動させ、弁体が湯の流入口を速やかに閉鎖することとなり、水の供給不具合で混合水が異常な高温となり得る状況でも、湯の流入を抑えられ、誤って高温の湯が下流側に流出する事態を防止でき、安全を確保できる。   As described above, according to the present invention, in a state where the water and hot water constituting the mixed water are normally supplied, the valve body allows the water hole and the water inlet of the housing to communicate with each other due to the water pressure of the water. The ratio of water and hot water inflow can be adjusted by rotating the valve body. On the other hand, if there is a problem with the water supply, the valve body will move to the valve body movement spring because sufficient water pressure is not applied to the pressure receiving part. In the abnormal state where water does not reach the inflow port by moving in the longitudinal direction with the energization of the valve and the valve body closes at least the inflow port of hot water, the pressure receiving part at the end does not receive an appropriate water pressure The valve body is immediately moved by the urging force of the valve body moving spring, and the valve body quickly closes the hot water inlet. Inflow of water is suppressed, and hot water is accidentally discharged downstream A situation can be prevented, it is possible to ensure the safety.

また、本発明に係る混合弁装置は必要に応じて、前記ハウジングにおける前記混合水の流出口と前記水導入路とを接続する逃し流路と、当該逃し流路中に配設され、逃し流路を開閉する逃し弁体と、前記逃し流路中の前記逃し弁体より前記流出口寄りに配設され、前記逃し弁体を逃し流路開放方向に付勢する配置とされ、周囲温度が前記混合水の通常使用温度範囲より高温となった場合に逃し弁体を逃し流路開放位置まで動かすよう変形する形状記憶材料製の感温ばねと、前記逃し弁体を逃し流路閉止方向に付勢する配置とされ、前記混合水の通常使用温度範囲で逃し弁体を逃し流路閉止状態で保持する一方、前記感温ばねの高温変形状態では当該変形に伴う逃し弁体の逃し流路開放位置までの移動を許容する逃し弁体保持ばねとを備えるものである。   In addition, the mixing valve device according to the present invention is provided in the escape passage, the escape passage connecting the outlet of the mixed water in the housing and the water introduction passage, and the escape flow as necessary. A relief valve body that opens and closes the passage, and is disposed closer to the outlet than the relief valve body in the relief flow path, and is arranged to urge the relief valve body in the relief flow path opening direction, and the ambient temperature is A temperature-sensitive spring made of a shape memory material that is deformed so as to move the relief valve body to the escape passage opening position when the temperature becomes higher than the normal use temperature range of the mixed water, and the relief valve body in the relief passage closing direction. The escape valve body is arranged to be energized and is held in a state in which the escape valve body is closed in the normal use temperature range of the mixed water, while the escape passage of the relief valve body accompanying the deformation is in a high-temperature deformation state of the temperature-sensitive spring. A relief valve body holding spring that allows movement to the open position It is.

このように本発明によれば、水導入路と流出口に通じる逃し流路とこれを開閉する逃し弁体とを設け、混合水の通常使用温度範囲では逃し弁体保持ばねの付勢力で逃し弁体が逃し流路を閉止する一方、混合水が異常に高い温度になると、逃し流路に配置される形状記憶材料製の感温ばねが、流出口から到達した高温の混合水に接して変形し、逃し弁体を逃し流路開放位置まで動かし、開放した逃し流路を通じて水導入路の水圧が流出口側に逃されることにより、水は正常に供給されていても混合水が高温となる異常状態において、受圧部で受ける水圧の低下した弁体が移動して湯の流入口を速やかに閉鎖することができ、混合水が高温となる状況で確実に湯の流入を抑えて、安全性をより一層高められる。   As described above, according to the present invention, the relief passage that communicates with the water introduction passage and the outlet and the relief valve body that opens and closes the relief passage are provided, and the relief water is released by the biasing force of the relief valve body holding spring in the normal use temperature range of the mixed water. When the valve body closes the escape passage, while the mixed water reaches an abnormally high temperature, the temperature-sensitive spring made of shape memory material placed in the escape passage comes into contact with the hot mixed water that has reached from the outlet. Deformation, moving the relief valve body to the release passage opening position, and the water pressure in the water introduction passage is released to the outlet side through the opened release passage, so that the mixed water becomes hot even if water is supplied normally. In an abnormal condition, the valve body with reduced water pressure received by the pressure receiving part can move and the hot water inlet can be closed quickly. The sex can be further enhanced.

また、本発明に係る混合弁装置は必要に応じて、前記混合水の温度を検出する温度センサと、当該温度センサが混合水の異常温度状態を検出した際に、前記水導入路の一部を開放して、前記受圧部に加わる水圧を外部に逃す制御弁部とを備えるものである。   Further, the mixing valve device according to the present invention includes a temperature sensor that detects the temperature of the mixed water as necessary, and a part of the water introduction path when the temperature sensor detects an abnormal temperature state of the mixed water. And a control valve part for releasing the water pressure applied to the pressure receiving part to the outside.

このように本発明によれば、温度センサが混合水の異常温度状態を検出した際に、制御弁部が水導入路を一部開放状態とし、導入路の水圧を逃して受圧部が弁体移動用ばねの付勢力に対抗して弁体位置を保持するのに十分な水圧を受けられない状態として、弁体を移動させることにより、水は正常に供給されていても混合水が高温となる異常な状態で、湯の流入口を速やかに閉鎖することができ、混合水が通常温度状態を離れて高温となる状況を検出して湯の流入を抑え、高温の湯が下流側に流出する事態を適切に防止でき、安全性の向上が図れる。   As described above, according to the present invention, when the temperature sensor detects an abnormal temperature state of the mixed water, the control valve part opens the water introduction path partially, and the pressure receiving part releases the water pressure of the introduction path. By moving the valve body in a state where it is not possible to receive sufficient water pressure to hold the valve body position against the biasing force of the moving spring, the mixed water becomes hot even if water is supplied normally. In an abnormal state, the hot water inlet can be quickly closed, the situation where the mixed water leaves the normal temperature state and becomes high temperature is detected, the hot water flow is suppressed, and the hot hot water flows downstream Can be prevented appropriately and safety can be improved.

本発明の第1の実施形態に係る混合弁装置の概略構成図である。It is a schematic block diagram of the mixing valve apparatus which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る混合弁装置の底面図である。It is a bottom view of the mixing valve apparatus which concerns on the 1st Embodiment of this invention. 図2のA−A概略断面図である。It is AA schematic sectional drawing of FIG. 図2のB−B断面図である。It is BB sectional drawing of FIG. 本発明の第1の実施形態に係る混合弁装置の水と湯の混合送出時における各流入口及び流出口の連通状態説明図である。It is a communication state explanatory view of each inflow mouth and outflow mouth at the time of mixing and sending out of water and hot water of the mixing valve device concerning a 1st embodiment of the present invention. 本発明の第1の実施形態に係る混合弁装置の湯流入口全開時における各流入口及び流出口の連通状態説明図である。It is a communication state explanatory view of each inflow mouth and outflow mouth at the time of hot water inflow mouth full open of the mixing valve device concerning a 1st embodiment of the present invention. 本発明の第1の実施形態に係る混合弁装置の水のみ送出時における各流入口及び流出口の連通状態説明図である。It is a communication state explanatory view of each inflow mouth and outflow mouth at the time of sending out only water of the mixing valve device concerning a 1st embodiment of the present invention. 本発明の第1の実施形態に係る混合弁装置における水非供給時の弁体移動状態説明図である。It is valve body movement state explanatory drawing at the time of the water non-supply in the mixing valve apparatus which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る混合弁装置における混合水異常高温時の弁体移動状態説明図である。It is valve body movement state explanatory drawing at the time of the mixed water abnormal high temperature in the mixing valve apparatus which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る混合弁装置における混合水異常高温時の逃し弁体移動状態説明図である。It is a relief valve body movement state explanatory view at the time of mixed water abnormal high temperature in the mixing valve device concerning a 1st embodiment of the present invention. 本発明の第2の実施形態に係る混合弁装置における混合水通常温度時の弁体位置説明図である。It is valve body position explanatory drawing at the time of mixed water normal temperature in the mixing valve apparatus which concerns on the 2nd Embodiment of this invention. 本発明の第2の実施形態に係る混合弁装置における混合水異常高温時の弁体位置説明図である。It is valve body position explanatory drawing at the time of the mixed water abnormal high temperature in the mixing valve apparatus which concerns on the 2nd Embodiment of this invention.

(本発明の第1の実施形態)
以下、本発明の第1の実施形態に係る混合弁装置を前記図1ないし図10に基づいて説明する。
前記各図において本実施形態に係る混合弁装置1は、内部に略円孔状の空隙部を穿設されるハウジング10と、このハウジング10の空隙部に回動可能且つ長手方向移動可能に配設される略円筒状の弁体20と、ハウジング10内で弁体20を弁体長手方向の一方へ押圧付勢する弁体移動用ばね30と、弁体20端部に配設されて供給される水からの水圧を受ける受圧部26と、ハウジング10内で水の流入口12から受圧部26へ水を導いて受圧部26に水圧を付与可能とする水導入路15と、ハウジング10内で混合水の流出口14と水導入路15とを接続する逃し流路16と、この逃し流路16中に配設されて逃し流路16を開閉する逃し弁体40と、逃し流路16中で逃し弁体40を逃し流路16開放方向に付勢する感温ばね41と、逃し流路16中で逃し弁体40を逃し流路16閉止方向に付勢する逃し弁体保持ばね42と、水と湯の混合した混合水の温度を検出する温度センサ50と、この温度センサ50で得られる温度と所定の設定温度との差異に応じて弁体20の回転角度を調整するアクチュエータ60とを備える構成である。
(First embodiment of the present invention)
Hereinafter, a mixing valve device according to a first embodiment of the present invention will be described with reference to FIGS.
In each of the drawings, the mixing valve device 1 according to the present embodiment includes a housing 10 in which a substantially circular hole is formed, and a rotation and longitudinal movement of the housing 10. A substantially cylindrical valve body 20 provided, a valve body moving spring 30 that presses and biases the valve body 20 in one direction in the longitudinal direction of the valve body in the housing 10, and a valve body 20 provided at the end of the valve body 20 A pressure receiving portion 26 that receives water pressure from the generated water, a water introduction path 15 that allows water to be introduced from the water inlet 12 to the pressure receiving portion 26 in the housing 10, and allows the water pressure to be applied to the pressure receiving portion 26. The relief flow path 16 that connects the mixed water outlet 14 and the water introduction path 15, the relief valve body 40 that is disposed in the relief flow path 16 to open and close the relief flow path 16, and the relief flow path 16. A temperature sensitive spring 41 for urging the relief valve body 40 in the direction of opening the relief flow passage 16; A relief valve body holding spring 42 for urging the relief valve body 40 in the relief flow path 16 in the closing direction, a temperature sensor 50 for detecting the temperature of the mixed water in which water and hot water are mixed, and the temperature sensor 50 and an actuator 60 that adjusts the rotation angle of the valve body 20 in accordance with the difference between the temperature obtained at 50 and a predetermined set temperature.

前記ハウジング10は、弁体20を装着される空隙部に通じる水流入口12、湯流入口13、及び混合水の流出口14をそれぞれ穿設されてなる構成である。このハウジング10における各流入口12、13と流出口14の配置は、弁体長手方向の一方側(受圧部26側)から流出口14、水流入口12、湯流入口13の順で並べて配置され、これら水流入口12、湯流入口13及び流出口14はそれぞれハウジング10の異なる外面から内部の空隙部に向けて穿設されている。そして、水流入口12は水供給源に、湯流入口13は湯供給源にそれぞれ接続され、流出口14は混合弁の下流側流路80に接続される。   The housing 10 has a structure in which a water inlet 12, a hot water inlet 13, and a mixed water outlet 14 leading to a gap where the valve body 20 is mounted are formed. In the housing 10, the inlets 12 and 13 and the outlet 14 are arranged in the order of the outlet 14, the water inlet 12, and the hot water inlet 13 from one side in the longitudinal direction of the valve body (pressure receiving portion 26 side). The water inlet 12, the hot water inlet 13, and the outlet 14 are respectively drilled from different outer surfaces of the housing 10 toward the internal gap. The water inlet 12 is connected to a water supply source, the hot water inlet 13 is connected to a hot water supply source, and the outlet 14 is connected to a downstream flow path 80 of the mixing valve.

また、ハウジング10内には、弁体20端部の受圧部26に面して空隙部とは隔離された空間である圧力室19が設けられていることに加え、この圧力室19と水流入口12とを連通させて、水流入口12に水が供給されて所定の水圧が加わる状態で受圧部26側へ水を導いて受圧部26に水圧を付与可能とする水導入路15も穿設される。ハウジング10内にはさらに、水導入路15と混合水の流出口14とを連通させる逃し流路16が穿設され、この逃し流路16途中には、逃し流路16を開閉する逃し弁体40と、この逃し弁体40より流出口14寄り位置で逃し弁体40を逃し流路16開放方向に付勢する形状記憶材料製の感温ばね41と、この感温ばね41の反対側から逃し弁体40を逃し流路16閉止方向に付勢する逃し弁体保持ばね42とがそれぞれ配設される。   The housing 10 is provided with a pressure chamber 19 that faces the pressure receiving portion 26 at the end of the valve body 20 and is a space isolated from the gap portion. In addition, the pressure chamber 19 and the water inlet are provided. A water introduction path 15 is also provided that allows water to be supplied to the water inlet 12 so that the water is supplied to the water inlet 12 and a predetermined water pressure is applied to guide the water to the pressure receiving portion 26 and to apply the water pressure to the pressure receiving portion 26. The The housing 10 is further provided with a relief passage 16 for communicating the water introduction passage 15 and the mixed water outlet 14, and a relief valve body for opening and closing the relief passage 16 in the middle of the relief passage 16. 40, a temperature-sensitive spring 41 made of a shape memory material that biases the relief valve body 40 in a position closer to the outflow port 14 than the relief valve body 40 in the opening direction of the flow path 16, and from the opposite side of the temperature-sensitive spring 41 A relief valve body holding spring 42 that biases the relief valve body 40 in the direction of closing the relief flow path 16 is provided.

前記弁体20は、中空部21及びこれに通じて水や湯を通す外周面の複数の孔を穿設される略円筒体で形成され、ハウジング10内部でハウジング10の円筒面状の内周面に摺接して回動可能且つ長手方向へ所定範囲移動可能として配設される構成であり、ハウジング10における水と湯の各流入口12、13に対し、外周面の各孔を通じた中空部21との連通状態を変化させるようアクチュエータ60で回転角度を調整される仕組みとなっている。   The valve body 20 is formed of a substantially cylindrical body having a hollow portion 21 and a plurality of holes on the outer peripheral surface through which water and hot water are passed, and the inner peripheral surface of the cylindrical surface of the housing 10 inside the housing 10. It is configured to be slidable in contact with the surface and to be rotatable and movable within a predetermined range in the longitudinal direction, and to the water and hot water inlets 12 and 13 in the housing 10 through the holes on the outer peripheral surface. The rotation angle is adjusted by the actuator 60 so as to change the communication state with the actuator 21.

この弁体20における外周面には、ハウジング10側の水流入口12、湯流入口13、及び流出口14にそれぞれ対応させて、水流入孔22、湯流入孔23、及び流出孔24が、弁体長手方向の一方側から流出孔23、水流入孔21、湯流入孔22の順で穿設されており、アクチュエータ60で回転角度調整される弁体20が、回動方向の一方へ動くと、湯流入口13と湯流入孔23との連通領域を狭めて湯の流入量を減らしつつ水流入口12と水流入孔22との連通領域を広げて水の流入量を増やし、また、弁体20が回動方向の他方へ動くと、湯流入口13と湯流入孔23との連通領域を広げて湯の流入量を増やしつつ水流入口12と水流入孔22との連通領域を狭めて水の流入量を減らすものとなっている。
また、弁体20の水流入孔22、湯流入孔23、及び流出孔24とそれぞれ連通する中空部21は、流入した水と湯の混合した混合水の流路となる。
A water inflow hole 22, a hot water inflow hole 23, and an outflow hole 24 are provided on the outer peripheral surface of the valve body 20 so as to correspond to the water inlet 12, the hot water inlet 13, and the outlet 14 on the housing 10, respectively. When the valve body 20, which is formed in the order of the outflow hole 23, the water inflow hole 21, and the hot water inflow hole 22 from one side in the body longitudinal direction and whose rotation angle is adjusted by the actuator 60, moves to one side in the rotation direction. The communication area between the hot water inlet 13 and the hot water inflow hole 23 is narrowed to reduce the inflow amount of hot water, and the communication area between the water inlet 12 and the water inflow hole 22 is widened to increase the inflow amount of water. When 20 moves in the other direction of rotation, the communication area between the hot water inlet 13 and the hot water inflow hole 23 is expanded to increase the amount of hot water inflow, while the communication area between the water inlet 12 and the water inflow hole 22 is narrowed. The amount of inflow is reduced.
Further, the hollow portion 21 communicating with the water inflow hole 22, the hot water inflow hole 23, and the outflow hole 24 of the valve body 20 serves as a flow path of mixed water in which the inflowed water and hot water are mixed.

こうして弁体20は、各流入孔22、23の水流入口12、及び湯流入口13に対する連通状態を変化させて水と湯の中空部21への流入量の割合を調整し、水と湯の混合で得られる所定温度の混合水を中空部21から流出孔24、及び流出口14を経て、ハウジング10外に送出可能としている。なお、流出孔24は弁体20のハウジング10内周面と摺接する外周位置より小径部分に穿設されていることから、弁体20の回転角度に関わりなく流出口14と連通する仕組みである。   In this way, the valve body 20 adjusts the ratio of the amount of water and hot water flowing into the hollow portion 21 by changing the communication state of each of the inflow holes 22 and 23 with respect to the water inlet 12 and the hot water inlet 13. The mixed water at a predetermined temperature obtained by mixing can be sent out of the housing 10 through the hollow portion 21 through the outflow hole 24 and the outflow port 14. In addition, since the outflow hole 24 is formed in a smaller diameter portion than the outer peripheral position that is in sliding contact with the inner peripheral surface of the housing 10 of the valve body 20, the outflow hole 24 communicates with the outflow port 14 regardless of the rotation angle of the valve body 20. .

この弁体20の長手方向の他方側端部には、アクチュエータ60との連結軸部25が一体に回動可能ながら長手方向には相対移動可能として配設され、連結軸部25でアクチュエータ60からの回転力を伝達しつつ弁体20の移動を許容できる構成である。この連結軸部25の周りに弁体移動用ばね30が配設される。   At the other end portion in the longitudinal direction of the valve body 20, a connecting shaft portion 25 with the actuator 60 is disposed so as to be relatively movable in the longitudinal direction while being integrally rotatable. It is the structure which can accept | permit the movement of the valve body 20, transmitting this rotational force. A valve body moving spring 30 is disposed around the connecting shaft portion 25.

前記弁体移動用ばね30は、水や湯との接触で腐食しにくい性質は有するものの温度によりばね力が大きく変化することはない一般的なばね材料で形成されるコイルばねであり、弁体20の長手方向の他方側で弁体20とハウジング10に両端をそれぞれ当接させて、弁体20を弁体長手方向の一方へ、すなわち、弁体20を受圧部26に水圧が加わる向きとは逆向きに付勢力を与え、弁体20の各孔とハウジング10の流入口12、13及び流出口14との連通状態を制御する構成である。   The spring 30 for moving the valve body is a coil spring formed of a general spring material that has the property of not easily corroding by contact with water or hot water, but the spring force does not change greatly depending on the temperature. The valve body 20 and the housing 10 are brought into contact with both ends on the other side in the longitudinal direction of the valve body 20, so that the valve body 20 is directed to one side of the valve body longitudinal direction, that is, the valve body 20 is applied with water pressure to the pressure receiving portion 26. Is an arrangement in which an urging force is applied in the opposite direction to control the communication state between each hole of the valve body 20 and the inlets 12 and 13 and the outlet 14 of the housing 10.

この弁体移動用ばね30の付勢力は、水の通常供給状態では水から受圧部26に加わる水圧による押圧力を下回って水圧に伴う弁体30の移動を許容する一方、水の供給に不具合が生じた場合など水圧が受圧部26に十分加わらない状態では、弁体20をハウジング10に対し受圧部26の受ける水圧の向きと逆向きに移動させて弁体20を各孔と各流入口及び流出口との連通を小さくする位置、特に湯流入孔23を湯流入口13と完全に非連通とする位置に保持することとなる。   The urging force of the valve body moving spring 30 is less than the pressing force due to the water pressure applied from the water to the pressure receiving portion 26 in the normal supply state of water, and allows the valve body 30 to move in accordance with the water pressure. In the state where the water pressure is not sufficiently applied to the pressure receiving portion 26 such as when the pressure occurs, the valve body 20 is moved in the direction opposite to the direction of the water pressure received by the pressure receiving portion 26 with respect to the housing 10 to move the valve body 20 to each hole and each inlet. And the position which makes communication with an outflow port small, especially the hot water inflow hole 23 will be hold | maintained in the position which does not communicate with the hot water inflow port 13 completely.

前記受圧部26は、弁体20の長手方向の一方側端部に取付けられ、弁体20と一体に弁体長手方向へ移動可能とされる一方、弁体20に対し相対回動可能とされて、弁体20の回転角度調整に際しては動かない状態を保持する構成である。この受圧部26は、ハウジング10内の圧力室19に面して、水流入口12に水が供給されて水圧が加わっている状態で、水導入路15を介して導かれた水より水圧を受け、弁体20と共に弁体長手方向の他方へ最大限移動した状態を保持される仕組みである。   The pressure receiving portion 26 is attached to one end portion in the longitudinal direction of the valve body 20 and is movable in the valve body longitudinal direction integrally with the valve body 20, while being relatively rotatable with respect to the valve body 20. Thus, the valve body 20 is configured not to move when the rotation angle is adjusted. The pressure receiving portion 26 faces the pressure chamber 19 in the housing 10 and receives water pressure from the water guided through the water introduction path 15 in a state where water is supplied to the water inlet 12 and water pressure is applied. In this mechanism, the valve body 20 and the valve body 20 are kept in the state of maximum movement to the other in the longitudinal direction of the valve body.

前記逃し弁体40は、逃し流路16の途中に、感温ばね41と逃し弁体保持ばね42に挟まれる配置で配設され、逃し流路16の第1縮径部17に当接して逃し流路16を閉塞する状態と、第1縮径部17から離隔して逃し流路16を開放する状態とを切替え可能とする構成である。   The relief valve body 40 is arranged in the middle of the relief flow path 16 so as to be sandwiched between the temperature-sensitive spring 41 and the relief valve body holding spring 42, and comes into contact with the first reduced diameter portion 17 of the relief flow path 16. In this configuration, it is possible to switch between a state in which the escape passage 16 is closed and a state in which the release passage 16 is opened apart from the first reduced diameter portion 17.

前記感温ばね41は、逃し流路16における逃し弁体40より流出口14寄りの位置で、両端を逃し弁体40と逃し流路16の第2縮径部18にそれぞれ当接させて、逃し弁体40を逃し流路16の第1縮径部17から離す向き、すなわち逃し弁体40が逃し流路16を開放する方向に押圧付勢する配置で配設される形状記憶材料製のコイルばねとされてなる構成である。   The temperature-sensitive spring 41 has both ends abutting on the relief valve body 40 and the second reduced diameter portion 18 of the relief flow path 16 at positions closer to the outlet 14 than the relief valve body 40 in the relief flow path 16, respectively. Made of shape memory material arranged in a direction in which the relief valve body 40 is pressed and urged in a direction away from the first reduced diameter portion 17 of the relief flow path 16, that is, the release valve body 40 opens the relief flow path 16. The configuration is a coil spring.

この感温ばね41は、その周囲温度、すなわち逃し流路16が混合水の通常使用温度範囲より高温となった場合、例えば、湯のみが弁体20の中空部21に流入して流出口14に達し、逃し通路16に至った状態など、水で冷却されずに高温を維持した湯がばね周囲に存在する状況で、変態点を超える周囲温度により変形してコイルばねの両端間の距離が伸びた所定の記憶形状に復帰しようとすることで、通常使用温度範囲の場合より大きな付勢力を発生させ、逃し弁体保持ばね42の付勢力に打勝って逃し弁体40を閉塞位置から開放位置に移動させ、逃し流路16を開放して水導入路15を流出口14と連通状態とする仕組みである。   The temperature-sensitive spring 41 has, for example, only hot water flowing into the hollow portion 21 of the valve body 20 and flowing into the outlet 14 when the ambient temperature, that is, the escape passage 16 becomes higher than the normal use temperature range of the mixed water. In a situation where hot water that has not been cooled by water and maintained at a high temperature exists around the spring, such as when it reaches the escape passage 16, it is deformed by the ambient temperature exceeding the transformation point and the distance between both ends of the coil spring is increased. By trying to return to the predetermined memory shape, an urging force larger than that in the normal operating temperature range is generated, and the urging force of the relief valve body holding spring 42 is overcome to release the relief valve body 40 from the closed position. And the relief channel 16 is opened to bring the water introduction channel 15 into communication with the outlet 14.

前記逃し弁体保持ばね42は、水や湯との接触で腐食しにくい性質は有するものの温度によりばね力が大きく変化することはない一般的なばね材料で形成されるコイルばねであり、逃し流路16における逃し弁体40より水導入路15寄りの位置で、逃し弁体40を逃し流路16の第1縮径部17に押付ける向き、すなわち逃し弁体40が逃し流路16を閉塞する方向に押圧付勢する構成である。この逃し弁体保持ばね42の付勢力は、前記混合水の通常使用温度範囲で感温ばね41が高温による変形を生じない状態では感温ばね41の付勢力を上回って、逃し弁体40を逃し流路16閉塞位置に保持する一方、感温ばね41の高温変形状態ではこの変形に伴う逃し弁体40の開放側への移動を許容するものとなっている。   The relief valve body holding spring 42 is a coil spring formed of a general spring material that has the property of not easily corroding by contact with water or hot water, but the spring force does not change greatly with temperature. The direction in which the relief valve body 40 is pressed against the first reduced diameter portion 17 of the escape passage 16 at a position closer to the water introduction passage 15 than the relief valve body 40 in the passage 16, that is, the relief valve body 40 blocks the relief passage 16. It is the structure which presses and urges in the direction to do. The urging force of the relief valve body holding spring 42 exceeds the urging force of the temperature sensing spring 41 in a state where the temperature sensing spring 41 is not deformed due to high temperature in the normal use temperature range of the mixed water, and causes the relief valve body 40 to move. While the escape passage 16 is held at the closed position, the temperature-sensitive spring 41 is allowed to move to the open side of the relief valve body 40 due to the deformation in the high temperature deformation state.

前記温度センサ50は、混合水の温度を検出して温度情報を電気信号として出力する公知のセンサであり、詳細な説明を省略する。
前記アクチュエータ60は、温度センサで得られる温度と、使用者によりあらかじめ設定された所定の設定温度との差異に応じて前記弁体20を回動させて回転角度調整を行うものであり、前記混合水の通常使用温度範囲における動作は、検出温度に基づく動作制御系を備える公知の電動式アクチュエータと同様であり、詳細な説明を省略する。
The temperature sensor 50 is a known sensor that detects the temperature of the mixed water and outputs temperature information as an electrical signal, and will not be described in detail.
The actuator 60 adjusts a rotation angle by rotating the valve body 20 according to a difference between a temperature obtained by a temperature sensor and a predetermined set temperature preset by a user. The operation in the normal use temperature range of water is the same as that of a known electric actuator provided with an operation control system based on the detected temperature, and detailed description thereof is omitted.

ただし、温度センサ50が混合水の異常温度状態を検出した際には、アクチュエータ60は、弁体20の湯流入孔23がハウジング10の湯流入口13との連通状態が最小となる角度位置まで、弁体20を回動方向の一方へ回転させる位置調整制御動作を実行することとなる。   However, when the temperature sensor 50 detects an abnormal temperature state of the mixed water, the actuator 60 moves to an angular position where the hot water inlet hole 23 of the valve body 20 is in a minimum communication state with the hot water inlet 13 of the housing 10. Then, the position adjustment control operation for rotating the valve body 20 in one of the rotational directions is executed.

次に、本実施形態に係る混合弁装置における動作状態について説明する。前提として、混合弁装置1のアクチュエータ60に対して、使用者が混合水の使用にあたり所望する混合水の温度をあらかじめ入力設定しており、また、水や湯は供給側から適切に供給されて各流入口に達しており、受圧部26には供給される水の水圧が加わり、受圧部26と弁体20は水圧で弁体長手方向の他方側に寄った状態となっているものとする。   Next, the operation state in the mixing valve device according to the present embodiment will be described. As a premise, the temperature of the mixed water desired by the user for use of the mixed water is set in advance to the actuator 60 of the mixing valve device 1, and water or hot water is appropriately supplied from the supply side. Each of the inlets is reached, and the pressure of the supplied water is applied to the pressure receiving portion 26, and the pressure receiving portion 26 and the valve body 20 are in a state of being close to the other side in the longitudinal direction of the valve body by the water pressure. .

使用者による混合弁下流側のカラン操作等に基づき、混合水の送出開始が指示されると、温度センサ50からの検出出力により弁下流側流路80における混合水の温度が取得され、あらかじめ設定された温度にこの温度センサ50から取得される温度が一致するように、アクチュエータ60により弁体20が回動角度調整される。   When an instruction to start delivery of the mixed water is given based on the curan operation on the downstream side of the mixing valve by the user, the temperature of the mixed water in the downstream flow path 80 is acquired by the detection output from the temperature sensor 50 and set in advance. The rotation angle of the valve body 20 is adjusted by the actuator 60 so that the temperature acquired from the temperature sensor 50 matches the measured temperature.

弁体20が、ハウジング10の水流入口12と湯流入口13を共に各流入孔22、23を介して弁体の中空部21に連通させている状態(図5参照)では、水を供給される水流入口12と湯を供給される湯流入口13から各流入孔22、23を通じて中空部21に水と湯が流入し、中空部21で水と湯が混合して混合水となり、この混合水が流出孔24を経て流出口14に達し、流出口14から下流側の流路80に混合水を送出する。   In a state where the valve body 20 communicates the water inlet 12 and the hot water inlet 13 of the housing 10 together with the hollow portion 21 of the valve body through the inflow holes 22 and 23 (see FIG. 5), water is supplied. Water and hot water flow into the hollow portion 21 through the inflow holes 22 and 23 from the hot water inlet 12 and the hot water inlet 13 to which hot water is supplied, and the water and hot water are mixed in the hollow portion 21 to form mixed water. Water reaches the outlet 14 through the outflow hole 24, and the mixed water is sent from the outlet 14 to the downstream flow path 80.

この場合、弁体20の角度位置によって、弁体20の水流入口12や湯流入口13に対する閉塞状態は変化し、水流入口12や湯流入口13の各流入孔22、23に対する連通領域の大きさに応じた量の水や湯が中空部21に流入し、水と湯の割合に応じた温度の混合水が得られる。こうして、弁体20で水流入口12及び湯流入口13と各流入孔22、23との連通状態を調整することで、水流入口12から流入する水と湯流入口13から流入する湯の割合を適切なものとして所望の混合水温度を得る。設定温度が変更されると、そのつど、この設定温度に温度センサ50から得られる温度が一致するよう弁体の回転角度を変えて水と湯の割合を変化させることとなる。   In this case, the closed state of the valve body 20 with respect to the water inlet 12 and the hot water inlet 13 varies depending on the angular position of the valve body 20, and the size of the communication region with respect to the inflow holes 22 and 23 of the water inlet 12 and the hot water inlet 13 is large. An amount of water or hot water corresponding to the amount flows into the hollow portion 21, and mixed water having a temperature corresponding to the ratio of water and hot water is obtained. Thus, the ratio of the water flowing from the water inlet 12 and the hot water flowing from the hot water inlet 13 is adjusted by adjusting the communication state between the water inlet 12 and the hot water inlet 13 and the respective inlet holes 22 and 23 by the valve body 20. Obtain the desired mixed water temperature as appropriate. Each time the set temperature is changed, the ratio of water and hot water is changed by changing the rotation angle of the valve body so that the temperature obtained from the temperature sensor 50 matches the set temperature.

ただし、弁体20が湯流入口13を完全に閉塞し、水流入口12のみが中空部21に連通する状態(図7参照)では、水のみが中空部21に流入してこの水のみが流出口14に達し、下流側の流路80に水がそのまま供給される。   However, when the valve body 20 completely closes the hot water inlet 13 and only the water inlet 12 communicates with the hollow portion 21 (see FIG. 7), only water flows into the hollow portion 21 and only this water flows. The water reaches the outlet 14 and is supplied to the downstream flow path 80 as it is.

こうして、水流入口12と湯流入口13に水と湯が適切に供給されている間は、受圧部26に加わる水圧により弁体20の長手方向位置は保持され、また中空部21で水と湯が混合して得られる混合水は通常使用温度範囲にとどまることとなり、逃し流路16の感温ばね41が高温変形状態となることはなく、逃し流路16は閉塞された状態から変化せず、水導入路15からの水圧の抜けも生じない。   Thus, while water and hot water are appropriately supplied to the water inlet 12 and the hot water inlet 13, the longitudinal position of the valve body 20 is maintained by the water pressure applied to the pressure receiving portion 26, and the water and hot water are held in the hollow portion 21. The mixed water obtained by mixing is kept in the normal use temperature range, the temperature sensitive spring 41 of the escape passage 16 is not in a high temperature deformation state, and the escape passage 16 does not change from the closed state. In addition, the release of water pressure from the water introduction path 15 does not occur.

一方、水供給側における他用途での水使用や供給系統の不具合等に伴って、水の供給量が急に低下したり供給が停止した場合、湯供給源からの湯の供給のみが通常通り継続されることで、ハウジング10内では湯流入口13からの湯の弁体中空部21への流入割合が異常に大きくなり、そのままでは混合水の流出口14から水で冷却されず高温を保った湯が出ることになるが、この時、水の供給不具合に伴って、水流入口12、水導入路15及び圧力室19を通じて受圧部26に加わる水圧が著しく低下することで、受圧部26における押圧力がなくなり、弁体20が弁体移動用ばね30の付勢力で弁体長手方向の一方へ急速移動し、弁体20は湯流入孔23と湯流入口13とを連通させず湯流入口13が塞がれる位置に達して、湯流入口13から中空部21への湯の流入を速やかに止めることとなる(図8参照)。こうして湯流入口13側と流出口14との連通を遮断することで、弁体中空部21を通じて高温の湯が混合弁の外に流出することを確実に防止でき、安全を確保できる。   On the other hand, if the water supply suddenly drops or stops due to water use in other applications on the water supply side or a malfunction of the supply system, only hot water supply from the hot water supply source is normal. By continuing, the ratio of the inflow of hot water from the hot water inlet 13 to the valve body hollow portion 21 in the housing 10 becomes abnormally large, and as it is, it is not cooled by the mixed water outlet 14 and kept at a high temperature. At this time, the water pressure applied to the pressure receiving part 26 through the water inlet 12, the water introduction path 15, and the pressure chamber 19 is significantly reduced due to a water supply failure. The pressing force disappears, the valve body 20 rapidly moves to one side in the longitudinal direction of the valve body by the urging force of the valve body moving spring 30, and the valve body 20 does not connect the hot water inflow hole 23 and the hot water inlet 13. It reaches the position where the inlet 13 is blocked, and the hot water inlet 1 The stopping quickly the flow of hot water into the hollow portion 21 (see FIG. 8). By blocking the communication between the hot water inlet 13 side and the outlet 14 in this way, high temperature hot water can be reliably prevented from flowing out of the mixing valve through the valve body hollow portion 21, and safety can be ensured.

また、水の供給は正常に行われて受圧部26に加わる水圧は通常状態を維持しているものの、他の不具合等により、湯流入口13からの湯の弁体中空部25への流入割合が異常に大きくなると、そのままでは流出口14から水で十分冷却されず高温を保った湯が出ることになるが、この時、流出口14から逃し通路16に高温の混合水が到達し、逃し通路16の感温ばね41があらかじめ記憶設定された形状に移行する変態点を超える温度に達している混合水と接することで、その全長を伸すように急速変形し、逃し弁体40を逃し流路16が開放する位置まで移動させて、水導入路15から水が逃し流路16を通じて流出口14側に排出されるようにする(図10参照)。こうして水導入路15の水圧が低下し、受圧部26に水圧が適切に加わらなくなることで、前記同様弁体20が弁体移動用ばね30の付勢力で弁体長手方向の一方へ急速移動し、湯流入口13から中空部21への湯の流入が速やかに止められる(図9参照)。   Further, although the water supply is normally performed and the water pressure applied to the pressure receiving portion 26 is maintained in a normal state, the rate of inflow of the hot water from the hot water inlet 13 into the valve body hollow portion 25 due to other problems or the like. However, when the temperature becomes abnormally large, hot water that is not cooled sufficiently with water and kept at a high temperature will be discharged from the outlet 14 as it is, but at this time, hot mixed water reaches the escape passage 16 from the outlet 14 and escapes. When the temperature-sensitive spring 41 of the passage 16 comes into contact with the mixed water that has reached a temperature exceeding the transformation point at which the shape is preset in the memory, it is rapidly deformed to extend its entire length, and the relief valve body 40 is released. It moves to the position where the flow path 16 opens, and water is discharged from the water introduction path 15 to the outflow port 14 side through the flow path 16 (see FIG. 10). In this way, the water pressure in the water introduction path 15 is lowered and the water pressure is not appropriately applied to the pressure receiving portion 26, so that the valve body 20 is rapidly moved in one direction in the longitudinal direction of the valve body by the urging force of the valve body moving spring 30 as described above. The inflow of hot water from the hot water inlet 13 into the hollow portion 21 is quickly stopped (see FIG. 9).

ただし、この弁体20が動いて湯流入口13を塞ぐ位置となった状態においても、水流入口12や流出口14はそれぞれ弁体20の水流入孔22や流出孔24と一部連通して完全に閉鎖されていないことから、水の供給や混合水の温度状態が正常に戻り、受圧部26に適切な水圧が加わるのに先んじて、水が速やかに弁体中空部21に流入して流出口14に達することとなる。こうして、弁体20が水圧で動いて湯が中空部21に流入可能になった段階で、水が先行して流出口14から出ると共に中空部21で湯を確実に冷却することができ、安全が確保される。   However, even in a state where the valve body 20 moves and closes the hot water inlet 13, the water inlet 12 and the outlet 14 partially communicate with the water inlet hole 22 and the outlet hole 24 of the valve body 20, respectively. Since it is not completely closed, the temperature of the water supply and the mixed water returns to normal, and the water immediately flows into the valve body hollow portion 21 before an appropriate water pressure is applied to the pressure receiving portion 26. The outlet 14 will be reached. In this way, when the valve body 20 is moved by water pressure and hot water can flow into the hollow portion 21, the water comes out from the outlet 14 in advance and the hot water can be reliably cooled in the hollow portion 21, which is safe. Is secured.

このように、本実施形態に係る混合弁装置は、混合水を構成する水と湯が正常に供給されている状態では、水の水圧により弁体20が外周の孔22、23とハウジング10における水と湯の各流入口12、13とを連通させられる位置に保持され、弁体20の回転で水と湯の流入割合を調整できる一方、水の供給に不具合が生じる場合には、受圧部26に十分な水圧が加わらないことで弁体20が弁体移動用ばね30の付勢に伴い長手方向に移動し、弁体20が湯流入口13を閉鎖することから、水が水流入口12に達しないような異常状態では、端部の受圧部26で適切な水圧を受けなくなった弁体20を弁体移動用ばね30がその付勢力で直ちに移動させ、弁体20が湯流入口13を速やかに閉鎖することとなり、水の供給不具合で混合水が異常な高温となり得る状況でも、湯の流入を抑えられ、誤って高温の湯が下流側に流出する事態を防止でき、安全を確保できる。   As described above, in the mixing valve device according to the present embodiment, when the water and hot water constituting the mixed water are normally supplied, the valve body 20 is formed in the outer holes 22 and 23 and the housing 10 by the water pressure of the water. When the water and hot water inflow ports 12 and 13 are held in positions where they can communicate with each other and the flow rate of water and hot water can be adjusted by the rotation of the valve body 20, the pressure receiving portion When sufficient water pressure is not applied to the valve body 26, the valve body 20 moves in the longitudinal direction as the valve body moving spring 30 is biased, and the valve body 20 closes the hot water inlet 13. In an abnormal state where the pressure does not reach the valve body 20, the valve body 20 that has not received an appropriate water pressure at the end pressure receiving portion 26 is immediately moved by the urging force of the valve body moving spring 30, and the valve body 20 is moved to the hot water inlet 13. Will be closed promptly, mixing due to water supply failure In abnormal high temperature capable of becoming situation, suppressed the inflow of hot water, a situation can be prevented that accidentally high-temperature water flowing downstream can ensure safety.

(本発明の第2の実施形態)
なお、前記第1の実施形態に係る混合弁装置においては、水流入口12への水供給が継続して受圧部26に水圧が適切に加わっている状況にもかかわらず、不具合で混合水の温度が異常に高くなる場合に対応して、水導入路と流出口を連通させる逃し流路16と、この逃し流路16を開閉する機構を設けて、高温の混合水の下流側流路80への流出を防ぐ構成としているが、これらに代えて、第2の実施形態として、図11、12に示すように、前記温度センサ50が混合水の異常温度状態を検出した際に、水導入路15の一部を開放して水圧を逃し、受圧部26に加わる水圧を低下させて弁体20を移動させる制御弁部70を備える構成とすることもできる。
(Second embodiment of the present invention)
Note that, in the mixing valve device according to the first embodiment, the temperature of the mixed water due to a malfunction is present despite the situation in which the water supply to the water inlet 12 continues and the water pressure is appropriately applied to the pressure receiving unit 26. In response to an abnormally high value, a relief passage 16 that connects the water introduction passage and the outlet and a mechanism that opens and closes the relief passage 16 are provided to the downstream passage 80 of the high-temperature mixed water. However, instead of these, as a second embodiment, when the temperature sensor 50 detects an abnormal temperature state of the mixed water, as shown in FIGS. It is also possible to provide a control valve unit 70 that opens a part of 15 to release water pressure and lowers the water pressure applied to the pressure receiving unit 26 to move the valve body 20.

制御弁部70は、水導入路15に接続されて配設され、温度センサ50が混合水の異常温度状態を検出した際に、水導入路15を流出口14や下流側流路80などより圧力の低い流路に向け開放状態として水の圧力を逃すものであり、水導入路15を通じて受圧部26に加わる水圧を低下させることで、弁体移動用ばね30の付勢力を受けている弁体20が弁体長手方向の一方に移動することとなる。   The control valve unit 70 is connected to the water introduction path 15 and when the temperature sensor 50 detects an abnormal temperature state of the mixed water, the control valve unit 70 is connected to the water introduction path 15 from the outlet 14 or the downstream side flow path 80. A valve that releases the pressure of water in an open state toward a low-pressure flow path, and that receives the urging force of the valve body moving spring 30 by reducing the water pressure applied to the pressure receiving portion 26 through the water introduction path 15. The body 20 moves to one side of the valve body longitudinal direction.

この第2の実施形態に係る混合弁装置における動作状態については、水や湯の供給が正常になされて混合水が通常使用温度範囲にある場合や、水の供給量が急に低下したり供給が停止した場合については、前記第1の実施形態同様である。一方、水の供給は正常に行われて受圧部26にかかる水圧は通常状態を維持しているものの、他の不具合等により、湯流入口13からの湯の弁体中空部25への流入割合が異常に大きくなった場合には、中空部21において湯が水で十分冷却されず湯の高温を保った混合水が生じるのに伴い、この混合水の異常に高い温度が温度センサ50で検出され、これに基づいて、制御弁部70が水導入路15を開放状態とし、水導入路15から水を流出させる(図12参照)。こうして水導入路15の水圧が低下し、受圧部26に水圧が適切に加わらなくなることで、弁体20が弁体長手方向の一方へ急速移動し、湯流入口13から中空部21への湯の流入が速やかに止められ、混合弁下流側へ高温の混合水が送出されるのを確実に防止できる。   Regarding the operating state of the mixing valve device according to the second embodiment, when water or hot water is normally supplied and the mixed water is in the normal use temperature range, the supply amount of water suddenly decreases or is supplied. The case where is stopped is the same as in the first embodiment. On the other hand, although the water supply is normally performed and the water pressure applied to the pressure receiving portion 26 is maintained in a normal state, the rate of inflow of hot water from the hot water inlet 13 into the valve body hollow portion 25 due to other problems or the like. Is abnormally large, the hot water is not sufficiently cooled by the water in the hollow portion 21 and mixed water that maintains the high temperature of the hot water is generated, and the temperature sensor 50 detects an abnormally high temperature of the mixed water. Based on this, the control valve unit 70 opens the water introduction path 15 and causes water to flow out from the water introduction path 15 (see FIG. 12). In this way, the water pressure in the water introduction passage 15 is lowered and the water pressure is not appropriately applied to the pressure receiving portion 26, whereby the valve body 20 rapidly moves in one direction in the valve body longitudinal direction, and the hot water from the hot water inlet 13 to the hollow portion 21 is moved. The inflow of water is stopped quickly, and high temperature mixed water can be reliably prevented from being sent to the downstream side of the mixing valve.

なお、前記各実施形態に係る混合弁装置においては、混合水温度調整のための弁体20の回転角度調整をアクチュエータ60により行う構成としているが、これに限らず、弁体の連結軸部に取付けたハンドル等を使用者が直接動かすなど、手動で弁体の回転角度調整を行う構成とすることもできる。   In the mixing valve device according to each of the above embodiments, the rotation angle of the valve body 20 for adjusting the temperature of the mixed water is adjusted by the actuator 60. A configuration in which the rotation angle of the valve body is manually adjusted such that the user directly moves the attached handle or the like can also be adopted.

また、前記各実施形態に係る混合弁装置においては、受圧部26に水圧が適切に加わらない状態での弁体20の移動に伴って、弁体20の中空部21に対し湯流入口13のみが閉塞状態とされ、水流入口12や流出口14は完全には閉塞されない構成としているが、これに限らず、水圧が低下した場合のばねによる弁体の移動量や弁体における流入孔や流出孔の大きさを調整して、弁体の移動で湯流入口と共に水流入口や流出口も弁体中空部に対し閉塞される構成とすることもできる。   In the mixing valve device according to each of the above embodiments, only the hot water inlet 13 with respect to the hollow portion 21 of the valve body 20 is accompanied by the movement of the valve body 20 in a state where the water pressure is not properly applied to the pressure receiving portion 26. Is closed, and the water inlet 12 and outlet 14 are not completely blocked. However, the present invention is not limited to this, and the amount of movement of the valve body by the spring when the water pressure drops, the inflow hole and the outflow in the valve body It is also possible to adjust the size of the hole so that the valve body moves and the water inlet and outlet together with the hot water inlet are closed with respect to the hollow part of the valve body.

1 混合弁装置
10 ハウジング
12 水流入口
13 湯流入口
14 流出口
15 水導入路
16 逃し流路
17 第1縮径部
18 第2縮径部
19 圧力室
20 弁体
21 中空部
22 水流入孔
23 湯流入孔
24 流出孔
25 連結軸部
26 受圧部
30 弁体移動用ばね
40 逃し弁体
41 感温ばね
42 逃し弁体保持ばね
50 温度センサ
60 アクチュエータ
70 制御弁部
80 流路
DESCRIPTION OF SYMBOLS 1 Mixing valve apparatus 10 Housing 12 Water inlet 13 Hot water inlet 14 Outlet 15 Water introduction path 16 Escape flow path 17 1st reduced diameter part 18 2nd reduced diameter part 19 Pressure chamber 20 Valve body 21 Hollow part 22 Water inflow hole 23 Hot water inflow hole 24 Outflow hole 25 Connecting shaft part 26 Pressure receiving part 30 Valve body moving spring 40 Relief valve body 41 Temperature sensing spring 42 Relief valve body holding spring 50 Temperature sensor 60 Actuator 70 Control valve part 80 Flow path

Claims (3)

外部から内部の空隙部に通じる水と湯の各流入口を穿設されてなるハウジングと、周側面に複数の孔を穿設されて前記ハウジングの空隙部に回動可能に配設される略円筒状で中空の弁体とを有し、前記ハウジングにおける水と湯の各流入口に対し、前記弁体が前記各流入口と各孔との連通状態を変化させるよう回転角度調整され、各々供給される水と湯の弁体内中空部分への流入量の割合を調整して得られる所定温度の混合水をハウジング外に送出可能とする混合弁装置において、
前記弁体が、少なくとも前記湯の流入口に対し弁体長手方向へ孔をずらして連通させない位置まで所定範囲移動可能とされ、
前記弁体とハウジングに両端をそれぞれ当接させて、弁体を前記湯の流入口に前記孔を連通させる位置から連通させない位置に向けて弁体長手方向の一方へ押圧付勢する配置で配設される弁体移動用ばねと、
前記弁体端部に配設され、供給される水からの水圧を前記弁体移動用ばねの付勢方向と逆向きに受ける受圧部と、
前記ハウジング内で水の流入口から前記受圧部へ水を導いて受圧部に水圧を付与可能とする水導入路とを備え、
前記水の流入口に水が供給されて前記受圧部が水圧を受ける状態では、弁体が前記各流入口に前記各孔を連通可能な長手方向位置に保持される一方、水の流入口に水が供給されない状態では、前記弁体移動用ばねの付勢力に伴って弁体が少なくとも前記湯の流入口に孔を連通させない位置へ移動することを
特徴とする混合弁装置。
A housing in which each inlet of water and hot water leading from the outside to the internal gap is drilled, and a plurality of holes are drilled in the peripheral side surface so as to be rotatable in the gap of the housing. A cylindrical and hollow valve body, and with respect to each inlet of water and hot water in the housing, the rotation angle of the valve body is adjusted so as to change the communication state between each inlet and each hole, In a mixing valve device capable of sending out a mixed water of a predetermined temperature obtained by adjusting a ratio of an inflow amount of supplied water and hot water into the hollow portion of the valve body, out of the housing,
The valve body is movable within a predetermined range to a position where the valve body is not communicated by shifting the hole in the longitudinal direction of the valve body at least with respect to the inlet of the hot water,
Both ends of the valve body and the housing are brought into contact with each other so that the valve body is pressed and urged in one direction in the longitudinal direction of the valve body from a position where the hole does not communicate with the inlet of the hot water. A spring for moving the valve body,
A pressure receiving portion that is disposed at the end of the valve body and receives a water pressure from the supplied water in a direction opposite to a biasing direction of the valve body moving spring;
A water introduction path that guides water from the water inlet to the pressure receiving portion in the housing and allows the water pressure to be applied to the pressure receiving portion;
In a state in which water is supplied to the water inlet and the pressure receiving portion receives water pressure, the valve body is held at a longitudinal position where the holes can communicate with the inlets, while the water inlet In the state where water is not supplied, the valve body moves to a position where at least the hole does not communicate with the hot water inlet in accordance with the biasing force of the valve body moving spring.
前記請求項1に記載の混合弁装置において、
前記ハウジングにおける前記混合水の流出口と前記水導入路とを接続する逃し流路と、
当該逃し流路中に配設され、逃し流路を開閉する逃し弁体と、
前記逃し流路中の前記逃し弁体より前記流出口寄りに配設され、前記逃し弁体を逃し流路開放方向に付勢する配置とされ、周囲温度が前記混合水の通常使用温度範囲より高温となった場合に逃し弁体を逃し流路開放位置まで動かすよう変形する形状記憶材料製の感温ばねと、
前記逃し弁体を逃し流路閉止方向に付勢する配置とされ、前記混合水の通常使用温度範囲で逃し弁体を逃し流路閉止状態で保持する一方、前記感温ばねの高温変形状態では当該変形に伴う逃し弁体の逃し流路開放位置までの移動を許容する逃し弁体保持ばねとを備えることを
特徴とする混合弁装置。
The mixing valve device according to claim 1,
An escape passage for connecting the outlet of the mixed water in the housing and the water introduction path;
A relief valve element disposed in the relief flow path and opening and closing the relief flow path;
It is arranged closer to the outlet than the relief valve body in the escape passage, and is arranged to urge the relief valve body in the release passage opening direction, and the ambient temperature is higher than the normal use temperature range of the mixed water. A temperature-sensitive spring made of a shape memory material that is deformed so as to move the relief valve body to the release passage position when the temperature becomes high;
The escape valve body is arranged so as to be urged in the direction of closing the escape flow path, and the escape valve body is kept in the closed flow path closed state in the normal use temperature range of the mixed water, while in the high temperature deformation state of the temperature sensitive spring A mixing valve device comprising: a relief valve body holding spring that allows the relief valve body to move to the relief flow path opening position in accordance with the deformation.
前記請求項1又は2に記載の混合弁装置において、
前記混合水の温度を検出する温度センサと、
当該温度センサが混合水の異常温度状態を検出した際に、前記水導入路の一部を開放して、前記受圧部に加わる水圧を外部に逃す制御弁部とを備えることを
特徴とする混合弁装置。
In the mixing valve device according to claim 1 or 2,
A temperature sensor for detecting the temperature of the mixed water;
And a control valve portion that opens a part of the water introduction path and releases the water pressure applied to the pressure receiving portion to the outside when the temperature sensor detects an abnormal temperature state of the mixed water. Valve device.
JP2009027332A 2009-02-09 2009-02-09 Mixing valve device Expired - Fee Related JP5155902B2 (en)

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CN102563197B (en) * 2012-03-05 2013-08-07 浙江康泰电气有限公司 Constant-temperature automatic control method and device for central heating flow valve
CN110595076A (en) * 2019-10-22 2019-12-20 广东瑞发水箱制品有限公司 Full-automatic pressure-bearing non-pressure operation system of water storage type water heater

Family Cites Families (7)

* Cited by examiner, † Cited by third party
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JPS5719499Y2 (en) * 1977-10-17 1982-04-23
JPS5526129U (en) * 1978-08-08 1980-02-20
US4469121A (en) * 1982-01-18 1984-09-04 Stanadyne, Inc. Cycle valves
JPH02113312A (en) * 1988-10-24 1990-04-25 Matsushita Electric Ind Co Ltd Hot water mixing control device
CA2034974A1 (en) * 1990-02-20 1991-08-21 Ronald E. Jeffress Energy conservation and anti-scald/burn single handle valve construction
JPH07117252B2 (en) * 1990-08-10 1995-12-18 松下電器産業株式会社 Water heater
JP2004225864A (en) * 2003-01-27 2004-08-12 Toto Ltd Hot water supply temperature controller

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