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JP5160318B2 - Branch pipe connection device and branch pipe connection method - Google Patents
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JP5160318B2 - Branch pipe connection device and branch pipe connection method - Google Patents

Branch pipe connection device and branch pipe connection method Download PDF

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JP5160318B2
JP5160318B2 JP2008156539A JP2008156539A JP5160318B2 JP 5160318 B2 JP5160318 B2 JP 5160318B2 JP 2008156539 A JP2008156539 A JP 2008156539A JP 2008156539 A JP2008156539 A JP 2008156539A JP 5160318 B2 JP5160318 B2 JP 5160318B2
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branch
gate valve
pipe
case
branch case
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JP2009299826A (en
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堀川  剛
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Waterworks Technology Development Organization Co Ltd
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Description

本発明は、既設管に分岐管を接続可能にする分岐管接続装置と、その分岐管接続装置を用いた分岐管接続工法とに関する。   The present invention relates to a branch pipe connecting device that enables a branch pipe to be connected to an existing pipe, and a branch pipe connecting method using the branch pipe connecting device.

近年、水道管などの既設の流体用配管の途中に分岐管を設ける分岐管接続工事では、管路を上流側で止水することなく不断水の状態を維持したまま、既設管の周壁を穿孔し、分岐管を接続する工法が採用されている。かかる工法では、下記特許文献1に開示されるように、既設管に水密に装着可能な分割体からなる分岐ケースと、片側の端部が分岐ケースに接続され、他側の端部が分岐管に接続可能な仕切弁とを備えた分岐管接続装置が用いられる。   In recent years, in branch pipe connection work where branch pipes are installed in the middle of existing fluid pipes such as water pipes, the peripheral walls of existing pipes are perforated while maintaining the state of uninterrupted water without stopping water on the upstream side. However, a method of connecting branch pipes is adopted. In such a construction method, as disclosed in Patent Document 1 below, a branch case made of a split body that can be watertightly attached to an existing pipe, an end on one side is connected to the branch case, and an end on the other side is connected to the branch pipe. A branch pipe connecting device provided with a gate valve connectable to is used.

図12,13は、従来の分岐管接続装置の一例を説明する正面図である。この装置は、左右2つ割の分岐ケース51と、分岐ケース51にフランジ接続される仕切弁52とを備えている。施工の際には、まず、図12に示すように、分岐ケース51を既設管Kに外嵌して分割面をフランジ接続し、水密な状態で装着する。そして、分岐ケース51のフランジ部51aと仕切弁52のフランジ部52aとをボルト・ナットで締結し、分岐ケース51と仕切弁52とを接続する。   12 and 13 are front views for explaining an example of a conventional branch pipe connection device. This device includes a bifurcated case 51 that is divided into left and right parts, and a gate valve 52 that is flange-connected to the branch case 51. At the time of construction, first, as shown in FIG. 12, the branch case 51 is externally fitted to the existing pipe K, the divided surfaces are flange-connected, and mounted in a watertight state. And the flange part 51a of the branch case 51 and the flange part 52a of the gate valve 52 are fastened with a volt | bolt and a nut, and the branch case 51 and the gate valve 52 are connected.

次に、仕切弁52のフランジ部52bと穿孔装置53のフランジ部53aとをボルト・ナットで締結し、仕切弁52に穿孔装置53を接続する。図示はしないが、穿孔装置53の内部には、駆動部により回転可能に構成された回転軸と、回転軸の先端に設けられた円筒形のホールソーと、ホールソーの中心位置から前方に突出したドリルとが内蔵されている。ホールソーは、ドリルと共に、穿孔装置53の後方に設けられた送りハンドル54によって進退自在に構成されている。   Next, the flange portion 52 b of the gate valve 52 and the flange portion 53 a of the punching device 53 are fastened with bolts and nuts, and the punching device 53 is connected to the gate valve 52. Although not shown, inside the drilling device 53, there is a rotating shaft configured to be rotatable by a drive unit, a cylindrical hole saw provided at the tip of the rotating shaft, and a drill protruding forward from the center position of the hole saw. And built-in. The hole saw is configured to move forward and backward together with a drill by a feed handle 54 provided at the rear of the punching device 53.

仕切弁52に穿孔装置53を接続した後、仕切弁52の弁体を上方に退避させて仕切弁52の内部を連通状態に開放する。続いて、ホールソーを回転させながら送りハンドル54を回して既設管K側に繰り出し、既設管Kの周壁を穿孔する。穿孔が完了したら、ホールソーの回転を停止し、送りハンドル54を逆回転させてホールソーを後退させる。切り取られた既設管の周壁の一部は、ドリルにより引っ掛けられて回収される。   After connecting the perforating device 53 to the gate valve 52, the valve body of the gate valve 52 is retracted upward to open the gate valve 52 in a communicating state. Subsequently, while rotating the hole saw, the feed handle 54 is rotated and fed to the existing pipe K side, and the peripheral wall of the existing pipe K is perforated. When the drilling is completed, the rotation of the hole saw is stopped, and the feed handle 54 is reversely rotated to retract the hole saw. A part of the peripheral wall of the cut-out existing pipe is collected by being caught by a drill.

ホールソーを十分に後退させた後、上方に退避させていた仕切弁52の弁体を下降して内部を閉鎖する。そして、図13に示すように、穿孔装置53を取り外し、代わりに分岐管55を接続する。この例では、仕切弁52のフランジ部52bと接続管56のフランジ部56aとをボルト・ナットで締結し、この接続管56が備える受口に分岐管55の先端を挿入することで、仕切弁52と分岐管55とを接続している。このような分岐管接続工法によれば、断水せずとも分岐管が設けられることから、利用者に対する利便性が高い。   After sufficiently retracting the hole saw, the valve body of the gate valve 52 that has been retracted upward is lowered to close the inside. And as shown in FIG. 13, the punching apparatus 53 is removed and the branch pipe 55 is connected instead. In this example, the flange portion 52b of the gate valve 52 and the flange portion 56a of the connection pipe 56 are fastened with bolts and nuts, and the tip of the branch pipe 55 is inserted into a receiving port provided in the connection pipe 56, whereby the gate valve 52 and the branch pipe 55 are connected. According to such a branch pipe connection method, since the branch pipe is provided without water shutoff, convenience for the user is high.

しかし、上記のような従来技術では、フランジ接続された分岐ケースの分割面や各部材のフランジ部といった接続箇所が、分岐管の軸芯方向に対して直角方向に位置してあるため、地盤変動や経年変化などにより分岐管又は既設管に大負荷が作用した場合には、ボルトが伸長するなどして接続箇所が開き易く、配管内部の流体が漏出してしまうという問題がある。通常、配管は土中に埋設されており、流体が漏出したとしても発見が難しく、対策が遅れがちとなるため、流体の流出に伴う損失は少なくない。   However, in the prior art as described above, since the connection points such as the split surface of the branch case connected to the flange and the flange portion of each member are located in a direction perpendicular to the axial center direction of the branch pipe, When a large load is applied to a branch pipe or an existing pipe due to aging, etc., there is a problem that the connection portion is easily opened due to the extension of the bolt and the fluid inside the pipe leaks. Normally, piping is buried in the soil, and even if fluid leaks out, it is difficult to detect and countermeasures tend to be delayed, so there are many losses associated with fluid outflow.

この問題に対して、接続箇所の全体をコンクリートで被覆して固める方法が採られることがある。しかし、コンクリートにひび割れが生じたり、流体がコンクリートから漏出したりするなど、対策としては必ずしも十分ではない。そればかりか、接続箇所の点検や保守作業が難しくなるという問題が生じる。   In order to solve this problem, a method may be employed in which the entire connection portion is covered with concrete and hardened. However, it is not always sufficient as a countermeasure such as cracking in concrete or fluid leaking from concrete. In addition, there is a problem that inspection and maintenance work of the connection place becomes difficult.

そこで、本出願人による下記特許文献2記載の分岐管接続装置では、締結具によりフランジ接続される分岐ケースの分割面を略水平方向に位置させ、その締結具の締結によって分岐ケースと仕切弁との接続がなされるようにしている。同文献には、図14に示すように、分岐ケース61の仕切弁側端部に形成した凹部65に、仕切弁62の既設管側端部近傍の外周面に設けた突起66を嵌め込み、拡径状に傾斜して外側に開いた凹部65の傾斜面65aを突起66の傾斜面66aに面接触させ、締結具の締め付けにより傾斜面65aが傾斜面66aを押圧して、分岐ケース61から仕切弁62を遠ざけるようにして固定することが開示されている。   Therefore, in the branch pipe connecting device described in the following Patent Document 2 by the present applicant, the split surface of the branch case that is flange-connected by the fastener is positioned in a substantially horizontal direction, and the branch case and the gate valve are fastened by fastening the fastener. Connection is made. In this document, as shown in FIG. 14, a protrusion 66 provided on the outer peripheral surface in the vicinity of the existing pipe-side end of the gate valve 62 is fitted into a recess 65 formed at the gate-side end of the branch case 61 so as to expand. The inclined surface 65a of the concave portion 65 which is inclined in the diameter and opened to the outside is brought into surface contact with the inclined surface 66a of the protrusion 66, and the inclined surface 65a presses the inclined surface 66a by tightening the fastener, thereby partitioning from the branch case 61. It is disclosed to fix the valve 62 away.

ところが、かかる装置では、締結具を締め付けても分岐ケースの分割面が確実に閉じない場合があり、分岐ケースと仕切弁との間でガタツキを生じたり、それらの間に介在するシール材の面圧が十分に得られなかったりするため、接続作業の修正が必要となり施工性が十分とは言えなかった。本発明者らは、この問題について鋭意研究を重ね、かかる現象が見られる原因として下記a〜cを見出し、これを改善することで施工性を向上できる見込みがあることが分かった。
a:突起を凹部に嵌め込む時の位置決め精度がシビアであり、仕切弁の管周方向に沿って突起と凹部とが位置ずれしていると、凹部が突起に乗り上げて円滑に嵌め込まれない傾向にある。
b:分岐ケースと仕切弁とが相対的に屈曲する(仕切弁が図14の矢印方向Sに傾く)と、図14のP部を支点にして突起の傾斜面が凹部の傾斜面を押し上げ、分岐ケースが拡径するように作用する。
c:締結具の締め付けにより突起の傾斜面と凹部の傾斜面とを摺動させながら仕切弁を分岐ケースから遠ざけるため、突起と凹部との摩擦抵抗が大きく、分岐ケースの分割面を円滑に閉じることが難しい。
特開2002−154004号公報 特開2007−309474号公報
However, in such a device, even if the fastener is tightened, the split surface of the branch case may not be closed securely, and there is a backlash between the branch case and the gate valve, or the surface of the sealing material interposed between them. Since sufficient pressure was not obtained, it was necessary to correct the connection work and the workability was not sufficient. The inventors of the present invention have made extensive studies on this problem, found the following a to c as causes of such a phenomenon, and found that there is a possibility that the workability can be improved by improving this.
a: Positioning accuracy when fitting the projection into the recess is severe, and when the projection and the recess are displaced along the pipe circumferential direction of the gate valve, the recess tends to ride on the projection and not fit smoothly It is in.
b: When the branch case and the gate valve are bent relatively (the gate valve is inclined in the arrow direction S in FIG. 14), the inclined surface of the protrusion pushes up the inclined surface of the concave portion with the P portion in FIG. The branch case acts to expand the diameter.
c: Since the gate valve is moved away from the branch case while sliding the inclined surface of the protrusion and the inclined surface of the recess by tightening the fastener, the frictional resistance between the protrusion and the recess is large, and the dividing surface of the branch case is smoothly closed. It is difficult.
JP 2002-154004 A JP 2007-309474 A

本発明は上記実情に鑑みてなされたものであり、その目的は、締結具の締め付けにより分岐ケースの分割面を容易且つ確実に閉じて施工性を向上することができる分岐管接続装置及び分岐管接続工法を提供することにある。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a branch pipe connecting device and a branch pipe that can easily and surely close a split surface of a branch case by tightening a fastener to improve workability. It is to provide a connection method.

上記目的は、下記の如き本発明により達成できる。即ち、本発明に係る分岐管接続装置は、既設管に水密に装着可能な分割体により構成された分岐ケースと、前記分岐ケースに接続されるとともに分岐管に接続可能な仕切弁とを備えて、前記分岐管を前記既設管に接続可能にする分岐管接続装置において、前記分岐ケースの仕切弁側端部の内周面に先細りの周壁面を有する突起が設けられており、前記仕切弁の既設管側端部の外周面に凹部が形成されていて、前記分岐ケースに前記仕切弁を接続するに際して、前記突起が前記凹部に嵌め込まれるとともに前記突起の周壁面と前記凹部の壁面とが互いに面接触するように構成され、前記分岐ケースの分割面では、前記分割体のフランジ部同士が締結具により締結されるとともに、前記分割面が略水平方向に位置し、前記締結具の締結により前記分岐ケースと前記仕切弁との接続がシール材を介してなされるものである。 The above object can be achieved by the present invention as described below. That is, the branch pipe connection device according to the present invention includes a branch case configured by a split body that can be watertightly attached to an existing pipe, and a gate valve that is connected to the branch case and can be connected to the branch pipe. in the branch pipe connecting device that can be connected to the branch pipe to the existing pipe, and projection is provided with a peripheral wall surface of the tapered inner peripheral face of the partition valve side end of the branch casing, before Symbol gate valve A recess is formed on the outer peripheral surface of the existing pipe side end, and when the gate valve is connected to the branch case, the protrusion is fitted into the recess, and the peripheral wall surface of the protrusion and the wall surface of the recess are In the split surface of the branch case, the flange portions of the split body are fastened by a fastener, the split surface is positioned in a substantially horizontal direction, and the fastener is fastened. Above Connection between Toki case and the gate valve is of the name of via the sealing material.

本発明の分岐管接続装置によれば、上述したa〜cを緩和又は解消して、締結具の締め付けにより分岐ケースの分割面を容易且つ確実に閉じて施工性を向上することができる。即ち、本発明では、分岐ケースに仕切弁を接続するに際して、分岐ケース側に設けた先細りの周壁面を有する突起が仕切弁側の凹部に嵌め込まれ、その突起の周壁面が凹部の壁面に面接触することから、多少の位置ずれが生じていても突起が凹部に乗り上げた状態になり難く、締結具の締結によって突起が凹部に円滑に嵌め込まれる。   According to the branch pipe connecting device of the present invention, the above-described a to c can be relaxed or eliminated, and the split surface of the branch case can be easily and reliably closed by tightening the fastener to improve workability. That is, in the present invention, when connecting the gate valve to the branch case, a projection having a tapered peripheral wall surface provided on the branch case side is fitted into the recess on the gate valve side, and the peripheral wall surface of the projection faces the wall surface of the recess. Because of the contact, even if a slight misalignment occurs, it is difficult for the protrusion to get on the recess, and the protrusion is smoothly fitted into the recess by fastening the fastener.

また、本発明では、突起が先細りした周壁面を有することにより、分岐ケースと仕切弁とが相対的に屈曲し、突起の周壁面と凹部の壁面との間に捻回方向の力が作用しても、凹部が突起を押し上げる力が生じ難く、分岐ケースが拡径して分割面が開くことが抑えられる。しかも、分岐ケースに仕切弁を接続するに際し、突起の周壁面と凹部の壁面とを摺動させて分岐ケースから仕切弁を遠ざける必要がないため、突起と凹部との摩擦抵抗が過度に高くなることを避けて、分岐ケースの分割面をガイドしながら円滑に閉じることができる。   Further, in the present invention, since the protrusion has the tapered peripheral wall surface, the branch case and the gate valve are relatively bent, and a twisting direction force acts between the peripheral wall surface of the protrusion and the wall surface of the recess. However, it is difficult for the concave portion to push up the protrusion, and the split case can be prevented from being expanded in diameter and opening the dividing surface. In addition, when connecting the gate valve to the branch case, it is not necessary to slide the peripheral wall surface of the projection and the wall surface of the recess to move the gate valve away from the branch case, so the frictional resistance between the projection and the recess becomes excessively high. Avoiding this, it can be smoothly closed while guiding the dividing surface of the branch case.

加えて、本発明の分岐管接続装置では、フランジ接続された分岐ケースの分割面が略水平方向に位置し、分岐ケースと仕切弁との接続が分割体のフランジ部同士を締結する締結具を締め付けることでなされる。そのため、地盤変動や経年変化などによる大負荷が作用したとしても、接続箇所が開く方向に位置しておらず、締結具に負荷が作用し難いため、配管内部の流体が接続箇所から漏出することを確実且つ効果的に防止できる。   In addition, in the branch pipe connecting device according to the present invention, there is provided a fastener in which the split surface of the branch case connected to the flange is positioned in a substantially horizontal direction, and the connection between the branch case and the gate valve fastens the flange portions of the split body. It is done by tightening. Therefore, even if a heavy load due to ground fluctuation or secular change is applied, the connection location is not located in the opening direction and the load is difficult to act on the fastener, so the fluid inside the piping leaks from the connection location. Can be reliably and effectively prevented.

上記において、前記突起が円錐状又は円錐台状に設けられているものが好ましい。かかる構成によれば、突起の先細りした周壁面がテーパー形成されることから、上述した本発明の作用効果をより適切に奏することができる。特に突起が円錐状をなす場合には、周壁面に角張った部分が形成されないため、凹部への乗り上げを効果的に抑制できる。 In the above, it is preferable that the protrusion is provided in a conical shape or a truncated cone shape . According to such a configuration, a Rukoto tapered circumferential wall of the projection is tapered form, can be obtained more suitably the effect of the present invention described above. In particular, when the protrusion has a conical shape, an angular portion is not formed on the peripheral wall surface, so that it is possible to effectively suppress the climbing into the recess.

上記において、前記凹部が円錐状又は円錐台状に形成されているものが好ましい。かかる構成によれば、突起の周壁面と共に凹部の壁面もテーパー形成されることから、突起の周壁面と凹部の壁面とを互いに面接触させ易くなる。   In the above, it is preferable that the concave portion is formed in a conical shape or a truncated cone shape. According to this configuration, since the wall surface of the recess is tapered together with the peripheral wall surface of the protrusion, the peripheral wall surface of the protrusion and the wall surface of the recess are easily brought into surface contact with each other.

上記において、前記分岐ケースの仕切弁側端部の内周面に前記シール材を内嵌させる凹溝が形成されており、前記突起を前記凹部に嵌め込んだ状態では、前記凹溝を構成する内側突条壁と前記仕切弁の既設管側端面に形成されている張出部とが、前記仕切弁の管軸方向に接当して前記分岐ケースから前記仕切弁が遠ざかるのを停止可能になっているものが好ましい。かかる構成によれば、突起と凹部とが面接触していることに加えて、内側突条壁と張出部とが軸方向に接当していることにより、分岐ケースと仕切弁との接続強度を効果的に高めることができる。   In the above, a concave groove for fitting the sealing material is formed on the inner peripheral surface of the branch valve side end of the branch case, and the concave groove is formed in a state where the projection is fitted in the concave portion. An inner ridge wall and an overhang formed on the end face of the existing pipe of the gate valve come into contact with the pipe axis direction of the gate valve so that the gate valve can be prevented from moving away from the branch case. What is formed is preferable. According to such a configuration, in addition to the projection and the concave portion being in surface contact, the inner protruding wall and the overhanging portion are in contact in the axial direction, thereby connecting the branch case and the gate valve. The strength can be effectively increased.

本発明に係る分岐管接続装置の一つの態様では、前記突起と前記凹部との間に軟質シート材を介在させてある。かかる構成によれば、突起と凹部との相対的なぶれを抑制して分岐ケースと仕切弁との接続を安定できるため、締結具の締め付けによって分岐ケースの分割面を容易且つ確実に閉じ易くなる。 In one aspect of the branch pipe connecting device according to the present invention, a soft sheet material is interposed between the protrusion and the recess . According to such a configuration, since the relative shake between the protrusion and the recess can be suppressed and the connection between the branch case and the gate valve can be stabilized, the split surface of the branch case can be easily and reliably closed by tightening the fastener. .

本発明に係る分岐管接続装置の別の態様では、前記分岐ケースの仕切弁側端面に延出形成された延出部の内周面に前記突起が設けられており、前記延出部には根本を薄肉化する切り欠きが形成されている。かかる構成によれば、分岐ケースと仕切弁とが相対的に屈曲した場合に延出部が追従して変形し易くなることから、分岐ケースの拡径をより確実に防止して分割面が開くことを効果的に抑えることができる。 In another aspect of the branch pipe connection device according to the present invention, the protrusion is provided on the inner peripheral surface of the extension portion formed to extend on the gate valve side end surface of the branch case, and the extension portion includes A notch for thinning the base is formed . According to such a configuration, when the branch case and the gate valve are relatively bent, the extension portion easily follows and deforms, and therefore, the diameter of the branch case is more reliably prevented and the dividing surface is opened. This can be effectively suppressed.

また、本発明に係る分岐管接続工法は、既設管に水密に装着可能な分割体により構成された分岐ケースと、分岐管に接続可能な仕切弁とを備えた分岐管接続装置を用いて、前記分岐管を前記既設管に接続する分岐管接続工法において、前記分岐ケースを前記既設管に外嵌して装着するとともに、その分岐ケースの仕切弁側端部に前記仕切弁の既設管側端部が内挿された状態にする第1の工程と、前記分岐ケースの分割面を略水平方向に位置させた状態で、前記分割体のフランジ部同士を締結具によって締結し、前記分岐ケースと前記仕切弁とを強固に接続する第2の工程と、前記仕切弁に穿孔装置を接続して前記既設管の周壁を穿孔し、前記穿孔装置による穿孔完了後、前記穿孔装置を取り外して前記仕切弁に前記分岐管を接続する第3の工程とを備え、前記分岐ケースと前記仕切弁とを接続するに際して、前記分岐ケースの仕切弁側端部の内周面に設けられた先細りの周壁面を有する突起を、前記仕切弁の既設管側端部の外周面に形成された凹部に嵌め込み、前記突起の周壁面を前記凹部の壁面に面接触させるものである。 Further, the branch pipe connection method according to the present invention uses a branch pipe connection device including a branch case configured by a split body that can be watertightly attached to an existing pipe, and a gate valve that can be connected to the branch pipe. In the branch pipe connection method for connecting the branch pipe to the existing pipe, the branch case is externally fitted to the existing pipe and attached, and the existing pipe side end of the gate valve is attached to the branch valve side end of the branch case. A first step of placing the part in an inserted state, and with the split surface of the branch case positioned in a substantially horizontal direction, the flange parts of the split body are fastened together with a fastener, and the branch case A second step of firmly connecting the gate valve and a perforation device connected to the gate valve to perforate a peripheral wall of the existing pipe; after completion of perforation by the perforation device, the perforation device is removed and the partition is removed; Third work to connect the branch pipe to the valve With the door, the time of connecting the branch casing and the partition valve, the projection having a peripheral wall surface of the thinning previously provided on the inner peripheral surface of the partition valve side end of the branch casing, existing pipe of the gate valve The projection is fitted into a recess formed on the outer peripheral surface of the side end, and the peripheral wall surface of the protrusion is brought into surface contact with the wall surface of the recess.

本発明の分岐管接続工法によれば、上述したa〜cを緩和又は解消して、締結具の締め付けにより分岐ケースの分割面を容易且つ確実に閉じて施工性を向上することができる。即ち、本発明では、分岐ケースと仕切弁とを接続するに際して、分岐ケース側に設けた先細りの周壁面を有する突起を仕切弁側の凹部に嵌め込み、その突起の周壁面を凹部の壁面に面接触させることから、多少の位置ずれが生じていても突起が凹部に乗り上げた状態になり難く、締結具の締結によって突起が凹部に円滑に嵌め込まれる。   According to the branch pipe connection method of the present invention, the above-described a to c can be relaxed or eliminated, and the split surface of the branch case can be easily and reliably closed by tightening the fastener, thereby improving the workability. That is, in the present invention, when connecting the branch case and the gate valve, a projection having a tapered peripheral wall surface provided on the branch case side is fitted into the recess on the gate valve side, and the peripheral wall surface of the projection faces the wall surface of the recess. Since they are brought into contact with each other, even if there is a slight misalignment, the projections are unlikely to ride over the recesses, and the projections are smoothly fitted into the recesses by fastening the fasteners.

また、本発明では、突起が先細りした周壁面を有することにより、分岐ケースと仕切弁とが相対的に屈曲し、突起の周壁面と凹部の壁面との間に捻回方向の力が作用しても、凹部が突起を押し上げる力が生じ難く、分岐ケースが拡径して分割面が開くことが抑えられる。しかも、分岐ケースに仕切弁を接続するに際し、突起の周壁面と凹部の壁面とを摺動させて分岐ケースから仕切弁を遠ざける必要がないため、突起と凹部との摩擦抵抗が過度に高くなることを避けて、分岐ケースの分割面を円滑に閉じることができる。   Further, in the present invention, since the protrusion has the tapered peripheral wall surface, the branch case and the gate valve are relatively bent, and a twisting direction force acts between the peripheral wall surface of the protrusion and the wall surface of the recess. However, it is difficult for the concave portion to push up the protrusion, and the split case can be prevented from being expanded in diameter and opening the dividing surface. In addition, when connecting the gate valve to the branch case, it is not necessary to slide the peripheral wall surface of the projection and the wall surface of the recess to move the gate valve away from the branch case, so the frictional resistance between the projection and the recess becomes excessively high. By avoiding this, the dividing surface of the branch case can be closed smoothly.

上記において、前記第2の工程では、前記締結具を締め付けることで、前記突起の周壁面を前記凹部の壁面に密着させてゆくとともに、前記分岐ケースの仕切弁側端部の内周面にシール材を内嵌するため形成された凹溝の内側突条壁を、前記仕切弁の既設管側端面に形成された張出部と接当させて、前記分岐ケースから前記仕切弁が遠ざかるのを停止できるようにすることが好ましい。かかる方法によれば、突起と凹部とが面接触していることに加えて、内側突条壁と張出部とが軸方向に接当していることにより、分岐ケースと仕切弁との接続強度を効果的に高めることができる。   In the above, in the second step, by tightening the fastener, the peripheral wall surface of the projection is brought into close contact with the wall surface of the recess, and the inner peripheral surface of the branch valve side end portion of the branch case is sealed. The inner ridge wall of the groove formed to fit the material is brought into contact with an overhang formed on the existing pipe side end surface of the gate valve so that the gate valve moves away from the branch case. It is preferable to be able to stop. According to such a method, in addition to the projection and the recess being in surface contact, the inner protrusion wall and the overhanging portion are in axial contact with each other, thereby connecting the branch case and the gate valve. The strength can be effectively increased.

以下、本発明に係る分岐管接続装置及び分岐管接続工法の実施形態について、既設の水道管に分岐管を接続する場合を例に挙げ、図面を参照しながら説明する。本発明は、後述するような軟質シート材(図9,10)または延出部の切り欠き(図10)を利用するものであるが、図1〜8において、その前提となる実施形態を予め説明する。図1は、分岐管接続装置が備える分岐ケースと仕切弁の一例を示す正面図である。図2は、その分岐ケースと仕切弁の平面図である。図3は、図1に示した分岐ケースを右側から見た図であり、図4は、図1に示した仕切弁のA−A矢視断面図である。なお、図1に示した分岐ケースは、図2のB−B矢視断面に相当する。 Hereinafter, embodiments of a branch pipe connection device and a branch pipe connection method according to the present invention will be described with reference to the drawings, taking as an example a case where a branch pipe is connected to an existing water pipe. The present invention uses a soft sheet material (FIGS. 9 and 10) or a notch (FIG. 10) of an extension portion as will be described later. In FIGS. explain. Figure 1 is a front view showing an example of the branch casing and the partition valve min branch pipes connecting apparatus. FIG. 2 is a plan view of the branch case and the gate valve. 3 is a view of the branch case shown in FIG. 1 as viewed from the right side, and FIG. 4 is a cross-sectional view of the gate valve shown in FIG. In addition, the branch case shown in FIG. 1 is corresponded to the BB arrow cross section of FIG.

分岐ケース1は、既設管K(図5参照)に水密に装着可能な分割体1A,1Bにより構成され、図1にて上下2つ割となる割T字管形状をしている。分岐ケース1の仕切弁側端部(図1右側に向けた端部)の内周面には、先細りの周壁面を有する突起10が設けられている。分岐ケース1の仕切弁側端面には、部分的に張り出した延出部1aが延出形成されており、その延出部1aの内周面に突起10が設けられている。突起10は、内側に向かって突出した円錐状をなし、分割体1A,1Bの各々に設けられている。   The branch case 1 is composed of divided bodies 1A and 1B that can be water-tightly attached to an existing pipe K (see FIG. 5), and has a split T-shaped pipe shape that is split into two vertically in FIG. A protrusion 10 having a tapered peripheral wall surface is provided on the inner peripheral surface of the branch valve side end of the branch case 1 (the end toward the right side in FIG. 1). A partially projecting extending portion 1a is formed on the end face of the branch case 1 on the gate valve side, and a protrusion 10 is provided on the inner peripheral surface of the extending portion 1a. The protrusion 10 has a conical shape protruding inward, and is provided on each of the divided bodies 1A and 1B.

分岐ケース1の分割面では、分割体1A,1Bのフランジ部同士がボルトとナットからなる締結具3により締結され、この締結具3を締め付けることで分割体1Aと分割体1Bとの間隔が狭まり、最終的に分割面が水密に閉じられるように構成されている。シール材4,5は、分岐ケース1の分割面に介在するように分割体1A,1Bの各々に装着され、分岐ケース1と仕切弁2とを接続した状態では、仕切弁2の既設管側端部(図1左側に向けた端部)の外周面にシール材5が外嵌される。   On the split surface of the branch case 1, the flange portions of the split bodies 1 </ b> A and 1 </ b> B are fastened by a fastener 3 composed of a bolt and a nut, and tightening the fastener 3 narrows the interval between the split body 1 </ b> A and the split body 1 </ b> B. Finally, the dividing surface is configured to be watertightly closed. Seal members 4 and 5 are mounted on each of the divided bodies 1A and 1B so as to be interposed on the dividing surface of the branch case 1, and when the branch case 1 and the gate valve 2 are connected, the existing pipe side of the gate valve 2 is installed. The sealing material 5 is fitted on the outer peripheral surface of the end (the end toward the left side in FIG. 1).

仕切弁2は、既設管側端面に管周方向に延びた張出部2aが形成されており、その既設管側端部は分岐ケース1に接続される。また、その反対側の端部が拡径した受口部2bとなっていて、両端部間が連通可能な通路を形成している。仕切弁2の頂部2cには治具(図示略)が取り付け可能であり、治具を回転させて内蔵している弁体(図示略)を昇降させることにより通路を自在に遮断できる。   The gate valve 2 is formed with an overhanging portion 2 a extending in the pipe circumferential direction on the existing pipe side end surface, and the existing pipe side end is connected to the branch case 1. In addition, the opposite end portion is a receiving portion 2b having an enlarged diameter, which forms a passage through which both end portions can communicate. A jig (not shown) can be attached to the top portion 2c of the gate valve 2, and the passage can be freely blocked by rotating the jig and moving up and down the valve body (not shown).

仕切弁2の既設管側端部近傍の外周面には、円錐状の凹部20が形成されている。本実施形態では、4つの凹部20が図4の上下左右にて周方向に等間隔で配置されている。凹部20の深さや壁面の勾配は突起10に対応しており、分岐ケース1と仕切弁2とを強固に接続した段階では、突起10が凹部20に嵌め込まれて、突起10の周壁面と凹部20の壁面とが互いに面接触するように構成されている。   A conical recess 20 is formed on the outer peripheral surface in the vicinity of the existing pipe side end of the gate valve 2. In the present embodiment, the four recesses 20 are arranged at equal intervals in the circumferential direction on the top, bottom, left, and right in FIG. The depth of the recess 20 and the gradient of the wall surface correspond to the protrusion 10. At the stage where the branch case 1 and the gate valve 2 are firmly connected, the protrusion 10 is fitted into the recess 20. The 20 wall surfaces are in surface contact with each other.

以下、分岐管接続工法によって、既設管に分岐管を接続する方法を説明する。まず、図5,6に示すように、既設管Kを抱持するように分岐ケース1を外嵌して装着するとともに、この分岐ケース1の仕切弁側端部に仕切弁2の既設管側端部を挿入する(前記第1の工程に相当する。)。かかる段階では、締結具3が強固に締結されておらず、分岐ケース1の分割面が開いている状態でよい。 Hereinafter, the partial branch pipes connecting method, a method of connecting a branch pipe to the existing pipe. First, as shown in FIGS. 5 and 6, the branch case 1 is externally fitted and mounted so as to hold the existing pipe K, and the existing pipe side of the gate valve 2 is attached to the end of the branch valve 1 of the branch case 1. An end portion is inserted (corresponding to the first step). At this stage, the fastener 3 is not firmly fastened, and the split surface of the branch case 1 may be open.

本発明では、分割体1A,1B及び仕切弁2の設置順序は特に限られず、上記とは逆に、既設管Kの傍らに仕切弁2を配置した後、分割体1A,1Bを組み付けて分岐ケース1の仕切弁側端部を仕切弁2の既設管側端部に外嵌めしてもよい。或いは、既設管Kの下方に分割体1Bを設置した後、その仕切弁側端部に仕切弁2の既設管側端部を載せるようにして設置し、次いで分割体1Aを分割体1Bに組み付けることも可能である。   In the present invention, the installation order of the divided bodies 1A and 1B and the gate valve 2 is not particularly limited. On the contrary, after the gate valve 2 is arranged beside the existing pipe K, the divided bodies 1A and 1B are assembled and branched. The end of the case 1 on the side of the gate valve may be externally fitted to the end of the gate 2 of the existing valve. Alternatively, after the divided body 1B is installed below the existing pipe K, the existing pipe side end of the gate valve 2 is placed on the end of the gate valve 2 and then the divided body 1A is assembled to the divided body 1B. It is also possible.

仕切弁2の既設管側端部は、分岐ケース1の仕切弁側端部に対して、図5の如く突起10が凹部20の外周側に配置されるところまで挿入される。図4の左右に形成された一対の凹部20は、図6の如く上方からでも視認可能に露出するため、分岐ケース1に対する仕切弁2の挿入目安として利用できる。また、この段階では、突起10が凹部20に嵌まり込んでいないため、必要に応じて仕切弁2を管軸周りに回転させて、分岐ケース1と仕切弁2との相対的な姿勢を微調整できる。   The existing pipe side end of the gate valve 2 is inserted into the branch valve side end of the branch case 1 until the protrusion 10 is disposed on the outer peripheral side of the recess 20 as shown in FIG. The pair of recesses 20 formed on the left and right in FIG. 4 are exposed so as to be visible from above as shown in FIG. 6, and can be used as a guide for inserting the gate valve 2 into the branch case 1. Further, at this stage, since the protrusion 10 is not fitted in the recess 20, the gate valve 2 is rotated around the pipe axis as necessary, so that the relative posture between the branch case 1 and the gate valve 2 becomes fine. Can be adjusted.

次に、分岐ケース1の分割面を略水平方向に位置させた状態で、分割体1A,1Bのフランジ部同士を締結具3によって締結し、図7に示すように分岐ケース1と仕切弁2とを強固に接続する(前記第2の工程に相当する。)このとき、突起10が凹部20に嵌め込まれ、突起10の周壁面10aが凹部20の壁面20aに面接触して分岐ケース1と仕切弁2との相対回転が防止された状態となる。また、締結具3を締め付けることで、分岐ケース1と仕切弁2との接続がシール材5を介してなされると共に、分岐ケース1が既設管Kに対して水密に装着される。このように、当該分岐管接続装置は分岐ケース1と仕切弁2がフランジ接続されるものではない。   Next, in a state where the split surface of the branch case 1 is positioned in a substantially horizontal direction, the flange portions of the split bodies 1A and 1B are fastened by the fasteners 3, and the branch case 1 and the gate valve 2 as shown in FIG. Are connected firmly (corresponding to the second step). At this time, the protrusion 10 is fitted into the recess 20, and the peripheral wall surface 10 a of the protrusion 10 comes into surface contact with the wall surface 20 a of the recess 20. The relative rotation with the gate valve 2 is prevented. Further, by tightening the fastener 3, the branch case 1 and the gate valve 2 are connected via the seal material 5, and the branch case 1 is attached to the existing pipe K in a watertight manner. Thus, the branch pipe connection device is not such that the branch case 1 and the gate valve 2 are flange-connected.

分岐ケース1と仕切弁2とを接続する際には、分岐ケース1側に設けた突起10が仕切弁2側の凹部20に嵌め込まれ、先細りした突起10の周壁面10aが凹部20の壁面20aに面接触することから、多少の位置ずれが生じていても突起10が凹部20に乗り上げた状態になり難く、締結具3の締結によって円滑に嵌め込まれる。また、分岐ケース1に設けられているのが凹部ではなく突起10であることから、施工時に下方から覗き込まなくても容易く視認でき、それ故に突起10と凹部20との位置ずれを抑制できる。   When connecting the branch case 1 and the gate valve 2, the projection 10 provided on the branch case 1 side is fitted into the recess 20 on the gate valve 2 side, and the peripheral wall surface 10 a of the tapered projection 10 is the wall surface 20 a of the recess 20. Because of the surface contact, the protrusion 10 is unlikely to ride over the recess 20 even if there is a slight misalignment, and is smoothly fitted by fastening the fastener 3. Further, since the branch case 1 is provided with the projections 10 instead of the recesses, it can be easily recognized without looking into from the lower side during construction, and therefore, the positional deviation between the projections 10 and the recesses 20 can be suppressed.

更に、かかる構成によれば、分岐ケース1と仕切弁2とが相対的に屈曲し、周壁面10aと壁面20aとの間に捻回方向の力が作用しても、凹部20が突起10を押し上げる力が生じ難く、分岐ケース1が拡径して分割面が開くことが抑えられる。しかも、本実施形態は、周壁面10aと壁面20aとを摺動させながら仕切弁2を分岐ケース1から遠ざけるものではないため、突起10と凹部20との摩擦抵抗が過度に高くなることがなく、分岐ケース1の分割面を円滑に閉じることができる。   Furthermore, according to such a configuration, even when the branch case 1 and the gate valve 2 are bent relatively, and a force in the twisting direction acts between the peripheral wall surface 10a and the wall surface 20a, the concave portion 20 causes the protrusion 10 to protrude. The pushing-up force is difficult to occur, and the branch case 1 can be prevented from expanding its diameter to open the dividing surface. Moreover, in the present embodiment, the gate valve 2 is not moved away from the branch case 1 while sliding the peripheral wall surface 10a and the wall surface 20a, so that the frictional resistance between the protrusion 10 and the recess 20 does not become excessively high. The dividing surface of the branch case 1 can be closed smoothly.

図7に示すように、分岐ケース1と仕切弁2とを強固に接続した状態では、分岐ケース1の分割面が略水平方向に位置し、仕切弁2に接続される分岐管の軸芯方向と略平行となる。このため、分岐ケース1と仕切弁2とがフランジ接続されないことと相俟って、既設管Kに分岐管を接続した後、それらの接続箇所に大負荷が急激に或いは徐々に作用したとしても、接続箇所が開く方向に位置しておらず、締結具3に負荷が作用し難いことから、配管内部の流体が接続箇所から漏出することを確実且つ効果的に防止できる。   As shown in FIG. 7, in the state where the branch case 1 and the gate valve 2 are firmly connected, the split surface of the branch case 1 is positioned substantially in the horizontal direction, and the axial center direction of the branch pipe connected to the gate valve 2 And almost parallel. For this reason, even if the branch case 1 and the gate valve 2 are not flange-connected, after connecting the branch pipe to the existing pipe K, even if a large load suddenly or gradually acts on those connection locations. Since the connection location is not located in the opening direction and the load is unlikely to act on the fastener 3, it is possible to reliably and effectively prevent the fluid inside the pipe from leaking from the connection location.

突起10の個数は特に限られるものではないが、分岐ケース1の分割面が略水平方向に位置し、分割体1A,1Bのフランジ部同士が上下方向に締結されることから、本実施形態のように分岐ケース1の仕切弁側端部の上下の各々に突起10を設けて、それらを凹部20に嵌め込むことが、分岐ケース1と仕切弁2との接続強度を確保するうえで好ましい。また、前述の実施形態では周方向の4箇所に凹部20を形成した例を示したが、仕切弁2の傾き等を考慮して、凹部20の個数は6個でも8個でもよく、個数はこれに制限されない。   The number of the protrusions 10 is not particularly limited, but the split surface of the branch case 1 is positioned in a substantially horizontal direction, and the flange portions of the split bodies 1A and 1B are fastened in the vertical direction. In order to secure the connection strength between the branch case 1 and the gate valve 2, it is preferable to provide the protrusions 10 on the upper and lower sides of the branch valve side end of the branch case 1 and fit them into the recess 20. Moreover, although the example which formed the recessed part 20 in the circumferential direction four places was shown in the above-mentioned embodiment, the number of the recessed parts 20 may be six or eight considering the inclination of the gate valve 2, etc. This is not a limitation.

分岐ケース1の仕切弁側端部の内周面にはシール材5を内嵌する凹溝9が形成されており、締結具3を締め付けて突起10を凹部20に嵌め込んだ状態では、凹溝9を構成する内側突条壁1bと仕切弁2の張出部2aとが、図7に示すように仕切弁2の管軸方向に接当して分岐ケース1から仕切弁2が遠ざかるのを停止可能になっている。これにより、突起10と凹部20とが面接触していることに加えて、内側突条壁1bと張出部2aとが軸方向に接当していることにより、分岐ケース1と仕切弁2との接続強度を効果的に高めることができる。   A concave groove 9 into which the sealing material 5 is fitted is formed on the inner peripheral surface of the branch valve side end of the branch case 1, and in the state where the fastener 3 is tightened and the protrusion 10 is fitted into the concave portion 20, As shown in FIG. 7, the inner protruding wall 1 b constituting the groove 9 and the overhanging portion 2 a of the gate valve 2 abut on the pipe axis direction of the gate valve 2 to move the gate valve 2 away from the branch case 1. Can be stopped. Thereby, in addition to the protrusion 10 and the recessed part 20 being in surface contact, the inner protruding wall 1b and the overhanging part 2a are in contact with each other in the axial direction. The connection strength can be effectively increased.

分岐ケース1と仕切弁2とを強固に接続した後は、図8に示すように、仕切弁2の受口部2bに穿孔装置12を接続し、仕切弁2の弁体を上方に退避させて仕切弁2の内部を連通状態に開放した後、穿孔装置12により既設管Kの所定箇所の周壁を穿孔する。そして、穿孔完了後、穿孔装置12に内蔵されているホールソー13の回転を停止して穿孔装置12を取り外し、代わりに受口部2bに分岐管の先端を挿入して接続を終了して、分岐管を利用できる状態とする(前記第3の工程に相当する。)。   After the branch case 1 and the gate valve 2 are firmly connected, as shown in FIG. 8, a perforating device 12 is connected to the receiving portion 2b of the gate valve 2, and the valve body of the gate valve 2 is retracted upward. After opening the inside of the gate valve 2 in a communicating state, the peripheral wall at a predetermined location of the existing pipe K is drilled by the punching device 12. Then, after the drilling is completed, the rotation of the hole saw 13 built in the drilling device 12 is stopped and the drilling device 12 is removed. Instead, the tip of the branch pipe is inserted into the receiving port 2b to complete the connection, and the branching is performed. The tube is in a usable state (corresponding to the third step).

〔別実施の形態〕
(1)前述の実施形態では円錐状の突起と凹部を採用した例を示したが、本発明では、突起が先細りの周壁面を有し且つその周壁面が凹部の壁面に面接触するものであれば、これに限られない。突起の他の形状としては円錐台状やドーム状(半球状)が例示されるが、凹部への乗り上げを抑制しつつ円滑な嵌め込みを発現するうえで円錐状が好ましい。また、凹部の他の形状としては円錐台状やドーム状、仕切弁の管周方向に延びるV溝状をなすものが挙げられる。
[Another embodiment]
(1) In the above-described embodiment, an example in which conical protrusions and recesses are employed has been shown. However, in the present invention, the protrusion has a tapered peripheral wall surface, and the peripheral wall surface is in surface contact with the wall surface of the recess. If there is, it is not limited to this. Examples of other shapes of the protrusions include a truncated cone shape and a dome shape (hemispherical shape), but a conical shape is preferable in order to achieve smooth fitting while suppressing the climbing into the recess. Other shapes of the recess include a truncated cone shape, a dome shape, and a V groove shape extending in the pipe circumferential direction of the gate valve.

(2)前述の実施形態では、管内部の流体として水道水を例に挙げたが、本発明はこれに限定されるものではなく、各種の液体、気体などの流体に適用できる。   (2) In the above-described embodiment, tap water is taken as an example of the fluid inside the pipe. However, the present invention is not limited to this, and can be applied to fluids such as various liquids and gases.

(3)図9に示す別実施形態では、突起10と凹部20との間に軟質シート材6を介在させてある。この場合、突起10と凹部20との相対的なぶれを抑制して、分岐ケース1と仕切弁2との接続を安定できるため、締結具3の締め付けによって分岐ケース1の分割面を容易且つ確実に閉じ易くなる。軟質シート材6は、分岐ケース1や仕切弁2の弁箱の構成材料よりも軟質であればよく、例えばゴムシートにより構成される。また、軟質シート材6は、シール材として用いることもでき、図10に示すように凹溝9に内嵌されたシール材5と一体的に形成することも可能である。   (3) In another embodiment shown in FIG. 9, the soft sheet material 6 is interposed between the protrusion 10 and the recess 20. In this case, since the relative shake between the protrusion 10 and the recess 20 can be suppressed and the connection between the branch case 1 and the gate valve 2 can be stabilized, the split surface of the branch case 1 can be easily and reliably secured by tightening the fastener 3. Easy to close. The soft sheet material 6 should just be softer than the constituent material of the valve case of the branch case 1 or the gate valve 2, for example, is comprised by the rubber sheet. Moreover, the soft sheet material 6 can also be used as a sealing material, and can also be integrally formed with the sealing material 5 fitted in the concave groove 9 as shown in FIG.

(4)図10に示す別実施形態では、分岐ケース1の延出部1aに根本を薄肉化する切り欠き7が形成されている。かかる構成によれば、分岐ケース1と仕切弁2とが相対的に屈曲した場合に延出部1aが追従して変形し、凹部20の壁面が突起10の周壁面を押し上げる作用が奏されない。その結果、分岐ケース1の拡径をより確実に防止して、分割面が開くことを効果的に抑えることができる。   (4) In another embodiment shown in FIG. 10, a cutout 7 is formed in the extending portion 1 a of the branch case 1 to make the root thin. According to such a configuration, when the branch case 1 and the gate valve 2 are bent relatively, the extension portion 1a is deformed following the deformation, and the wall surface of the recess 20 does not exert the effect of pushing up the peripheral wall surface of the protrusion 10. As a result, the diameter of the branch case 1 can be prevented more reliably and the split surface can be effectively prevented from opening.

(5)前述の実施形態では、分岐ケース1の仕切弁側端面に延出形成された延出部1aの内周面に突起10が設けられた例を示したが、本発明では、図11に例示するように突起10が設けられる箇所は延出形成されていなくても構わない。   (5) In the above-described embodiment, the example in which the protrusion 10 is provided on the inner peripheral surface of the extending portion 1a formed to extend on the end face on the gate valve side of the branch case 1 is shown. As illustrated in FIG. 5, the portion where the protrusion 10 is provided does not have to be extended.

(6)本発明では、仕切弁を傾倒させた状態、即ち頂部が上向きとならないように仕切弁を軸芯回りに傾け倒した状態で分岐ケースに接続することも可能である。例えば、前述の実施形態において、図4の左右に形成された一対の凹部に分岐ケース側の突起を嵌め込むようにすることで、仕切弁の頂部が略水平方向に向いた姿勢となる。これによって、仕切弁の頂部の高さ位置が下がり、既設管が浅層埋設されるものであっても、頂部から地面までの土被り量を適切に得ることができる。   (6) In the present invention, it is also possible to connect the branch valve to the branch case in a state where the gate valve is tilted, that is, in a state where the gate valve is tilted and tilted around the axis so that the top portion does not face upward. For example, in the above-described embodiment, the top of the gate valve is oriented substantially in the horizontal direction by fitting the projections on the branch case side into the pair of recesses formed on the left and right in FIG. Thereby, even if the height position of the top of the gate valve is lowered and the existing pipe is buried in a shallow layer, the amount of earth covering from the top to the ground can be appropriately obtained.

分岐管接続装置が備える分岐ケースと仕切弁の一例を示す正面図Front view showing an example of a branch case and a gate valve provided in the branch pipe connection device 図1に示した分岐ケースと仕切弁の平面図Plan view of branch case and gate valve shown in FIG. 図1に示した分岐ケースを右側から見た図The right side of the branch case shown in Fig. 1 図1に示した仕切弁のA−A矢視断面図AA arrow sectional view of the gate valve shown in FIG. 既設管に装着した分岐ケースに仕切弁を緩く接続した状態を示す正面図Front view showing a state where the gate valve is loosely connected to the branch case attached to the existing pipe 既設管に装着した分岐ケースに仕切弁を緩く接続した状態を示す平面図Plan view showing the state where the gate valve is loosely connected to the branch case attached to the existing pipe 分岐ケースに仕切弁を強固に接続した状態を示す正面図Front view showing a state where the gate valve is firmly connected to the branch case 仕切弁に穿孔装置を接続した状態を示す正面図Front view showing a state in which a perforation device is connected to the gate valve 本発明の実施形態に係る分岐管接続装置の要部を示す断面図Cross-sectional view showing the main portion of the branch pipe connecting device according to the present onset bright embodiments 本発明の他の実施形態に係る分岐管接続装置の要部を示す断面図Sectional drawing which shows the principal part of the branch pipe connection apparatus which concerns on other embodiment of this invention. 本発明には含まれない形態に係る分岐管接続装置の要部を示す断面図Sectional drawing which shows the principal part of the branch pipe connection apparatus which concerns on the form which is not contained in this invention 従来の分岐管接続装置の一例を説明する正面図Front view for explaining an example of a conventional branch pipe connection device 従来の分岐管接続装置の一例を説明する正面図Front view for explaining an example of a conventional branch pipe connection device 上記特許文献2記載の分岐管接続装置の一例における(a)要部斜視図、(b)その要部を右方向から見た図、及び、(c)その要部の縦断面図(A) principal part perspective view in an example of the branch pipe connection apparatus of the said patent document 2, (b) The figure which looked at the principal part from the right direction, and (c) The longitudinal cross-sectional view of the principal part

符号の説明Explanation of symbols

1 分岐ケース
1A,1B 分割体
1a 延出部
1b 内側突条壁
2 仕切弁
2a 張出部
3 締結具
4、5 シール材
6 軟質シート材
9 凹溝
10 突起
10a 周壁面
12 穿孔装置
20 凹部
20a 壁面
K 既設管
DESCRIPTION OF SYMBOLS 1 Branch case 1A, 1B Divided body 1a Extension part 1b Inner protrusion wall 2 Gate valve 2a Overhang part 3 Fastener 4, 5 Seal material 6 Soft sheet material 9 Groove 10 Projection 10a Perimeter wall surface 12 Punching device 20 Recess 20a Wall K Existing pipe

Claims (8)

既設管に水密に装着可能な分割体により構成された分岐ケースと、前記分岐ケースに接続されるとともに分岐管に接続可能な仕切弁とを備えて、前記分岐管を前記既設管に接続可能にする分岐管接続装置において、
前記分岐ケースの仕切弁側端部の内周面に先細りの周壁面を有する突起が設けられており、前記仕切弁の既設管側端部の外周面に凹部が形成されていて、前記分岐ケースに前記仕切弁を接続するに際して、前記突起が前記凹部に嵌め込まれるとともに前記突起の周壁面と前記凹部の壁面とが互いに面接触するように構成され、前記突起と前記凹部との間に軟質シート材を介在させてあり、
前記分岐ケースの分割面では、前記分割体のフランジ部同士が締結具により締結されるとともに、前記分割面が略水平方向に位置し、前記締結具の締結により前記分岐ケースと前記仕切弁との接続がシール材を介してなされることを特徴とする分岐管接続装置。
A branch case composed of a split body that can be watertightly attached to an existing pipe, and a gate valve connected to the branch case and connectable to the branch pipe, the branch pipe being connectable to the existing pipe In the branch pipe connecting device
A projection having a tapered peripheral wall surface is provided on the inner peripheral surface of the branch valve side end portion of the branch case, and a concave portion is formed on the outer peripheral surface of the existing pipe side end portion of the gate valve. When the gate valve is connected to the projection, the projection is fitted into the recess, and the peripheral wall surface of the projection and the wall surface of the recess are in surface contact with each other, and a flexible sheet is provided between the projection and the recess. Intervening materials,
In the split surface of the branch case, the flange portions of the split body are fastened by a fastener, the split surface is positioned in a substantially horizontal direction, and the branch case and the gate valve are fastened by fastening the fastener. A branch pipe connecting device characterized in that the connection is made through a sealing material.
既設管に水密に装着可能な分割体により構成された分岐ケースと、前記分岐ケースに接続されるとともに分岐管に接続可能な仕切弁とを備えて、前記分岐管を前記既設管に接続可能にする分岐管接続装置において、
前記分岐ケースの仕切弁側端部の内周面に先細りの周壁面を有する突起が設けられており、前記仕切弁の既設管側端部の外周面に凹部が形成されていて、前記分岐ケースに前記仕切弁を接続するに際して、前記突起が前記凹部に嵌め込まれるとともに前記突起の周壁面と前記凹部の壁面とが互いに面接触するように構成され、
前記分岐ケースの仕切弁側端面に延出形成された延出部の内周面に前記突起が設けられており、前記延出部には根本を薄肉化する切り欠きが形成されていて、
前記分岐ケースの分割面では、前記分割体のフランジ部同士が締結具により締結されるとともに、前記分割面が略水平方向に位置し、前記締結具の締結により前記分岐ケースと前記仕切弁との接続がシール材を介してなされることを特徴とする分岐管接続装置。
A branch case composed of a split body that can be watertightly attached to an existing pipe, and a gate valve connected to the branch case and connectable to the branch pipe, the branch pipe being connectable to the existing pipe In the branch pipe connecting device
A projection having a tapered peripheral wall surface is provided on the inner peripheral surface of the branch valve side end portion of the branch case, and a concave portion is formed on the outer peripheral surface of the existing pipe side end portion of the gate valve. When the gate valve is connected to the projection, the projection is fitted into the recess, and the peripheral wall surface of the projection and the wall surface of the recess are in surface contact with each other.
The protrusion is provided on the inner peripheral surface of the extension portion formed to extend on the end face of the branch case on the gate valve side, and the extension portion has a notch for thinning the root,
In the split surface of the branch case, the flange portions of the split body are fastened by a fastener, the split surface is positioned in a substantially horizontal direction, and the branch case and the gate valve are fastened by fastening the fastener. A branch pipe connecting device characterized in that the connection is made through a sealing material .
前記突起が円錐状又は円錐台状に設けられている請求項1又は2記載の分岐管接続装置。 The branch pipe connecting device according to claim 1 or 2, wherein the protrusion is provided in a conical shape or a truncated cone shape. 前記凹部が円錐状又は円錐台状に形成されている請求項3記載の分岐管接続装置。 The branch pipe connecting device according to claim 3, wherein the recess is formed in a conical shape or a truncated cone shape. 前記分岐ケースの仕切弁側端部の内周面に前記シール材を内嵌させる凹溝が形成されており、前記突起を前記凹部に嵌め込んだ状態では、前記凹溝を構成する内側突条壁と前記仕切弁の既設管側端面に形成されている張出部とが、前記仕切弁の管軸方向に接当して前記分岐ケースから前記仕切弁が遠ざかるのを停止可能になっている請求項1〜4のいずれか1項記載の分岐管接続装置。 A concave groove for fitting the sealing material is formed on the inner peripheral surface of the branch valve side end portion of the branch case, and in a state where the projection is fitted into the concave portion, an inner ridge constituting the concave groove. The wall and the overhang portion formed on the existing pipe side end face of the gate valve are in contact with the pipe axis direction of the gate valve and can stop the gate valve from moving away from the branch case. The branch pipe connecting device according to any one of claims 1 to 4 . 既設管に水密に装着可能な分割体により構成された分岐ケースと、分岐管に接続可能な仕切弁とを備えた分岐管接続装置を用いて、前記分岐管を前記既設管に接続する分岐管接続工法において、
前記分岐ケースを前記既設管に外嵌して装着するとともに、その分岐ケースの仕切弁側端部に前記仕切弁の既設管側端部が内挿された状態にする第1の工程と、
前記分岐ケースの分割面を略水平方向に位置させた状態で、前記分割体のフランジ部同士を締結具によって締結し、前記分岐ケースと前記仕切弁とを強固に接続する第2の工程と、
前記仕切弁に穿孔装置を接続して前記既設管の周壁を穿孔し、前記穿孔装置による穿孔完了後、前記穿孔装置を取り外して前記仕切弁に前記分岐管を接続する第3の工程とを備え、
前記分岐ケースと前記仕切弁とを接続するに際して、前記分岐ケースの仕切弁側端部の内周面に設けられた先細りの周壁面を有する突起を、前記仕切弁の既設管側端部の外周面に形成された凹部に嵌め込み、前記突起と前記凹部との間に軟質シート材を介在させて、前記突起の周壁面を前記凹部の壁面に面接触させることを特徴とする分岐管接続工法。
A branch pipe that connects the branch pipe to the existing pipe using a branch pipe connecting device that includes a branch case that is configured to be watertightly attached to the existing pipe and a gate valve that can be connected to the branch pipe. In the connection method,
A first step of fitting and attaching the branch case to the existing pipe, and placing the existing pipe side end of the gate valve in the gate end of the branch case; and
In a state where the split surface of the branch case is positioned in a substantially horizontal direction, the second step of fastening the flange portions of the split body together with a fastener and firmly connecting the branch case and the gate valve;
A third step of connecting a perforating device to the gate valve to perforate a peripheral wall of the existing pipe, removing the perforating device after completion of perforation by the perforating device, and connecting the branch pipe to the gate valve; ,
When connecting the branch case and the gate valve, a protrusion having a tapered peripheral wall provided on the inner peripheral surface of the branch valve side end of the branch case is connected to the outer periphery of the existing pipe side end of the gate valve. A branch pipe connecting method characterized by being fitted into a recess formed on a surface, and having a soft sheet material interposed between the protrusion and the recess to bring the peripheral wall surface of the protrusion into surface contact with the wall surface of the recess.
既設管に水密に装着可能な分割体により構成された分岐ケースと、分岐管に接続可能な仕切弁とを備えた分岐管接続装置を用いて、前記分岐管を前記既設管に接続する分岐管接続工法において、
前記分岐ケースを前記既設管に外嵌して装着するとともに、その分岐ケースの仕切弁側端部に前記仕切弁の既設管側端部が内挿された状態にする第1の工程と、
前記分岐ケースの分割面を略水平方向に位置させた状態で、前記分割体のフランジ部同士を締結具によって締結し、前記分岐ケースと前記仕切弁とを強固に接続する第2の工程と、
前記仕切弁に穿孔装置を接続して前記既設管の周壁を穿孔し、前記穿孔装置による穿孔完了後、前記穿孔装置を取り外して前記仕切弁に前記分岐管を接続する第3の工程とを備え、
前記分岐ケースと前記仕切弁とを接続するに際して、前記分岐ケースの仕切弁側端部の内周面に設けられた先細りの周壁面を有する突起を、前記仕切弁の既設管側端部の外周面に形成された凹部に嵌め込み、前記突起の周壁面を前記凹部の壁面に面接触させ、
前記分岐ケースの仕切弁側端面に延出形成された延出部の内周面に前記突起が設けられており、前記延出部には根本を薄肉化する切り欠きが形成されていることを特徴とする分岐管接続工法。
A branch pipe that connects the branch pipe to the existing pipe using a branch pipe connecting device that includes a branch case that is configured to be watertightly attached to the existing pipe and a gate valve that can be connected to the branch pipe. In the connection method,
A first step of fitting and attaching the branch case to the existing pipe, and placing the existing pipe side end of the gate valve in the gate end of the branch case; and
In a state where the split surface of the branch case is positioned in a substantially horizontal direction, the second step of fastening the flange portions of the split body together with a fastener and firmly connecting the branch case and the gate valve;
A third step of connecting a perforating device to the gate valve to perforate a peripheral wall of the existing pipe, removing the perforating device after completion of perforation by the perforating device, and connecting the branch pipe to the gate valve; ,
When connecting the branch case and the gate valve, a protrusion having a tapered peripheral wall provided on the inner peripheral surface of the branch valve side end of the branch case is connected to the outer periphery of the existing pipe side end of the gate valve. Fit into the recess formed on the surface, the peripheral wall surface of the protrusion is in surface contact with the wall surface of the recess,
The protrusion is provided on the inner peripheral surface of the extension portion formed to extend on the end face of the branch case on the gate valve side, and the extension portion is formed with a notch for thinning the base. A characteristic branch pipe connection method.
前記第2の工程では、前記締結具を締め付けることで、前記突起の周壁面を前記凹部の壁面に密着させてゆくとともに、前記分岐ケースの仕切弁側端部の内周面にシール材を内嵌するため形成された凹溝の内側突条壁を、前記仕切弁の既設管側端面に形成された張出部と接当させて、前記分岐ケースから前記仕切弁が遠ざかるのを停止できるようにする請求項6又は7記載の分岐管接続工法。 In the second step, by tightening the fastener, the peripheral wall surface of the protrusion is brought into close contact with the wall surface of the recess, and a sealing material is placed on the inner peripheral surface of the end portion on the side of the gate valve of the branch case. It is possible to stop the partition valve from moving away from the branch case by bringing the inner ridge wall of the recessed groove formed for fitting into contact with an overhang formed on the existing pipe side end surface of the gate valve. The branch pipe connection method according to claim 6 or 7 .
JP2008156539A 2008-06-16 2008-06-16 Branch pipe connection device and branch pipe connection method Expired - Fee Related JP5160318B2 (en)

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