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JP5174530B2 - Air conditioner - Google Patents
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JP5174530B2 - Air conditioner - Google Patents

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JP5174530B2
JP5174530B2 JP2008129588A JP2008129588A JP5174530B2 JP 5174530 B2 JP5174530 B2 JP 5174530B2 JP 2008129588 A JP2008129588 A JP 2008129588A JP 2008129588 A JP2008129588 A JP 2008129588A JP 5174530 B2 JP5174530 B2 JP 5174530B2
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heat exchanger
fixing plate
heat
hairpin
wall
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JP2009276023A (en
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正人 石川
哲也 田澤
敏弘 堀田
和仁 小嶋
紘史 大村
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Description

この発明は、空気調和機に関する。詳しくは、熱交換器固定板の組立性向上に関するものである。   The present invention relates to an air conditioner. Specifically, the present invention relates to an improvement in assembly of the heat exchanger fixing plate.

組立性が良好で作業性を向上できる熱交換器固定板を提供するために、放熱フィンと伝熱管を有する熱交換器の少なくとも一方の側面部の樹脂製の熱交換器固定板であって、熱交換器の側面部に裏面側が対向する板状基部と、板状基部に形成され、熱交換器の伝熱管のヘアピン部が挿入される挿入穴と、板状基部の表面側かつ挿入穴の外周部の少なくとも一部に設けられた壁部と、壁部に形成され、熱交換器の伝熱管のヘアピン部に係合する係合爪と、係合爪を支持するように壁部に形成された弾性支持部とを備えた熱交換器固定板が提案されている(例えば、特許文献1参照)。
特開2007−64623号公報
In order to provide a heat exchanger fixing plate that has good assembly and can improve workability, a heat exchanger fixing plate made of resin on at least one side surface of the heat exchanger having heat radiation fins and heat transfer tubes, A plate-like base portion whose back side faces the side surface portion of the heat exchanger, an insertion hole formed in the plate-like base portion, into which the hairpin portion of the heat transfer tube of the heat exchanger is inserted, the surface side of the plate-like base portion and the insertion hole A wall portion provided on at least a part of the outer peripheral portion, an engaging claw that is formed on the wall portion and engages the hairpin portion of the heat transfer tube of the heat exchanger, and is formed on the wall portion to support the engaging claw There has been proposed a heat exchanger fixing plate including an elastic support portion (see, for example, Patent Document 1).
JP 2007-64623 A

しかしながら、上記特許文献1の熱交換器固定板は、伝熱管のヘアピン部と樹脂製の熱交換器固定板が外れやすいという課題があった。樹脂製の熱交換器固定板にヘアピン部の挿入穴が設けられており、その外周部の壁部に係合爪が形成されている。外れにくくするためには、係合爪の係合量を増やすことが有効であるが、組立性を考慮すると係合爪を撓みやすくする必要がある。しかし、その撓み量の確保をヘアピン部の放熱フィンからの出代で行うため係合量を調整できないのが現状であった。   However, the heat exchanger fixing plate of Patent Document 1 has a problem that the hairpin portion of the heat transfer tube and the resin heat exchanger fixing plate are easily detached. An insertion hole for the hairpin portion is provided in the resin heat exchanger fixing plate, and an engaging claw is formed on the outer peripheral wall portion. In order to make it difficult to come off, it is effective to increase the engagement amount of the engagement claw, but it is necessary to make the engagement claw easy to bend in consideration of assemblability. However, the amount of engagement cannot be adjusted because the amount of bending is ensured by the allowance from the heat dissipating fin of the hairpin portion.

また、熱交換器固定板にヘアピン部の挿入穴が設けられているので、ヘアピン部の数が多いと樹脂射出成形用の金型が複雑になり、金型が破損してしまうという課題があった。   In addition, since the insertion holes for the hairpin portions are provided in the heat exchanger fixing plate, there is a problem that if the number of hairpin portions is large, the mold for resin injection molding becomes complicated and the mold is damaged. It was.

この発明は、上記のよう課題を解決するためになされたもので、伝熱管のヘアピン部と樹脂製の熱交換器固定板が外れにくい空気調和機を提供することを目的とする。   The present invention has been made in order to solve the above-described problems, and an object thereof is to provide an air conditioner in which a hairpin portion of a heat transfer tube and a resin heat exchanger fixing plate are unlikely to come off.

この発明に係る空気調和機は、
本体と、
本体に収納され、伝熱管と放熱フィンとを有する熱交換器と、
伝熱管の放熱フィンから突出する両端部の何れかに係合して、本体に熱交換器を固定する熱交換器固定板と、
熱交換器固定板に設けられ、熱交換器の側面形状に沿うように板状基部から立設する外壁と内壁との間に形成され、伝熱管の何れかの端部が挿入される溝と、
外壁又は内壁に設けられ、伝熱管の何れかの端部に係合する係合爪とを備えたことを特徴とする。
The air conditioner according to the present invention is
The body,
A heat exchanger housed in the main body and having a heat transfer tube and a radiation fin;
A heat exchanger fixing plate that engages either one of both ends protruding from the heat radiating fins of the heat transfer tube, and fixes the heat exchanger to the main body,
A groove provided on the heat exchanger fixing plate, formed between the outer wall and the inner wall standing from the plate-like base so as to follow the side shape of the heat exchanger, and a groove into which one end of the heat transfer tube is inserted; ,
It is provided with the engaging claw which is provided in the outer wall or the inner wall, and engages with either end part of the heat transfer tube.

この発明に係る空気調和機は、伝熱管の放熱フィンから突出する両端部の何れかに係合して、本体に熱交換器を固定する熱交換器固定板と、熱交換器固定板に設けられ、熱交換器の側面形状に沿うように板状基部から立設する外壁と内壁との間に形成され、伝熱管の何れかの端部が挿入される溝と、外壁又は内壁に設けられ、伝熱管の何れかの端部に係合する係合爪とを備えたことにより、組立性が良好で作業性を向上でき、熱交換器と熱交換器固定板が外れにくい空気調和機を実現することができる。   An air conditioner according to the present invention is provided on a heat exchanger fixing plate, which engages with either of both end portions protruding from the heat radiating fins of the heat transfer tube and fixes the heat exchanger to the main body, and the heat exchanger fixing plate Formed between the outer wall and the inner wall standing from the plate-like base so as to follow the side shape of the heat exchanger, and provided on the outer wall or the inner wall with a groove into which either end of the heat transfer tube is inserted. By providing an engaging claw that engages with either end of the heat transfer tube, the air conditioner can be easily assembled and workability can be improved, and the heat exchanger and the heat exchanger fixing plate are unlikely to come off. Can be realized.

実施の形態1.
図1乃至図7は実施の形態1を示す図で、図1は空気調和機100の熱交換器固定板1を省略し、前面パネルを取り外した状態の部分斜視図、図2は熱交換器固定板1の部分斜視図、図3は熱交換器固定板1を取り付けた空気調和機100の前面パネルを取り外した状態の部分斜視図、図4は熱交換器固定板1の斜視図、図5は熱交換器固定板1の正面図、図6は熱交換器固定板1と一部を省略した熱交換器13の斜視図、図7は熱交換器固定板1と熱交換器13との係合部の断面図である。
Embodiment 1 FIG.
1 to 7 show the first embodiment. FIG. 1 is a partial perspective view of the air conditioner 100 in which the heat exchanger fixing plate 1 is omitted and the front panel is removed. FIG. 2 is a heat exchanger. FIG. 3 is a partial perspective view of the air conditioner 100 to which the heat exchanger fixing plate 1 is attached, FIG. 4 is a partial perspective view of the heat exchanger fixing plate 1, and FIG. 4 is a perspective view of the heat exchanger fixing plate 1. 5 is a front view of the heat exchanger fixing plate 1, FIG. 6 is a perspective view of the heat exchanger fixing plate 1 and a heat exchanger 13 with a part omitted, and FIG. 7 is a view of the heat exchanger fixing plate 1, the heat exchanger 13, and FIG. It is sectional drawing of an engaging part.

図1は前面パネルを取り外した状態の空気調和機100(室内機)の内部を示す斜視図である。熱交換器13を本体10に固定する熱交換器固定板1を省略している。図1は空気調和機100の左前方のやや上から見た図である。   FIG. 1 is a perspective view showing the inside of the air conditioner 100 (indoor unit) with the front panel removed. The heat exchanger fixing plate 1 for fixing the heat exchanger 13 to the main body 10 is omitted. FIG. 1 is a view of the air conditioner 100 as seen from slightly above the left front.

空気調和機100は、室内機と室外機とに分かれている。室内機は壁掛け式のものである。ここでは、室内機を空気調和機100と呼ぶことにする。   The air conditioner 100 is divided into an indoor unit and an outdoor unit. The indoor unit is a wall-mounted type. Here, the indoor unit is referred to as an air conditioner 100.

空気調和機100は、本体10と前面パネルとからなる筐体内に、内部を冷凍サイクルの冷媒が流れ、室内空気と熱交換を行う熱交換器13、調和空気を室内へ送出する送風機11等を収納している。   The air conditioner 100 includes a heat exchanger 13 that exchanges heat with indoor air in which a refrigerant of a refrigeration cycle flows inside a housing that includes a main body 10 and a front panel, and a blower 11 that sends conditioned air into the room. Stored.

送風機11は、クロスフローファンで、別名、横流ファンと呼ばれる。羽根車の一方の半径方向から吸い込み反対側の半径方向から送風するものである。吹出口の長さを長くすることが容易なので、空気調和機100(室内機)に適する。   The blower 11 is a cross flow fan, also called a crossflow fan. The air is sucked from one radial direction of the impeller and blown from the radial direction on the opposite side. Since it is easy to increase the length of the air outlet, it is suitable for the air conditioner 100 (indoor unit).

熱交換器13で発生するドレン水(霜等)を受けるドレンパン12が、熱交換器13の下方に設けられる。   A drain pan 12 that receives drain water (frost or the like) generated in the heat exchanger 13 is provided below the heat exchanger 13.

熱交換器13の構成を、図2を参照しながら説明する。熱交換器13は、主に二列に配列された伝熱管6と放熱フィン7とで構成される。銅管を180°曲げた複数の伝熱管6に多数の放熱フィン7を通し積層する。このとき、180°曲げた複数の伝熱管6のヘアピン部6a(伝熱管の放熱フィンから突出するU字状の端部)を下にして、多数の放熱フィン7を積層していく。   The configuration of the heat exchanger 13 will be described with reference to FIG. The heat exchanger 13 is mainly composed of heat transfer tubes 6 and heat radiation fins 7 arranged in two rows. A plurality of heat radiating fins 7 are laminated through a plurality of heat transfer tubes 6 obtained by bending a copper tube by 180 °. At this time, a large number of heat radiation fins 7 are stacked with the hairpin portions 6a of the plurality of heat transfer tubes 6 bent by 180 ° (U-shaped end portions protruding from the heat radiation fins of the heat transfer tubes) facing down.

積層された放熱フィン7のヘアピン部6aの反対側の端部(伝熱管の放熱フィンから突出する他の端部)には、放熱フィン7よりも厚い端板(図示せず)が取り付けられる。伝熱管6のヘアピン部6aの反対側は開口しているが、隣接する伝熱管6同士の開口部は、別のU字状に曲げた接続銅管で連結される。   An end plate (not shown) thicker than the heat radiating fins 7 is attached to the end of the laminated heat radiating fins 7 opposite to the hairpin portions 6a (the other end protruding from the heat radiating fins of the heat transfer tubes). Although the opposite side of the hairpin portion 6a of the heat transfer tube 6 is open, the openings of the adjacent heat transfer tubes 6 are connected by another connection copper tube bent into a U shape.

図2に示す熱交換器13の一例は、第1の熱交換部13aと第2の熱交換部13bとを有し、略くの字形状に第2の屈曲部14bで屈曲した前面側熱交換器13cと、背面側熱交換器13d(第3の熱交換部とする)とからなる。   An example of the heat exchanger 13 shown in FIG. 2 has a first heat exchanging portion 13a and a second heat exchanging portion 13b, and the front side heat that is bent into a substantially U shape by the second bent portion 14b. It consists of an exchanger 13c and a back side heat exchanger 13d (referred to as a third heat exchange unit).

前面側熱交換器13cの第1の熱交換部13aと背面側熱交換器13dとは、第1の屈曲部14aで屈曲している。前面側熱交換器13cと背面側熱交換器13dとは、別体でもよい。別体の場合、前面側熱交換器13cの第1の熱交換部13aと背面側熱交換器13dとは接している。   The first heat exchanging part 13a and the back side heat exchanger 13d of the front side heat exchanger 13c are bent at the first bent part 14a. The front side heat exchanger 13c and the back side heat exchanger 13d may be separate. In the case of a separate body, the first heat exchanging part 13a and the back side heat exchanger 13d of the front side heat exchanger 13c are in contact with each other.

熱交換器13の本体10への固定方法について言及する。熱交換器13は、熱交換器13の両端を係合またはネジ締結により本体10に固定される。   A method for fixing the heat exchanger 13 to the main body 10 will be described. The heat exchanger 13 is fixed to the main body 10 by engaging or screwing both ends of the heat exchanger 13.

熱交換器13のヘアピン部6aの反対側の端部の本体10への固定方法を簡単に説明する。既に述べたように、熱交換器13のヘアピン部6aの反対側の端部には、放熱フィン7よりも厚い端板が設けられる。そこで、この端板に固定部品(例えば、金属製)をネジ等により固定する。そして、固定部品を本体10へ係合させることにより、熱交換器13のヘアピン部6aの反対側の端部が本体10に支持される。   A method for fixing the end of the heat exchanger 13 opposite to the hairpin portion 6a to the main body 10 will be briefly described. As already described, an end plate thicker than the heat radiating fins 7 is provided at the end of the heat exchanger 13 opposite to the hairpin portion 6a. Therefore, a fixing component (for example, metal) is fixed to the end plate with a screw or the like. Then, by engaging the fixed component with the main body 10, the end of the heat exchanger 13 opposite to the hairpin portion 6 a is supported by the main body 10.

図3に示すように、熱交換器13のヘアピン部6a側の端部は、樹脂製の熱交換器固定板1を用いて本体10へ固定している。   As shown in FIG. 3, the end of the heat exchanger 13 on the hairpin portion 6 a side is fixed to the main body 10 using a resin heat exchanger fixing plate 1.

本実施の形態は、この熱交換器固定板1の構造に特徴がある。熱交換器13のヘアピン部6a側の端部が、熱交換器固定板1の板状基部1aの裏面側に対向する。そして、熱交換器固定板1の板状基部1aの裏面側に、熱交換器13のヘアピン部6a側の端部が差し込まれる。   This embodiment is characterized by the structure of the heat exchanger fixing plate 1. The end of the heat exchanger 13 on the side of the hairpin 6 a faces the back side of the plate-like base 1 a of the heat exchanger fixing plate 1. And the edge part by the side of the hairpin part 6a of the heat exchanger 13 is inserted in the back surface side of the plate-shaped base part 1a of the heat exchanger fixing plate 1. FIG.

詳細は追って説明するが、熱交換器13のヘアピン部6a側の端部が差し込まれた熱交換器固定板1をネジにより本体10に固定する。   Although details will be described later, the heat exchanger fixing plate 1 into which the end portion of the heat exchanger 13 on the hairpin portion 6a side is inserted is fixed to the main body 10 with screws.

このように、熱交換器13の両端部を本体10に係合またはネジ締結により固定することにより、熱交換器13は本体10に支持される。   Thus, the heat exchanger 13 is supported by the main body 10 by fixing both ends of the heat exchanger 13 to the main body 10 by engagement or screw fastening.

図4、図5を参照しながら、熱交換器固定板1の構成を説明する。熱交換器固定板1の材料は樹脂である。例えば、ABS樹脂が使用される。ABS樹脂とは、アクリロニトリル(ACRYLONITRILE)、ブタジエン(BUTADIENE)、スチレン(STYRENE)の3種類の単量体からなる共重合体である。   The configuration of the heat exchanger fixing plate 1 will be described with reference to FIGS. 4 and 5. The material of the heat exchanger fixing plate 1 is resin. For example, ABS resin is used. ABS resin is a copolymer composed of three types of monomers: acrylonitrile (ACRYLONITRILE), butadiene (BUTADIENE), and styrene (STYRENE).

また、PP樹脂(ポリプロピレン樹脂)も使用される。PP樹脂は、外見はポリエチレンに似ているが、ポリエチレンよりも硬質で引っ張りの強さがある。また比重も0.9〜0.92と汎用プラスチックの中では最も軽いのも特徴である。しかし硬質でありながら折り曲げに対しては非常な強さを持っている。そのため、ヒンジを使用する場合には、PP樹脂が使用される。   PP resin (polypropylene resin) is also used. PP resin looks similar to polyethylene but is harder and more tensile than polyethylene. The specific gravity is also 0.9 to 0.92, which is the lightest among general-purpose plastics. However, it is very strong against bending while being hard. Therefore, PP resin is used when using a hinge.

但し、ABS樹脂、PP樹脂以外の樹脂も使用可能である。   However, resins other than ABS resin and PP resin can also be used.

熱交換器固定板1は、上記樹脂を用いた、肉厚が1.5〜2mmの樹脂成形品である。   The heat exchanger fixing plate 1 is a resin molded product having a thickness of 1.5 to 2 mm using the above resin.

熱交換器固定板1は、板状基部1aの裏面側(熱交換器13側)に第1の外壁2aと内壁3とが、熱交換器13の側面形状に沿うように立設している。   The heat exchanger fixing plate 1 is erected so that the first outer wall 2a and the inner wall 3 are along the side surface shape of the heat exchanger 13 on the back surface side (heat exchanger 13 side) of the plate-like base 1a. .

第1の外壁2aと内壁3と板状基部1aとで、熱交換器13のヘアピン部6aが差し込まれる第1の溝4a(溝の一例)を形成している。   The first outer wall 2a, the inner wall 3, and the plate-like base 1a form a first groove 4a (an example of a groove) into which the hairpin part 6a of the heat exchanger 13 is inserted.

第1の外壁2aには、その内側に熱交換器13のヘアピン部6aの内側と係合する係合爪5が設けられる。係合爪5は、前面側熱交換器13cの第1の熱交換部13a、前面側熱交換器13cの第2の熱交換部13b、背面側熱交換器13dに対応して、3箇所に設けられる。即ち、前面側熱交換器13cの第1の熱交換部13a、前面側熱交換器13cの第2の熱交換部13b、背面側熱交換器13dに対して、夫々1個の係合爪5が設けられている。   The first outer wall 2a is provided with an engaging claw 5 that engages with the inner side of the hairpin portion 6a of the heat exchanger 13 on the inner side thereof. The engaging claws 5 correspond to the first heat exchanging part 13a of the front side heat exchanger 13c, the second heat exchanging part 13b of the front side heat exchanger 13c, and the rear side heat exchanger 13d at three places. Provided. That is, one engaging claw 5 is provided for each of the first heat exchanging portion 13a of the front side heat exchanger 13c, the second heat exchanging portion 13b of the front side heat exchanger 13c, and the rear side heat exchanger 13d. Is provided.

夫々の係合爪5に対向して、板状基部1aに開口部19が開けられている。この開口部19は、熱交換器13のヘアピン部6aが係合爪5に係合する場合の逃がしであり、また、係合爪5を金型で成形するため必要な穴である。   Opposing each engaging claw 5, the opening part 19 is opened by the plate-shaped base 1a. The opening 19 is a relief when the hairpin portion 6a of the heat exchanger 13 is engaged with the engaging claw 5, and is a hole necessary for molding the engaging claw 5 with a mold.

熱交換器固定板1は、送風機11の軸受部11a(図1参照)を保持する軸受保持部16を備える。軸受保持部16は、略半円のリング形状のもので、内側に凹部が形成されている。   The heat exchanger fixing plate 1 includes a bearing holding portion 16 that holds the bearing portion 11a (see FIG. 1) of the blower 11. The bearing holding portion 16 has a substantially semicircular ring shape, and has a recess formed inside.

内壁3の内側には、熱交換器13からの露を受ける露受けリブ15が立設している。露受けリブ15の高さは、内壁3の高さよりも高くなっている。   Inside the inner wall 3, a dew receiving rib 15 that receives dew from the heat exchanger 13 is erected. The height of the dew receiving rib 15 is higher than the height of the inner wall 3.

露受けリブ15の内側に、露受けリブ15間、露受けリブ15と軸受保持部16との間等に連結する複数の補強用リブ17が、板状基部1aから立設している。   A plurality of reinforcing ribs 17 connected between the dew receiving ribs 15, between the dew receiving ribs 15 and the bearing holding portion 16, etc. are erected from the plate-like base portion 1 a inside the dew receiving rib 15.

熱交換器13の前面側熱交換器13cの第1の熱交換部13aと背面側熱交換器13dとの間の第1の屈曲部14aは、室内空気が熱交換器13を通過しないで通過する。そのため、一般的に、室内空気が熱交換器13を通過しないで通過するのを防ぐ短絡抑制部材を設ける。この短絡抑制部材を固定する短絡抑制部材固定部18が、第1の屈曲部14aに略対向するように熱交換器固定板1に設けられる。   The first bent portion 14a between the first heat exchange portion 13a and the rear heat exchanger 13d of the front heat exchanger 13c of the heat exchanger 13 passes through the room air without passing through the heat exchanger 13. To do. Therefore, in general, a short-circuit suppressing member that prevents indoor air from passing through the heat exchanger 13 is provided. A short-circuit suppressing member fixing portion 18 for fixing the short-circuit suppressing member is provided on the heat exchanger fixing plate 1 so as to substantially face the first bent portion 14a.

熱交換器13は、ここでは、第1の熱交換部13aと第2の熱交換部13bとを有し、略くの字形状に第2の屈曲部14bで屈曲した前面側熱交換器13cと、背面側熱交換器13dとからなるものを示したが、例えば、前面側熱交換器13cの第2の熱交換部13bの上流側に補助熱交換器(図示せず)を備える場合がある。   Here, the heat exchanger 13 includes a first heat exchanging portion 13a and a second heat exchanging portion 13b, and the front heat exchanger 13c is bent into a substantially U shape by the second bent portion 14b. And the rear side heat exchanger 13d are shown. For example, an auxiliary heat exchanger (not shown) may be provided upstream of the second heat exchange unit 13b of the front side heat exchanger 13c. is there.

補助熱交換器を備える場合、熱交換器固定板1の第1の外壁2aと、第2の外壁2bと、板状基部1aとで構成される第2の溝4b(溝の一例)に補助熱交換器が差し込まれる。   When the auxiliary heat exchanger is provided, the second groove 4b (an example of the groove) configured by the first outer wall 2a, the second outer wall 2b, and the plate-like base 1a of the heat exchanger fixing plate 1 is supplemented. A heat exchanger is plugged in.

そして、前面側熱交換器13c、背面側熱交換器13dと同じように、補助熱交換器のヘアピン部6aの内側が係合爪5に係合する。   And the inner side of the hairpin part 6a of an auxiliary | assistant heat exchanger engages with the engaging claw 5 similarly to the front side heat exchanger 13c and the back side heat exchanger 13d.

また、補助熱交換器のヘアピン部6aが係合する係合爪5に対向して、板状基部1aに開口部19が開けられている。   Moreover, the opening part 19 is opened by the plate-shaped base 1a facing the engaging claw 5 with which the hairpin part 6a of an auxiliary heat exchanger engages.

図6は、熱交換器13に熱交換器固定板1を差し込む直前の状態を示す。ここでは、背面側熱交換器13dを省略している。   FIG. 6 shows a state immediately before the heat exchanger fixing plate 1 is inserted into the heat exchanger 13. Here, the back side heat exchanger 13d is omitted.

熱交換器固定板1の本体10への固定方法を説明する。熱交換器固定板1を熱交換器13に差し込み後、熱交換器固定板1の位置決め孔23に、本体10の位置決め突起22(図1参照)を挿入して熱交換器固定板1の本体10に対する位置を決める。   A method for fixing the heat exchanger fixing plate 1 to the main body 10 will be described. After the heat exchanger fixing plate 1 is inserted into the heat exchanger 13, the positioning protrusion 22 (see FIG. 1) of the main body 10 is inserted into the positioning hole 23 of the heat exchanger fixing plate 1, and the main body of the heat exchanger fixing plate 1 is inserted. Determine the position for 10.

さらに、熱交換器固定板1のネジ孔20(二か所)と、本体10のネジ孔21(二か所、図1参照)との位置を合わせ、ネジ(二本)で締結する。   Further, the screw holes 20 (two places) of the heat exchanger fixing plate 1 and the screw holes 21 (two places, see FIG. 1) of the main body 10 are aligned and fastened with screws (two).

図7は、熱交換器13の二列のヘアピン部6aと、熱交換器固定板1の係合爪5との係合状態を示す。   FIG. 7 shows an engaged state between the two rows of hairpin portions 6 a of the heat exchanger 13 and the engaging claws 5 of the heat exchanger fixing plate 1.

熱交換器13の二列のヘアピン部6aを熱交換器固定板1の第1の溝4aに差し込む際、二列のヘアピン部6aが熱交換器固定板1の係合爪5と内壁3との間に押し込まれる。係合爪5(第1の外壁2a)と内壁3は、ヘアピン部6aが押し込まれる力で外側に撓む。熱交換器13の二列のヘアピン部6aを熱交換器固定板1の第1の溝4aに差し込む際に、挿入がかたい場合は、開口部19の大きさを調整したり、図4に示すように、係合爪5の両側にスリット24を設けて調整することができる。図4では、片側のスリット24だけを図示している。スリット24と開口部19を設けることにより、係合爪5を撓みやすくして、ヘアピン部6aへ係合しやすくしている。   When inserting the two rows of hairpin portions 6 a of the heat exchanger 13 into the first groove 4 a of the heat exchanger fixing plate 1, the two rows of hairpin portions 6 a are connected to the engaging claws 5 and the inner wall 3 of the heat exchanger fixing plate 1. It is pushed in between. The engaging claw 5 (first outer wall 2a) and the inner wall 3 are bent outward by the force with which the hairpin portion 6a is pushed. If it is difficult to insert the two rows of hairpin portions 6a of the heat exchanger 13 into the first groove 4a of the heat exchanger fixing plate 1, the size of the opening 19 may be adjusted, as shown in FIG. As shown, slits 24 can be provided on both sides of the engaging claw 5 for adjustment. In FIG. 4, only the slit 24 on one side is shown. By providing the slit 24 and the opening 19, the engagement claw 5 can be easily bent and can be easily engaged with the hairpin portion 6 a.

ヘアピン部6aがさらに押し込まれると、ヘアピン部6aの内側が係合爪5に係合し、二列のヘアピン部6aは、係合爪5と内壁3とにより強固に保持される。   When the hairpin portion 6a is further pushed in, the inside of the hairpin portion 6a engages with the engaging claw 5, and the two rows of hairpin portions 6a are firmly held by the engaging claw 5 and the inner wall 3.

熱交換器固定板1の第1の外壁2aに形成される係合爪5は、前面側熱交換器13cの第1の熱交換部13aと、前面側熱交換器13cの第2の熱交換部13bと、背面側熱交換器13dとに対応させ、夫々に1個設ける例を示した。この形態が最も簡素で、且つ係合が強固であり好ましいが、以下の形態も可能である。   The engaging claws 5 formed on the first outer wall 2a of the heat exchanger fixing plate 1 are connected to the first heat exchange part 13a of the front side heat exchanger 13c and the second heat exchange of the front side heat exchanger 13c. An example is shown in which one unit is provided for each of the unit 13b and the back side heat exchanger 13d. Although this form is the simplest and the engagement is strong and preferable, the following forms are also possible.

即ち、係合爪5を、前面側熱交換器13cの第1の熱交換部13aと、前面側熱交換器13cの第2の熱交換部13bと、背面側熱交換器13dとに対応させ、夫々に複数個設ける形態も可能である。   That is, the engaging claws 5 are made to correspond to the first heat exchange part 13a of the front side heat exchanger 13c, the second heat exchange part 13b of the front side heat exchanger 13c, and the rear side heat exchanger 13d. Also, a configuration in which a plurality of each is provided is also possible.

また、前面側熱交換器13cの第1の熱交換部13aと、前面側熱交換器13cの第2の熱交換部13bと、背面側熱交換器13dとの中の、何れか二つに係合爪5を係合させる形態も可能である。   Further, any two of the first heat exchange unit 13a of the front side heat exchanger 13c, the second heat exchange unit 13b of the front side heat exchanger 13c, and the rear side heat exchanger 13d are included. A form in which the engaging claws 5 are engaged is also possible.

以上の説明では、熱交換器13のヘアピン部6aの反対側の端部は、端板に固定部品(例えば、金属製)をネジ等により固定して、固定部品を本体10へ係合させることにより本体10に支持されるようにしたが、熱交換器13のヘアピン部6aの反対側の端部にも、本実施の形態の熱交換器固定板1を使用してもよい。   In the above description, the end of the heat exchanger 13 on the opposite side of the hairpin portion 6a is to fix a fixing component (for example, metal) to the end plate with screws or the like, and engage the fixing component with the main body 10. However, the heat exchanger fixing plate 1 of the present embodiment may also be used at the end of the heat exchanger 13 opposite to the hairpin portion 6a.

熱交換器13のヘアピン部6a側に差し込まれる熱交換器固定板1の代わりに、熱交換器13のヘアピン部6aの反対側の端部に固定される固定部品を使用することもできるが、図4、図5に示すように、熱交換器固定板1は複雑な形状をしている。従って、樹脂製の熱交換器固定板1を使用するのが、好ましい。   Instead of the heat exchanger fixing plate 1 inserted into the hairpin portion 6a side of the heat exchanger 13, a fixing component fixed to the opposite end of the hairpin portion 6a of the heat exchanger 13 can also be used. As shown in FIGS. 4 and 5, the heat exchanger fixing plate 1 has a complicated shape. Therefore, it is preferable to use the resin heat exchanger fixing plate 1.

熱交換器固定板1を樹脂製にすることにより、成形が容易になる。また、熱交換器固定板1を熱交換器13のヘアピン部6a側に差し込む際に、容易に係合爪5(第1の外壁2a)と内壁3が撓むので、作業性が良い。   By forming the heat exchanger fixing plate 1 from resin, molding becomes easy. Further, when the heat exchanger fixing plate 1 is inserted into the hairpin portion 6a side of the heat exchanger 13, the engaging claws 5 (first outer wall 2a) and the inner wall 3 are easily bent, so that workability is good.

尚、係合爪5を第1の外壁2aに設ける例を示したが、係合爪5を内壁3に設けてもよい。   In addition, although the example which provides the engaging claw 5 in the 1st outer wall 2a was shown, you may provide the engaging claw 5 in the inner wall 3. FIG.

また、熱交換器固定板1を樹脂で構成する例を示したが、撓みやすい材料であれば樹脂でなくてもよい。   Moreover, although the example which comprises the heat exchanger fixing plate 1 with resin was shown, if it is a material which is easy to bend, it may not be resin.

以上のように、本実施の形態によれば、熱交換器13のヘアピン部6a側の端部(側面部)に、樹脂製の熱交換器固定板1を差し込み、前面側熱交換器13cの第1の熱交換部13a、前面側熱交換器13cの第2の熱交換部13b、背面側熱交換器13dに対して夫々に1個設けられる、熱交換器固定板1の第1の外壁2aに形成される係合爪5が、前面側熱交換器13cの第1の熱交換部13a、前面側熱交換器13cの第2の熱交換部13b、背面側熱交換器13dに係合することにより、容易に、且つ強固に熱交換器固定板1を熱交換器13のヘアピン部6aに固定することができる。   As described above, according to the present embodiment, the heat exchanger fixing plate 1 made of resin is inserted into the end portion (side surface portion) on the hairpin portion 6a side of the heat exchanger 13, and the heat exchanger 13c of the front heat exchanger 13c is inserted. A first outer wall of the heat exchanger fixing plate 1 provided for each of the first heat exchange unit 13a, the second heat exchange unit 13b of the front side heat exchanger 13c, and the rear side heat exchanger 13d. The engaging claws 5 formed on 2a are engaged with the first heat exchanging part 13a of the front side heat exchanger 13c, the second heat exchanging part 13b of the front side heat exchanger 13c, and the rear side heat exchanger 13d. By doing so, the heat exchanger fixing plate 1 can be fixed to the hairpin part 6a of the heat exchanger 13 easily and firmly.

また、熱交換器固定板1の係合爪5は、前面側熱交換器13cの第1の熱交換部13a、前面側熱交換器13cの第2の熱交換部13b、背面側熱交換器13dに対して夫々に1個設けるようにしたので、熱交換器固定板1の形状が簡略化される。   Further, the engaging claws 5 of the heat exchanger fixing plate 1 include a first heat exchange part 13a of the front side heat exchanger 13c, a second heat exchange part 13b of the front side heat exchanger 13c, and a rear side heat exchanger. Since one is provided for each of 13d, the shape of the heat exchanger fixing plate 1 is simplified.

また、複雑な形状の熱交換器固定板1を樹脂製としたので、成形が容易である。   Further, since the heat exchanger fixing plate 1 having a complicated shape is made of resin, molding is easy.

また、熱交換器固定板1を熱交換器13に差し込み後、熱交換器固定板1の位置決め孔23に、本体10の位置決め突起22を挿入して熱交換器固定板1の本体10に対する位置を決め、さらに、熱交換器固定板1のネジ孔20(二か所)と、本体10のネジ孔21(二か所、図1参照)との位置を合わせ、ネジ(二本)で締結することで、熱交換器固定板1を本体10に固定するので、固定作業を容易に行うことができる。   In addition, after the heat exchanger fixing plate 1 is inserted into the heat exchanger 13, the positioning protrusion 22 of the main body 10 is inserted into the positioning hole 23 of the heat exchanger fixing plate 1 to position the heat exchanger fixing plate 1 with respect to the main body 10. Furthermore, the screw holes 20 (two places) of the heat exchanger fixing plate 1 and the screw holes 21 (two places, see FIG. 1) of the main body 10 are aligned and fastened with two screws. By doing so, since the heat exchanger fixing plate 1 is fixed to the main body 10, the fixing operation can be easily performed.

また、熱交換器固定板1は樹脂製であるから、撓むので、容易に熱交換器13から取り外すことができる。そのため、分解性、分別性に優れている。それによりリサイクル(再資源化)が図れる。   Moreover, since the heat exchanger fixing plate 1 is made of resin, it bends and can be easily removed from the heat exchanger 13. Therefore, it is excellent in decomposability and fractionation. As a result, recycling (recycling) can be achieved.

実施の形態2.
図8は実施の形態2を示す図で、熱交換器固定板1の係合爪5付近の斜視図である。
Embodiment 2. FIG.
FIG. 8 shows the second embodiment, and is a perspective view of the vicinity of the engaging claw 5 of the heat exchanger fixing plate 1.

図8に示すように、係合爪5の熱交換器13のヘアピン部6aの内側と係合する先端部5aの形状を、ヘアピン部6aの内側に沿うように円弧形状にしている。円弧の直径を、ヘアピン部6aの内側の直径に略等しくする。   As shown in FIG. 8, the shape of the front-end | tip part 5a engaged with the inner side of the hairpin part 6a of the heat exchanger 13 of the engagement nail | claw 5 is made into circular arc shape so that the inner side of the hairpin part 6a may be met. The diameter of the arc is made substantially equal to the inner diameter of the hairpin portion 6a.

このように構成することにより、熱交換器固定板1の係合爪5の先端部5aと、熱交換器13のヘアピン部6aの内側との接触部が多くなり、熱交換器固定板1と熱交換器13との固定が強固になる。   By comprising in this way, the contact part of the front-end | tip part 5a of the engagement nail | claw 5 of the heat exchanger fixing plate 1 and the inner side of the hairpin part 6a of the heat exchanger 13 increases, and the heat exchanger fixing plate 1 and Fixing with the heat exchanger 13 becomes strong.

以上のように、本実施の形態によれば、係合爪5の熱交換器13のヘアピン部6aの内側と係合する先端部5aの形状を、ヘアピン部6aの内側に沿うように円弧形状にすることにより、熱交換器固定板1の係合爪5の先端部5aと、熱交換器13のヘアピン部6aの内側との接触部が多くなり、熱交換器固定板1と熱交換器13との固定を強固にすることができる。   As mentioned above, according to this Embodiment, the shape of the front-end | tip part 5a engaged with the inner side of the hairpin part 6a of the heat exchanger 13 of the engaging claw 5 is circular arc shape so that the inner side of the hairpin part 6a may be met. By doing so, the contact portion between the tip 5a of the engaging claw 5 of the heat exchanger fixing plate 1 and the inside of the hairpin portion 6a of the heat exchanger 13 increases, and the heat exchanger fixing plate 1 and the heat exchanger are increased. 13 can be firmly fixed.

実施の形態3.
図9、図10は実施の形態3を示す図で、図9は熱交換器固定板1の斜視図、図10は熱交換器固定板1を熱交換器13のヘアピン部6aに差し込んだ状態を示す断面図である。
Embodiment 3 FIG.
9 and 10 are diagrams showing the third embodiment. FIG. 9 is a perspective view of the heat exchanger fixing plate 1. FIG. 10 is a state in which the heat exchanger fixing plate 1 is inserted into the hairpin portion 6a of the heat exchanger 13. FIG.

図9に示す熱交換器固定板1は、熱交換器固定板1を熱交換器13のヘアピン部6aに差し込む際の案内となる円柱状の案内部9が、板状基部1aから立設している。   In the heat exchanger fixing plate 1 shown in FIG. 9, a columnar guide portion 9 serving as a guide when the heat exchanger fixing plate 1 is inserted into the hairpin portion 6a of the heat exchanger 13 is erected from the plate-like base portion 1a. ing.

熱交換器固定板1を熱交換器13のヘアピン部6aに差し込む際に、案内部9は熱交換器13の隣接するヘアピン部6aの間に入る。   When the heat exchanger fixing plate 1 is inserted into the hairpin portion 6 a of the heat exchanger 13, the guide portion 9 enters between the adjacent hairpin portions 6 a of the heat exchanger 13.

熱交換器固定板1の、前面側熱交換器13cの第1の熱交換部13a、前面側熱交換器13cの第2の熱交換部13bに対応する部分については、熱交換器13のヘアピン部6aが3個あるので、2本の円柱状の案内部9が板状基部1aから立設している。   About the part corresponding to the 1st heat exchange part 13a of the front side heat exchanger 13c and the 2nd heat exchange part 13b of the front side heat exchanger 13c of the heat exchanger fixing plate 1, the hairpin of the heat exchanger 13 Since there are three portions 6a, two columnar guide portions 9 are erected from the plate-like base portion 1a.

熱交換器固定板1の背面側熱交換器13dに対応する部分については、熱交換器13のヘアピン部6aが2個あるので、1本の円柱状の案内部9が板状基部1aから立設している。   As for the portion corresponding to the back side heat exchanger 13d of the heat exchanger fixing plate 1, since there are two hairpin portions 6a of the heat exchanger 13, one cylindrical guide portion 9 stands from the plate-like base portion 1a. Has been established.

図10は、前面側熱交換器13cの第1の熱交換部13aのヘアピン部6aに熱交換器固定板1を差し込んだ状態を示している。隣接するヘアピン部6aの間に案内部9が見えている。   FIG. 10 shows a state where the heat exchanger fixing plate 1 is inserted into the hairpin portion 6a of the first heat exchange portion 13a of the front side heat exchanger 13c. The guide part 9 is visible between the adjacent hairpin parts 6a.

熱交換器固定板1を熱交換器13のヘアピン部6aに差し込む際に、円柱状の案内部9が案内となるので、組立性が向上する。   When the heat exchanger fixing plate 1 is inserted into the hairpin portion 6a of the heat exchanger 13, the cylindrical guide portion 9 serves as a guide, so that the assemblability is improved.

案内部9の形状を円柱としたが、円柱でなくてもよく、形状は問わない。例えば、角柱、楕円柱等でもよい。   Although the shape of the guide portion 9 is a cylinder, it may not be a cylinder and the shape is not limited. For example, a rectangular column, an elliptical column, or the like may be used.

以上のように、本実施の形態によれば、熱交換器固定板1を熱交換器13のヘアピン部6aに差し込む際の案内となり、熱交換器13の隣接するヘアピン部6aの間に入る円柱状の案内部9を熱交換器固定板1の板状基部1aに立設させたので、組立性が向上する。   As mentioned above, according to this Embodiment, it becomes a guide at the time of inserting the heat exchanger fixing plate 1 in the hairpin part 6a of the heat exchanger 13, and the circle | round | yen which enters between the adjacent hairpin parts 6a of the heat exchanger 13 Since the columnar guide portion 9 is erected on the plate-like base portion 1a of the heat exchanger fixing plate 1, the assemblability is improved.

実施の形態1を示す図で、空気調和機100の熱交換器固定板1を省略し、前面パネルを取り外した状態の部分斜視図。FIG. 4 is a diagram showing the first embodiment, and is a partial perspective view in a state where a heat exchanger fixing plate 1 of the air conditioner 100 is omitted and a front panel is removed. 実施の形態1を示す図で、熱交換器固定板1の部分斜視図。FIG. 5 shows the first embodiment and is a partial perspective view of the heat exchanger fixing plate 1. 実施の形態1を示す図で、熱交換器固定板1を取り付けた空気調和機100の前面パネルを取り外した状態の部分斜視図。FIG. 2 is a diagram showing the first embodiment, and is a partial perspective view in a state where a front panel of the air conditioner 100 to which the heat exchanger fixing plate 1 is attached is removed. 実施の形態1を示す図で、熱交換器固定板1の斜視図。FIG. 5 shows the first embodiment and is a perspective view of the heat exchanger fixing plate 1. 実施の形態1を示す図で、熱交換器固定板1の正面図。FIG. 3 shows the first embodiment and is a front view of the heat exchanger fixing plate 1. 実施の形態1を示す図で、熱交換器固定板1と一部を省略した熱交換器13の斜視図。The figure which shows Embodiment 1 and is the perspective view of the heat exchanger fixing plate 1 and the heat exchanger 13 which abbreviate | omitted one part. 実施の形態1を示す図で、熱交換器固定板1と熱交換器13との係合部の断面図。FIG. 5 shows the first embodiment, and is a cross-sectional view of an engaging portion between the heat exchanger fixing plate 1 and the heat exchanger 13. 実施の形態2を示す図で、熱交換器固定板1の係合爪5付近の斜視図。FIG. 5 shows the second embodiment and is a perspective view of the vicinity of the engaging claw 5 of the heat exchanger fixing plate 1. 実施の形態3を示す図で、熱交換器固定板1の斜視図。FIG. 6 is a diagram showing a third embodiment, and is a perspective view of a heat exchanger fixing plate 1. 実施の形態3を示す図で、熱交換器固定板1を熱交換器13のヘアピン部6aに差し込んだ状態を示す断面図。FIG. 10 is a diagram showing the third embodiment, and is a cross-sectional view showing a state where the heat exchanger fixing plate 1 is inserted into the hairpin portion 6a of the heat exchanger 13.

符号の説明Explanation of symbols

1 熱交換器固定板、1a 板状基部、2a 第1の外壁、2b 第2の外壁、3 内壁、4a 第1の溝、4b 第2の溝、5 係合爪、5a 先端部、6 伝熱管、6a ヘアピン部、7 放熱フィン、9 案内部、10 本体、11 送風機、11a 軸受部、12 ドレンパン、13 熱交換器、13a 第1の熱交換部、13b 第2の熱交換部、13c 前面側熱交換器、13d 背面側熱交換器、14a 第1の屈曲部、14b 第2の屈曲部、15 露受けリブ、16 軸受保持部、17 補強用リブ、18 短絡抑制部材固定部、19 開口部、20 ネジ孔、21 ネジ孔、22 位置決め突起、23 位置決め孔、24 スリット、100 空気調和機。   1 heat exchanger fixing plate, 1a plate-like base, 2a first outer wall, 2b second outer wall, 3 inner wall, 4a first groove, 4b second groove, 5 engaging claw, 5a tip, 6 transmission Heat tube, 6a Hairpin part, 7 Radiation fin, 9 Guide part, 10 Main body, 11 Blower, 11a Bearing part, 12 Drain pan, 13 Heat exchanger, 13a First heat exchange part, 13b Second heat exchange part, 13c Front Side heat exchanger, 13d Rear side heat exchanger, 14a First bent portion, 14b Second bent portion, 15 Dew receiving rib, 16 Bearing holding portion, 17 Reinforcing rib, 18 Short-circuit suppressing member fixing portion, 19 Opening Part, 20 screw hole, 21 screw hole, 22 positioning protrusion, 23 positioning hole, 24 slit, 100 air conditioner.

Claims (3)

本体と、
前記本体に収納され、伝熱管と放熱フィンとを有する熱交換器と、
前記伝熱管の前記放熱フィンから突出する両端部の何れかに係合して、前記本体に前記熱交換器を固定する熱交換器固定板と、
前記熱交換器固定板に設けられ、前記熱交換器の側面形状に沿うように板状基部から立設する外壁と内壁との間に形成され、前記伝熱管の何れかの端部が挿入される溝と、
前記外壁又は前記内壁に設けられ、前記伝熱管の何れかの端部に係合する係合爪であって、先端部の形状が円弧形状である係合爪と
を備えたことを特徴とする空気調和機。
The body,
A heat exchanger housed in the main body and having a heat transfer tube and a radiation fin;
A heat exchanger fixing plate that engages with either of the end portions protruding from the heat radiating fins of the heat transfer tube and fixes the heat exchanger to the main body,
Provided on the heat exchanger fixing plate, formed between the outer wall and the inner wall standing from the plate-like base so as to follow the side shape of the heat exchanger, and either end of the heat transfer tube is inserted The groove,
An engagement claw provided on the outer wall or the inner wall and engaging with any one end of the heat transfer tube, the engagement claw having a circular arc shape at the tip. Air conditioner.
前記熱交換器固定板を樹脂で構成する
ことを特徴とする請求項に記載の空気調和機。
The air conditioner according to claim 1 , wherein the heat exchanger fixing plate is made of resin.
前記熱交換器は複数の熱交換部からなり、前記熱交換器固定板に前記複数の熱交換部の夫々に対応して前記係合爪を設けることを特徴とする
請求項1又は2に記載の空気調和機。
The said heat exchanger consists of a some heat exchange part, The said engaging claw is provided in the said heat exchanger fixing plate corresponding to each of these heat exchange parts, The Claim 1 or 2 characterized by the above-mentioned. Air conditioner.
JP2008129588A 2008-05-16 2008-05-16 Air conditioner Expired - Fee Related JP5174530B2 (en)

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JP2015206538A (en) * 2014-04-21 2015-11-19 三菱重工業株式会社 air conditioner
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US11940174B2 (en) 2019-04-23 2024-03-26 Mitsubishi Electric Corporation Heat-exchanger fixing plate and indoor unit of air-conditioning apparatus

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