JP5192136B2 - Process oil for rubber - Google Patents
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- JP5192136B2 JP5192136B2 JP2006203518A JP2006203518A JP5192136B2 JP 5192136 B2 JP5192136 B2 JP 5192136B2 JP 2006203518 A JP2006203518 A JP 2006203518A JP 2006203518 A JP2006203518 A JP 2006203518A JP 5192136 B2 JP5192136 B2 JP 5192136B2
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G53/00—Treatment of hydrocarbon oils, in the absence of hydrogen, by two or more refining processes
- C10G53/02—Treatment of hydrocarbon oils, in the absence of hydrogen, by two or more refining processes plural serial stages only
- C10G53/04—Treatment of hydrocarbon oils, in the absence of hydrogen, by two or more refining processes plural serial stages only including at least one extraction step
- C10G53/06—Treatment of hydrocarbon oils, in the absence of hydrogen, by two or more refining processes plural serial stages only including at least one extraction step including only extraction steps, e.g. deasphalting by solvent treatment followed by extraction of aromatics
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/01—Hydrocarbons
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G21/00—Refining of hydrocarbon oils, in the absence of hydrogen, by extraction with selective solvents
- C10G21/06—Refining of hydrocarbon oils, in the absence of hydrogen, by extraction with selective solvents characterised by the solvent used
- C10G21/12—Organic compounds only
- C10G21/14—Hydrocarbons
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G21/00—Refining of hydrocarbon oils, in the absence of hydrogen, by extraction with selective solvents
- C10G21/06—Refining of hydrocarbon oils, in the absence of hydrogen, by extraction with selective solvents characterised by the solvent used
- C10G21/12—Organic compounds only
- C10G21/20—Nitrogen-containing compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1033—Oil well production fluids
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1077—Vacuum residues
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/40—Characteristics of the process deviating from typical ways of processing
- C10G2300/44—Solvents
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- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Lubricants (AREA)
Description
本発明は、天然ゴムや合成ゴムに適用されてゴム組成物を形成するゴム用プロセスオイルに関する。 The present invention relates to a process oil for rubber that is applied to natural rubber and synthetic rubber to form a rubber composition.
タイヤ製造に用いられるゴム材料には、ゴム材料の機械的特性や加工性を向上させるために、ゴム用プロセスオイルを配合することが一般的である。このゴム用プロセスオイルは、天然ゴム、合成ゴム等のゴム材料のほか、熱可塑性樹脂の可塑剤や印刷用インキの構成成分、再生アスファルトの軟化剤等に使用する潤滑油や溶剤成分として使用されている。 In order to improve the mechanical properties and processability of rubber materials, rubber process oils are generally blended with rubber materials used in tire manufacture. In addition to rubber materials such as natural rubber and synthetic rubber, this process oil for rubber is used as a lubricating oil and solvent component used in thermoplastic resin plasticizers and constituents of printing inks, recycled asphalt softeners, etc. ing.
このゴム用プロセスオイルは、従来パラフィン系原油の減圧蒸留残渣油を脱れきした脱れき油を溶剤精製により潤滑油基油を製造する際に副生されるアロマ分が多いエキストラクトが利用されてきたが、近年では発癌性の問題から、発癌性のないタイヤ用アロマオイルが各種の製造方法により製造されている。 As the process oil for rubber, an extract having a large amount of aroma generated as a by-product when producing a lubricating base oil by solvent refining of a debris oil obtained by removing a vacuum distillation residue of paraffinic crude oil has been used. However, in recent years, aroma oils for tires that are not carcinogenic are produced by various production methods due to carcinogenic problems.
また、タイヤ用ゴムの製造においては、ゴム物性の良否に関与するゴム用プロセスオイルとゴムとの相溶性が重視されるため、ゴム用プロセスオイルにおけるアロマ分は重要な因子である一方、このアロマ分を過度に含有するとゴム用プロセスオイルの発癌性が増すことにもなるため、発癌性の元凶となるアロマ分は除去しつつ、ゴム用プロセスオイルとゴムとの相溶性を良好な状態で維持する必要があった。 In the production of rubber for tires, the compatibility between rubber process oil and rubber, which is related to the quality of rubber properties, is important, so the aroma content in rubber process oil is an important factor. Excessive content also increases the carcinogenicity of rubber process oils, so the aroma that causes carcinogenicity is removed while maintaining compatibility between rubber process oil and rubber in good condition. There was a need to do.
更には、近年では、ゴム用プロセスオイルにおける多環芳香族炭化水素(PCA:POLYCYCLIC AROMATICS、PAH(POLYAROMATIC HYDROCARBON)と同意。以下同じ)の有害性が問題となっており、特に自動車タイヤ用に用いられるゴム用プロセスオイルは、タイヤ粉塵として環境を汚染するためゴム用プロセスオイル中のPCAを低減することが求められており、また、欧州等ではPCAが3質量%以上の鉱油は取り扱いに制限を受ける。一方、従来の製造方法により得られた高芳香族含量の抽出油中には多環芳香族炭化水素が多量に含まれており、PCAを低減させた(具体的には3質量%未満とした)ゴム用プロセスオイル及びその製造方法の開発が急がれている。 Furthermore, in recent years, the harmfulness of polycyclic aromatic hydrocarbons (PCA: POLYCYCLIC AROMATICS, PAH (POLYAROMATIC HYDROCARBON), the same shall apply hereinafter) in rubber process oils has become a problem. The process oil for rubber is required to reduce the PCA in the process oil for rubber in order to pollute the environment as tire dust, and in Europe, etc., the mineral oil with 3% by weight or more of PCA is restricted in handling. receive. On the other hand, the high aromatic content extracted oil obtained by the conventional production method contains a large amount of polycyclic aromatic hydrocarbons, reducing PCA (specifically, less than 3% by mass). ) There is an urgent need to develop process oils for rubber and methods for producing the same.
このような背景から、PCAを低減させ、ゴムとの相溶性と非発癌性を両立するゴム用プロセスオイルに関する技術が検討されており、例えば、ナフテン系のアスファルテンと溶剤抽出油との組み合わせによるタイヤゴム用ゴム用プロセスオイルの製造方法に関する技術が開示されている(例えば、特許文献1)。また、溶剤抽出した抽出残渣油を第2段階の溶剤抽出をすることによるゴム用プロセスオイルの製造方法に関する技術が開示されている(例えば、特許文献2)。また、他の手段としては、脱れき油を溶剤抽出したエキストラクトを利用したゴムゴム用プロセスオイルの製造方法に関する技術も開示されている(例えば、特許文献3及び特許文献4)。 Against this background, technologies relating to rubber process oils that reduce PCA and achieve both compatibility with rubber and non-carcinogenicity have been studied. For example, tire rubbers using a combination of naphthenic asphaltenes and solvent-extracted oils. A technique related to a method for producing a process oil for rubber is disclosed (for example, Patent Document 1). Moreover, the technique regarding the manufacturing method of the process oil for rubber | gum by carrying out the solvent extraction of the 2nd step from the extraction residue oil which carried out solvent extraction is disclosed (for example, patent document 2). In addition, as another means, a technique relating to a method for producing a rubber-rubber process oil using an extract obtained by solvent extraction of debris oil is also disclosed (for example, Patent Document 3 and Patent Document 4).
しかしながら、前記した特許文献1に開示された技術により得られたゴム用プロセスオイルは、安全性は考慮されているといえるものの、このゴム用プロセスオイルを用いたゴム組成物は、従来のアロマオイルを用いたゴム組成物と同等の性能を示すことができなかった。また、前記した特許文献2に開示された技術により得られるゴム用プロセスオイルは、ゴム物性や発癌性物質を低減する効果が充分であるとは言えなかった。さらに、前記した特許文献3や特許文献4に開示された技術により得られたゴム用プロセスオイルは、パラフィン系残油の脱れき油をそのまま使用していることもあって流動点が高くなるため、このゴム用プロセスオイルを用いたゴム組成物はゴムの表面にワックスが析出してしまい、好ましいものではなかった。
また、上記特許文献で開示された技術は、PCAなどゴム用プロセスオイルとしての性状を満たす溶剤抽出の抽出条件を設定するため、副生する抽出残油、すなわち従来の潤滑油基油の製造工程における溶剤抽出条件を変更することが必要となり、ゴム用プロセスオイル以外の潤滑油基油の製造に支障を来たす結果となるという問題もあった。
However, although the process oil for rubber obtained by the technique disclosed in Patent Document 1 described above can be said to be considered to be safe, the rubber composition using this process oil for rubber is a conventional aroma oil. It was not possible to show the same performance as the rubber composition using. Further, the process oil for rubber obtained by the technique disclosed in Patent Document 2 described above cannot be said to have sufficient effects for reducing rubber physical properties and carcinogenic substances. Furthermore, the process oil for rubber obtained by the techniques disclosed in Patent Document 3 and Patent Document 4 described above has a high pour point due to the use of paraffinic residual oil as it is. The rubber composition using the process oil for rubber was not preferable because wax precipitated on the rubber surface.
In addition, the technique disclosed in the above-mentioned patent document sets the extraction conditions for solvent extraction that satisfies the properties of rubber process oil such as PCA, so that a by-product extraction residual oil, that is, a conventional process for producing a lubricating base oil It was necessary to change the solvent extraction conditions in the production process, resulting in problems in the production of lubricating base oils other than rubber process oils.
このような状況下で、本発明は、ゴム物性において従来のアロマオイルと同等の特性を発揮することができ、かつ、発癌性の問題もなく、安全性にも優れたゴム用プロセスオイルを提供すること、及び副生する潤滑油基油の製造工程を変更しなくとも製造でき、かつ、良好なゴム物性を付与し、発癌性の問題がなく、安全性に優れたゴム用プロセスオイルを提供することにある。 Under these circumstances, the present invention provides rubber process oils that can exhibit the same properties as conventional aroma oils in rubber properties, are free from carcinogenic problems, and are excellent in safety. Providing rubber process oils that can be manufactured without changing the manufacturing process of the lubricant base oil produced as a by-product, have good rubber properties, have no carcinogenic problems, and have excellent safety. There is to do.
本発明者らは、前記目的を達成するために鋭意研究を重ねた結果、特定の原料を特定の処理をして得られた基材、又は特定の原料を特定の処理をして得られた基材と特定の潤滑油基油を配合することにより、その目的を達成し得ることを発見した。本発明は、かかる知見に基づいて完成したものである。
すなわち、本発明は、
(1)パラフィン系原油から得られる1容量%留出温度が380℃以上の減圧蒸留残渣油を脱れきして得られた脱れき油を原料とし、第1の溶剤抽出を行ってラフィネート及びエキストラクトを得、次いで、
(A1)該ラフィネートをさらに第2の溶剤抽出を行って得られたエキストラクト,及び/又は
(A2)前記第1の溶剤抽出によって得られたエキストラクトをさらに第2の溶剤抽出を行って得られたラフィネート、
からなるゴム用プロセスオイルであって、下記(a)〜(d)の性状を有することを特徴とするゴム用プロセスオイル、
(a)ベンゾ(a)ピレン 1質量ppm以下
(b)特定芳香族化合物の含有量 10質量ppm以下
(c)多環芳香族炭化水素(PCA)含有量 3質量%未満
(d)芳香族分(%C A ) 15〜35
(2)第1の溶剤抽出及び第2の溶剤抽出が、いずれも溶剤としてN−メチルピロリドン又はフルフラールを用い、溶剤比1.0〜2.0、かつ抽出温度80〜120℃の条件で行われたものである上記(1)に記載のゴム用プロセスオイル、
(3)さらに、(B)多環芳香族炭化水素(PCA)含有量が3質量%未満の潤滑油基油を配合してなる上記(1)又は(2)に記載のゴム用プロセスオイル、
(4)(B)の潤滑油基油が、ベンゾ(a)ピレン1質量ppm以下、特定芳香族化合物の含有量10質量ppm以下、動粘度(100℃)5〜40mm2/s、引火点200℃以上である上記(3)に記載のゴム用プロセスオイル、及び
(5)(B)の潤滑油基油の配合割合が、ゴム用プロセスオイル全量に対して5〜50容量%である上記(3)又は(4)に記載のゴム用プロセスオイル、
を提供するものである。
As a result of intensive studies to achieve the above object, the present inventors have obtained a base material obtained by performing a specific treatment on a specific raw material, or a specific treatment on a specific raw material. It has been discovered that the object can be achieved by blending a base material and a specific lubricating base oil. The present invention has been completed based on such findings.
That is, the present invention
(1) A raffinate and an extract obtained by performing a first solvent extraction using a defragmented oil obtained by removing a vacuum distillation residue oil obtained from paraffinic crude oil having a 1% by volume distillation temperature of 380 ° C. or higher. And then
(A1) An extract obtained by further subjecting the raffinate to a second solvent extraction and / or (A2) An extract obtained by the first solvent extraction being obtained by further subjecting the raffinate to a second solvent extraction. Raffinate,
A rubber process oil comprising the following properties (a) to ( d ):
(A) Benzo (a) pyrene 1 mass ppm or less (b) Content of specific aromatic compound 10 mass ppm or less (c) Polycyclic aromatic hydrocarbon (PCA) content Less than 3 mass%
(D) Aromatic content (% C A ) 15-35
(2) The first solvent extraction and the second solvent extraction are both performed using N-methylpyrrolidone or furfural as a solvent under the conditions of a solvent ratio of 1.0 to 2.0 and an extraction temperature of 80 to 120 ° C. Process oil for rubber as described in (1) above,
(3) The process oil for rubber according to (1) or (2), further comprising (B) a lubricating base oil having a polycyclic aromatic hydrocarbon (PCA) content of less than 3% by mass,
(4) The lubricant base oil of (B) is 1 mass ppm or less of benzo (a) pyrene, the content of a specific aromatic compound is 10 mass ppm or less, the kinematic viscosity (100 ° C.) 5 to 40 mm 2 / s, the flash point. The blending ratio of the process oil for rubber according to (3) above, which is 200 ° C. or higher, and the lubricating base oil of (5) (B) is 5 to 50% by volume based on the total amount of process oil for rubber (3) or process oil for rubber according to (4),
Is to provide.
本発明によれば、ゴム物性において従来のアロマオイルと同等の特性を有し、かつ、発癌性の問題もなく、安全性にも優れたゴム用プロセスオイルが提供できる。また、本発明により、副生する潤滑油基油の製造工程を変更しなくても製造でき、かつ、良好なゴム物性を付与し、発癌性の問題がなく、安全性に優れたゴム用プロセスオイルを提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the process oil for rubber | gum which has the characteristic equivalent to the conventional aroma oil in a rubber | gum physical property, is free from a carcinogenic problem, and was excellent also in safety can be provided. In addition, according to the present invention, a rubber process that can be produced without changing the production process of the by-produced lubricating base oil, gives good rubber properties, has no carcinogenic problems, and has excellent safety. Oil can be provided.
本発明の第1のゴム用プロセスオイルは、パラフィン系原油から得られる1容量%留出温度が380℃以上の減圧蒸留残渣油を脱れきした脱れき油を原料とし、第1の溶剤抽出を行ってラフィネート及びエキストラクトを得、次いで、(A1)該ラフィネートをさらに第2の溶剤抽出を行って得られたエキストラクト,及び/又は(A2)前記第1の溶剤抽出によって得られたエキストラクトをさらに第2の溶剤抽出を行って得られたラフィネートからなるゴム用プロセスオイル(以下、このゴム用プロセスオイルを「ゴム用プロセスオイル(A)」と称することがある。)である。 The first process oil for rubber of the present invention is made from a defragmented oil obtained by removing a vacuum distillation residue oil obtained from paraffinic crude oil having a 1% by volume distillation temperature of 380 ° C. or more as a raw material. To obtain a raffinate and an extract, and then (A1) an extract obtained by further subjecting the raffinate to a second solvent extraction, and / or (A2) an extract obtained by the first solvent extraction. Is a process oil for rubber made of raffinate obtained by further performing a second solvent extraction (hereinafter, this process oil for rubber may be referred to as “rubber process oil (A)”).
本発明のゴム用プロセスオイル(A)の原料となる脱れき油は、パラフィン系原油を常圧蒸留、減圧蒸留、及び脱れきすることによって得られる。この場合、常圧蒸留、減圧蒸留、及び脱れきの各条件は通常の条件でよく、特に限定されない。
但し、減圧蒸留の条件については、減圧蒸留残渣油の蒸留性状における1容量%留出温度(T1)が380℃以上、好ましくは、385℃以上になるように制御することが必要である。T1が380℃未満の減圧蒸留残渣油を用いた脱れき油を原料として用いると、ゴム用プロセスオイル(A)のベンゾ(a)ピレン、ベンゾ(e)ピレンなどの含有量が多くなる場合があり、発癌性の心配がなく、安全性が高いゴム用プロセスオイルを得ることが困難になる場合がある。
The degreased oil used as a raw material for the process oil for rubber (A) of the present invention is obtained by subjecting a paraffinic crude oil to atmospheric distillation, vacuum distillation, and degrease. In this case, each of the atmospheric distillation, the vacuum distillation, and the deflaking condition may be a normal condition and is not particularly limited.
However, the vacuum distillation conditions need to be controlled so that the 1% by volume distillation temperature (T 1 ) in the distillation properties of the vacuum distillation residue oil is 380 ° C. or higher, preferably 385 ° C. or higher. When degassed oil using vacuum distillation residue oil with T 1 of less than 380 ° C. is used as a raw material, the content of benzo (a) pyrene, benzo (e) pyrene, etc. in rubber process oil (A) increases. In some cases, it is difficult to obtain a process oil for rubber that is not carcinogenic and has high safety.
本発明のゴム用プロセスオイルは、前記脱れき油を原料とし、これを第1の溶剤抽出及び第2の溶剤抽出を行って、(A1)のエキストラクト及び/又は(A2)のラフィネートからなる本発明のゴム用プロセスオイル(A)を得る。
この第1の溶剤抽出及び第2の溶剤抽出の抽出条件については、特に制限はなく広い範囲から選択することが可能である。例えば、第1の溶剤抽出の抽出条件を通常(従来)の潤滑油基油の製造条件に合わせて設定し、第2の溶剤抽出の抽出条件を適宜設定して、目的の性状を有するゴム用プロセスオイルを得る方法が挙げられる。このような方法により第1の溶剤抽出で得られるラフィネート、すなわち、本発明のゴム用プロセスオイルの製造の際に、副生する通常の潤滑油基油の製造工程における抽出条件を敢えて変更することがなく、本発明のゴム用プロセスオイルを得ることが可能となる。
さらに具体的には、第1の溶剤抽出、及び第2の溶剤抽出((A1)と(A2)の第2の溶剤抽出)が、いずれも溶剤としてN−メチルピロリドン又はフルフラールを用い、溶剤比1.0〜2.0、抽出温度80〜120℃の抽出条件で行われる方法が好ましい。
The process oil for rubber of the present invention comprises the extract from (A1) and / or the raffinate (A2) obtained by using the above-mentioned desiccated oil as a raw material, performing the first solvent extraction and the second solvent extraction. The process oil for rubber (A) of the present invention is obtained.
The extraction conditions for the first solvent extraction and the second solvent extraction are not particularly limited and can be selected from a wide range. For example, the extraction conditions for the first solvent extraction are set according to the normal (conventional) manufacturing conditions of the lubricating base oil, the extraction conditions for the second solvent extraction are set as appropriate, and the rubber has the desired properties. The method of obtaining process oil is mentioned. In the production of the raffinate obtained by the first solvent extraction by such a method, that is, the process oil for rubber according to the present invention, the extraction conditions in the production process of the normal lubricating base oil produced as a by-product should be changed. It is possible to obtain the process oil for rubber of the present invention.
More specifically, the first solvent extraction and the second solvent extraction (second solvent extraction of (A1) and (A2)) both use N-methylpyrrolidone or furfural as the solvent, and the solvent ratio A method performed under extraction conditions of 1.0 to 2.0 and an extraction temperature of 80 to 120 ° C. is preferable.
本発明におけるゴム用プロセスオイル(A)は、上記第1の溶剤抽出及び第2の溶剤抽出で得られた(A1)のエキストラクト及び(A2)ラフィネートの混合比率は、特に制限はなく、(A1)単独、(A2)単独、及び(A1)と(A2)との任意割合比率の混合物のいずれも使用できる。 In the rubber process oil (A) in the present invention, the mixing ratio of the extract (A1) and the raffinate (A2) obtained by the first solvent extraction and the second solvent extraction is not particularly limited. Any of A1) alone, (A2) alone, and a mixture of (A1) and (A2) at an arbitrary ratio can be used.
本発明のゴム用プロセスオイル(A)は、下記(a)〜(c)の性状を満たすことが必要である。発癌性の問題がなく、安全性を確保するためである。
(a)ベンゾ(a)ピレン 1質量ppm以下
(b)特定芳香族化合物の含有量 10質量ppm以下
(c)多環芳香族炭化水素(PCA)含有量 3質量%未満
これらについて、以下に説明する。
The process oil for rubber (A) of the present invention must satisfy the following properties (a) to (c). This is because there is no carcinogenic problem and safety is ensured.
(A) Benzo (a) pyrene 1 mass ppm or less (b) Content of specific aromatic compound 10 mass ppm or less (c) Polycyclic aromatic hydrocarbon (PCA) content less than 3 mass% These will be described below To do.
(a)ベンゾ(a)ピレンの含有量:
本発明のゴム用プロセスオイルは、ベンゾ(a)ピレンの含有量が1質量ppm以下である。
ベンゾ(a)ピレンは、発ガン性物質であることから、欧州連合(EU)では、その含有量を1質量ppm以下とすることを規定した。本発明においてもその含有量を1質量ppm以下としているので発癌性の心配もなく、安全性に優れたゴム用プロセスオイルを提供することができる。
(A) Content of benzo (a) pyrene:
In the process oil for rubber according to the present invention, the content of benzo (a) pyrene is 1 mass ppm or less.
Since benzo (a) pyrene is a carcinogen, the European Union (EU) stipulates that its content be 1 ppm by mass or less. Also in the present invention, since the content thereof is 1 ppm by mass or less, there is no concern about carcinogenicity, and it is possible to provide a process oil for rubber excellent in safety.
(b)特定芳香族化合物の含有量(総濃度):
本発明のゴム用プロセスオイルは、特定芳香族化合物の含有量(総濃度)が10質量ppm以下である。ここで、特定芳香族化合物とは、ベンゾ(a)アントラセン、クリセン及びトリフェニレン、ベンゾ(b)フルオランセン、ベンゾ(k)フルオランセン、ベンゾ(j)フルオランセン、ベンゾ(e)ピレン、ベンゾ(a)ピレン、及び、ジベンゾ(a,h)アントラセンの8種をいう。これらはいずれも、発癌性の大きな物質であり、EUでは、その含有量を10質量ppm以下とすることを規定した。本発明においてもその含有量(総濃度)を10質量ppm以下としているので発ガン性の心配もなく安全性に優れたゴム用プロセスオイルを提供することができる。なお、これらの濃度は以下のような方法で測定できる。
(B) Content of specific aromatic compound (total concentration):
The process oil for rubber of the present invention has a specific aromatic compound content (total concentration) of 10 mass ppm or less. Here, the specific aromatic compound is benzo (a) anthracene, chrysene and triphenylene, benzo (b) fluoranthene, benzo (k) fluoranthene, benzo (j) fluoranthene, benzo (e) pyrene, benzo (a) pyrene, And 8 types of dibenzo (a, h) anthracene. These are all highly carcinogenic substances, and the EU has specified that the content be 10 mass ppm or less. Also in the present invention, since the content (total concentration) is 10 mass ppm or less, it is possible to provide a rubber process oil excellent in safety without worrying about carcinogenicity. These concentrations can be measured by the following method.
(特定芳香族化合物の濃度測定方法)
試料1gを50mlフラスコにてヘキサンに溶解し、2質量%の試料溶液を調製する。この試料溶液1mlを5質量%含水シリカゲル5gに負荷し、ヘキサン20mlで洗浄後、5vol%のアセトンを含んだヘキサン溶液50mlで吸着していた対象成分を溶出させる。溶出液を1mlまで濃縮後、内部標準物質としてクリセンd12又はベンゾ(a)ピレンd12を1μg添加してガスクロマトグラフ質量分析計にて分析する。
(Method for measuring the concentration of specific aromatic compounds)
1 g of a sample is dissolved in hexane in a 50 ml flask to prepare a 2% by mass sample solution. 1 ml of this sample solution is loaded on 5 g of 5% by mass water-containing silica gel, washed with 20 ml of hexane, and the target component adsorbed with 50 ml of hexane solution containing 5 vol% acetone is eluted. After concentrating the eluate to 1 ml, 1 μg of chrysene d 12 or benzo (a) pyrene d 12 is added as an internal standard substance and analyzed by a gas chromatograph mass spectrometer.
(c)多環芳香族炭化水素(PCA)含有量:
本発明のゴム用プロセスオイルは、PCAの含有量が3質量%未満であり、2.5質量%未満であることが好ましい。発癌性の問題から、欧州等ではPCAが3質量%以上の鉱油は取り扱いに制限を受けるため、本発明のゴム用プロセスオイルも同様にPCAは3質量%未満とされていることが好ましいからである。このPCAを3質量%未満とすることにより、発癌性の心配もなく、安全性に優れたゴム用プロセスオイルを提供することができる。
なお、ゴム用プロセスオイルのPCAの含有量は、英国石油協会の規定によるIP346(92)法に準拠して測定すればよい。
(C) Polycyclic aromatic hydrocarbon (PCA) content:
The process oil for rubber of the present invention has a PCA content of less than 3% by mass and preferably less than 2.5% by mass. Because of the carcinogenic problem, since mineral oil with a PCA of 3% by mass or more is restricted in handling in Europe and the like, it is preferable that the process oil for rubber of the present invention also has a PCA of less than 3% by mass. is there. By making this PCA less than 3% by mass, it is possible to provide a process oil for rubber that is excellent in safety without worrying about carcinogenicity.
The PCA content of the process oil for rubber may be measured in accordance with the IP346 (92) method defined by the British Petroleum Institute.
また、本発明のゴム用プロセスオイルは、さらに(d)動粘度(100℃)、(e)アニリン点、(f)引火点及び(g)芳香族分が以下の性状を有することが好ましい。これらについて、以下に説明する。
(d)動粘度(100℃):
本発明のゴム用プロセスオイルは、100℃における動粘度が20〜80mm2/sであることが好ましく、30〜60mm2/sであることがより好ましい。動粘度が20mm2/s以上であれば、配合されるゴムの常態物性が低下することがなく一方、動粘度が80mm2/s以下であれば、ゴムへの配合の際、成形加工性や操作性に悪影響を与えることがなく、ゴム物性も良好である。
なお、ゴム用プロセスオイルの100℃における動粘度の測定は、ASTM−D445に準拠して測定すればよい。
In addition, the process oil for rubber of the present invention preferably further has the following properties in (d) kinematic viscosity (100 ° C.), (e) aniline point, (f) flash point, and (g) aromatic content. These will be described below.
(D) Kinematic viscosity (100 ° C.):
Rubber processing oil of the present invention is preferably a kinematic viscosity at 100 ° C. is 20 to 80 mm 2 / s, more preferably 30 to 60 mm 2 / s. If the kinematic viscosity is 20 mm 2 / s or more, the normal physical properties of the blended rubber will not be lowered. On the other hand, if the kinematic viscosity is 80 mm 2 / s or less, molding processability and The operability is not adversely affected and the rubber properties are good.
The kinematic viscosity at 100 ° C. of the process oil for rubber may be measured in accordance with ASTM-D445.
(e)アニリン点:
本発明のゴム用プロセスオイルは、アニリン点が95℃以下であることが好ましく、60〜90℃であることがより好ましい。アニリン点が95℃以下であれば、ゴムとの相溶性が悪化することがなく、ゴム用プロセスオイルがゴム表面にブリードすることもない。なお、アニリン点の下限は特に問わないが、60℃よりも低いと、PCAの含有量が高くなり、基準である3質量%を超える場合があるので注意が必要である。ゴム用プロセスオイルのアニリン点は、ASTM−D611に準拠して測定すればよい。
(E) Aniline point:
The process oil for rubber of the present invention preferably has an aniline point of 95 ° C. or lower, more preferably 60 to 90 ° C. When the aniline point is 95 ° C. or lower, the compatibility with the rubber is not deteriorated, and the process oil for rubber does not bleed on the rubber surface. The lower limit of the aniline point is not particularly limited. However, if the temperature is lower than 60 ° C., the PCA content becomes high and may exceed 3% by mass as a reference, so care must be taken. What is necessary is just to measure the aniline point of the process oil for rubber | gum based on ASTM-D611.
(f)引火点:
本発明のゴム用プロセスオイルは、引火点が240℃以上であることが好ましく、260℃以上であることがより好ましい。引火点が240℃であれば、蒸発による安全性の問題や環境へ悪影響を与える恐れも少ない。
なお、ゴム用プロセスオイルの引火点は、ASTM−D92に準拠して測定すればよい。
(g)芳香族分
さらに、本発明のゴム用プロセスオイルは、芳香族分(%CA)が、15〜35であることが好ましい。%CAが15以上であれば、ゴム用プロセスオイルがゴム表面にブリードする恐れはなく、%CAが30以下であれば、PCAの含有量が3質量%を超える恐れがない。芳香族分は、ASTM D2140に準拠して測定すればよい。
(F) Flash point:
The process oil for rubber of the present invention preferably has a flash point of 240 ° C. or higher, and more preferably 260 ° C. or higher. If the flash point is 240 ° C., there is little risk of safety problems due to evaporation and adverse effects on the environment.
In addition, what is necessary is just to measure the flash point of the process oil for rubber | gum based on ASTM-D92.
(G) Aromatic content Furthermore, the process oil for rubber of the present invention preferably has an aromatic content (% C A ) of 15 to 35. If% C A is 15 or more, the process oil for rubber is not likely to bleed on the rubber surface, and if% C A is 30 or less, the PCA content does not exceed 3% by mass. The aromatic content may be measured according to ASTM D2140.
本発明の第2のゴム用プロセスオイルは、上述したエキストラクト(A1)及び/又はラフィネート(A2)からなるゴム用プロセスオイル(A)に、さらに(B)多環芳香族炭化水素(PCA)含有量が3質量%未満の潤滑油基油を混合したものである。これによりゴム用プロセスオイルの動粘度やアニリン点などの性状を調整することが容易となり、プロセスオイルのゴム物性をより向上させることができる。 The second process oil for rubber of the present invention is a rubber process oil (A) comprising the extract (A1) and / or raffinate (A2) described above, and (B) a polycyclic aromatic hydrocarbon (PCA). A lubricating base oil having a content of less than 3% by mass is mixed. Thereby, it becomes easy to adjust properties such as kinematic viscosity and aniline point of the process oil for rubber, and the rubber physical properties of the process oil can be further improved.
上記(B)のPCA含有量が3質量%未満の潤滑油基油は、例えば、パラフィン系原油又はナフテン系原油を常圧蒸留及び減圧蒸留をして得られた減圧軽油留分をPCA含有量が3質量%未満になるように溶剤精製、又は水素化精製して得ることができる。また、パラフィン系原油を用いる場合は、溶剤脱ろう、又は水素化脱ろう処理を行って、流動性を改善したものを用いることが好ましい。
(B)該潤滑油基油は、ベンゾ(a)ピレンが1質量ppm以下、特定芳香族化合物の含有量が10質量ppm以下、動粘度(100℃)が5〜40mm2/s、引火点が200℃以上であることが好ましい。このような性状を満たす潤滑油基油を用いれば、良好なゴム物性を有し、発ガン性の心配もなく安全性に優れたゴム用プロセスオイルを容易に調整できる。
The lubricating base oil having a PCA content of less than 3% by mass (B) is obtained by, for example, reducing the vacuum gas oil fraction obtained by subjecting a paraffinic crude oil or a naphthenic crude oil to atmospheric distillation and vacuum distillation. Can be obtained by solvent purification or hydrorefining so as to be less than 3% by mass. Moreover, when using paraffin type | system | group crude oil, it is preferable to use what carried out the solvent dewaxing or the hydrodewaxing process, and improved the fluidity | liquidity.
(B) The lubricating base oil has a benzo (a) pyrene of 1 mass ppm or less, a specific aromatic compound content of 10 mass ppm or less, a kinematic viscosity (100 ° C.) of 5 to 40 mm 2 / s, a flash point. Is preferably 200 ° C. or higher. If a lubricating base oil satisfying such properties is used, it is possible to easily adjust a rubber process oil having good rubber properties and excellent safety without worrying about carcinogenicity.
本発明のゴム用プロセスオイルにおいて、前記ゴム用プロセスオイル(A)に(B)潤滑油基油を配合したゴム用プロセスオイルの性状は、ゴム用プロセスオイル(A)と同様に、前記(a)〜(c)の性状を満たすことが必要であり、さらに(d)〜(g)をも満たすことが好ましい。
また、本発明のゴム用プロセスオイルにおいて、前記(A)のゴム用プロセスオイル、すなわち(A1)及び/又は(A2)からなるゴム用プロセスオイルに(B)の潤滑油基油を配合する場合は、両者の混合比は、特に制限はなく任意であるが、(A)のゴム用プロセスオイル、と(B)の潤滑油基油との容量混合比が99/1〜50/50であることが好ましく、95/5〜50/50であることがより好ましい。(A)の基材と(B)の潤滑油基油の容量混合比をこのような範囲にすることにより、(a)〜(c)、さらに(d)〜(g)の性状を有するゴム用プロセスオイルを得ることが容易になる。
In the rubber process oil of the present invention, the property of the rubber process oil in which the rubber process oil (A) is blended with the (B) lubricating base oil is the same as that of the rubber process oil (A). ) To (c), and (d) to (g) are preferably satisfied.
Further, in the process oil for rubber of the present invention, when the process oil for rubber (A), that is, the process oil for rubber comprising (A1) and / or (A2) is blended with the lubricant base oil (B). The mixing ratio of the two is not particularly limited and is arbitrary, but the volume mixing ratio of the process oil for rubber (A) and the lubricating base oil of (B) is 99/1 to 50/50. It is preferable that the ratio is 95/5 to 50/50. By setting the volume mixing ratio of the base material of (A) and the lubricating base oil of (B) within such a range, rubber having the properties of (a) to (c) and (d) to (g) It becomes easy to obtain process oil.
以下に、前記した本発明のゴム用プロセスオイルの好ましい製造方法の一例について説明する。
〔脱れき油の調整工程〕
本発明の原料として用いる脱れき油は、パラフィン系原油を常圧蒸留及び減圧蒸留して得られた減圧蒸留残渣油を脱れきすればよい。
ここで常圧蒸留及び減圧蒸留の方法は、制限はなく、公知の装置及び方法を用いることができる。但し、減圧残渣油は、蒸留性状における1容量%留出温度が380℃以上であることが必要であるため、それを達成できる範囲で減圧蒸留の条件は制限される。
また、減圧蒸留残渣油の脱れきは、例えば液化プロパン(または液化プロパン/ブタン混合溶剤)等の溶剤を用いて、アスファルト分と油分とに分離し、油分を脱れき油として分離する。液化プロパンによる脱れきは、例えば、減圧蒸留残渣油に対して3〜6倍の液化プロパンを混合して、抽出温度を塔頂/塔底=85〜105℃/60〜75℃として脱れき油を抽出すればよい。この脱れき油は、多環芳香族炭化水素(PCA)含有量が3質量%未満であるものが好ましい。
Below, an example of the preferable manufacturing method of the above-mentioned process oil for rubber | gum of this invention is demonstrated.
[Degreasing oil adjustment process]
The degreased oil used as the raw material of the present invention may be obtained by removing the vacuum distillation residue oil obtained by atmospheric distillation and vacuum distillation of paraffinic crude oil.
Here, the methods of atmospheric distillation and vacuum distillation are not limited, and known apparatuses and methods can be used. However, since the 1% by volume distillation temperature of the vacuum residue oil in the distillation property is required to be 380 ° C. or higher, the conditions for vacuum distillation are limited within a range where this can be achieved.
In addition, the vacuum distillation residue oil is removed by separating into an asphalt component and an oil component using a solvent such as liquefied propane (or a liquefied propane / butane mixed solvent), for example, and the oil component is separated as a desorbed oil. The devolatilization with liquefied propane is, for example, mixed with liquefied propane 3 to 6 times to the vacuum distillation residue oil, and the extraction temperature is tower top / column bottom = 85 to 105 ° C./60 to 75 ° C. Should be extracted. This defragmentation oil preferably has a polycyclic aromatic hydrocarbon (PCA) content of less than 3% by mass.
〔第1の溶剤抽出工程〕
第1の溶剤抽出工程では、前記脱れき油を原料として、極性溶剤を用いて溶剤抽出することによりラフィネートとエキストラクトを得る。ここで、使用できる極性溶剤としては、N−メチルピロリドン(N−メチル−2−ピロリドン:NMP)、フルフラール、フェノール、スルフォラン、ジメチルスルフォキシド等が使用でき、特に、N−メチルピロリドン、フルフラールを用いることが好ましい。
また溶剤抽出にあっては、溶剤比(溶剤/脱れき油の容量比)は0.5〜10の範囲内とすることが好ましく、1.0〜2.0の範囲内とすることが特に好ましい。また、この場合の抽出温度は、60〜150℃とすることが好ましく、80〜120℃とすることが特に好ましい。
[First solvent extraction step]
In the first solvent extraction step, the raffinate and the extract are obtained by solvent extraction using a depolarized oil as a raw material and a polar solvent. Here, as a polar solvent that can be used, N-methylpyrrolidone (N-methyl-2-pyrrolidone: NMP), furfural, phenol, sulfolane, dimethyl sulfoxide, and the like can be used. In particular, N-methylpyrrolidone and furfural are used. It is preferable to use it.
In the solvent extraction, the solvent ratio (solvent / dewetting oil volume ratio) is preferably in the range of 0.5 to 10, particularly preferably in the range of 1.0 to 2.0. preferable. In this case, the extraction temperature is preferably 60 to 150 ° C, and particularly preferably 80 to 120 ° C.
〔第2の溶剤抽出工程〕
第2の溶剤抽出工程では、前記第1の溶剤抽出工程で得たエキストラクトをさらに第2の溶剤抽出(2a−1)を行うことによりラフィネートを得る工程、及び/又は前記第1の溶剤抽出で得たラフィネートをさらに第2の溶剤抽出(2a−2)をしてエキストラクトを得る工程である。
(2a−1)の溶剤抽出及び(2a−2)の溶剤抽出工程における抽出条件は、前記第1の溶剤抽出工程の抽出条件として示したものと同じ条件範囲で行うことが好ましい。
[Second solvent extraction step]
In the second solvent extraction step, the extract obtained in the first solvent extraction step is further subjected to a second solvent extraction (2a-1) to obtain a raffinate, and / or the first solvent extraction. In this step, the raffinate obtained in (2) is further subjected to second solvent extraction (2a-2) to obtain an extract.
The extraction conditions in the solvent extraction step (2a-1) and the solvent extraction step (2a-2) are preferably performed in the same condition range as that shown as the extraction condition in the first solvent extraction step.
第1の溶剤抽出と第2の溶剤抽出との関係については、第1の抽出の条件を一定に設定し、第2の溶剤抽出の条件をゴム用プロセスオイル(A)が要求する性状に合わせて変更させる方法が好ましい。特に、第1の抽出の条件を、副生物にあたる通常の潤滑油基油の製造に適した条件に設定し、第2の溶剤抽出の条件を適宜選択する方法が好ましい。このようにすることによって、従来から広く使用されている潤滑油基油(第1の溶剤抽出のラフィネート)の製造条件を変更することなく、本発明を実施することができる。
より具体的な溶剤抽出の例としては、第1の溶剤抽出及び第2の溶剤抽出が、いずれも溶剤としてN−メチルピロリドン又はフルフラールを用い、溶剤比1.0〜2.0、かつ抽出温度80〜120℃の条件で行う方法である。
Regarding the relationship between the first solvent extraction and the second solvent extraction, the conditions for the first extraction are set constant, and the conditions for the second solvent extraction are matched with the properties required for the rubber process oil (A). It is preferable to change the method. In particular, a method in which the first extraction conditions are set to conditions suitable for production of a normal lubricating base oil, which is a by-product, and the second solvent extraction conditions are appropriately selected is preferable. By doing in this way, this invention can be implemented, without changing the manufacturing conditions of the lubricating base oil (the raffinate of the 1st solvent extraction) widely used conventionally.
As a more specific example of solvent extraction, the first solvent extraction and the second solvent extraction both use N-methylpyrrolidone or furfural as a solvent, a solvent ratio of 1.0 to 2.0, and an extraction temperature. This is a method performed at 80 to 120 ° C.
〔潤滑油基油の混合工程〕
(A1)のラフィネート及び/又は(A2)のエキストラクトに(B)の潤滑油基油を混合してゴム用プロセスオイルを製造する場合の潤滑油基油としては、PCAの含有量が3質量%未満であり、好ましくは、ベンゾ(a)ピレンが1質量ppm以下、特定芳香族化合物の含有量が10質量ppm以下、動粘度(100℃)が5〜40mm2/s、引火点が200℃以上であることが好適である。
[Lubrication base oil mixing process]
As the lubricating base oil in the case of producing the process oil for rubber by mixing the base oil of (B) with the raffinate of (A1) and / or the extract of (A2), the content of PCA is 3 mass. %, Preferably, benzo (a) pyrene is 1 mass ppm or less, the content of the specific aromatic compound is 10 mass ppm or less, the kinematic viscosity (100 ° C.) is 5 to 40 mm 2 / s, and the flash point is 200. It is preferable that the temperature is not lower than ° C.
このような潤滑油基油は、例えば、パラフィン基系原油、中間基系原油あるいはナフテン基系原油を常圧蒸留するか、あるいは常圧蒸留の残渣油を減圧蒸留して得られる留出油(減圧軽油)または残渣油を脱れきして得られる脱れき油を常法にしたがって精製することによって得られる。例えば、溶剤精製油、水添精製油などを挙げることができる。これらの精製法の精製条件を調製することにより、前記した性状を有する潤滑油基油を得ることができる。なお、精製油は、適宜、脱ろう処理、白土処理を行ってもよい。特に、原油を減圧蒸留して得られる減圧軽油を、溶剤抽出及び/又は水素化精製し、若しくは溶剤抽出及び/又は水素化精製し、さらに脱ろう処理して得られる基油が好ましい。 Such lubricating base oils are, for example, distillate oils obtained by atmospheric distillation of paraffinic crude oils, intermediate crude oils or naphthenic crude oils, or by distilling residual oil of atmospheric distillation under reduced pressure ( It can be obtained by purifying the decoction oil obtained by devolatilizing the vacuum oil) or the residual oil according to a conventional method. For example, solvent refined oil, hydrogenated refined oil, etc. can be mentioned. By preparing the purification conditions of these purification methods, a lubricating base oil having the properties described above can be obtained. In addition, you may perform a dewaxing process and a white clay process suitably for refined oil. In particular, a base oil obtained by subjecting a vacuum gas oil obtained by distillation of crude oil under reduced pressure to solvent extraction and / or hydrorefining, or solvent extraction and / or hydrorefining and further dewaxing treatment is preferred.
上記ゴム用プロセスオイル(A)に対する(B)の潤滑油基油の混合割合は、特に制限はないが、ゴム用プロセスオイル(A)と(B)の潤滑油基油との容量混合割合が99/1〜50/50であることが好ましく、95/5〜50/50(ゴム用プロセスオイル全量に対し(B)の潤滑油基油の配合割合が5〜50容量%)である事がより好ましい。(A)と(B)の容量混合比を99/1〜50/50とすることにより、前記(a)〜(g)の性状を有するゴム用プロセスオイルを容易に調整することができる。 The mixing ratio of the lubricant base oil of (B) to the process oil for rubber (A) is not particularly limited, but the volume mixing ratio of the process oil for rubber (A) and the lubricant base oil of (B) is 99/1 to 50/50, preferably 95/5 to 50/50 (the blending ratio of the lubricating base oil (B) is 5 to 50% by volume with respect to the total amount of rubber process oil). More preferred. By setting the volume mixing ratio of (A) and (B) to 99/1 to 50/50, the process oil for rubber having the properties (a) to (g) can be easily adjusted.
次に実施例により本発明を詳しく説明するが、本発明はこれらの例によって何ら制限されるものではない。 EXAMPLES Next, although an Example demonstrates this invention in detail, this invention is not restrict | limited at all by these examples.
〔実施例1〕及び〔実施例2〕
(脱れき工程)
中東系原油を常圧蒸留して灯油、軽油などの燃料油を取り出し、蒸留塔底部から流出した常圧残渣油に対し、さらに減圧蒸留して減圧軽油などを分留した後の減圧残渣油油を脱れき用の原料として用いた。この減圧残渣油油に対し、プロパンを溶剤として溶剤比5.5、所定の抽出温度(塔頂90℃、塔底65℃)で脱れきを行い、脱れき油収率35容量%の脱れき油Zを得た。性状を表1に示す。
[Example 1] and [Example 2]
(Escape process)
Depressurized residual oil after middle-eastern crude oil is distilled at atmospheric pressure to remove fuel oil such as kerosene and light oil, and after distillation under reduced pressure to atmospheric pressure residual oil that has flowed out from the bottom of the distillation column Was used as a starting material. The vacuum residue oil is degassed with propane as a solvent at a solvent ratio of 5.5 and a predetermined extraction temperature (top 90 ° C., bottom 65 ° C.), and the degassed oil yield is 35% by volume. Oil Z was obtained. Properties are shown in Table 1.
(第1の溶剤抽出工程)
脱れき工程で得られた脱れき油をN−メチルピロリドン(NMP)を溶剤として、溶剤比1.0、抽出温度110℃で抽出し、ラフィネートR1及びエキストラクトE1を得た。性状を表1に示す。
(First solvent extraction step)
The defragmentation oil obtained in the deburring process was extracted with N-methylpyrrolidone (NMP) as a solvent at a solvent ratio of 1.0 and an extraction temperature of 110 ° C. to obtain raffinate R1 and extract E1. Properties are shown in Table 1.
(第2の溶剤抽出工程)
エキストラクトE1をNMPを溶剤として、溶剤比1.5、抽出温度100℃で抽出し、ラフィネートR2を得た。このR2を本発明における実施例1のゴム用プロセスオイルとした。また前記ラフィネートR1をNMPを溶剤として、溶剤比1.5、抽出温度120℃で抽出し、エキストラクトE2を得た。このE2を本発明における実施例2のゴム用プロセスオイルとした。性状を表2に示す。
〔実施例3〕
(Second solvent extraction step)
Extract E1 was extracted using NMP as a solvent at a solvent ratio of 1.5 and an extraction temperature of 100 ° C. to obtain raffinate R2. This R2 was used as the rubber process oil of Example 1 in the present invention. The raffinate R1 was extracted with NMP as a solvent at a solvent ratio of 1.5 and an extraction temperature of 120 ° C. to obtain Extract E2. This E2 was used as the process oil for rubber of Example 2 in the present invention. Properties are shown in Table 2.
Example 3
(混合工程)
前記エキストラクトR2に、表1に示す性状を有する潤滑油基油B1(中東系原油を常圧蒸留、減圧蒸留して得られた減圧軽油留分を水素化分解及び溶剤脱ろうしたもの)を40容量%混合して、100℃動粘度が約25mm2/sの混合油を得た(容量混合比60/40)。この混合油を本発明である実施例3のゴム用プロセスオイルとした。性状を表2に示す。
〔実施例3〕
(Mixing process)
Lubricant base oil B1 (characterized by hydrocracking and dewaxing a vacuum gas oil fraction obtained by atmospheric distillation and vacuum distillation of Middle Eastern crude oil) having the properties shown in Table 1 is applied to the extract R2. 40% by volume was mixed to obtain a mixed oil having a kinematic viscosity at 100 ° C. of about 25 mm 2 / s (volume mixing ratio 60/40). This mixed oil was used as rubber process oil of Example 3 according to the present invention. Properties are shown in Table 2.
Example 3
実施例1で得られたエキストラクトE2に、表1に示す性状を有する潤滑油基油B2(オーストラリア産ナフテン系原油を常圧蒸留、減圧蒸留して得られた減圧軽油留分をフルフラールを用いて溶剤精製したもの)を40容量%混合して、100℃動粘度が約22.4mm2/sの混合油を得た(容量混合比60/40)。この混合油を本発明である実施例4のゴム用プロセスオイルとした。性状を表2に示す。 The extract E2 obtained in Example 1 was mixed with lubricating base oil B2 having the properties shown in Table 1 (atmospheric distillation of Australian naphthenic crude oil and vacuum gas oil fraction obtained by distillation under reduced pressure using furfural. And 40% by volume of the solvent) was mixed to obtain a mixed oil having a kinematic viscosity at 100 ° C. of about 22.4 mm 2 / s (volume mixing ratio 60/40). This mixed oil was used as the process oil for rubber of Example 4 according to the present invention. Properties are shown in Table 2.
〔比較例1〕
実施例1で得られたE1を比較例1のゴム用プロセスオイルとした。
[Comparative Example 1]
E1 obtained in Example 1 was used as the process oil for rubber of Comparative Example 1.
表2の結果から分かるように、実施例1〜4のゴム用プロセスオイルは、ベンゾ(a)ピレン、特定芳香族化合物の含有量及び多環芳香族炭化水素(PCA)のいずれの含有量も低く発癌性の問題がなく、また、これらは40℃における動粘度が20〜60mm2/sであり、アニリン点が75〜90℃であることから、ゴムに配合した場合、良好なゴム物性を維持できる。
これに対し、比較例1のゴム用プロセスオイルとして用いたエキストラクトはPCAが高いため発癌性ないしは安全性に問題がるゴム用プロセスオイルとなる。
As can be seen from the results in Table 2, the rubber process oils of Examples 1 to 4 are all benzo (a) pyrene, specific aromatic compound content and polycyclic aromatic hydrocarbon (PCA) content. They are low and have no carcinogenic problem. They have a kinematic viscosity at 40 ° C. of 20 to 60 mm 2 / s and an aniline point of 75 to 90 ° C. Can be maintained.
On the other hand, the extract used as the process oil for rubber of Comparative Example 1 has a high PCA, and thus becomes a process oil for rubber having a carcinogenicity or safety problem.
本発明のゴム用プロセスオイルは、天然ゴムや合成ゴムの加工油、展延剤としてや、熱可塑性樹脂の可塑剤や印刷インキ成分や、舗装用改質アスファルトの軟化剤、特に、タイヤ用ゴム用プロセスオイルとして有利に使用することができる。また、本発明のゴム用プロセスオイルは、副生する潤滑油基油の製造工程を敢えて変更する必要がないため、その利用価値は大きい。 The process oil for rubber of the present invention is a processing oil for natural rubber and synthetic rubber, a spreading agent, a plasticizer for a thermoplastic resin, a printing ink component, a softening agent for modified asphalt for pavement, particularly a tire rubber. Can be advantageously used as a process oil. Moreover, the process oil for rubber of the present invention has great utility value because it is not necessary to change the production process of the by-product lubricating base oil.
Claims (5)
(A1)該ラフィネートをさらに第2の溶剤抽出を行って得られたエキストラクト,及び/又は
(A2)前記第1の溶剤抽出によって得られたエキストラクトをさらに第2の溶剤抽出を行って得られたラフィネート、
からなるゴム用プロセスオイルであって、下記(a)〜(d)の性状を有することを特徴とするゴム用プロセスオイル。
(a)ベンゾ(a)ピレン 1質量ppm以下
(b)特定芳香族化合物の含有量 10質量ppm以下
(c)多環芳香族炭化水素(PCA)含有量 3質量%未満
(d)芳香族分(%C A ) 15〜35
1% by volume distillation temperature obtained from paraffinic crude oil is 380 ° C. or higher, and the defragmentation oil obtained by degassing is used as a raw material, and the first solvent extraction is performed to obtain raffinate and extract. Then
(A1) An extract obtained by further subjecting the raffinate to a second solvent extraction and / or (A2) An extract obtained by the first solvent extraction being obtained by further subjecting the raffinate to a second solvent extraction. Raffinate,
A rubber process oil comprising the following properties (a) to ( d ):
(A) Benzo (a) pyrene 1 mass ppm or less (b) Content of specific aromatic compound 10 mass ppm or less (c) Polycyclic aromatic hydrocarbon (PCA) content Less than 3 mass%
(D) Aromatic content (% C A ) 15-35
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| JP2006203518A JP5192136B2 (en) | 2006-07-26 | 2006-07-26 | Process oil for rubber |
| CN200780028718.XA CN101495559B (en) | 2006-07-26 | 2007-07-19 | Rubber Treatment Oil |
| PCT/JP2007/064250 WO2008013096A1 (en) | 2006-07-26 | 2007-07-19 | Process oil for rubber |
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| JP5292017B2 (en) * | 2008-08-21 | 2013-09-18 | Jx日鉱日石エネルギー株式会社 | Method for producing rubber process oil |
| JP5781262B2 (en) * | 2009-03-27 | 2015-09-16 | Jx日鉱日石エネルギー株式会社 | Production method of petroleum products |
| JP5390233B2 (en) * | 2009-03-27 | 2014-01-15 | Jx日鉱日石エネルギー株式会社 | Rubber compounding oil and method for producing the same |
| JP5410807B2 (en) * | 2009-03-27 | 2014-02-05 | Jx日鉱日石エネルギー株式会社 | Rubber compounding oil and method for producing the same |
| JP5417009B2 (en) * | 2009-03-27 | 2014-02-12 | Jx日鉱日石エネルギー株式会社 | Method for producing aromatic-containing base oil |
| CN103059908B (en) * | 2009-03-27 | 2015-04-29 | 吉坤日矿日石能源株式会社 | Rubber compounding oil, aromatic compound-containing base oil, and methods for producing same |
| CN101693772B (en) * | 2009-10-21 | 2011-09-14 | 中国海洋石油总公司 | Method for producing environment-friendly rubber oil through blending method |
| CN102234527B (en) * | 2010-04-22 | 2014-03-12 | 中国石油化工股份有限公司 | Preparation method of aromatic rubber oil |
| ES2909849T3 (en) * | 2010-05-17 | 2022-05-10 | Pt Pertamina Persero | Process to produce process oil with low content of polyaromatic hydrocarbons and the product obtained |
| CN101870886B (en) * | 2010-06-07 | 2013-10-30 | 中国石油大学(华东) | Production method of environment-friendly rubber oil |
| WO2012120537A2 (en) * | 2011-02-11 | 2012-09-13 | Reliance Industries Ltd. | A process for improving aromaticity of heavy aromatic hydrocarbons |
| JP5882828B2 (en) | 2012-05-07 | 2016-03-09 | 東レ・ダウコーニング株式会社 | Rubber additive and rubber composition comprising the same |
| CN103725319B (en) * | 2012-10-16 | 2015-09-23 | 中国石油化工股份有限公司 | A kind of production method of aromatic hydrocarbon rubber extender oil |
| CN103725318B (en) * | 2012-10-16 | 2015-08-26 | 中国石油化工股份有限公司 | A kind of production method of aromatic hydrocarbon rubber extender oil |
| CN103865278B (en) * | 2012-12-12 | 2016-03-02 | 中国海洋石油总公司 | A kind of aged asphalt performance efficiency restorative and preparation method thereof |
| CN103320163B (en) * | 2013-07-11 | 2015-01-28 | 中国海洋石油总公司 | Method for producing environmentally-friendly rubber oil through using inferior cycloalkyl heavy wax oil, and environmentally-friendly rubber oil prepared therethrough |
| JPWO2015049982A1 (en) * | 2013-10-04 | 2017-03-09 | 昭和電工株式会社 | Method for producing rubber compounding oil, rubber compounding oil, rubber composition, and tire product |
| JP5837910B2 (en) * | 2013-11-07 | 2015-12-24 | Jx日鉱日石エネルギー株式会社 | Manufacturing method of rubber compounding oil |
| CN105296135B (en) * | 2015-11-10 | 2019-07-02 | 安徽国孚凤凰科技有限公司 | A kind of regeneration method of waste lubricating oil |
| CN105255576B (en) * | 2015-11-10 | 2019-03-26 | 李书龙 | The method and its application of two-stage extraction purification producing base oil by regenerating waste lubricating oil |
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| JP3658155B2 (en) * | 1997-09-05 | 2005-06-08 | 新日本石油株式会社 | Production of non-carcinogenic aromatic hydrocarbon oils by solvent extraction |
| JP3624646B2 (en) * | 1997-09-12 | 2005-03-02 | 新日本石油株式会社 | Rubber compounding oil |
| JP3079091B2 (en) * | 1998-01-22 | 2000-08-21 | 株式会社ジャパンエナジー | Rubber process oil and method for producing the same |
| JP4208716B2 (en) * | 2001-10-02 | 2009-01-14 | 株式会社ジャパンエナジー | Process oil and method for producing the same |
| JP5124086B2 (en) * | 2005-09-21 | 2013-01-23 | 出光興産株式会社 | Process oil production method |
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