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JP5196897B2 - Slide type cutting machine and assembly method thereof - Google Patents
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JP5196897B2 - Slide type cutting machine and assembly method thereof - Google Patents

Slide type cutting machine and assembly method thereof Download PDF

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JP5196897B2
JP5196897B2 JP2007187340A JP2007187340A JP5196897B2 JP 5196897 B2 JP5196897 B2 JP 5196897B2 JP 2007187340 A JP2007187340 A JP 2007187340A JP 2007187340 A JP2007187340 A JP 2007187340A JP 5196897 B2 JP5196897 B2 JP 5196897B2
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slide
main body
support shaft
base
rear direction
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JP2009023035A (en
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克彦 佐々木
寿史 樋口
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Makita Corp
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Description

本発明は、被切断材をセット可能なベースの上方に、前後方向に向けた回転刃を有する本体を、上下動可能且つ前後方向へスライド可能に設けたスライドマルノコ等のスライド型切断機と、そのスライド型切断機の組み立て方法とに関する。   The present invention is a slide type cutting machine such as a sliding marnoco provided with a main body having a rotary blade directed in the front-rear direction above a base on which a material to be cut can be set so as to be vertically movable and slidable in the front-rear direction; The present invention relates to a method for assembling the slide type cutting machine.

スライド型切断機としては、特許文献1に開示の如く、被切断材をセット可能なベースの後方に設けたホルダに、スライドバーを前後へスライド可能に保持させ、スライドバーの前端に設けた回転刃物部ホルダに、ヒンジシャフトを支軸として回転刃物部(本体)を上下動自在に支持させたスライド式卓上切断機が知られている。このスライド式卓上切断機では、ベース上に載置した被切断材に対して回転刃物部を下降させることで、回転刃による切断が可能となり、前後に長い被切断材は、手前側にスライドさせた回転刃物部を下降させて被切断材に切り込んだ後、後方へ回転刃物部を押すようにスライドさせることで切断することができる。   As disclosed in Patent Document 1, as a slide type cutting machine, a slide bar is slidably held back and forth on a holder provided behind a base on which a material to be cut can be set, and a rotation provided at the front end of the slide bar. 2. Description of the Related Art A slide-type tabletop cutting machine is known in which a rotary blade portion (main body) is supported on a blade portion holder so as to be movable up and down with a hinge shaft as a support shaft. In this slide-type tabletop cutting machine, the rotating blade part is lowered with respect to the material to be cut placed on the base, so that cutting with the rotary blade is possible, and the material to be cut long in the front and back is slid to the front side. After the rotary cutter portion is lowered and cut into the material to be cut, the rotary cutter portion can be cut by sliding the rotary cutter portion backward.

特開2002−355801号公報JP 2002-355801 A

このようなスライド型切断機では、本体のスライド方向と回転刃とが平行であることが要求されるが、加工精度や剛性によって本体のスライド方向に対して回転刃が傾斜し、切削抵抗が増大して切断精度が低下するといった問題がある。そこで、同文献のスライド式卓上切断機では、回転刃物部ホルダに設けたピンによってヒンジシャフトの一端を支持し、ヒンジシャフトの他端を回転させて、ベースの上面に対して平行且つ前後方向へ調整移動可能とすることで、回転刃物部のスライド方向と回転刃との平行を保持可能とした調整機構を具備している。
しかし、この調整機構は、長穴内でヒンジシャフトの他端の前後に螺合された一対の押しネジを移動させてヒンジシャフトの回転と固定とを行う構造であるため、調整の際には、両押しネジの移動によるヒンジシャフトの回転空間の確保−ヒンジシャフトの回転−両押しネジの移動によるヒンジシャフトの固定という手順を繰り返す必要があり、非常に手間が掛かる。特に、押しネジを移動させてヒンジシャフトの端部を回転自在とした際には、当該端部が長穴内でフリー状態となるため、ヒンジシャフトの位置決めがしにくく、組み立て工程における初期設定時も含めて調整作業がしづらいものとなっていた。
In such a slide-type cutting machine, the main body slide direction and the rotary blade are required to be parallel, but the rotary blade is inclined with respect to the main body slide direction due to processing accuracy and rigidity, and the cutting resistance increases. As a result, there is a problem that the cutting accuracy is lowered. Therefore, in the slide-type tabletop cutting machine of the same document, one end of the hinge shaft is supported by a pin provided on the rotary blade holder, and the other end of the hinge shaft is rotated to be parallel to the upper surface of the base and in the front-rear direction. By enabling adjustment movement, an adjustment mechanism is provided that can maintain the parallelism between the sliding direction of the rotary blade portion and the rotary blade.
However, this adjustment mechanism is a structure that rotates and fixes the hinge shaft by moving a pair of push screws screwed in front and rear of the other end of the hinge shaft within the elongated hole. It is necessary to repeat the procedure of securing the rotation space of the hinge shaft by the movement of the double push screw, the rotation of the hinge shaft, and the fixing of the hinge shaft by the movement of the double push screw, which is very troublesome. In particular, when the end of the hinge shaft is made free to rotate by moving the push screw, the end becomes free in the elongated hole, making it difficult to position the hinge shaft, and during initial setting in the assembly process. Including the adjustment work was difficult.

また、スライド型切断機においては、ベース上で被切断材を位置決めするために、ガイドフェンスが、回転刃に対して直角となるように立設されている。よって、組み立て工程においては、本体のスライド方向と回転刃との平行を設定するのに加えて、ガイドフェンスと回転刃との直角も設定する必要がある。図7は、回転刃30とガイドフェンス31との関係を示す説明図(回転刃30はスライドの前後位置で二箇所表している。後述する図6も同じ)であるが、ここで示すように、本体のスライド方向Sから傾いた(A)の状態の回転刃30を基準にしてガイドフェンス31の直角調整を行うと、(B)に示すようにガイドフェンス31も本体のスライド方向Sから傾いた状態となってしまう。   In the slide type cutting machine, the guide fence is erected so as to be perpendicular to the rotary blade in order to position the material to be cut on the base. Therefore, in the assembly process, it is necessary to set the right angle between the guide fence and the rotary blade in addition to setting the parallel of the slide direction of the main body and the rotary blade. FIG. 7 is an explanatory diagram showing the relationship between the rotary blade 30 and the guide fence 31 (the rotary blade 30 is shown in two positions at the front and rear positions of the slide. The same applies to FIG. 6 described later), but as shown here When the right angle adjustment of the guide fence 31 is performed with reference to the rotary blade 30 in the state (A) inclined from the slide direction S of the main body, the guide fence 31 is also inclined from the slide direction S of the main body as shown in (B). It will be in a state.

そこで、本発明は、本体のスライド方向と回転刃との平行を、迅速且つ正確に調整可能となるスライド型切断機と、回転刃やガイドフェンスを精度良く組み立て可能となるスライド型切断機の組み立て方法とを提供することを目的としたものである。   Therefore, the present invention provides a slide type cutting machine that can quickly and accurately adjust the parallel of the slide direction of the main body and the rotary blade, and an assembly of the slide type cutting machine that can accurately assemble the rotary blade and the guide fence. It is intended to provide a method.

上記目的を達成するために、請求項1に記載の発明は、被切断材をセット可能なベースに、ベース上方を前後方向へスライド可能なスライド体を設け、そのスライド体に、前後方向に向けた回転刃を有する本体を左右方向の支軸によって上下動可能に連結してなるスライド型切断機であって、スライド体と本体との連結を、スライド体の左右に設けた一対のブラケットの間に本体の基端部を位置させ、両ブラケットと基端部とを支軸で軸着するものとして、一方のブラケットに、支軸の一端を前後方向へ傾動操作可能な第1の操作部材を、他方のブラケットに、支軸の他端を一端の傾動側と逆の前後方向へ傾動操作可能な第2の操作部材を夫々設ける一方、各操作部材と各ブラケットとの何れか一方に目印を、他方に目印の移動量の目安となる目盛りをそれぞれ設けて、第1、第2の操作部材を、各ブラケットへ回転可能に設けられ、偏心位置で支軸の端部が連結される保持体として、両保持体の同調した回転操作により、支軸の左右の端部を前後互いに逆方向へ同時に傾動可能としたことを特徴とするものである。 In order to achieve the above object, according to the first aspect of the present invention, a slide body is provided on a base capable of setting a material to be cut and is slidable in the front-rear direction. The slide body is directed in the front-rear direction. A slide-type cutting machine in which a main body having a rotating blade is connected to a left and right support shaft so as to be movable up and down, and the connection between the slide body and the main body is between a pair of brackets provided on the left and right sides of the slide body. The base end of the main body is positioned at the base, and both the bracket and the base end are pivotally supported by a support shaft. A first operation member capable of tilting one end of the support shaft in the front-rear direction is provided on one bracket. The other bracket is provided with a second operation member that can tilt the other end of the support shaft in the front-rear direction opposite to the tilt side of one end, while a mark is placed on either one of each operation member or each bracket. On the other hand, it is a guide for the amount of movement of the mark Provided scale, respectively, the first, second operating member, rotatably provided to each of the brackets, as a holding member end portion of the support shaft is connected at an eccentric position, by tuning the rotational operation of both the holder The left and right end portions of the support shaft can be tilted simultaneously in the opposite directions in the front-rear direction .

上記目的を達成するために、請求項に記載の発明は、被切断材をセット可能なベースに、ベース上方を前後方向へスライド可能なスライド体を設けると共に、ベース上に、被切断材を位置決めするガイドフェンスを左右方向に架設し、スライド体に、前後方向に向けた回転刃を有する本体を左右方向の支軸によって上下動可能に連結し、スライド体と本体との間に、支軸の端部を前後方向へ傾動可能とする調整機構を設けたスライド型切断機の組み立て方法であって、ベースにスライド体を組み付け、スライド体に本体を組み付けて、当て板を回転刃の側面に当接させた状態で本体をスライドさせることで回転刃と本体のスライド方向との平行の確認を行って、調整機構によって本体の回転刃が本体のスライド方向と平行となるように調整した後、ガイドフェンスを、回転刃に対して直角となるようにベースへ組み付けることを特徴とするものである。
請求項に記載の発明は、請求項の目的に加えて、調整機構によるより好適な調整を可能とするために、スライド体と本体との連結を、スライド体の左右に設けた一対のブラケットの間に本体の基端部を位置させ、両ブラケットと基端部とを左右方向の支軸で軸着するものとして、調整機構を、一方のブラケットに設けられ、支軸の一端を前後方向に傾動操作可能な第1の操作部材と、他方のブラケットに設けられ、支軸の他端を一端の傾動側と逆の前後方向へ傾動操作可能な第2の操作部材としたことを特徴とするものである。
In order to achieve the above object, the invention according to claim 2 is provided with a slide body that is slidable in the front-rear direction on a base on which a workpiece can be set, and the workpiece to be cut on the base. A guide fence to be positioned is installed in the left-right direction, and a main body having a rotary blade directed in the front-rear direction is connected to the slide body so as to be movable up and down by a support shaft in the left-right direction. Is a method of assembling a slide-type cutting machine provided with an adjustment mechanism that can tilt the end of the blade in the front-rear direction. The slide body is assembled to the base, the main body is assembled to the slide body, and the contact plate is attached to the side surface of the rotary blade. Check that the rotating blade and the main body slide direction are parallel by sliding the main body in the abutted state, and adjust the main body rotating blade so that it is parallel to the main body slide direction. After the guide fence, it is characterized in that the assembled to the base so as to be perpendicular to the rotary blade.
In addition to the object of claim 2 , the invention described in claim 3 provides a pair of slide bodies and main bodies connected to the left and right sides of the slide body in order to enable more suitable adjustment by the adjustment mechanism. The base end of the main body is positioned between the brackets, and both brackets and the base end are pivotally attached to the left and right support shafts. An adjustment mechanism is provided on one bracket, and one end of the support shaft is A first operating member that can be tilted in a direction and a second operating member that is provided on the other bracket and that can be tilted in the front-rear direction opposite to the tilting side of one end. It is what.

請求項1に記載の発明によれば、本体のスライド方向と回転刃との平行を迅速且つ正確に調整可能となる。特に、支軸を操作部材や保持体を利用して直接傾動させることができるため、調整の手順が簡単で手間も掛からない。よって、組み立て工程における初期設定時も含めて調整作業が容易に行える。
また、上記保持体を採用したことで、操作部材が簡単に形成可能となる。
請求項に記載の発明によれば、ガイドフェンスが本体のスライド方向を基準にして正確に組み立て可能となり、切断精度の向上や切削抵抗の低減に繋がる。
請求項に記載の発明によれば、請求項の効果に加えて、調整機構に第1、第2の操作部材を採用したことで、本体のスライド方向と回転刃との平行を迅速且つ正確に調整可能となる。
According to the first aspect of the invention, the parallelism between the sliding direction of the main body and the rotary blade can be adjusted quickly and accurately. In particular, since the support shaft can be directly tilted using the operation member or the holding body, the adjustment procedure is simple and does not take time and effort. Therefore, adjustment work can be easily performed including the initial setting in the assembly process.
Moreover , the operation member can be easily formed by adopting the holding body.
According to the second aspect of the present invention, the guide fence can be accurately assembled with reference to the sliding direction of the main body, which leads to improvement in cutting accuracy and reduction in cutting resistance.
According to the invention described in claim 3, in addition to the effect of claim 2, the first adjustment mechanism, by adopting the second operating member, and quickly parallel with the sliding direction and the rotary blade body Accurate adjustment is possible.

以下、本発明の実施の形態を図面に基づいて説明する。
図1は、スライド型切断機の一例であるスライドマルノコの平面図、図2は側面図で、スライドマルノコ1は、円形のターンテーブル3を略中央で水平回転可能に載置したベース2の後方(図1,2の左側)に、アーム4を連結し、そのアーム4の上端に設けた保持部5に、スライド体となる2本の平行なスライドバー6,6を前後方向へスライド可能に保持させている。7はスライドバー6,6の後端同士を連結する後端部、8は前端同士を連結する前端部で、後端部7と前端部8とが保持部5に当接するストロークでスライドバー6,6は前後へスライド可能となっている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a plan view of a slide maroon, which is an example of a slide type cutting machine, FIG. 2 is a side view, and the slide marnoco 1 is behind a base 2 on which a circular turntable 3 is mounted so as to be horizontally rotatable at a substantially center. (Left side of FIGS. 1 and 2), the arm 4 is connected, and two parallel slide bars 6 and 6 serving as slide bodies can be slid in the front-rear direction on the holding portion 5 provided at the upper end of the arm 4 It is held. Reference numeral 7 denotes a rear end portion that connects the rear ends of the slide bars 6, 6, and 8 denotes a front end portion that connects the front ends to each other. The slide bar 6 has a stroke in which the rear end portion 7 and the front end portion 8 abut against the holding portion 5. , 6 can slide back and forth.

また、前端部8には、図3にも示すように左右一対のブラケット9,9が形成され、そのブラケット9,9の間に、本体10の基端部11が支軸12によって上下方向へ回転可能に軸着されている。この本体10は、モータ13によって回転駆動する回転刃としての円盤状の鋸刃14を前後方向に向けて備えており、基端部11に設けられた図示しないトーションバネによって常態では上限位置に付勢されている。15は鋸刃14の安全カバー、16はハンドルである。なお、アーム4は、ターンテーブル3に対して片側へ任意の角度傾動可能に連結されている。   Also, as shown in FIG. 3, a pair of left and right brackets 9, 9 is formed at the front end portion 8, and the base end portion 11 of the main body 10 is vertically moved by the support shaft 12 between the brackets 9, 9. It is rotatably mounted on the shaft. The main body 10 is provided with a disk-like saw blade 14 as a rotary blade that is driven to rotate by a motor 13 in the front-rear direction, and is normally attached to the upper limit position by a torsion spring (not shown) provided at the base end portion 11. It is energized. Reference numeral 15 denotes a safety cover for the saw blade 14, and 16 denotes a handle. The arm 4 is connected to the turntable 3 so that it can tilt at any angle to one side.

さらに、ベース2上の左右には、ターンテーブル3上を非接触で左右に横切るガイドフェンス17が、ボルト18,18・・によって固定されている。このガイドフェンス17は、前面がターンテーブル3の上面と直角なガイド面を有し、被切断材の位置決めとして使用される。なお、ベース2におけるボルト18の取付孔は、ボルト18の径よりも一回り大きい丸孔となっているため、ガイドフェンス17の両端の固定位置は前後へ微動可能である。   Further, on the left and right sides of the base 2, guide fences 17 are fixed by bolts 18, 18,... The guide fence 17 has a guide surface whose front surface is perpendicular to the upper surface of the turntable 3 and is used for positioning of the material to be cut. Since the mounting holes of the bolts 18 in the base 2 are round holes that are slightly larger than the diameter of the bolts 18, the fixing positions at both ends of the guide fence 17 can be slightly moved back and forth.

よって、このスライドマルノコ1は、ハンドル16に設けたスイッチ19をON操作してモータ13を駆動させ、鋸刃14を回転させた状態で、ハンドル16を把持して本体10を下降させると、ターンテーブル3上に載置された被切断材をガイドフェンス17に対して直角に切断することができる。また、ターンテーブル3を回転させると水平方向で鋸刃14の角度が変更する角度切りが、アーム4を傾動させると垂直方向で鋸刃14の角度が変更する傾斜切断が夫々可能となる。さらに、前方位置で被切断材に切り込んだ本体10を後方へ押すように操作すると、スライドバー6,6と共に本体10が後退するため、スライド切断が可能となる。   Therefore, when the slide marnoco 1 is operated by turning on the switch 19 provided on the handle 16 to drive the motor 13 and the saw blade 14 is rotated, when the handle 16 is gripped and the main body 10 is lowered, The workpiece to be cut placed on the table 3 can be cut at right angles to the guide fence 17. Further, when the turntable 3 is rotated, the angle cutting in which the angle of the saw blade 14 is changed in the horizontal direction can be performed, and when the arm 4 is tilted, the inclined cutting in which the angle of the saw blade 14 is changed in the vertical direction can be performed. Furthermore, when the main body 10 cut into the material to be cut is operated to be pushed backward at the front position, the main body 10 moves backward together with the slide bars 6 and 6, so that the slide cutting is possible.

そして、支軸12には、本体10のスライド方向に鋸刃14を平行に調整するための調整機構が設けられている。この調整機構は、図3に示すように、支軸12の両端に同軸で突設された小径部20,20を、左右のブラケット9,9へ夫々回転可能に嵌着された第1、第2の操作部材(保持体)としてのスリーブ21の連結孔22に挿入したもので、この連結孔22は、図4にも示す如く、スリーブ21の軸心から偏心した位置に形成されている。また、各スリーブ21の外面側には、フランジ23を介してボルトと同様の六角頭部24が、スリーブ21と同軸で連設されている。このフランジ23の周縁際には、連結孔22が上側となる図3の位置で真上に位置する切欠25が目印として設けられ、ブラケット9におけるフランジ23に沿った外面には、フランジ23の回転に伴う切欠25の移動量の目安となる目盛り26が設けられている。さらに、ブラケット9の上方には、ネジ孔28が形成されてそのネジ孔28に止めネジ29が螺合され、止めネジ29のねじ込みによってスリーブ21が任意の回転位置で固定可能となっている。   The support shaft 12 is provided with an adjustment mechanism for adjusting the saw blade 14 in parallel with the sliding direction of the main body 10. As shown in FIG. 3, the adjusting mechanism includes first and second small-diameter portions 20 and 20 that are coaxially provided at both ends of the support shaft 12 and are rotatably fitted to the left and right brackets 9 and 9, respectively. 2 is inserted into a connecting hole 22 of a sleeve 21 as an operation member (holding body). The connecting hole 22 is formed at a position eccentric from the axis of the sleeve 21 as shown in FIG. Further, a hexagonal head 24 similar to a bolt is connected to the outer surface side of each sleeve 21 coaxially with the sleeve 21 via a flange 23. At the periphery of the flange 23, a notch 25 is provided as a mark at the position in FIG. 3 where the connecting hole 22 is on the upper side, and the outer surface of the bracket 9 along the flange 23 rotates on the flange 23. A scale 26 is provided as an indication of the amount of movement of the notch 25 accompanying the above. Further, a screw hole 28 is formed above the bracket 9, a set screw 29 is screwed into the screw hole 28, and the sleeve 21 can be fixed at an arbitrary rotational position by screwing the set screw 29.

以上の如く構成されたスライドマルノコ1を組み立てる場合、ベース2にターンテーブル3をセットしてガイドフェンス17をボルト18で仮止めした後、ターンテーブル3にアーム4及びスライドバー6,6を組み付け、スライドバー6,6の前端部8のブラケット9,9間に、本体10の基端部11を位置させて支軸12で軸着すると共に、各ブラケット9にスリーブ21を組み付けて連結孔22に支軸12の小径部20を夫々挿入し、連結孔22が上側となる回転位置でスリーブ21,21をセットする。すると、支軸12は、スリーブ21,21を介してブラケット9,9間で水平保持される。   When assembling the slide maroon 1 configured as described above, after setting the turntable 3 on the base 2 and temporarily fixing the guide fence 17 with the bolts 18, the arm 4 and the slide bars 6 and 6 are assembled to the turntable 3. The base end portion 11 of the main body 10 is positioned between the brackets 9 and 9 of the front end portion 8 of the slide bars 6 and 6 and is pivotally supported by the support shafts 12, and the sleeves 21 are assembled to the brackets 9 to the connection holes 22. The small-diameter portions 20 of the support shaft 12 are inserted, and the sleeves 21 and 21 are set at a rotational position where the connecting hole 22 is on the upper side. Then, the support shaft 12 is horizontally held between the brackets 9 and 9 via the sleeves 21 and 21.

ここで、図6(A)に示すように、本体10のスライド方向Sに対してガイドフェンス17と鋸刃14とが共に傾いている場合は、レンチ等によって六角頭部24を介してスリーブ21,21を同調して点対称に回転させる(例えば、右側を前方に5度回転させると同時に左側を後方に5度回転させる)。すると、図5(A)(B)に示すように、支軸12は水平姿勢を維持したままねじれ動作し、左右の端部を前後互いに逆方向へ傾動させる。この支軸12の傾動に従って本体10の角度も変更するため、図6(B)に示すように鋸刃14の向きをスライド方向Sに合わせることができる。なお、鋸刃14の平行の確認は、例えば以下のように行う。   Here, as shown in FIG. 6A, when the guide fence 17 and the saw blade 14 are both inclined with respect to the sliding direction S of the main body 10, the sleeve 21 is interposed via the hexagonal head 24 with a wrench or the like. , 21 are synchronized and rotated point-symmetrically (for example, the right side is rotated forward by 5 degrees and the left side is rotated backward by 5 degrees). Then, as shown in FIGS. 5A and 5B, the support shaft 12 is twisted while maintaining a horizontal posture, and the left and right end portions are tilted in opposite directions. Since the angle of the main body 10 is also changed according to the tilt of the support shaft 12, the direction of the saw blade 14 can be adjusted to the sliding direction S as shown in FIG. The parallelism of the saw blade 14 is confirmed as follows, for example.

本体10を最も手前側のスライド位置に移動させておき、高い寸法精度で製作された直方体の当て板を、鋸刃14の左側面に当接させた状態でターンテーブル3上に設置し、本体10を後方へ徐々にスライドさせる。鋸刃14が上方から見て反時計方向に傾いた状態(図7の状態)であれば、当て板と鋸刃14との間に徐々に隙間が生じ、反対に時計方向に傾いた状態であれば、当て板が鋸刃14に押されてターンテーブル3上を左方へ移動する。作業者は、隙間が開くか当て板が移動するかで鋸刃14の傾き方向を判断し、適宜鋸刃14の角度を調整することになる。勿論当て板の当接位置は鋸刃14の右側面でもよく、本体10のスライドを後方から前方へ行っても同様に傾き方向は判断可能である。   The main body 10 is moved to the frontmost slide position, and a rectangular parallelepiped backing plate manufactured with high dimensional accuracy is placed on the turntable 3 in contact with the left side surface of the saw blade 14. 10 is gradually slid backward. If the saw blade 14 is tilted counterclockwise when viewed from above (the state shown in FIG. 7), a gap is gradually formed between the contact plate and the saw blade 14, and conversely tilted clockwise. If there is, the contact plate is pushed by the saw blade 14 and moves to the left on the turntable 3. The operator determines the inclination direction of the saw blade 14 depending on whether the gap is opened or the contact plate moves, and adjusts the angle of the saw blade 14 as appropriate. Of course, the contact position of the abutting plate may be the right side surface of the saw blade 14, and the tilt direction can be determined in the same manner even when the main body 10 is slid from the rear to the front.

こうして鋸刃14の平行を確認した後、ガイドフェンス17のボルト18を緩めて微動状態とし、図6(C)に示すようにガイドフェンス17を鋸刃14を基準にして直角に合わせた後、ボルト18で本固定する。鋸刃14との直角の確認は、鋸刃14とガイドフェンス17とに当てた曲尺等を利用して行えばよい。よって、本体10のスライド方向に対する鋸刃14の平行とガイドフェンス17の直角とが調整可能となる。なお、当て板や曲尺の代わりにダイヤルゲージを使用し、計測値を見ながら調整作業を行ってもよい。   After confirming the parallelism of the saw blade 14 in this way, the bolt 18 of the guide fence 17 is loosened to make a fine movement state, and after aligning the guide fence 17 at a right angle with respect to the saw blade 14 as shown in FIG. This is fixed with bolts 18. The right angle with the saw blade 14 may be confirmed using a curved scale or the like applied to the saw blade 14 and the guide fence 17. Therefore, the parallelism of the saw blade 14 with respect to the sliding direction of the main body 10 and the right angle of the guide fence 17 can be adjusted. Note that a dial gauge may be used instead of a backing plate or a curved scale, and the adjustment work may be performed while viewing the measured value.

このように、上記形態のスライドマルノコ1及びその組み立て方法によれば、スライドバー6と本体10との連結を、前端部8の左右に設けた一対のブラケット9,9の間に本体10の基端部11を位置させ、両ブラケット9,9と基端部11とを支軸12で軸着するものとして、一方のブラケット9に、支軸12の一端を前後方向へ傾動操作可能なスリーブ21を、他方のブラケット9に、支軸12の他端を一端の傾動側と逆の前後方向へ傾動操作可能なスリーブ21を設けたことで、本体10のスライド方向と鋸刃14との平行を迅速且つ正確に調整可能となる。特に、支軸12を左右のスリーブ21を利用して直接傾動させることができるため、調整の手順が簡単で手間も掛からない。よって、組み立て工程における初期設定時も含めて調整作業が容易に行える。
また、第1、第2の操作部材としてスリーブ21(保持体)を採用したことで、操作部材が簡単に形成可能となっている。
一方、ガイドフェンス17の調整も含めた組み立て方法によれば、ガイドフェンス17が本体10のスライド方向を基準にして正確に組み立て可能となり、切断精度の向上や切削抵抗の低減に繋がる。
As described above, according to the slide maroon 1 and the assembling method thereof, the slide bar 6 and the main body 10 are connected between the pair of brackets 9, 9 provided on the left and right sides of the front end portion 8. Assuming that the end portion 11 is positioned and the brackets 9 and 9 and the base end portion 11 are pivotally attached to the support shaft 12, a sleeve 21 capable of tilting one end of the support shaft 12 in the front-rear direction to one bracket 9. The other bracket 9 is provided with a sleeve 21 capable of tilting the other end of the support shaft 12 in the front-rear direction opposite to the tilt side of one end, so that the slide direction of the main body 10 and the saw blade 14 are parallel to each other. Adjustment can be made quickly and accurately. In particular, since the support shaft 12 can be directly tilted using the left and right sleeves 21, the adjustment procedure is simple and does not take time and effort. Therefore, adjustment work can be easily performed including the initial setting in the assembly process.
Further, since the sleeve 21 (holding body) is employed as the first and second operation members, the operation members can be easily formed.
On the other hand, according to the assembly method including adjustment of the guide fence 17, the guide fence 17 can be accurately assembled on the basis of the sliding direction of the main body 10, which leads to improvement of cutting accuracy and reduction of cutting resistance.

なお、上記形態では、連結孔が上側となるスリーブの回転位置を初期設定としているが、連結孔が下側となる回転位置を初期設定としても差し支えない。また、支軸の端部に小径部を設けてスリーブと連結させているが、小径部としない支軸の端部をスリーブ等の保持体に連結させてもよい。
さらに、上記形態では、保持体となるスリーブに連結孔を設けて、支軸の小径部を挿入させることで両者を連結しているが、これと逆に、連結孔を設けない保持体の内側端面で偏心位置にピンを突設し、このピンを支軸の端面軸心に設けた連結孔に挿入することで両者の連結を図ることもできる。この場合も同様に保持体の回転操作で支軸は傾動する。加えて、上記形態のようなボルト頭部の形状を付加する他、ツマミネジやレバー等を保持体に設けて回転操作可能としてもよい。
加えて、上記形態では左右のブラケットの双方に夫々保持体となるスリーブを設けているが、何れか一方のブラケットのみに保持体を設けて支軸の一端の傾動操作のみで本体のスライド方向と鋸刃との平行を調整することも考えられる。
In the above embodiment, the rotation position of the sleeve with the connection hole on the upper side is set as an initial setting, but the rotation position with the connection hole on the lower side may be set as an initial setting. Moreover, although the small diameter part was provided in the edge part of the spindle, and it connected with the sleeve, you may connect the edge part of the spindle which is not made into a small diameter part with holding bodies, such as a sleeve.
Further, in the above embodiment, a connecting hole is provided in the sleeve serving as the holding body, and the two are connected by inserting the small diameter portion of the support shaft. Conversely, the inner side of the holding body without the connecting hole is provided. It is also possible to connect the two by projecting a pin at an eccentric position on the end face and inserting the pin into a connecting hole provided on the end face axis of the support shaft. In this case as well, the support shaft is tilted by the rotating operation of the holding body. In addition, in addition to the bolt head shape as described above, a knob screw, a lever, or the like may be provided on the holding body so as to be rotatable.
In addition, in the above embodiment, the left and right brackets are each provided with a sleeve as a holding body, but the holding body is provided only on one of the brackets, and the sliding direction of the main body can be adjusted only by tilting one end of the support shaft. It is also possible to adjust the parallelism with the saw blade.

一方、保持体のロック機構も、上記ネジ孔28と止めネジ29とによる他、例えば上記形態の場合では、ブラケットの外側に、六角頭部に嵌合して回り止めする規制部材を蝶着したり、スリーブの側面に設けた凹部や透孔にピンを挿脱させたりする構造が考えられる。
その他、スライド体が単一のスライドバーとなるものや、ターンテーブルがないもの、アームが傾動しないタイプ等、上記形態以外のスライドマルノコや切断機においても本発明は適用可能である。
On the other hand, in addition to the screw hole 28 and the set screw 29, for example, in the case of the above-described form, the holding body locking mechanism is hinged with a regulating member that fits the hexagonal head and stops the rotation. Or a structure in which a pin is inserted into and removed from a recess or a through hole provided on the side surface of the sleeve.
In addition, the present invention can also be applied to a slide mark saw and a cutting machine other than the above-described forms such as a slide body having a single slide bar, a turntable not provided, and a type in which an arm does not tilt.

スライドマルノコの平面図である。It is a top view of a slide marnoco. スライドマルノコの側面図である。It is a side view of a slide marnoco. 中央は支軸による軸着部分の平面説明図で、左右は前端部の夫々の側面図である。The center is a plane explanatory view of a shaft-attached portion by a support shaft, and the left and right are respective side views of the front end portion. スリーブの説明図である。It is explanatory drawing of a sleeve. (A)(B)は夫々支軸の傾動状態を示す説明図である。(A) (B) is explanatory drawing which shows the tilting state of a spindle, respectively. (A)〜(C)は鋸刃及びガイドフェンスの調整手順を示す説明図である。(A)-(C) are explanatory drawings which show the adjustment procedure of a saw blade and a guide fence. (A)(B)は従来の鋸刃及びガイドフェンスの調整手順を示す説明図である。(A) (B) is explanatory drawing which shows the adjustment procedure of the conventional saw blade and a guide fence.

符号の説明Explanation of symbols

1・・スライドマルノコ、2・・ベース、3・・ターンテーブル、4・・アーム、6・・スライドバー、7・・後端部、8・・前端部、9・・ブラケット、10・・本体、11・・基端部、12・・支軸、13・・モータ、14・・鋸刃、17・・ガイドフェンス、18・・ボルト、20・・小径部、21・・スリーブ、22・・連結孔、23・・フランジ、24・・六角頭部。   1 ··· Slide Maruko, 2 ·· Base, 3 ·· Turntable, 4 ·· Arm, 6 ·· Slide bar, 7 ·· Rear end, 8 ·· Front end, 9 ·· Bracket, 10 ·· Body , 11 .. Base end part, 12 .. Support shaft, 13 .. Motor, 14 .. Saw blade, 17 .. Guide fence, 18 .. Bolt, 20 .. Small diameter part, 21 .. Sleeve, 22 .. Connecting hole, 23 ... flange, 24 ... hex head.

Claims (3)

被切断材をセット可能なベースに、前記ベース上方を前後方向へスライド可能なスライド体を設け、そのスライド体に、前後方向に向けた回転刃を有する本体を左右方向の支軸によって上下動可能に連結してなるスライド型切断機であって、
前記スライド体と本体との連結を、前記スライド体の左右に設けた一対のブラケットの間に前記本体の基端部を位置させ、前記両ブラケットと基端部とを前記支軸で軸着するものとして、一方の前記ブラケットに、前記支軸の一端を前後方向へ傾動操作可能な第1の操作部材を、他方の前記ブラケットに、前記支軸の他端を前記一端の傾動側と逆の前後方向へ傾動操作可能な第2の操作部材を夫々設ける一方、
各前記操作部材と各前記ブラケットとの何れか一方に目印を、他方に前記目印の移動量の目安となる目盛りをそれぞれ設けて、
前記第1、第2の操作部材を、各前記ブラケットへ回転可能に設けられ、偏心位置で前記支軸の端部が連結される保持体として、両前記保持体の同調した回転操作により、前記支軸の左右の端部を前後互いに逆方向へ同時に傾動可能としたことを特徴とするスライド型切断機。
A slide body that can slide in the front-rear direction above the base is provided on the base on which the work piece can be set, and the main body with a rotary blade facing in the front-rear direction can be moved up and down by a support shaft in the left-right direction. A slide-type cutting machine connected to
To connect the slide body and the main body, the base end portion of the main body is positioned between a pair of brackets provided on the left and right of the slide body, and the bracket and the base end portion are pivotally attached to the support shaft. As one example, one bracket is provided with a first operation member capable of tilting one end of the support shaft in the front-rear direction, and the other bracket is provided with the other end of the support shaft opposite to the tilt side of the one end. While providing second operation members that can be tilted in the front-rear direction,
A mark is provided on any one of each of the operation members and each bracket, and a scale serving as a guide for the amount of movement of the mark is provided on the other.
The first and second operation members are rotatably provided to the brackets, and the holders are connected to the ends of the support shafts in an eccentric position. A slide-type cutting machine characterized in that the left and right end portions of the support shaft can be tilted simultaneously in the opposite directions .
被切断材をセット可能なベースに、前記ベース上方を前後方向へスライド可能なスライド体を設けると共に、前記ベース上に、前記被切断材を位置決めするガイドフェンスを左右方向に架設し、前記スライド体に、前後方向に向けた回転刃を有する本体を左右方向の支軸によって上下動可能に連結し、前記スライド体と本体との間に、前記支軸の端部を前後方向へ傾動可能とする調整機構を設けたスライド型切断機の組み立て方法であって、
前記ベースにスライド体を組み付け、前記スライド体に本体を組み付けて、当て板を前記回転刃の側面に当接させた状態で前記本体をスライドさせることで前記回転刃と前記本体のスライド方向との平行の確認を行って、前記調整機構によって前記本体の回転刃が前記本体のスライド方向と平行となるように調整した後、前記ガイドフェンスを、前記回転刃に対して直角となるように前記ベースへ組み付けることを特徴とするスライド型切断機の組み立て方法。
A slide body capable of sliding in the front-rear direction above the base is provided on a base on which the workpiece can be set, and a guide fence for positioning the workpiece on the base is installed in the left-right direction, and the slide body In addition, a main body having a rotary blade directed in the front-rear direction is connected to be movable up and down by a left-right support shaft, and an end portion of the support shaft can be tilted in the front-rear direction between the slide body and the main body. An assembly method of a slide type cutting machine provided with an adjustment mechanism,
A slide body is assembled to the base, a main body is assembled to the slide body, and the main body is slid in a state where a contact plate is in contact with a side surface of the rotary blade, so that the rotary blade and the slide direction of the main body are After confirming the parallelism and adjusting the rotating blade of the main body to be parallel to the sliding direction of the main body by the adjusting mechanism, the guide fence is fixed to the base so as to be perpendicular to the rotating blade. A method for assembling a slide-type cutting machine, characterized in that it is assembled.
スライド体と本体との連結を、前記スライド体の左右に設けた一対のブラケットの間に前記本体の基端部を位置させ、前記両ブラケットと基端部とを左右方向の支軸で軸着するものとして、調整機構を、一方の前記ブラケットに設けられ、前記支軸の一端を前後方向に傾動操作可能な第1の操作部材と、他方の前記ブラケットに設けられ、前記支軸の他端を前記一端の傾動側と逆の前後方向へ傾動操作可能な第2の操作部材としたことを特徴とする請求項に記載のスライド型切断機の組み立て方法。 To connect the slide body and the main body, the base end portion of the main body is positioned between a pair of brackets provided on the left and right sides of the slide body, and the bracket and the base end portion are attached to each other by a horizontal support shaft. The adjustment mechanism is provided on one of the brackets, and one end of the support shaft is tiltable in the front-rear direction, and the other bracket is provided on the other end of the support shaft. The assembly method of the slide type cutting machine according to claim 2 , wherein the second operation member is capable of being tilted in the front-rear direction opposite to the tilt side of the one end.
JP2007187340A 2007-07-18 2007-07-18 Slide type cutting machine and assembly method thereof Expired - Fee Related JP5196897B2 (en)

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