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JP5197982B2 - Upper lid support structure of furnace body and continuous heat treatment apparatus - Google Patents
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JP5197982B2 - Upper lid support structure of furnace body and continuous heat treatment apparatus - Google Patents

Upper lid support structure of furnace body and continuous heat treatment apparatus Download PDF

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JP5197982B2
JP5197982B2 JP2007093679A JP2007093679A JP5197982B2 JP 5197982 B2 JP5197982 B2 JP 5197982B2 JP 2007093679 A JP2007093679 A JP 2007093679A JP 2007093679 A JP2007093679 A JP 2007093679A JP 5197982 B2 JP5197982 B2 JP 5197982B2
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upper lid
shaft
furnace body
heat treatment
support structure
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JP2008249305A (en
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泰彰 上田
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JTEKT Thermo Systems Corp
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Koyo Thermo Systems Co Ltd
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Description

本発明は、熱処理を行う炉体に適用される上蓋支持構造、およびこれを備えた連続熱処理装置に関する。   The present invention relates to an upper lid support structure applied to a furnace body that performs heat treatment, and a continuous heat treatment apparatus including the same.

乾燥炉等の熱処理装置の中には、炉体の上部を開放するための上蓋を備えるものがある。炉体に上蓋が備えられていると、炉体の所定位置にワークを誘導するなど炉体に対する作業を行う際に便利である。ただし、上蓋を開いた状態で保持する機構が存在しないと、片手で上蓋を支えつつもう片方の手で炉体に対する作業を行う必要がある。このような片手作業は、作業性が悪く、かつ危険である。   Some heat treatment apparatuses such as a drying furnace include an upper lid for opening an upper portion of the furnace body. When the furnace body is provided with an upper lid, it is convenient when performing work on the furnace body such as guiding a workpiece to a predetermined position of the furnace body. However, if there is no mechanism for holding the upper lid open, it is necessary to work on the furnace body with the other hand while supporting the upper lid with one hand. Such a one-handed operation is inefficient and dangerous.

そこで、従来技術の中には、炉体の上蓋を開けた状態のまま固定しておく機構を採用するものがあった。その中には、上蓋の開き位置をラチェットにより制止する技術が存在する(例えば、特許文献1参照。)。
登録実用新案第3037069号公報
In view of this, some conventional techniques employ a mechanism that fixes the furnace body with the upper lid opened. Among them, there is a technique for restraining the opening position of the upper lid with a ratchet (see, for example, Patent Document 1).
Registered Utility Model No. 3037069

しかしながら、特許文献1に記載するように、ワイヤとウインチで上蓋の開閉を行う機構では、上蓋の開閉に時間がかかった。炉体内の温度低下を避けることを考えると、上蓋を素早く開けることができ、かつ、作業終了後に素早く閉めることができるのが望ましい。   However, as described in Patent Document 1, in the mechanism that opens and closes the upper lid with a wire and a winch, it takes time to open and close the upper lid. In view of avoiding temperature drop in the furnace, it is desirable that the upper lid can be opened quickly and can be closed quickly after the work is completed.

特許文献1に記載の技術以外に、つっぱり棒のような部材を使用して上蓋を開いた状態で固定することも考えられるが、つっぱり棒が炉体に対する作業の邪魔になる可能性があった。作業性が悪くなると上蓋を開ける時間が長くなるため、結果として、炉体内の温度低下を引き起こし易い。   In addition to the technique described in Patent Document 1, it is conceivable to use a member such as a pulling rod and fix it with the upper lid open. However, the pulling rod may interfere with the operation of the furnace body. . If the workability deteriorates, the time for opening the upper lid becomes longer. As a result, the temperature in the furnace body is likely to decrease.

また、炉体に適用するにあたって、耐熱性に問題があるような機構を採用することはできないといった制限も存在する。   In addition, there is a limitation that a mechanism having a problem in heat resistance cannot be adopted when applied to a furnace body.

この発明の目的は、炉体の上蓋を開けて行う作業の作業効率を簡易な構成で向上させることが可能な上蓋支持構造および連続熱処理装置を提供することである。   An object of the present invention is to provide an upper lid support structure and a continuous heat treatment apparatus capable of improving the work efficiency of work performed by opening the upper lid of a furnace body with a simple configuration.

本発明に係る上蓋支持構造は、ワークに対して熱処理を行う炉体に適用される。この上蓋支持構造は、上蓋およびヒンジ部を備える。   The upper lid support structure according to the present invention is applied to a furnace body that performs heat treatment on a workpiece. The upper lid support structure includes an upper lid and a hinge portion.

上蓋は、炉体の上部を覆うように構成される。上蓋は、前後方向にスライド自在に支持されたシャフトを内部に有する。シャフトを支持する構成の例として、上蓋の中にパイプを取り付けて、このパイプにシャフトを挿通する構成が挙げられる。   The upper lid is configured to cover the upper part of the furnace body. The upper lid has a shaft supported therein so as to be slidable in the front-rear direction. As an example of the configuration for supporting the shaft, there is a configuration in which a pipe is attached in the upper lid and the shaft is inserted into the pipe.

ヒンジ部は、炉体本体の背面側に設けられる。ヒンジ部は、炉体本体に対して上蓋を回動させる。ヒンジ部は、回転部を有する。この回転部は、上蓋が所定角度開いた状態におけるシャフトの延長線上に配置されるとともにシャフトが挿通可能な第1の貫通孔を備える。   The hinge portion is provided on the back side of the furnace body. The hinge part rotates the upper lid with respect to the furnace body. The hinge part has a rotating part. The rotating portion includes a first through hole that is disposed on an extension line of the shaft in a state where the upper lid is opened at a predetermined angle and into which the shaft can be inserted.

上蓋を開いていくとシャフトが自重によって上蓋の背面側にスライドする。上蓋が所定角度開き、シャフトの進行方向に第1の貫通孔が配置された時に、シャフトが第1の貫通孔に嵌り込み回転部を貫通する。この結果、ヒンジ部が固定されるため、上蓋から手を離しても上蓋が閉じなくなる。   When the upper lid is opened, the shaft slides to the back side of the upper lid by its own weight. When the upper lid opens at a predetermined angle and the first through hole is arranged in the traveling direction of the shaft, the shaft fits into the first through hole and penetrates the rotating portion. As a result, since the hinge portion is fixed, the upper lid cannot be closed even if the hand is released from the upper lid.

この構成では、上蓋を開けて固定するという作業が自動的に行われる。また、上蓋を開いた状態で固定するための機構が背面側に配置されるため、作業の邪魔になることがない。   In this configuration, the work of opening and fixing the upper lid is automatically performed. In addition, since the mechanism for fixing with the upper lid opened is disposed on the back side, there is no obstacle to the work.

本発明によれば、炉体の上蓋を開けて行う作業の作業効率を簡易な構成で向上させることが可能である。   ADVANTAGE OF THE INVENTION According to this invention, it is possible to improve the working efficiency of the work performed by opening the upper cover of a furnace body with a simple structure.

図1を用いて、本発明の上蓋支持構造の実施形態に係る乾燥炉10を説明する。ここでは、乾燥炉10が本発明の連続熱処理装置に対応する。乾燥炉10は、制御部12および炉体14を備える。制御部12は、乾燥炉10の各部の動作を制御するための制御基板を備える。   A drying furnace 10 according to an embodiment of the upper lid support structure of the present invention will be described with reference to FIG. Here, the drying furnace 10 corresponds to the continuous heat treatment apparatus of the present invention. The drying furnace 10 includes a control unit 12 and a furnace body 14. The control unit 12 includes a control board for controlling the operation of each unit of the drying furnace 10.

炉体14は、内部にヒータ(図示せず)を備えており、内部のワークを加熱する。なお、この実施形態では、ワークとして、炉体14の前段および後段に配置された巻き取り装置(図示せず)に巻き回された帯状の薄鋼板が用いられる。また、熱処理時の炉体14の内部温度は、約300℃に設定される。   The furnace body 14 includes a heater (not shown) inside and heats the internal workpiece. In this embodiment, a strip-shaped thin steel sheet wound around a winding device (not shown) disposed at the front stage and the rear stage of the furnace body 14 is used as the workpiece. Moreover, the internal temperature of the furnace body 14 at the time of heat treatment is set to about 300 ° C.

炉体14は、互いに隙間をつめるように配置された複数の上蓋16を備える。上蓋16のそれぞれは、背面側に配置されたヒンジ部18を介して炉体14の本体に取り付けられる。上蓋16は、前面側に取っ手22が設けられる。   The furnace body 14 includes a plurality of upper lids 16 arranged so as to close the gaps. Each of the upper lids 16 is attached to the main body of the furnace body 14 via a hinge portion 18 disposed on the back side. The upper lid 16 is provided with a handle 22 on the front side.

図2に示すように、上蓋16は、前面から背面に向かって配置されたパイプ24を備える。パイプ24の中空部には、シャフト20がスライド自在に設けられる。   As shown in FIG. 2, the upper lid 16 includes a pipe 24 arranged from the front surface toward the back surface. The shaft 20 is slidably provided in the hollow portion of the pipe 24.

図3(A)、図3(B)、図4(A)、および図4(B)を用いて、パイプ24、シャフト20、およびヒンジ部18の構成を説明する。図3(A)および図4(A)に示すように、パイプ24は、その一部に長孔26が設けられる。一方で、シャフト20には、長孔26に嵌るように構成された突起28が設けられる。パイプ24の長孔26およびシャフト20の突起28によって、シャフト20のスライド可能範囲が規定される。このような機構を採り入れる理由は、シャフト20がパイプ24から抜け落ちることを防止するためである。   The structure of the pipe 24, the shaft 20, and the hinge part 18 is demonstrated using FIG. 3 (A), FIG. 3 (B), FIG. 4 (A), and FIG. 4 (B). As shown in FIGS. 3A and 4A, the pipe 24 is provided with a long hole 26 in a part thereof. On the other hand, the shaft 20 is provided with a protrusion 28 configured to fit into the long hole 26. The slidable range of the shaft 20 is defined by the long hole 26 of the pipe 24 and the protrusion 28 of the shaft 20. The reason for adopting such a mechanism is to prevent the shaft 20 from falling off the pipe 24.

図3(A)および図4(A)に示すように、ヒンジ部18の回転部には、第1の貫通孔184および第2の貫通孔182が形成される。第1の貫通孔184および第2の貫通孔182は、シャフト20が挿入可能になるように構成される。第1の貫通孔184は、上蓋16が所定角度(この実施形態では、約60度)開いた時にシャフト20の延長線上に配置されるように形成される。また、第2の貫通孔182は、上蓋16が閉じた時にシャフト20の延長線上に配置されるように形成される。この実施形態では、シャフト20の断面、第1の貫通孔184、および第2の貫通孔182が円形を呈しているが、これらの形状は円形に限定されない。   As shown in FIGS. 3A and 4A, a first through hole 184 and a second through hole 182 are formed in the rotating portion of the hinge portion 18. The first through hole 184 and the second through hole 182 are configured so that the shaft 20 can be inserted therein. The first through hole 184 is formed so as to be disposed on an extension line of the shaft 20 when the upper lid 16 is opened at a predetermined angle (in this embodiment, about 60 degrees). The second through hole 182 is formed so as to be disposed on the extension line of the shaft 20 when the upper lid 16 is closed. In this embodiment, the cross section of the shaft 20, the first through hole 184, and the second through hole 182 have a circular shape, but these shapes are not limited to a circular shape.

図3(A)及び(B)に示すようにシャフト20が手前に引かれている状態では、ヒンジ部18の回転部186にシャフト20が貫通しないため、上蓋16を炉体14の本体に対して回動させることができる。これに対して、図4(A)及び(B)に示すようにシャフト20を背面側に押し込んだ状態では、ヒンジ部18の回転部186にシャフト20が貫通するため、上蓋16を炉体14の本体に対して回動させることができない。 In a state where the shaft 20 as shown in FIG. 3 (A) and (B) is pulled forward, since the shaft 20 does not penetrate to the rotating part 186 of the hinge portion 18, the upper cover 16 relative to the body of the furnace body 14 Can be rotated. In contrast, in the state pushed the shaft 20 on the rear side as shown in FIG. 4 (A) and (B), since the shaft 20 to the rotating part 186 of the hinge portion 18 penetrates the upper cover 16 furnace body 14 It cannot be rotated with respect to the main body.

上蓋16を開けていくとシャフト20の自重によって、シャフト20が背面側にスライドしてパイプ24から突出しようとする。そして、上蓋16が約60度開いたときにシャフト20の進行方向に第1の貫通孔184が配置されるため、図5(A)および図5(B)に示すようにシャフト20が第1の貫通孔184に嵌まり込む。そして、シャフト20がヒンジ部18の回転部186に貫通する。このため、上蓋16から手を離しても上蓋16が開いた状態が保たれる。この状態において、上蓋16を閉めるときは、シャフト20を手前に引いて、シャフト20を第1の貫通孔184から引き抜く。この結果、上蓋16を炉体14の本体に対して回動させることができるようになるため、上蓋16を水平な位置まで戻すことが可能になる。   When the upper lid 16 is opened, the shaft 20 slides to the back side due to the weight of the shaft 20 and tries to protrude from the pipe 24. Since the first through-hole 184 is disposed in the traveling direction of the shaft 20 when the upper lid 16 is opened by about 60 degrees, the shaft 20 is in the first position as shown in FIGS. 5 (A) and 5 (B). It fits in the through hole 184 of. Then, the shaft 20 penetrates the rotating part 186 of the hinge part 18. For this reason, even if a hand is removed from the upper cover 16, the state in which the upper cover 16 is opened is maintained. In this state, when closing the upper lid 16, the shaft 20 is pulled forward and the shaft 20 is pulled out from the first through hole 184. As a result, the upper lid 16 can be rotated with respect to the main body of the furnace body 14, so that the upper lid 16 can be returned to a horizontal position.

なお、上蓋16を閉めた後に、シャフト20を背面側に押し込めば、図6(A)および図6(B)に示すように上蓋16を閉めた状態でロックすることが可能になる。   If the shaft 20 is pushed back after the upper lid 16 is closed, the upper lid 16 can be locked with the upper lid 16 closed as shown in FIGS. 6 (A) and 6 (B).

上述の実施形態によれば、上蓋16を所定角度開けると自動的に上蓋16がロックされる。このとき上蓋16の前面側に作業の障害となり得る部材が配置されないため作業性が良い。この実施形態では、乾燥炉10にワークをセットする際に、両手を用いてワークの先端を乾燥炉10の開口部に誘導し易くなり、上蓋16を開く時間を短縮することが可能になる。この結果、炉体14の内部温度の低下を原因とする乾燥不良が起こりにくい。なお、本実施形態のように、複数の上蓋16を設けていれば炉体14を部分的に開放することが可能になるため、炉体14の内部温度の低下がさらに起こりにくくなる。   According to the above-described embodiment, when the upper lid 16 is opened at a predetermined angle, the upper lid 16 is automatically locked. At this time, workability is good because a member that may interfere with the work is not disposed on the front side of the upper lid 16. In this embodiment, when setting the work in the drying furnace 10, it becomes easy to guide the tip of the work to the opening of the drying furnace 10 using both hands, and the time for opening the upper lid 16 can be shortened. As a result, poor drying due to a decrease in the internal temperature of the furnace body 14 is unlikely to occur. In addition, since the furnace body 14 can be partially opened if a plurality of upper lids 16 are provided as in this embodiment, the internal temperature of the furnace body 14 is further less likely to decrease.

また、シャフト20が上蓋16の内部に収容されるため、シャフト20の収容スペースを別途用意する必要がない。また、シャフト20を手前に引き抜かないと上蓋16が開かないため、簡易な構成で上蓋16を閉めたときのロックが実現する。   Further, since the shaft 20 is accommodated inside the upper lid 16, it is not necessary to prepare a separate accommodation space for the shaft 20. Further, since the upper lid 16 does not open unless the shaft 20 is pulled out toward the front, the lock when the upper lid 16 is closed with a simple configuration is realized.

この実施形態にて説明した上蓋支持構造であれば、ワークの搬送方向に突出する部位が存在しないため、ワークの搬送方向に沿って上蓋を隙間なく並べるような状態でも、問題なく設置することが可能である。このため、上述の上蓋支持構造は、連続炉に複数の上蓋を設ける際に特に顕著な効果を奏すると言える。   In the case of the upper lid support structure described in this embodiment, there is no portion that protrudes in the workpiece conveyance direction, so that even if the upper lid is arranged without gaps along the workpiece conveyance direction, it can be installed without any problem. Is possible. For this reason, it can be said that the above-described upper lid support structure has a particularly remarkable effect when a plurality of upper lids are provided in a continuous furnace.

上述の実施形態では、上蓋16を約60度開いた状態でロックしているが、第1の貫通孔184の位置を変えることにより、上蓋16の開き角度を変更することが可能である。また、別の貫通孔をさらに設けることにより、上蓋16の開き角度にバリエーションを持たせることが可能になる。   In the above-described embodiment, the upper lid 16 is locked in a state where the upper lid 16 is opened about 60 degrees, but the opening angle of the upper lid 16 can be changed by changing the position of the first through hole 184. Further, by providing another through-hole, it is possible to provide variations in the opening angle of the upper lid 16.

上述の乾燥炉10では、すべての上蓋に本発明の上蓋支持構造を適用しているが、開く頻度が高い上蓋にのみ本発明の上蓋支持構造を適用しても良い。   In the drying furnace 10 described above, the upper lid support structure of the present invention is applied to all upper lids, but the upper lid support structure of the present invention may be applied only to the upper lid that is frequently opened.

上述の実施形態の説明は、すべての点で例示であって、制限的なものではないと考えられるべきである。本発明の範囲は、上述の実施形態ではなく、特許請求の範囲によって示される。さらに、本発明の範囲には、特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。   The above description of the embodiment is to be considered in all respects as illustrative and not restrictive. The scope of the present invention is shown not by the above embodiments but by the claims. Furthermore, the scope of the present invention is intended to include all modifications within the meaning and scope equivalent to the scope of the claims.

乾燥炉の概略を示す斜視図である。It is a perspective view which shows the outline of a drying furnace. 乾燥炉の概略を示す平面図である。It is a top view which shows the outline of a drying furnace. シャフト、パイプ、ヒンジ部の構成を示す図である。It is a figure which shows the structure of a shaft, a pipe, and a hinge part. シャフト、パイプ、ヒンジ部の構成を示す図である。It is a figure which shows the structure of a shaft, a pipe, and a hinge part. 開いた上蓋をロックした状態を示す図である。It is a figure which shows the state which locked the open upper cover. 閉じた上蓋をロックした状態を示す図である。It is a figure which shows the state which locked the closed upper cover.

符号の説明Explanation of symbols

10−乾燥炉
14−炉体
16−上蓋
18−ヒンジ部
20−シャフト
24―パイプ
10-drying furnace 14-furnace body 16-top cover 18-hinge part 20-shaft 24-pipe

Claims (5)

ワークに対して熱処理を行う炉体に適用される上蓋支持構造であって、
前記炉体の上部を覆う上蓋と、
前記炉体の本体の背面側に設けられた、前記炉体の本体に対して前記上蓋を回動させるためのヒンジ部と、
を備え、
前記上蓋は、前後方向にスライド自在に支持されたシャフトを内部に有し、
前記ヒンジ部は、前記上蓋が所定角度開いた状態における前記シャフトの延長線上に配置されるとともに前記シャフトが挿通可能な第1の貫通孔を備えた回転部を有する
炉体の上蓋支持構造。
An upper lid support structure applied to a furnace body that performs heat treatment on a workpiece,
An upper lid covering the top of the furnace body;
A hinge part for rotating the upper lid with respect to the main body of the furnace body, provided on the back side of the main body of the furnace body;
With
The upper lid has a shaft supported therein so as to be slidable in the front-rear direction,
The hinge part is an upper cover support structure of a furnace body having a rotating part which is disposed on an extension line of the shaft in a state where the upper cover is opened at a predetermined angle and has a first through hole through which the shaft can be inserted.
前記ヒンジ部の回転部はさらに、前記上蓋が閉じた状態における前記シャフトの延長線上に配置されるとともに前記シャフトが挿通可能な第2の貫通孔を備えた
請求項1に記載の炉体の上蓋支持構造。
The upper lid of the furnace body according to claim 1, wherein the rotating portion of the hinge portion further includes a second through hole that is disposed on an extension line of the shaft in a state where the upper lid is closed and into which the shaft can be inserted. Support structure.
内部を搬送されるワークに対して熱処理を行う連続熱処理装置であって、
前記ワークの搬送方向に沿って配列された複数の上蓋を有する炉体と、
前記炉体の本体の背面側に設けられた、前記炉体の本体に対して前記上蓋をそれぞれ回動させるためのヒンジ部と、
を備え、
前記複数の上蓋の少なくとも1つは、内部において前後方向にスライド自在に設けられたシャフトを有し、
前記ヒンジ部は、前記上蓋が所定角度開いた状態における前記シャフトの延長線上に配置されるとともに前記シャフトが挿通可能な第1の貫通孔を備えた回転部を有する
連続熱処理装置。
A continuous heat treatment apparatus for performing heat treatment on a workpiece conveyed inside,
A furnace body having a plurality of upper lids arranged along the conveying direction of the workpiece;
A hinge portion provided on the back side of the main body of the furnace body for rotating the upper lid with respect to the main body of the furnace body;
With
At least one of the plurality of upper lids has a shaft that is slidable in the front-rear direction inside,
The said hinge part is a continuous heat processing apparatus which has a rotation part provided with the 1st through-hole which can be inserted in the said shaft while being arrange | positioned on the extension line of the said shaft in the state in which the said upper cover opened the predetermined angle.
前記ヒンジ部の回転部はさらに、前記上蓋が閉じた状態における前記シャフトの延長線上に配置されるとともに前記シャフトが挿通可能な第2の貫通孔を備えた
請求項3に記載の連続熱処理装置。
4. The continuous heat treatment apparatus according to claim 3, wherein the rotating portion of the hinge portion further includes a second through hole that is disposed on an extension line of the shaft in a state where the upper lid is closed and into which the shaft can be inserted.
シャフトのスライド可能範囲を規定する規定機構をさらに備えた請求項4に記載の連続熱処理装置。   The continuous heat treatment apparatus according to claim 4, further comprising a defining mechanism that defines a slidable range of the shaft.
JP2007093679A 2007-03-30 2007-03-30 Upper lid support structure of furnace body and continuous heat treatment apparatus Expired - Fee Related JP5197982B2 (en)

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CN102698671B (en) * 2012-05-16 2015-04-29 苏州市金翔钛设备有限公司 Sliding tank cover of warming tank

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US4849987A (en) * 1988-10-19 1989-07-18 Union Carbide Corporation Combination left and right handed furnace roof
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