JP5209537B2 - Packing box and its usage - Google Patents

Description

  The present invention relates to a packing box and a method for using the same.

  Patent Document 1 discloses a conventional packing material. This packing material is placed on the upper surface of the toilet body, and the upper portion of the toilet body is packed. This packing material has a predetermined height, can be removed from the upper surface of the toilet body, and the toilet body can be placed on the upper surface. The toilet body placed on the upper surface of the packing material is maintained at a height such that the fixing hole provided at the rear end is aligned with the mounting bolt of the toilet body provided on the wall surface of the toilet. For this reason, by mounting the toilet body on the upper surface of the packing material, the fixing hole can be easily inserted into the mounting bolt provided on the wall surface. Therefore, attachment to the wall surface of a toilet bowl main body can be performed easily.

JP-A-8-41954

  However, the conventional packing material is used when the toilet body is attached to the wall surface, and is not used when the member is attached to the toilet body placed on the upper surface of the packing material. For this reason, the toilet bowl main body mounted on the upper surface of the packing material maintains the mounting posture to the wall surface, and is not held in a posture in which a member can be easily attached to the toilet bowl main body.

  This invention is made | formed in view of the said conventional situation, Comprising: It is set as the problem which should be solved to provide the packaging box which can assemble | attach a packaged component to a toilet bowl apparatus, and its usage method.

The packaging box of the present invention is a packaging box in which the toilet device is packed,
The bottom surface portion has a rectangular shape in plan view, a side surface portion extending upward from each side of the bottom surface portion, and an upper surface portion continuous with the upper end of the side surface portion, and the inner dimension of at least one side of the bottom surface portion is the side surface portion. A packaging box body formed longer than the height dimension of
A support member that is housed together with the components in the packing box body, is longer than the height dimension of the side surface portion, and is formed to be equal to or smaller than the inner dimension of one side of the bottom surface portion;
The support member can be fixed to protrude upward from the side surface along two adjacent corners formed by the side surface in a state where the upper surface of the packaging box body is open,
In the state where the support member protrudes upward from the side surface portion of the packaging box body and is fixed, the packaging box body is turned over, and the toilet device can be placed on the bottom surface portion placed in an inclined state. To do.

  In this packing box, the support member can be fixed by protruding upward from the top surface along two adjacent corners of the packing box body, and then turned upside down to place the bottom surface in an inclined state. For this reason, the toilet device can be placed on the bottom surface of the packaging box body in a state where the toilet device is maintained in an oblique posture. That is, the toilet device can be placed on the bottom surface portion of the packaging box body so that the part to which the components of the toilet device are attached is directed obliquely upward. For this reason, a part can be attached to a toilet device, confirming the attachment part of the component of a toilet device, without an operator taking an excessive posture.

  Therefore, the packing box of the present invention can easily assemble the packed parts to the toilet device.

The packing box body has a claw portion that is formed with a bent side on the side surface portion and a cut continuous from both ends of the bent side, and can be bent inward with the bent side as a fulcrum,
The support member is sandwiched between the claw portion and the side surface portion by bending the claw portion inward with the support member protruding above the side surface portion along the corner portion of the packaging box body. And can be fixed. In this case, the support member can be firmly fixed to the corner portion. For this reason, when the packing box body is turned over and installed, the bottom surface of the packing box body can be reliably maintained in an inclined state. Therefore, it is possible to reliably maintain the posture of the toilet device when assembling the components and easily assemble the components.

  The packaging box main body may have a through hole that is provided on a bottom surface portion and can be inserted with a fixing bolt extending from the lower surface of the toilet device. In this case, when the toilet device is placed on the bottom surface of the packing box body placed in an inclined state, the placement position of the toilet device can be prevented from being shifted by inserting the fixing bolt into the through hole. . For this reason, a toilet device does not slip | deviate during the assembly | attachment operation | work of components, and components can be easily assembled | attached to a toilet device.

  The support member may have the same planar shape as the inner peripheral shape of the side surface of the packaging box body. In this case, the width dimension of a support member and the internal dimension between the side parts of a packaging box main body are the same. For this reason, when fixing a supporting member along two adjacent corner parts, it can fix so that a supporting member may contact the whole inner surface of one side part of a packing box main part. For this reason, when the packing box body is turned upside down, the bottom surface of the packing box body can be firmly maintained in an inclined state. Therefore, it is possible to reliably maintain the posture of the toilet device when assembling the components and easily assemble the components.

  The support member may have a recess in which a component of the toilet device is fitted and holds a storage state. In this case, it is possible to prevent the components housed in the packing box body from moving due to vibration or the like during transportation.

The method of using the packing box of the present invention is a method of using a packing box that can store parts of a toilet device,
The bottom surface portion has a rectangular shape in plan view, a side surface portion extending upward from each side of the bottom surface portion, and an upper surface portion continuous to the side surface portion, and the inner dimension of at least one piece of the bottom surface portion is higher than the height of the side surface portion. A packing box body formed longer than the size,
The packaging box body is housed together with the components of the toilet device, and includes a support member that is longer than the height dimension of the side surface portion and formed below the inner dimension of one side of the bottom surface portion,
Fixing the support member so as to protrude upward from the side surface along two adjacent corners formed by the side surface in a state where the upper surface of the packaging box body is open,
In a state where the support member protrudes upward from the side surface portion of the packaging box body and is fixed, the packaging box body is turned over, and the toilet device is placed on the bottom surface portion placed in an inclined state,
The component is attached to the toilet device placed on the bottom surface.

  In this method of using the packaging box, after fixing the supporting member to protrude upward from the upper surface along two adjacent corner portions of the packaging box body, the packaging box body is turned over and the bottom surface portion is placed in an inclined state, Place the toilet device on the bottom. At this time, the part to which the components of the toilet device housed in the packing box body are attached is placed obliquely upward. In this state, the operator can attach the component while checking the attachment site of the component of the toilet device without taking an excessive posture.

  Therefore, the packaged parts can be easily assembled to the toilet device by the method of using the packaging box of the present invention.

It is a disassembled perspective view of the packaging box of Example 1. FIG. In the packaging box of Example 1, it is a perspective view which shows the state which fixed the supporting member. It is a perspective view which shows the use condition of the packaging box of Example 1. FIG. It is a perspective view which shows the use condition of the packaging box of Example 1. FIG. In the packaging box of Example 2, (a) is a top view which shows the state which accommodated the supporting member in the packaging box main body, (b) is a top view which shows the state which fixed the supporting member to the packaging box main body.

  Hereinafter, Embodiments 1 and 2 embodying the packaging box of the present invention will be described with reference to the drawings.

  The packaging box of Example 1 is provided with the packaging box main body 10, the supporting member 20, and the pressing members 31 and 32 as shown in FIG.1 and FIG.2. The packaging box body 10 includes a bottom surface portion 11 having a rectangular shape in plan view, side surface portions 12A and 12B extending upward from each side of the bottom surface portion 11, and lid portions 13A and 13B continuous to the upper ends of the side surface portions 12A and 12B. have. The upper surface portion of the packaging box body 10 can be closed by the lid portions 13A and 13B by bending the lid portions 13A and 13B inwardly at the upper ends of the side surface portions 12A and 12B. The bottom surface portion 11, the side surface portions 12A and 12B, and the lid portions 13A and 13B are formed by cutting a single cardboard into a predetermined shape and bending it. The long side inner dimension L1 and the short side inner dimension W1 of the bottom surface part 11 are formed longer than the height dimension H1 of the side surface parts 12A and 12B.

  The pair of side surface portions 12A extending upward from the long side of the bottom surface portion 11 of the packaging box body 10 are connected to the pair of bent sides 15 parallel to the bottom surface portion 11 and both ends of the respective bent sides 15, and A pair of first cuts 16 </ b> A extending in the direction and a second cut 16 </ b> B continuous with the middle portion of each first cut 16 </ b> A are formed. Two upper and lower portions surrounded by the bent side 15, the first cut 16 </ b> A, and the second cut 16 </ b> B form a claw portion 14. When the vicinity of the second cut 16B is pushed inward, the claw portion 14 can be bent inward with the bent sides 15 as fulcrums.

  The claw portion 14 is provided close to the side surface portion 12 </ b> B extending upward from one short side of the bottom surface portion 11. Further, the claw portion 14 is provided at a position where the pair of side surface portions 12A face each other. The adjacent first cuts 16A on the side surface portion 12B side are formed with an interval substantially equal to the thickness dimension T of the support member 20 described later with respect to the inner surface of the side surface portion 12B.

  A pair of through-holes 17 into which a fixing bolt B extending from the lower surface of a toilet device 50 described later can be inserted are provided in the bottom surface portion 11 of the packaging box body 10. The fixing bolt B is used when the toilet device 50 is fixed to the upper surface of the toilet body. The through hole 17 is provided at a position close to one short side of the bottom surface portion 11.

  The support member 20 has the same planar shape as the inner peripheral shape of the side surface portions 12A and 12B of the packaging box body 10. That is, the planar shape of the support member 20 is rectangular, and the vertical width dimension L2 of the support member 20 is substantially the same as the inner dimension L1 of the long side of the bottom surface portion 11 of the packaging box body 10, and the lateral width of the support member 20 The dimension W2 is substantially the same as the inner dimension W1 of the short side of the bottom surface part 11 of the packaging box body 10.

  The support member 20 is formed by cutting a single cardboard into a predetermined shape and bending it. The support member 20 has a concave portion 21 </ b> C formed by cutting out the central portion of the upper surface portion 21. A part of the booster 40 that is a part of the toilet device 50 can be fitted into the recess 21 </ b> C. The support member 20 is formed with left and right side portions 22 that bend the left and right end portions of the upper surface portion 21 downward to form a thickness T of the support member 20. Furthermore, the left and right bottom surface portions 23 are formed by bending the lower end portions of the left and right side surface portions 22 of the support member 20 inward. The left and right bottom surface portions 23 are in contact with each other at the center, and are continuously formed with rising walls 24 that are bent upward and are erected. A leading end convex portion 24 </ b> A of the rising wall 24 is inserted into a slit provided in the upper surface portion 21.

  The pressing members 31 and 32 are formed by cutting one cardboard into a predetermined shape and bending it into a substantially cylindrical shape. The booster 40 has a tank 41 for storing and storing toilet flush water under pressure, and a connecting hose 42 connected to the flush water channel of the toilet device.

  The packaging box configured as described above accommodates the support member 20 with the recess 21 </ b> C facing upward at the inner bottom of the packaging box body 10. The booster 40 is fitted into the recess 21 </ b> C of the support member 20, and the booster 4 is stored in the component box body 10. One pressing member 31 is placed on the upper surface 21 of the support member 20 while maintaining a direction penetrating in the vertical direction. In the inside of the pressing member 31, there are housed parts and the like used when a booster (not shown) is attached to the toilet device. The other pressing member 32 is placed so as to be in contact with the side surface of the tank 41 of the booster while maintaining the direction penetrating in the vertical direction. The upper end portions of the pressing members 31 and 32 are brought into contact with the lower surfaces of the lid members 13A and 13B when the lid members 13A and 13B of the packaging box body 10 are bent inward and the upper surface portion of the packaging box body 10 is closed. . For this reason, the support member 20 and the booster 40 are pressed against the bottom surface side of the packaging box body 10 by the pressing members 31 and 32. Therefore, it is possible to prevent the support member 20 and the booster 40 from moving due to vibration or the like during the transportation of the packaging box. Further, since the booster 40 is fitted in the recess 21C, it is possible to prevent the booster 40 from moving not only in the height direction of the packaging box body 10 but also in the plane direction during conveyance of the packaging box.

  Next, the usage method of this packaging box is demonstrated. The lid members 13A and 13B of the packaging box body 10 are opened (the upper surface portion of the packaging box body 10 is opened), and the pressing members 31, 32, the booster 40, the support member 20 and the like are taken out from the packaging box body 10.

  After emptying the inside of the packaging box body 10, the support member 20 is leaned along two adjacent corner portions C formed by the side surface portions 12A and 12B. That is, as shown in FIG. 2, the bottom surface portion 23 of the support member 20 is disposed so as to contact the entire inner surface of the side surface portion 12 </ b> B on the side where the claw portion 14 is close.

  Thereafter, the claw portion 14 provided on the side surface portion 12A of the packaging box body 10 is bent inward with the bent sides 15 as fulcrums. Accordingly, the support member 20 is sandwiched and fixed between the side surface portion 12B and the claw portion 14. For this reason, the support member 20 can be firmly fixed to the corner portion C. Further, since the bottom surface portion 23 of the support member 20 is in contact with and fixed to the entire inner surface of the side surface portion 12B of the packaging box body 10, the support member 20 can be more firmly fixed.

  Then, as shown in FIG. 3, the packing box main body 10 is turned over, and the bottom face part 11 is set in an inclined state. At this time, since the support member 20 is firmly fixed to the packaging box body 10, the bottom surface portion 11 of the packaging box body 10 can be firmly maintained in the inclined state.

  The toilet device 50 is placed on the bottom surface portion 11 of the packing box body 10 placed in an inclined state. At this time, the fixing bolt B extending from the lower surface of the toilet device 50 is inserted into the through hole 17 provided in the bottom surface portion 11 of the packaging box body 10. Thereby, it can prevent that the mounting position of the toilet device 50 shifts | deviates. For this reason, the toilet device 50 is not displaced during the mounting operation of the booster 40 described later, and the booster 40 can be easily assembled to the toilet device 50.

  The toilet device 50 is fixed to the upper surface of a toilet body (not shown). The toilet device 50 includes an upper cover 51U and a lower cover 51D that house functional devices such as a toilet cleaning device. The toilet device 50 includes a toilet seat 52 and a toilet lid 53 that are pivotally supported on the front surface of the upper cover 51.

  When the toilet device 50 is placed on the bottom surface portion 11 of the packing box body 10, the rear portion protrudes upward from the bottom surface portion 11, but the center of gravity of the toilet device 50 placed on the bottom surface portion 11 is When the packaging box body 10 is turned upside down and placed, it is positioned between the lower end of the support member 11 that contacts the floor surface and the lower end of the other side surface portion 12B. For this reason, even if the packaging box main body 10 mounts the toilet device 50 on the bottom face part 11, it maintains a balance and does not fall down. Therefore, the toilet device 50 can be stably placed on the bottom surface portion 11 of the packing box body 10 that is placed upside down.

  After the toilet device 50 is placed on the bottom surface 11 of the packing box body 10, the screw S is removed and the lower cover 51D of the toilet device 50 is removed. Thereby, as shown in FIG. 4, the connection pipe P to which the connection hose 42 of the booster 40 is connected is exposed together with a part of the valve unit V of the toilet bowl cleaning device. Moreover, the attaching part 54 to which the tank 41 of the booster 40 is attached is also exposed. Thus, the toilet device 50 can be mounted on the bottom surface portion 11 of the packaging box body 10 so that the connecting pipe P and the attachment portion 54 are directed obliquely upward. For this reason, the booster 40 can be attached to the toilet device 50 while confirming the connecting pipe P and the attachment portion 54 without the operator taking an excessive posture.

  Therefore, the booster 40 packed in the packing box can be easily assembled to the toilet device 50 using the packing box of the first embodiment.

  After the booster 40 is attached to the toilet device 50, the screw S is screwed and the lower cover 51D is attached. Thereafter, the toilet device 50 is removed from the bottom surface portion 11 of the packaging box body 10 and fixed to the upper surface of the toilet body.

  The packaging box of Example 2 is obtained by changing the shape of the support member and the number of claw portions. As shown in FIG. 5, the support member 60 is composed of two members, and the width dimension is not more than half of the inner dimension of the short side of the bottom surface portion 11 of the packaging box body 10. In the packing box body 10, the claw portions 18 are also provided on the side surface portion 12 </ b> B that forms the corner portion to which the support member 60 is fixed. About the same structure as Example 1, the same code | symbol is attached | subjected and detailed description is abbreviate | omitted.

  As shown in FIG. 5B, the support member 60 is fixed to each of the two adjacent corner portions V formed by the side surface portions 12A and 12B. At this time, the support member 60 is located between the claw portion 14 and the side surface portion 12B provided on the side surface portion 12A extending upward from the long side of the bottom surface portion 11 of the packaging box body 10 and from above the short side of the bottom surface portion 11. Is sandwiched and fixed between the claw portion 18 provided on the side surface portion 12B extending to the side surface 12A. For this reason, the support member 60 can be firmly fixed to the corner portion C. In this state, the packing box body 10 can be turned over and the bottom surface portion 11 can be placed in an inclined state. At this time, since the support member 60 is firmly fixed to the packaging box body 10, the bottom surface portion 11 of the packaging box body 10 can be firmly maintained in the inclined state. For this reason, the toilet device 50 can be mounted on the bottom surface part 11 of the packaging box body 10 so that the part to which the components of the toilet device 50 are attached is directed obliquely upward. Therefore, it is possible to attach the component to the toilet device 50 while confirming the attachment site of the component of the toilet device 50 without an operator having an unreasonable posture.

  Therefore, the components of the toilet device packed in the packing box can be easily assembled to the toilet device using the packing box of the second embodiment.

The present invention is not limited to the first and second embodiments described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention.
(1) In Examples 1 and 2, the bottom surface of the packing box body is rectangular, but it may be square.
(2) In the first and second embodiments, the inner dimension of the long side and the inner dimension of the short side of the bottom surface portion of the packaging box body are longer than the height dimension of the side surface portion. The inner dimension may be shorter than the height dimension of the side surface.
(3) In the first and second embodiments, two upper and lower claws are formed on the same side surface, but only one may be formed.
(4) In the said Example 1 and 2, although the components of the toilet device were boosters, other components may be sufficient.
(5) When the toilet device is placed on the bottom surface of the packing box body placed in an inclined state, the bottom surface may be covered with a sheet. If it does in this way, even when a bottom face part becomes dirty during conveyance of a packing box, it can prevent that a toilet device mounted in a bottom face part gets dirty.

DESCRIPTION OF SYMBOLS 10 ... Packing box main body 11 ... Bottom face part 12A, 12B ... Side face part 14, 18 ... Claw part 15 ... Bending side 16A ... 1st cut 16B ... 2nd cut 17 ... Through-hole 20, 60 ... Support member 21C ... Recessed part 40 ... Booster (part of toilet device)
50 ... Toilet device B ... Fixing bolt C ... Corner

Claims (6)

A packaging box in which parts of the toilet device are packed,
The bottom surface portion has a rectangular shape in plan view, a side surface portion extending upward from each side of the bottom surface portion, and an upper surface portion continuous with the upper end of the side surface portion, and the inner dimension of at least one side of the bottom surface portion is the side surface portion. A packaging box body formed longer than the height dimension of
A support member that is housed together with the components in the packing box body, is longer than the height dimension of the side surface portion, and is formed to be equal to or smaller than the inner dimension of one side of the bottom surface portion;
The support member can be fixed to protrude upward from the side surface along two adjacent corners formed by the side surface in a state where the upper surface of the packaging box body is open,
In the state where the support member protrudes upward from the side surface portion of the packaging box body and is fixed, the packaging box body is turned over, and the toilet device can be placed on the bottom surface portion placed in an inclined state. Packing box to do. The packing box body has a claw portion that is formed with a bent side on the side surface portion and a cut continuous from both ends of the bent side, and can be bent inward with the bent side as a fulcrum,
The support member is sandwiched between the claw portion and the side surface portion by bending the claw portion inward with the support member protruding above the side surface portion along the corner portion of the packaging box body. The packaging box according to claim 1, wherein the packaging box can be fixed.   The packaging box according to claim 1 or 2, wherein the packaging box main body has a through hole that is provided on a bottom surface part and into which a fixing bolt extending from a lower surface of the toilet device can be inserted.   The packing box according to any one of claims 1 to 3, wherein the support member has a planar shape that is the same as an inner peripheral shape of a side surface portion of the packing box body.   The packaging box according to any one of claims 1 to 4, wherein the support member has a recess into which a component of the toilet device is fitted and which holds the storage state. A method of using a packaging box that can store parts of a toilet device,
The bottom surface portion has a rectangular shape in plan view, a side surface portion extending upward from each side of the bottom surface portion, and an upper surface portion continuous to the side surface portion, and the inner dimension of at least one piece of the bottom surface portion is higher than the height of the side surface portion. A packing box body formed longer than the size,
The packaging box body is housed together with the components of the toilet device, and includes a support member that is longer than the height dimension of the side surface portion and formed below the inner dimension of one side of the bottom surface portion,
Fixing the support member so as to protrude upward from the side surface along two adjacent corners formed by the side surface in a state where the upper surface of the packaging box body is open,
In a state where the support member protrudes upward from the side surface portion of the packaging box body and is fixed, the packaging box body is turned over, and the toilet device is placed on the bottom surface portion placed in an inclined state,
A method of using a packaging box, wherein the component is attached to the toilet device placed on a bottom surface portion.

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