JP5238998B2 - Method for imparting hydrophilicity to aluminum building materials - Google Patents
Method for imparting hydrophilicity to aluminum building materials Download PDFInfo
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本発明は、例えば建築物に設置して屋外使用するカーテンウオール、サッシ等のアルミ建材に関し、特にその熱硬化塗膜にセルフクリーニング機能を付与するアルミ建材の親水性付与方法に関する。 The present invention relates to an aluminum building material such as a curtain wall or a sash that is installed in a building and used outdoors, and particularly relates to a method for imparting hydrophilicity to an aluminum building material that imparts a self-cleaning function to the thermosetting coating film.
建材にセルフクリーニング機能を付与するには、一般に光触媒性半導体や親水化処理剤を表面に塗布し又はこれらを含有する塗膜層を形成して親水性を付与するようにするものとされ、親水化処理剤としてコロイダルシリカ等が、また光触媒性半導体として二酸化チタン等がそれぞれ用いられる。一方、紫外線照射処理によって親水性を付与するものとして、例えばアルコキシシランの加水分解物を塗布して重合させた如くにシロキサン結合を有する無機系樹脂に紫外線照射処理を施し、Siの側鎖にOH基等の官能基を形成させて表面に親水性を付与するものが知られている。 In order to impart a self-cleaning function to building materials, it is generally assumed that a photocatalytic semiconductor or a hydrophilizing agent is applied to the surface or a coating layer containing these is formed to impart hydrophilicity. Colloidal silica or the like is used as the chemical treatment agent, and titanium dioxide or the like is used as the photocatalytic semiconductor. On the other hand, for imparting hydrophilicity by ultraviolet irradiation treatment, for example, an inorganic resin having a siloxane bond is subjected to ultraviolet irradiation treatment as in the case where an alkoxysilane hydrolyzate is applied and polymerized, and OH is added to the side chain of Si. Those that form a functional group such as a group to impart hydrophilicity to the surface are known.
しかし乍ら、光触媒性半導体は有機物を分解するために熱硬化塗膜に対して使用することはできず、一方、親水化処理剤は熱硬化塗膜に使用し得るとしても、該熱硬化塗膜と良好な密着性を確保し難い上、均一な塗布を施し難く、塗りムラを生じて外観不良を招き易い。また親水化処理剤を熱硬化皮膜形成のアクリルメラミン系等の塗料に添加すると、該塗料は水溶性塗料であるため、親水化処理剤が塗料中の水分と反応することによって塗料の安定性を阻害することになり、従ってこれらはいずれもアクリルメラミン系等の熱硬化塗膜を備えたアルミ建材に親水性を付与するには適当ではない。 However, photocatalytic semiconductors cannot be used for thermosetting coatings for decomposing organic substances, whereas hydrophilic treatment agents can be used for thermosetting coatings, even though they can be used for thermosetting coatings. It is difficult to ensure good adhesion with the film, and it is difficult to uniformly apply, and uneven coating is likely to cause poor appearance. In addition, when a hydrophilizing agent is added to an acrylic melamine-based paint for forming a thermosetting film, the paint is a water-soluble paint. Therefore, the hydrophilizing agent reacts with moisture in the paint to improve the stability of the paint. Therefore, none of these are suitable for imparting hydrophilicity to an aluminum building material provided with a thermosetting coating film such as an acrylic melamine type.
そこで本発明者らは、アクリルメラミン系等の熱硬化塗膜を形成した後に、これに紫外線照射処理を施すことによって、該熱硬化塗膜におけるアクリル側鎖に上記と同様にOH基等の官能基を形成して親水性を付与することを意図して研究した結果、熱硬化塗膜に3、000mJ/cm2乃至10、000mJ/cm2の積算照射量の紫外線照射処理を施した後に、該熱硬化塗膜に70乃至90℃の熱水接触処理を施すようにすると、紫外線照射によって60度以下に低下した水接触角の短期の上昇を防止して、熱硬化塗膜の性能を維持しながら長期に亘って良好な親水性を確保し得るとともにこの種アルミ建材の設置に際して他のアルミ建材や建物躯体との間に使用するシーリング材との良好な密着性をも確保し得ることから、該紫外線照射処理と熱水接触処理とを併用して親水性を付与するようにした、下記文献1のアルミ建材の親水性付与方法及び親水性付与のアルミ建材を提案済みである。 Therefore, the present inventors formed an acrylic melamine-based thermosetting coating film, and then subjected to ultraviolet irradiation treatment on the acrylic side chain in the thermosetting coating film in the same manner as described above. As a result of research intended to form a group imparting hydrophilicity, after performing ultraviolet ray irradiation processing integrated irradiation dose of 3,000 mJ / cm 2 to 10,000 / cm 2 in the thermosetting coating, When the thermosetting coating is applied to the thermosetting coating at 70 to 90 ° C., the short-term increase in the water contact angle, which is reduced to 60 degrees or less by ultraviolet irradiation, is prevented, and the performance of the thermosetting coating is maintained. However, it is possible to ensure good hydrophilicity over a long period of time and also to ensure good adhesion to sealing materials used between other aluminum building materials and building frames when installing this kind of aluminum building materials. UV irradiation The hydrophilicity imparting method of the aluminum building material of the following literature 1, and the aluminum building material of hydrophilic property of the following literature 1 which used the process and the hot-water contact process together, and provided hydrophilicity have been proposed.
この場合、熱硬化塗膜に良好な水接触角とこれによる親水性を付与することができるが、熱硬化塗膜に対する紫外線照射は、塗膜結合の結合鎖の切断や解離エネルギーによるチョーキングや劣化を招く可能性があるから、紫外線照射量は、これを可及的に減少して、熱硬化塗膜に対するかかる損傷の可能性を解消することが好ましい。上記熱水接触によって好ましい親水性を確保するには、紫外線照射処理は、これを上記3、000mJ/cm2以上の積算照射量によって行うことが一般に必要であり、3、000mJ/cm2を下回る積算照射量の紫外線照射処理を行うと、水接触角の低下は一時的なものとなり、該低下した水接触角の維持期間が相対的に短期化して、アルミ建材としてのセルフクリーニング機能を充分に確保し得ない傾向を招き易い。従って熱硬化塗膜に対する紫外線照射の積算照射量を更に減少可能として、可及的長期に亘って親水性を維持し得るものとすることが望まれる。 In this case, it is possible to impart a good water contact angle and hydrophilicity to the thermosetting coating film. However, UV irradiation to the thermosetting coating film may cause choking or deterioration due to bond bond breakage or dissociation energy. Therefore, it is preferable to reduce the UV irradiation amount as much as possible to eliminate the possibility of such damage to the thermosetting coating film. In order to ensure favorable hydrophilicity by contact with the hot water, it is generally necessary to perform the ultraviolet irradiation treatment with an integrated dose of 3,000 mJ / cm 2 or more, which is less than 3,000 mJ / cm 2 . When the UV irradiation treatment with the integrated irradiation amount is performed, the water contact angle is temporarily lowered, the maintenance period of the reduced water contact angle is relatively short, and the self-cleaning function as an aluminum building material is sufficiently achieved. It tends to cause a tendency that cannot be secured. Therefore, it is desirable to make it possible to further reduce the cumulative irradiation amount of ultraviolet irradiation to the thermosetting coating film and to maintain hydrophilicity for as long as possible.
本発明はかかる事情に鑑みてなされたもので、その解決課題とするところは、紫外線照射の熱硬化塗膜損傷可能性を解消しながら、該紫外線照射処理によってアルミ建材に親水性を付与するアルミ建材の親水性付与方法を提供するにある。 The present invention has been made in view of such circumstances, and the solution to the problem is aluminum that imparts hydrophilicity to the aluminum building material by the ultraviolet irradiation treatment while eliminating the possibility of damage to the thermosetting coating film by ultraviolet irradiation. It is in providing the hydrophilicity imparting method of building materials .
上記課題に沿って鋭意検討したところ、本発明者らは、熱硬化塗膜に紫外線照射処理を施した後に、該熱硬化塗膜に更に酸性水溶液接触処理を施すように、紫外線照射処理と酸性水溶液接触処理とを併用すると、紫外線照射処理の積算照射量を可及的に少なくしても、良好な親水性を維持することが可能となる事実を見出した。 As a result of diligent examination along the above-mentioned problems, the present inventors found that after the ultraviolet curing treatment was applied to the thermosetting coating film, the ultraviolet curing treatment and the acidic treatment were performed such that the thermosetting coating film was further subjected to an acidic aqueous solution contact treatment. It has been found that, when used in combination with an aqueous solution contact treatment, good hydrophilicity can be maintained even if the cumulative dose of ultraviolet irradiation treatment is reduced as much as possible.
即ち熱硬化塗膜の形成に際して使用する熱硬化性塗料には一般に塗料の架橋に必要以上の過剰な熱硬化剤を含有することによって、アルミ建材に形成した熱硬化塗膜の表層には、該過剰な熱硬化剤の自己縮合層が存在することになるところ、熱硬化塗膜に紫外線照射を施すことにより該表層の強制改質、即ち自己縮合層乃至これと架橋面の縮合を破断し且つその後工程で該破断した表層を除去して、熱硬化塗膜の表面にOH基等の官能基を有する架橋面を露出するようにすれば、該熱硬化塗膜に親水性を付与することが可能になる。しかし紫外線照射の積算照射量によっては上記縮合層の破断が不充分となり、後工程による表層の除去に際して残渣を残す結果、該残渣が親水性乃至その維持を阻害する要因をなすと見られるが、積算照射量を1、500mJ/cm 2 以上3、000mJ/cm 2 以下とする紫外線照射処理後に、pH2以上pH5以下の無機酸又は有機酸水溶液中への浸漬又は該水溶液の吹付けによる酸性水溶液接触処理を施し、更に、50乃至90℃の湯洗による上記洗浄処理を施すことによって、上記酸性水溶液接触処理が該紫外線照射処理の強制改質の残渣を含めた未破断部位を更に破断して紫外線照射処理による強制改質を補完するように作用し、上記洗浄処理が、上記強制改質の表層を除去して熱硬化塗膜の表面にOH基の官能基を有する架橋面を露出することによって親水性を確保して、アルミ建材に好ましいセルフクリーニング機能を付与することができるとの知見を得た。 That is, the thermosetting paint used for forming the thermosetting coating generally contains an excessive thermosetting agent more than necessary for crosslinking of the coating, so that the surface layer of the thermosetting coating formed on the aluminum building material has When an excessive thermosetting agent self-condensation layer is present, by subjecting the thermosetting coating to ultraviolet irradiation, the surface layer is forcibly modified, that is, the self-condensation layer or the condensation of the cross-linked surface is broken. If the fractured surface layer is removed in the subsequent process to expose a cross-linked surface having a functional group such as an OH group on the surface of the thermosetting coating film, hydrophilicity can be imparted to the thermosetting coating film. It becomes possible. However, depending on the cumulative irradiation amount of ultraviolet irradiation, the condensation layer is not sufficiently broken, and as a result of leaving a residue when the surface layer is removed in a later step, the residue is considered to be a factor that impairs its maintenance or its maintenance. Contact with an acidic aqueous solution by immersing in or spraying an aqueous solution of an inorganic acid or organic acid having a pH of 2 or more and pH 5 or less after an ultraviolet irradiation treatment with an integrated irradiation amount of 1,500 mJ / cm 2 or more and 3,000 mJ / cm 2 or less. By performing the above-described washing treatment with hot water at 50 to 90 ° C., the acidic aqueous solution contact treatment further breaks the unbroken site including the residue of forced modification of the ultraviolet irradiation treatment, thereby It acts to complement forced modification by irradiation treatment , and the cleaning treatment removes the surface layer of the forced modification and forms a cross-linked surface having a functional group of OH group on the surface of the thermosetting coating film. The knowledge that hydrophilicity is ensured by exposing and a preferable self-cleaning function can be imparted to the aluminum building material was obtained.
本発明はかかる知見に基づいてなされたもので、即ち請求項1に記載の発明を、アルミ素地に所定膜厚の陽極酸化皮膜と該陽極酸化皮膜上の同じく所定膜厚のアクリルメラミン系の熱硬化塗膜を備えたアルミ建材を用い、該アクリルメラミン系の熱硬化塗膜形成後に、該熱硬化塗膜に紫外線照射処理と、酸性水溶液接触処理と、その後の洗浄処理を施して上記熱硬化塗膜に親水性を付与する親水性付与方法であって、上記紫外線照射処理を、1、500mJ/cm 2 以上3、000mJ/cm 2 以下の積算照射量の紫外線照射によるものとして、熱硬化塗膜の自己縮合層乃至これとアクリル架橋面との縮合を破断する強制改質を行い、上記酸性水溶液接触処理を、pH2以上pH5以下の無機酸又は有機酸水溶液中への浸漬又は該水溶液の吹付けによるものとして、上記紫外線照射処理における親水性維持の阻害要因をなす上記強制改質の残渣を含めた未破断部位を更に破断して上記強制改質を補完し、上記洗浄処理を、50乃至90℃の湯洗として、上記強制改質の表層を除去して熱硬化塗膜の表面にOH基の官能基を有する架橋面を露出することによって親水性を確保することを特徴とするアルミ建材の親水性付与方法としたものである。 The present invention has been made on the basis of such knowledge. That is, the invention according to claim 1 is an anodized film having a predetermined thickness on an aluminum substrate and an acrylic melamine-based heat having the same predetermined thickness on the anodized film. Using the aluminum building material provided with a cured coating film, after forming the acrylic melamine-based thermosetting coating film, the thermosetting coating film is subjected to ultraviolet irradiation treatment, acidic aqueous solution contact treatment, and subsequent cleaning treatment to perform the above thermosetting. A hydrophilicity imparting method for imparting hydrophilicity to a coating film, wherein the ultraviolet irradiation treatment is performed by ultraviolet irradiation with an integrated dose of 1,500 mJ / cm 2 or more and 3,000 mJ / cm 2 or less. The film is subjected to forced modification to break the condensation between the self-condensing layer of the film and the acrylic cross-linked surface, and the acidic aqueous solution contact treatment is immersed in an aqueous solution of an inorganic acid or an organic acid having a pH of 2 or more and a pH of 5 or less, or spraying of the aqueous solution As a result of this, the unrepaired part including the residue of the forced reforming, which constitutes a hindrance to maintaining hydrophilicity in the ultraviolet irradiation treatment, is further broken to supplement the forced reforming, and the cleaning treatment is performed 50 to An aluminum building material characterized by ensuring hydrophilicity by removing the surface layer of the above-mentioned forced modification and exposing a cross-linked surface having a functional group of OH group on the surface of the thermosetting coating as hot water washing at 90 ° C. This is a hydrophilicity imparting method.
請求項2に記載の発明は、上記に加えて、紫外線照射処理の積算照射量を、1、800mJ/cm 2 以上2、000mJ/cm 2 以下とすることによって、強制改質を有効に行って水接触角の確保とその維持の面から好ましいものとすることができることから、これを、上記紫外線照射処理の積算照射量を、1、800mJ/cm 2 以上2、000mJ/cm 2 以下とすることを特徴とする請求項1に記載のアルミ建材の親水性付与方法としたものである。 In addition to the above, the invention described in claim 2 effectively performs forced reforming by setting the integrated irradiation amount of the ultraviolet irradiation treatment to 1,800 mJ / cm 2 or more and 2,000 mJ / cm 2 or less. Since it can be preferable in terms of securing and maintaining the water contact angle, the cumulative irradiation amount of the ultraviolet irradiation treatment should be set to 1,800 mJ / cm 2 or more and 2,000 mJ / cm 2 or less. The method for imparting hydrophilicity to an aluminum building material according to claim 1 .
請求項3に記載の発明は、同じく上記に加えて、熱硬化塗膜の親水性を好ましいものとするように、これを、上記熱硬化塗膜に、屋外暴露30日後における水接触角を60°未満とする親水性を付与することを特徴とする請求項1又は2に記載のアルミ建材の親水性付与方法としたものである。 In addition to the above, the invention described in claim 3 has a water contact angle of 60 after outdoor exposure to the thermosetting coating film so that the hydrophilicity of the thermosetting coating film is preferable. The method for imparting hydrophilicity to an aluminum building material according to claim 1 or 2, wherein hydrophilicity is imparted to less than 0 ° .
本発明は、これらをそれぞれ発明の要旨として上記課題解決の手段としたものである。 The present invention uses each of these as the gist of the invention as means for solving the above problems.
本発明は以上のとおりに構成したから、請求項1に記載の発明は、積算照射量を1、500mJ/cm 2 以上3、000mJ/cm 2 以下とする紫外線照射処理後に、pH2以上pH5以下の無機酸又は有機酸水溶液中への浸漬又は該水溶液の吹付けによる酸性水溶液接触処理を施し、更に、50乃至90℃の湯洗による上記洗浄処理を施すことによって、上記酸性水溶液接触処理が該紫外線照射処理の強制改質の残渣を含めた未破断部位を更に破断して紫外線照射処理による強制改質を補完するように作用し、上記洗浄処理が、上記強制改質の表層を除去して熱硬化塗膜の表面にOH基の官能基を有する架橋面を露出することによって、可及的に少ない紫外線積算照射量とこれによる熱硬化塗膜に対する影響の可及的抑制と可及的長期に亘る親水性を確保して、アルミ建材に好ましいセルフクリーニング機能を付与するアルミ建材の親水性付与方法を提供することができる。 Since the present invention is configured as described above, the invention according to claim 1 has a pH of 2 or more and a pH of 5 or less after the ultraviolet irradiation treatment in which the integrated irradiation amount is 1,500 mJ / cm 2 or more and 3,000 mJ / cm 2 or less. An acidic aqueous solution contact treatment by immersion in an inorganic acid or organic acid aqueous solution or spraying of the aqueous solution is performed, and further the washing treatment by hot water washing at 50 to 90 ° C. It acts to further break the unbroken part including the residue of forced modification of the irradiation treatment to supplement the forced modification by the ultraviolet irradiation treatment , and the cleaning treatment removes the surface layer of the forced reforming and heats it. By exposing the cross-linked surface with functional groups of OH groups on the surface of the cured coating, the least possible UV irradiation and the effect on the thermosetting coating can be minimized and as long as possible. Span It is possible to provide a method for imparting hydrophilicity to an aluminum building material that ensures hydrophilicity and imparts a preferable self-cleaning function to the aluminum building material.
請求項2に記載の発明は、上記に加えて、紫外線照射処理の積算照射量を、1、800mJ/cm 2 以上2、000mJ/cm 2 以下とすることによって、強制改質を有効に行って水接触角の確保とその維持の面から好ましいものとすることができる。 In addition to the above, the invention described in claim 2 effectively performs forced reforming by setting the integrated irradiation amount of the ultraviolet irradiation treatment to 1,800 mJ / cm 2 or more and 2,000 mJ / cm 2 or less. From the aspect of securing and maintaining the water contact angle, it can be preferable.
請求項3に記載の発明は、同じく上記に加えて、熱硬化塗膜の親水性を好ましいものとすることができる。 In addition to the above, the invention described in claim 3 can also make the hydrophilicity of the thermosetting coating film preferable.
以下本発明を更に具体的に説明すれば、アルミ建材は、アクリルメラミン系等の熱硬化塗膜を有し、紫外線照射で強制改質した熱硬化塗膜表層の熱硬化剤自己縮合層を酸性水溶液接触で除去することによって、熱硬化塗膜の表面に側鎖にOH基等の官能基を有するアクリル架橋面を露出した親水性付与のものとしてあり、これによって屋外使用に際して雨水によるセルフクリーニング機能を有するものとしてある。 The present invention will be described in more detail below. The aluminum building material has an acrylic melamine-based thermosetting coating film, and the thermosetting agent self-condensation layer on the surface of the thermosetting coating film that has been forcibly modified by ultraviolet irradiation is acidic. By removing it by contact with aqueous solution, the surface of the thermosetting coating is made hydrophilic by exposing an acrylic cross-linked surface having a functional group such as OH group in the side chain. It is as having.
即ち該アルミ建材は、例えばアルミパネル、アルミ押出形材等のアルミ素地に所定膜厚の陽極酸化皮膜と該陽極酸化皮膜上の同じく所定膜厚のアクリルメラミン系の熱硬化塗膜を備えたアルミ建材を用いるものとしてあり、本例にあって該陽極酸化皮膜は、例えば二次電解着色を施した着色皮膜とし、また上記熱硬化塗膜は、熱硬化剤としてメラミンを使用したアクリルメラミン系のクリヤー塗膜としてある。該熱硬化塗膜の表面には、その全面に亘るように上記官能基を有するアクリル架橋面を露出してあり、これによって該熱硬化塗膜の水接触角を60度以下、例えば50度台前半として、良好な親水性を呈するものとする一方、該親水性は、これを屋外設置状態で数年乃至それ以上の長期に亘ってその水接触角を恒常的に維持するものとしてある。このとき熱硬化塗膜は、その膜厚はもとより、耐候性、耐食性、硬さ等の塗膜性能を保持するとともに、例えば熱硬化塗膜に親水性を付与することによって生じることあるシーリング剤との密着性を確保したものとしてあり、従って屋外使用のアルミ建材として他のアルミ建材や建物躯体の壁面等との間においてシーリングを良好に行ってこれらの間の防水性能を同時に高度に確保したものとしてある。 That is, the aluminum building material is made of, for example, an aluminum substrate such as an aluminum panel, an aluminum extruded shape, and the like provided with an anodic oxide film having a predetermined film thickness and an acrylic melamine-based thermosetting film of the same film thickness on the anodic oxide film. In this example, the anodized film is a colored film that has been subjected to secondary electrolytic coloring, and the thermosetting coating film is an acrylic melamine-based film that uses melamine as a thermosetting agent. As a clear coating. On the surface of the thermosetting coating film, an acrylic cross-linked surface having the functional group is exposed so as to cover the entire surface thereof, whereby the water contact angle of the thermosetting coating film is 60 degrees or less, for example, on the order of 50 degrees. As the first half, it is assumed that it exhibits good hydrophilicity, while the hydrophilicity is to maintain its water contact angle constantly over a long period of several years or more when installed outdoors. At this time, the thermosetting coating film has not only the film thickness but also the coating properties such as weather resistance, corrosion resistance, hardness and the like, and a sealing agent that may be generated by imparting hydrophilicity to the thermosetting coating film, for example. As a result, it has a high degree of waterproofing performance at the same time with good sealing between other aluminum building materials and the wall of the building frame as an aluminum building material for outdoor use. It is as.
該アルミ建材の親水性の付与は、これを、上記アクリルメラミン系の熱硬化塗膜形成後に、該熱硬化塗膜に紫外線照射処理と、酸性水溶液接触処理と、その後の洗浄処理を施す親水性付与方法によっておこなうものとしてあり、上記紫外線照射処理を、1、500mJ/cm 2 以上3、000mJ/cm 2 以下の積算照射量の紫外線照射によるものとして、熱硬化塗膜の自己縮合層乃至これとアクリル架橋面との縮合を破断する強制改質を行い、上記酸性水溶液接触処理を、pH2以上pH5以下の無機酸又は有機酸水溶液中への浸漬又は該水溶液の吹付けによるものとして、上記紫外線照射処理における親水性維持の阻害要因をなす上記強制改質の残渣を含めた未破断部位を更に破断して上記強制改質を補完し、上記洗浄処理を、50乃至90℃の湯洗として、上記強制改質の表層を除去して熱硬化塗膜の表面にOH基の官能基を有する架橋面を露出することによって親水性を確保するものとしてある。 For imparting hydrophilicity to the aluminum building material, the hydrophilic property is obtained by subjecting the thermosetting coating film to ultraviolet irradiation treatment, acidic aqueous solution contact treatment, and subsequent washing treatment after the formation of the acrylic melamine-based thermosetting coating film . The above-described ultraviolet irradiation treatment is performed by an ultraviolet irradiation with an integrated irradiation amount of 1,500 mJ / cm 2 or more and 3,000 mJ / cm 2 or less. Forcibly modifying the condensation with the acrylic cross-linked surface, and the acidic aqueous solution contact treatment is performed by immersion in an aqueous solution of an inorganic acid or organic acid having a pH of 2 or more and a pH of 5 or less, or by spraying the aqueous solution. Further, the forced modification is supplemented by further rupturing the unbroken portion including the residue of the forced reforming, which is an inhibiting factor for maintaining the hydrophilicity in the treatment. As the water washing at 0 ° C., hydrophilicity is ensured by removing the surface layer of the forced modification and exposing a cross-linked surface having a functional group of OH group on the surface of the thermosetting coating film .
即ち該親水性の付与は、熱硬化塗膜を形成した後に、一連の工程によって又はバッチ工程によって、上記紫外線照射処理と、酸性水溶液接触処理と、水洗乃至湯洗による熱硬化塗膜の洗浄処理を施すものとしてある。 That is, the hydrophilicity is imparted by forming the thermosetting coating film, and then performing the ultraviolet irradiation treatment , the acidic aqueous solution contact treatment, and the washing treatment of the thermosetting coating film by water washing or hot water washing by a series of processes or by a batch process. It is supposed to give.
紫外線照射処理は、これを、1,500mJ/cm2以上3,000mJ/cm2以下の積算照射量の紫外線照射によって行い且つ上記酸性水溶液接触処理は、これを、pH2以上pH5以下の無機酸又は有機酸水溶液中への浸漬又は該水溶液の吹付け、本例にあっては浸漬によって行うものとしてある。また本例にあって湯洗は、これを50℃以上、例えば90℃程度の温水乃至熱水中への浸漬によって行うものとしてある。 The ultraviolet irradiation treatment is performed by ultraviolet irradiation at an integrated dose of 1,500 mJ / cm 2 to 3,000 mJ / cm 2 and the acidic aqueous solution contact treatment is performed with an inorganic acid having a pH of 2 or more and pH 5 or less. It is performed by immersion in an organic acid aqueous solution or spraying of the aqueous solution, in this example, immersion. In this example, the hot water washing is performed by immersing in hot water or hot water at 50 ° C. or higher, for example, about 90 ° C.
紫外線照射処理は、例えば高圧水銀灯等のUVランプを設置したラインにアルミ建材を通過させて照射するか、UVランプを設置した空間で吊り支持したアルミ建材に照射する等すればよいが、積算照射量が上記1、500mJ/cm2を下回ると、該紫外線照射処理による上記熱硬化塗膜の強制改質が不充分となり、その後に酸性水溶液接触処理を施しても親水性の水接触角維持の期間が短縮して、長期に亘る親水性を確保できなくなり、従って紫外線照射処理の積算照射量の下限は、これを1、500mJ/cm2とするのがよい。このとき紫外線照射量は、これを1、800mJ/cm2以上、特に2、000mJ/cm2程度とするのが強制改質を有効に行って水接触角の確保とその維持の面から好ましい。一方、積算照射量が多いと熱硬化塗膜の粉化や劣化要因をなすに至り、熱硬化塗膜の塗膜性能を低下するが、紫外線、即ち波長280〜400nmの紫外線にあって、例えば10、000乃至12、000mJ/cm2程度までの積算照射量にあっては、熱硬化塗膜に大きなダメージを与えることなく使用することが可能であるが、上記3、000mJ/cm2までの積算照射量で熱硬化塗膜の強制改質が充分になし得る一方、熱硬化塗膜に対する影響を可及的に抑制する立場から、該積算照射量の上限は、一般にはこれを上記3、000mJ/cm2とするのがよい。 For example, the ultraviolet irradiation treatment may be performed by passing the aluminum building material through a line in which a UV lamp such as a high-pressure mercury lamp is installed, or by irradiating the aluminum building material suspended and supported in the space in which the UV lamp is installed. When the amount is less than 1,500 mJ / cm 2 , the forced modification of the thermosetting coating film by the ultraviolet irradiation treatment becomes insufficient, and even if an acidic aqueous solution contact treatment is performed thereafter, the hydrophilic water contact angle can be maintained. This shortens the period and makes it impossible to ensure hydrophilicity over a long period of time. Therefore, the lower limit of the cumulative irradiation amount of the ultraviolet irradiation treatment is preferably set to 1,500 mJ / cm 2 . In this case, the amount of ultraviolet irradiation is preferably 1,800 mJ / cm 2 or more, particularly about 2,000 mJ / cm 2 from the viewpoint of securing and maintaining a water contact angle by effectively performing forced reforming. On the other hand, if the integrated irradiation amount is large, it leads to pulverization and deterioration factors of the thermosetting coating film, and the coating performance of the thermosetting coating film is reduced. However, in the ultraviolet ray, that is, the ultraviolet ray having a wavelength of 280 to 400 nm, In the integrated irradiation amount of up to about 10,000 to 12,000 mJ / cm 2, it can be used without damaging the thermosetting coating film, but the above-mentioned up to 3,000 mJ / cm 2 . From the standpoint of suppressing the influence on the thermosetting coating as much as possible while the forced modification of the thermosetting coating can be sufficiently achieved with the integrated irradiation, the upper limit of the integrated irradiation is generally the above 3, 000 mJ / cm 2 is preferable.
一方、上記酸性水溶液接触処理は、硫酸、塩酸、硝酸、酢酸、リン酸、蟻酸、クエン酸、シュウ酸等の各種無機酸乃至有機酸を使用することができ、酸の種類による熱硬化塗膜の親水化の差異は比較的少ないが、該水溶液がpH2を下回ると水素イオン濃度が高すぎる結果、紫外線照射処理による強制改質した表層に止まらず、これに接触した熱硬化塗膜を侵食して該熱硬化塗膜にダメージを与えることになる。従って該酸性水溶液接触処理の水素イオン濃度の下限は、これをpH2とするのがよい。またpH5を上回ると水素イオン濃度が低すぎる結果、上記強制改質した表層の除去が不充分となり、紫外線照射処理による強制改質の補完ができなくなる。従って酸性水溶液接触処理の水素イオン濃度の上限は、これをpH5とするのがよい。酸性水溶液接触処理は、例えば上記無機酸乃至有機酸の水溶液中に、アルミ建材を1〜2分程度浸漬し又は水溶液を吹付けるようにして、これを行えばよい。 On the other hand, the acidic aqueous solution contact treatment can use various inorganic acids or organic acids such as sulfuric acid, hydrochloric acid, nitric acid, acetic acid, phosphoric acid, formic acid, citric acid, oxalic acid, etc. The difference in hydrophilization is relatively small, but when the aqueous solution is below pH 2, the hydrogen ion concentration is too high. This will damage the thermosetting coating film. Accordingly, the lower limit of the hydrogen ion concentration in the acidic aqueous solution contact treatment is preferably set to pH 2. On the other hand, if the pH is higher than 5, the hydrogen ion concentration is too low. As a result, the removal of the forcedly reformed surface layer becomes insufficient, and the forced reforming by the ultraviolet irradiation treatment cannot be supplemented. Therefore, the upper limit of the hydrogen ion concentration in the acidic aqueous solution contact treatment is preferably set to pH 5. The acidic aqueous solution contact treatment may be performed, for example, by immersing the aluminum building material in an aqueous solution of the above inorganic acid or organic acid for about 1 to 2 minutes or spraying the aqueous solution.
即ち、アクリルメラミン系塗料は、例えばその電着塗装後の焼付工程においてメラミンを熱硬化剤(架橋剤)としてアクリルを架橋することによって熱硬化塗膜を形成するところ、該塗料にはアクリルの架橋に必要以上のメラミンが過剰に添加されているために、焼付工程で過剰分のメラミンが自己縮合して表面側に浮上することによって熱硬化塗膜の表面にメラミンの自己縮合層が形成されているのが一般である。紫外線照射処理は、該メラミンの自己縮合層乃至これとアクリル架橋面との縮合を破断する強制改質を行う一方、該紫外線照射処理と併用する酸性水溶液接触処理によって、該紫外線照射処理における未破断部位を更に破断して紫外線照射処理による強制改質を補完し、該接触処理により上記強制改質した表層の除去を行うか又はその後の水洗乃至湯洗、本例にあっては湯洗によって更に表層の除去を行って、熱硬化塗膜の表面にOH基等の官能基を有する架橋面を露出する結果、該熱硬化塗膜の水接触角を低下して、その親水性を確保するが、紫外線照射量が上記下限を下回ると、紫外線照射処理による強制改質が、また酸性水溶液の水素イオン濃度が上記上限を上回るとその強制改質の補完が不充分となって、いずれも好ましい水接触角、即ち60度以下の水接触角とその長期に亙る維持をなし難くなる。従って熱硬化塗膜にダメージを与えることなく、熱硬化塗膜の親水化を行うには、紫外線照射量における積算照射量の下限と酸性水溶液における水素イオン濃度の上限に留意する必要がある。 That is, an acrylic melamine-based paint forms a thermosetting coating film by, for example, crosslinking acrylic with melamine as a thermosetting agent (crosslinking agent) in the baking step after electrodeposition coating. Since excessive melamine is added excessively to the surface, the melamine self-condensation layer is formed on the surface of the thermosetting coating by the self-condensation of excess melamine in the baking process and floating on the surface side. It is common. The ultraviolet irradiation treatment is carried out by forced modification to break the condensation between the melamine self-condensed layer or the acrylic cross-linked surface, while the acidic aqueous solution contact treatment used in combination with the ultraviolet irradiation treatment causes unbreakage in the ultraviolet irradiation treatment. The part is further broken to supplement the forced modification by the ultraviolet irradiation treatment, and the surface layer subjected to the forced modification is removed by the contact treatment, or further washed by water or hot water, and in this example, further washed by hot water. As a result of removing the surface layer and exposing the cross-linked surface having a functional group such as OH group on the surface of the thermosetting coating film, the water contact angle of the thermosetting coating film is reduced, and the hydrophilicity is ensured. When the ultraviolet irradiation amount is below the lower limit, forced reforming by ultraviolet irradiation treatment is performed, and when the hydrogen ion concentration of the acidic aqueous solution exceeds the upper limit, the compulsory reforming is insufficient. Contact angle That difficult without 60 degrees or less and a water contact angle that long-term maintenance. Therefore, in order to make the thermosetting coating hydrophilic without damaging the thermosetting coating, it is necessary to pay attention to the lower limit of the cumulative irradiation amount in the ultraviolet irradiation amount and the upper limit of the hydrogen ion concentration in the acidic aqueous solution.
該酸性水溶液接触処理後の熱硬化塗膜の洗浄処理は、浸漬洗浄又は流水洗浄等によって水洗乃至湯洗を行って、酸性水溶液接触処理で除去されずに熱硬化塗膜に付着しているメラミンの自己縮合層やその残渣の除去を行うとともに熱硬化塗膜に付着した酸性水溶液の除去を行うようにすればよい。湯洗を行うとき、例えば50乃至90℃程度で1〜2分程度行うようにすれば、上記自己縮合層や酸性水溶液の除去を確実に行うことができる。 The washing treatment of the thermosetting coating after the acidic aqueous solution contact treatment is performed by washing with water or hot water by immersion washing or running water washing, etc., and the melamine adhering to the thermosetting coating without being removed by the acidic aqueous solution contact treatment. The self-condensation layer and the residue thereof may be removed, and the acidic aqueous solution attached to the thermosetting coating film may be removed. When hot water washing is performed, for example, at about 50 to 90 ° C. for about 1 to 2 minutes, the self-condensation layer and the acidic aqueous solution can be reliably removed.
常法に従って、二次電解着色を施した着色皮膜に、熱硬化剤としてメラミンを使用したアクリルメラミン系の熱硬化塗膜を形成したJIS6063アルミプレートを用いて、出力120W、ランプ間距離10cmで2、000mJ/cm2の積算照射量の紫外線照射処理を施した後、pH2の硫酸水溶液中1分間浸漬の酸性水溶液接触処理を施し、その後に常温1分間の水洗及び78℃1分間の湯洗による洗浄処理を施した試験体を作成し、接触角計CA−X150型(協和界面科学社製)で初期接触角を測定した。その結果を図1及び表2に示す。またその後試験体を屋外暴露した上、1週間後、2週間後及び30日後の各接触角を同様に測定し接触角の経時変化を観察した。その結果を図2に示す。更に試験体の耐酸性試験(5%H2SO4で48時間、72時間、5%HClで48時間)、耐アルカリ性試験(0.5%NaOHに48時間、72時間)、CASS試験(72時間、144時間)、沸騰水試験(5hr後の外観、鉛筆硬度及び碁盤目密着試験)の各試験を行った。その結果を表1に示す。 Using a JIS6063 aluminum plate in which an acrylic melamine thermosetting coating film using melamine as a thermosetting agent is formed on a colored coating film subjected to secondary electrolytic coloring according to a conventional method, the output is 120 W and the distance between lamps is 10 cm. , 2,000 mJ / cm 2 of UV irradiation treatment with an integrated dose, followed by acid aqueous solution contact treatment immersed in a pH 2 sulfuric acid aqueous solution for 1 minute, followed by water washing at room temperature for 1 minute and hot water washing at 78 ° C. for 1 minute. A specimen subjected to the cleaning treatment was prepared, and the initial contact angle was measured with a contact angle meter CA-X150 type (manufactured by Kyowa Interface Science Co., Ltd.). The results are shown in FIG. Thereafter, the test specimens were exposed to the outdoors, and the contact angles after 1 week, 2 weeks and 30 days were measured in the same manner, and changes in the contact angles with time were observed. The result is shown in FIG. Furthermore, the acid resistance test (48 hours with 5% H2SO4, 72 hours, 48 hours with 5% HCl), alkali resistance test (48 hours, 0.5 hours with 0.5% NaOH), CASS test (72 hours, 144 hours) Time) and boiling water test (appearance after 5 hours, pencil hardness and cross-cut adhesion test) were performed. The results are shown in Table 1.
紫外線照射処理の積算照射量を3、000mJ/cm2として試験体とした以外、実施例1と同様とした。同じくその結果を表1、図1及び図2に示す。 The same procedure as in Example 1 was conducted except that the test body was made with an integrated dose of ultraviolet irradiation treatment of 3,000 mJ / cm 2 . Similarly, the results are shown in Table 1, FIG. 1 and FIG.
紫外線照射処理後の酸性水溶液接触処理を省略し、常温1分間の水洗による洗浄処理を施して試験体とし、各試験を省略した以外、実施例1と同様とした。同じくその結果を図1及び図2に示す。 The acidic aqueous solution contact treatment after the ultraviolet irradiation treatment was omitted, a washing treatment by washing with water at room temperature for 1 minute was performed to obtain a test body, and the same as Example 1 except that each test was omitted. Similarly, the results are shown in FIGS.
紫外線照射処理後の酸性水溶液接触処理を省略し、常温1分間の水洗による洗浄処理を施して試験体とした以外、実施例2と同様とした。同じくその結果を図1及び図2に示す。 The same procedure as in Example 2 was conducted except that the acidic aqueous solution contact treatment after the ultraviolet irradiation treatment was omitted, and a test treatment was performed by washing with water at room temperature for 1 minute. Similarly, the results are shown in FIGS.
紫外線照射処理後の酸性水溶液接触処理に代えて、78℃1分間の湯洗による洗浄処理(熱水接触処理)を施して試験体とした以外、実施例2と同様とした。同じく初期接触角及び接触角の経時変化の結果を図1及び図2に示す。 It replaced with the acidic aqueous solution contact process after an ultraviolet irradiation process, and it was the same as that of Example 2 except having performed the washing process (hot water contact process) by hot water washing at 78 degreeC for 1 minute. Similarly, the results of the initial contact angle and the change with time of the contact angle are shown in FIGS.
酸性水溶液処理における硫酸水溶液を、pH2に加えて、pH4及びpH5として、初期接触角を測定した以外、実施例1と同様とした。その結果を表2に示す。 The sulfuric acid aqueous solution in the acidic aqueous solution treatment was added to pH 2 to adjust pH 4 and pH 5 and was the same as Example 1 except that the initial contact angle was measured. The results are shown in Table 2.
酸性水溶液処理における硫酸水溶液に代えて、塩酸水溶液を用いた以外、実施例3と同様とした。その結果を表2に示す。 It replaced with the sulfuric acid aqueous solution in acidic aqueous solution processing, and was carried out similarly to Example 3 except having used the hydrochloric acid aqueous solution. The results are shown in Table 2.
酸性水溶液処理における硫酸水溶液に代えて、硝酸水溶液を用いた以外、実施例3と同様とした。その結果を表2に示す。 Example 3 was repeated except that an aqueous nitric acid solution was used instead of the aqueous sulfuric acid solution in the acidic aqueous solution treatment. The results are shown in Table 2.
酸性水溶液処理における硫酸水溶液に代えて、酢酸水溶液を用いた以外、実施例3と同様とした。その結果を表2に示す。 It replaced with the sulfuric acid aqueous solution in acidic aqueous solution processing, and was carried out similarly to Example 3 except having used the acetic acid aqueous solution. The results are shown in Table 2.
酸性水溶液処理における硫酸水溶液に代えて、リン酸水溶液を用いた以外、実施例3と同様とした。その結果を表2に示す。 It replaced with the sulfuric acid aqueous solution in acidic aqueous solution process, and was carried out similarly to Example 3 except having used the phosphoric acid aqueous solution. The results are shown in Table 2.
酸性水溶液処理における硫酸水溶液に代えて、蟻酸水溶液を用いた以外、実施例3と同様とした。その結果を表2に示す。 It replaced with the sulfuric acid aqueous solution in acidic aqueous solution processing, and was carried out similarly to Example 3 except having used the formic acid aqueous solution. The results are shown in Table 2.
酸性水溶液処理における硫酸水溶液に代えて、クエン酸水溶液を用いた以外、実施例3と同様とした。その結果を表2に示す。 It replaced with the sulfuric acid aqueous solution in acidic aqueous solution processing, and was carried out similarly to Example 3 except having used the citric acid aqueous solution. The results are shown in Table 2.
酸性水溶液処理における硫酸水溶液に代えて、シュウ酸水溶液を用いた以外、実施例3と同様とした。その結果を表2に示す。 It replaced with the sulfuric acid aqueous solution in acidic aqueous solution process, and was carried out similarly to Example 3 except having used the oxalic acid aqueous solution. The results are shown in Table 2.
表1によれば、各耐酸性試験、沸騰水試験、耐アルカリ性試験、沸騰水試験において実施例と比較例間に差異は認められず、CASS試験にも差異は認められなかった。 According to Table 1, no difference was observed between Examples and Comparative Examples in each acid resistance test, boiling water test, alkali resistance test, and boiling water test, and no difference was also observed in the CASS test.
図1によれば、実施例及び比較例ともに初期接触角は60度を下回るが、実施例1は46度、比較例1は59度、実施例2は40度、比較例2は57度、比較例3は46度であり、従って紫外線照射処理後の酸性水溶液接触処理が熱硬化塗膜の水接触角を大きく低下すること、また実施例1は比較例3と同程度の結果であり、従って酸性水溶液接触処理が紫外線照射量の減少に有効であることが分る。 According to FIG. 1, the initial contact angle is less than 60 degrees for both the example and the comparative example, but the first example is 46 degrees, the first comparative example is 59 degrees, the second example is 40 degrees, the second comparative example is 57 degrees, Comparative Example 3 is 46 degrees, so that the acidic aqueous solution contact treatment after the ultraviolet irradiation treatment greatly reduces the water contact angle of the thermosetting coating, and Example 1 is the same result as Comparative Example 3. Therefore, it can be seen that the acidic aqueous solution contact treatment is effective in reducing the ultraviolet irradiation amount.
図2によれば、初期接触角は2週間程度に亘って増加するが、その後は安定した親水性を呈するようになるところ、特に実施例2が50度台前半の接触角を維持して、好ましい親水性を呈することが分る。 According to FIG. 2, the initial contact angle increases over a period of about 2 weeks, but after that, stable hydrophilicity is exhibited. In particular, Example 2 maintains a contact angle in the first half of the 50 degree range, It turns out that preferable hydrophilicity is exhibited.
表2によれば、紫外線照射処理を施した熱硬化塗膜に酸性水溶液接触処理を施すことによって、一般にセルフクリーニング機能を有するとされる60度以下に接触角を下げ、また酸の種類を問わずに熱硬化塗膜を親水化することが分る。 According to Table 2, the contact angle is lowered to 60 degrees or less, which is generally considered to have a self-cleaning function, by subjecting the thermosetting coating film subjected to ultraviolet irradiation treatment to an acidic aqueous solution contact treatment, and the type of acid is not limited. It can be seen that the thermosetting coating film is made hydrophilic.
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