JP5243055B2 - Water-based adhesive composition - Google Patents
Water-based adhesive composition Download PDFInfo
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- JP5243055B2 JP5243055B2 JP2008023468A JP2008023468A JP5243055B2 JP 5243055 B2 JP5243055 B2 JP 5243055B2 JP 2008023468 A JP2008023468 A JP 2008023468A JP 2008023468 A JP2008023468 A JP 2008023468A JP 5243055 B2 JP5243055 B2 JP 5243055B2
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- adhesive composition
- modified
- carboxy
- emulsion
- latex
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- 230000001070 adhesive effect Effects 0.000 title claims description 83
- 239000000853 adhesive Substances 0.000 title claims description 80
- 239000000203 mixture Substances 0.000 title claims description 60
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title description 29
- 239000000839 emulsion Substances 0.000 claims description 49
- 229920001577 copolymer Polymers 0.000 claims description 44
- 239000004816 latex Substances 0.000 claims description 35
- 229920000126 latex Polymers 0.000 claims description 35
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 34
- 125000002339 acetoacetyl group Chemical group O=C([*])C([H])([H])C(=O)C([H])([H])[H] 0.000 claims description 32
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 29
- -1 vinyl carboxy modified acetate Chemical class 0.000 claims description 20
- 125000003277 amino group Chemical group 0.000 claims description 13
- 150000001875 compounds Chemical class 0.000 claims description 12
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical group C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 4
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 4
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 4
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 4
- 229920003067 (meth)acrylic acid ester copolymer Polymers 0.000 claims description 3
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical class C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 claims description 3
- 238000012360 testing method Methods 0.000 description 21
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 17
- 239000007864 aqueous solution Substances 0.000 description 14
- 230000000052 comparative effect Effects 0.000 description 11
- 239000011120 plywood Substances 0.000 description 11
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 9
- 229920005989 resin Polymers 0.000 description 9
- 239000011347 resin Substances 0.000 description 9
- 239000011248 coating agent Substances 0.000 description 8
- 238000000576 coating method Methods 0.000 description 8
- 238000001879 gelation Methods 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 8
- 238000007127 saponification reaction Methods 0.000 description 8
- 239000002023 wood Substances 0.000 description 8
- 239000007788 liquid Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000012790 adhesive layer Substances 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 238000003825 pressing Methods 0.000 description 6
- KQSMCAVKSJWMSI-UHFFFAOYSA-N 2,4-dimethyl-1-n,1-n,3-n,3-n-tetrakis(oxiran-2-ylmethyl)benzene-1,3-diamine Chemical compound CC1=C(N(CC2OC2)CC2OC2)C(C)=CC=C1N(CC1OC1)CC1CO1 KQSMCAVKSJWMSI-UHFFFAOYSA-N 0.000 description 5
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 5
- HASUCEDGKYJBDC-UHFFFAOYSA-N 1-[3-[[bis(oxiran-2-ylmethyl)amino]methyl]cyclohexyl]-n,n-bis(oxiran-2-ylmethyl)methanamine Chemical compound C1OC1CN(CC1CC(CN(CC2OC2)CC2OC2)CCC1)CC1CO1 HASUCEDGKYJBDC-UHFFFAOYSA-N 0.000 description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- WASQWSOJHCZDFK-UHFFFAOYSA-N diketene Chemical compound C=C1CC(=O)O1 WASQWSOJHCZDFK-UHFFFAOYSA-N 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000012948 isocyanate Substances 0.000 description 3
- 239000011976 maleic acid Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- UZKWTJUDCOPSNM-UHFFFAOYSA-N 1-ethenoxybutane Chemical compound CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 2
- 229940018557 citraconic acid Drugs 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- FJKIXWOMBXYWOQ-UHFFFAOYSA-N ethenoxyethane Chemical compound CCOC=C FJKIXWOMBXYWOQ-UHFFFAOYSA-N 0.000 description 2
- 230000001747 exhibiting effect Effects 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N hydrazine Substances NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002562 thickening agent Substances 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- XUUZTOCNBZMTDJ-UHFFFAOYSA-N 1-n,1-n,4-n,4-n-tetrakis(oxiran-2-ylmethyl)benzene-1,4-diamine Chemical compound C1OC1CN(C=1C=CC(=CC=1)N(CC1OC1)CC1OC1)CC1CO1 XUUZTOCNBZMTDJ-UHFFFAOYSA-N 0.000 description 1
- SXZSFWHOSHAKMN-UHFFFAOYSA-N 2,3,4,4',5-Pentachlorobiphenyl Chemical compound C1=CC(Cl)=CC=C1C1=CC(Cl)=C(Cl)C(Cl)=C1Cl SXZSFWHOSHAKMN-UHFFFAOYSA-N 0.000 description 1
- DGXAGETVRDOQFP-UHFFFAOYSA-N 2,6-dihydroxybenzaldehyde Chemical compound OC1=CC=CC(O)=C1C=O DGXAGETVRDOQFP-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- OWGZCXUORMNUBE-UHFFFAOYSA-N 2-[bis(oxiran-2-ylmethyl)amino]phenol Chemical compound OC1=CC=CC=C1N(CC1OC1)CC1OC1 OWGZCXUORMNUBE-UHFFFAOYSA-N 0.000 description 1
- OCBRTNDWHKQGQW-UHFFFAOYSA-N 3-[[bis(oxiran-2-ylmethyl)amino]methyl]-3,5,5-trimethyl-N,N-bis(oxiran-2-ylmethyl)cyclohexan-1-amine Chemical compound C1C(C)(C)CC(N(CC2OC2)CC2OC2)CC1(C)CN(CC1OC1)CC1CO1 OCBRTNDWHKQGQW-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 229920002261 Corn starch Polymers 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- WDJHALXBUFZDSR-UHFFFAOYSA-M acetoacetate Chemical compound CC(=O)CC([O-])=O WDJHALXBUFZDSR-UHFFFAOYSA-M 0.000 description 1
- 239000003377 acid catalyst Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- SRSXLGNVWSONIS-UHFFFAOYSA-N benzenesulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-N 0.000 description 1
- 229940092714 benzenesulfonic acid Drugs 0.000 description 1
- INLLPKCGLOXCIV-UHFFFAOYSA-N bromoethene Chemical compound BrC=C INLLPKCGLOXCIV-UHFFFAOYSA-N 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 description 1
- 239000008120 corn starch Substances 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 125000005594 diketone group Chemical group 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- CYKDLUMZOVATFT-UHFFFAOYSA-N ethenyl acetate;prop-2-enoic acid Chemical class OC(=O)C=C.CC(=O)OC=C CYKDLUMZOVATFT-UHFFFAOYSA-N 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- AHAREKHAZNPPMI-UHFFFAOYSA-N hexa-1,3-diene Chemical compound CCC=CC=C AHAREKHAZNPPMI-UHFFFAOYSA-N 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- HNEGQIOMVPPMNR-NSCUHMNNSA-N mesaconic acid Chemical compound OC(=O)C(/C)=C/C(O)=O HNEGQIOMVPPMNR-NSCUHMNNSA-N 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- HNEGQIOMVPPMNR-UHFFFAOYSA-N methylfumaric acid Natural products OC(=O)C(C)=CC(O)=O HNEGQIOMVPPMNR-UHFFFAOYSA-N 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- WYOXPIKARMAQFM-UHFFFAOYSA-N n,n,n',n'-tetrakis(oxiran-2-ylmethyl)ethane-1,2-diamine Chemical compound C1OC1CN(CC1OC1)CCN(CC1OC1)CC1CO1 WYOXPIKARMAQFM-UHFFFAOYSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- AFEQENGXSMURHA-UHFFFAOYSA-N oxiran-2-ylmethanamine Chemical compound NCC1CO1 AFEQENGXSMURHA-UHFFFAOYSA-N 0.000 description 1
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 1
- DYFXGORUJGZJCA-UHFFFAOYSA-N phenylmethanediamine Chemical compound NC(N)C1=CC=CC=C1 DYFXGORUJGZJCA-UHFFFAOYSA-N 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Adhesives Or Adhesive Processes (AREA)
Description
本発明は水性接着剤に関し、特に、熱圧せずに優れた耐水接着性を示し、主に家具、木工等の用途に好適に用いることができる水性接着剤組成物に関するものである。 The present invention relates to a water-based adhesive, and more particularly to a water-based adhesive composition that exhibits excellent water-resistant adhesion without being hot-pressed and can be suitably used mainly for applications such as furniture and woodworking.
一般に、木材用接着剤としては、耐水性や耐熱性等の点から、ホルムアルデヒド系樹脂、即ち尿素−ホルムアルデヒド樹脂、レゾルシノール−ホルムアルデヒド樹脂、メラミン−ホルムアルデヒド樹脂等が広く使用されている。しかし、これらのホルムアルデヒド系樹脂を配合した接着剤は、合板の製造過程において、或いは製品化した後、合板の積層板内部の接着剤層から毒性のあるホルマリンを大気中へ放散するため、環境上の問題点があった。また、これらのホルムアルデヒド系樹脂接着剤は、例えば30℃で3時間以上経過すると接着剤のゲル化とともに粘度が上昇し、塗工性又は接着強度の低下を引き起こすことがあるため、実用上の面でも課題を残している。 In general, formaldehyde resins, that is, urea-formaldehyde resins, resorcinol-formaldehyde resins, melamine-formaldehyde resins, and the like are widely used as adhesives for wood from the viewpoint of water resistance and heat resistance. However, adhesives containing these formaldehyde resins release toxic formalin from the adhesive layer inside the laminated plywood into the atmosphere during the manufacturing process of the plywood or after commercialization. There was a problem. In addition, these formaldehyde resin adhesives, for example, after 30 hours at 30 ° C., the viscosity increases with the gelation of the adhesive, which may cause a decrease in coating properties or adhesive strength. But there are still challenges.
近年、建築基準法の改正により、住宅建築などに使用されている建築材料から大気中へ放散するホルムアルデヒド濃度が厳しく制限されたこともあり、ホルムアルデヒドを含まない接着剤の研究が盛んに行われている。例えば、ホルムアルデヒドを使用せずに耐水性、耐熱性を向上させることができる接着剤として、ポリビニルアルコールを含む水溶液又は水性エマルジョンに、イソシアネート系化合物と、イソシアネート系化合物と反応し得る増粘剤又は充填剤とを配合してなる耐水接着剤が開示されている(例えば、特許文献1参照。)。またA液として、分子にアセトアセチル基を含有するポリビニルアルコールとイソシアネート化合物を配合し、B液として、ヒドラジン化合物を含む水溶液とグリシジルアミン型エポキシ樹脂を配合してなる2液分別塗布型接着剤組成物が提案されている(例えば、特許文献2参照。)。 In recent years, due to revisions to the Building Standards Law, the concentration of formaldehyde emitted from building materials used in residential buildings and the like into the atmosphere has been severely restricted, and research on adhesives that do not contain formaldehyde has been actively conducted. Yes. For example, as an adhesive capable of improving water resistance and heat resistance without using formaldehyde, an aqueous solution or aqueous emulsion containing polyvinyl alcohol is mixed with an isocyanate compound and a thickener or a filler capable of reacting with the isocyanate compound. A water-resistant adhesive formed by blending an agent is disclosed (for example, see Patent Document 1). In addition, a two-component fractional coating type adhesive composition in which polyvinyl alcohol containing an acetoacetyl group in the molecule and an isocyanate compound are blended as the liquid A, and an aqueous solution containing a hydrazine compound and a glycidylamine type epoxy resin are blended as the liquid B. The thing is proposed (for example, refer patent document 2).
また最近では、ポリアミドエポキシ樹脂を含有する木材用接着剤組成物(例えば、特許文献3参照。)や、4官能エポキシ化合物を含有する水性接着剤組成物(例えば、特許文献4、及び特許文献5参照。)といった、各種エポキシ化合物を含有する接着剤組成物が提案されている。
しかしながら、上記特許文献1に記載された発明は、高温による粘度変化も少なく、見かけの塗工性も良好であるが、接着工程の圧締時に接着物が鉄製プレスと付着し、接着物の取り出しに支障を来すという問題点がある。また上記特許文献2に記載された発明は、耐水接着強度の向上や圧締時間の短縮といった優れた点を有する反面、仮に室温(20℃)においてA液とB液との混合使用を試みた場合、A液のポリビニルアルコールの分子中に含有されるアセトアセチル基と、B液のヒドラジン化合物との間で、直ちに強い相互作用が生起してゲル化が生じるため塗工できなくなる。そのため1液化が困難である。更に上記特許文献3〜5に記載された発明は、合板などの熱圧を主体とする木材の接着には好適に用いることができるが、冷圧では、特に、耐水接着強度の発現が十分でないため、熱圧で圧締した場合に支障をきたすような家具、木工といった、冷圧を主体とする木材の接着には適さなかった。 However, the invention described in Patent Document 1 has little change in viscosity due to high temperature and good apparent coatability, but the adhesive adheres to the iron press during pressing in the bonding process, and the adhesive is removed. There is a problem of causing trouble. In addition, the invention described in Patent Document 2 has excellent points such as improvement in water-resistant adhesive strength and shortening of the pressing time, but on the other hand, it is attempted to use mixed liquid A and liquid B at room temperature (20 ° C.). In this case, a strong interaction occurs immediately between the acetoacetyl group contained in the molecule of the polyvinyl alcohol in the liquid A and the hydrazine compound in the liquid B, resulting in gelation. Therefore, one liquefaction is difficult. Further, the inventions described in the above Patent Documents 3 to 5 can be suitably used for bonding wood mainly composed of hot pressure such as plywood. However, particularly with cold pressure, the expression of water-resistant adhesive strength is not sufficient. For this reason, it is not suitable for bonding wood mainly made of cold pressure, such as furniture and woodworking, which causes trouble when pressed with hot pressure.
本発明の目的は、熱圧だけでなく冷圧においても十分な耐水接着性を発現する水性接着剤組成物を提供することにある。 An object of the present invention is to provide an aqueous adhesive composition that exhibits sufficient water-resistant adhesion not only in hot pressure but also in cold pressure.
本発明の別の目的は、温度変化並びに長時間放置してもゲル化することなく安定した粘度を示すことにより、安定した塗工性又は接着強度を有し、また接着工程の圧締時における鉄製プレスへの付着のない作業性に優れた水性接着剤組成物を提供することにある。 Another object of the present invention is to have a stable coating property or adhesive strength by exhibiting a stable viscosity without gelation even when the temperature is changed and left for a long time, and at the time of pressing in the bonding process. An object of the present invention is to provide an aqueous adhesive composition having excellent workability without adhesion to an iron press.
請求項1に係る発明は、アセトアセチル基含有ポリビニルアルコールと、N,N−ジグリシジルアミノ基含有化合物と、共重合体エマルジョン又は共重合体ラテックスとを含み、共重合体エマルジョンがカルボキシ変性エマルジョン又はアミノ基含有エマルジョンであり、共重合体ラテックスがカルボキシ変性ラテックスであることを特徴とする水性接着剤組成物である。 Invention, the acetoacetyl group-containing polyvinyl alcohol, N, and N- diglycidyl amino group-containing compounds, see containing a copolymer emulsion or a copolymer latex, the copolymer emulsion carboxyl-modified emulsions according to claim 1 Alternatively, it is an amino group-containing emulsion, and the aqueous latex composition is characterized in that the copolymer latex is a carboxy-modified latex .
請求項2に係る発明は、請求項1に係る発明であって、カルボキシ変性エマルジョンがカルボキシ変性酢酸ビニル−(メタ)アクリル酸エステル系共重合体エマルジョン、カルボキシ変性エチレン−酢酸ビニル系共重合体エマルジョンである水性接着剤組成物。 The invention according to claim 2 is the invention according to claim 1 , wherein the carboxy-modified emulsion is a carboxy-modified vinyl acetate- (meth) acrylate copolymer emulsion, a carboxy-modified ethylene-vinyl acetate copolymer emulsion. A water-based adhesive composition.
請求項3に係る発明は、請求項1に係る発明であって、アミノ基含有エマルジョンがアミノ基含有(メタ)アクリル酸エステル系共重合体エマルジョンである水性接着剤組成物である。 The invention according to claim 3 is the aqueous adhesive composition according to claim 1 , wherein the amino group-containing emulsion is an amino group-containing (meth) acrylic ester copolymer emulsion.
請求項4に係る発明は、請求項1に係る発明であって、カルボキシ変性ラテックスが20〜95質量%のゲル含有率を有するカルボキシ変性ジエン系共重合体ラテックスである水性接着剤組成物である。 The invention according to claim 4 is the aqueous adhesive composition according to claim 1 , wherein the carboxy-modified latex is a carboxy-modified diene copolymer latex having a gel content of 20 to 95% by mass. .
請求項5に係る発明は、請求項4に係る発明であって、カルボキシ変性ジエン系共重合体ラテックスがカルボキシル変性スチレン−ブタジエン系共重合体ラテックスである水性接着剤組成物である。 The invention according to claim 5 is the aqueous adhesive composition according to claim 4 , wherein the carboxy-modified diene copolymer latex is a carboxyl-modified styrene-butadiene copolymer latex.
本発明の水性接着剤組成物によれば、アセトアセチル基含有ポリビニルアルコールと、N,N−ジグリシジルアミノ基含有化合物と、所定の共重合体エマルジョン又は共重合体ラテックスとを含むことにより、冷圧のみでも十分な耐水接着性を発現するため、合板などの熱圧を主体とする木材の接着のみならず、家具、木工等といった冷圧を主体とする木材の接着に好適に用いることができる。また温度変化による粘度の安定性に優れるため、安定した塗工性及び接着強度が得られる。 According to the aqueous adhesive composition of the present invention, by containing an acetoacetyl group-containing polyvinyl alcohol, an N, N-diglycidylamino group-containing compound, and a predetermined copolymer emulsion or copolymer latex, Since sufficient water-resistant adhesiveness is expressed only by pressure, it can be suitably used not only for bonding wood mainly composed of hot pressure such as plywood but also for bonding wood mainly composed of cold pressure such as furniture and woodworking. . Moreover, since the stability of the viscosity by a temperature change is excellent, stable coating property and adhesive strength can be obtained.
以下、本発明の最良の実施の形態について説明する。 The best mode of the present invention will be described below.
本発明の水性接着剤組成物は、アセトアセチル基含有ポリビニルアルコールと、N,N−ジグリシジルアミノ基含有化合物と、所定の共重合体エマルジョン又は共重合体ラテックスとを含むことを特徴とする。これにより、冷圧で十分な耐水接着性を発現させることができる。そのため、本発明の水性接着剤組成物は、特に冷圧用水性接着剤組成物として好適に用いることができる。 The aqueous adhesive composition of the present invention comprises an acetoacetyl group-containing polyvinyl alcohol, an N, N-diglycidylamino group-containing compound, and a predetermined copolymer emulsion or copolymer latex. Thereby, sufficient water-resistant adhesiveness can be expressed with cold pressure. Therefore, the aqueous adhesive composition of the present invention can be suitably used particularly as a cold pressure aqueous adhesive composition.
具体的には、本発明の水性接着剤組成物を用いて合板を作製した場合、温度0〜40℃、圧力0.5〜1.5MPaの圧締条件において、10〜60分程度の圧締で実用に耐え得る合板を作製することができる。また粘度安定性においては、40℃付近の高温環境下でも長時間、安定した粘度を保持できる。 Specifically, when a plywood is produced using the aqueous adhesive composition of the present invention, the pressing is performed for about 10 to 60 minutes under the pressing conditions of a temperature of 0 to 40 ° C. and a pressure of 0.5 to 1.5 MPa. A plywood that can withstand practical use can be produced. In terms of viscosity stability, a stable viscosity can be maintained for a long time even in a high temperature environment around 40 ° C.
本発明の水性接着剤組成物が、0〜40℃の冷圧で十分な耐水接着性を発現する技術的な理由は、必ずしも明らかではないが、おそらくN,N−ジグリシジルアミノ基含有化合物と、共重合体エマルジョン又は共重合体ラテックスとの間で生起すると考えられる常温での硬化反応に対して、必須成分の一つであるアセトアセチルキ含有ポリビニルアルコールが前記硬化反応の促進に寄与する特異な相乗作用によるものと推察する。なお本発明の水性接着剤組成物は、熱圧で圧締した場合でも優れた耐水接着性を発現するため、熱圧を主体とする合板の接着剤としても使用できる。 The technical reason why the water-based adhesive composition of the present invention exhibits sufficient water-resistant adhesion at a cold pressure of 0 to 40 ° C. is not always clear, but is probably an N, N-diglycidylamino group-containing compound. , Acetacetyl-containing polyvinyl alcohol, which is one of the essential components, contributes to the promotion of the curing reaction with respect to the curing reaction at room temperature that is considered to occur between the copolymer emulsion or the copolymer latex. This is presumably due to a strong synergistic effect. In addition, since the water-based adhesive composition of the present invention exhibits excellent water-resistant adhesion even when pressed with hot pressure, it can also be used as an adhesive for plywood mainly composed of hot pressure.
本発明の水性接着剤組成物を構成するアセトアセチル基含有ポリビニルアルコールとは、分子内にアセトアセチル基を有するポリビニルアルコール系重合体である。このアセトアセチル基含有ポリビニルアルコールは、例えば、以下のような方法で得ることができる。即ち、アセトアセチル基含有ポリビニルアルコールは、ポリビニルアルコールとジケテンとを公知の方法で反応して得ることができ、例えばポリビニルアルコールを酢酸溶媒中に分散させておき、これにジケトンを添加する方法、ポリビニルアルコールをジメチルホルムアミド、またはジオキサンなどの溶媒にあらかじめ溶解しておき、これにジケテンを添加する方法である。またポリビニルアルコールにジケテンガスまたは液状ジケテンを直接接触させてアセトアセチル基含有ポリビニルアルコールを得る方法やポリビニルアルコールのDMF、DMSO、酢酸エステル等の有機溶媒中に硫酸等酸触媒を加えてアセト酢酸エステルをエステル交換させて、アセトアセチル基含有ポリビニルアルコールを得る方法もある。 The acetoacetyl group-containing polyvinyl alcohol constituting the aqueous adhesive composition of the present invention is a polyvinyl alcohol polymer having an acetoacetyl group in the molecule. This acetoacetyl group-containing polyvinyl alcohol can be obtained, for example, by the following method. That is, the acetoacetyl group-containing polyvinyl alcohol can be obtained by reacting polyvinyl alcohol and diketene by a known method. For example, polyvinyl alcohol is dispersed in an acetic acid solvent, and a diketone is added thereto. In this method, alcohol is previously dissolved in a solvent such as dimethylformamide or dioxane, and diketene is added thereto. Also, a method of obtaining polyvinyl alcohol containing acetoacetyl group by directly contacting diketene gas or liquid diketene with polyvinyl alcohol, or adding an acid catalyst such as sulfuric acid in an organic solvent such as DMF, DMSO or acetate of polyvinyl alcohol to esterify acetoacetate There is also a method of obtaining acetoacetyl group-containing polyvinyl alcohol by exchange.
使用するアセトアセチル基含有ポリビニルアルコールの重合度は200〜3000であるものが好ましい。前記重合度は、本発明の水性接着剤組成物において粘度や、接着強度に影響を及ぼす。重合度が下限値未満のものを使用すると、接着強度が不足し易いため好ましくない。また重合度が上限値を越えるものを使用すると、接着剤組成物の増粘が生じ易いため好ましくない。このうち、重合度は500〜2500、更には1000〜2000であるものが特に好ましい。使用するアセトアセチル基含有ポリビニルアルコールの鹸化度は80〜100モル%であるものが好ましい。前記鹸化度は、本発明の水性接着剤組成物において耐水接着性に影響を及ぼす。鹸化度が下限値未満のものを使用すると、耐水接着性が低下し易いため好ましくない。また鹸化度が上限値を越えるものを使用すると、粘度安定性が低下し易いため好ましくない。このうち、鹸化度は85〜99モル%であるものが特に好ましい。アセトアセチル基の含有量は、0.1〜10モル%であるものが好ましい。分子内に有するアセトアセチル基の含有量が上記範囲のものを使用すれば、良好な耐水接着性を得る点において好適である。アセトアセチル基の含有量が下限値未満のものを使用すると、良好な耐水接着性が得られ難いため好ましくない。またアセトアセチル基の含有量が下限値未満のものを使用すると、アセトアセチル基含有ポリビニルアルコールの溶解性の点において問題が生じ易いため好ましくない。このうち、アセトアセチル基の含有量は2〜10モル%、更には3〜8モル%であるものが特に好ましい。 The polymerization degree of the acetoacetyl group-containing polyvinyl alcohol used is preferably 200 to 3000. The degree of polymerization affects the viscosity and adhesive strength in the aqueous adhesive composition of the present invention. Use of a polymer having a degree of polymerization less than the lower limit is not preferred because the adhesive strength tends to be insufficient. Moreover, it is not preferable to use a polymer having a degree of polymerization exceeding the upper limit because the adhesive composition tends to increase in viscosity. Among these, those having a polymerization degree of 500 to 2500, more preferably 1000 to 2000 are particularly preferable. The saponification degree of the acetoacetyl group-containing polyvinyl alcohol to be used is preferably 80 to 100 mol%. The degree of saponification affects the water-resistant adhesion in the aqueous adhesive composition of the present invention. Use of a saponification degree less than the lower limit is not preferable because the water-resistant adhesion tends to decrease. In addition, use of a saponification degree exceeding the upper limit is not preferable because the viscosity stability tends to decrease. Among these, those having a saponification degree of 85 to 99 mol% are particularly preferable. The content of the acetoacetyl group is preferably 0.1 to 10 mol%. If the content of the acetoacetyl group in the molecule is in the above range, it is preferable in terms of obtaining good water-resistant adhesion. Use of an acetoacetyl group having a content of less than the lower limit is not preferable because it is difficult to obtain good water-resistant adhesion. Moreover, it is not preferred to use a acetoacetyl group having a content of less than the lower limit because problems are likely to occur in the solubility of the acetoacetyl group-containing polyvinyl alcohol. Among these, the content of the acetoacetyl group is particularly preferably 2 to 10 mol%, more preferably 3 to 8 mol%.
本発明の水性接着剤組成物を構成するN,N−ジグリシジルアミノ基含有化合物は、一般式が次式で表される。 The general formula of the N, N-diglycidylamino group-containing compound constituting the aqueous adhesive composition of the present invention is represented by the following formula.
本発明の水性接着剤組成物を構成する共重合体エマルジョンは、カルボキシ変性エマルジョン又はアミノ基含有エマルジョンである。また共重合体ラテックスは、カルボキシ変性ラテックスである。
Copolymer emulsion constituting the aqueous adhesive composition of the present invention is a carboxy-modified emulsion or an amino group-containing emulsion. The copolymer latex is a carboxy-modified latex.
本発明の水性接着剤組成物を構成する共重合体エマルジョン又は共重合体ラテックスとは、特に、公知の重合体とカルボキシル基を有する不飽和単量体との共重合体エマルジョン又は共重合体ラテックス、或いは重合体とカルボキシル基を含有する不飽和単量体との前記共重合体エマルジョンを、更にイミノ化合物で変性したアミノ基を含有する共重合体エマルジョンである。公知の重合体としては、酢酸ビニル、プロピオン酸ビニル、エチレン、塩化ビニル、塩化ビニリデン、臭化ビニル、臭化ビニリデン、エチルビニルエーテル、ブチルビニルエーテル、スチレン、スチレン誘導体、ブタジエン、アクリロニトリル、クロロプレン、1,3−ヘキサジエン、イソプレン、イソブテン、アクリル酸エステル及びメタクリル酸エステルからなる群より選ばれた1種又は2種以上の不飽和単量体からなる重合体が挙げられる。またカルボキシル基を有する不飽和単量体としては、マレイン酸、マレイン酸モノエステル、マレイン酸ジエステル、イタコン酸、イタコン酸モノエステル、フマル酸、フマル酸モノエステル、シトラコン酸、シトラコン酸モノエステル、メサコン酸、メサコン酸モノエステル等のエチレン性不飽和ジカルボン酸又はそのエステル、及びクロトン酸、アクリル酸、メタクリル酸等のモノカルボン酸等から選ばれた1種又は2種以上の不飽和単量体が挙げられる。またアミノ基含有エマルジョンは、特に活性水素を有するアミノ基含有(メタ)アクリル酸エステル系共重合体エマルジョンのことであり、カルボキシル基含有(メタ)アクリル酸エステル系共重合体エマルジョンをアルキレンイミンによって変性して得ることができる。本発明の水性接着剤組成物が、これらの共重合体エマルジョン又は共重合体ラテックスを含むことで、N,N−ジグリシジルアミノ基含有化合物との間で生起すると考えられる硬化反応により、高い接着強度が得られる。 The copolymer emulsion or copolymer latex constituting the aqueous adhesive composition of the present invention is, in particular, a copolymer emulsion or copolymer latex of a known polymer and an unsaturated monomer having a carboxyl group. Alternatively, a copolymer emulsion containing an amino group obtained by further modifying the copolymer emulsion of a polymer and an unsaturated monomer containing a carboxyl group with an imino compound. Known polymers include vinyl acetate, vinyl propionate, ethylene, vinyl chloride, vinylidene chloride, vinyl bromide, vinylidene bromide, ethyl vinyl ether, butyl vinyl ether, styrene, styrene derivatives, butadiene, acrylonitrile, chloroprene, 1,3. -The polymer which consists of 1 type, or 2 or more types of unsaturated monomers chosen from the group which consists of hexadiene, isoprene, isobutene, acrylic acid ester, and methacrylic acid ester is mentioned. Examples of unsaturated monomers having a carboxyl group include maleic acid, maleic acid monoester, maleic acid diester, itaconic acid, itaconic acid monoester, fumaric acid, fumaric acid monoester, citraconic acid, citraconic acid monoester, and mesacone. 1 type, or 2 or more types of unsaturated monomers selected from ethylenically unsaturated dicarboxylic acids or esters thereof such as acids and mesaconic acid monoesters and monocarboxylic acids such as crotonic acid, acrylic acid and methacrylic acid Can be mentioned. The amino group-containing emulsion is an amino group-containing (meth) acrylic acid ester copolymer emulsion having an active hydrogen, and the carboxyl group-containing (meth) acrylic acid ester copolymer emulsion is modified with alkyleneimine. Can be obtained. The aqueous adhesive composition of the present invention contains these copolymer emulsions or copolymer latexes, so that it has high adhesion due to a curing reaction that is considered to occur with the N, N-diglycidylamino group-containing compound. Strength is obtained.
上記カルボキシ変性エマルジョン又はアミノ基含有エマルジョンを使用する場合は、汎用性に優れ、最もコスト的にも有利であることから、カルボキシ変性酢酸ビニル−(メタ)アクリル酸エステル系共重合体エマルジョン、カルボキシ変性エチレン−酢酸ビニル系共重合体エマルジョン、又はアミノ基含有(メタ)アクリル酸エステル系共重合体エマルジョンが好ましい。 When the above carboxy-modified emulsion or amino group-containing emulsion is used, it is excellent in versatility and most advantageous in terms of cost. Therefore, a carboxy-modified vinyl acetate- (meth) acrylate copolymer emulsion, carboxy-modified emulsion An ethylene-vinyl acetate copolymer emulsion or an amino group-containing (meth) acrylic ester copolymer emulsion is preferred.
またカルボキシ変性ラテックスを使用する場合は、20〜95質量%のゲル含有率を有するカルボキシ変性ジエン系共重合体ラテックスが好ましい。カルボキシ変性ラテックスとして、カルボキシ変性ジエン系共重合体ラテックスが好ましいのは、高い接着強度を得るのに好適だからである。またカルボキシ変性ジエン系共重合体ラテックスのゲル含有率が上記範囲のものが好ましい理由は、ゲル含有率が下限値未満であると、水性接着剤組成物の耐水接着性が低下し易く、上限値を越えると、カルボキシ変性ジエン系共重合体ラテックスの常温成膜能が極端に低下し、これに起因する接着強度不足が生じ易くなるからである。このうち、ゲル含有率は30〜85質量%が特に好ましい。上記カルボキシ変性ジエン系共重合体ラテックスとしては、汎用性に優れ、最もコスト的に有利であることから、カルボキシル変性スチレン−ブタジエン系共重合体ラテックスが特に好ましい。 When a carboxy-modified latex is used, a carboxy-modified diene copolymer latex having a gel content of 20 to 95% by mass is preferred. The carboxy-modified latex is preferably a carboxy-modified diene copolymer latex because it is suitable for obtaining high adhesive strength. The reason why the gel content of the carboxy-modified diene copolymer latex is preferably in the above range is that when the gel content is less than the lower limit, the water-resistant adhesive property of the aqueous adhesive composition tends to decrease, and the upper limit. This is because the room temperature film-forming ability of the carboxy-modified diene copolymer latex is extremely lowered, and the resulting adhesive strength is likely to be insufficient. Among these, the gel content is particularly preferably 30 to 85% by mass. As the carboxy-modified diene copolymer latex, a carboxyl-modified styrene-butadiene copolymer latex is particularly preferable because of its excellent versatility and the most advantageous cost.
上記カルボキシ変性エマルジョン又はカルボキシ変性ラテックスのカルボキシル基変性量は、好ましくは0.5〜10質量%である。カルボキシル基変性量が上限値を越えると、接着剤組成物の増粘が生じ易いため好ましくなく、下限値未満であると、十分な耐水接着性が得られ難いため好ましくない。このうち、カルボキシル基変性量は、1.0〜8質量%が特に好ましい。 The carboxyl group-modified amount of the carboxy-modified emulsion or carboxy-modified latex is preferably 0.5 to 10% by mass. If the carboxyl group modification amount exceeds the upper limit value, it is not preferable because the adhesive composition tends to increase in viscosity, and if it is less than the lower limit value, it is not preferable because sufficient water-resistant adhesiveness is difficult to obtain. Among these, the carboxyl group modification amount is particularly preferably 1.0 to 8% by mass.
本発明の水性接着剤組成物は、上記構成成分の他、必要に応じて重質炭酸カルシウムやタルク等の充填剤、小麦粉やコーンスターチなどの有機増量剤、その他、分散剤、増粘剤、乳化剤又は湿潤消泡剤等を単独で、或いはこれらの2種以上を組み合わせて適宜添加することができる。 The aqueous adhesive composition of the present invention includes, in addition to the above components, fillers such as heavy calcium carbonate and talc, organic extenders such as wheat flour and corn starch, etc., other dispersants, thickeners, and emulsifiers. Alternatively, a wet defoaming agent or the like can be added as appropriate alone or in combination of two or more thereof.
本発明の水性接着剤組成物の調製は、アセトアセチル基含有ポリビニルアルコールを溶解させた水溶液と、共重合体エマルジョン又は共重合体ラテックスの樹脂と、N,N−ジグリシジルアミノ基含有化合物と、その他、充填剤、分散剤等を混合することにより行われる。 Preparation of the aqueous adhesive composition of the present invention comprises an aqueous solution in which acetoacetyl group-containing polyvinyl alcohol is dissolved, a copolymer emulsion or copolymer latex resin, an N, N-diglycidylamino group-containing compound, In addition, it is performed by mixing a filler, a dispersant and the like.
アセトアセチル基含有ポリビニルアルコール水溶液の添加量は、カルボキシ変性エマルジョン又はカルボキシ変性ラテックスにおける樹脂成分100質量部に対して、アセトアセチル基含有ポリビニルアルコール水溶液中に含まれる樹脂成分で5〜200質量部となる量である。下限値未満では、接着剤組成物の粘度が極端に低下するため欠膠等の塗工不良が生じ易く好ましくなく、上限値を越えると、接着剤組成物の粘度が極端に上昇し、十分な接着性が得られ難いため好ましくない。N,N−ジグリシジルアミノ基含有化合物の添加量は、カルボキシ変性エマルジョン又はカルボキシ変性ラテックスにおける樹脂成分100質量部に対して1〜100質量部である。下限値未満では、接着効果が不十分となり良好な耐水接着性が得られ難いため好ましくなく、上限値を越えると、接着剤組成物の粘度が極端に上昇することにより、塗工作業性が低下することに加え、接着強度の発現不良が起こりやすく、更にはコストが増加するため好ましくない。 The addition amount of the acetoacetyl group-containing polyvinyl alcohol aqueous solution is 5 to 200 parts by mass of the resin component contained in the acetoacetyl group-containing polyvinyl alcohol aqueous solution with respect to 100 parts by mass of the resin component in the carboxy-modified emulsion or carboxy-modified latex. Amount. If it is less than the lower limit value, the viscosity of the adhesive composition is extremely lowered, and thus poor coating such as chipping is not preferable. If the upper limit value is exceeded, the viscosity of the adhesive composition is extremely increased and sufficient. Since it is difficult to obtain adhesiveness, it is not preferable. The addition amount of the N, N-diglycidylamino group-containing compound is 1 to 100 parts by mass with respect to 100 parts by mass of the resin component in the carboxy-modified emulsion or carboxy-modified latex. If it is less than the lower limit, it is not preferable because the adhesive effect is insufficient and it is difficult to obtain good water-resistant adhesion, and if it exceeds the upper limit, the viscosity of the adhesive composition is extremely increased, thereby reducing the coating workability. In addition, it is not preferable because poor adhesion strength is likely to occur and the cost increases.
次に本発明の実施例を比較例とともに説明する。 Next, examples of the present invention will be described together with comparative examples.
<実施例1>
アセトアセチル基含有ポリビニルアルコール(重合度1500、鹸化度99モル%、アセトアセチル基含有量5モル%、カルボキシル基含有量0モル%)を15質量%含有する水溶液40質量部と、固形分濃度が55質量%のカルボキシ変性酢酸ビニル−アクリル酸エステル共重合体エマルジョン(高圧ガス工業株式会社製)20質量部と重質炭酸カルシウム(丸尾カルシウム株式会社製 商品名:スーパーSS)20質量部とを十分に混合して水分酸組成物を得た。前記水分散組成物に含まれる樹脂分100質量部に対して、N,N,N’,N’−テトラグリシジル−1,3キシレンジアミン(三菱瓦斯化学株式会社製 商品名:TETRAD−X)10質量部を混合し、接着剤組成物を調製した。前記接着剤組成物は、室温(20℃)において少なくとも10時間の静置状態で粘度上昇或いはゲル化を全く示さず、放置安定性は良好であった。
<Example 1>
40 mass parts of an aqueous solution containing 15 mass% of acetoacetyl group-containing polyvinyl alcohol (polymerization degree 1500, saponification degree 99 mol%, acetoacetyl group content 5 mol%, carboxyl group content 0 mol%), and the solid content concentration is 55 parts by mass of carboxy-modified vinyl acetate-acrylic acid ester copolymer emulsion (manufactured by High Pressure Gas Industry Co., Ltd.) and 20 parts by mass of heavy calcium carbonate (manufactured by Maruo Calcium Co., Ltd., trade name: Super SS) To obtain a water acid composition. N, N, N ′, N′-tetraglycidyl-1,3xylenediamine (trade name: TETRAD-X, manufactured by Mitsubishi Gas Chemical Co., Inc.) 10 with respect to 100 parts by mass of the resin content contained in the aqueous dispersion composition Mass parts were mixed to prepare an adhesive composition. The adhesive composition did not show any increase in viscosity or gelation when allowed to stand at room temperature (20 ° C.) for at least 10 hours, and had good standing stability.
接着剤組成物の調製に使用したアセトアセチル基含有ポリビニルアルコールの重合度、鹸化度及びアセトアセチル基含有量は、以下の表1に示す。 The polymerization degree, saponification degree, and acetoacetyl group content of the acetoacetyl group-containing polyvinyl alcohol used in the preparation of the adhesive composition are shown in Table 1 below.
次いで、それぞれカポール単板1.8mm、ラワン合板12.0mmの厚さの2枚の単板を用意し、このラワン合板の片面に、上記調製した接着剤組成物を200g/m2の塗布量で塗布した。これらの単板を重ね合わせ、温度20℃、圧力1.2MPaの冷圧条件で30分間圧締した後、試験片として1辺が75mmの正方形状のものを4片ずつ作製した。 Next, two veneers each having a thickness of 1.8 mm for capol veneer and 12.0 mm for lauan plywood were prepared, and the adhesive composition prepared above was applied on one side of the lauan plywood at a coating amount of 200 g / m 2 . It was applied with. After laminating these single plates and pressing them for 30 minutes under a cold pressure condition of a temperature of 20 ° C. and a pressure of 1.2 MPa, four square pieces each having a side of 75 mm were prepared as test pieces.
<実施例2>
カルボキシ変性酢酸ビニル−アクリル酸エステル共重合体エマルジョンの代わりに、カルボキシ変性エチレン−酢酸ビニル共重合体エマルジョン(住友化学株式会社 商品名:スミカフレックスSF−456HQ)を使用したこと以外は、実施例1と同様に、接着剤組成物を調製し、試験片を得た。なお、前記接着剤組成物は、室温(20℃)において少なくとも10時間の静置状態で粘度上昇或いはゲル化を全く示さず、放置安定性は良好であった。
<Example 2>
Example 1 except that a carboxy-modified ethylene-vinyl acetate copolymer emulsion (Sumitomo Chemical Co., Ltd., trade name: Sumikaflex SF-456HQ) was used instead of the carboxy-modified vinyl acetate-acrylic ester copolymer emulsion. In the same manner as above, an adhesive composition was prepared to obtain a test piece. The adhesive composition did not show any increase in viscosity or gelation when allowed to stand at room temperature (20 ° C.) for at least 10 hours, and had good standing stability.
<実施例3>
カルボキシ変性酢酸ビニル−アクリル酸エステル共重合体エマルジョンの代わりに、固形分濃度50質量%、ゲル含有率87質量%のカルボキシ変性スチレン−ブタジエン共重合体ラテックス(旭化成ケミカルズ株式会社製 商品名:DL−620)を使用したこと以外は、実施例1と同様に、接着剤組成物を調製し、試験片を得た。なお、前記接着剤組成物は、室温(20℃)において少なくとも10時間の静置状態で粘度上昇或いはゲル化を全く示さず、放置安定性は良好であった。
<Example 3>
Instead of the carboxy-modified vinyl acetate-acrylate copolymer emulsion, a carboxy-modified styrene-butadiene copolymer latex having a solid content of 50% by mass and a gel content of 87% by mass (trade name: DL-, manufactured by Asahi Kasei Chemicals Corporation) Except that 620) was used, an adhesive composition was prepared in the same manner as in Example 1 to obtain a test piece. The adhesive composition did not show any increase in viscosity or gelation when allowed to stand at room temperature (20 ° C.) for at least 10 hours, and had good standing stability.
<実施例4>
カルボキシ変性酢酸ビニル−アクリル酸エステル共重合体エマルジョンの代わりに、固形分濃度50質量%のアミノ基含有アクリルエマルジョン(クラレ株式会社製 商品名:KK−94)を使用したこと以外は、実施例1と同様に、接着剤組成物を調製し、試験片を得た。なお、前記接着剤組成物は、室温(20℃)において少なくとも10時間の静置状態で粘度上昇或いはゲル化を全く示さず、放置安定性は良好であった。
<Example 4>
Example 1 except that an amino group-containing acrylic emulsion (trade name: KK-94 manufactured by Kuraray Co., Ltd.) having a solid content concentration of 50% by mass was used instead of the carboxy-modified vinyl acetate-acrylate copolymer emulsion. In the same manner as above, an adhesive composition was prepared to obtain a test piece. The adhesive composition did not show any increase in viscosity or gelation when allowed to stand at room temperature (20 ° C.) for at least 10 hours, and had good standing stability.
<実施例5>
N,N,N’,N’−テトラグリシジル−1,3キシレンジアミンの代わりに、1,3−ビス(N,N−ジグリシジルアミノメチル)シクロヘキサン(三菱瓦斯化学株式会社製 商品名:TETRAD−C)を使用したこと以外は、実施例1と同様に、接着剤組成物を調製し、試験片を得た。なお、前記接着剤組成物は、室温(20℃)において少なくとも10時間の静置状態で粘度上昇或いはゲル化を全く示さず、放置安定性は良好であった。
<Example 5>
Instead of N, N, N ′, N′-tetraglycidyl-1,3xylenediamine, 1,3-bis (N, N-diglycidylaminomethyl) cyclohexane (manufactured by Mitsubishi Gas Chemical Company, Inc., trade name: TETRAD-) An adhesive composition was prepared in the same manner as in Example 1 except that C) was used, and a test piece was obtained. The adhesive composition did not show any increase in viscosity or gelation when allowed to stand at room temperature (20 ° C.) for at least 10 hours, and had good standing stability.
<比較例1>
アセトアセチル基含有ポリビニルアルコールを15質量%含有する水溶液の代わりに、カルボキシ変性ポリビニルアルコール重合体(重合度1700、鹸化度98モル%、アセトアセチル基含有量0モル%、カルボキシル基含有量5.5モル%)を15質量%含有する水溶液を使用したこと以外は、実施例1と同様に、接着剤組成物を調製し、試験片を得た。
<Comparative Example 1>
Instead of an aqueous solution containing 15% by mass of acetoacetyl group-containing polyvinyl alcohol, a carboxy-modified polyvinyl alcohol polymer (polymerization degree 1700, saponification degree 98 mol%, acetoacetyl group content 0 mol%, carboxyl group content 5.5 Except that an aqueous solution containing 15% by mass) was used, an adhesive composition was prepared in the same manner as in Example 1 to obtain a test piece.
<比較例2>
アセトアセチル基含有ポリビニルアルコールを15質量%含有する水溶液の代わりに、比較例1で使用したカルボキシ変性ポリビニルアルコール重合体を含有する水溶液を使用したこと以外は、実施例2と同様に、接着剤組成物を調製し、試験片を得た。
<Comparative example 2>
The adhesive composition was the same as in Example 2 except that the aqueous solution containing the carboxy-modified polyvinyl alcohol polymer used in Comparative Example 1 was used instead of the aqueous solution containing 15% by mass of the acetoacetyl group-containing polyvinyl alcohol. An article was prepared to obtain a test piece.
<比較例3>
アセトアセチル基含有ポリビニルアルコールを15質量%含有する水溶液の代わりに、比較例1で使用したカルボキシ変性ポリビニルアルコール重合体を含有する水溶液を使用したこと以外は、実施例3と同様に、接着剤組成物を調製し、試験片を得た。
<Comparative Example 3>
The adhesive composition was the same as in Example 3 except that the aqueous solution containing the carboxy-modified polyvinyl alcohol polymer used in Comparative Example 1 was used instead of the aqueous solution containing 15% by mass of the acetoacetyl group-containing polyvinyl alcohol. An article was prepared to obtain a test piece.
<比較例4>
アセトアセチル基含有ポリビニルアルコールを15質量%含有する水溶液の代わりに、比較例1で使用したカルボキシ変性ポリビニルアルコール重合体を含有する水溶液を使用したこと以外は、実施例4と同様に、接着剤組成物を調製し、試験片を得た。
<Comparative example 4>
The adhesive composition was the same as in Example 4 except that the aqueous solution containing the carboxy-modified polyvinyl alcohol polymer used in Comparative Example 1 was used instead of the aqueous solution containing 15% by mass of the acetoacetyl group-containing polyvinyl alcohol. An article was prepared to obtain a test piece.
実施例1〜5及び比較例1〜4で作製した各試験片について、JAS普通合板規格に規定する煮沸繰返し試験(I類浸漬剥離試験)により、それぞれ接着性能を調べた。この煮沸繰返し試験では、試験片を沸騰水中に4時間浸潰した後、60±3℃の温度で20時間乾燥し、これを沸騰水中に4時間浸潰し、更に60±3℃で3時間乾燥した後、剥離状態を判定する。その結果を以下の表2に示す。
なお表2において、記号Aは、試験片の同一接着層の剥離する部分が全くなかったこと意味する。記号Bは、試験片の同一接着層の剥離する部分が、それぞれの側面における長さの1/3未満であったことを意味する。また記号Cは、試験片の同一接着層の剥離する部分が、それぞれの側面における長さの100%(全面)であったことを意味する。
About each test piece produced in Examples 1-5 and Comparative Examples 1-4, the adhesive performance was investigated by the boiling repeated test (Class I immersion peeling test) prescribed | regulated to JAS normal plywood specification, respectively. In this boiling repeated test, the test piece was immersed in boiling water for 4 hours, then dried at a temperature of 60 ± 3 ° C. for 20 hours, then immersed in boiling water for 4 hours, and further dried at 60 ± 3 ° C. for 3 hours. Then, the peeled state is determined. The results are shown in Table 2 below.
In Table 2, symbol A means that there was no part to be peeled off of the same adhesive layer of the test piece. The symbol B means that the part where the same adhesive layer of the test piece peels was less than 1/3 of the length on each side surface. Moreover, the symbol C means that the part where the same adhesive layer of the test piece peeled was 100% of the length of each side surface (entire surface).
本発明の水性接着剤組成物は、冷圧で十分な耐水接着性を発現し、また温度変化による安定した粘度を示すことにより、安定した塗工性又は接着強度を有するため、合板などの熱圧を主体とする木材の接着のみならず、家具、木工等といった冷圧を主体とする木材の接着剤として利用することができる。 The water-based adhesive composition of the present invention exhibits a sufficient water-resistant adhesive property at a cold pressure and has a stable coating property or adhesive strength by exhibiting a stable viscosity due to a temperature change. It can be used as an adhesive for wood mainly composed of cold pressure such as furniture and woodworking, as well as adhesion of wood mainly composed of pressure.
Claims (5)
前記共重合体エマルジョンがカルボキシ変性エマルジョン又はアミノ基含有エマルジョンであり、
前記共重合体ラテックスがカルボキシ変性ラテックスである
ことを特徴とする水性接着剤組成物。 And acetoacetyl group-containing polyvinyl alcohol, N, and N- diglycidyl amino group-containing compound, and a copolymer emulsion or copolymer latex seen including,
The copolymer emulsion is a carboxy-modified emulsion or an amino group-containing emulsion,
The aqueous adhesive composition, wherein the copolymer latex is a carboxy-modified latex .
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