JP5248809B2 - Water-based resin composition and water-based coating composition - Google Patents
Water-based resin composition and water-based coating composition Download PDFInfo
- Publication number
- JP5248809B2 JP5248809B2 JP2007134867A JP2007134867A JP5248809B2 JP 5248809 B2 JP5248809 B2 JP 5248809B2 JP 2007134867 A JP2007134867 A JP 2007134867A JP 2007134867 A JP2007134867 A JP 2007134867A JP 5248809 B2 JP5248809 B2 JP 5248809B2
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- group
- polymerizable unsaturated
- unsaturated monomer
- resin composition
- acid
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims description 64
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 41
- 239000008199 coating composition Substances 0.000 title claims description 13
- 239000000178 monomer Substances 0.000 claims description 125
- -1 Isocyan Chemical class 0.000 claims description 58
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 50
- 229910052731 fluorine Inorganic materials 0.000 claims description 50
- 239000011737 fluorine Substances 0.000 claims description 50
- 239000002253 acid Substances 0.000 claims description 37
- 229920005989 resin Polymers 0.000 claims description 33
- 239000011347 resin Substances 0.000 claims description 33
- 125000000524 functional group Chemical group 0.000 claims description 25
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 25
- 239000011230 binding agent Substances 0.000 claims description 19
- 125000003700 epoxy group Chemical group 0.000 claims description 15
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 7
- 239000011203 carbon fibre reinforced carbon Substances 0.000 claims description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 5
- 125000003368 amide group Chemical group 0.000 claims description 5
- 229920001577 copolymer Polymers 0.000 claims description 5
- 150000004670 unsaturated fatty acids Chemical class 0.000 claims description 5
- 235000021122 unsaturated fatty acids Nutrition 0.000 claims description 5
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 4
- 125000004573 morpholin-4-yl group Chemical group N1(CCOCC1)* 0.000 claims description 4
- 150000002923 oximes Chemical class 0.000 claims description 3
- 150000002576 ketones Chemical class 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 91
- 235000014113 dietary fatty acids Nutrition 0.000 description 53
- 239000000194 fatty acid Substances 0.000 description 53
- 229930195729 fatty acid Natural products 0.000 description 53
- 150000004665 fatty acids Chemical class 0.000 description 53
- 239000011248 coating agent Substances 0.000 description 30
- 238000000576 coating method Methods 0.000 description 30
- 239000003973 paint Substances 0.000 description 23
- 238000004519 manufacturing process Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 15
- 239000003921 oil Substances 0.000 description 15
- 235000019198 oils Nutrition 0.000 description 15
- 238000006243 chemical reaction Methods 0.000 description 14
- 150000001875 compounds Chemical class 0.000 description 14
- 238000003756 stirring Methods 0.000 description 13
- 230000000694 effects Effects 0.000 description 9
- 239000000839 emulsion Substances 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 8
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 8
- 238000004132 cross linking Methods 0.000 description 8
- 239000008367 deionised water Substances 0.000 description 7
- 229910021641 deionized water Inorganic materials 0.000 description 7
- 238000006116 polymerization reaction Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- ATVJXMYDOSMEPO-UHFFFAOYSA-N 3-prop-2-enoxyprop-1-ene Chemical compound C=CCOCC=C ATVJXMYDOSMEPO-UHFFFAOYSA-N 0.000 description 6
- 229920000178 Acrylic resin Polymers 0.000 description 6
- 239000004925 Acrylic resin Substances 0.000 description 6
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 6
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 6
- 239000003112 inhibitor Substances 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- DUIOPKIIICUYRZ-UHFFFAOYSA-N semicarbazide Chemical compound NNC(N)=O DUIOPKIIICUYRZ-UHFFFAOYSA-N 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 5
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 239000003505 polymerization initiator Substances 0.000 description 5
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 4
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical group OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 4
- 239000012874 anionic emulsifier Substances 0.000 description 4
- 125000000129 anionic group Chemical group 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000003995 emulsifying agent Substances 0.000 description 4
- 235000019441 ethanol Nutrition 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 150000002429 hydrazines Chemical class 0.000 description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 4
- WVFLGSMUPMVNTQ-UHFFFAOYSA-N n-(2-hydroxyethyl)-2-[[1-(2-hydroxyethylamino)-2-methyl-1-oxopropan-2-yl]diazenyl]-2-methylpropanamide Chemical compound OCCNC(=O)C(C)(C)N=NC(C)(C)C(=O)NCCO WVFLGSMUPMVNTQ-UHFFFAOYSA-N 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 229920006395 saturated elastomer Polymers 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 3
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 3
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 3
- QOXOZONBQWIKDA-UHFFFAOYSA-N 3-hydroxypropyl Chemical group [CH2]CCO QOXOZONBQWIKDA-UHFFFAOYSA-N 0.000 description 3
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 3
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 229910001873 dinitrogen Inorganic materials 0.000 description 3
- 238000010556 emulsion polymerization method Methods 0.000 description 3
- 238000005886 esterification reaction Methods 0.000 description 3
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 3
- 150000002430 hydrocarbons Chemical group 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- 229910052740 iodine Inorganic materials 0.000 description 3
- 239000011630 iodine Substances 0.000 description 3
- 239000012948 isocyanate Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000008399 tap water Substances 0.000 description 3
- 235000020679 tap water Nutrition 0.000 description 3
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 3
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 3
- DAFHKNAQFPVRKR-UHFFFAOYSA-N (3-hydroxy-2,2,4-trimethylpentyl) 2-methylpropanoate Chemical compound CC(C)C(O)C(C)(C)COC(=O)C(C)C DAFHKNAQFPVRKR-UHFFFAOYSA-N 0.000 description 2
- RHUYHJGZWVXEHW-UHFFFAOYSA-N 1,1-Dimethyhydrazine Chemical compound CN(C)N RHUYHJGZWVXEHW-UHFFFAOYSA-N 0.000 description 2
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- 229940058015 1,3-butylene glycol Drugs 0.000 description 2
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 2
- UZKWTJUDCOPSNM-UHFFFAOYSA-N 1-ethenoxybutane Chemical compound CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 2
- JLIDVCMBCGBIEY-UHFFFAOYSA-N 1-penten-3-one Chemical compound CCC(=O)C=C JLIDVCMBCGBIEY-UHFFFAOYSA-N 0.000 description 2
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- SVTBMSDMJJWYQN-UHFFFAOYSA-N 2-methylpentane-2,4-diol Chemical compound CC(O)CC(C)(C)O SVTBMSDMJJWYQN-UHFFFAOYSA-N 0.000 description 2
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- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
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- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- 235000019485 Safflower oil Nutrition 0.000 description 2
- HVUMOYIDDBPOLL-XWVZOOPGSA-N Sorbitan monostearate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O HVUMOYIDDBPOLL-XWVZOOPGSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
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- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 2
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- 150000004996 alkyl benzenes Chemical class 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
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- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
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- 125000004432 carbon atom Chemical group C* 0.000 description 2
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- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
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- ISJNRPUVOCDJQF-UHFFFAOYSA-N (1-hydroxy-2,2,4-trimethylpentyl) 2-methylpropanoate Chemical compound CC(C)CC(C)(C)C(O)OC(=O)C(C)C ISJNRPUVOCDJQF-UHFFFAOYSA-N 0.000 description 1
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- ZWLIYXJBOIDXLL-UHFFFAOYSA-N decanedihydrazide Chemical compound NNC(=O)CCCCCCCCC(=O)NN ZWLIYXJBOIDXLL-UHFFFAOYSA-N 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 1
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 description 1
- 229940075557 diethylene glycol monoethyl ether Drugs 0.000 description 1
- 125000005442 diisocyanate group Chemical group 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000002296 dynamic light scattering Methods 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- SWRGUMCEJHQWEE-UHFFFAOYSA-N ethanedihydrazide Chemical compound NNC(=O)C(=O)NN SWRGUMCEJHQWEE-UHFFFAOYSA-N 0.000 description 1
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 description 1
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 1
- WOXXJEVNDJOOLV-UHFFFAOYSA-N ethenyl-tris(2-methoxyethoxy)silane Chemical compound COCCO[Si](OCCOC)(OCCOC)C=C WOXXJEVNDJOOLV-UHFFFAOYSA-N 0.000 description 1
- 239000004210 ether based solvent Substances 0.000 description 1
- JBTWLSYIZRCDFO-UHFFFAOYSA-N ethyl methyl carbonate Chemical compound CCOC(=O)OC JBTWLSYIZRCDFO-UHFFFAOYSA-N 0.000 description 1
- 229960005082 etohexadiol Drugs 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 235000019197 fats Nutrition 0.000 description 1
- 235000021323 fish oil Nutrition 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- XUCNUKMRBVNAPB-UHFFFAOYSA-N fluoroethene Chemical compound FC=C XUCNUKMRBVNAPB-UHFFFAOYSA-N 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 239000010460 hemp oil Substances 0.000 description 1
- PBZROIMXDZTJDF-UHFFFAOYSA-N hepta-1,6-dien-4-one Chemical compound C=CCC(=O)CC=C PBZROIMXDZTJDF-UHFFFAOYSA-N 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 229940051250 hexylene glycol Drugs 0.000 description 1
- IKDUDTNKRLTJSI-UHFFFAOYSA-N hydrazine monohydrate Substances O.NN IKDUDTNKRLTJSI-UHFFFAOYSA-N 0.000 description 1
- 150000007857 hydrazones Chemical class 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- LDHQCZJRKDOVOX-IHWYPQMZSA-N isocrotonic acid Chemical compound C\C=C/C(O)=O LDHQCZJRKDOVOX-IHWYPQMZSA-N 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000000944 linseed oil Substances 0.000 description 1
- 235000021388 linseed oil Nutrition 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- JZMJDSHXVKJFKW-UHFFFAOYSA-M methyl sulfate(1-) Chemical compound COS([O-])(=O)=O JZMJDSHXVKJFKW-UHFFFAOYSA-M 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 150000002828 nitro derivatives Chemical class 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 150000002832 nitroso derivatives Chemical class 0.000 description 1
- NLRKCXQQSUWLCH-UHFFFAOYSA-N nitrosobenzene Chemical compound O=NC1=CC=CC=C1 NLRKCXQQSUWLCH-UHFFFAOYSA-N 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- XNTUJOTWIMFEQS-UHFFFAOYSA-N octadecanoyl octadecaneperoxoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCCCCCCCC XNTUJOTWIMFEQS-UHFFFAOYSA-N 0.000 description 1
- SRSFOMHQIATOFV-UHFFFAOYSA-N octanoyl octaneperoxoate Chemical compound CCCCCCCC(=O)OOC(=O)CCCCCCC SRSFOMHQIATOFV-UHFFFAOYSA-N 0.000 description 1
- 229920002114 octoxynol-9 Polymers 0.000 description 1
- LWNSNYBMYBWJDN-UHFFFAOYSA-N octyl 3-sulfanylpropanoate Chemical compound CCCCCCCCOC(=O)CCS LWNSNYBMYBWJDN-UHFFFAOYSA-N 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 125000006353 oxyethylene group Chemical group 0.000 description 1
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- LGYJSPMYALQHBL-UHFFFAOYSA-N pentanedihydrazide Chemical compound NNC(=O)CCCC(=O)NN LGYJSPMYALQHBL-UHFFFAOYSA-N 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 125000005010 perfluoroalkyl group Chemical group 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- OXNIZHLAWKMVMX-UHFFFAOYSA-N picric acid Chemical compound OC1=C([N+]([O-])=O)C=C([N+]([O-])=O)C=C1[N+]([O-])=O OXNIZHLAWKMVMX-UHFFFAOYSA-N 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 description 1
- 239000000256 polyoxyethylene sorbitan monolaurate Substances 0.000 description 1
- 235000010486 polyoxyethylene sorbitan monolaurate Nutrition 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- CHKVPAROMQMJNQ-UHFFFAOYSA-M potassium bisulfate Chemical compound [K+].OS([O-])(=O)=O CHKVPAROMQMJNQ-UHFFFAOYSA-M 0.000 description 1
- 229910000343 potassium bisulfate Inorganic materials 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 150000004053 quinones Chemical class 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000008159 sesame oil Substances 0.000 description 1
- 235000011803 sesame oil Nutrition 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 229940035044 sorbitan monolaurate Drugs 0.000 description 1
- 235000019337 sorbitan trioleate Nutrition 0.000 description 1
- 229960000391 sorbitan trioleate Drugs 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 125000005504 styryl group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 239000002600 sunflower oil Substances 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 1
- HHXFRJFKVAWXDG-UHFFFAOYSA-N tert-butylazanium propane-1-sulfonate Chemical compound CC(C)(C)[NH3+].CCCS([O-])(=O)=O HHXFRJFKVAWXDG-UHFFFAOYSA-N 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 description 1
- UGNWTBMOAKPKBL-UHFFFAOYSA-N tetrachloro-1,4-benzoquinone Chemical compound ClC1=C(Cl)C(=O)C(Cl)=C(Cl)C1=O UGNWTBMOAKPKBL-UHFFFAOYSA-N 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- HWCKGOZZJDHMNC-UHFFFAOYSA-M tetraethylammonium bromide Chemical compound [Br-].CC[N+](CC)(CC)CC HWCKGOZZJDHMNC-UHFFFAOYSA-M 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- YIYBQIKDCADOSF-ONEGZZNKSA-N trans-pent-2-enoic acid Chemical compound CC\C=C\C(O)=O YIYBQIKDCADOSF-ONEGZZNKSA-N 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 229940113165 trimethylolpropane Drugs 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 229960000834 vinyl ether Drugs 0.000 description 1
- FUSUHKVFWTUUBE-UHFFFAOYSA-N vinyl methyl ketone Natural products CC(=O)C=C FUSUHKVFWTUUBE-UHFFFAOYSA-N 0.000 description 1
- 239000012855 volatile organic compound Substances 0.000 description 1
- 239000008170 walnut oil Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Paints Or Removers (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Description
本発明は、塗料中に配合することによって基材に親水性を付与し、耐汚染性を向上させることができる水性樹脂組成物、該水性樹脂組成物を含む水性塗料組成物及び塗膜形成方法に関する。 The present invention relates to an aqueous resin composition capable of imparting hydrophilicity to a substrate by blending in a paint and improving the stain resistance, an aqueous paint composition containing the aqueous resin composition, and a method for forming a coating film. About.
屋外で使用される建築外装や、鋼構造物等に適用する塗料には、長期間の耐久性が要求されるため、従来から有機溶剤型の塗料が使用されてきた。近年、VOCによる環境負荷の低減や塗装作業者の負担低減を目的として、水性塗料が使用される場合も増えている。 Organic solvent-type paints have been conventionally used because paints applied to building exteriors and steel structures used outdoors are required to have long-term durability. In recent years, water-based paints are increasingly used for the purpose of reducing environmental burdens caused by VOCs and reducing the burden on painters.
上記建築外装等に水性塗料を適用した場合に、特に問題となるのが耐汚染性である。そして、塗料を塗装して得られる塗膜に耐汚染性を付与する手法として、塗膜を親水性に保持する手法が知られている。 When a water-based paint is applied to the above-mentioned building exterior or the like, contamination resistance is particularly problematic. As a technique for imparting stain resistance to a coating film obtained by applying a paint, a technique for keeping the coating film hydrophilic is known.
特許文献1は、被覆組成物に関するものであって、フッ素オレフィン系重合体、フッ素(メタ)アクリレートと親水性構造単位含有エチレン性不飽和単量体及びそれ以外のエチレン性不飽和単量体とを重合させて得られる共重合体、加水分解性シリル基を有する化合物を必須成分として含有してなり、さらに(メタ)アクリロイル基を含有する単量体の重合体とを含む被覆組成物が開示されている。 Patent Document 1 relates to a coating composition, and includes a fluoroolefin polymer, fluorine (meth) acrylate, a hydrophilic structural unit-containing ethylenically unsaturated monomer, and other ethylenically unsaturated monomers. A coating composition comprising a copolymer obtained by polymerizing a polymer, a compound having a hydrolyzable silyl group as an essential component, and a monomer polymer containing a (meth) acryloyl group is disclosed. Has been.
特許文献1に開示の技術においては、フッ素オレフィン系重合体、フッ素(メタ)アクリレートと親水性構造単位含有エチレン性不飽和単量体及びそれ以外のエチレン性不飽和単量体とを重合させて得られる共重合体が、パーフルオロアルキル基と親水性構造単位によって、塗装して得られた塗膜表面に親水性が発現し、また、塗膜中のシリル基の加水分解により生じるシラノール基が塗膜の親水性を高める作用がある。しかし、水性塗料に適用する場合、塗料中の水と反応して生じたシラノール基の縮合が生じるため、塗料の貯蔵増粘が懸念される。 In the technique disclosed in Patent Document 1, a fluoroolefin polymer, fluorine (meth) acrylate, a hydrophilic structural unit-containing ethylenically unsaturated monomer, and other ethylenically unsaturated monomers are polymerized. The resulting copolymer is coated with a perfluoroalkyl group and a hydrophilic structural unit so that hydrophilicity is expressed on the surface of the coating film, and silanol groups produced by hydrolysis of silyl groups in the coating film are present. There exists an effect | action which improves the hydrophilic property of a coating film. However, when applied to water-based paints, the condensation of silanol groups generated by reaction with water in the paints occurs, and there is a concern about storage thickening of the paints.
一方で、単に水性塗料に親水性物質を添加することで塗膜の親水化を図ったとしても降雨等で容易に流失してしまい、耐汚染性の効果を長期に持続させることは難しい。 On the other hand, even if the coating film is made hydrophilic by simply adding a hydrophilic substance to the water-based paint, it is easily washed away by rain or the like, and it is difficult to maintain the effect of stain resistance for a long time.
本発明の目的は、水性塗料に適用可能で、該水性塗料を塗装して得られた塗膜が早期に親水性を発現し、さらにその効果が長期間継続する水性樹脂組成物を提供することである。 An object of the present invention is to provide an aqueous resin composition that can be applied to a water-based paint, and that a coating film obtained by applying the water-based paint exhibits hydrophilicity at an early stage and that the effect continues for a long period of time. It is.
本発明者らは上記した課題を鋭意検討した結果、フッ素含有重合性不飽和モノマー、酸基
含有重合性不飽和モノマー、親水性基含有重合性不飽和モノマー、酸基及び親水性基以外
の官能基を有する重合性不飽和モノマー及び必要に応じてその他の重合性不飽和モノマー
を共重合成分として含有するフッ素含有樹脂組成物が水に対して溶解、分散可能であり、
バインダーとなる水性樹脂に対しても相溶性が良好であり、該フッ素含有樹脂組成物とそ
れ以外の水性バインダー樹脂を含む水性樹脂組成物は、早期から親水性を発現し、長期間
持続することを見出し、本発明に到達した。
即ち本発明は、
1.フッ素含有重合性不飽和モノマー(a)、酸基含有重合性不飽和モノマー(b)、水酸基、アルコキシポリオキシアルキレン基、アミド基及びモルホリノ基から選択された親水性基含有重合性不飽和モノマー(c)、酸基及び親水性基以外の官能基を有する重合性不飽和モノマー(d)及び必要に応じてその他の重合性不飽和モノマー(e)を共重合してなるフッ素含有水性樹脂組成物(I)と酸基及び親水性基以外の官能基を有する重合性不飽和モノマー(d)と反応性を有する基を有する(I)以外の水性バインダー樹脂(II)を含む水性樹脂組成物であって、フッ素含有水性樹脂組成物(I)の前記酸基及び親水性基以外の官能基を有する重合性不飽和モノマー(d)における酸基及び親水性基以外の官能基が、エポキシ基、イソシアネート基、アルコールやオキシムで保護したイソシアネート基、カルボニル基、ラジカル重合性の不飽和結合を有する基から選択されたものであって且つフッ素含有水性樹脂組成物(I)の配合量は、上記水性バインダー樹脂(II)に対して、固形分として0を超えて15質量%未満である水性樹脂組成物、
2.酸基及び親水性基以外の官能基を有する重合性不飽和モノマー(d)の官能基が、ラジカル重合性の不飽和結合である不飽和脂肪酸由来の炭素−炭素二重結合を有する基又はケトン性のカルボニル基のいずれか1種以上の基である1項に記載の水性樹脂組成物、
3.フッ素含有水性樹脂組成物(I)が、フッ素含有重合性不飽和モノマー(a)1〜5
0質量%、酸基含有重合性不飽和モノマー(b)1〜90質量%、親水性基含有重合性不
飽和モノマー(c)1〜90質量%、酸基及び親水性基以外の官能基を有する重合性不飽
和モノマー(d)1〜50質量%及びその他の重合性不飽和モノマー(e)0〜60質量
%からなるモノマー混合物の共重合体であることを特徴とする1項又は2項に記載の水性樹脂組成物、
4.1〜3項のいずれか1項に記載の水性樹脂組成物を含む水性塗料組成物
に関する。
As a result of earnestly examining the above-mentioned problems, the present inventors have found that a fluorine-containing polymerizable unsaturated monomer, an acid group-containing polymerizable unsaturated monomer, a hydrophilic group-containing polymerizable unsaturated monomer, a functional group other than an acid group and a hydrophilic group. A fluorine-containing resin composition containing a polymerizable unsaturated monomer having a group and, if necessary, another polymerizable unsaturated monomer as a copolymerization component, can be dissolved and dispersed in water.
It has good compatibility with the aqueous resin used as a binder, and the aqueous resin composition containing the fluorine-containing resin composition and other aqueous binder resins expresses hydrophilicity from an early stage and is maintained for a long period of time. And reached the present invention.
That is, the present invention
1. Fluorine-containing polymerizable unsaturated monomer (a), acid group-containing polymerizable unsaturated monomer (b), hydrophilic group-containing polymerizable unsaturated monomer selected from hydroxyl group, alkoxypolyoxyalkylene group, amide group and morpholino group ( c), a fluorine-containing aqueous resin composition obtained by copolymerizing a polymerizable unsaturated monomer (d) having a functional group other than an acid group and a hydrophilic group and, if necessary, another polymerizable unsaturated monomer (e). An aqueous resin composition comprising (I) and an aqueous binder resin (II) other than (I) having a reactive group with a polymerizable unsaturated monomer (d) having a functional group other than an acid group and a hydrophilic group And the functional group other than the acid group and the hydrophilic group in the polymerizable unsaturated monomer (d) having a functional group other than the acid group and the hydrophilic group of the fluorine-containing aqueous resin composition (I) is an epoxy group, Isocyan Over preparative group, the amount of isocyanate groups protected with alcohol or oxime, carbonyl group, radically polymerizable and fluorine-containing aqueous resin composition I der those selected from the group having an unsaturated bond (I) is An aqueous resin composition having a solid content of more than 0 and less than 15% by mass with respect to the aqueous binder resin (II) ,
2. A group or ketone having a carbon-carbon double bond derived from an unsaturated fatty acid in which the functional group of the polymerizable unsaturated monomer (d) having a functional group other than an acid group and a hydrophilic group is a radical polymerizable unsaturated bond 2. The aqueous resin composition according to 1, which is at least one group selected from the group consisting of hydrophilic carbonyl groups,
3. Fluorine-containing aqueous resin composition (I) is a fluorine-containing polymerizable unsaturated monomer (a) 1 to 5
0% by mass, acid group-containing polymerizable unsaturated monomer (b) 1 to 90% by mass, hydrophilic group-containing polymerizable monomer
Saturated monomer (c) 1 to 90% by mass, polymerizable unsaturated having functional group other than acid group and hydrophilic group
Sum monomer (d) 1-50 mass% and other polymerizable unsaturated monomer (e) 0-60 mass
The aqueous resin composition according to item 1 or 2, which is a copolymer of a monomer mixture comprising
4). The present invention relates to an aqueous coating composition comprising the aqueous resin composition according to any one of items 1 to 3 .
本発明の水性樹脂組成物は、水性塗料に配合することにより、該水性塗料による塗膜形成時に、水性樹脂組成物に含まれるフッ素含有水性樹脂組成物がフッ素の効果により表面に移行し、フッ素含有水性樹脂組成物中の親水性基の効果により塗膜の表層を親水化して耐汚染性に優れた塗膜を形成可能な効果を奏する。さらにフッ素含有水性樹脂組成物に含まれる官能基の単独架橋及び/又は水性塗料中のバインダ−樹脂や架橋剤との相互架橋により、塗膜表面からの親水性成分流出が抑制され、塗膜表層を親水化する効果が長期間継続する。 When the aqueous resin composition of the present invention is blended with an aqueous paint, the fluorine-containing aqueous resin composition contained in the aqueous resin composition migrates to the surface due to the effect of fluorine when a coating film is formed with the aqueous paint. The surface layer of the coating film is hydrophilized by the effect of the hydrophilic group in the aqueous resin composition, and the coating film having excellent stain resistance can be formed. Furthermore, the outflow of hydrophilic components from the surface of the coating film is suppressed by the individual crosslinking of the functional group contained in the fluorine-containing aqueous resin composition and / or the mutual crosslinking with the binder resin and the crosslinking agent in the aqueous coating material, and the coating film surface layer The effect of hydrophilizing lasts for a long time.
本発明の水性樹脂組成物に使用されるフッ素含有重合性不飽和モノマー(a)は、本発明の水性樹脂組成物を含む水性塗料を塗装して得られる塗膜において、本発明のフッ素含有水性樹脂組成物(I)を表面に配向せしめるために使用するものであり、分子中にフッ素及び重合性不飽和基を有する化合物である。本明細書において、重合性不飽和基とは、ビニル基、アリル基、スチリル基、(メタ)アクリロイル基等のラジカル重合性の炭素−炭素二重結合を意味する。 The fluorine-containing polymerizable unsaturated monomer (a) used in the aqueous resin composition of the present invention is a fluorine-containing aqueous solution of the present invention in a coating film obtained by applying an aqueous paint containing the aqueous resin composition of the present invention. It is used to orient the resin composition (I) on the surface and is a compound having fluorine and a polymerizable unsaturated group in the molecule. In the present specification, the polymerizable unsaturated group means a radically polymerizable carbon-carbon double bond such as a vinyl group, an allyl group, a styryl group, or a (meth) acryloyl group.
フッ素含有重合性不飽和モノマーの具体例としては、フッ化ビニル、フッ化ビニリデン、トリフルオロエチレン、テトラフルオロエチレン、クロロトリフルオロエチレン、ブロモトリフルオロエチレン、ペンタフルオロプロピレン、ヘキサフルオロプロピレン等のフッ素含有−α−オレフィン;トリフルオロメチルトリフルオロビニルエーテル、ペンタフルオロエチルトリフルオロビニルエーテル、ヘプタフルオロプロピルトリフルオロビニルエーテル等のパーフルオロアルキル・トリフルオロビニルエーテル及び(パー)フルオロアルキルビニルエーテル;下式で表わすことができるパーフルオロアルキル基含有(メタ)アクリレートを挙げることができる。 Specific examples of fluorine-containing polymerizable unsaturated monomers include fluorine-containing vinyl fluoride, vinylidene fluoride, trifluoroethylene, tetrafluoroethylene, chlorotrifluoroethylene, bromotrifluoroethylene, pentafluoropropylene, hexafluoropropylene, etc. -Α-olefin; perfluoroalkyl trifluorovinyl ether such as trifluoromethyl trifluorovinyl ether, pentafluoroethyl trifluorovinyl ether, heptafluoropropyl trifluorovinyl ether, and (per) fluoroalkyl vinyl ether; Mention may be made of fluoroalkyl group-containing (meth) acrylates.
上記式中のRは水素原子又はメチル基であり、Xは水素、塩素、臭素、分岐してもよい炭化水素基又はフルオロアルキル基であり、mは0〜5の整数であり、nは1〜12の整数であり、aは1以上の整数であり、bは0以上の整数であり、a+bは2n+1を満たすものである。 R in the above formula is a hydrogen atom or a methyl group, X is hydrogen, chlorine, bromine, a hydrocarbon group or fluoroalkyl group that may be branched, m is an integer of 0 to 5, and n is 1 Is an integer of -12, a is an integer of 1 or more, b is an integer of 0 or more, and a + b satisfies 2n + 1.
具体例としては、CH2=CHCO2C2F5、CH2=CHCO2CH2C3F7、CH2=CHCO2CH2C4F9、CH2=CHCO2CH2C5F11、CH2=CHCO2CH2C6F13、CH2=CHCO2CH2C7F15、CH2=CHCO2CH2C8F17、CH2=CHCO2CH2C9F19、CH2=CHCO2CH2C10F21、CH2=CHCO2CH2C11F23、CH2=CHCO2CH2C12F25、CH2=C(CH3)CO2CH2C2F5、CH2=C(CH3)CO2CH2C3F7、CH2=C(CH3)CO2CH2C4F9、CH2=C(CH3)CO2CH2C5F11、CH2=C(CH3)CO2CH2C6F13、CH2=C(CH3)CO2CH2C7F15、CH2=C(CH3)CO2CH2C8F17、CH2=C(CH3)CO2CH2C9F19、CH2=C(CH3)CO2CH2C10F21、CH2=C(CH3)CO2CH2C11F23、CH2=C(CH3)CO2CH2C12F25、CH2=CHCO2C2H4C2F5、CH2=CHCO2C2H4C3F7、CH2=CHCO2C2H4C4F9、CH2=CHCO2C2H4C5F11、CH2=CHCO2C2H4C6F13、CH2=CHCO2C2H4C7F15、CH2=CHCO2C2H4C8F17、CH2=CHCO2C2H4C9F19、CH2=CHCO2C2H4C10F21、CH2=CHCO2C2H4C11F23、CH2=CHCO2C2H4C12F25、CH2=C(CH3)CO2C2H4C2F5、CH2=C(CH3)CO2C2H4C3F7、CH2=C(CH3)CO2C2H4C4F9、CH2=C(CH3)CO2C2H4C5F11、CH2=C(CH3)CO2C2H4C6F13、CH2=C(CH3)CO2C2H4C7F15、CH2=C(CH3)CO2C2H4C8F17、CH2=C(CH3)CO2C2H4C9F19、CH2=C(CH3)CO2C2H4C10F21、CH2=C(CH3)CO2C2H4C11F23、CH2=C(CH3)CO2C2H4C12F25、CH2=C(CH3)CO2CH2CF2CHF2、CH2=C(CH3)CO2C2H4CF(CF3)2等を挙げることができ、1種又は2種以上を組み合わせて使用することができる。 Examples, CH 2 = CHCO 2 C 2 F 5, CH 2 = CHCO 2 CH 2 C 3 F 7, CH 2 = CHCO 2 CH 2 C 4 F 9, CH 2 = CHCO 2 CH 2 C 5 F 11 , CH 2 = CHCO 2 CH 2 C 6 F 13, CH 2 = CHCO 2 CH 2 C 7 F 15, CH 2 = CHCO 2 CH 2 C 8 F 17, CH 2 = CHCO 2 CH 2 C 9 F 19, CH 2 = CHCO 2 CH 2 C 10 F 21, CH 2 = CHCO 2 CH 2 C 11 F 23, CH 2 = CHCO 2 CH 2 C 12 F 25, CH 2 = C (CH 3) CO 2 CH 2 C 2 F 5, CH 2 = C (CH 3) CO 2 CH 2 C 3 F 7, CH 2 = C (CH 3) CO 2 CH 2 C 4 F 9, CH 2 = C (CH 3) CO 2 CH 2 5 F 11, CH 2 = C (CH 3) CO 2 CH 2 C 6 F 13, CH 2 = C (CH 3) CO 2 CH 2 C 7 F 15, CH 2 = C (CH 3) CO 2 CH 2 C 8 F 17, CH 2 = C (CH 3) CO 2 CH 2 C 9 F 19, CH 2 = C (CH 3) CO 2 CH 2 C 10 F 21, CH 2 = C (CH 3) CO 2 CH 2 C 11 F 23, CH 2 = C (CH 3) CO 2 CH 2 C 12 F 25, CH 2 = CHCO 2 C 2 H 4 C 2 F 5, CH 2 = CHCO 2 C 2 H 4 C 3 F 7 , CH 2 = CHCO 2 C 2 H 4 C 4 F 9, CH 2 = CHCO 2 C 2 H 4 C 5 F 11, CH 2 = CHCO 2 C 2 H 4 C 6 F 13, CH 2 = CHCO 2 C 2 H 4 C 7 F 15 , CH 2 ═CH CO 2 C 2 H 4 C 8 F 17, CH 2 = CHCO 2 C 2 H 4 C 9 F 19, CH 2 = CHCO 2 C 2 H 4 C 10 F 21, CH 2 = CHCO 2 C 2 H 4 C 11 F 23, CH 2 = CHCO 2 C 2 H 4 C 12 F 25, CH 2 = C (CH 3) CO 2 C 2 H 4 C 2 F 5, CH 2 = C (CH 3) CO 2 C 2 H 4 C 3 F 7, CH 2 = C (CH 3) CO 2 C 2 H 4 C 4 F 9, CH 2 = C (CH 3) CO 2 C 2 H 4 C 5 F 11, CH 2 = C (CH 3 ) CO 2 C 2 H 4 C 6 F 13, CH 2 = C (CH 3) CO 2 C 2 H 4 C 7 F 15, CH 2 = C (CH 3) CO 2 C 2 H 4 C 8 F 17, CH 2 = C (CH 3) CO 2 C 2 H 4 C 9 F 19, CH 2 = C (CH 3) CO 2 C 2 H 4 C 10 F 21, CH 2 = C (CH 3) CO 2 C 2 H 4 C 11 F 23, CH 2 = C (CH 3) CO 2 C 2 H 4 C 12 F 25, CH 2 = C (CH 3) CO 2 CH 2 CF 2 CHF 2, CH 2 = C (CH 3) CO 2 C 2 H 4 CF (CF 3) 2 and the like can be exemplified, 1 Species or two or more types can be used in combination.
フッ素含有重合性不飽和モノマー(a)1分子中のフッ素原子の数は、後述する酸基含有重合性不飽和モノマー(b)、親水性基含有重合性不飽和モノマー(c)及び架橋性官能基を有する重合性不飽和モノマー(d)との相溶性から5〜17の範囲内であることが好ましいく、特にフッ素原子数9の重合性不飽和モノマーが、共重合する他の重合性不飽和モノマーとの相溶性や水性塗料での安定性に優れていて好ましい。 Fluorine-containing polymerizable unsaturated monomer (a) The number of fluorine atoms in one molecule depends on the acid group-containing polymerizable unsaturated monomer (b), hydrophilic group-containing polymerizable unsaturated monomer (c) and crosslinkable functional group described later. In view of compatibility with the polymerizable unsaturated monomer (d) having a group, it is preferably in the range of 5 to 17, and in particular, other polymerizable unsaturated monomers in which the polymerizable unsaturated monomer having 9 fluorine atoms is copolymerized. It is preferable because of its excellent compatibility with saturated monomers and stability in water-based paints.
本発明のフッ素含有水性樹脂組成物(I)において、酸基含有重合性不飽和モノマー(b)は、本発明の水性樹脂組成物を水性塗料として適用する場合において、水溶性又は水分散性を付与し、水性バインダー樹脂(II)との相溶性を向上させるものである。具体例としては、(メタ)アクリル酸、イタコン酸、マレイン酸、クロトン酸、イソクロトン酸、α−エチルアクリル酸、β−エチルアクリル酸、β−プロピルアクリル酸、β−イソプロピルアクリル酸、β−カルボキシルエチルアクリレート等のカルボキシル基含有重合性不飽和モノマー;モノ(アクリロイルオキシエチル)アシッドフォスフェート、モノ(メタクリロイルオキシエチル)アシッドフォスフェート等のリン酸基含有重合性不飽和モノマー;p−ビニルベンゼンスルホン酸、p−アクリルアミドプロパンスルホン酸、t−ブチルアミドプロパンスルホン酸等のスルホン酸基含有重合性不飽和モノマーを挙げることができ、1種又は2種以上を組み合わせて使用することができる。 In the fluorine-containing aqueous resin composition (I) of the present invention, the acid group-containing polymerizable unsaturated monomer (b) is water-soluble or water-dispersible when the aqueous resin composition of the present invention is applied as an aqueous paint. To improve the compatibility with the aqueous binder resin (II). Specific examples include (meth) acrylic acid, itaconic acid, maleic acid, crotonic acid, isocrotonic acid, α-ethylacrylic acid, β-ethylacrylic acid, β-propylacrylic acid, β-isopropylacrylic acid, β-carboxyl Carboxyl group-containing polymerizable unsaturated monomers such as ethyl acrylate; Phosphoric acid group-containing polymerizable unsaturated monomers such as mono (acryloyloxyethyl) acid phosphate and mono (methacryloyloxyethyl) acid phosphate; p-vinylbenzenesulfonic acid And sulfonic acid group-containing polymerizable unsaturated monomers such as p-acrylamide propane sulfonic acid and t-butyl amide propane sulfonic acid, can be used alone or in combination of two or more.
本発明におけるフッ素含有水性樹脂組成物(I)において、親水性基含有重合性不飽和モノマー(c)は、本発明の水性樹脂組成物を水性塗料として適用する場合において、該水性塗料を塗装して得られる塗膜の表面を親水化する効果を奏するものであり、分子中に酸基以外の親水性基と重合性不飽和基を有する化合物である。親水性基の具体例としては、水酸基、アルコキシポリオキシアルキレン基、アミド基及びモルホリノ基を挙げることができる。 In the fluorine-containing aqueous resin composition (I) in the present invention, the hydrophilic group-containing polymerizable unsaturated monomer (c) is applied to the aqueous paint when the aqueous resin composition of the present invention is applied as an aqueous paint. This is a compound having an effect of hydrophilizing the surface of the coating film obtained and having a hydrophilic group other than an acid group and a polymerizable unsaturated group in the molecule. Specific examples of the hydrophilic group include a hydroxyl group, an alkoxypolyoxyalkylene group, an amide group, and a morpholino group.
水酸基含有重合性不飽和モノマーとしては、2−ヒドロキシエチル(メタ)アクリレ−ト、2−ヒドロキシプロピル(メタ)アクリレ−ト、3−ヒドロキシプロピル(メタ)アクリレート、ヒドロキシブチル(メタ)アクリレートなどの(メタ)アクリル酸のC2〜C8ヒドロキシアルキルエステル、アリルアルコール、上記C2〜C8ヒドロキシアルキル(メタ)アクリレートのε−カプロラクトン変性体などの水酸基を有する(メタ)アクリレート;分子末端が水酸基であるポリオキシエチレン鎖を有する(メタ)アクリレート;アリルアルコール、トリメチロールプロパンモノアリルエーテル、エチレングリコールモノアリルエーテル、ジエチレングリコールモノアリルエーテル、トリエチレングリコールモノアリルエーテル、ポリエチレングリコールモノアリルエーテル、プロピレングリコールモノアリルエーテル、ジプロピレングリコールモノアリルエーテル、トリプロピレングリコールモノアリルエーテル、ポリプロピレングリコールモノアリルエーテル、1、2−ブチレングリコールモノアリルエーテル、1、3−ブチレングリコールモノアリルエーテル、ヘキシレングリコールモノアリルエーテル、オクチレングリコールモノアリルエーテル、トリメチロールプロパンジアリルエーテル、グリセリンジアリルエーテル、ペンタエリスリトールトリアリルエーテル等の水酸基含有アリル化合物等が挙げられ、これらは単独でもしくは2種以上組み合わせて使用することができる。 Examples of the hydroxyl group-containing polymerizable unsaturated monomer include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, and hydroxybutyl (meth) acrylate ( meth) C 2 -C 8 hydroxyalkyl esters of acrylic acid, allyl alcohol, having a hydroxyl group such as ε- caprolactone modified products of the above C 2 -C 8 hydroxyalkyl (meth) acrylate (meth) acrylate; molecular end with hydroxyl groups (Meth) acrylate having a polyoxyethylene chain; allyl alcohol, trimethylolpropane monoallyl ether, ethylene glycol monoallyl ether, diethylene glycol monoallyl ether, triethylene glycol monoallyl ether, poly Ethylene glycol monoallyl ether, propylene glycol monoallyl ether, dipropylene glycol monoallyl ether, tripropylene glycol monoallyl ether, polypropylene glycol monoallyl ether, 1,2-butylene glycol monoallyl ether, 1,3-butylene glycol monoallyl Examples include hydroxyl group-containing allyl compounds such as ether, hexylene glycol monoallyl ether, octylene glycol monoallyl ether, trimethylolpropane diallyl ether, glyceryl diallyl ether, pentaerythritol triallyl ether, and the like. Can be used in combination.
アルコキシポリオキシアルキレン基含有重合性不飽和モノマーとしては、例えば下記式で表わすことができる化合物を挙げることができる。 Examples of the alkoxy polyoxyalkylene group-containing polymerizable unsaturated monomer include compounds that can be represented by the following formula.
上記式中のRは水素原子又はメチル基であり、R1は、炭素数が1〜24のアルキル基、pは2又は3の整数であり、qは2〜200の整数である。
R in the above formula is a hydrogen atom or a methyl group, R 1 is an alkyl group having 1 to 24 carbon atoms, p is an integer of 2 or 3, and q is an integer of 2 to 200.
アミド基含有重合性不飽和モノマーとしては、N−アルキルアクリルアミド、N,N−ジアルキルアクリルアミド、アクリルアミド、N−アルキルメタクリルアミド、N,N−ジアルキルメタクリルアミド、メタクリルアミド等を挙げることができる。 Examples of the amide group-containing polymerizable unsaturated monomer include N-alkylacrylamide, N, N-dialkylacrylamide, acrylamide, N-alkylmethacrylamide, N, N-dialkylmethacrylamide, and methacrylamide.
モルホリノ基含有重合性不飽和モノマーとしては、(メタ)アクリロイルモルホリン等を挙げることができる。 Examples of the morpholino group-containing polymerizable unsaturated monomer include (meth) acryloylmorpholine.
さらに、N−メチロールアクリルアミド、ヒドロキシエチルアクリルアミド等、水酸基とアミド基を同時に有する重合性不飽和モノマーも挙げられる。 Furthermore, the polymerizable unsaturated monomer which has a hydroxyl group and an amide group simultaneously, such as N-methylol acrylamide and hydroxyethyl acrylamide, is also mentioned.
本発明におけるフッ素含有水性樹脂組成物(I)に使用される、酸基及び親水性基以外の官能基を有する重合性不飽和モノマー(d)は、フッ素の効果により表面に移行した該フッ素含有水性樹脂組成物(I)を架橋によって固定化し、水への流失を抑制するものである。架橋の形態としては該フッ素含有水性樹脂組成物(I)の単独架橋、水性バインダ−樹脂成分(II)あるいは架橋剤との相互架橋などが挙げられるが、水への流失が抑制し得る架橋が形成されるのであれば特に限定されるものではない。酸基及び親水性基以外の官能基として具体的にはエポキシ基、イソシアネート基、アルコールやオキシム等で保護したイソシアネート基、カルボニル基、酸化重合可能な脂肪酸由来の炭素−炭素二重結合等とラジカル重合性の不飽和結合を有する基などが挙げられ、これらを1種又は2種以上組み合わせて使用することができる。 The polymerizable unsaturated monomer (d) having a functional group other than an acid group and a hydrophilic group, used in the fluorine-containing aqueous resin composition (I) in the present invention, is transferred to the surface by the effect of fluorine. The aqueous resin composition (I) is fixed by cross-linking to suppress water loss. Examples of crosslinking include single crosslinking of the fluorine-containing aqueous resin composition (I), mutual crosslinking with an aqueous binder-resin component (II) or a crosslinking agent, and the like. If it forms, it will not specifically limit. Specific functional groups other than acid groups and hydrophilic groups include epoxy groups, isocyanate groups, isocyanate groups protected with alcohols, oximes, etc., carbonyl groups, carbon-carbon double bonds derived from oxidatively polymerizable fatty acids, and radicals. Examples thereof include a group having a polymerizable unsaturated bond, and these can be used alone or in combination of two or more.
上記した酸基及び親水性基以外の官能基を有する重合性不飽和モノマーの中でも特に、常温硬化型の水性塗料の架橋系として用いられるカルボニル−ヒドラジド架橋に組み入れるために、ケトン性のカルボニル基を有する重合性不飽和モノマーを用いることが好適である。また、酸化重合可能な脂肪酸由来の炭素−炭素二重結合を有する重合性不飽和モノマーを用いれば、組み合わせる水性バインダー(II)の種類によらずフッ素含有水性樹脂組成物(I)のみで架橋を形成させることが可能になるため、適用範囲が広く好適である。 Among the polymerizable unsaturated monomers having a functional group other than the acid group and the hydrophilic group described above, a ketonic carbonyl group is used for incorporation into a carbonyl-hydrazide bridge used as a crosslinking system for a room temperature-curable aqueous coating. It is preferable to use a polymerizable unsaturated monomer. In addition, if a polymerizable unsaturated monomer having a carbon-carbon double bond derived from an oxidatively polymerizable fatty acid is used, crosslinking can be performed only with the fluorine-containing aqueous resin composition (I) regardless of the type of the aqueous binder (II) to be combined. Since it can be formed, the application range is wide and suitable.
ケトン性カルボニル基を有する重合性不飽和モノマーとしては、ダイアセトン(メタ)アクリルアミド、アセトアセトキシエチル(メタ)アクリレート等を挙げることができる。 Examples of the polymerizable unsaturated monomer having a ketonic carbonyl group include diacetone (meth) acrylamide and acetoacetoxyethyl (meth) acrylate.
酸化重合可能な脂肪酸由来の炭素−炭素二重結合を有する重合性不飽和モノマーとしては、脂肪酸をエポキシ基含有重合性不飽和モノマー又は水酸基含有重合性不飽和モノマーと反応させることにより得られる脂肪酸変性重合性不飽和モノマーを挙げることができる。 As the polymerizable unsaturated monomer having a carbon-carbon double bond derived from an oxidatively polymerizable fatty acid, fatty acid modification obtained by reacting a fatty acid with an epoxy group-containing polymerizable unsaturated monomer or a hydroxyl group-containing polymerizable unsaturated monomer Listed are polymerizable unsaturated monomers.
脂肪酸としては、炭化水素鎖の末端にカルボキシル基が結合した構造を有しているものが挙げられ、例えば、乾性油脂肪酸、半乾性油脂肪酸、不乾性油脂肪酸を挙げることができる。乾性油脂肪酸及び半乾性油脂肪酸は、厳密に区別することはできないが、通常、乾性油脂肪酸はヨウ素価が130以上の不飽和脂肪酸であり、半乾性油脂肪酸はヨウ素価が100以上かつ130未満の不飽和脂肪酸である。他方、不乾性油脂肪酸は、通常、ヨウ素価が100未満の脂肪酸である。 Examples of the fatty acid include those having a structure in which a carboxyl group is bonded to the end of the hydrocarbon chain, and examples thereof include dry oil fatty acid, semi-dry oil fatty acid, and non-dry oil fatty acid. Dry oil fatty acids and semi-dry oil fatty acids cannot be strictly distinguished, but usually dry oil fatty acids are unsaturated fatty acids having an iodine value of 130 or more, and semi-dry oil fatty acids have an iodine value of 100 or more and less than 130. Of unsaturated fatty acids. On the other hand, non-drying oil fatty acids are usually fatty acids having an iodine value of less than 100.
乾性油脂肪酸及び半乾性油脂肪酸としては、例えば、魚油脂肪酸、脱水ヒマシ油脂肪酸、サフラワー油脂肪酸、亜麻仁油脂肪酸、大豆油脂肪酸、ゴマ油脂肪酸、ケシ油脂肪酸、エノ油脂肪酸、麻実油脂肪酸、ブドウ核油脂肪酸、トウモロコシ油脂肪酸、トール油脂肪酸、ヒマワリ油脂肪酸、綿実油脂肪酸、クルミ油脂肪酸、ゴム種油脂肪酸、ハイジエン酸脂肪酸等が挙げられ、また、不乾性油脂肪酸としては、例えば、ヤシ油脂肪酸、水添ヤシ油脂肪酸、パーム油脂肪酸等が挙げられる。これらはそれぞれ単独でもしくは2種以上組み合わせて使用することができる。さらに、これらの脂肪酸は、カプロン酸、カプリン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸等と併用することができる。 Examples of the dry oil fatty acid and semi-dry oil fatty acid include fish oil fatty acid, dehydrated castor oil fatty acid, safflower oil fatty acid, linseed oil fatty acid, soybean oil fatty acid, sesame oil fatty acid, poppy oil fatty acid, eno oil fatty acid, hemp oil fatty acid, grape Nuclear oil fatty acid, corn oil fatty acid, tall oil fatty acid, sunflower oil fatty acid, cottonseed oil fatty acid, walnut oil fatty acid, rubber seed oil fatty acid, hydienoic acid fatty acid, etc., and non-drying oil fatty acid include, for example, coconut oil fatty acid , Hydrogenated coconut oil fatty acid, palm oil fatty acid and the like. These can be used alone or in combination of two or more. Furthermore, these fatty acids can be used in combination with caproic acid, capric acid, lauric acid, myristic acid, palmitic acid, stearic acid and the like.
上記脂肪酸と反応させるエポキシ基含有重合性不飽和モノマーとしては、1分子中に1個以上のエポキシ基と1個の重合性不飽和基を有する化合物を挙げることができる。具体的には例えば、グリシジル(メタ)アクリレート、β−メチルグリシジル(メタ)アクリレート、3,4−エポキシシクロヘキシルメチル(メタ)アクリレート、3,4−エポキシシクロヘキシルエチル(メタ)アクリレート、3,4−エポキシシクロヘキシルプロピル(メタ)アクリレート、アリルグリシジルエーテル等が挙げられる。これらはそれぞれ単独でもしくは2種以上組み合わせて使用することができる。 Examples of the epoxy group-containing polymerizable unsaturated monomer to be reacted with the fatty acid include compounds having one or more epoxy groups and one polymerizable unsaturated group in one molecule. Specifically, for example, glycidyl (meth) acrylate, β-methylglycidyl (meth) acrylate, 3,4-epoxycyclohexylmethyl (meth) acrylate, 3,4-epoxycyclohexylethyl (meth) acrylate, 3,4-epoxy Examples thereof include cyclohexylpropyl (meth) acrylate and allyl glycidyl ether. These can be used alone or in combination of two or more.
上記脂肪酸とエポキシ基含有重合性不飽和モノマーは、脂肪酸中のカルボキシル基とエポキシ基含有モノマー中のエポキシ基との当量比が0.75:1〜1.25:1、好ましくは0.8:1〜1.2:1の範囲内となるような割合で反応させることができる。 The fatty acid and the epoxy group-containing polymerizable unsaturated monomer have an equivalent ratio of a carboxyl group in the fatty acid and an epoxy group in the epoxy group-containing monomer of 0.75: 1 to 1.25: 1, preferably 0.8: The reaction can be carried out at such a ratio that it is within the range of 1 to 1.2: 1.
上記脂肪酸とエポキシ基含有重合性不飽和モノマーとの反応は、通常、重合禁止剤の存在下に、ゲル化などの反応上の問題を起こすことなく、脂肪酸成分中のカルボキシル基とエポキシ基含有重合性不飽和モノマー中のエポキシ基とが円滑に反応できる条件下で行うことができ、通常、約100〜約180℃の温度で約0.5〜約10時間加熱することにより行なうことが好ましい。この反応において、N,N−ジメチルアミノエタノール等の3級アミン、臭化テトラエチルアンモニウム、臭化テトラブチルアンモニウム等の4級アンモニウム塩等のエステル化反応触媒を用いることができ、さらに、反応に対して不活性な有機溶剤を使用することができる。 The reaction of the above fatty acid with an epoxy group-containing polymerizable unsaturated monomer is usually carried out in the presence of a polymerization inhibitor without causing a problem in the reaction such as gelation and the carboxyl group and epoxy group-containing polymerization in the fatty acid component. The reaction can be carried out under conditions that allow the epoxy group in the unsaturated monomer to react smoothly, and it is usually preferable to carry out the heating at a temperature of about 100 to about 180 ° C. for about 0.5 to about 10 hours. In this reaction, an esterification reaction catalyst such as a tertiary amine such as N, N-dimethylaminoethanol, a quaternary ammonium salt such as tetraethylammonium bromide or tetrabutylammonium bromide can be used. And inert organic solvents can be used.
上記重合禁止剤としては、例えば、ハイドロキノン、ハイドロキノンモノメチルエーテル、ピロカテコール、p−tert−ブチルカテコール等のフェノール性水酸基含有化合物;ニトロベンゼン、ニトロ安息香酸、o−,m−又はp−ジニトロベンゼン、2,4−ジニトロトルエン、2,4−ジニトロフェノール、トリニトロベンゼン、ピクリン酸等のニトロ化合物;p−ベンゾキノン、ジクロロベンゾキノン、クロルアニル、アンスラキノン、フェナンスロキノン等のキノン化合物;ニトロソベンゼン、ニトロソ−β−ナフトール等のニトロソ化合物、等のそれ自体既知のラジカル重合禁止剤が挙げられ、これらはそれぞれ単独でもしくは2種以上組み合わせて使用することができる。 Examples of the polymerization inhibitor include phenolic hydroxyl group-containing compounds such as hydroquinone, hydroquinone monomethyl ether, pyrocatechol and p-tert-butylcatechol; nitrobenzene, nitrobenzoic acid, o-, m- or p-dinitrobenzene, 2 Nitro compounds such as 1,4-dinitrotoluene, 2,4-dinitrophenol, trinitrobenzene and picric acid; quinone compounds such as p-benzoquinone, dichlorobenzoquinone, chloranil, anthraquinone and phenanthroquinone; nitrosobenzene and nitroso-β- Examples thereof include known radical polymerization inhibitors such as nitroso compounds such as naphthol, and these can be used alone or in combination of two or more.
また、脂肪酸変性重合性不飽和モノマーは、上記脂肪酸を水酸基含有重合性不飽和モノマーとエステル化反応させることによっても得ることができる。かかる水酸基含有重合性不飽和モノマーとしては、1分子中に1個以上の水酸基と1個の重合性不飽和基を有する化合物が包含され、具体的には例えば、2−ヒドロキシエチル(メタ)アクリレ−ト、2−ヒドロキシプロピル(メタ)アクリレ−ト、3−ヒドロキシプロピル(メタ)アクリレート、ヒドロキシブチル(メタ)アクリレートなどの(メタ)アクリル酸のC2〜C8ヒドロキシアルキル(メタ)アクリレート、アリルアルコ−ル、上記C2〜C8ヒドロキシアルキル(メタ)アクリレートのε−カプロラクトン変性体などの水酸基を有する(メタ)アクリレート;分子末端が水酸基であるポリオキシエチレン鎖を有する(メタ)アクリレート等が挙げられ、これらはそれぞれ単独でもしくは2種以上組み合わせて使用することができる。 The fatty acid-modified polymerizable unsaturated monomer can also be obtained by esterifying the fatty acid with a hydroxyl group-containing polymerizable unsaturated monomer. Such hydroxyl group-containing polymerizable unsaturated monomers include compounds having one or more hydroxyl groups and one polymerizable unsaturated group in one molecule. Specifically, for example, 2-hydroxyethyl (meth) acrylate. -C2-C8 hydroxyalkyl (meth) acrylate of (meth) acrylic acid such as 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, allyl alcohol , (Meth) acrylate having a hydroxyl group such as a modified ε-caprolactone of the above C2-C8 hydroxyalkyl (meth) acrylate; (meth) acrylate having a polyoxyethylene chain having a hydroxyl group at the molecular end, and the like. Each can be used alone or in combination of two or more Kill.
上記脂肪酸と水酸基含有重合性不飽和モノマーは、通常、該脂肪酸中のカルボキシル基対水酸基含有モノマー中の水酸基との当量比が0.4:1〜1.25:1、好ましくは0.5:1〜1.2:1の範囲内となるような割合で反応させることができる。 The fatty acid and the hydroxyl group-containing polymerizable unsaturated monomer usually have an equivalent ratio of carboxyl group in the fatty acid to hydroxyl group in the hydroxyl group-containing monomer of 0.4: 1 to 1.25: 1, preferably 0.5: The reaction can be carried out at such a ratio that it is within the range of 1 to 1.2: 1.
上記脂肪酸と水酸基含有重合性不飽和モノマーとの反応は、通常、重合禁止剤の存在下に、ゲル化などの反応上の問題を起こすことなく、脂肪酸成分中のカルボキシル基と水酸基含有重合性不飽和モノマー中の水酸基とが円滑に反応できる条件下で行うことができ、通常、エステル化触媒の存在下に、約100〜約180℃の温度で約0.5〜約10時間加熱することにより行うのが適している。エステル化触媒としては、例えば、硫酸、硫酸アルミニウム、硫酸水素カリウム、アルキル置換ベンゼン、塩酸、硫酸メチル、リン酸等が挙げられ、これらの触媒は、通常、反応させる上記脂肪酸と水酸基含有重合性不飽和モノマーの合計量に基準にして、約0.001〜約2.0質量%の範囲内で使用することができる。さらに、反応に対して不活性な有機溶剤を使用することもできる。 The reaction between the fatty acid and the hydroxyl group-containing polymerizable unsaturated monomer is usually carried out in the presence of a polymerization inhibitor without causing a reaction problem such as gelation and the carboxyl group in the fatty acid component and the hydroxyl group-containing polymerizable monomer. The reaction can be carried out under conditions that allow the hydroxyl group in the saturated monomer to react smoothly, and usually by heating at a temperature of about 100 to about 180 ° C. for about 0.5 to about 10 hours in the presence of an esterification catalyst. Suitable to do. Examples of the esterification catalyst include sulfuric acid, aluminum sulfate, potassium hydrogen sulfate, alkyl-substituted benzene, hydrochloric acid, methyl sulfate, phosphoric acid, and the like. These catalysts are usually used to react with the above fatty acid to be reacted with a hydroxyl group-containing polymerizable monomer. It can be used in the range of about 0.001 to about 2.0% by weight, based on the total amount of saturated monomers. Furthermore, an organic solvent inert to the reaction can also be used.
上記重合禁止剤としては、脂肪酸とエポキシ基含有重合性不飽和モノマーとの反応と同様に、既知の重合禁止剤を単独もしくは2種以上組み合わせて使用することができる。 As the polymerization inhibitor, similar to the reaction of a fatty acid and an epoxy group-containing polymerizable unsaturated monomer, known polymerization inhibitors can be used alone or in combination of two or more.
本発明のフッ素含有水性樹脂組成物(I)には、上記フッ素含有重合性不飽和モノマー(a)、酸基含有重合性不飽和モノマー(b)、親水性基含有重合性不飽和モノマー(c)及び酸基及び親水性基以外の官能基を有する重合性不飽和モノマー(d)以外にも、その他の重合性不飽和モノマー(e)を必要に応じて共重合することができる。その他の重合性不飽和モノマーとしては、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n−プロピル(メタ)アクリレート、i−プロピル(メタ)アクリレート、n−ブチル(メタ)アクリレート、i−ブチル(メタ)アクリレート、tert−ブチル(メタ)アクリレート、n−ヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、ノニル(メタ)アクリレート、トリデシル(メタ)アクリレート、ラウリル(メタ)アクリレート、ステアリル(メタ)アクリレート、イソステアリル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、メチルシクロヘキシル(メタ)アクリレート、t−ブチルメチルシクロヘキシル(メタ)アクリレート、シクロドデシル(メタ)アクリレート等のアルキル又はシクロアルキル(メタ)アクリレート;スチレン、α−メチルスチレン、ビニルトルエン等のビニル芳香族化合物;酢酸ビニル等のビニルエステル化合物;フマル酸エステル化合物;ブチルビニルエーテル、シクロヘキシルビニルエーテル、トリエチレングリコールジビニルエーテル、シクロヘキサンジメタノールジビニルエーテル、ヒドロキシブチルビニルエーテル、プロペニルエーテルプロピレンカーボネート、ヒドロキシブチルビニルエーテルとイソシアネートとを反応させてなるビニルエーテル末端ウレタンオリゴマー等のビニルエーテル化合物等;を挙げることができ、1種又は2種以上を組み合わせて使用することができる。 In the fluorine-containing aqueous resin composition (I) of the present invention, the fluorine-containing polymerizable unsaturated monomer (a), the acid group-containing polymerizable unsaturated monomer (b), the hydrophilic group-containing polymerizable unsaturated monomer (c) In addition to the polymerizable unsaturated monomer (d) having a functional group other than acid groups and hydrophilic groups, other polymerizable unsaturated monomers (e) can be copolymerized as necessary. Other polymerizable unsaturated monomers include methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, i-propyl (meth) acrylate, n-butyl (meth) acrylate, i-butyl ( (Meth) acrylate, tert-butyl (meth) acrylate, n-hexyl (meth) acrylate, octyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, nonyl (meth) acrylate, tridecyl (meth) acrylate, lauryl (meth) Acrylate, stearyl (meth) acrylate, isostearyl (meth) acrylate, cyclohexyl (meth) acrylate, methylcyclohexyl (meth) acrylate, t-butylmethylcyclohexyl (meth) acrylate, cyclodode Alkyl or cycloalkyl (meth) acrylates such as ru (meth) acrylate; Vinyl aromatic compounds such as styrene, α-methylstyrene and vinyltoluene; Vinyl ester compounds such as vinyl acetate; Fumarate ester compounds; Butyl vinyl ether, cyclohexyl vinyl ether And vinyl ether compounds such as triethylene glycol divinyl ether, cyclohexane dimethanol divinyl ether, hydroxybutyl vinyl ether, propenyl ether propylene carbonate, vinyl ether-terminated urethane oligomer obtained by reacting hydroxybutyl vinyl ether and isocyanate, and the like. Species or two or more types can be used in combination.
本発明におけるフッ素含有水性樹脂組成物(I)において、酸基含有重合性不飽和モノマー(b)と親水性基含有重合性不飽和モノマー(c)の合計量は、該フッ素含有水性樹脂組成物(I)を配合せしめた水性塗料による塗膜の親水性を発現させるために、該フッ素含有水性樹脂組成物(I)中の全重合性不飽和モノマーの合計量に基づいて30質量%を超えるものであることが好ましく、より好ましくは、45〜85質量%の範囲内である。 In the fluorine-containing aqueous resin composition (I) in the present invention, the total amount of the acid group-containing polymerizable unsaturated monomer (b) and the hydrophilic group-containing polymerizable unsaturated monomer (c) is the fluorine-containing aqueous resin composition. In order to express the hydrophilicity of the coating film by the aqueous paint blended with (I), it exceeds 30% by mass based on the total amount of all polymerizable unsaturated monomers in the fluorine-containing aqueous resin composition (I). It is preferable that it is a thing, More preferably, it exists in the range of 45-85 mass%.
本発明におけるフッ素含有水性樹脂組成物(I)において上記フッ素含有重合性不飽和モノマー(a)、酸基含有重合性不飽和モノマー(b)、親水性基含有重合性不飽和モノマー(c)、架橋性官能基を有する重合性不飽和モノマー(d)及び重合性不飽和モノマー(e)の好ましい使用割合としては、該フッ素含有水性樹脂組成物(I)中の全重合性不飽和モノマーの合計量に基づいて、フッ素含有重合性不飽和モノマー(a)が1〜50質量%、好ましくは5〜30質量%、酸基含有重合性不飽和モノマー(b)が1〜90質量%、好ましくは5〜40質量%、親水性基含有重合性不飽和モノマー(c)が1〜90質量%、好ましくは25〜80質量%、架橋性官能基を有する重合性不飽和モノマー(d)が1〜50質量%、好ましくは5〜40質量%、その他の重合性不飽和モノマー(e)が、0〜60質量%、好ましくは0〜40質量%であることができる。 In the fluorine-containing aqueous resin composition (I) in the present invention, the fluorine-containing polymerizable unsaturated monomer (a), the acid group-containing polymerizable unsaturated monomer (b), the hydrophilic group-containing polymerizable unsaturated monomer (c), A preferred use ratio of the polymerizable unsaturated monomer (d) having a crosslinkable functional group and the polymerizable unsaturated monomer (e) is the total of all polymerizable unsaturated monomers in the fluorine-containing aqueous resin composition (I). Based on the amount, the fluorine-containing polymerizable unsaturated monomer (a) is 1 to 50% by mass, preferably 5 to 30% by mass, and the acid group-containing polymerizable unsaturated monomer (b) is 1 to 90% by mass, preferably 5 to 40% by mass, hydrophilic group-containing polymerizable unsaturated monomer (c) is 1 to 90% by mass, preferably 25 to 80% by mass, and polymerizable unsaturated monomer (d) having a crosslinkable functional group is 1 to 1% by mass. 50% by weight, preferably 5 to 40 mass%, other polymerizable unsaturated monomer (e) is 0 to 60 wt%, preferably 0 to 40 mass%.
本発明におけるフッ素含有水性樹脂組成物(I)の製造において、上記重合性不飽和モノマーの共重合は、従来公知の方法で行なうことができ、溶液重合法、塊状重合法、乳化重合法等によって製造することができる。本発明においては、重量平均分子量を所定の範囲内に調製することが容易であることから重合開始剤の存在下で行なう溶液重合法によって製造することが好ましい。 In the production of the fluorine-containing aqueous resin composition (I) in the present invention, the copolymerization of the polymerizable unsaturated monomer can be performed by a conventionally known method, such as a solution polymerization method, a bulk polymerization method, or an emulsion polymerization method. Can be manufactured. In the present invention, since it is easy to prepare the weight average molecular weight within a predetermined range, it is preferably produced by a solution polymerization method performed in the presence of a polymerization initiator.
上記重合開始剤としては、溶液重合法で使用される従来公知のものが制限なく使用でき、例えばベンゾイルパーオキシド、オクタノイルパーオキシド、ラウロイルパーオキシド、ステアロイルパーオキシド、t−ブチルパーオキシ2−エチルヘキサノエート、等の有機過酸化物;アゾビスイソブチロニトリル、アゾビス(2,4−ジメチルバレロニトリル)等のアゾ化合物等を挙げることができる。これらは単独で又は2種以上組み合わせて使用することができる。 As the polymerization initiator, conventionally known ones used in the solution polymerization method can be used without limitation, for example, benzoyl peroxide, octanoyl peroxide, lauroyl peroxide, stearoyl peroxide, t-butylperoxy 2-ethyl. And organic peroxides such as hexanoate; azo compounds such as azobisisobutyronitrile and azobis (2,4-dimethylvaleronitrile). These can be used alone or in combination of two or more.
上記重合開始剤の使用量としては、本発明のフッ素含有水性樹脂組成物(I)に使用される全重合性不飽和モノマーの合計質量を基準にして、0.001〜15質量%、好ましくは0.2〜8質量%の範囲内であることが、後述する重量平均分子量に調整する点から好ましい。 The amount of the polymerization initiator used is 0.001 to 15% by mass, preferably based on the total mass of all polymerizable unsaturated monomers used in the fluorine-containing aqueous resin composition (I) of the present invention. It is preferable in the range of 0.2-8 mass% from the point of adjusting to the weight average molecular weight mentioned later.
溶液重合法を行なう場合に使用可能な有機溶剤としては、親水性であることが好ましく、例えばグリコールエーテル系溶剤であるエチレングリコールモノブチルエーテル、ジエチレングリコールモノエチルエーテル、エチレングリコールモノイソプロピルエーテル、ヘキシルセロソルブ、酢酸エチレングリコールモノメチルエーテル、メチルメトキシブタノール、プロピレングリコールモノメチルエーテル、ジプロピレングリコールモノメチルエーテル、プロピレングリコールモノプロピル及びプロピレングリコールモノブチルエーテル、エーテルエステル系溶剤である酢酸メトキシブチル、アルコール系溶剤であるメチルアルコール、エチルアルコール、イソプロピルアルコール、2−エチルヘキシルアルコール及びn−ブチルアルコール、n−メチルピロリドン等が挙げられるが、架橋性官能基を有する重合性不飽和モノマー(d)中の官能基に対して不活性であるものを適宜選択して単独あるいは2種以上を混合して使用することができる。 The organic solvent that can be used when performing the solution polymerization method is preferably hydrophilic, for example, glycol ether solvents such as ethylene glycol monobutyl ether, diethylene glycol monoethyl ether, ethylene glycol monoisopropyl ether, hexyl cellosolve, acetic acid. Ethylene glycol monomethyl ether, methyl methoxy butanol, propylene glycol monomethyl ether, dipropylene glycol monomethyl ether, propylene glycol monopropyl and propylene glycol monobutyl ether, ether ester solvent methoxybutyl acetate, alcohol solvent methyl alcohol, ethyl alcohol , Isopropyl alcohol, 2-ethylhexyl alcohol and n-butyl alcohol n-methylpyrrolidone and the like can be mentioned, but those which are inert with respect to the functional group in the polymerizable unsaturated monomer (d) having a crosslinkable functional group are appropriately selected, and one or two or more are mixed. Can be used.
本発明におけるフッ素含有水性樹脂組成物(I)の重量平均分子量は、1000〜50000の範囲内であることが、本発明のフッ素含有水性樹脂組成物(I)を水性バインダー樹脂(II)と混合せしめた場合において、塗装して得られる塗膜における表面への配向の点から好ましく、より好ましくは、3000〜30000の範囲内である。該重量平均分子量は、HLC8120GPS(商品名、ゲルパーミュエーションクロマトグラム、東ソー社製)で測定した重量平均分子量をポリスチレンの重量平均分子量を基準として換算して得られた数値を意味する。カラムは、TSKgel G−4000H×L、TSKgel G−3000H×L、TSKgel G−2500H×L、TSKgel G−2000H×L(いずれも商品名、東ソー社製)の4本を使用し、移動層としてはテトラヒドロフランを用い、測定温度:40℃、流速:1ml/min.、検出器:RIの条件で測定を行なった。 The fluorine-containing aqueous resin composition (I) in the present invention has a weight average molecular weight in the range of 1000 to 50000, and the fluorine-containing aqueous resin composition (I) of the present invention is mixed with the aqueous binder resin (II). In the case of caulking, it is preferable from the viewpoint of the orientation to the surface in the coating film obtained by painting, and more preferably within the range of 3000 to 30000. The weight average molecular weight means a numerical value obtained by converting the weight average molecular weight measured by HLC8120GPS (trade name, gel permeation chromatogram, manufactured by Tosoh Corporation) based on the weight average molecular weight of polystyrene. The column uses four TSKgel G-4000H × L, TSKgel G-3000H × L, TSKgel G-2500H × L, TSKgel G-2000H × L (all trade names, manufactured by Tosoh Corporation), and as a moving layer Used tetrahydrofuran, measurement temperature: 40 ° C., flow rate: 1 ml / min. Detector: Measurement was performed under RI conditions.
本発明におけるフッ素含有水性樹脂組成物(I)の酸価は、水溶性を確保する点から、10〜400mgKOH/gの範囲内であることが好ましく、より好ましくは20〜400mgKOH/gの範囲内である。ここで酸価は、試料1g(固形分)に含まれる酸基のモル量と同じモル量に相当する水酸化カリウムの質量をmg単位で表わしたものである。 The acid value of the fluorine-containing aqueous resin composition (I) in the present invention is preferably in the range of 10 to 400 mgKOH / g, more preferably in the range of 20 to 400 mgKOH / g, from the viewpoint of ensuring water solubility. It is. Here, the acid value represents the mass of potassium hydroxide corresponding to the same molar amount as that of the acid group contained in 1 g (solid content) of the sample, in mg unit.
次に本発明におけるフッ素含有水性樹脂組成物(I)以外の水性バインダー樹脂(II)について説明する。 Next, the aqueous binder resin (II) other than the fluorine-containing aqueous resin composition (I) in the present invention will be described.
水性バインダー樹脂(II)としては、上記フッ素含有水性樹脂組成物(I)以外の,一般に水性塗料組成物に適用することができる樹脂を特に制限なく使用することができる。例えば、水に溶解又は分散可能な樹脂を使用することができる。具体的には、アクリル系樹脂、ポリオレフィン系樹脂、シリコーン系樹脂、ポリウレタン系樹脂、エポキシ系樹脂、フェノール系樹脂、ポリエステル系樹脂、アルキド系樹脂、ポリカーボネート系樹脂等を挙げることができ、これらは単独で又は2種以上組み合わせて使用することができる。または、これらの樹脂は、変性されたものでもよく、あるいはグラフト重合されたものであってもよい。 As the aqueous binder resin (II), a resin that can be generally applied to an aqueous coating composition other than the fluorine-containing aqueous resin composition (I) can be used without particular limitation. For example, a resin that can be dissolved or dispersed in water can be used. Specific examples include acrylic resins, polyolefin resins, silicone resins, polyurethane resins, epoxy resins, phenol resins, polyester resins, alkyd resins, polycarbonate resins, and the like. Or in combination of two or more. Alternatively, these resins may be modified or graft polymerized.
上記水性バインダー樹脂(II)は、分散粒子の形態である場合においては、単層状又はコア・シェル型等の多層状であってもよい。上記フッ素含有水性樹脂組成物(I)との相溶性や水性樹脂組成物の貯蔵安定性の点から、親水性基としてアニオン性基、特にカルボキシル基を有する樹脂であることができる。この場合、水性樹脂組成物中では中和されていてもよい。中和剤としては従来公知のものを制限なく使用することができる。例えば、脂肪族系3級アミン等を挙げることができ、具体的には、トリエチルアミン、N,N−ジメチルアミノエタノール、2−アミノ−2−メチルプロパノール、ジエタノールアミン、トリエタノールアミン等を用いることができる。これらは単独で又は2種以上組み合わせて使用することができる。 When the aqueous binder resin (II) is in the form of dispersed particles, the aqueous binder resin (II) may be a single layer or a multilayer such as a core / shell type. From the viewpoint of compatibility with the fluorine-containing aqueous resin composition (I) and the storage stability of the aqueous resin composition, it may be a resin having an anionic group, particularly a carboxyl group as a hydrophilic group. In this case, it may be neutralized in the aqueous resin composition. Any conventionally known neutralizing agent can be used without limitation. Examples thereof include aliphatic tertiary amines, and specifically, triethylamine, N, N-dimethylaminoethanol, 2-amino-2-methylpropanol, diethanolamine, triethanolamine and the like can be used. . These can be used alone or in combination of two or more.
本発明の水性樹脂組成物において、上記水性バインダー樹脂(II)としては、塗装して得られる塗膜の耐候性の点から下記の重合性不飽和モノマーを共重合成分とするアクリル系樹脂を使用することが好ましい。該重合性不飽和モノマーの具体例としては、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、n−ブチル(メタ)アクリレート、i−ブチル(メタ)アクリレート、tert−ブチル(メタ)アクリレート、ペンチル(メタ)アクリレート、メチルシクロヘキシル(メタ)アクリレ−ト、2−エチルヘキシル(メタ)アクリレート、
ラウリル(メタ)アクリレート、ステアリル(メタ)アクリレート等の直鎖又は分岐状の炭化水素基を有する直鎖又は分岐状の(メタ)アクリレート;シクロヘキシル(メタ)アクリレ−ト、イソボルニル(メタ)アクリレート等の脂環式(メタ)アクリレート;ベンジル(メタ)アクリレート等のアラルキル(メタ)アクリレート;2−メトキシエチル(メタ)アクリレート、2−エトキシエチル(メタ)アクリレート等のアルコキシエチル2−メトキシエチル(メタ)アクリレート;パーフルオロアルキル(メタ)アクリレート、N,N−ジエチルアミノエチル(メタ)アクリレート;(メタ)アクリルアミド、(メタ)アクリロニトリル;酢酸ビニル等のビニルエステル化合物;スチレン、α−メチルスチレン、ビニルトルエン等のビニル芳香族化合物;アリル(メタ)アクリレート、エチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、1,3−ブチレングリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、1.4−ブタンジオールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、1,6−ヘキサンジオールジ(メタ)アクリレート、ペンタエリスリトールジ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、グリセロールジ(メタ)アクリレート、1,1,1−トリスヒドロキシルメチルエタンジ(メタ)アクリレート、1,1,1−トリスヒドロキシルメチルプロパンジ(メタ)アクリレート、トリアリルイソシアヌレート、ジアリルテレフタレート、ジビニルベンゼン等の1分子中に2個以上の重合性不飽和基を有する多ビニル化合物等;2−ヒドロキシエチル(メタ)アクリレ−ト、2−ヒドロキシプロピル(メタ)アクリレ−ト、3−ヒドロキシプロピル(メタ)アクリレート、ヒドロキシブチル(メタ)アクリレート等のヒドロキシアルキル(メタ)アクリレート;上記ヒドロキシアルキル(メタ)アクリレートのε−カプロラクトン変性体;分子末端が水酸基であるポリオキシエチレン鎖含有(メタ)アクリレート;アリルアルコ−ル等の水酸基含有重合性不飽和モノマー;(メタ)アクリル酸、マレイン酸、クロトン酸、イタコン酸、β−カルボキシエチルアクリレートなどのカルボキシル基含有重合性不飽和モノマー;(メタ)アクロレイン、ホルミルスチロール;ビニルメチルケトン、ビニルエチルケトン、ビニルブチルケトン等のC4〜C7ビニルアルキルケトン;アセトアセトキシエチル、アセトアセトキシアリル(メタ)アクリレート、ダイアセトン(メタ)アクリルアミド等のカルボニル基含有重合性不飽和モノマー;グリシジル(メタ)アクリレート、β−メチルグリシジル(メタ)アクリレート、3,4−エポキシシクロヘキシルメチル(メタ)アクリレート、3,4−エポキシシクロヘキシルエチル(メタ)アクリレート、3,4−エポキシシクロヘキシルプロピル(メタ)アクリレート、アリルグリシジルエーテル等のエポキシ基含有重合性不飽和モノマー;イソシアナートエチル(メタ)アクリレート、m−イソプロペニル−α,α−ジメチルベンジルイソシアナート等のイソシアナート基含有重合性不飽和モノマー;ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルトリス(2−メトキシエトキシ)シラン、γ−(メタ)アクリロイルオキシプロピルトリメトキシシラン、γ−(メタ)アクリロイルオキシプロピルトリエトキシシランなどのアルコキシシリル基を有する重合性不飽和モノマー;エポキシ基含有重合性不飽和モノマー又は水酸基含有重合性不飽和モノマーと不飽和脂肪酸との反応性生物、ジシクロペンテニルオキシエチル(メタ)アクリレート、ジシクロペンテニルオキシプロピル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート等の酸化硬化性基含有重合性不飽和モノマー等が挙げられ、これらは単独で又は2種以上組み合わせて使用することができる。
In the aqueous resin composition of the present invention, as the aqueous binder resin (II), an acrylic resin having the following polymerizable unsaturated monomer as a copolymer component is used from the viewpoint of the weather resistance of a coating film obtained by coating. It is preferable to do. Specific examples of the polymerizable unsaturated monomer include, for example, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n-butyl (meth) acrylate, i-butyl (meth) acrylate, tert- Butyl (meth) acrylate, pentyl (meth) acrylate, methylcyclohexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate,
Linear or branched (meth) acrylates having linear or branched hydrocarbon groups such as lauryl (meth) acrylate and stearyl (meth) acrylate; cyclohexyl (meth) acrylate, isobornyl (meth) acrylate, etc. Alicyclic (meth) acrylate; Aralkyl (meth) acrylate such as benzyl (meth) acrylate; Alkoxyethyl 2-methoxyethyl (meth) acrylate such as 2-methoxyethyl (meth) acrylate and 2-ethoxyethyl (meth) acrylate Perfluoroalkyl (meth) acrylate, N, N-diethylaminoethyl (meth) acrylate; (meth) acrylamide, (meth) acrylonitrile; vinyl ester compound such as vinyl acetate; vinyl such as styrene, α-methylstyrene, vinyltoluene Aromatic compounds: allyl (meth) acrylate, ethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, 1,3-butylene glycol di (meth) acrylate, tri Methylolpropane tri (meth) acrylate, 1.4-butanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, pentaerythritol di (meth) acrylate, penta Erythritol tetra (meth) acrylate, glycerol di (meth) acrylate, 1,1,1-trishydroxylmethylethanedi (meth) acrylate, 1,1,1-trishydroxylmethylpropanedi (meth) Polyvinyl compounds having two or more polymerizable unsaturated groups in one molecule such as acrylate, triallyl isocyanurate, diallyl terephthalate, divinylbenzene, etc .; 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl ( Hydroxyalkyl (meth) acrylates such as (meth) acrylate, 3-hydroxypropyl (meth) acrylate and hydroxybutyl (meth) acrylate; ε-caprolactone modified form of the above hydroxyalkyl (meth) acrylate; molecular terminal is a hydroxyl group Polyoxyethylene chain-containing (meth) acrylate; hydroxyl group-containing polymerizable unsaturated monomer such as allyl alcohol; carboxyl group-containing polymerizability such as (meth) acrylic acid, maleic acid, crotonic acid, itaconic acid, β-carboxyethyl acrylate Tired Sum monomers; (meth) acrolein, formylstyrene; C4-C7 vinyl alkyl ketones such as vinyl methyl ketone, vinyl ethyl ketone, vinyl butyl ketone; acetoacetoxyethyl, acetoacetoxyallyl (meth) acrylate, diacetone (meth) acrylamide, etc. Carbonyl group-containing polymerizable unsaturated monomers: glycidyl (meth) acrylate, β-methylglycidyl (meth) acrylate, 3,4-epoxycyclohexylmethyl (meth) acrylate, 3,4-epoxycyclohexylethyl (meth) acrylate, 3 , 4-Epoxycyclohexylpropyl (meth) acrylate, epoxy group-containing polymerizable unsaturated monomers such as allyl glycidyl ether; isocyanate ethyl (meth) acrylate, m-isopropenyl Isocyanate group-containing polymerizable unsaturated monomers such as α, α-dimethylbenzyl isocyanate; vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris (2-methoxyethoxy) silane, γ- (meth) acryloyloxypropyltrimethoxysilane , Γ- (meth) acryloyloxypropyltriethoxysilane and other polymerizable unsaturated monomers having an alkoxysilyl group; epoxy group-containing polymerizable unsaturated monomers or hydroxyl group-containing polymerizable unsaturated monomers and unsaturated fatty acids Oxidizable curable group-containing polymerizable unsaturated monomers such as dicyclopentenyloxyethyl (meth) acrylate, dicyclopentenyloxypropyl (meth) acrylate, dicyclopentenyl (meth) acrylate, and the like. 2 or more In combination can be used.
上記重合性不飽和モノマーの重合方法としては、従来公知の方法で行なうことができ、溶液重合法、塊状重合法、乳化重合法等によって製造することができる。本発明においては、水性塗料組成物を塗装して得られた塗膜の物性の点から、乳化重合法によって製造することが好ましい。 The polymerization method of the polymerizable unsaturated monomer can be performed by a conventionally known method, and can be produced by a solution polymerization method, a bulk polymerization method, an emulsion polymerization method or the like. In this invention, it is preferable to manufacture by the emulsion polymerization method from the point of the physical property of the coating film obtained by apply | coating an aqueous coating composition.
上記水性バインダー樹脂(II)の乳化重合において使用する乳化剤としては、アニオン系乳化剤、ノニオン系乳化剤が好適であり、該アニオン性乳化剤としては、例えば、アルキルスルホン酸、アルキルベンゼンスルホン酸、アルキルリン酸などのナトリウム塩やアンモニウム塩が挙げられ、また、ノニオン系乳化剤としては、例えば、ポリオキシエチレンオレイルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンラウリルエーテル、ポリオキシエチレントリデシルエーテル、ポリオキシエチレンフェニルエーテル、ポリオキシエチレンノニルフェニルエーテル、ポリオキシエチレンオクチルフェニルエーテル、ポリオキシエチレンモノラウレート、ポリオキシエチレンモノステアレート、ポリオキシエチレンモノオレエート、ソルビタンモノラウレート、ソルビタンモノステアレート、ソルビタンモノステアレート、ソルビタントリオレート、ポリオキシエチレンソルビタンモノラウレート等が挙げられる。また、1分子中にアニオン性基とポリオキシエチレン基やポリオキシプロピレン基等のポリオキシアルキレン基を有するポリオキシアルキレン基含有アニオン性乳化剤や、1分子中に該アニオン性基と重合性不飽和基とを有する反応性アニオン性乳化剤を使用してもよい。該乳化剤は使用される全モノマーの合計量を基準にして0.5〜6質量%、好ましくは1〜4質量%の範囲内で使用することができる。 As the emulsifier used in the emulsion polymerization of the aqueous binder resin (II), an anionic emulsifier and a nonionic emulsifier are suitable. Examples of the anionic emulsifier include alkyl sulfonic acid, alkyl benzene sulfonic acid, and alkyl phosphoric acid. Examples of the nonionic emulsifier include polyoxyethylene oleyl ether, polyoxyethylene stearyl ether, polyoxyethylene lauryl ether, polyoxyethylene tridecyl ether, and polyoxyethylene phenyl ether. , Polyoxyethylene nonyl phenyl ether, polyoxyethylene octyl phenyl ether, polyoxyethylene monolaurate, polyoxyethylene monostearate, polyoxyethylene monoio Benzoate, sorbitan monolaurate, sorbitan monostearate, sorbitan monostearate, sorbitan trioleate, polyoxyethylene sorbitan monolaurate, and the like. Also, a polyoxyalkylene group-containing anionic emulsifier having an anionic group and a polyoxyalkylene group such as a polyoxyethylene group or a polyoxypropylene group in one molecule, or the anionic group and polymerizable unsaturated in one molecule Reactive anionic emulsifiers having groups may be used. The emulsifier can be used in the range of 0.5 to 6% by mass, preferably 1 to 4% by mass, based on the total amount of all monomers used.
本発明の水性樹脂組成物においては、上記水性バインダー樹脂(II)が、カルボニル基含有水性樹脂である場合には、さらにヒドラジン誘導体を配合せしめることによって、塗装して得られる塗膜の耐水性を向上させる効果がある。該ヒドラジン誘導体としては、具体的には例えば、シュウ酸ジヒドラジド、マロン酸ジヒドラジド、グルタル酸ジヒドラジド、こはく酸ジヒドラジド、アジピン酸ジヒドラジド、セバシン酸ジヒドラジドなどの2〜18個の炭素原子を有する飽和ジカルボン酸ジヒドラジド;マレイン酸ジヒドラジド、フマル酸ジヒドラジド、イタコン酸ジヒドラジドなどのモノオレフィン性不飽和ジカルボン酸ジヒドラジド;フタル酸ジヒドラジド、テレフタル酸ジヒドラジドまたはイソフタル酸ジヒドラジド;ピロメリット酸のジヒドラジド、トリヒドラジドまたはテトラヒドラジド;ニトリロトリヒドラジド、クエン酸トリヒドラジド、1,2,4−ベンゼントリヒドラジド、エチレンジアミンテトラ酢酸テトラヒドラジド、1,4,5,8−ナフトエ酸テトラヒドラジド;カルボン酸低級アルキルエステル基を有する低重合体をヒドラジンまたはヒドラジン水化物(ヒドラジンヒドラード)と反応させることにより得られるポリヒドラジド;炭酸ジヒドラジドなどのヒドラジド基含有化合物;ビスセミカルバジド;ヘキサメチレンジイソシアネートやイソホロンジイソシアネートなどのジイソシアネート又はそれから誘導されるポリイソシアネート化合物にN,N−ジメチルヒドラジンなどのN,N−置換ヒドラジンや上記例示のヒドラジドを過剰に反応させて得られる多官能セミカルバジド、該ポリイソシアネート化合物とポリエーテルとポリオール類やポリエチレングリコールモノアルキルエーテル類等の親水性基を含む活性水素化合物との反応物中のイソシアネート基に上記例示のジヒドラジドを過剰に反応させて得られる水系多官能セミカルバジド;該多官能セミカルバジドと水系多官能セミカルバジドとの混合物等のセミカルバジド基を有する化合物;ビスアセチルジヒドラゾンなどのヒドラゾン基を有する化合物等が挙げられる。 In the aqueous resin composition of the present invention, when the aqueous binder resin (II) is a carbonyl group-containing aqueous resin, the water resistance of the coating film obtained by coating can be improved by further adding a hydrazine derivative. There is an effect to improve. Specific examples of the hydrazine derivatives include saturated dicarboxylic acid dihydrazides having 2 to 18 carbon atoms such as oxalic acid dihydrazide, malonic acid dihydrazide, glutaric acid dihydrazide, succinic acid dihydrazide, adipic acid dihydrazide, sebacic acid dihydrazide, and the like. Monoolefinic unsaturated dicarboxylic acid dihydrazide such as maleic acid dihydrazide, fumaric acid dihydrazide, itaconic acid dihydrazide; phthalic acid dihydrazide, terephthalic acid dihydrazide or isophthalic acid dihydrazide; pyromellitic acid dihydrazide, trihydrazide or tetrahydrazide; nitrilotrihydride Citric acid trihydrazide, 1,2,4-benzenetrihydrazide, ethylenediaminetetraacetic acid tetrahydrazide, 1,4,5,8-naphtho Tetrahydrazide; polyhydrazide obtained by reacting a low polymer having a carboxylic acid lower alkyl ester group with hydrazine or hydrazine hydrate (hydrazine hydride); hydrazide group-containing compound such as carbonic dihydrazide; bissemicarbazide; hexamethylene diisocyanate Polyfunctional semicarbazide obtained by excessively reacting N, N-substituted hydrazine such as N, N-dimethylhydrazine or the above-mentioned hydrazide with a diisocyanate such as diphenyl isocyanate or isophorone diisocyanate or a polyisocyanate compound derived therefrom, and the polyisocyanate compound Diisocyanate group in the reaction product of the active hydrogen compound containing a hydrophilic group such as polyether and polyol or polyethylene glycol monoalkyl ether. Aqueous polyfunctional semicarbazide obtained by excessively reacting the hydrazide; compounds having a semicarbazide group, such as a mixture of polyfunctional semicarbazide and aqueous polyfunctional semicarbazide; compound having a hydrazone group, such as bis-acetyl-di hydrazone and the like.
上記ヒドラジン誘導体は、上記水性バインダー樹脂(II)中のカルボニル基1モルに対して、一般にヒドラジン誘導体に含まれるヒドラジド基、セミカルバジド基及びヒドラゾン基が0.01〜2モルの範囲内であることが好ましく、より好ましくは0.1〜1.5モルの範囲内である。 The hydrazine derivative generally has a hydrazide group, a semicarbazide group and a hydrazone group contained in the hydrazine derivative in a range of 0.01 to 2 mol with respect to 1 mol of the carbonyl group in the aqueous binder resin (II). Preferably, it is in the range of 0.1 to 1.5 mol.
本発明の水性樹脂組成物においては、上記フッ素含有水性樹脂組成物(I)の配合量は、上記水性バインダー樹脂(II)に対して、固形分として0を超えて15質量%未満であることが塗装して得られる塗膜の親水性と耐水性を両立させる点で好ましく、特に0.2〜8質量%の範囲内であることが好ましい。 In the aqueous resin composition of the present invention, the amount of the fluorine-containing aqueous resin composition (I) is more than 0 and less than 15% by mass as a solid content with respect to the aqueous binder resin (II). Is preferable in terms of achieving both hydrophilicity and water resistance of a coating film obtained by coating, and it is particularly preferably in the range of 0.2 to 8% by mass.
本発明の水性塗料組成物は、上述の水性樹脂組成物にさらに必要に応じて、着色顔料、レオロジーコントロール剤、顔料分散剤、沈降防止剤、硬化触媒、消泡剤、酸化防止剤、紫外線吸収剤等の各種添加剤、体質顔料などを適宜配合し、混合分散せしめることによって調製することができる。 The water-based coating composition of the present invention may further include a coloring pigment, a rheology control agent, a pigment dispersant, an anti-settling agent, a curing catalyst, an antifoaming agent, an antioxidant, and an ultraviolet absorber, as necessary. Various additives such as agents, extender pigments and the like can be appropriately blended and mixed and dispersed.
次に、実施例を挙げて、本発明をより具体的に説明する。ここで「部」及び「%」はそれぞれ「質量部」及び「質量%」を意味する。 Next, an Example is given and this invention is demonstrated more concretely. Here, “parts” and “%” mean “parts by mass” and “% by mass”, respectively.
脂肪酸変性重合性不飽和モノマーの製造
製造例1
撹拌装置、温度計、冷却管を備えた反応容器に下記の成分を入れ、攪拌しながら反応温度140℃、5時間で反応させ、脂肪酸変性重合性不飽和モノマー(a−1)を得た。
サフラワー油脂肪酸 280部
グリシジルメタクリレート 142部
アクリル樹脂溶液の製造
製造例2
撹拌装置、温度計、冷却管、窒素ガス導入口を備えた四ツ口フラスコに、プロピレングリコールモノメチルエーテル70部を仕込み、撹拌しながら110℃まで昇温した後、四つ口フラスコ内液の温度を110℃に保ったまま下記表1に示す単量体、溶媒及び重合開始剤の混合物を3時間かけて一定速度で滴下した。滴下終了後1.5時間110℃に保ち、その後、追加の重合開始剤0.5部をプロピレングリコールモノメチルエーテル10部に溶解させた開始剤溶液を1.5時間かけて一定速度で滴下し、さらに3時間110℃に保ち、撹拌を続けた。アクリル樹脂溶液(F1)を得た。得られた樹脂の重量平均分子量は約4,200であった。また、不揮発分含有率は43%、酸価は78mgKOH/gであった。
(注1)「ブレンマーPME−400」:商品名、日本油脂、オキシエチレン基の平均個数が9のメトキシポリオキシエチレン基含有メタクリレート
製造例3〜15
配合組成を表1に示す以外は製造例2と同様に行い、各アクリル樹脂溶液(F2)〜(F14)を得た。得られた樹脂溶液の性状値も併せて表1に示した。
Production of fatty acid-modified polymerizable unsaturated monomer Production Example 1
The following components were placed in a reaction vessel equipped with a stirrer, a thermometer, and a cooling tube, and reacted at a reaction temperature of 140 ° C. for 5 hours while stirring to obtain a fatty acid-modified polymerizable unsaturated monomer (a-1).
Safflower oil fatty acid 280 parts Glycidyl methacrylate 142 parts
Production of acrylic resin solution Production example 2
A four-necked flask equipped with a stirrer, thermometer, condenser, and nitrogen gas inlet was charged with 70 parts of propylene glycol monomethyl ether, heated to 110 ° C. with stirring, and the temperature of the liquid in the four-necked flask Was maintained at 110 ° C., and a mixture of the monomer, solvent and polymerization initiator shown in Table 1 below was added dropwise at a constant rate over 3 hours. After the completion of dropping, the temperature is kept at 110 ° C. for 1.5 hours, and then an initiator solution prepared by dissolving 0.5 part of an additional polymerization initiator in 10 parts of propylene glycol monomethyl ether is dropped at a constant rate over 1.5 hours. The temperature was kept at 110 ° C. for 3 hours and stirring was continued. An acrylic resin solution (F1) was obtained. The weight average molecular weight of the obtained resin was about 4,200. The non-volatile content was 43%, and the acid value was 78 mgKOH / g.
(Note 1) “Blemmer PME-400”: Product names, Japanese fats and oils, Methoxypolyoxyethylene group-containing methacrylate production examples 3 to 15 having an average number of oxyethylene groups of 9
Except having shown a compounding composition in Table 1, it carried out similarly to manufacture example 2, and obtained each acrylic resin solution (F2)-(F14). The property values of the obtained resin solution are also shown in Table 1.
反応性カルボニル基含有エマルション樹脂の製造
製造例16
撹拌装置、温度計、冷却管、窒素ガス導入口を備えた四つ口フラスコに脱イオン水312部、「Newcol707SF」(注2)2.3部を加え、窒素置換後、80℃に保持した。下記組成のプレエマルジョンを4つ口フラスコに滴下する直前に0.7部の過硫酸アンモニウムを加え、該プレエマルジョンを3時間にわたって滴下した。
脱イオン水 338部
ダイアセトンアクリルアミド 32部
アクリル酸 3.2部
スチレン 97部
メチルメタクリレート 260部
2−エチルヘキシルアクリレート 100部
n−ブチルアクリレート 150部
「Newcol707SF」(注2) 62部
過硫酸アンモニウム 1.2部
滴下終了後30分より、30分間0.7部の過硫酸アンモニウムを7部の脱イオン水に溶かした溶液を滴下し、さらに2時間80℃に保持し、その後約40〜60℃に降温した後、アンモニア水でpHを8〜9に調整し、固形分51.2%の反応性カルボニル基含有エマルション樹脂(A−1)を得た。この樹脂の重量平均分子量は、10万以上であり、また、平均粒子径をコールター社の「コールターN4モデル」による準弾性光散乱法を用いて測定したところ、160nmであった。
(注2)「Newcol707SF」:商品名、日本乳化剤社製、ポリオキシエチレン鎖を有するアニオン性乳化剤、有効成分30%。
Production of reactive carbonyl group-containing emulsion resin Production Example 16
3 parts of deionized water and 2.3 parts of “Newcol 707SF” (Note 2) were added to a four-necked flask equipped with a stirrer, thermometer, condenser, and nitrogen gas inlet, and maintained at 80 ° C. after nitrogen substitution. . Immediately before the pre-emulsion having the following composition was dropped into the four-necked flask, 0.7 part of ammonium persulfate was added, and the pre-emulsion was dropped over 3 hours.
Deionized water 338 parts Diacetone acrylamide 32 parts Acrylic acid 3.2 parts Styrene 97 parts Methyl methacrylate 260 parts 2-Ethylhexyl acrylate 100 parts n-butyl acrylate 150 parts “Newcol 707SF” (Note 2) 62 parts Ammonium persulfate 1.2 parts From 30 minutes after the completion of dropping, a solution of 0.7 parts of ammonium persulfate dissolved in 7 parts of deionized water was added dropwise for 30 minutes, held at 80 ° C. for 2 hours, and then cooled to about 40-60 ° C. The pH was adjusted to 8-9 with aqueous ammonia to obtain a reactive carbonyl group-containing emulsion resin (A-1) having a solid content of 51.2%. The weight average molecular weight of this resin was 100,000 or more, and the average particle diameter was 160 nm as measured using a quasi-elastic light scattering method according to “Coulter N4 model” of Coulter.
(Note 2) “Newcol 707SF”: trade name, manufactured by Nippon Emulsifier Co., Ltd., an anionic emulsifier having a polyoxyethylene chain, 30% active ingredient.
脂肪酸変性樹脂エマルションの製造
製造例17
ガラスビーカーに下記成分を入れ、ガラスビーカー内の液体を攪拌する攪拌翼を具備する回転式攪拌装置を使用して、2000rpmの回転数に保持して15分間攪拌し、予備乳化液を製造した後、この予備乳化液を、高圧エネルギーを加えて流体同士を衝突させる高圧乳化装置にて100MPaで高圧処理することにより、分散粒子の平均粒子径が190nmのモノマー乳化物を得た。
脂肪酸変性重合性不飽和モノマー(a−1) 30.15部
スチレン 15部
2−ヒドロキシエチルメタクリレート 4.5部
i―ブチルメタクリレート 20.35部
t−ブチルメタクリレート 20部
2−エチルヘキシルアクリレート 8部
メタクリル酸 2部
n−オクチル−3‐メルカプトプロピオネート 0.3部
「Newcol707SF」 10部
脱イオン水 85部
次いで上記モノマー乳化物を撹拌装置、温度計、冷却管、窒素ガス導入口を備えた四つ口フラスコへ移し、脱イオン水にて固形分濃度が45%となるように希釈した。その後85℃まで昇温させ、「VA−086」(注3)2部を脱イオン水10部に溶解させた開始剤水溶液をフラスコに投入し、該温度を保持しながら3時間攪拌した。その後、「VA−086」0.5部を脱イオン水10部に溶解させた開始剤水溶液をフラスコに添加し、該温度を保持しながら1時間攪拌した後40℃まで冷却し、ジメチルアミノエタノールでpHを8.0に調整し、固形分濃度40%、分散樹脂の平均粒子径が165nmの脂肪酸含有エマルション樹脂(A−2)を得た。
(注3)「VA−086」:商品名、和光純薬社製、2,2’−アゾビス[2−メチル−N−(2−ヒドロキシエチル)−プロピオンアミド]。
Production of fatty acid-modified resin emulsion Production Example 17
After preparing the preliminary emulsified liquid by putting the following components into a glass beaker and using a rotary stirrer equipped with a stirring blade that stirs the liquid in the glass beaker, holding at 2000 rpm and stirring for 15 minutes. The pre-emulsified liquid was subjected to a high-pressure treatment at 100 MPa in a high-pressure emulsifier that collides fluids by applying high-pressure energy, thereby obtaining a monomer emulsion having an average particle diameter of 190 nm of dispersed particles.
Fatty acid-modified polymerizable unsaturated monomer (a-1) 30.15 parts styrene 15 parts 2-hydroxyethyl methacrylate 4.5 parts i-butyl methacrylate 20.35 parts t-butyl methacrylate 20 parts 2-ethylhexyl acrylate 8 parts methacrylic acid 2 parts n-octyl-3-mercaptopropionate 0.3 part “Newcol 707SF” 10 parts deionized water 85 parts
Next, the monomer emulsion was transferred to a four-necked flask equipped with a stirrer, thermometer, condenser, and nitrogen gas inlet, and diluted with deionized water to a solid content concentration of 45%. Thereafter, the temperature was raised to 85 ° C., and an initiator aqueous solution in which 2 parts of “VA-086” (Note 3) was dissolved in 10 parts of deionized water was added to the flask and stirred for 3 hours while maintaining the temperature. Thereafter, an initiator aqueous solution in which 0.5 part of “VA-086” was dissolved in 10 parts of deionized water was added to the flask, stirred for 1 hour while maintaining the temperature, cooled to 40 ° C., and dimethylaminoethanol. The pH was adjusted to 8.0 to obtain a fatty acid-containing emulsion resin (A-2) having a solid content of 40% and an average particle size of the dispersed resin of 165 nm.
(Note 3) “VA-086”: trade name, manufactured by Wako Pure Chemical Industries, 2,2′-azobis [2-methyl-N- (2-hydroxyethyl) -propionamide].
水性塗料組成物の製造
実施例1
上記製造例16で得た反応性カルボニル基含有エマルション樹脂(A−1)を195部をステンレス製ビーカーに配合し、ステンレス製ビーカー内の液体を攪拌する攪拌翼を具備する回転式攪拌装置を使用して攪拌を行なった。攪拌中に、製造例2で得たアクリル樹脂溶液(F1)0.5部を添加し、さらにアジピン酸ジヒドラジド3部、「テキサノール」(注4)10部を添加し、混合攪拌を行なって水性塗料組成物1を得た。
(注4)「テキサノール」:商品名、イーストマンコダック社製、2,2,4−トリメチルペンタンジオールモノイソブチレート。
Production Example 1 of water-based coating composition
195 parts of the reactive carbonyl group-containing emulsion resin (A-1) obtained in Production Example 16 is blended in a stainless steel beaker, and a rotary stirrer equipped with a stirring blade for stirring the liquid in the stainless steel beaker is used. And stirred. While stirring, 0.5 part of the acrylic resin solution (F1) obtained in Production Example 2 was added, and 3 parts of adipic acid dihydrazide and 10 parts of “Texanol” (Note 4) were added, followed by mixing and stirring. A coating composition 1 was obtained.
(Note 4) “Texanol”: trade name, manufactured by Eastman Kodak Company, 2,2,4-trimethylpentanediol monoisobutyrate.
実施例2〜12および比較例1〜6
上記実施例1において、配合組成を表2に記載の通りとする以外は上記実施例1と同様に行い、各水性塗料組成物を得た。
(注5)「DICNATE3111」:商品名、大日本インキ化学工業社製、ドライヤー、Co含有率3% )。
Examples 2-12 and Comparative Examples 1-6
In Example 1, except that the blending composition was as described in Table 2, it was carried out in the same manner as in Example 1 to obtain each aqueous coating composition.
(Note 5) “DICnate 3111”: trade name, manufactured by Dainippon Ink & Chemicals, Ltd., dryer, Co content 3%).
試験板の作成
上記実施例1〜12及び比較例1〜6で得られた水性塗料組成物を各2枚の脱脂洗浄したガラス板に、ドクターブレードを使用して、乾燥後の塗膜厚が60μmとなるように塗装し、20℃で1週間乾燥させ、評価試験に供する試験板を作成した。
Preparation of test plate Using a doctor blade on each of the two degreased washed glass plates obtained in Examples 1-12 and Comparative Examples 1-6, dried The coating was applied to a coating thickness of 60 μm and dried at 20 ° C. for 1 week to prepare a test plate for an evaluation test.
評価試験
上記実施例1〜12及び比較例1〜6で得られた水性塗料組成物を及び試験版を用いて下記評価試験(1)〜(3)を行い、結果を表2に示した。
(1)貯蔵安定性
各水性塗料組成物80mlを内容量100mlのガラス製広口ビンに入れて密栓し、50℃の恒温槽中に1ヶ月間保存した後、状態の変化を保存前と比較して評価した。
5:全く変化が認められない。
4:若干粘度の上昇が認められるが、そのままで塗装可能である。
3:粘度が上昇し、少量の沈降物が発生しているが、手攪拌で均一になる。
2:粘度が上昇し、沈降物が発生していて攪拌が困難である。
1:沈降が著しく、固液分離して攪拌不能である。
(2)水濡性:水濡性は、試験板を水道水を満たした水槽中に30秒間浸漬し、引上げた時の水濡面積率で評価した。
5:水濡面積 90〜100%
4:水濡面積 80〜90%未満
3:水濡面積 70〜80%未満
2:水濡面積 50〜70%未満
1:水濡面積 50%未満
なお、水濡性の評価は、上記実施例及び比較例について、初期(塗装後、20℃の温度条件で7日間放置)、水浸漬後(初期評価後試験板を水道水を満たした水槽;水道水を連続して流入させてオーバーフローさせる。に500時間浸漬し引き上げ後、20℃、75%R.H.の環境下に24時間放置)の2度の評価を行なった。
Evaluation test The following evaluation tests (1) to (3) were carried out using the aqueous coating compositions obtained in Examples 1 to 12 and Comparative Examples 1 to 6 and a test plate, and the results are shown in Table 2. It was shown to.
(1) Storage stability Put 80 ml of each water-based paint composition in a 100 ml glass wide-mouthed bottle, seal it tightly, and store it in a thermostatic bath at 50 ° C. for 1 month. And evaluated.
5: No change is observed at all.
4: A slight increase in viscosity is observed, but the paint can be applied as it is.
3: The viscosity increases and a small amount of sediment is generated, but it becomes uniform by manual stirring.
2: Viscosity increases, precipitates are generated, and stirring is difficult.
1: Sedimentation is remarkable, solid-liquid separation is impossible and stirring is impossible.
(2) Water wettability: The water wettability was evaluated by the water wet area ratio when the test plate was immersed in a water tank filled with tap water for 30 seconds and pulled up.
5: Water wet area 90-100%
4: Water wet area 80 to less than 90% 3: Water wet area 70 to less than 80% 2: Water wet area 50 to less than 70% 1: Water wet area less than 50%
In addition, evaluation of water wettability is the initial stage (after coating, left at 20 ° C. for 7 days), after water immersion (after the initial evaluation, the test plate filled with tap water) for the above-mentioned Examples and Comparative Examples; The tap water was allowed to continuously flow in and overflowed, and after being immersed for 500 hours and then pulled up, it was allowed to stand in an environment of 20 ° C. and 75% RH for 24 hours.
水濡面積率が70%以上あれば良好な耐汚染性を示すものと評価した。
(3)耐水性
各試験板を上水に20℃で7日間浸漬した後、塗面状態を観察し、下記基準にて評価した。
5:良好
4:やや白濁している
3:一部にブリスター発生
2:全面にブリスター発生
1:一部にハガレが発生
If the water-wetting area ratio was 70% or more, it was evaluated that good contamination resistance was exhibited.
(3) Water resistance After each test plate was immersed in clean water at 20 ° C. for 7 days, the coated surface state was observed and evaluated according to the following criteria.
5: Good 4: Slightly cloudy 3: Partially blistered 2: Blistered on the entire surface 1: Partially peeled
本発明の水性樹脂組成物は、水性塗料組成物として、建築物外装及び鋼構造物に適用できる。 The aqueous resin composition of the present invention can be applied to a building exterior and a steel structure as an aqueous coating composition.
Claims (4)
和モノマー(d)及び必要に応じてその他の重合性不飽和モノマー(e)を共重合してな
るフッ素含有水性樹脂組成物(I)と酸基及び親水性基以外の官能基を有する重合性不飽和モノマー(d)と反応性を有する基を有する(I)以外の水性バインダー樹脂(II)を含む水性樹脂組成物であって、フッ素含有水性樹脂組成物(I)の前記酸基及び親水性基以外の官能基を有する重合性不飽和モノマー(d)における酸基及び親水性基以外の官能基が、エポキシ基、イソシアネート基、アルコールやオキシムで保護したイソシアネート基、カルボニル基、ラジカル重合性の不飽和結合を有する基から選択されたものであって且つフッ素含有水性樹脂組成物(I)の配合量は、上記水性バインダー樹脂(II)に対して、固形分として0を超えて15質量%未満である水性樹脂組成物。 Fluorine-containing polymerizable unsaturated monomer (a), acid group-containing polymerizable unsaturated monomer (b), hydrophilic group-containing polymerizable unsaturated monomer selected from hydroxyl group, alkoxypolyoxyalkylene group, amide group and morpholino group ( c), a fluorine-containing aqueous resin composition obtained by copolymerizing a polymerizable unsaturated monomer (d) having a functional group other than an acid group and a hydrophilic group and, if necessary, another polymerizable unsaturated monomer (e). An aqueous resin composition comprising (I) and an aqueous binder resin (II) other than (I) having a reactive group with a polymerizable unsaturated monomer (d) having a functional group other than an acid group and a hydrophilic group And the functional group other than the acid group and the hydrophilic group in the polymerizable unsaturated monomer (d) having a functional group other than the acid group and the hydrophilic group of the fluorine-containing aqueous resin composition (I) is an epoxy group, Isocyan Over preparative group, the amount of isocyanate groups protected with alcohol or oxime, carbonyl group, radically polymerizable and fluorine-containing aqueous resin composition I der those selected from the group having an unsaturated bond (I) is An aqueous resin composition having a solid content of more than 0 and less than 15% by mass with respect to the aqueous binder resin (II) .
量%、酸基含有重合性不飽和モノマー(b)1〜90質量%、親水性基含有重合性不飽和
モノマー(c)1〜90質量%、酸基及び親水性基以外の官能基を有する重合性不飽和モ
ノマー(d)1〜50質量%及びその他の重合性不飽和モノマー(e)0〜60質量%か
らなるモノマー混合物の共重合体であることを特徴とする請求項1又は2に記載の水性樹脂組成物。 The fluorine-containing aqueous resin composition (I) is a fluorine-containing polymerizable unsaturated monomer (a) 1-50.
%, Acid group-containing polymerizable unsaturated monomer (b) 1 to 90% by weight, hydrophilic group-containing polymerizable unsaturated
1 to 90% by weight of monomer (c), polymerizable unsaturated monomer having a functional group other than acid group and hydrophilic group
Nomer (d) 1-50 mass% and other polymerizable unsaturated monomer (e) 0-60 mass%
The aqueous resin composition according to claim 1, wherein the aqueous resin composition is a copolymer of a monomer mixture .
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