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JP5257742B2 - Pipe end protection member - Google Patents
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JP5257742B2 - Pipe end protection member - Google Patents

Pipe end protection member Download PDF

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JP5257742B2
JP5257742B2 JP2008043808A JP2008043808A JP5257742B2 JP 5257742 B2 JP5257742 B2 JP 5257742B2 JP 2008043808 A JP2008043808 A JP 2008043808A JP 2008043808 A JP2008043808 A JP 2008043808A JP 5257742 B2 JP5257742 B2 JP 5257742B2
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pipe
tube
protection member
resin
end protection
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JP2008241033A (en
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伸広 西方
剛志 久胡
恒明 高橋
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Proterial Ltd
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Hitachi Metals Ltd
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Description

本発明は、ガスや水などの流体を輸送する配管に使用され、金属強化層を有する多層樹脂管の管端を保護する管端保護部材に関する。 The present invention is used in a pipe for transporting a fluid such as gas or water, about the pipe end protection member for protecting a pipe end of the multi-layer resinous tube having a metal reinforcing layer.

従来からガスや水などの流体を輸送するために鋼管又は樹脂管に代表される単管が使用されている。ただ、鋼管を水道用配管に使用すると、管内面や管端などの接液部に腐食を生じて赤水などが発生する要因となり、また質量が大きく配管の作業性が悪いという問題がある。一方、樹脂管は軽量で配管の作業性が優れ、かつ耐食性に優れているが、鋼管に比べて強度が低いので内圧に対して相当の強度を得るためには、肉厚を厚くしなければならず管径が大径化するという問題がある。そこで、図12に示すように、内層(第1の樹脂層21)と外層(第2の樹脂層23)との間に補強層(金属層22)が設けられた多層樹脂管2が提案されている。この多層樹脂管2は、軽量で、耐食性に優れるとともに、内圧に対する耐圧強度が高いという利点がある。   Conventionally, a single pipe represented by a steel pipe or a resin pipe has been used to transport a fluid such as gas or water. However, when steel pipes are used for water pipes, there is a problem that the wetted parts such as the inner surface of the pipe and the end of the pipe are corroded to generate red water, and the mass is large and the workability of the pipe is poor. On the other hand, resin pipes are lightweight and have excellent pipe workability and corrosion resistance, but the strength is low compared to steel pipes, so in order to obtain considerable strength against internal pressure, the thickness must be increased. In other words, there is a problem that the pipe diameter is increased. Therefore, as shown in FIG. 12, a multilayer resin pipe 2 in which a reinforcing layer (metal layer 22) is provided between an inner layer (first resin layer 21) and an outer layer (second resin layer 23) is proposed. ing. The multilayer resin tube 2 is advantageous in that it is lightweight and excellent in corrosion resistance and has a high pressure resistance against internal pressure.

この多層樹脂管を使用して配管工事を行う場合、多層樹脂管を所定長さに切断した後、図13に示すように、例えば内周面(融着面)近傍に電熱コイル91を有する電気融着継手9によって管の接続を行うことが行われる。しかして、多層樹脂管の切断面(端面)に金属層22が露出するので、この露出した金属層22が接液して管端部が腐食する場合がある。また、樹脂層21、23と金属層22との間の隙間に接液部分から水が侵入すると端部以外の金属層22が腐食することも考えられるし、さらに、隙間に水が侵入して加圧されると、金属層22からの樹脂層21、23のはく離の原因にもなる。   When piping work is performed using this multilayer resin pipe, after cutting the multilayer resin pipe to a predetermined length, as shown in FIG. 13, for example, an electric heating coil 91 is provided in the vicinity of the inner peripheral surface (fused surface). The pipes are connected by the fusion joint 9. Accordingly, since the metal layer 22 is exposed at the cut surface (end surface) of the multilayer resin pipe, the exposed metal layer 22 may come into contact with the liquid and the end portion of the pipe may corrode. In addition, if water enters the gap between the resin layers 21 and 23 and the metal layer 22 from the wetted part, the metal layer 22 other than the end may be corroded, and further, water may enter the gap. When the pressure is applied, it causes peeling of the resin layers 21 and 23 from the metal layer 22.

そこで、金属層22の露出した多層樹脂管2の端部を封止することが必要となる。特許文献1には、上記の多層樹脂管2と同様に、3層構造をもつ鋼管(鋼管の内外面が合成樹脂で被覆された構造である内外面樹脂被覆鋼管)の端部を防食(防錆)するために、図14に示すような管端面防錆処理方法が提案されている。この管端防錆処理方法は、内外周面に合成樹脂101、102が被覆された金属管100の端部内周に、外周部がテーパ状で一端が細径となるように形成され太径側端にフランジ部201が一体に形成された嵌着部材200を回転させながら圧入して、金属管100の内周面を被覆する合成樹脂101と嵌着部材200の外周部202を摩擦熱により融合させて、フランジ部201を金属管100の端面に圧着させることにより、金属管100の管端の防錆を図るものである。   Therefore, it is necessary to seal the end of the multilayer resin tube 2 where the metal layer 22 is exposed. In Patent Document 1, as in the multilayer resin pipe 2 described above, the end of a steel pipe having a three-layer structure (an inner and outer surface resin-coated steel pipe having a structure in which the inner and outer surfaces of the steel pipe are coated with a synthetic resin) is anticorrosive (anti-corrosion). In order to rust), a pipe end face rust prevention method as shown in FIG. 14 has been proposed. This pipe end rust-proofing method is formed on the inner periphery of the end of the metal tube 100 whose inner and outer peripheral surfaces are coated with the synthetic resins 101 and 102 so that the outer periphery is tapered and one end has a small diameter. The fitting member 200 integrally formed with the flange portion 201 at the end is press-fitted while rotating, and the synthetic resin 101 covering the inner peripheral surface of the metal tube 100 and the outer peripheral portion 202 of the fitting member 200 are fused by friction heat. In this way, the flange portion 201 is pressed against the end surface of the metal tube 100 to prevent the tube end of the metal tube 100 from being rusted.

また、特許文献2には、図15に示すように、合成樹脂管300、300の間に合成樹脂管と同径でその両端部に櫛歯状の突出部401を有する接続補助管400を設け、合成樹脂管300と接続補助管400の端面同士を接触させた後に、接続補助管400を高速で回転させることで接触部を発熱させて熱融着により密接させるものである。   Further, in Patent Document 2, as shown in FIG. 15, a connection auxiliary pipe 400 having the same diameter as the synthetic resin pipe and having comb-like protrusions 401 at both ends is provided between the synthetic resin pipes 300 and 300. Then, after the end surfaces of the synthetic resin pipe 300 and the connection auxiliary pipe 400 are brought into contact with each other, the connection auxiliary pipe 400 is rotated at a high speed so that the contact portion generates heat and is brought into close contact by heat fusion.

特開昭61−233292号公報(第1〜4頁、図1〜図4)JP-A-61-233292 (pages 1 to 4, FIGS. 1 to 4) 特開昭53−13675号公報(第1〜3頁、図1〜図3)JP-A-53-13675 (pages 1 to 3, FIGS. 1 to 3)

しかし、特許文献1に記載された方法は、嵌着部材の外周面と金属管の内周面とが接合されるので、金属管の内径側の端部からの流体の侵入を防止することは可能であるが、金属管の外周面とフランジ部は一体化されずに多少の隙間が存在するため、完全に金属管の端部への流体の侵入を防止することはできないという問題がある。また、嵌着部材200が管の内周面に設けられるので、この部分の流路の断面積が小さくなり、流過抵抗が大きくなるという問題がある。   However, the method described in Patent Document 1 joins the outer peripheral surface of the fitting member and the inner peripheral surface of the metal tube, so that it is not possible to prevent the intrusion of fluid from the end portion on the inner diameter side of the metal tube. Although possible, there is a problem in that the outer peripheral surface of the metal tube and the flange portion are not integrated and there is a slight gap, so that it is not possible to completely prevent the fluid from entering the end of the metal tube. Further, since the fitting member 200 is provided on the inner peripheral surface of the pipe, there is a problem that the cross-sectional area of the flow passage in this portion is reduced and the flow resistance is increased.

また、特許文献2に記載された接合方法は、樹脂部材同士を均一に接合することは可能であるが、内部に金属層を有する多層樹脂管の接合に適用すると、多層樹脂管側では剛性の高い金属層が合成樹脂部材の押圧力を受けるので、樹脂同士の接触面が十分に加圧されない。これに起因して樹脂同士の接触面が均一に発熱せず、正常な接合ができないことが十分考えられる。   Moreover, although the joining method described in patent document 2 can join resin members uniformly, when it applies to joining of the multilayer resin pipe which has a metal layer inside, it is rigid on the multilayer resin pipe side. Since the high metal layer receives the pressing force of the synthetic resin member, the contact surface between the resins is not sufficiently pressurized. It is conceivable that the contact surfaces between the resins do not generate heat uniformly due to this, and normal bonding cannot be performed.

したがって本発明の第1の目的は、内部に金属層を有する多層樹脂管の端面に密着し得る管端保護部材を提供することである。   Accordingly, a first object of the present invention is to provide a tube end protection member that can be in close contact with the end face of a multilayer resin tube having a metal layer therein.

また、本発明に関連する他の目的は、金属層の内外周部に樹脂層を有する多層樹脂管の端面に管端保護部材を確実に接合することが可能な回転融着用工具を提供することである。 Another object related to the present invention is to provide a rotary fusing tool capable of reliably joining a pipe end protection member to an end face of a multilayer resin pipe having a resin layer on the inner and outer peripheral portions of a metal layer. It is.

上記第1の目的を達成するために、本発明の管端保護部材は、内部に金属層を有する多層樹脂管の端面に接触する端面を有し、他端側に回転部材が噛み合わされて、前記端面同士が融着接合される樹脂リングからなる管端保護部材において、前記樹脂リングの端面には、前記多層樹脂管の前記金属層が入り込む環状溝部が形成され、前記環状溝の幅は前記金属層の厚さに対して2倍から5倍に設けられているものである。 In order to achieve the first object, the tube end protection member of the present invention has an end surface that contacts an end surface of a multilayer resin tube having a metal layer therein, and a rotating member is engaged with the other end side. in the pipe end protection member to which the end faces is made of a resin ring which is bonded fused to the end surface of the resin ring, said annular groove metal layer penetrates the multilayer resin pipe is formed, the width of the annular groove is the a shall be provided to 5 times twice the thickness of the metal layer.

本発明の管端保護部材において、前記環状溝部の深さは、前記管端保護部材を前記多層樹脂管に融着した際に、前記金属層が前記環状溝の底部に突き当たらない深さに設けられていることが好ましい。
また、本発明の管端保護部材において、前記管端保護部材の外周部は、前記多層樹脂管の端部に融着される側と逆側の端部に向かって緩やかに傾斜するテーパ状に設けられていることが好ましい。
In the tube end protection member of the present invention , the depth of the annular groove is such that the metal layer does not hit the bottom of the annular groove when the tube end protection member is fused to the multilayer resin tube. It is preferable to be provided .
Further, in the tube end protection member of the present invention , the outer peripheral portion of the tube end protection member has a tapered shape that is gently inclined toward the end opposite to the side fused to the end of the multilayer resin tube. It is preferable to be provided .

本発明に関連する他の目的を達成するために、本発明の関連技術である回転融着用工具は、多層樹脂管の外周面を固定するクランプ部と、駆動手段に連結され、前記多層樹脂管の端面に融着される端面を有する樹脂リングを回転可能に保持しかつ前記多層樹脂管に対して進退自在に保持される可動部と、前記可動部を管軸方向に沿って案内するガイド部と、前記多層樹脂管の端面に前記樹脂リングの端面を押しつける加圧手段と、を有することを特徴とするものである。 In order to achieve another object related to the present invention , a rotary fusing tool that is a related technique of the present invention is connected to a clamp portion that fixes an outer peripheral surface of a multilayer resin tube and a driving means, and the multilayer resin tube A movable portion that rotatably holds a resin ring having an end surface fused to the end surface of the multi-layer resin tube, and a guide portion that guides the movable portion along the tube axis direction. And pressurizing means for pressing the end face of the resin ring against the end face of the multilayer resin tube.

本発明の関連技術である回転融着用工具において、前記クランプ部は、一端に第1フランジ部を有し、他端の外周には端部に向かって先細りとなる外周テーパ面が形成されその内径側には前記接続管の外周面に押圧される押圧面が形成され、前記接続管の円周方向に配置された複数の楔状クランプ部材を有し、一端の内周には前記外周テーパ面を受取り、端部に向かって大径となる内周テーパ面が形成され、他端に第2フランジ部を有するリング部材と、前記第2フランジ部と前記可動部とを結合する締結部材を設けることができる。 In the rotary fusing tool that is a related technique of the present invention, the clamp portion has a first flange portion at one end, and an outer peripheral tapered surface that is tapered toward the end portion is formed on the outer periphery of the other end. A pressing surface that is pressed against the outer peripheral surface of the connecting pipe is formed on the side, and has a plurality of wedge-shaped clamp members arranged in the circumferential direction of the connecting pipe, and the outer peripheral tapered surface is provided on the inner periphery of one end. A ring member having an inner circumferential tapered surface having a large diameter toward the end portion and having a second flange portion at the other end, and a fastening member for coupling the second flange portion and the movable portion are provided. Can do.

本発明の関連技術である回転融着用工具において、前記第2フランジ部は一端側の面に、一辺が緩やかな傾斜面を有する1又は2以上の突起部を有するとともに、前記加圧手段は、前記第2フランジの一端側の面に対向する側の面に前記突起部が嵌り合う凹部を有し、前記第2フランジ部に対して前記傾斜面に沿って回転可能に設けられた第2リング部材を有することができる。 In the rotary fusing tool that is a related technique of the present invention , the second flange portion has one or two or more protrusions having a gentle inclined surface on one end side surface, and the pressurizing means includes: A second ring having a recess in which the protrusion fits on a surface opposite to a surface on one end side of the second flange, and is rotatably provided along the inclined surface with respect to the second flange portion. It can have a member.

本発明の関連技術である回転融着用工具において、前記可動部は、前記多層樹脂管の内径側と前記樹脂リングの内径側にまたがって挿入されるコア部材を有することができる。 In the rotary fusing tool that is a related technique of the present invention, the movable part may have a core member that is inserted across the inner diameter side of the multilayer resin tube and the inner diameter side of the resin ring.

本発明の関連技術である回転融着用工具において、前記コア部材は、前記樹脂リングが保持される回転部材に対して相対的に回転可能に設けられていることが望ましい。 In the rotary fusing tool that is a related technique of the present invention , it is preferable that the core member is provided to be rotatable relative to the rotary member that holds the resin ring.

本発明の関連技術である回転融着用工具において、前記コア部材は、その外周面と前記多層樹脂管の内周面との間に所定の隙間ができる寸法に形成することが望ましい。具体的には、隙間の大きさは、0.5mm〜2.0mmであることがより望ましい。 In the rotary fusing tool that is a related technique of the present invention , it is preferable that the core member is formed to have a dimension that allows a predetermined gap between the outer peripheral surface and the inner peripheral surface of the multilayer resin pipe. Specifically, the size of the gap is more preferably 0.5 mm to 2.0 mm.

本発明の関連技術である回転融着用工具において、前記クランプ部に前記接続管を固定する際に、前記クランプ部と前記可動部との間を所定の間隔にする位置決め部材を備えていることが望ましい。 In the rotary fusing tool that is a related technique of the present invention , when the connection pipe is fixed to the clamp portion, a positioning member that sets a predetermined gap between the clamp portion and the movable portion is provided. desirable.

本発明の管端保護部材によれば、その一端部に回転手段の回転力を伝達する回転伝達部が設けられ、他端部に多層樹脂管の端部に押圧される融着面が形成されているので、融着面が多層樹脂管の端部に融着され、端部の金属層の露出を確実に防止することができる。よって、多層樹脂管の金属層が確実に防食される。さらに、樹脂リングの端面には、多層樹脂管の金属層が入り込む環状溝部が形成され、環状溝部の幅は前記金属層の厚さに対して2倍から5倍に設けられているので、金属層が大きく偏芯した多層樹脂管であっても確実に防食される。 According to the pipe end protecting member of the present invention, a rotation transmitting portion for transmitting the rotational force of the rotating means is provided at one end portion thereof, and a fusion surface pressed against the end portion of the multilayer resin pipe is formed at the other end portion. Therefore, the fused surface is fused to the end portion of the multilayer resin tube, and exposure of the metal layer at the end portion can be reliably prevented. Therefore, the metal layer of the multilayer resin tube is reliably prevented from corrosion. Further, an annular groove portion into which the metal layer of the multilayer resin tube enters is formed on the end surface of the resin ring, and the width of the annular groove portion is provided to be twice to five times the thickness of the metal layer. Even a multilayer resin pipe having a large eccentricity of the layer is reliably prevented from corrosion.

また、本発明の関連技術である回転融着用工具によれば、可動部に保持された管端保護部材が弾性部材によって、固定クランプ部にクランプされた接続管の端部に向かって付勢されるので、融着時環状部材が接続管に均一に押圧され、確実に環状部材と接続管の融着を行うことができる。 Further, according to the rotary fusing tool that is a related technique of the present invention , the tube end protection member held by the movable portion is urged toward the end of the connection tube clamped by the fixed clamp portion by the elastic member. Accordingly, the annular member is uniformly pressed against the connecting pipe at the time of fusion, and the annular member and the connecting pipe can be reliably fused.

以下本発明の実施の形態を添付図面に基づいて説明する。
図1は本発明の実施の形態に係る管端保護部材の斜視図、図2は本発明の実施の形態に係る管端保護部材の半断面図、図3は本発明の関連技術である回転融着用工具の半断面図、図4は楔状クランプ部材とリング部材を組付けた状態を示す斜視図、図5は回転部材を示す斜視図、図6及び7は加圧手段の動作を説明するための図である。
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
1 is a perspective view of a tube end protection member according to an embodiment of the present invention, FIG. 2 is a half sectional view of the tube end protection member according to the embodiment of the present invention, and FIG. 3 is a rotation that is a related technique of the present invention. FIG. 4 is a perspective view showing a state where the wedge-shaped clamp member and the ring member are assembled, FIG. 5 is a perspective view showing a rotating member, and FIGS. 6 and 7 explain the operation of the pressurizing means. FIG.

図1に示す管端保護部材1は、図12に示す多層樹脂管2(以下、接続管2という)と同一の内外径を有するリング状の部材であって、その一端側の端面は接続管の端部に押圧される環状(2条)の融着面11となる。融着面11には、図2に示すように縦断面がコ字状となるように環状溝部12が形成され、その幅Wは管端保護部材1と接続管2が融着された際に、その内部に金属層22が入り込むことができるように、金属層22の厚みtに対してW≧tとなるように設定されている(図2及び図12参照)。特に、金属層22の偏芯が大きく、また金属層22の真円度が悪い場合であっても確実に環状溝部12に金属層22が入り込むことができるように、環状溝部12の幅Wは、金属層22の厚みtに対して2倍〜5倍程度となるように設定することがより好ましい。また、環状溝部12の深さは、管端保護部材1を接続管2に融着接合した際に金属層22が環状溝部12の底部に突き当たらない程度の寸法に設定することが好ましい。   A pipe end protection member 1 shown in FIG. 1 is a ring-shaped member having the same inner and outer diameters as the multilayer resin pipe 2 (hereinafter referred to as a connection pipe 2) shown in FIG. It becomes the annular (two strips) fused surface 11 pressed by the edge part of this. As shown in FIG. 2, an annular groove 12 is formed on the fusion surface 11 so that the longitudinal cross-section is U-shaped, and the width W thereof is determined when the tube end protection member 1 and the connection pipe 2 are fused. The thickness of the metal layer 22 is set such that W ≧ t so that the metal layer 22 can enter the inside (see FIGS. 2 and 12). In particular, the width W of the annular groove 12 is such that the metal layer 22 can surely enter the annular groove 12 even when the eccentricity of the metal layer 22 is large and the roundness of the metal layer 22 is poor. More preferably, the thickness is set to be about 2 to 5 times the thickness t of the metal layer 22. Further, the depth of the annular groove 12 is preferably set to such a dimension that the metal layer 22 does not abut against the bottom of the annular groove 12 when the tube end protection member 1 is fusion bonded to the connecting pipe 2.

管端保護部材1の他端側は、円周方向に沿って複数の凹部13と凸部14が交互に並ぶような形状を有する。また、他端側の外周部は端面に向かって先細となるように緩やかに傾斜するテーパ状に形成されている。   The other end side of the tube end protection member 1 has a shape in which a plurality of concave portions 13 and convex portions 14 are alternately arranged along the circumferential direction. Further, the outer peripheral portion on the other end side is formed in a tapered shape that is gently inclined so as to taper toward the end face.

管端保護部材1は、接続管2の第1の樹脂層21、第2の樹脂層23を形成する材料と同様の融点を有しかつその樹脂層と同一又は同系統の熱可塑性樹脂で形成される。例えば接続管2の樹脂層21、23がポリエチレンである場合は管端保護部材1を例えばポリエチレンなどのポリオレフィン系樹脂で形成することが好ましい。   The pipe end protection member 1 has the same melting point as the material forming the first resin layer 21 and the second resin layer 23 of the connecting pipe 2 and is formed of the same or the same type of thermoplastic resin as the resin layer. Is done. For example, when the resin layers 21 and 23 of the connecting pipe 2 are polyethylene, it is preferable that the pipe end protection member 1 is formed of a polyolefin resin such as polyethylene.

上記の管端保護部材1を接続管2の端面に融着するために、例えば図3に示す回転融着用工具を使用することができる。この回転融着用工具3は、接続管2を支持するために、その端部に固定されるクランプ部4と、接続管2の端面に対向して管端保護部材1を回転可能に支持する可動部5と、可動部5をクランプ部4に対して接続管2の中心軸に沿って移動可能とするためのガイドロッド6と、回転融着の際に接続管2の端面に管端保護部材1の端面を押しつける方向に可動部5を付勢する弾性部材7(例えば圧縮コイルバネ)と、可動部5に弾性部材7の付勢力(復元力)を作用させる加圧手段8を含む。各部の詳細を図4〜7も使用して説明する。   In order to fuse the pipe end protection member 1 to the end face of the connecting pipe 2, for example, a rotary welding tool shown in FIG. 3 can be used. In order to support the connecting pipe 2, the rotary fusing tool 3 is movable so as to rotatably support the pipe end protection member 1 so as to face the end face of the connecting pipe 2 and a clamp part 4 fixed to the end part thereof. Part 5, guide rod 6 for enabling movable part 5 to move along the central axis of connecting pipe 2 with respect to clamp part 4, and a pipe end protecting member on the end face of connecting pipe 2 at the time of rotational fusion 1 includes an elastic member 7 (e.g., a compression coil spring) that urges the movable portion 5 in a direction in which the end surface of 1 is pressed, and a pressurizing unit 8 that applies an urging force (restoring force) of the elastic member 7 to the movable portion 5. Details of each part will be described with reference to FIGS.

クランプ部4は、一方の端部に形成された第1フランジ部411と他方の端部に形成された管端保護部材1側の端面に向かって先細りとなる外周テーパ部412を有しかつ接続管2の外径と同一の曲率の内面413を有する楔状クランプ部材41を有する。この楔状クランプ部材41は、外周テーパ部412と同様に下り勾配となる内周テーパ部421と管端保護部材1側の端部に第2フランジ部422が形成され且つ接続管2の外径より大なる内径の内面423を有する環状のリング部材42と組み合わされてコ字状のクランプ部4が形成される。また楔状クランプ部材41は、外周テーパ部412の一部にテーパに沿うように突出するI字状のスライドガイド部414を有し、リング部材42の内周テーパ部421にはスライドガイド部414が挿通可能な蟻溝424が形成されているので、楔状クランプ部材41は、そのスライドガイド部414が蟻溝424内に挿入されてリング部材42の内周テーパ部421に沿って移動できるように組み立てられる(図4参照)。   The clamp portion 4 has a first flange portion 411 formed at one end portion and an outer peripheral taper portion 412 that is tapered toward the end surface on the tube end protection member 1 side formed at the other end portion and connected thereto. A wedge-shaped clamp member 41 having an inner surface 413 having the same curvature as the outer diameter of the tube 2 is provided. The wedge-shaped clamp member 41 has an inner peripheral taper portion 421 having a downward slope like the outer peripheral taper portion 412 and a second flange portion 422 formed at the end portion on the tube end protection member 1 side. A U-shaped clamp portion 4 is formed in combination with an annular ring member 42 having an inner surface 423 with a large inner diameter. The wedge-shaped clamp member 41 has an I-shaped slide guide portion 414 that protrudes along a taper at a part of the outer peripheral taper portion 412, and the slide guide portion 414 is formed on the inner peripheral taper portion 421 of the ring member 42. Since the insertable dovetail groove 424 is formed, the wedge-shaped clamp member 41 is assembled so that the slide guide portion 414 can be inserted into the dovetail groove 424 and moved along the inner peripheral tapered portion 421 of the ring member 42. (See FIG. 4).

第1フランジ部411と第2フランジ部422の間の距離L1を調節するために、リング部材42には締結部材43が装着されている。この締結部材43は、一方の端部431が第1フランジ部411に形成された長孔415に沿って移動可能に固定され、また、締結部材43の中間部分にはおねじ部432が形成され第2フランジ部422に形成されためねじ部425に螺合されている。この構造により、締結部材43を回転させることによって楔状クランプ部材41とリング部材42の間の距離L1を調整し、もって楔状クランプ部材41を拡径あるいは縮径させることができる。   In order to adjust the distance L <b> 1 between the first flange portion 411 and the second flange portion 422, a fastening member 43 is attached to the ring member 42. The fastening member 43 is fixed so that one end portion 431 can move along a long hole 415 formed in the first flange portion 411, and a male screw portion 432 is formed in an intermediate portion of the fastening member 43. Since it is formed in the two flange portion 422, it is screwed into the screw portion 425. With this structure, the distance L1 between the wedge-shaped clamp member 41 and the ring member 42 can be adjusted by rotating the fastening member 43, so that the wedge-shaped clamp member 41 can be expanded or contracted.

可動部5は、管端保護部材1を回転させる回転部材51と、ベアリング52を介して回転部材51を回転自在に支持する可動本体53と、図示しない駆動手段(例えば電動ドリル)の回転を回転部材51に伝達する連結部材54を含む。回転部材51は、管端保護部材1が装着される側の面に円周方向に所定の間隔をあけて複数の突起部511が設けられ、管端保護部材1の凹部13に嵌り込むようになっているので(図5参照)、管端保護部材1は回転部材51と共に回転することができる。また、回転部材51の端部には、接続管2及び管端保護部材1の内周面にまたがるように、接続管2の内径よりやや小さな外径を有するコア部材55が設けられている。   The movable portion 5 rotates the rotation of a rotating member 51 that rotates the tube end protection member 1, a movable main body 53 that rotatably supports the rotating member 51 via a bearing 52, and a driving unit (not shown) such as an electric drill. A connecting member 54 that transmits to the member 51 is included. The rotating member 51 is provided with a plurality of protrusions 511 at predetermined intervals in the circumferential direction on the surface on which the tube end protection member 1 is mounted, and is fitted into the recess 13 of the tube end protection member 1. Therefore, the tube end protection member 1 can rotate together with the rotation member 51 (see FIG. 5). In addition, a core member 55 having an outer diameter slightly smaller than the inner diameter of the connecting pipe 2 is provided at the end of the rotating member 51 so as to straddle the inner peripheral surfaces of the connecting pipe 2 and the pipe end protecting member 1.

ガイドロッド6は、一端部におねじ部62が形成され他端部に座部61が形成された棒状体で、おねじ部62が可動本体53に固定されている。ガイドロッド6のガイド部63にはリング部材42に設けられたガイド孔426が摺動可能に外嵌されているので、可動部5はガイドロッド6と一体にガイド孔426に沿って移動することができる。また、座部61と後述する第2リング部材81との間には弾性部材7が介装されている。   The guide rod 6 is a rod-like body having a threaded portion 62 formed at one end and a seat portion 61 formed at the other end, and the male threaded portion 62 is fixed to the movable body 53. Since a guide hole 426 provided in the ring member 42 is slidably fitted in the guide portion 63 of the guide rod 6, the movable portion 5 moves along the guide hole 426 together with the guide rod 6. Can do. The elastic member 7 is interposed between the seat portion 61 and a second ring member 81 described later.

加圧手段8は、第2フランジ部422の一端面に形成された突起部427と、それを補完する形状の凹部811を有し、突起部427と凹部811が嵌り合うように組付けられた第2リング部材81とを含む。この突起部427は、紙面に対して垂直な方向からみて円周方向の一部が緩やかに傾斜する傾斜面428を有している。第2リング部材81の外周には雌ねじ813が形成されており、雌ねじ813にはハンドル814の先端部がねじ込まれている。この第2リング部材81には、ガイドロッド6が挿通可能な円弧状の長孔812が形成されているので、第2リング部材81はリング部材42に対する位置を変えながらガイドロッド6に沿って長孔812の分だけ円周方向に回転することができる(図6)。リング部材42に対して第2リング部材81を矢印B方向に回転すると、第2リング部材81は傾斜面428に沿って移動しかつ管軸方向にも移動する(図7)。   The pressurizing means 8 has a protruding portion 427 formed on one end surface of the second flange portion 422 and a concave portion 811 having a shape complementary thereto, and is assembled so that the protruding portion 427 and the concave portion 811 are fitted. A second ring member 81. The protrusion 427 has an inclined surface 428 in which a part of the circumferential direction is gently inclined as viewed from a direction perpendicular to the paper surface. A female screw 813 is formed on the outer periphery of the second ring member 81, and a tip end portion of a handle 814 is screwed into the female screw 813. Since the second ring member 81 is formed with an arc-shaped elongated hole 812 through which the guide rod 6 can be inserted, the second ring member 81 is elongated along the guide rod 6 while changing its position relative to the ring member 42. It can rotate in the circumferential direction by the amount of the hole 812 (FIG. 6). When the second ring member 81 is rotated in the arrow B direction with respect to the ring member 42, the second ring member 81 moves along the inclined surface 428 and also moves in the tube axis direction (FIG. 7).

上記の回転融着用工具3を使用して接続管2の端部に管端保護部材1を摩擦融着する手順を説明する。上記の回転融着用工具3によれば、(1)〜(5)の工程で接続管2の端部に管端保護部材を融着接合することができる。   A procedure for friction welding the tube end protection member 1 to the end portion of the connection tube 2 using the rotary welding tool 3 will be described. According to the rotary welding tool 3 described above, the pipe end protection member can be fusion bonded to the end of the connection pipe 2 in the steps (1) to (5).

(1)管端保護部材の装着工程
回転融着用工具3の開口側端部から管端保護部材1を回転部材51に取り付ける。ここで管端保護部材1は、その凹部13に回転部材51の突起部511が嵌り込むように装着することによって、管端保護部材1には回転部材51の回転が伝達される。
(1) Installation process of tube end protection member The tube end protection member 1 is attached to the rotation member 51 from the opening side end of the rotary fusing tool 3. Here, the pipe end protection member 1 is mounted such that the protrusion 511 of the rotation member 51 is fitted into the recess 13, whereby the rotation of the rotation member 51 is transmitted to the tube end protection member 1.

(2)接続管のクランプ工程
接続管2を以下のようにしてクランプ部4に固定する。まず、図3に示すように接続管2をクランプ部4の装着代L2を端部に確保した状態でチェーンバイス(図示を省略)などを使用して作業台などに固定する。次いで、接続管2の端部が管端保護部材1の融着面11に当接するように回転融着用工具3を接続管2の管端部に外嵌する。次いで、締結部材43を回転させてリング部材42と楔状クランプ部材41の管軸方向の相対距離L1を短くする。その結果、楔状クランプ部材41はリング部材42の内周テーパ部421に沿って移動して、管軸に対して垂直の方向に内径が縮径するように移動する。同様に、円周方向に複数配置されている楔状クランプ部材41をその内面413が接続管2の外周面に押圧するまで移動させることによって接続管2がクランプされる。楔状クランプ部材41の内面413が接続管2の外周面を押圧する少し前、即ち管軸方向にクランプ部4が接続管2の外面上を移動可能な時に、クランプ部4を接続管2の外面上を軸方向にスライドさせて、クランプ部4の端部を弾性部材7の端部に当接させる。このとき、弾性部材7は圧縮させず自然長を保つ状態となるようにする。このように、接続管2に対する回転融着用工具3の位置決めを行い、その位置で接続管2を完全に固定する。なお、クランプ工程の際に弾性部材7が確実に自然長となるように、リング部材42と可動本体53の間に所定長さの位置決め部材を着脱自在に設けてもよい。
(2) Clamping process of connecting pipe The connecting pipe 2 is fixed to the clamp part 4 as follows. First, as shown in FIG. 3, the connection pipe 2 is fixed to a work table or the like using a chain vise (not shown) or the like with the mounting allowance L2 of the clamp part 4 secured at the end. Next, the rotary welding tool 3 is externally fitted to the pipe end of the connection pipe 2 so that the end of the connection pipe 2 abuts the fusion surface 11 of the pipe end protection member 1. Next, the fastening member 43 is rotated to shorten the relative distance L1 between the ring member 42 and the wedge-shaped clamp member 41 in the tube axis direction. As a result, the wedge-shaped clamp member 41 moves along the inner peripheral tapered portion 421 of the ring member 42 and moves so that the inner diameter is reduced in a direction perpendicular to the tube axis. Similarly, the connection pipe 2 is clamped by moving a plurality of wedge-shaped clamp members 41 arranged in the circumferential direction until the inner surface 413 presses against the outer peripheral surface of the connection pipe 2. Slightly before the inner surface 413 of the wedge-shaped clamp member 41 presses the outer peripheral surface of the connection pipe 2, that is, when the clamp part 4 can move on the outer surface of the connection pipe 2 in the tube axis direction, the clamp part 4 is moved to the outer surface of the connection pipe 2. The end of the clamp 4 is brought into contact with the end of the elastic member 7 by sliding in the axial direction. At this time, the elastic member 7 is not compressed and maintains a natural length. In this way, the rotary welding tool 3 is positioned with respect to the connection pipe 2 and the connection pipe 2 is completely fixed at that position. In addition, a positioning member having a predetermined length may be detachably provided between the ring member 42 and the movable main body 53 so that the elastic member 7 is surely natural length during the clamping process.

(3)加圧工程
リング部材42に対して第2リング部材81を円周方向に所定量だけ回転させる。そうすると、図8に示すように、第2リング部材81は傾斜面428に沿ってかつリング部材42に対して管軸方向にも移動し、弾性部材7がスペーサリング82を介して第2リング部材81の端部とガイドロッド6の端部に形成された座部61との間で圧縮される。接続管2はクランプ部4に対して固定され、またガイドロッド6はクランプ部4に対してスライド可能に設けられているので、弾性部材7の付勢力はガイドロッド6、ガイドロッド6が固定された可動部5を介して管端保護部材1に伝達され、接続管2の端面と管端保護部材1の融着面11とが圧接される。
(3) Pressurizing step The second ring member 81 is rotated by a predetermined amount in the circumferential direction with respect to the ring member 42. Then, as shown in FIG. 8, the second ring member 81 moves along the inclined surface 428 and also in the tube axis direction with respect to the ring member 42, and the elastic member 7 passes through the spacer ring 82 and the second ring member. Compressed between the end portion 81 and the seat portion 61 formed at the end portion of the guide rod 6. Since the connecting pipe 2 is fixed to the clamp portion 4 and the guide rod 6 is slidable with respect to the clamp portion 4, the biasing force of the elastic member 7 is fixed to the guide rod 6 and the guide rod 6. Is transmitted to the tube end protection member 1 via the movable portion 5, and the end surface of the connection tube 2 and the fusion surface 11 of the tube end protection member 1 are pressed against each other.

(4)回転融着工程
電動ドリルなどの駆動手段(図示を省略)を連結部材54に接続して、駆動手段の回転を回転部材51に伝達する。管端保護部材1は凹部13が回転部材51の突起部511に嵌り込むように装着されているので、管端保護部材1は回転部材51と共に回転する。管端保護部材1は融着面11が弾性部材7によって接続管2の端面に押圧されつつ回転されるので、接触界面では摩擦によって発熱し、樹脂の溶融温度以上になると接続管2の端部の樹脂層(第1の樹脂層及び第2の樹脂層)と管端保護部材1の融着面11とが溶融する。このとき、管端保護部材1は接続管2の端部に向かって押し付けられているので、界面の外周部には汚れなどの不純物を含む溶融ビードを形成しつつ図8の矢印D方向に移動する。他方、界面の内周部にはコア部材55が挿入されているので内周部に発生する溶融ビードは、接続管2と管端保護部材1との界面の内周部と、コア部材55との間の隙間に展延される。コア部材55は、コア部材55の外周面と接続管2の内周面との間には展延された溶融ビードが入り込むために所定の隙間ができる寸法に形成されている。隙間の大きさは、0.5mmより小さいと溶融ビードが隙間の内部に入り込むことができず、また2.0mmよりも大きいと溶融ビードを展延する効果が得られない。したがって、隙間の大きさは0.5mm〜2.0mmで設けられるのが好ましい。また、界面の内周部にコア部材55が挿入されているために、溶融樹脂は、内周側に流入せずに、管端保護部材1の融着面11に形成された環状溝部12に流入する。所定時間だけ、回転手段を駆動し界面の溶融を継続すると、可動部5は弾性部材7の付勢力によって接続管2の端部に向かって付勢されているので、弾性部材7が自然長に戻るまで接続管2側へ移動する。弾性部材7が自然長に達すると、回転手段の回転を停止して、第2リング部材81をさらに円周方向に所定量だけ回転させる。これにより弾性部材7は再び圧縮されて管端保護部材1と接続管2との界面が加圧され、溶融された界面が一体となり管端保護部材1と接続管2とが融着接合される。
(4) Rotating Fusion Process A driving means (not shown) such as an electric drill is connected to the connecting member 54 and the rotation of the driving means is transmitted to the rotating member 51. Since the tube end protection member 1 is mounted such that the recess 13 fits into the protrusion 511 of the rotation member 51, the tube end protection member 1 rotates together with the rotation member 51. Since the pipe end protecting member 1 is rotated while the fusion surface 11 is pressed against the end face of the connecting pipe 2 by the elastic member 7, heat is generated by friction at the contact interface, and the end of the connecting pipe 2 becomes higher than the melting temperature of the resin. These resin layers (the first resin layer and the second resin layer) and the fused surface 11 of the tube end protecting member 1 are melted. At this time, since the tube end protection member 1 is pressed toward the end of the connecting tube 2, it moves in the direction of arrow D in FIG. 8 while forming a molten bead containing impurities such as dirt on the outer periphery of the interface. To do. On the other hand, since the core member 55 is inserted in the inner peripheral portion of the interface, the molten bead generated in the inner peripheral portion is the inner peripheral portion of the interface between the connection pipe 2 and the tube end protecting member 1, It is spread in the gap between. The core member 55 is formed in such a size that a predetermined gap is formed between the outer peripheral surface of the core member 55 and the inner peripheral surface of the connecting pipe 2 so that the expanded molten bead enters. If the size of the gap is smaller than 0.5 mm, the molten bead cannot enter the gap, and if it is larger than 2.0 mm, the effect of spreading the molten bead cannot be obtained. Accordingly, the gap is preferably provided with a size of 0.5 mm to 2.0 mm. Further, since the core member 55 is inserted in the inner peripheral portion of the interface, the molten resin does not flow into the inner peripheral side, and does not flow into the annular groove portion 12 formed on the fusion surface 11 of the tube end protection member 1. Inflow. When the rotating means is driven for a predetermined time and the melting of the interface is continued, the movable portion 5 is urged toward the end of the connecting pipe 2 by the urging force of the elastic member 7, so that the elastic member 7 becomes a natural length. It moves to the connecting pipe 2 side until it returns. When the elastic member 7 reaches the natural length, the rotation of the rotating means is stopped, and the second ring member 81 is further rotated by a predetermined amount in the circumferential direction. As a result, the elastic member 7 is compressed again and the interface between the tube end protection member 1 and the connection tube 2 is pressurized, and the melted interface is united and the tube end protection member 1 and the connection tube 2 are fusion bonded. .

(5)冷却工程
次いで、上記の加圧状態を保ちつつ、界面の温度が常温になるまで冷却する。このように加圧状態を保って冷却することによって界面全体が強固かつ均一に融着接合される。最後に、界面外周に形成された溶融ビードを切削して除去して回転融着作業が完了する。
(5) Cooling step Next, the interface is cooled until the temperature of the interface reaches room temperature while maintaining the above-mentioned pressure state. In this way, the entire interface is firmly and uniformly bonded by cooling while maintaining the pressurized state. Finally, the melt bead formed on the outer periphery of the interface is cut and removed to complete the rotary fusing operation.

上記の摩擦融着手順では、(3)加圧工程で弾性部材7を所定量圧縮させ、(4)回転融着工程で弾性部材7が自然長に達してから弾性部材7を再度圧縮させることによって接続管2の端部に管端保護部材1を融着しているが、(3)加圧工程において弾性部材7を多く圧縮させ、(4)回転融着工程では弾性部材7が自然長に達する前にその回転を停止させ、このときの弾性部材7の付勢力によって管端保護部材1を接続管2の端部に押しつけて接続管2の端部に管端保護部材1を融着することもできる。この方法によれば、管端保護部材1は回転時には常に接続管2の端部に押しつけられ摩擦によって発熱するので、接触界面が急激に冷却固化されることが防止できる。   In the above friction welding procedure, (3) the elastic member 7 is compressed by a predetermined amount in the pressurizing step, and (4) the elastic member 7 is compressed again after the elastic member 7 reaches the natural length in the rotary fusing step. The pipe end protection member 1 is fused to the end portion of the connection pipe 2 by (3) compressing the elastic member 7 in the pressurizing step, and (4) the elastic member 7 is natural length in the rotary fusing step. The rotation of the pipe end protection member 1 is pressed against the end of the connection pipe 2 by the urging force of the elastic member 7 at this time, and the pipe end protection member 1 is fused to the end of the connection pipe 2. You can also According to this method, since the tube end protection member 1 is always pressed against the end of the connection tube 2 during rotation and generates heat due to friction, the contact interface can be prevented from being rapidly cooled and solidified.

(他の実施の形態)
次に、本発明の関連技術である回転融着用工具の他の形態について添付図面に基づいて説明する。図9は、本発明の関連技術である他の回転融着用工具の斜視図、図10は本発明の関連技術である他の回転融着用工具の半断面図、図11は本発明の関連技術である他の回転融着用工具における可動部の位置決め動作を示す模式図である。この回転融着用工具はコア部材の構造及びクランプ工程の際の可動部材の位置決めの構造に特徴があり、その他の部分については図3の回転融着用工具と同一であるので、同一部分についてはその説明を省略する。
(Other embodiments)
Next, another embodiment of the rotary fusing tool that is a related technique of the present invention will be described with reference to the accompanying drawings. Figure 9 is a perspective view of another rotary fusing tool is a related art of the present invention, FIG 10 is a half cross-sectional view of another rotary fusing tool is a related art of the present invention, the related art of FIG. 11 is the invention it is a schematic diagram showing a positioning operation of the movable portion definitive other rotary fusing tool is. This rotary fusing tool is characterized by the structure of the core member and the positioning structure of the movable member during the clamping process. The other parts are the same as the rotary fusing tool of FIG. Description is omitted.

回転融着用工具3bの可動部5bは、管端保護部材1を回転させる回転部材51bと、ベアリング52を介して回転部材51bを回転自在に支持する可動本体53bと、図示しない駆動手段(例えば電動ドリル)の回転を回転部材51bに伝達する連結部材54bを含む。回転部材51bは、管端保護部材1が装着される側の面に円周方向に所定の間隔をあけて複数の突起部511bが設けられ、管端保護部材1の凹部13に嵌り込むようになっているので(図5と同様)、管端保護部材1は回転部材51bが回転すると回転部材51bと共に回転することができる。また、回転部材51bの端部には、接続管2及び管端保護部材1の内周面にまたがるように、接続管2の内径よりやや小さな外径を有するコア部材55bが設けられている。コア部材55bは回転部材51bとの間にベアリング56を介して装着され、回転部材51bに対して相対的に回転可能に設けられている。   The movable part 5b of the rotary fusing tool 3b includes a rotating member 51b that rotates the tube end protecting member 1, a movable main body 53b that rotatably supports the rotating member 51b via a bearing 52, and driving means (not shown, for example, electric). It includes a connecting member 54b that transmits the rotation of the drill) to the rotating member 51b. The rotation member 51b is provided with a plurality of protrusions 511b at predetermined intervals in the circumferential direction on the surface on which the tube end protection member 1 is mounted so that the rotation member 51b fits into the recess 13 of the tube end protection member 1. Therefore, the tube end protecting member 1 can rotate with the rotating member 51b when the rotating member 51b rotates. Further, a core member 55b having an outer diameter slightly smaller than the inner diameter of the connection pipe 2 is provided at the end of the rotating member 51b so as to straddle the inner peripheral surfaces of the connection pipe 2 and the pipe end protection member 1. The core member 55b is mounted between the rotating member 51b via a bearing 56, and is provided to be rotatable relative to the rotating member 51b.

可動本体53bには、クランプ工程の際に弾性部材7が自然長となるようにリング部材42と可動本体53bとの間隔を一定にするために位置決め部材57が設けられている(図9、図11を参照)。位置決め部材57は、可動本体53bを貫通して管軸方向にスライド可能に設けられその一方の端部にリング部材の端面を押さえる押さえ部材571が設けられたピストン部材572と、ピストン部材572の他方の端部に回転可能に軸支されたハンドルクランク部材573と、ハンドルクランク部材573と可動本体53bとを連結する連結部材(コンロッド)574で構成されている。位置決め部材の動作を図11により説明する。クランプ工程の際には、図11(a)に示すようにピストン部材は可動部本体53bに対して最も押し込まれ、ピストン部材572の端部に設けられた押さえ部材571でリング部材42の端面を押さえる。これにより、リング部材42と可動本体53bとの間が所定の間隔となるように位置決めされる。ここで所定の間隔とは、クランプ部4に対する可動部5bの移動が弾性部材7で規制されており、かつ弾性部材7の付勢力が可動部5bに作用していない状態における、リング部材42と可動本体53bとの間隔を示している。クランプ工程が完了した後は、ハンドルクランク部材573を支点Eを中心として時計方向に回転させる。ハンドルクランク部材の回転運動は、可動本体53bに軸支された連結部材574によって直線運動に変換され、ピストン部材572は支点Eの移動に伴ってリング部材42の端面から遠ざかる方向に移動する(図11(b)、(c))。このとき、可動部5bはクランプ工程によって接続管2に対して位置決めされた状態で固定されているので、押さえ部材によるリング部材の押さえが解除された後も接続管2に対する位置は変化しない。この状態で加圧工程以降の施工を行うことによって、弾性部材7の付勢力は可動部5bを介して管端保護部材1に伝えられ、管端保護部材1と接続管2の端面が加圧される。   The movable main body 53b is provided with a positioning member 57 in order to make the distance between the ring member 42 and the movable main body 53b constant so that the elastic member 7 has a natural length during the clamping process (FIG. 9, FIG. 9). 11). The positioning member 57 is provided so as to be slidable in the tube axis direction through the movable main body 53b, and a piston member 572 provided with a pressing member 571 for pressing the end surface of the ring member at one end thereof, and the other of the piston member 572 The handle crank member 573 is rotatably supported at the end of the shaft, and a connecting member (connecting rod) 574 that connects the handle crank member 573 and the movable main body 53b. The operation of the positioning member will be described with reference to FIG. In the clamping process, as shown in FIG. 11A, the piston member is pushed most into the movable portion main body 53b, and the end surface of the ring member 42 is moved by the pressing member 571 provided at the end of the piston member 572. Hold down. Thereby, it positions so that the ring member 42 and the movable main body 53b may become a predetermined space | interval. Here, the predetermined interval refers to the ring member 42 in a state in which the movement of the movable portion 5b with respect to the clamp portion 4 is restricted by the elastic member 7 and the urging force of the elastic member 7 does not act on the movable portion 5b. The space | interval with the movable main body 53b is shown. After the clamping process is completed, the handle crank member 573 is rotated clockwise about the fulcrum E. The rotational movement of the handle crank member is converted into a linear movement by a connecting member 574 pivotally supported by the movable main body 53b, and the piston member 572 moves in a direction away from the end face of the ring member 42 as the fulcrum E moves (see FIG. 11 (b), (c)). At this time, since the movable portion 5b is fixed in a state of being positioned with respect to the connection pipe 2 by the clamping process, the position with respect to the connection pipe 2 does not change even after the pressing of the ring member by the pressing member is released. By performing construction after the pressurizing step in this state, the urging force of the elastic member 7 is transmitted to the tube end protecting member 1 through the movable portion 5b, and the end surfaces of the tube end protecting member 1 and the connecting tube 2 are pressurized. Is done.

回転融着用工具3bによれば、コア部材55bが回転部材51bに対して相対的に回転可能に設けられているので、接続管2に管端保護部材1を回転融着する際にコア部材が接続管2の内面に回転しながら接触して接続管2の内面を傷つけることを防止することができる。また、「コア部材55b」又は「コア部材55bと接続管2との展延される溶融ビード」が回転しながら接続管2の内周面に接触することを防止することができるので、接続管2の内面が削りとられる虞がない。また、クランプ工程の際にリング部材42と可動本体53bとの間隔を一定に固定する位置決め部材57を設けることによって、接続管のクランプのばらつきが抑えられ、加圧工程以降において管端保護部材1と接続管2に加圧される弾性部材7の付勢力のばらつきを低減することができる。これによって、接続管2の端部へ管端保護部材1を確実に安定して回転融着することができる。   According to the rotary welding tool 3b, the core member 55b is provided so as to be relatively rotatable with respect to the rotary member 51b. Therefore, when the pipe end protecting member 1 is rotationally welded to the connecting pipe 2, the core member is It is possible to prevent the inner surface of the connecting tube 2 from being damaged by contacting the inner surface of the connecting tube 2 while rotating. Further, since the “core member 55b” or “the molten bead between the core member 55b and the connecting pipe 2” can be prevented from rotating and contacting the inner peripheral surface of the connecting pipe 2, the connecting pipe can be prevented. There is no possibility that the inner surface of 2 is scraped off. Further, by providing the positioning member 57 that fixes the distance between the ring member 42 and the movable main body 53b at the time of the clamping process, variations in the clamping of the connecting pipe can be suppressed, and the pipe end protection member 1 is applied after the pressing process. And the dispersion | variation in the urging | biasing force of the elastic member 7 pressurized by the connection pipe 2 can be reduced. As a result, the tube end protection member 1 can be reliably rotationally fused to the end portion of the connection tube 2 with certainty.

上記の実施の形態では、本発明の関連技術である回転融着用工具3、3bを使用して、接続管2を金属補強樹脂管としてその端部に管端保護部材1を接合することについて説明したが、接続管はこれに限定されず、本発明の関連技術である回転融着用工具によれば例えば多層成型された樹脂管の端部に樹脂リングを接合することもできる。 In the above-described embodiment, the use of the rotary fusing tool 3 or 3b, which is a related technique of the present invention, describes that the connection pipe 2 is a metal-reinforced resin pipe and the pipe end protection member 1 is joined to the end thereof. However, the connecting pipe is not limited to this, and according to the rotary fusing tool which is a related technique of the present invention , for example, a resin ring can be joined to the end of a resin pipe formed in a multilayer shape.

本発明の実施の形態に係る管端保護部材の斜視図である。It is a perspective view of the pipe end protection member concerning an embodiment of the invention. 本発明の実施の形態に係る管端保護部材の半断面図である。It is a half sectional view of a pipe end protection member concerning an embodiment of the invention. 本発明の関連技術である回転融着用工具の半断面図である。 It is a half cross-sectional view of a rotary fusing tool that is a related technique of the present invention. 楔状クランプ部材とリング部材を組付けた状態を示す斜視図である。It is a perspective view which shows the state which assembled | attached the wedge-shaped clamp member and the ring member. 回転部材を示す斜視図である。It is a perspective view which shows a rotation member. 加圧手段の動作説明図で、(a)は第2リング部材が回転した状態を示す半断面図、(b)は(a)のA−A線断面図である。It is operation | movement explanatory drawing of a pressurizing means, (a) is a half sectional view which shows the state which the 2nd ring member rotated, (b) is the sectional view on the AA line of (a). 加圧手段の動作説明図で、(a)は第2リング部材が回転しながら管軸方向に移動した状態を示す半断面図、(b)は(a)のC−C線断面図である。It is operation | movement explanatory drawing of a pressurizing means, (a) is a half sectional view which shows the state which the 2nd ring member moved to the pipe-axis direction, rotating, (b) is CC sectional view taken on the line of (a). . 加圧工程を示す半断面図である。It is a half sectional view showing a pressurizing process. 本発明の関連技術である他の回転融着用工具の斜視図である。 It is a perspective view of the other rotary fusing tool which is a related technique of this invention. 本発明の関連技術である他の回転融着用工具の判断面図である。 It is a judgment surface view of the other rotary fusing tool which is a related technique of the present invention. 本発明の関連技術である他の回転融着用工具の位置決め部材の模式図である。 It is a schematic diagram of the positioning member of the other rotary welding tool which is a related technique of this invention. 多層樹脂管を示す半断面図である。It is a half sectional view showing a multilayer resin pipe. 多層樹脂管を電気融着継手で接続した状態を示す半断面図である。It is a half section showing the state where the multilayer resin pipe was connected with the electric fusion joint. 従来例を示す断面図である。It is sectional drawing which shows a prior art example. 他の従来例を示す断面図である。It is sectional drawing which shows another prior art example.

符号の説明Explanation of symbols

1:管端保護部材
11:融着面、12:環状溝部、13:凹部、14:凸部
2:多層樹脂管
21:第1の樹脂層、22:金属層、23:第2の樹脂層
3:回転融着用工具
4:クランプ部
41:楔状クランプ部材、411:第1フランジ部、412:外周テーパ部、
413:内面、414:スライドガイド部、415:長孔、42:リング部材、
421:内周テーパ部、422:第2フランジ部、423:内面、424:蟻溝、
425:めねじ部、426:ガイド孔、427:突起部、428:傾斜面、
43:締結部材、431:端部、432:おねじ部
5、5b:可動部
51、51b:回転部材、511、511b:突起部、52:ベアリング、53、53b:可動本体、
531:めねじ部、54:連結部材、55、55b:コア部材、56:ベアリング、57:位置決め部材、571:押さえ部材、572:ピストン部材、573:ハンドルクランク部材、574:連結部材
6:ガイドロッド
61:座部、62:おねじ部、63:ガイド部
7:弾性部材
8:加圧手段
81:第2リング部材、811:凹部、812:長孔、813:雌ねじ
814:ハンドル、82:スペーサリング
9:電気融着継手
91:電熱コイル
1: pipe end protection member 11: fusion surface, 12: annular groove, 13: recess, 14: protrusion 2: multilayer resin tube 21: first resin layer, 22: metal layer, 23: second resin layer 3: Rotary fusion tool 4: Clamp part 41: Wedge-shaped clamp member, 411: First flange part, 412: Peripheral taper part,
413: inner surface, 414: slide guide part, 415: long hole, 42: ring member,
421: inner peripheral taper portion, 422: second flange portion, 423: inner surface, 424: dovetail groove,
425: female thread portion, 426: guide hole, 427: protrusion, 428: inclined surface,
43: Fastening member, 431: End part, 432: Male thread part 5, 5b: Movable part 51, 51b: Rotating member, 511, 511b: Projection part, 52: Bearing, 53, 53b: Movable main body,
531: Female thread portion, 54: Connecting member, 55, 55b: Core member, 56: Bearing, 57: Positioning member, 571: Pressing member, 572: Piston member, 573: Handle crank member, 574: Connecting member 6: Guide Rod 61: Seat portion, 62: Male screw portion, 63: Guide portion 7: Elastic member 8: Pressurizing means 81: Second ring member, 811: Recess, 812: Long hole, 813: Female screw 814: Handle, 82: Spacer ring 9: Electric fusion joint 91: Electric heating coil

Claims (3)

内部に金属層を有する多層樹脂管の端面に接触する端面を有し、他端側に回転部材が噛み合わされて、前記端面同士が融着接合される樹脂リングからなる管端保護部材において、
前記樹脂リングの端面には、前記多層樹脂管の前記金属層が入り込む環状溝部が形成され、前記環状溝部の幅は前記金属層の厚さに対して2倍から5倍に設けられていることを特徴とする管端保護部材。
In a tube end protection member comprising a resin ring having an end surface that contacts an end surface of a multilayer resin tube having a metal layer therein, a rotating member meshing with the other end side, and the end surfaces are fusion bonded.
An annular groove portion into which the metal layer of the multilayer resin tube enters is formed on an end surface of the resin ring, and the width of the annular groove portion is provided to be 2 to 5 times the thickness of the metal layer. A tube end protection member characterized by the above.
請求項1に記載の管端保護部材において、In the pipe end protection member according to claim 1,
前記環状溝部の深さは、前記管端保護部材を前記多層樹脂管に融着した際に、前記金属層が前記環状溝部の底部に突き当たらない深さに設けられていることを特徴とする。The depth of the annular groove is such that the metal layer does not hit the bottom of the annular groove when the tube end protection member is fused to the multilayer resin tube. .
請求項1又は請求項2に記載の管端保護部材において、In the pipe end protection member according to claim 1 or 2,
外周部は、前記多層樹脂管の端部に融着される側と逆側の端部に向かって緩やかに傾斜するテーパ状に設けられていることを特徴とする。The outer peripheral portion is provided in a tapered shape that is gently inclined toward the end opposite to the side fused to the end of the multilayer resin tube.
JP2008043808A 2007-02-26 2008-02-26 Pipe end protection member Active JP5257742B2 (en)

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