JP5263864B2 - Single facer - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To prevent a height of a wave formed by corrugating rolls from becoming irregular in a paper joint part of core paper or in the vicinity of the paper joint part without changing a paper jointing process of a paper jointing machine, the irregularity being a cause of poor adhesion with liner paper. <P>SOLUTION: When the timing of arrival of the paper joint part D of the core paper A at the corrugating rolls 2a and 2b is detected and the paper joint part D reaches the corrugating rolls 2a and 2b, pressure of a pressing device 3 is increased for a predetermined time. By this when the paper joint part D is bitten by the corrugating rolls 2a and 2b, the corrugating rolls 2a and 2b pressed by the pressing device 3 are prevented from escaping, and thereby the irregularity of the height of the wave formed by the corrugating rolls 2a and 2b, the irregularity causing the poor adhesion with the liner paper B, does not occur in the paper joint part D of the core paper A and in the vicinity continuing to the paper joint part D. <P>COPYRIGHT: (C)2009,JPO&amp;INPIT

Description

  The present invention relates to a single facer of a corrugated cardboard manufacturing apparatus.

  The single facer of corrugated board manufacturing equipment presses the core paper that is continuously fed into a corrugated shape by pressing it with a pressure device between a pair of corrugated rolls, and glues it to the top of one corrugated shape. Gluing is performed by an apparatus, and a separately fed liner paper is laminated on the top of the corrugated core paper to form a single-sided cardboard sheet (see, for example, Patent Document 1). A single-sided cardboard sheet formed by a single facer is fed to a double facer, glued to the other corrugated top of the core paper, and bonded to a separately fed liner paper to produce a double-sided cardboard sheet.

  The core paper is supplied as a coil from a pair of mill roll stands, and in order to continuously feed to a single facer, a paper splicing device is provided on the downstream side of the mill roll stand and supplied from one of the mill roll stands. The leading end of the next coil supplied from the other mill roll stand is superimposed on the tail end of the preceding coil to be spliced. The splicing device is provided with a looper that forms a loop on the spliced core paper and accumulates the core paper so that the core paper can be fed to the single facer at a constant speed even while the travel is stopped due to the splicing. .

  Since the thickness of the spliced portion of the core paper spliced by the splicing device is locally doubled by the overlapping of the core paper, when it is bitten between the corrugated rolls of a single facer, There is a problem that the corrugated rolls that have been pressed by the pressurizing device float up so as to escape rapidly, and the corrugated wave heights of the corrugated rolls are uneven in the vicinity of the core joint between the seam and the seam. Thus, when the wave heights of the core papers are not uniform, partial adhesion failure occurs with the liner paper to be bonded.

  To solve this problem, the tail end of the preceding coil and the tip of the next coil to be spliced by the splicing device are cut at an angle that is not perpendicular to the side end face, and the spliced portion is fed to the core paper. A method has been proposed in which the corrugated rolls are prevented from abrupt lifting (escape) when they are tilted in the direction and bitten between the corrugated rolls (see, for example, Patent Document 2).

JP 58-71149 A JP 58-177844 A

  Although the method of inclining the paper splicing portion in the paper feeding direction in the paper splicing device described in Patent Document 2 can alleviate the sudden escape of the corrugated roll, the tail end of the preceding coil in the paper splicing device And a knife that cuts the tip of the next coil must be set obliquely with respect to the side end face, and a double-sided adhesive tape or adhesive that adheres these overlapping parts must also be attached obliquely. There is a problem in that the paper splicing process is troublesome. Thus, when the paper splicing process takes time, there is a problem that the travel stop time due to the paper splicing becomes long and the looper becomes large in order to increase the accumulating length of the core paper.

  Accordingly, an object of the present invention is to perform corrugated forming by corrugated rolls that cause poor adhesion to liner paper in the vicinity of the splicing portion of the core paper and in the vicinity of the splicing portion without changing the splicing process of the splicing device. It is to prevent the unevenness of the wave height from occurring.

In order to solve the above-described problems, the present invention provides a core paper having a paper splicing portion that is fed to a pair of corrugated rolls that are continuously spliced by a paper splicing device. shaped waveform pressurized by pressurizing device for pushing up the lower corrugating roll between corrugating roll and glued by gluing device to the waveform top of one formed into a waveform, the core paper that the glue, feeding separately The liner paper to be fed is sandwiched between the upper corrugated roll and the pressure belt placed above it and pressed to bond the liner paper to the corrugated top of the core paper to form a single-sided cardboard sheet In the single facer, the timing at which the splicing portion of the core paper reaches the corrugated roll is detected, and the pressurizing force of the pressure device is applied for a predetermined time at the timing at which the splicing portion reaches the corrugated roll. Increasing structure It was adopted.

  In other words, the timing at which the splicing portion of the core paper reaches the corrugated roll is detected, and the pressurizing force of the pressurizing device is increased by a predetermined time at the timing at which the splicing portion reaches the corrugated roll. Prevents the corrugated roll pressurized by the pressure device from escaping when it is bitten between the corrugated rolls, and adheres to the liner paper in the vicinity of the spliced portion of the core paper and the spliced portion. In order to prevent defects, the corrugated wave height of the corrugated rolls was not uneven.

  As a means for detecting the timing at which the splicing section reaches the corrugated roll, the time when the core paper is spliced by the splicing device is set as the starting time, and the corrugated section from the spliced paper splicing section at the starting time is used as the starting time. Based on the feeding distance to the roll and the feeding speed of the core paper, it is possible to employ means for calculating the time required from the starting time until the paper splicing section reaches the corrugated roll.

  The single facer according to the present invention detects the timing when the splicing portion of the core paper reaches the corrugated roll, and increases the pressurizing force of the pressure device by a predetermined time at the timing when the splicing portion reaches the corrugated roll. This prevents the corrugated roll pressed by the pressure device from escaping when the paper splicing portion is caught between corrugated rolls, and the core paper splicing portion and the vicinity following the splicing portion Thus, it is possible to prevent irregularity in the wave height of the waveform forming by the corrugated roll which causes the adhesion failure with the liner paper.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 shows an upstream portion of a corrugated sheet manufacturing apparatus including a single facer 1 according to the present invention. A pair of mill roll stands 11 and 12 for supplying the core paper A and the first liner paper B, respectively, are provided in the upstream portion of the corrugated board manufacturing apparatus, and the cores supplied from the mill roll stands 11 and 12 are provided. The paper A and the first liner paper B are spliced by the splicing devices 13 and 14, respectively, and are fed to the single facer 1 at a constant speed via the accumulation loopers 15 and 16. Yes. In addition, in the feeding path of the core paper A and the first liner paper B from each paper splicing device 13, 14 to the single facer 1, a plurality of heatings for heating the core paper A and the first liner paper B, respectively. Rolls 17 and 18 are disposed.

  The single facer 1 includes a pair of upper and lower corrugated rolls 2a and 2b that shape the core paper A to be fed into a waveform, and a pressurizing device 3 that pressurizes the core paper A passed between the corrugated rolls 2a and 2b. A gluing device 4 for gluing one of the tops of the corrugated core paper A and a pressure belt 5 for pressing the fed first liner paper B against the cored paper A, The first liner paper B is bonded to one corrugated top of the paper A to form a single-sided cardboard sheet C. Although not shown, the single-sided cardboard sheet C formed by the single facer 1 is fed to the double facer on the downstream side, and a second liner paper fed separately is attached to the other corrugated top of the core paper A. Together, a double-sided ball sheet is produced.

As shown in FIG. 2, in the splicing device 13 for the core paper A, the core paper A1 of the preceding coil supplied from one of the mill roll stands 11 is cut with a knife 13a at a right angle to the side end face, and the cut core is cut. The tail end of the paper A1 and the leading edge of the next coil core paper A2 supplied from the other mill roll stand 11 with the double-sided adhesive tape affixed thereon are overlapped and pressed by a pair of nip bars 13b, and two sheets Overlapping paper splices D are formed. The looper 15 moves in the horizontal direction between the fixed rolls 15a and 15c on the input side and the fixed side, and these fixed rolls 15a and 15c, and sets the accumulation rate length ΔL of the core paper A. It has a moving roll 15b to adjust, and feeds the core paper A from the exit side fixed roll 15c to the single facer 1 at a constant speed, and detects the accumulation rate length ΔL from the moving position of the moving roll 15b. And a sensor 20 for detecting the feeding speed V of the fixed roll 15c on the exit side. The detection outputs of the sensors 19 and 20 are input to the controller 6 of the pressurizer 3 described later. Further, a paper splicing signal S for informing the paper splicing time of the paper splicing device 13 is also input to the controller 6.

  As shown in FIG. 3, a controller 6 for controlling the applied pressure is provided in the pressurizing device 3 of the corrugated rolls 2a and 2b. The controller 6 increases the pressurizing force of the pressurizing device 3 for a predetermined time at the timing when the splicing portion D of the core paper A reaches the corrugated rolls 2a and 2b by a control algorithm described below.

FIG. 4 shows a control algorithm in which the controller 6 increases the pressurizing force of the pressurizing device 3. The controller 6 adds the distance from the splicing position of the splicing device 13 to the inlet side fixed roll 15a of the looper 15, and the distance from the outlet side fixed roll 15c to the inlets of the step rolls 2a and 2b of the single facer 1. The invariable feeding distance L ₀ of the core paper A is set in advance. First, when the paper splicing signal S is input from the paper splicing device 13, this time is stored as the starting time T ₀ and at this time The total feed distance L of the core paper A is calculated by adding the accumulation rate length ΔL input from the sensor 19 to the constant feed distance L ₀ . Next, the calculated total feeding distance L is divided by the feeding speed V input from the sensor 20 to calculate the required time ΔT until the paper splicing portion D reaches the entrance of the corrugated rolls 2a and 2b. Then, the required time ΔT is added to the starting time T ₀ to calculate the arrival time T of the paper splicing portion D at the entrance of the corrugated rolls 2a and 2b. Finally, the pressurizing force of the pressurizing device 3 is increased by a predetermined time from the calculated arrival time T. In this embodiment, although different depending on the paper quality (hardness) and width of the core paper A, the pressing force is increased by 20 to 30% for 3 to 5 seconds.

  In the embodiment described above, the arrival timing of the paper splicing unit to the corrugated roll is detected from the feeding distance and feed speed of the core paper from the paper splicing device to the corrugated roll. At the upstream side of the corrugated roll, a paper splice detection means is provided, and when the paper splice is detected by this detection means, the arrival time is determined from the feeding distance and feed speed from the detection means to the corrugated roll. Can also be detected. The detection means may be disposed in the immediate vicinity of the upstream side of the corrugated roll, and the time when the paper splicing portion is detected by the detection means may be set as the arrival timing. In addition, as a detection means of a paper joint part, the contact type sensor which incorporated the load cell, the displacement meter, etc. in the touch roll and non-contact type sensors, such as an optical sensor, can be used.

The schematic front view which shows the upstream part of the cardboard sheet manufacturing apparatus containing the single facer which concerns on this invention The front view which expands and shows the paper splicing device of FIG. 1 is an enlarged front view of the single facer of FIG. The flowchart which shows the control algorithm of the controller of FIG.

Explanation of symbols

A, A ₁ , A ₂ core paper B 1st liner paper C Single-sided cardboard sheet D Paper splicing part 1 Single facer 2a, 2b Corrugated roll 3 Pressure device 4 Gluing device 5 Pressure belt 6 Controller 11, 12 Mill roll stand 13, 14 Paper splicing device 13a Knife 13b Nip bar 15, 16 Looper 15a, 15c Fixed roll 15b Moving roll 17, 18 Heating roll 19, 20 Sensor

Claims (2)

Pressurization that pushes up the lower corrugated roll between the pair of corrugated rolls, which is fed to a pair of corrugated rolls that are spliced continuously by the splicing device and arranged vertically. Pressed by the device to form into a corrugated shape, glued to one corrugated top of the corrugated shape with a gluing device, and the glued core paper and the separately fed liner paper to the upper corrugated roll In a single facer that forms a single-sided corrugated sheet by laminating the liner paper to the corrugated top of the core paper by sandwiching and pressing between the pressure belts disposed above it, the spliced portion of the core paper Detecting the timing at which the corrugated roll reaches the corrugated roll, and increasing the pressurizing force of the pressurizing device for a predetermined time at the timing when the paper splicing section reaches the corrugated roll. .   The means for detecting the timing at which the paper splicing section reaches the corrugated roll starts from the time when the core paper is spliced by the paper splicing device, and the corrugated roll from the spliced paper spliced section at the starting time. 2. The single facer according to claim 1, wherein a required time from the starting time until the paper splicing portion reaches the corrugated roll is calculated based on a feeding distance up to and a feeding speed of the core paper.

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