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JP5274510B2 - Recess bottle - Google Patents
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JP5274510B2 - Recess bottle - Google Patents

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JP5274510B2
JP5274510B2 JP2010109151A JP2010109151A JP5274510B2 JP 5274510 B2 JP5274510 B2 JP 5274510B2 JP 2010109151 A JP2010109151 A JP 2010109151A JP 2010109151 A JP2010109151 A JP 2010109151A JP 5274510 B2 JP5274510 B2 JP 5274510B2
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bottle
recess
contact portion
impact
upper contact
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JP2011235930A (en
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伸二 斎藤
丞司郎 山口
洋輔 上田
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Toyo Glass Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To form a shatter-proof structure of an upper contact portion of a recess bottle to enhance the impact rigidity of the bottle, and to further reduce the weight of the bottle. <P>SOLUTION: In the upper contact portion positioned between a recess upper part and a shoulder with a convex curved longitudinal section and having a linear longitudinal section of the recess bottle having a recess formed at a bottle barrel, an upper end radius R1 of the outer face of the upper contact portion is set smaller than a lower end radius R2 by 0.03-0.15 mm. Thus, the impact rigidity of the upper contact portion is improved so as to prevent cracks of the bottle. <P>COPYRIGHT: (C)2012,JPO&amp;INPIT

Description

本発明は、胴部全周に、ラベルを貼付するためのリセス(凹部)を有するガラスびんに関する。   The present invention relates to a glass bottle having a recess (concave portion) for attaching a label to the entire circumference of a body portion.

胴部全周に、リセスを有するリセスびんが用いられている。リセスにラベルを貼付することで、びんを搬送する際にびんどうしがぶつかってもラベルを痛めることがないという利点を有する。   A recess bottle having a recess is used on the entire circumference of the trunk. By attaching the label to the recess, there is an advantage that the label is not damaged even if the bottles collide when transporting the bottle.

図1に示すように、リセスびん1は、胴部に窪んだリセスを有し、その上部が上コンタクト部3、下部が下コンタクト部4となっている。上コンタクト部3及び下コンタクト部4は、共に縦断面が垂直な面で、通常リセス2は上コンタクト部3及び下コンタクト部4よりも0.2〜0.3mm凹んでいる。上コンタクト部3の上部は断面が凸の曲線をなし、首部に向かって徐々に縮径する肩部5、下コンタクト部4の下部は断面が凸の曲線をなし、底部に向かって徐々に縮径する裾部6となっている。   As shown in FIG. 1, the recess bottle 1 has a recess recessed in the body portion, and the upper portion thereof is an upper contact portion 3 and the lower portion is a lower contact portion 4. The upper contact portion 3 and the lower contact portion 4 are both surfaces having vertical cross sections, and the recess 2 is usually recessed by 0.2 to 0.3 mm from the upper contact portion 3 and the lower contact portion 4. The upper part of the upper contact part 3 has a convex curve in the cross section, the shoulder part 5 gradually decreases in diameter toward the neck part, and the lower part of the lower contact part 4 has a convex curve in the cross section and gradually contracts toward the bottom part. It becomes the skirt part 6 which is diameter.

リセスびんどうしがぶつかると、各びんの上コンタクト部3及び下コンタクト部4どうしが接触し、リセスどうしは接触しないので、ラベルが傷つくことがない。
このようなリセスびんは、例えば下記特許文献に開示されている。
When the recess bottles collide with each other, the upper contact portion 3 and the lower contact portion 4 of each bottle come into contact with each other and the recesses do not come into contact with each other, so that the label is not damaged.
Such recess bottles are disclosed in, for example, the following patent documents.

実開昭62−11710号公報Japanese Utility Model Publication No. 62-11710 実開昭57−169615号公報Japanese Utility Model Publication No. 57-169615

近年、ガラスびんの軽量化が推進されている。びんの軽量化は、原料や燃料が削減できるばかりではなく、輸送コストも下がるなど、CO削減に大きく貢献できる。
びんが軽量化されると、ガラス厚みが薄くなり強度が低下する。リセスを有しない通常のびんは、びんどうしがぶつかったときに最大径である胴部全体が接触し、接触面積が大きいので、応力が分散される。リセスびんの場合は、上コンタクト部3と下コンタクト部4で接触し、リセス部分は接触しないので、接触面積が小さくなり、割れやすいという問題がある。
In recent years, weight reduction of glass bottles has been promoted. Lighter bottles, not only can reduce the raw material and fuel, and transportation costs down, can contribute greatly to reducing CO 2 emissions.
When the bottle is lightened, the glass thickness is reduced and the strength is reduced. In an ordinary bottle having no recess, when the bottles collide with each other, the entire body having the maximum diameter comes into contact with each other, and the contact area is large, so that the stress is dispersed. In the case of a recess bottle, the upper contact portion 3 and the lower contact portion 4 are in contact with each other, and the recess portion is not in contact.

びんどうしがぶつかったときの強度は、JIS Z 0205(包装貨物及び容器の傾斜衝撃試験方法)に基づいて、又はこれを若干変更した状態で測定される。
これは、図8に略図を示すように、傾斜角(10°程度)をもって設置したレール11の上を、試供品14(カートンにびんを詰めたもの)を載置した滑走車12を重力により滑走させ、硬質板13に衝突させるものである。例えば、滑走距離30cmから始め、10cm間隔で滑走距離を長くしながら継続し、びんが割れたときの滑走距離をもってびんの強度とする。
The strength when the bottles collide with each other is measured based on JIS Z 0205 (packed cargo and container inclined impact test method) or with a slight modification.
As shown schematically in FIG. 8, this is because gravity is applied to a pulley 12 on which a sample 14 (a carton filled with a bottle) is placed on a rail 11 installed with an inclination angle (about 10 °). It is made to slide and collide with the hard plate 13. For example, starting from a sliding distance of 30 cm, continuing while increasing the sliding distance at intervals of 10 cm, and using the sliding distance when the bottle breaks as the strength of the bottle.

リセスびんの場合、一般的に下コンタクト部よりも上コンタクト部に発生する応力が大きく、上コンタクト部でびん割れが発生する。
図6は、従来のリセスびんの上コンタクト部の側面形状を示し、A点は上端、B点は下端である。A点とB点におけるびん半径は同じである。
図7は、A点とB点に同じ衝撃が加わったときの強度(計算値)を比較したもので、線AはA点、線BはB点の強度を示し、A点(上端)はB点(下端)よりも30%程度強度が小さい。
In the case of a recess bottle, the stress generated in the upper contact portion is generally larger than that in the lower contact portion, and bottle cracking occurs in the upper contact portion.
FIG. 6 shows the side surface shape of the upper contact portion of a conventional recess bottle, where point A is the upper end and point B is the lower end. The bottle radii at points A and B are the same.
FIG. 7 is a comparison of strengths (calculated values) when the same impact is applied to points A and B. Line A shows the strength of point A, line B shows the strength of point B, and point A (upper end) is The strength is about 30% smaller than point B (lower end).

図8の衝撃試験の際、びんどうしは必ずしも平行に衝突するとは限らず、むしろ衝撃時の慣性により多少傾いて衝突することが多い。図9は、右側のびんが左側のびんに対して5°傾いて衝突した状態を示している。この場合、衝突部Cは上コンタクト部3の上部のA点付近となる。A点はB点よりも衝撃強度が小さいので、このような場合、特に上コンタクト部で割れが起こりやすい。   In the impact test of FIG. 8, the bottles do not always collide in parallel, but rather often collide with a slight inclination due to the inertia at the time of impact. FIG. 9 shows a state in which the right bottle collides with the left bottle at an angle of 5 °. In this case, the collision part C is near the point A at the top of the upper contact part 3. Since the point A has a lower impact strength than the point B, in such a case, cracking is likely to occur particularly in the upper contact portion.

本発明は、リセスびんの上コンタクト部を割れにくい構造とし、びんの衝撃強度を高め、これによりガラスびんの更なる軽量化(肉薄化)を可能にすることを課題とするものである。   It is an object of the present invention to provide a structure in which the upper contact portion of the recess bottle is difficult to break and to increase the impact strength of the bottle, thereby enabling further lightening (thinning) of the glass bottle.

本発明は、びん胴部にリセスが形成されたリセスびんの、リセス上部と縦断面が凸曲線の肩部の間にあって縦断面が直線状の上コンタクト部において、該上コンタクト部の幅Lが5〜10mmであり、該上コンタクト部外面の上端半径R1が、下端半径R2よりも0.03〜0.15mm小さいことを特徴とするリセスびんである。 The invention, of the recess bottle recess is formed in the bottle body portion, the upper contact portion of the linearly longitudinal section be between shoulders of vertical section convex curves recessed top, the width L of the upper contact portion The recess is characterized in that the upper end radius R1 of the outer surface of the upper contact portion is 5 to 10 mm smaller than the lower end radius R2 by 0.03 to 0.15 mm.

本発明のリセスびんは、びんどうしが衝突したときに最も割れやすい上コンタクト部が割れにくい構造であるので、リセスびんの衝撃強度が向上し、その結果、更なるびんの軽量化が可能となる。   The recess bottle of the present invention is the structure that is most easily broken when the bottles collide with each other, and the contact part is hard to break, so the impact strength of the recess bottle is improved, and as a result, the bottle can be further reduced in weight. .

リセスびんの側面図である。It is a side view of a recess bottle. 実施例のリセスびんの要部略側面図である。It is a principal part schematic side view of the recess bottle of an Example. 実施例のリセスびんが衝突したときの説明図である。It is explanatory drawing when the recess bottle of an Example collides. 衝撃強度と衝撃幅の関係の説明図である。It is explanatory drawing of the relationship between impact strength and impact width. びん衝突の際の変形と衝撃幅の関係の説明図である。It is explanatory drawing of the relationship between the deformation | transformation at the time of a bottle collision, and an impact width. 従来のリセスびんの要部略側面図である。It is a principal part schematic side view of the conventional recess bottle. 上コンタクト部の衝撃強度の説明図である。It is explanatory drawing of the impact strength of an upper contact part. 衝撃試験方法の説明図である。It is explanatory drawing of an impact test method. 従来のリセスびんが衝突したときの説明図である。It is explanatory drawing when the conventional recess bottle collides.

図2は、実施例のリセスびんの上コンタクト部3付近の部分側面図である。びんは内容量500mlで、最大直径72mm、高さ190mmである。
リセス2の上部に縦断面が直線状の上コンタクト部3が形成され、その上部は縦断面が凸の曲線状の肩部5となっている。上コンタクト部3において、上端のA点における半径R1は、下端のB点における半径R2よりも0.03〜0.15mm小さくなっている。B点及び下コンタクト部4の半径は36mmである。
上コンタクト部3の幅は5〜10mm程度が適当である。
FIG. 2 is a partial side view of the recess bottle in the vicinity of the upper contact portion 3 of the embodiment. The bottle has an internal volume of 500 ml, a maximum diameter of 72 mm, and a height of 190 mm.
An upper contact portion 3 having a linear longitudinal section is formed on the upper portion of the recess 2, and the upper portion thereof is a curved shoulder portion 5 having a convex longitudinal section. In the upper contact portion 3, the radius R1 at the upper point A is 0.03 to 0.15 mm smaller than the radius R2 at the lower point B. The radius of B point and the lower contact part 4 is 36 mm.
An appropriate width of the upper contact portion 3 is about 5 to 10 mm.

図3は、実施例のリセスびんが5°傾いた状態で衝突した状態を示している。このように、衝突部Cは上コンタクト部3の下部のB点付近となる。図7で説明したように、B点はA点よりも衝撃強度が大きいので、従来の図9の場合に比較してびんは割れにくくなる。
R2−R1が0.03mmよりも小さいと、衝突部がA点に近づき(A点とB点の中間よりも上になり)、衝撃強度の向上効果が小さくなる。
FIG. 3 shows a state where the recess bottle of the embodiment collides in a state where the recess bottle is inclined by 5 °. Thus, the collision part C is near the lower point B of the upper contact part 3. As described with reference to FIG. 7, the impact strength at point B is greater than that at point A, so that the bottle is less likely to break compared to the conventional case of FIG.
When R2-R1 is smaller than 0.03 mm, the collision portion approaches point A (becomes above the middle between points A and B), and the effect of improving impact strength is reduced.

図4は、衝撃幅と衝撃強度の関係を、コンピュータシミュレーションにより求めたものである。衝撃幅とは、びんどうしが衝突したときに接触する幅である。接触する面が相互に傾いた面であっても、衝突部分のガラスが変形することで、ある幅でもって衝突する。
衝撃幅が広いほど衝撃強度が大きくなる。点的(幅0.5mm)な衝撃での強度に対し、2mm幅では約3倍、3mm幅では約4.7倍、4mm幅では約6.4倍、5mm幅では約8.2倍の強度となる。そのため、2〜3mm以上の衝撃幅となるように衝突させれば、衝撃強度が点的な衝撃の場合に比べて3〜4.7倍以上となり、衝撃強度の向上がめざましく、好ましい。
本発明のリセスびんにおいて、衝撃幅が最も小さくなるのは、図4の右側に示すように、びんどうしが平行な状態で衝突した場合である。
FIG. 4 shows the relationship between the impact width and the impact strength obtained by computer simulation. The impact width is the width that contacts when the bottles collide. Even if the surfaces that contact each other are inclined with respect to each other, they collide with a certain width by the deformation of the glass at the collision portion.
The wider the impact width, the greater the impact strength. About 3 times in 2 mm width, about 4.7 times in 3 mm width, about 6.4 times in 4 mm width, and about 8.2 times in 5 mm width, with respect to strength at point impact (0.5 mm width) It becomes strength. For this reason, it is preferable that the impact width is 2 to 3 mm or more, so that the impact strength is 3 to 4.7 times that of a point impact, and the impact strength is remarkably improved.
In the recess bottle of the present invention, the impact width becomes the smallest when the bottles collide in a parallel state as shown on the right side of FIG.

びんどうしが平行に衝突し、双方のびんのB点どうしが接触した場合、びんは変形する。図5は、同図右側に示すように、B点を下端とする衝撃幅で衝撃が加わったとき(当該部分の肉厚1.4mm、滑走距離60cmの場合)のびんの変形量をコンピュータシミュレーションで求めたものである。縦軸は、A点とB点の変形量差(A点の変形量をΔR1、B点の変形量をΔR2としたときのΔR2−ΔR1)、横軸は衝撃幅である。
衝撃幅はR2−R1が小さいほど、上コンタクト部の幅Lが大きいほど広くなり、
衝撃幅=(ΔR2−ΔR1)L/(R2−R1)・・式(1)
の関係が成り立つ。
また、図5に示すグラフから次の式が近似的に成り立つ。
(ΔR2−ΔR1)=−0.01×衝撃幅+0.094・・式(2)
式(1)(2)から(ΔR2−ΔR1)を消去すると、
衝撃幅=〔0.094L/(R2−R1)〕/〔1+0.01L/(R2−R1)〕
となる。
R2−R1を0.15mm、Lを5mmとすると、衝撃幅は2.35mmとなり、図4のグラフから、点的衝撃強度(衝撃幅0.5mm)の約4倍、R2−R1を0.15mm、Lを10mmとすると、衝撃幅は3.76mmとなり、点的衝撃強度の約6倍の十分な衝撃強度となる。
したがって、上コンタクト部の下端半径R2と上端半径R1の差R2−R1は、0.03〜0.15mmが適当である。
If the bottles collide in parallel and the B points of both bottles touch each other, the bottle will deform. FIG. 5 shows a computer simulation of the amount of deformation of the bottle when an impact is applied with an impact width with point B as the lower end (when the thickness of the part is 1.4 mm and the sliding distance is 60 cm), as shown on the right side of FIG. It is what I asked for. The vertical axis is the difference in deformation amount between point A and point B (ΔR2−ΔR1 where the deformation amount at point A is ΔR1 and the deformation amount at point B is ΔR2), and the horizontal axis is the impact width.
The impact width becomes wider as R2-R1 is smaller and the width L of the upper contact portion is larger.
Impact width = (ΔR2−ΔR1) L / (R2−R1)... Formula (1)
The relationship holds.
Further, from the graph shown in FIG.
(ΔR2−ΔR1) = − 0.01 × impact width + 0.094 (2)
When (ΔR2−ΔR1) is deleted from the equations (1) and (2),
Impact width = [0.094L / (R2-R1)] / [1 + 0.01L / (R2-R1)]
It becomes.
When R2-R1 is 0.15 mm and L is 5 mm, the impact width is 2.35 mm. From the graph of FIG. 4, the point impact strength (impact width 0.5 mm) is about four times, and R2-R1 is set to 0.2. When 15 mm and L are 10 mm, the impact width is 3.76 mm, which is a sufficient impact strength of about 6 times the point impact strength.
Therefore, the difference R2-R1 between the lower end radius R2 and the upper end radius R1 of the upper contact portion is suitably 0.03 to 0.15 mm.

R2−R1=0.05mm、L=8mmの実施例のリセスびん、及びR2−R1=0mm、L=8mmの従来のリセスびん(比較例)について、各5カートンずつ、図8のように衝撃強度を測定した。この結果を表1に示す。実施例と比較例は、R2とR1の関係のみが異なり、その他は実質的に同じものである。
実施例のリセスびんは、従来のリセスびんに比べて最小値が約1.8倍以上となり、本発明のリセスびんの衝撃強度が優れることが実証された。ただし、試験の最大滑走距離は100cmであったため、これをパスしたものの衝撃強度は110cmとした。
As shown in FIG. 8, impact is exerted on each of the five-cartons of the recess bottle of the embodiment of R2-R1 = 0.05 mm and L = 8 mm and the conventional recess bottle (comparative example) of R2-R1 = 0 mm and L = 8 mm as shown in FIG. The strength was measured. The results are shown in Table 1. The examples and comparative examples differ only in the relationship between R2 and R1, and the others are substantially the same.
The recess bottle of the example has a minimum value of about 1.8 times or more as compared with the conventional recess bottle, and it was proved that the impact strength of the recess bottle of the present invention is excellent. However, since the maximum run distance of the test was 100 cm, the impact strength of those that passed this was 110 cm.

Figure 0005274510
Figure 0005274510

1 リセスびん
2 リセス
3 上コンタクト部
4 下コンタクト部
5 肩部
6 裾部
11 レール
12 滑走車
13 硬質板
14 試供品
DESCRIPTION OF SYMBOLS 1 Recess bottle 2 Recess 3 Upper contact part 4 Lower contact part 5 Shoulder part 6 Bottom part 11 Rail 12 Pulley 13 Hard board 14 Free sample

Claims (1)

びん胴部にリセスが形成されたリセスびんの、リセス上部と縦断面が凸曲線の肩部の間にあって縦断面が直線状の上コンタクト部において、該上コンタクト部の幅Lが5〜10mmであり、該上コンタクト部外面の上端半径R1が、下端半径R2よりも0.03〜0.15mm小さいことを特徴とするリセスびん。 In a recess bottle with a recess formed in the bottle body, the upper part of the recess is between the upper part of the recess and the shoulder part of the convex curve and the longitudinal section is linear, and the width L of the upper contact part is 5 to 10 mm. There, the upper end radius R1 of the upper contact portion outer surface, recesses bottle, characterized in that 0.03~0.15mm smaller than the lower end radius R2.
JP2010109151A 2010-05-11 2010-05-11 Recess bottle Active JP5274510B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56138015U (en) * 1980-03-21 1981-10-19
JPS6211710U (en) * 1985-07-06 1987-01-24
JPH062890Y2 (en) * 1987-09-30 1994-01-26 サッポロビール株式会社 Glass bottle
JP2005029185A (en) * 2003-07-09 2005-02-03 Asahi Breweries Ltd Returnable bottle coating method and returnable bottle
JP2005047537A (en) * 2003-07-28 2005-02-24 Toyo Glass Co Ltd Glass bottle
JP4869973B2 (en) * 2007-02-15 2012-02-08 東洋ガラス株式会社 Glass bottle

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